MEMB 331

MACHINE DESIGN AND CAD

LAB
SEMESTER 1, ACADEMIC YEAR 2016/2017
EXPERIMENT 5

CRANK AND SLOTTED LEVER QUICK

RETURN MOTION EXPERIMENT
DATE OF EXPERIMENT : 20/6/2016
DUE DATE: 27/6/2016
SECTION : 3
GROUP : 5
PREPARED BY :
1.MUHAMAD ZHAFRAN BIN MOHD GHAZALI
[ME094504]
2.MUHAMMAD TAUFIQ BIN YUSOF
[ME094519]
3.SUBASH SUNDRA MOORHTY
[ME090242]
4.AHMAD SYAKIR BIN MOHD SHUKRI
[ME095459]
1

5.FATIN NABILA BT ABDUL RAHMAN

[ME096007]
NAME OF LAB INSTRUCTOR:
EN. ISZMIR NAZMI BIN ISMAIL
2)

TABLE OF CONTENT

NO
1.
2.
3.
4.
5.
6.

CONTENT
Title Page
Table of Content
Summary/ Abstract/ Objectives
Data, Observations, And Calculation Of Result
Analysis and Discussion
References

PAGES
1
2
3
4-7
8
9

3)

Objectives

1. To investigate the kinematics motion of a crank and slotted lever quick return
mechanism
2. To show that it is indeed a quick return mechanism and to evaluate the increase in
efficiency that this would offer if applied to a machine tool

4)

Data, Observations, And Calculation Of Result

Result Sheet

Crank Angles,
(Degree)

0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360

Experimental
Slider Position,
x (mm)
68
60
51.5
43
36.5
29.5
24
18.9
14.5
12
10.2
10
12.5
16.2
22.5
30.5
41
53.5
62.2
80.5
95
105.5
115
122
125
128
128
126
123
119
110
108
100
93
88
77
68

Theoretical
Slider Position,
x
(mm)
68
60.36
51.42
43.47
35.92
28.93
22.64
17.23
12.89
10.79
8.18
8.28
10.36
14.61
21.21
30.19
41.35
56.18
68
81.85
94.99
105.81
114.78
121.39
125.64
127.72
127.82
127.21
123.11
118.77
113.35
107.07
101.08
100.08
84.58
76.36
68
4

Stroke

Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Return
Return
Return
Return
Return
Return
Return
Return
Return
Return
Return
Return
Return
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting

Velocity
crosshead
( mm/deg )
0
-0.76
-0.83
-0.82
-0.8
-0.78
-0.76
-0.73
-0.69
-0.64
-0.6
-0.54
-0.48
-0.41
-0.33
-0.25
-0.17
-0.07
0
0.07
0.13
0.18
0.21
0.23
0.24
0.24
0.23
0.22
0.2
0.18
0.15
0.13
0.11
0.1
0.05
0.02
0

Graph

Sample Calculation

Calculation of the theoretical value:

u = 10 , AC = 240 mm , OB = 40 mm

sin u = BE/40
BE =sin u *40
= 6.95 mm
So,
EO*tan u = OB*sin u
EO =(40*sin u ) / tan u
= 39.4 mm
EA = 160 + 39.4
= 199.4 mm

AB2 = ( BE 2 + EA 2 )
AB = 199.52 mm

Then, sin u = BE / AB
= y / AC
= y / 240
so,
y = 8.36 mm
Since we initiate the rotation of the revolute part counter-clockwise,
Thus, x = 69 y
6

x = 60.36 mm

To obtain the velocity , we apply the formula: ,

Crosshead velocity = Change in position / change in crank angle

= crosshead position / angle

Crosshead velocity =

5)

Analysis and Discussion

In light of the information gathered, the exploratory worth blunder came to

as high as 10% of the hypothetical quality figured. This scope of mistake will by
one means or another make the wrench and opened lever snappy return
movement a reasonable system to be connected to a machine device. The
precision of the slider position is key particularly if to be connected on machine
devices with a specific end goal to acquire a fine machining process

The examination predicts that for an unending sweep arch of the slider will
adjust from a rakish movement to a direct movement. This will require the
mistake examination to be alluded again to make it applicable in talk. It is
satisfactory to consider that the slider acts as a straight movement body.

From the information gathered, it can be comprehended that the cutting

stroke is shown by a lessening in slider position and return stroke is
demonstrated by an expansion in the slider position. There are two arrangement
of points where does not differ from a solitary degree. This point demonstrates
the move between the cutting and return strokes. Out of 36 slider position
measured, which is finished unrest. In this manner the machine effectiveness out
of 32 strokes that does exclude the move stroke can be figured as beneath.

EFFICIENCY=(CUTTING STROKE-RETURN STROKE)/32

6)

References

1) Journal - Semester 1 2016/2017. MEMB331 Machine Design and CAD Lab Manual.
COE, Uniten. pp. 9-15.

2) Internet :

Mechanical design laboratory

http://webcabinet.tripod.com/Assignment/slider2.htm

Summary-web cabinet
http://webcabinet.tripod.com/Assignment/assignment2/slidercrank2.htm

Crank and slotted Lever quick return mechanism

http://mechanics.infoswing.com/2011/06/crank-and-slotted-lever-quickreturn.htm

You Tube
https://www.youtube.com/watch?v=s3TiMedJKds