SUZUKI

PARTS CATALOGUE

FU150SC-C2

2004-10
http://mototh.com

2 NO EDITION

INFORMATI
INDEX
ENGINE
TRANSMISSION

ELECTRICAL
BODY
PARTS NUMBER

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4. MODIFICATION NOTICE

PREFACE

A parts bulletin will be sent to you on all occasions when changes In parts

When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use

occur, including interchangeable modifications between new parts and old ones.

SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees
quality and performance

5.

This parts catalogue covers the list of all service parts for SUZUKI

NOTE
5.1 There are some different parts from those of production models among

FU150SC -C2

-sp~re ~arts.for the aeministrative reasons and common use of them with

other models

INSTRUCTIONS FOR QUOTING THE CATALOGUE

52

In respect of rubber hoses and vinyl tubes, plese be sure to use them by
c utting off according to the length ment ioned on parts catalogue or what

1. DIMENSIONS

is actually required on the veh ic le.

Dimensions of the parts in thiS catalogue are indicated in unit millimeters

5.3
2. ABBREVIATIONS

Note that the d rawings on the illustration page are for ready reference
of spare parts numbe r, not to be used as an assembly manual.
When assembling , use "SUZUKI SERVICE MANUAL~

Abbreviations used in this catalogue are as follows:

AR

As requ ired

NT

Number of teeth

ASSY

Assembly

OPT

Optional

6. ST O COLOR CHART

E .No.

Eng ine number

OS

Over size

COLOR NO.

F.NO.

Frame number

STD

Standard

019

SUPER BLACK

Thickness

126

SILVER

PARTS COLOR DESCRIPTION

Diameter of material

ID

Inside d iameter

US

Under side

12R

1000 GRAY

Width

12Z

CRYSTRAL SILVER-S

OD

O llt SlriP

Length

13L

SILVER-E

LH

Left hand side

20H

WARM SILVER

RH

Right hand side

26B

GRAY

2B1

FLAT BLACK

rliameter

3. INNER PARTS OF ASSEMBLY

Parts name with a dot ( . ) in front as shown in the description co lumn Indicates
the component of the assembly also available individua lly

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2Be

BASE GRAY MET.

28W

WHITE

291

BLACK (ACRYLIC -ME L AMINE)

OLS

BLACK

13T

GOLD

5. ,r'il-i".J~nlJ.!

ujt}'vi"lui:if'l11)J~"l~iju"l::;i'f)>lLt.l~tJU'f)::1",~ 'IItH1Cl4'mU1UUUtJI \!1!n" f'l11H~L~

'EI::1"'~ u.Yl'll'El-J1!'tI

n~Yi1,rU ii t.i 1 wrYl 1!f111"1?l 'Eluii f)rurn~ 1;)).J1

(JI "31UU.\'I

5.1

;U"''Juvi~LtJ1n''''l>lnU''l1nn'l'j'tJ~1I1 Ul.J71Um'1;U"'1U'f)::1"'~ill"1HLL'VIUnul~lu:Hltu

5.2

~u"'1uviLuuYifltJ'l-Ju.a:::Yi'El~a'l~~n ujil~'f)-Jm1Y1'1iuPl1').Jf.J'l'JviQn~'EI.Jl"~h.Lltl,r-l~'EI

::~lJnrlu::.vj?l).l\prU

L@iu1nu

l-lU>l~tl~i'itWlfJr1"ifl::lltl~~~).l;1~1l,.1fu:rCl.-.rn1uiutJutJI'i!1!ii

~i'iiln[Jn,re::l",~

lU FU 150SC-C2

5.3 m.nu ~~'Il'f):::1".alu!t.l fn ~b.il'li~ "l~U Il 'l~ m1'\J 1 ::nil u

1. n'li" rh "'UfllI\,n{il

n""\1ri'lt1U~"U'lii'\,.tl-l'f):;-1\tfn\.u!ii'i'f):i',tJn-)'j''il::'ufidHu'h[JLrlu i'iaAL).JtJ1:i'

COLOR N O

2. i'm :tHiil

'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l\.1aUiintJfI:::Ltiu"".r.:] t>iillu~
AR

1'l"l)Jfl1 ').J~'f).:]nu

NT

~"lU1 UYf U

ASSY

1.J'l::n tl 1J dJu,~

OPT

L~'f)nA'l).JII'I'J')JL"\-1).l'l::~).l

E.No.

"')J iU~fI 'II Lji\rtn fJUtJl

as

~-ln<j""!lu'lf'l)J' fi1 n:!'lU

F NO

\1)J'lULfI'II tIt'lrl-J

STO

'IIU'lf'l)J'lE'l'1!i'lU
P!'J'l).JltlU'l

l.'i:'iUt.l'lf:!tuj"nfil>l

ID

~'i:'iu t.ii l!!utJnfl"l>lJl'U lu

us

~'ln11'11U'l~)Jl~1l'U

~'i:'iw..hf;ju6nfi'l.JIl'lUUiln

Pl1'"1)Jn1,>l

OD

LII

RH

il>loD'lU
i'l>l'll'J'

3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;!

".mmfl'llfl:;1\.1aYiihPt~fl>l'U)JiU ~1fl (
tl:::lmi,flvitlrj L'Uil'f)'j',um1,ru

6;"l1!I.Uilf

126

'iflL'l'Bf

12R

~Y1'

12Z

'iiflL'J'Elf-L'BfI f"I1f1Lflffl

'ULL~>ln"li"LU~ lU LLt.l fl.J

"I:::i.iLtlMn"uA>l)J"lti.:] vi "lu~nf'l..:)yji.in1'iLt.l~tJlAu.tlMlul-nr,,:)~tl~i.i tlnlnl1e:::lltla

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1000

13 L

'iiiH'ltlf-fi

20H

'Jtlf).l=iim'l'Elf

26B

'"'''

281

A'l'llJtJl'l

PARTS COLOR DESCRIPTION

019

@il L~-nflLfl

28C

L'VI'LUfl LlJ"Y1'~f'I

28w

.00

291

,;i''f):::Rflf''l-LlJmiiu

OLS

.,

13T

~"'

COLOR PARTS

SUZUKI

RAIDER-R150
MODEL COD E

fUl~)()$C

Cl

YEAR
TWO IONt
MorORCYCLI: COLOR '\IA'V1l

COlO~

PARTS COLOR

CODE

COD~

415! 391

S!::.RIAL rRA M L & ENGIN r. NUMBLH

~RAML

NO

I:.NGINE N

8G41A TH104715

>LOR PARTS

PARTS COLOR COOl-

NO

,~U

MOTORCYCLE COLOR NAME

TWO TONE

c
AURA YELLOW (415)
+

C RYSTAL BLACK (3 97)

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mSCRIPnON

PART NO

."

CO'

COVI:Rl-RJ\MLSL! RH

47110 25G20

COVER FRAM(

SO L H

47210 25G2O

C3 1

SHIELD LEG CENTER SET

48130-25G20

C"

HOUSING HEADlAM P SET

S1810-25G2O

C31

"

FEN DER FRON T

')31 11 2">GOO

. 1 1')

COWlING LO We R SET SlO[ RH 94401-l">G20

C31

COWUNG LOWER SEl SIDE LH <)tI480

2~)(;"'O

C;S1

C3 1

~,.I~

COLOR NI\
AURA V(llOW' (;Rv$r

...

..

G415-T H104

FIG.1

FIG. 1
REF.NO.

PART NO.

"ll"tJ::ui-u

GASKET SET

FU150SC-C

:jIflfl::'hui

DESCRIPTION

11400-25800

Q'TY

"ll"tJ::ui-u

11141-25GOO

.GASKET,cylinder head

.tJ::uimh t3 u

11241 -25GOO

.GASKET,cylinder

.tJ::ui-ULifl\1U

(1)

11482-25GOO

.GASKET,clutch cover

.tJ::uimh I'IfflU 1'1 flM

(1)

(1)

11483-25GOO

.GASKET,magneto cover

.tJ::ui-u~hl'lfflU"''l-U'~

(1)

12837-25GOO

.GASKET,tensioner adjuster

.tJ::ui-u~'l~-lt'li"'l~-U

(1)

14181-25GOO

.GASKET,muffier joint

.tJ::Ln-uYifl'tlLfttJ

(1)

FU150SC-C

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GASKET SET

REMARKS

FIG.2

FIG. 2

CYLINDER HEADCOVER
DESCRIPTION
COVER,cylinder head

2-

11173-47E50

GASKET ,cylind er head

09106-07009

SOLT,head cover

09161-11008

WASHER,head cover

.,.,...."

FU150SC-C

http://mototh.com

tJ1I'lffi1Jr.h~.tJ.oI

FU150SC-C

'lItltl::11i1fl

tJ11'l1tltJtJ1~1J

Q'TY

1.I::LiiutJ11'l1tltJtJ1~

LUilyJ

.tJ

4
4

FIG.3

FIG. 3

PART NO.

REF.NO.

11100-25GOO-OTO

11

11

5
6

10

~~~
2~

12

FUl50SC-C

HEAD ASSY,cylinder

;fltl::l\.1t"i

Q'TY

~1~U

11115-33071

.GUIDE,valve

.t1fltlm",fl'lltl;lLl.fl::ltlL~u

09381-10004

.SNAP RING

.LI.\.I'lUfltlrl

09206-08001

.PIN,camshaft housing knock

. ~in

09103-06132

.BOLT,camshaft housing(L41)

.~Uflyf

09103-06108

.BOLT,camshaft housing(L35)

.~Uflyf

11141-25GOO

GASKET,cylinder head

t1::LI;U~"'~1J

04211-11169

PIN,cylinder head knock

~in~1~1J

09168-06004

GASKET,oil gallery plug

t1::u'iu

10

01550-06123

PLUG,oil gallery

~Uftyf

11

09103-06108

BOLT,camshaft housing (L35)

~UftyfLjflLnft1tlmfitJ'l

12

09103-08305

BOLT,cylinder head (L 140)

~UftYl~"'~1J

13

09168-08021

GASKET,cylinder head bolt

t1::Lnu

14

01421-06253

BOLT,cylinder head stud

~UftYl~1~1J

15

08316-10063

NUT,cylinder head

16

09482-45700

SPARK PLUG (U24ES-N)

\!"
li'lLiiuu (U24ES-N)

17

13110-25GOO

PIPE,intake

Yifllfl;i

18

09280-35001

O-RING,intake pipe

~fii'l

19

02122-06163

SCREW ,intake pipe

ftnl

20

09402-44208

CLAMP,intake pipe

Loi)J-D1'I1I'1Yitlltl;l

21

09103-08289

BOLT,eng mtg head (L50)

~Uftyf

22

11280-47EOO

PIPE,head oil

yjfl,l... ,r'U\.It"itl~~1~1J

23

09168-10012

GASKET,union bolt

t1::Lnu

24

09360-10047

UNION BOLT

tUftYl

4fJ'
FU150SC-C

http://mototh.com

~1~U

DESCRIPTION

CYLINDER HEAD

REMARKS

FIG.4

FIG. 4
REF.NO.

PART NO.
11211-25GOO-OFO

~tl\1tJ

CYLINDER

01421-06253

STUD BOLT

08316-10063

NUT,cylinder

tUflyfL~tlt3tJ
,r..

11241-25GOO

GASKET ,cylinder

t1:;ui'Ul~tl'tJ

04211-11129

PIN,cylinder knock

"ftn

FU150SC-C

a'TV

LatltltJ

FU150SC-C

~tI!d"fl

DESCRIPTION

s----B

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CYLINDER

2
2

REMARKS

FIG.5

FIG. 5

PART NO.

REF.NO.

11300-25800

~I

~15

~-

CRANKCASE SET

Q'TY

,,,~yjuU'lffi'l

04211-13189

PIN ,crankcase

t'fln~yjuU'lffi'l

01547-06403

BOLT,crankcase

~Uftyf

01547-06407

BOLT ,crankcase

~Uftyf

01547-06653

BOLT ,crankcase

~Uftyf

09364-12001

UNION, breather hose

~uriu,l1~Unfl1J
~Uft'l'lil"yjtlr.:1J1Jtl1n1'"

09247-12103T

PLUG,breather

09168-12002

GASKET,breather plug

l.l::u;u

01550-06123

PLUG,oil gallery mission

~Uft'l'lil"Yl1'1Liiu,l1~u

10

09168-06004

GASKET,oil gallery mission

l.l::Lnu

11

09168-12002

GASKET,oil gallery

l.l::Lriu

12

09247-12103T

PLUG,oil gallery

~Uft'l'lil"'I'I1'1Liiu,l1~u

13

09168-12002

GASKET,oil drain plug

l.l::uiu

14

09247-12106

PLUG,oil drain

~UftyfthJ,l1~ULrtitJ'I

15

09280-04004

O-RING,oil gallery jet

~tl1'1

16

09493-24012

JET,oil gallery

~~"'~1J~~,l1~U"fttl~U

17

09103-10052

BOLT,eng mtg upper (L120)

~Uftyf

18

09103-10148

BOLT,eng mtg lower (L110)

~Uftyf

19

08319-31108

NUT,eng mIg

Uil

20

11186-25GOO

SEP,oil breather

~tJun~'1,h~u

@-13

i--14

FU150SC-C

http://mototh.com

FUl50SC-C

~tltl::l"fi

U:riUU'litH

DESCRIPTION

19

16

CRANKCASE

REMARKS

FIG.6

FIG. 6

12

11340-47E20

12
12

12

'iii-

PART NO.

REF.NO.

CRANKCASE COVER
DESCRIPTION
COVER,clutch

",.,,.7tllJ,.ftfli

a'TV

11971-45010

.LENS,oillevel check

.nt::~m4~,h,jULf'I~~

11482-25GOO

GASKET,clutch cover

u::Lliu"'''f'l7tllJf'lft"i

04211-09149

PIN,clutch cover

ftftn

tUflYl

10

0154 7-06303

BOLT,clutch cover

11342-25GOO

PLUG,eng oil filler

"'''ll''Lll''Ljj,.nl.,,jULfl~~

09280-17003

O-RING,eng oil filler

ttll~

09247-14026

PLUGTDC

tUflYl

09168-14002

GASKET TDC,plug

u::Liiu

10

11351-47E10

COVER,magneto

"'''~7tllJ~''u'lyj

11

11483-25GOO

GASKET,magneto cover

t.I::Liiu"'''f'l7tllJ~''u'lyj

12

01547-06353

BOLT,magneto cover

tUfl,m""'''f'l7tllJ~''u'lyj

13

01547-06503

BOLT,magneto cover

tUfl,m""'''f'l7tl~''u'lyj

14

09259-26013

15 / 09280-22008

PLUG,crankshaft hole

"'''llM~~~''U'lyj

O-RING,crankshaft hole

ttlN

16

04211-09149

PIN,magneto cover

ftftn

17

09206-13003

PIN,magneto cover

ftftn

18

09248-14011

PLUG,oil gallery

tUflYl

19

09168-14002

GASKET,oil gallery plug

tJ::Liiu

20

11360-25Goo

COVER,eng sprocket

"'''''7fIlJftLfltlf""ih

21

01547-06253

BOLT,eng sprocket cover

tUflYl

22

01547-06303

BOLT,eng sprocket cover

tUflYl

FU150SC-C

http://mototh.com

FU150SC-C

~7

"'''''nJlJ~,jULfl~~
~tltl::'l"fl

REMARKS

17

FIG.7

FIG. 7

19

:.
18

10

lf2~~~~
0-

L'I'lt'l1'iflL'III~tJ~
~tltl::l'lllfi

DESCRIPTION

12220-25GOO

CRANKSHAFT,RH

12261-25GOO

CRANKSHAFT,LH

L'I'ltnfflL'III~tJ~ f,~;htJ

12160-25810

ROD,connecting set

,''''hu~u

12161-25GOO-OBO

.ROD,connecting

12210-25GOO

.PIN,crank

.ri'U\1U
.ftflm'l'lfl,ftlL'III~tJ~
."flUlJnWftflnri'U\1U

09263-30048-DBO

.BEARING,crank pin

12661-25GOO

GEAR.crank balancer drive

Ll1~iUL'I'lfl'

09262-28035

BEARING,crankshaft M

"flulJnilu

09262-35026

BEARING,crankshaft L

"flulJnilu

10

09282-12001

OIL SEAL

;jftfflL'III~tJ~

11

24742-18AOO

RETAINER,crank shaft oil seal

L'IIIflnti,,;ifl

12

02112-06123

SCREW,crankshaft oil seal

ftnl

13

09140-16019

NUT,primary drive gear

u..

14

09164-16005

WASHER, primary drive

LL"'lU2tl~

15

09421-04004

KEY,primary drive gear

ftfln

16

16321-47EOO

GEAR.oil pump drive

Ll1f).:1ofuii~,i,Jju

17

12100-25800-0FO

PISTON SET (STD)

'IJ"l3ntu (STD)

18

12111-25GOO-DFO

.PISTON (STD)

.l3n~u (STD)

19

12140-25GOO

.RING SET,piston (STD)

.'I'ILLW1Ul3n\1U (STD)

20

12151-25GOO

.PIN,piston

.ftflnlJn~u

21

09381-16001

.CIRCLIP

.LLWlUfltll'lftfl'nlJn\1u

.
,
4
,,1 1.r;,

~
FU150SC-C

FU150SC-C
Q'TY

L'I'lfnfflL'III'lm f,~'!I'l'

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CRANKSHAFT

PART NO.

REF.NO.

REMARKS

FIG.8

FIG. 8
REF.NO.

PART NO.

L'rtft1Ch'lL;;twLfltJf

~flfd'lllfi

DESCRIPTION

12650-25GOO

BALANCER,crank

L'rtft1ri'l'lL;;tl'lLfluf

Plfll.J\'jnW i1'1'1'l1

FU150SC-C
Q'TY

09262-20137

BEARING,crank balancer RH

09262-20019

BEARING,crank balancer LH

Plfll.J\'jnilu i1'1.1U

12666-25GOO

GEAR,crank balan driven

L;;fl'lLnufL'rtft1ri'l'l ,j"'l'I1JJ

12663-47E50

SPRING,crank balancer gear

tU.n'l

12686-25G00

DAMPER,crank balancer

U1'17fl'l

09164-58002

WASHER,balancer gear driven

LL'III'lUfll'l
LL'III'lUflfll'l

09380-38005

CIRCLlP,baiancer gear driven

0821 1-10285

WASHER,crank balancer

LL'III'lU7fl'l

10

01550-10163

BOLT,crank balancer

tUftJl

FUl50SC-C

http://mototh.com

CRANK BALANCER

REMARKS

FIG.9

FIG. 9
REF.NO.

-l

10--

:3~

12~

~tltI::t~fl
L"ft'lf,lmntJ'lttl;i

FU150SC-C
Q'TY

1271Q-25Goo

CAMSHAFT COMP,intake

1272Q-25Goo

CAMSHAFT COMP,exhaust

L"ft'lf,lmfltJ'lttllfttJ

12741-25GOO

SPROCKET,cam shaft

L?ltl~~""'liu

09106-05027

SOLT,sprocket

~Uft,r

08322-Q1053T

WASHER,sprocket bolt

LL~'lUffl~

12891-25Goo

TAPPET

chrlftltJ'l'lft'l

12911-16Eoo

VALVE,intake

'l'lft'lttl;i

12912-16Eoo

VALVE,exhaust

'l'lft'lttlLiltJ

12921-47Eoo

SPRING,valve

"tIi~'l'lft'l

12931-25Goo

RETAINER.valve spring

uUuii,."tIi~'l'lft'l

11

12932-32COO

COTTER,valve

LftlJ'l'lft'l

12

12933-16Eoo

SEAT,valve spring

LL~'lU~"tIi~

13

09289-04002

OIL SEAL

=ift,l'l~U

14-1

12892-Q5COO-120

SHIM,tappet (T:1.20)

uUU~).I (T:1.2O)

14-2

12892-Q5COO-125

SHIM,tappet (T:1.25)

uUU~).I (T:1.25)

11--89--11

14-3

12892-QSCOO-13O

SHIM,tappet (T:1.30)

uU~).I (T:1.3O)

~10

14-4

12892-Q5COO-135

SHIM,tappet (T:1.35)

ucN~).I (T:1.35)

SHIM,tappet (T:1.40)

uUu1).1 (T:1.4O)

4
4

0 - -14

1
4--0
11~~11

L"ft'lf,lmfltrl LLft::'l'lft'l

DESCRIPTION

10

0-

6-0

CAM SHAFTNALVE

PART NO.

s-

14-5

~'3

17

'2

12892-QSCOO-140

14-6

12892-Q5COO-145

SHIM,tappet (T:1.45)

~U~).I (T:1.45)

14-7

12892-Q5COO-150

SHIM,tappet (T:1 .50)

LL~U1).1 (T:1.5O)

SHIM,tappet (T:1.55)

LL~U~).I (T:1.55)

4
4

14-8

12892-Q5COO-155
12892-QSCOO-160

SHIM,tappet (T:1.60)

LLr.iU~).I (T:1.60)

14-10 12892-Q5COO-165

SHIM,tappet (T:1.65)

uUu1).1 (T:1.65)

14-11

12892-05COO-170

SHIM,tappet(T:1.70)

uUU1).1 (T:1.70)

14-12 12892-QSCOO-175

SHIM,tappet (T:1.75)

uUU;).I (T:1.75)

14-13 12892-05COO-180

SHIM,tappet (T:1 .80)

LL~u1).1 (T:1.80)

14-14

SH1~,tappet (T:1 .85)

uUu1).1 (T:1.85)

14-9

12892-Q5COO-185

FU150SC-C

http://mototh.com

REMARKS

FIG.9

FIG. 9
PART NO.

REF.NO.

s-

-'

Q'TY

14-16

12892-05CQO-195

SHIM,tappet (T:1.95)

LUJu:jj~ (T:1.95)

SHIM.tappet (T:2.00)

LUJu:j~ (T:2.00)

SHIM.tappet (T:2.05)

LL~U:j~ (T:2.05)

12892-05CQO-200

14-18

12892-05CQO-205

14-19

12892-05CQO-210

SHIM,tap~t (T:2.10)

LL~U:;~ (T:2.10)

14-20

12892-05CQO-215

SHIM,tappet (T:2.15)

LUJu=i~ (T:2 .15)

14-21

12892-05COO-220

SHIM,tappet (T:2.20)

LL~U;j~ (T:2.20)

~::

FU150SC-C

http://mototh.com

FU150SC-C

LUJu:jj~ (T:1.90)

~10

1o-if!}

~f)td'\llfl

SHIM,tappet (T:1.90)

11~1J--11

111~r-11
4---0

L'Yu'1t,lml1U'lLLfl::'l1fl'l

12892-05CQO-190

0 - -14

6~

DESCRIPTION

14-15

14- 17

0-

CAM SHAFTNALVE

REMARKS

FIG.10

FIG. 10

PART NO.

REF.NO.

t'li"1,)~U

FU150SC-C

iflfl:::hui

DESCRIPTION

12760-25GOO

CHAIN,cam shaft drive

t,j"1,)~U

12771-25GOO

GUIDE,cam chain NO.1

~,)1..h:::~fl'lt'li"',)~u MYl1

12782-25GOO

GUIDE,cam chain NO.2

~,)1..h:::~fl~t'li"1,)~U ~')Yl2

12812-35COO

BOLT,cam chain tensioner

tUin1

08211-{)6181

WASHER,cam chain tensioner

LL"',)U1fl~

12811-25G01

TENSIONER,cam chain

tJ1~1fl~ .. ,.tlfu~'l1J.J;i~t'li

.. "'tlfu~,)1J.J~~t.,.,')~u

12830-25GOO

ADJUSTER,tensioner

12837-25GOO

GASKET,tensioner adjuster

tl:::Lnu

01547-06203

BOLT,tensioner adjuster

tUinl

FU150SC-C

http://mototh.com

CAM CHAIN

Q'TY

REMARKS

FIG.11

FIG. 11

30~
S-31

1-

32

e-33
20

21~

g-1

28

f:1-18

iL

13~ 15~ lJJ

14~ ..::~~ a

13200-25GOO

CARBURETOR ASSY

'11 M111JLmltlf

13507-25GOO

.DIAPHRAGM

.t.I::U;UtJ1-l

13502-25GOO

.DIAPHRAGM,cover

13500-25GOO

.PISTON,valve

13503-25GOO

.SPRING

13418-12F40

.HOLDER

13481-33EOO

.SPRING

13382-16030

WASHER

13394-10010

.E-RING

10

13387-47010

.RING

11

13383-25GOO

.JET,needle (4DG8-2)

.L;j'-JL7-l (4DG8-2)

12

13258-23FOO

.O-RING

.ttl1-l

13

13254-20010

.PIN

.ftflniJn~tJ

14

02112-04083

.SCREW

.ftnI

15

09491-22010

.MAIN JET (130)

.U'-J'I'I~Pi'l1.'I'Iqj (130)

16

09494-00540

.NEEDLE,jet (0-9)

.L~t1L;j'-JL7-l

17

13240-47EOO

.FLOAT ASSY

iJnfttitl

18

13342-25GOO

.HOLDER,jet

.L~t1L;j'-JLi-l

19

13412-23F50

.STARTER BODY

.L~t1H'fI

20

02112-35127

.SCREW

.Ml

21

09492-12003

.PILOT,jet (12.5)

U'-J'I'I~L;;ULtJ1 (12.5)

22

13267 -20E20

.SCREW

.Ml

23

13268-37420

.SPRING

.ftm-l

24

13602-38A10

.SCREW

.MI

25

13684-23F10

.HOSE

.ft1tl,::1.J1tJ'11111'u

26

13279-23F10

.ADJUSTER

.ftn Zt.lfutl1n1f'1

27

13268-47070

.SPRING

.ftm-l

27
22

"

12

Q'TY

DESCRIPTION

PART NO.

REF.NO.

FU150SC-C

CARBURETOR

REMARKS

.LL'I'I'lUrtl-l

(0-9)

FU150SC-C

.'

http://mototh.com

FIG.11

FIG. 11

6~

7-1

'eo

8_
9-

35~

10=l
11

2~

41J

~~~

38

@
41--0
0/

g
8
8

3O----f!j

6-31
1e-33
32

8-5
8
8
8

~
~

ia~20

""f1,jLfL"d

FU150SC-C

~tltl::l'\.1ft

DESCRIPTION

a'TY

28

13291-29900

.wASHER

.U'\.I'lUftl..:J

29

13295-29900

.O-RING

.ttli..:J

30

13681-04010

.CAP

.ch"'ftllJ

31

13418-43410

.GUIDE,hoder

.chit"~nt{",,l,21u

32

13417-01010

.SPRING

.~tJi..:J

33

13411-01010

.PLUNGER ASSY

.~ntf",,l'21u

34

13258-23F10

.O-RING

.ttli..:J

35

13602-05088

.SCREW

.MJ

36

13601-04148

.SCREW

.MJ

37

13502-10FOO

.DIAPHRAGM,cover

38

13480-10FOO

.DIAPHRAGM

.chit"
.u::Lii'l.ltn..:J

39

13417-19FOO

.SPRING

."tJi..:J

40

13247-09G10

.SCREW

.~nJ

41

13684-09400

.HOSE

.~,tJf::1J'tJtl'n'f'I

34

FU150SC-C

http://mototh.com

CARBURETOR

PART NO.

REF.NO.

REMARKS

FIG.12

FIG. 12

'I4,jtmftl~tl1n1"

FUl50SC-C

.tltl::'l'l4fi

DESCRIPTION

13700-25GOO

CLEANER ASSY,air

''''I4,jf)n~f)1n1''

13720-25GOO

.CASE,air cleaner

.~tI'I4,jtln1fl~tl1n1"

13756-25GOO

..GASKET,case air cleaner

.tI::LI'hn.tI,..,jtln~tl1n1"

13740-25GOO

.CAP,air cleaner

.~hLl"'I4,jtln~f)1n1"

13746-25GOO

..GASKET,cap air cleaner

.. tI::LI;'U~hLl"'I4,jfln~

13780-25GOO

.FILTER

.""nftl~f)1n1r1

13881-25GOO

.TUBE,outlet

.YitlYl1~f)fln

13826-25GOO

.CLAMP

.Lf",of"f"Yif)

13853-25GOO

.TUBE,breather

.Yitlf::1J1tJ

10

09401-14301

.CUP

."';Ufttl'"

11

13871-09GOO

.PLUGDRAIN

.Yiflt::U1tJ

Q'TY

12

13824-18910

.CUP

."';Uftfl'"

13

03541-05203

.SCREW

.ftnt

14

02142-06123

SCREW,air cleaner

ftntii"'I4,jf)n1fl~tl1n11'1

FU150SC-C

http://mototh.com

AIR CLEANER

PART NO.

REF.NO.

REMARKS

FIG.13

FIG. 13

,
10

~9

~ ~Jy--4

11

PART NO.

REF.NO.

~,,,~

Yitl'tlLftU

FU150SC-C

~tltl::""~fl

DESCRIPTION

14181-47E10

GASKET,exhaust pipe

tl::LiiUYitl'tlLftU
itl~tlYitl'tlLftU

Q'TV

14150-25G00

PIPE,exhaust

14310-25GOO

MUFFLER

Yitl'tlLftU

14181-25G00

GASKET,muffler joint

u::Liiu

01550-06203

BOLT, muffler joint

'LUflYl

BOLT,exhaust pipe

LUflYl

LUflYl

07130-08253

43652-23FOOT

BOLT,muffler support

09160-08032T

WASHER,muffler support

LL'W1U1tl~

09320-12032

CUSHION,muffle support

~nU1~

10

09180-08151T

SPACER,muffler support

lJ1

11

08319-31088

NUT,muffler support

Ufl

FU150SC-C

http://mototh.com

MUFFLER

REMARKS

FIG.14

FIG. 14

OIL PUMP

PUMP ASSY ,engine oil

,"ilSJJ,~uLl'lm..:a

16331-47EOO

.
GEAR,oil pump d nven

LYltl..:aLi'itJfijSJ,l,~u

09261-02001

PIN,oil pump d nven

.
gear

~ftn

08332-11066

CIRClIP,oil pump

02122-06203

SCREW,oil pump

16520-30AOO

STRAINER,engine oil

16510-05240

FILTER,engine oil

09280-54001

O-RING
,oil filter cap

16512-47E20

CAP,oil filter

09280-13004

O-RING,oil filter

FU150SC-C

itltl::1'14fl

LLW1Ufltl,.

ftn,

"::LLnNn""',l'1~ULl'l~
1t\'n7tl..:a,l,-ru
.. LI'I....ft1..:a
LtI;..:a
~htJ,,1t\'n'ltN,l'~UL"""
Ltl;..:a
ftI..:a

16519-09GOO

SPRING,oil filter

~t1t..:a

01547-06703

BOLT,oil filter cap

LiiftY!

01547-06163

BOLT,oil filter cap

LUftY!

FU150SC-C

http://mototh.com

iiSJ,l,~uLI'I~..:a

DESCRIPTION

REF.NO.

FIG.15

FIG. 15

b~

Gr
2

PART NO.

REF.NO.

166QO-25GOO

;;.

.nr.:u1!Jf'I'l1JJfflU

FU150SC-C

COOLER ASSY,oil

~fltI::''\IIfl
ti~r.:lJ1tJ f'I'l1JJffluli"lmh,ru

DESCRIPTION

Q'TY

09116-06143

BOLT,oil cooler

tUtl'ri

09180-00310

SPACER,oil cooler

VI

09320-10015

CUSHION,oil cooler

~n!J1~

16460-25G00

HOSE,oil cooler RH

~1mh,ru f1~"'l1

16470-25G00

HOSE,oil cooler LH

~1mhw f1~f1!J

09168-14011

GASKET,oil hose

u::~iiu

09360-12006

BOLT,oil hose

tUtl'ri

09280-12008

O-RING,oil hose

tfll~

10

07130-06163

BOLT,oil hose

tUtl'ri

FU150SC-C

http://mototh.com

OIL COOLER

REMARKS

FIG.16

FIG. 16
PART NO.

REF.NO.

~,)",)u,,!SJtl1m,.

FU150SC-C

~::hllti

DESCRIPTION

Q'TV

18450-06GOO

VALVE ASSY,2nd air reed

1851G-25GOO

VALVE ASSY,air cut

')1fl')"')U"!SJm"'1tJfl1n1,.

01421-06163

BOLT ,2nd air cap stud

tUfI,j"

08316-10063

NUT,2nd air cap

tr..

09352-11163-370

HOSE,2nd air cleaner

ft1tJfl1m,.

09401-15101

CLlP,2nd air cleaner hose

"iufifl"

13888-19Boo

JOINT,2nd air cleaner hose

iflPiflft1tJtl1m,.

18712-29Foo

HOSE,2nd air cleaner join

ft1tJtl1n1"

09359-40701-300

HOSE,2nd air valve vacu NO.1

~1tJtl1m" ~')~

FU150SC-C

http://mototh.com

2ND AIR VALVE

,)1fl,) ,,')u"!SJfl1m,.

REMARKS

FIG.17

FIG. 17
PART NO.

REF.NO.

14

FU150SC-C

~f1td"'fi

DESCRIPTION

21111-25GooT

GEAR,primary drive

L~f1.)i1Jf'lifli

09160-16003

WASHER,primary drive gear

ILWl'UlfI')

21200-25GOOT

GEAR,primary driven

L~tW'n'Uf'liM

08211-20352

WASHER.clutch sleeve

ILWl'UlfI')
"llJ"I1'Uf'liRi

O'TV

21411-05200

HUB,clutch sleeve

09169-16003

WASHER,clutch sleeve hub

ILWl'UlfI')

09140-16001

NUT,clutch sleeve hub

,rfl

21441-25Goo

PLATE,clutch drive

wJ'Uf'lilJli ~'li1J

21451-28030

PLATE,clutch driven

wJ'Uf'lifli ~'lR1lJ

10

09160-20056

SPACER,primary driven gear

\f'II

11

21251-13E10

SPACER,primary driven

VI

12

23165-480ooT

RACK,clutch release

~'l~')lLeJ'UnMifl'"

13

09263-10002

BEARING,clutch release

fli1J\lniJ'U

14

21462-46901

DISK,clutch pressure

wNnMifl"i

15

09440-15014

SPRING,clutch

t\m.)

16

09116-05020

BOLT,clutch spring

ttl,,,,

17

23261-13A01

PINION,clutch release

L"fl1ii')f'lifl"i

18

09160-12086

WASHER,clutch release pinion

1L"''l'U1fI')

19

09285-10004

SEAL,clutch release pinion oil

=ifl,!"r'U

20

23271-47Eoo

ARM ,clutch release

1L'I'U~')Lvtfl1f'1i"i

21

01500-06163

BOLT ,clutch release arm

ttlfll1

@to
FU150SC-C

http://mototh.com

f'lifli

CLUTCH

REMARKS

FIG.18

FIG. 18

24121-25GOO

~J,:! '

6~~~~~:
();

29

I
30

:
~
~

'.
'.

SHAFT,counter

L'I'4fl1T'l'lLnuf

24125-25GOO

PLUG

tJin

24221-25GOO

GEAR, 2nd drive

L~tl~Liiuf 2 ,j'liu

24231-25GOO

GEAR, 3rd & 4th drive

L~fl~Liiuf 3 LLfl:: 4 ,j'liu

09380-20009

CIRCLlP, 5th drive gear

LL'III'lUflflrl

24251-25G00

GEAR, 5th drive

L~tl~Liiuf 5 ,j'liu

24261-25G00

GEAR, 6th drive

L~fl~Liiuf 6 ti'liu

09262-20019

BEARING,counter shaft RH

IIIflullnilu i1~"'l1

24741-12Boo

RETAINER,counter bearing

L'IIIt;niifllllflullnilu

10

02112-06123

SCREW,counter shaft

~nt

11

08123-60020

BEARING,counter shaft LH

IIIflullnilu i1~"1U

12

08113-62020

BEARING,drive shaft RH

IIIflullnilu i1~"'l1

13

24130-25G00

SHAFT,drive

L,"fl1T'l'l~Ll/lflf

14

24311-25G00

GEAR, 1st driven

L~tl~Liiuf 1 ,j'll/l1J.1

15

24321-25G00

GEAR. 2nd driven

L~fl~Liiuf 2 ti'llll1J.1

16

24331-25G00

GEAR, 3rd driven

L~fl~Lnuf 3 ,j'llll1J.1

17

24341-25GOO

GEAR, 4th driven

L~fl~Liiuf 4 fIi'llll1J.1

18

24351-25G00

GEAR, 5th driven

L"fl~Liiuf 5 fIi'l(;l1J.1

19

24361-25G00

GEAR, 6th driven

L~tl~Li'iuf 6 fIi'l1ll1J.1

20

09380-20009

CIRCLlP, 2nd/3rd/4th driven

LL'III'lUfttlrl

21

09167-20011

WASHER,3rd14th driven

22

08211-15251

WASHER, 1st driven gear LH

U'lll'lU1tl~

23

08211-15251

WASHER,1st driven gear RH

U'lll'lU1tl~

24

09181-20167

WASHER,2nd driven gear

U'lll'lU1tl~

25

09263-15023

BEARING,1 st driven gear

"ft'ullnilu

26

09283-27011

OIL SEAL,drive shaft

;jfl~1,rU

27

09262-20019

BEABING,drive shaft

11
FU150SC-C

http://mototh.com

~flfl::'~fi

DESCRIPTION

7
3

FU150SC-C

TRANSMISSION

PART NO.

REF.NO.

Q'TY

REMARKS

FIG.18

FIG. 18

~ 18 ~21 17

PART NO.

REF.NO.
28

~~ .~16

24359-05200

TRANSMISSION

"l"t4,31hti.,'J

FU150SC-C

~tltl::'~fi

DESCRIPTION
WASHER,oil sealing

LLWlUltI.,'J

29

24741-05200

RETAINER,drive shaft bearing

~~flnti ""ti1J~nnU

30

02122-06123

SCREW,drive shaft bearing

MJ

L~flnti".""bru

:.

31

24751-05210

RETAINER.drive shaft oil seal

~~
~~"I

32

01500-06123

BOlT,drive set oil seal

tu",;r

33

27511-25G00

SPROCKET,engine (NT:14)

~LPlfln.U1 (NT:14)

34

09280-19005

O-RING,engine sprocket

tfli.,'J

35

27531-25GOO

SPACER,engine sprocket

\!'II

36

27600-36020-120

CHAIN,drive

37

27512-25G00

lOCK WASHER,eng sprocket

38

07130-06103

BOLT ,engine sprocket

H
LLWlUflflf'l
tu",,j"

19

21

.:

FU150SC-C

http://mototh.com

Q'TY

REMARKS

FIG.19

FIG. 19
PART NO.

REF.NO.

'''Lll~uuLnuf

FU15OSC-C

~t1fl:;''IoIft

DESCRIPTION

25211-25GOO

FORK,gear shift NO.1

ri1~\lLnuf ~'l~ 1

25231-25GOO

FORK,gear shift NO.3

ri1~\lLnuf ~'l~ 3

25411-21000

SHAFT,shift fork NO.1

~flnri1~\lLnuf ,j'l~

25421-35410

SHAFT, shift fork NO.2

~flnri1~lJLnuf ~'l~ 2

25310-47E20

CAM ,gear shift

~mi1u'lLnuf

04221-04089

.PIN,shaft cam plate

.~fln

08110-69050

BEARING,gear shift cam

25381-13E10T

PLATE,gear shift cam

Plfl1J~n;]u~mi1U'lLiiuf
LL&lu~t1f'1I'i1LL'IoIU.ui1U'lLiiuf

25312-12COO

STOPPER,shift carn drive

~'l~tlf'lLnuf

24741-12Boo

RETAINER,shift cam bearing

LL&lu~t1f'1~mi1U'lLnuf

02112-06123

SCREW, shift cam bearing

~nt

12

25350-26001

STOPPER,shift cam

~'lftflf'l~mi1tJ'l

13

25355-26D10

SPRING.stopper arm

~ll;','j

14

25356-12COO

SUPPORT,cam stopper arm

tuft~n"'LL&luflflf'l~nLi1U'lLiiuf

15

08211-06141

WASHER, cam stopper

1L"'lU7fl~

16

08211-06181

WASHER, cam arm

1L'IoI'lU7fl~

17

08316-10063

NUT,cam stopper arm

u..

18

25510-47E21

SHAFT,gear shift

LL'IUL~ULnuf

19

25512-13E11

PLATE,gear shift cam

LL&luLiuLiiuf

11

20

25671-01011

STOPPER,gear shift

~flnflflf'l"tIl~\LOUL~ULnuf

21

09181-14167

WASHER,gear shift shaft RH

1L'IoI'lU7fl~

22

09263-14027

BEARING,gear shift stiaft

"ft1J~n;]u

23

09283-14004

SEAL,shift shaft oil

~t"hru

24

09440-17013

SPRING,gear shift plate

25

09444-20007

SPRING,shift shaft return

26

08331-31149

CIRCLlP,gear shift

LL'IoI'lUfttlf'l

27

25520-25G00

A~,gear

iflPitl'l1Lnuf

FU15OSC-C

shift link

a'TY

10

http://mototh.com

GEAR SHIFTING

REMARKS

FIG.19

FIG. 19

28

01500-06203

'''LLI~fJuJisf
:;tltl::\""

DESCRIPTION
BOLT,gear shift link arm

tUt"r

, ..n1uitl.m1UifJf

FU15OSC-C
Q'TV

29

25525-25GOO

ROD ASSY,shift link

30

09161-06024

WASHER

U.WJU~

31

04111-20158

PIN

iiuitlrl

32

25600-25GOO

LEVER ASSY,gear shift

,,,~uLiifJf

33

25652-16500

.RUBBER,gear pedal

. fJ1~~uUitJf

34

09161-18005

WASHER,gear shift lever thrust

U.WJU~

35

09164-18002

WASHER,gear shift lever

U.WJU~

36

37720-25GOO

BODY,switch

tI'lYri't?l1JtlnUifJf

37

02142-15163

SCREW

ftnt

38

09280-26007

0-RING,gear shift

ttil:!

39

09209-05011

CONTACT,switch

tlJlft'lYl'i'l?luflnUifJf

40

09440-04010

SPRING,gear shift switch

tlt1f~

FUl50SC-C

http://mototh.com

GEAR SHIFTING

PART NO.

REF.NO.

REMARKS

FIG.20

FIG. 20
PART NO.

REF.NO.

14

;.

'''~Uft'''m

FU150SC-C

~f)fd"'fi

DESCRIPTION

a'TV

L"fi'~Uft"'m

26211-47E10

SHAFT,kick starter

26231-09410

STARTER, kick

.r'lf1JL"tw~Uft,.,m

26221-30AOO

GUIDE,kick starter spring

V'tJr.:~fttli~L"fi'~Uft",m

0944S-38004

SPRING,kick starter return

fttli.:l

26241-47E20

GEAR,kick starter drive

L"twft..,m

09440-30007

SPRING,kick starter

fttli.:l

09285-16003

OIL SEAL,kick starter

;ifi,hru

08211-14321

PLATE,kick starter spring

~~Ufts~fttli~~uft"'m

09181-16223

WASHER,kick drive gear

~"''lUftl.:l

10

26242-47EOO

WASHER,kick drive gear

U"''lU~

11

26232-09401

GUIDE, kick starter

~W,.r'lf1JL"f).:Iftllihl

12

26233-09400

STOPPER,kick 'starter

~U'I4q".r'lf1JL"tHft",m

13

01500-06163

BOLT,kick starter stopper

14

26300-25GOO

LEVER ASSY,kick starter

tutIY'
,,,A',,,,,,,m

15

01500-08253

BOLT,kick pedal

tUftYl

FU150SC-C

http://mototh.com

KICK STARTER

REMARKS

FIG.21

FIG. 21
REF.NO.

~.J

"'"J

u)milt.J

MAGNETO ASSY

FU150SC-C

~'tl'tl::1"ft

DESCRIPTION

32100-25GOO
32101-25GOO

.STATOR

.1I"fI'l""l1u11'1

32102-25GOO

.ROTOR

.fltlLU.iL"fln

31497-45000

CLAMP,sensor lead

Li,..i"f"ft1tJ

02142-05103

SCREW, sensor lead clamp

ftn,

02112-06203

SCREW,magneto stator

ftn,

09404-06429

ClAMP,magneto lead

Li,..i"f"ft1tJ

02142-05103

SCREW,sensor

08316-10123

NUT,magneto rotor

MI
,r"

08341-31039

KEY,magneto rotor

~",fl'tlLU.iL"fln

FU150SC-C

a'TV

'IJ"WJnilt..

http://mototh.com

MAGNETO

PART NO.

REMARKS

FIG.22

FIG. 22
PART NO.

REF.NO.

328oo-47Eoo

""-

'll"lvjvh

RECTIFIER ASSY

FU150SC-C

~fltd""fi

DESCRIPTION

02142-06123

SCREW,rectifier

M,

32900-25G01

COl UNIT

, "ijj;ilfl

32980-28FOO

CUSHION,cdi unit

U1~nl~

33410-03000

COIL ASSY,ignition

1"l'Iflufl"!fI,.:au "

02142-06163

SCREW,ignition coil

MI

33510-48810

CAP,spark plug

tJin,r'lLYiuu

33541-23E01

SEAL,spark plug

U1~ftrnJtJin,r'lL-viuu

33542-47Eoo

SEAL, high tension cord

U1~ft'UJft1utJinu'lL-viuu

10

33652-36100

PROTECTOR,cdi unit

U1~nl~

FU150SC-C

Q'TY

'Il"UIJU'll1f.1ufl::L:rnQLfl LMflf

6--'

http://mototh.com

ELECTRICAL

REMARKS

FIG.23

FIG. 23
PART NO.

REF.NO.

DESCRIPTION

...I

FU150SC-C

U.UPI LPlfl2"

~fltd"fI

33610-2OGOO

BATTERY (12V,2.5H)

U.UMLMtii (12V,2.5H)

33652-35400

PROTECTOR,battery

LUJUffl'lU.UMLJlti1

33652-36100

PROTECTOR.battery

LUJUffl'lU.UMLJlti1

33652-30DOO

PROTECTOR,battery

LUJu2"fI'Iu.uPlLJIfI1

2.3.4~

FU150SC-C

http://mototh.com

BATTERY

O'TV

REMARKS

FIG.24

FIG. 24

341QO-25GOO

Q'TY

,,,llt!u'bJef

34112-25G00

.VISORASSY

.~hl\7tllJllt!u'bJef R'llJU

34110-25GOO

.TACHO & LCD METER

.L7t.U'bJtf

34111 -25GOO

.CASE,lower

.rhl'lftllJLitJu'bJef Mth~

3414~3GOO

.SCREW

.ftnJ

0932~28

CUSHION,meter upper

~nu'N

wnm

0932~16

CUSHION,meter lower

~nU1~

R'lfl'N

10

09160-05045

WASHER,speedometer

LL"''lUftl~

03241-05163

SCREW,speedometer

ftnJ

10

34981-25GOO

ROTOR,speedometer

fttltC~crtyty1N~U'bJtf

tuc"r

11

07130-08163

BOLT ,speedometer rotor .

12

34990-25GOO

SENSOR,speedometer

fttyty1NI'I'llJ"~L7t.U'bJtf

13

07130-05123

BOLT,speedometer sensor

tUllY!

12

~
10
FU150SC-C

http://mototh.com

SPEEDOMETER ASSY (kilo)

FU150SC-C

~tltl:;h"'i

~~
j...J{(i)
11

llt!u'bJef

DESCRIPTION

, ~'"
13

SPEEDOMETER

PART NO.

REF.NO.

REMARKS

FIG.25

FIG. 25

10

PART NO.

REF.NO.

1~",u1

FUl50SC-C

~tltd"'fl

DESCRIPTION

Q'TY

35100-25GOO

HEADLAMP ASSY

3511O-25GOO

.UNIT.headlamp

.. "1~,,,u1
.... 1U'tl1tJ

35171-25GOO

.SOCKET.headlamp

..f'l"'fltl,,1~~1

09471-12213

.BULB.headlamp (12V.32/32W)

."'fltl"l~",u, (12V.32/32W)

09471-23FAO

.BULl3.headlamp (12V.18/18W)

."'fltl"l~",u, (12V.18/18W)

09471-12203

.BULB (12V.10W)

."'fltl,.l~LitJ'l (12V.10W)

M~

03541-05123

SCREW.headlamp

09136-05065

SCREW.headlamp adjust

M~

38610-09410

RELAY ASSY.tumsignal

;LfltJ1"'LitJ'l

10

35137-25GOO

CUSHION.headlamp

tl1..:11tl..:l

FU150SC-C

http://mototh.com

HEADLAMP

REMARKS

FIG.26

FIG. 26
REF.NO.

--

FU150SC-C

~fJfJ::h~fl

Q'TY

'Il,.1,"vhu

35710-25GOO

LAMP ASSY,rear combination

35712-25GOO

.LENS,tail/stop

.r.hfl1fJlJ1,"Vl1U

35713-25GOO

.GASKET

.U::Lnu

35912-25GOO

.LENS,inner

.f.hfl1fJlJ1,"V11tJ fl'lLU

09471-12119

.BULB (12V,18/5W)

.~flflIl'l1,"Vl'ltJ (12V1815W)

09471-12203

.BULB (12V,10W)

.~fltlIl'l1,"LitJ'l (12V,10W)

03211-04206

.TAPPING SCREW

.~ni

09148-05038

NUT,rear comb

,rJl

09320-09016

CUSHION,rear comb lamp

\lntJ1~

10

09160-05045

WASHER,rear comp

LL~'lU1fJ~

11

03541-05123

SCREW

Mi

12

09320-09050

CUSHION,rear comb

\lntJ1~

Z
~

@8

FU150SC-C

http://mototh.com

hHhu

DESCRIPTION

12

REAR COMBINATION LAMP

PART NO.

REMARKS

FIG.27

FIG. 27
PART NO.

REF.NO.

36610-25GOO

}4

WIRING HARNESS

HARNESS,wiring

FU150SC-C

"1tJ''''

~tJtd"ft

DESCRIPTION

Q'TY

09481-10501

.FUSE(10A)

'Il""1tJ''''
.'hl

3662O-25GOO

HARNESS,wiring NO.2

"1tJ'''' ~'l~2

4-1

09407-18402

CLAMP,wiring

LiJ.li'"f""1tJ''''

4-2

09407-11401

CLAMP,wiring

LiJ.li'"f"ft1tJ''''

4-3

09407-25401

CLAMP,wiring

37109-25GOO

LOCK SET,steering

LiJ.li'"f""1tJ''''
'Il"'ltyLL",~.UrU

37100-25GOO

LOCK ASSY,steering

'Il",,'l'n''ltyLL'"

08321-01063

WASHER,steering lock

LL"'lU1tl~

07130-06163

BOLT,steering lock

t,jft"

37740-45000

SWITCH ASSY,stop lamp

ft'l'ni'l"'LlJm"ft~

10

09443-06075

SPRING

ftU;~

@)--7

1-8

11

38500-25GOO

HORNASSY

'Il"LLfl1

12

01550-06103

BOLT

13

33860-30000

WIRE,battery minus lead

MtI"
ft1tJiiu

~10
FU150SC-C

http://mototh.com

REMARKS

FIG.28

FIG. 28

.'

Q'TY

41100-25G10

FRAME

vl'ltl-3

46211-25GOO

HANDLE,piliion rider

mflnVl1mu1::

01550-10253

BOLT,pillion rider handle

tiifiYl

41499-14AOO

CAP,rear swinging arm

c.hiJlI1

?
4

FU150SC-C

http://mototh.com

FU150SC-C

~~tJ::1~fl

DESCRIPTION

PART NO.

REF.NO.

vl'ltl-3

FRAME

REMARKS

FIG.29

FIG. 29
PART NO.

REF.NO.

STAND-BRAKE PEDAL

'IJ191.:J-'111L1.J7n

~~~::htfi

DESCRIPTION
D

421 00-25G1 0

STAND,center

42211-09GOO

SPACER,center stand

08322-01163

WASHER,center stand

LL~'lU'l'~.:J

04111-30258

PIN,center stand cotter

;Ju~~1'1

42272-09GOO

CUSHION,center stand

f,lnfJ1.:J'II,vl.:Jmn.:J

42241-o9GOO

SPRING,center stand

~m.:J

42310-47E01

STAND,prop

'II'~.:J;J,.:J

09443-14022

SPRING,prop stand

~m.:J

42341-25GOO

BOL T,prop stand

ttit'lyJ'III~.:J;JI.:J

10

08319-31108

NUT,prop stand

UI/l'lllvl.:J;J,.:J

11

43110-25GOO

PEDAL,brake

'II'L1.J'l'n

~m.:J

12

43211-25GOO

SPRING,brake pedal

13

43128-25GOO

PLATE ,brake return spring

U'IIuri'UL1.J:i'n~fl.:J

14

09160-15049

WASHER,brake pedal

U\oI'lUffi.:J

15

04111-30258

PIN,brake pedal cotter

;Ju~~1'1

~7
FU150SC-C

http://mototh.com

LLnU'II1 vl.:J nt'l,.:J

11

'111vl.:Jnt'l,.:J

FU150SC-C
Q'TY

REMARKS

FIG.30

FIG. 30

10

7
2

L\.lflmim";1

FU150SC-C

~flfd\.lfl

DESCRIPTION

Q'TY

LLnu~m";1\.lU1 ~1-3'11'l1

43510-25GOO

BRACKET,front footrest RH

43520-47EOOT

BRACKET,front footrest LH

LLnu~m";1\.lU1 ~1-3.jf1tJ

43551-39110

RUBBER,front footrest

tJ1-l~m";1\.lU1

43540-25GOO

BRACKET,front footrest LH

L\.lflnUfil\LLnu~m";1\.lU1 ;1-l.jf1tJ

01550-08203

BOLT,footrest bracket

LUfI"tl

08319-31108

NUT,front footrest

UM
L\.lflnU(;I~m";'l\.lfi'-3 ~1-l'll'l1

43811-25G01

HOLDER.pillion footrest RH

43821-25G01

HOLDER,pillion footrest LH

L\.lflnU(;l~m";1\.lfl-3 .jf1-l.jf'ltJ

43812-25GOO

BOLT,pillion footrest

LUfI"tl

10

43611-25GOO

FOOTREST,pillion RH

'ljfil\~m";1\.lfi'-l ~'l-l'll'l1

11

43621-25GOO

FOOTREST,pillion LH

'ljfil\';m";1\.lfi'-3 ~'l-l"1tJ

12

43816-33E21

PLATE,pillion footrest RH

L\.lflmfl-3~m";'l i'l-l'll'l1

13

43826-33E22

PLATE,pillion footrest LH

L\.lflmfl-3~m";'l i'l-l.jf1tJ

14

09208-06003

PIN

t'lfln

15

09440-o5005T

SPRING,piliion footrest

t'lm-l

16

06112-07004

BALL,pillion footrest

fJnilu

17

08332-11043

E-RING

LL\.l'lUflfl~

FU150SC-C

http://mototh.com

FOOTREST

PART NO.

REF. NO.

REMARKS

FIG.31

FIG. 31
PART NO.

REF.NO.

44110-25G00

tiol,r12J"uLftlL"I'I~03

TANK,fuel

FU150SC-C

~tltd""~

DESCRIPTION

Q'TY

ti03~12J"uL4tlL"I'I~03

44210-35014

CAP,fuel tank

t.htl~ti03,r12J"uL~tlL"I'Ifi03

34810-25G00

GUAGE ASSY,fuellevel

'IlPlLn~1~1::~U,r12J"uL';tlL"I'I;03

02142-05123

SCREW,fuellevel guage

t'In;

BOLT,fuel tank rear

tUflYI

01550-06123

FU150SC-C

http://mototh.com

FUEL TANK

REMARKS

FIG.32

FIG. 32
REF.NO.

PART NO.

~.if

ntln'U1~'UL'I!tlL,"fI~

~tltl:;l"'fl

DESCRIPTION

44300-09GOO

COCK ASSY,fuel

01550-06163

BOLT,fuel cock

44322-27001

FIL TER,fuel

09401-10409

CLlP,fuel hose NO.1

~~1Jf"t'l1t1\h~'U

44421-25GOO

HOSE,fuel tank & cock

t'l1t1\h~'U

~.:

Q'TY

09401-09403

CLlP,fuel hose NO.2

~~1Jf"t'l1t1\h~'U

HOSE,fuel cock & carb

t'l1tJU1~'Utltln

09359-40702-390

HOSE,vacuum

t'l1tJ3ClJClJ1n1f'1

09401-06101

CLlP,vacuum hose

~~1Jf"t'l1tJ3ClJClJ1n1f'1

10

09401-08402

CLlP,vacuum hose

rI~1Jf"t'l1tJ3ClJClJ1n1f'1

FU150SC-C

FU150SC-C

nHl~'U1~'UL'I!tlL,"fI~

44422-25GOO

http://mototh.com

FUEL COCK

REMARKS

FIG.33

FIG. 33
REF.NO.

lJ--2

~fltd,\lfi

a'TY

45100-25G01
2

45149-25GOO

.CUSHION,seat mount rear

iJnm..:lffi..:lL1J1:: ~,)\I~.:I

45149-09Goo

.CUSHION,seat mount front

.iJm.n..:l~fl.:lL1J1:: ~,)\lU1

45287-23F10

CUSHION,seat hinge upper

U1..:a1tHL1J1:: ~,)1JU

45285-25GOO

BRACKET,seat hinge upper

'111U(;lL1J1::

45148-09GOO

CUSHION,seat hinge lower

m.:lffi.:lL1J1:: ~')th..:l

09160-06027

WASHER,seat hinge bracket

LL\I')Uffi.:l

08310-00063

NUT,seat hinge bracket

Uj;J

45215-09G10

PIN,seat hinge bracket

~~n

10

08332-11066

E-RING,seat hinge

LL\I')Uflflf'l

11

45289-09G10

PLATE,seat lock NO.2

LL~Uflflf'lt'l1Uflflf'lL1J1:: ~')Yi 2

12

45288-20GOO

GUIDE,seat lock cable

LL~Uflflf'l~1Uflflf'lL1J1::

13

95700-14810

LOCK,seat

fltyLL"Iflflf'lL1J1::

14

45280-25GOO

CABLE ,seatlock

t'l1Uflflf'lL1J1::

15

45700-09G01

BRACKET,striker support

~,)flflf'lL1J1::

16

02112-06103

SCREW,striker support bracket

t'lnl

4~

~5
9-~6
@)--7
~8

FU150SC-C

http://mototh.com

FU150SC-C

L1J1::

DESCRIPTION
SEAT

10

SEAT

PART NO.

L1J1::

~,)1JU

REMARKS

FIG.34

FIG. 34
PART NO.

REF.NO.

~':::>.:.

~
20

~1f11tltJ~,lti~

FUl50SC-C

DESCRIPTION

a'TY

47110-25G20-C31

COVER,frame set RH (397)

'Il"~1f11tltJ~'ln~ i1~'lI'l1

47210-25G20-C31

COVER,frame set LH (397)

'Il"~1f11tltJM'ln~ i1~i1l1

68135-25G20-C31

.TAPE,frame cover RH

.~;;mnfliiJ1f11tltJ~'ln~ i1~'II'l1

68138-25G2O-C31

.TAPE ,rear frame cover RH

.~;;mnflfchfl1tltJ~'llllft~ i1~'II'l1

68139-25G2O-C31

.TAPE,front frame cover RH

.~;;mntlf~1f11tltJ~'lml1 i1~'II'l1

68145-25G2O-C31

.TAPE,frame cover LH

.~;;nLf1f1f~1f11tltJ~'ln~ i1~.1l1

68148-25G20-C31

.TAPE,rear frame cover LH

.~;;mnflf~1f11tltJ~'llllft~ i1~.jf1tJ

68149-25G2O-C31

.TAPE,front frame cover LH

.~;;nLf1f1f~1f11tltJ~'lml1 i1~i1l1

02142"()5163

SCREW,frame cover rear

~ni

10

02142..()6163

SCREW,bracket frame cover

~ni

11

47140-25GOO

BRACKET,frame cover rear

~lIIftnti"~1"'1tltJ~'ln~

12

03241"()5163

SCREW,frame cover

~n!

13

09320-09016

CUSHION,rear comb

tJ1~nl~

14

48211"()9GOQ

SPACER.rear comb

VI

15

09160..()5045

WASHER,rear comb

u.lII'l'UnN

16

03541"()5203

SCREW,rear comb under

Mi

17

09320..()8018

CUSHION,frame cover center

tJ1~1tl~

18

02142-16167

SCREW,frame cover

~ni

19

02142"()6357

SCREW,frame cover RH

MI

20

53274"()9GOO

SCREW,frame cover front

~ni

Y
FUl50SC-C

http://mototh.com

FRAME COVER

REMARKS

FIG.35

FIG. 35
PART NO.

REF.NO.

17

J1

~\\

._23 ,\\1
~24

tJ;i!r

\.

25

Q'TY

DESCRIPTION

48130-25G20-C31

SHIELD,leg center set (397)

u~flJ.liI'lnfl'l~

68641-25G20-G31

.TAPE,leg shield RH

.fI~mntlhl~flJ.I,r'lnfl'l~ ;)1~'1I'l1

68651-25G20-C31

.TAPE,leg shield LH

.fI;jmntlfU~flJ.liI'lnfl'l~ ;r~i1tJ

94401-25G20-G31

COWLlNG,lower set side RH(415) ,,,,\..,l1mnLt\1tJ~tluj;j" ;r1~1I'l'l

94480-25G2D-C31

COWLlNG,lower set side LH(415)

'''''I4U1mm"itJ~tI~ ;r1~i1t1

94517-25G10

.SHIELD,lower cowling heat RH

.LUJuriu,,'l'lJ.l~U 'h:JlI'l'l

94518-25G10

.SHIELD,lower cowling heat RH

.LUJUriU"'l1J.1~U ;r1~1I'l1

68181-25G20-G31

.TAPE,cowling lowerRH

.fI;jmntlhlu'lmnLt\itJ~tJufl ;r1'111'l'

68182-25G2D-C31

.TAPE,rearcowling lower RH

.fI;jmntlhlu'lmnil'l'lui"'1 ;r1~1I'l1

10

68184-25G20-G31

.TAPE,middle cowling lower RH

.fI;jmntlhlu1mml'lnfl1'1 ;r1'1'11'l1

11

68185-25G20-G31

.TAPE,front cowling lower RH

12

68681-25G20

.EMBLEM "OOHC" cowling lower ."" "DOHC" 'l4U1mnu"itJ'ItlUfI

13

68191-25G2D-C31

.TAPE,cowling lower LH

.fljimntlmU'lmm"itJ'ItlufI i'l-:J;)1t

14

68192-25G20-C31

.TAPE,rear cowling lower LH

.tliimntlmU1mnil'l'l4fl-:J i1'1i1t1

15

68194-25G2D-C31

.TAPE,middle cowling lower LH

.tliimntlmu'lmnil'lnfl1'1 i1-:Ji'1t1

16

68195-25G20-G31

.TAPE,front cowling lower LH

.ft;jmntlmU'lmnil'l'l4U1 -I1-:Ji'1t1

17

48211-25G01

CLlP,leg shield

"ftlJfltl"

18

53274-09GOO

SCREW,leg center

ftni

19

03541-05103

SCREW,side cowling & bracket

flni

20

94541-25GOO

BRACKET,side cowling lower

21

02142-06167

SCREW,side cowling lower NO.1

flni

22

09136-05052T

SCREW,side cowling lower upper

ftni

23

09148-05038

NUT,side cowling lower

24

03541-15163

SCREW,side cowling lower

25

9451 0-25G1 0

BRACKET,side cowling lower RH

L'I4flnU "'I4U1 mnLt\itJ-:JtlUfI ;r1~1I'l1

26

9452D-25G10

BRACKET,side cowling lower LH

L'I4flnU"'I4U1mm"itJ-:JtlUfI ;r1~i'1t1

FU150SC-C

http://mototh.com

FU150SC-C

LEG SHIELD

ftni

REMARKS

FIG.36

FIG. 36

'(;f"'tl'l'nnl,

DAMPER

51103-25GOO

DAMPER ASSY,front fork RH

,f;'I '(;ffltl~\-lih ojj"~"'l'

'f;'I'(;ffltl~\-lU1 ojj',~;r,tJ

O'TY

51104-25GOO

DAMPER ASSY,front fork LH

51130-25GOO

.TUBE,outer RH

.t.ltltlnHfltlYi\-lU1 -if1.~'1'l1

51140-25GOO

.TUBE,outer LH

.t.ltltln'(;f",tiYi\-lU1 ojj'r~11tJ

51153-23FOO

.OILSEAL

'=jjfn11lTuHfltl~\-lUI

51156-43010

.RING,snap

.U\-l'lUfltl",;ifl,l,lTU

51173-23FOO

.DUST SEAL

.tJ1~nu~u

51201-25GOO

.PROTECTOR

,tJ1~tltl~ nu~u

51110-25GOO

.TUBE,inner

.unu'(;f",tlYi\-lUI

10

51177-35400

.SPRING,sub

.~m~

11

51146-31CBO

.CYLINDER

.unu~n~1JL;r"'tl~\-lU1

12

51196-39140

.RING,piston

.U"'lUtJr~

13

51176-25GOO

.SPRING

.~m~

14

51172-27510

.wASHER

.~'lt.l7::"'tl~~m~

15

51176-23330

.SPACER

.\1"11

16

51181-37BOO

.o-RING

.Ltl1~

17

51351-25GOO

.CAP

.ttifl'VlUf;'IHfltl~\-lUr

18

51147-16510

.SOLT,cylinder

.LUtl"llUnU\ln~1J'(;ffltl~\-llh

.GASKET

.u::Lnu

19

51148-41310

~19

4-18

FU150SC-C

http://mototh.com

FUl50SC-C

:atltl::l\-lfl

DESCRIPTION

PART NO.

REF.NO.

REMARKS

FIG. 37

FIG.37

5141D-25Goo

STEM,steering

FU150SC-C

'll"'LLtNl'ltl

~tltl::h'lii

DESCRIPTION

a'TY

LLe.I-ll'ltlth:l

51622-25Goo

.RACE,ball

.tl'ltJ I'ItlUtln vl'lfi1-l

01550-08353

BOLT,stem

'LUflvl

51353-26FOO

NUT

Ulit

51356-10003

WASHER

LL'I-l'lU1tl-l

51311-25GOO

BRACKET,upper

LLe.I-lfltllJU

01550-08353

BOLT,bracket upper

'LUflvl

51631-28000

NUT,steering stem

UIitU"'LLe.I-lfltl

51643-25001

DUST SEAL,steering upper

tJ1-lriu~uLLeNfltl vl'llJU

10

51621-28000

RACE,outer upper

tl'ltJl'ltlU'Eln vl'lUU

11

06111-06004

BALL,steering steel

tjni'h.u'f'ltJl'ltl

12

51611-20002

RACE,inner upper

tl'ltJl'ltl'tu Pi'llJU

13

51612-35400

RACE,inner lower

tl'ltJl'ltl'tu Pi'lfi1.:J

FU150SC-C

http://mototh.com

STEERING STEM

PART NO.

REF.NO.

49

REMARKS

FIG.38

FIG. 38
PART NO.

REF .NO.

0-6

,"U1n1nhhnl1

FU150SC-C

~tltd'"ft

DESCRIPTION

a'TY

,"U1n1n\~,"U1

5181D-25G2O-C31

HOUSING,headiamp set (415)

68210-25GOO

.EMBLEM S housing

.(;1'/1

68725-25G2O-C31

.TAPE,housing headlamp RH

.ft~nrntln.U1n1n\~'\.IU1 i1'1'11,)1

.ft~mntln.U1mn\~'\.IU1 i1'1i1tJ

S ,"U1n1n\~'\.IU1

68726-25G2O-C31

.TAPE,housing headlamp LH

5185D-25GOO

BRACE,housing headlamp

L,"finu~,"U1n1n

51831-25GOO

CUSHION,headiamp

tJ1'11fN

09116-06111

BOLT,housing brace

tiiflYl

51832-25GOO

SPACER,housing brace

\1'11

09320-09026

CUSHION,housing brace

tJ1'11fl.:l

10

09139-06145

SCREW, housing headlamp

ftnZ

FU150SC-C

http://mototh.com

HEADLAMP HOUSING

REMARKS

FIG.39

FIG. 39
PART NO.

REF.NO.

53111-25GOO-415

U'l'Ll'ltlU'Inl1

FENDER,front

FU150SC-C

~tltl:::hlfi

DESCRIPTION

a'TY

U'ltritlUlnl1

09139-06145

SCREW,fronl fender

flnl

01547-06123

BOLT,front fender

tUtlYl

09169-06053

WASHER,front fender

LLWlU1tl'l

FU150SC-C

http://mototh.com

FRONT FENDER

REMARKS

FIG.40

FIG. 40

~e .... ii1

FU150SC-C

;ee::l.... ~

WHEEL,front (BLACK)

~e .... ii,

BEARING

1/1~1Jf;!n;jolJ

REMARKS

09180-12145

SPACER,front hub

lJ'II

09285-25003

SEAL,front wheel b eanng

.

;fl~'~U

54751-25G01

SPACER.front axle

lJ'IILlnu~e .... ii,

08319-31128

NUT,front axle

Uli!

64711-09GOO

AXLE,front

LLm..!ft~l\Iii,

59211 -25GOO

DISC,front brake

LL~u""UL1Jrn

59218-09GOO

BOLT ,front brake disc

LUflvl

10

55110-25GOO

TlRE,front

trl-.luen ....ii,

11

55200-01011

TUBE ASSY ,wh eel Inner

.

trl-.llu

10

FU150SC-C

http://mototh.com

FRONT WHEEL
DESCRIPTION

REF .NO.

FIG.41

FIG. 41
PART NO.

REF.NO.

16

14

FU150SC-C

LUlU,;)

~flfl:::hu'i

DESCRIPTION

Q 'TY

56110-25GOO

HANDLE BAR,RH

56150-25GOO

HANDLE BAR,LH

ullu",-ii1'1-iiltJ

ullU",-ii1'1'D'l1

09103-08353

BOLT,handle bar

t,jflvl

08319-31088

NUT,handle bar

~liI

09159-06024

NUT,holder balancer

~liI

56272-23F10

EXPANDER,balancer inner

tJ1-3UI1l~'lci'NUllU'" ~'l1u

09160-06126

WASHER,expander

U'1II'lUtJ1'1ti 11I~'J ci'J'I UllU'"

56272-23FOO

EXPANDER,balancer outer

tJ1'1til1l~'lci'l'lUllU'" ~'lUfln

56276-17000

SPACER,expander

\I'D

10

56278-47EOO

BALANCER, handle bar

~'Jci'l'lLUlU'"

09127-06018

SCREW,hoider balancer

M,

11
12

56500-28F10

MIRROR ASSY,rear view RH

m:::~mJfl'l'1ll~'1 -ii1'1'11'l1

13

56600-28F10

MIRROR ASSY,rear view LH

m:::~mJfl'l'1il~'1 -ii1'1-ii1tJ

14

58410-25G01

CABLE,starter

~ltJHf'1111UU

15

09407-18402

CLAMP,cabie clutch

L;j~il1lfl1l~ltJ

16

58300-25GOO

CABLE ASSY,throttle

~ltJ~uLi-3

17

02112-05123

SCREW,throttie

M,

18

58200-25GOO

CABLE ASSY,clutch

~ltJ"fllil'lf

19

58620-25GOO

GUIDE,clutch cable

L'1iIfinti[;l~1tJ

18

~19

FU150SC-C

http://mototh.com

HANDLE BAR

REMARKS

FIG.42

10

FIG. 42

1-'2 ~11

iltlLU,n

FU150SC-C

~tltd'lllfi

DESCRIPTION
GRIP,throttle

57421-21010

LEVER,brake

iltllU,n

57431-21000

BOLT,brake lever pivot

tUfl,r

08319-21063

NUT,brake lever pivot

Uf1

57100-09G00

CASE ASSY,throttle

'II"flttluA'ud~

02112-{)5203

.SCREW

.M,

57460-17COO

SWITCH ASSY,brake

ft~'r1"111WLl.J'n'lllih

69688-34200

SCREW

ftn,

57211-22D01

GRIP, LH

tlfltlnLl.!lU-' ;r1~f'ltJ

10

37400-25G1 0

SWITCH ASSY,handle LH

'II"ft~'r1iLl.llU-' i'l~f1tJ

11

02112-{)5353

.SCREW

.ftn,

12

02112-{)5305

.SCREW

.ftn,

13

58723-28Foo

.WAVE WASHER

.LI.'....lUfttl7~

14

58721-23F01

.LEVER CHOKE

.ililt;rfl~'13rU

15

08322-21055

.WASHER

.LI.'III'lUttl~

16

08321-21055

.LOCK WASHER

.LI.'III'lUfltlfl

17

58723-35500

.SCREW

.M,

18

57620-23FOO

LEVER,clutch

iltlflflllli
tUfl,r

19

57431-23Foo

BOLT,lever set

20

57513-23FOO

NUT,lever set

Ufl

2.1

57440-11010T

ADJUSTER SET

'II"tlfuft'ltJ
'lI14"uililflflM

22

57511-25GOO

HOLDER,lever

23

59671-36500

HOLDER

tl=nuU~'l4"uijtlflflM

24

57512-21000

BOLT,clutch lever holder

tUfl,r

7~

8--&
FU150SC-C

Q'TY

tlfltlnA'uL1~

57110-23F10

6-1

http://mototh.com

HANDLE LEVER

PART NO.

REF.NO.

REMARKS

FIG.43

FIG . 43

591oo-25GOO

12

13

1'I1fhtltlf

CALIPERS ASSY,front

FU150SC-C

~tltl:;hlti

DESCRIPTION

69100-31810

.PISTON SET

1"~n~u

59300-13820

.. SEAL SET,piston

..,,,;jfl~ni3ujj~LU1n

59100-25810

.PAD SET

.,,,cj1jj~~iu1n

59345-14600

.PIN

.tU~'ntuflYl

59122-o1AOO

.CAP,bleeder

.tJ1..:1t11tlUflnllritl'lOlI'l

59121-o1AOO

.BLEEDER

.ftn,Lritl1 01 1'1

69115-31010

.SPRING

. ~tl1..:1

59386-13AOO

.BOOT

. tIHnu~u

10

59382-13AOO

.BOLT

.tUflYl

11

59314-13AOO

WASHER

.LLWlUffi..:l

12

59388-00B20

.NUT

.11"

13

59351-21000

.BRACKET

.L\lftnti" tl1ihtltlf

14

59387-o0B20

.PIN

.~ftn

15

59303-14500

.BOOT

.tI1.:Jnu~u

16

09103-08107

BOLT

tUflYl

FU1SOSC-C

aTY

1"jj~LU1n\lU1

http://mototh.com

FRONT CALIPER

PART NO.

REF.NO.

REMARKS

FIG.44

FIG. 44
REF .NO.

12

59600-21810

.PISTON & CUP SET

.'IlVl~n~u

59666-44300

.. BOOT

.. tn'ln'U~'U

69669-24A01 T

.CAP

.lhi.1V1ti'ltJ~ll1'UL1J'1n

59668-21DOOT

.PLATE,diaphragm

.u.ti'U'1tl'ltn'lLVltl:::U.Yl'1l-J

59667-44800

.DIAPHRAGM

.tn'lLVltl:::U.Yl'1l-J

59748-14500

.SEPARATOR

.~ntn'l

69689-49300

.SCREW

t'lnI

59671-36500

.HOLDER

.U'1:::nlJUVI"l!I1ILUJ,1l-JLU'1n

10

59675-19COO

.BOLT

.tuflvl

11

09360-10042

BOL T,brake fluid

tUflvl

12

09168-10033

WASHER,brake fluid

LL\oI'l'Uffi'l

13

59480-25GOO

HOSE,front brake

~ltJ1hl1'UL1J'1n

14

59260-25GOO

CLAMP,hose lower

~'lfli'l~ltJLlJ'1n\olih ~'lfil'1

15

01550-06103

BOLT,lower hose

tUflYl

FU150SC-C

http://mototh.com

Q'TY

'IlVlLUJ~l-JL1J'1n .... \h

59600-21 DOn

J~

(~p ~

FU150SC-C

;itltl:::L.... fi

11

LUJ,1l-JLlJ'1mnJl

DESCRIPTION
CYLINDER ASSY,front master

13

12

FRONT MASTER CYLINDER

PART NO.

REMARKS

FIG.45

FIG. 45
PART NO.

REF .NO.

VI::Li'iu\J'l-tfi~

FUl50SC-C

~~td'l-t~

DESCRIPTION

61100-25G01

SWINGING ARM,rear (13L)

IJ1::Li'iu\J'l-tfi~

61230-25GOO

BUSH,swinging arm pivot

1J"lI

61282-25GOO

SPACER RR,swinging arm

\1'11

61211-25GOO

SHAFT,rear swinging arm

LLflUVI::Li'iU1J'l-tfi~

NUT RR,swinging arm

UP!

08319-31128

61273-25G10

BUFFER,chain touch defense

U'1-3nut"li

61361-09GOO

BOL T,chain buffer

tUin,

621oo-25G20

ABSORBER ASSY,rear shock

HfI'lt1"'l-tfi~

62311-25GOO

BOLT,rear shock upper

tutn,i'luu

10

62313-25GOO

BOL T,rear shock lower

tUin,i'l~1~

11

08319-31108

NUT,rear shock absorber

UVI

12

61311-21000

CASE,chain

u~t"li

13

61361-G9GOO

BOL T,chain case

tu~n

FU150SC-C

http://mototh.com

REAR SWINGING ARM

Q'TY

REMARKS

FIG.46

FIG. 46

FU150SC-C

REAR FENDER

~tltl::"mi

REF.NO.

a'TY

U~LRflU"'~'1

61361-09GOO

LUfI"

09148-05038

NUT

63191-25GOO

GAURD,fender rear

tn~ffi'l1T'I LRflU"'~"

09160-05045

03541-05123

WASHER,gaurd fende
SCRE
r rear
W,gaurd fender rear

Ml

UWJUffi"

09800-21051T

TOOLSET

'l!liURi-a"ijtl

47425-25GOO

BRACKET ,band tool NO 1

L,..~nUI'I~1U11il 11i'.l~

47426-25GOO

BRACKETb
.
, and tool NO.2

L,..~nUlilt'l1U11il 11i'.l~

10

47435-25G10

BAND,tool

t'l1U11il'l!I'ILRitl~ijtl

11

03541-05123

SCREW,band tool b racket

Ml

~J

FU150SC-C

http://mototh.com

BOLT,rear fender

REMARKS

FIG.47

FIG. 47

:.

REAR WHEEL

PART NO.

REF.NO.

FU150SC-C

~!l!l::l'1.!ft

64111-25GOO-414

WHEEL,rear (BLACK)

fl!l'l.!ft-3

09180-12086

SPACER,rear hub bearing

\!'IIj;!ftutJnnu

08113~3017

BEARING,rear hub RH

j;!flutJnnU i,-3'l1'l'

08143~2017

BEARING,rear hub LH

j;!flutJnnU h~"'lI

64711-25GOO

AXLE,rear

ILnUfltl'l.!ft-3

25
6

64741-25GOO

SPACER, rear axle RH

\!'IILLnUfl!l'l.!ft-3 ",-3'11'l'

09285-25003

OIL SEAL

;iflJ,l1U

69211-25GOO

DISC,rear brake

IL~U"'I'UL1.J'n

59218-09GOO

BOLT,rear brake disc

tUftvl

10

64651-30001

ABSORBER,rear hub shock

U'-3nun:r::.. ,n

O'TV

11

64733-43000

RETAINER,rear sprocket drum

\!'II'lJJ~Lj;ltln.ft-3

12

64611-26500

DRUM,rear sprocket

'lJJ~Lj;!!ln.ft'l

13

08113~2037

BEARING,rear sprocket drum

j;!ftutJn1Iu

14

64741-25GOO

SPACER, rear sprocket drum

\!'IILLnUfltmft'l

15

64511-21013

SPROCKET,rear (NT:43)

~Lj;ltln.ft'l (NT:43)

16

61410-28FOO

ADJUSTER,chain

Pi'l,T'lt'li

17

09160-12085

WASHER.chain adjuster guide

18

08319-31128

NUT,rear axle

LL'I.!'lUftl'l
,rj;!

19

61421-05FOO

PLATE,chain adjuster guide

08319-31088

NUT,chain adjuster

L1"flnofllPi'li'lt'li
,rj;!

20
21

08310-00083

NUT,rear sprocket

,r1J1

22

09169-08011

LOCK WASHER,rear sprocket

LL'I.!'lUfl!lfl

23

09105-08011

BOLT,rear sprocket

tUftvl

24

55200-03600

TUBE,inner

lI'l'llu

25

65110-25G00

TlRE,rear

lI''lUtln

FU150SC-C

http://mototh.com

fl!l'lUl-3

DESCRIPTION

REMARKS

FIG.48

FIG. 48

)@
7~

12

11

L'

10

c::\

13

~
2

~_~

@'
14

I'l1fiLtlfl~~~

FU150SC-C

iifltl::l"ft

DESCRIPTION

'l!M1fiLtlfl~~~

691oo-25Goo

CALIPER ASSY,rear

69100-20850

.PISTON SET

.'I!fJIjn~u

59100-38860

.. SEAL SET ,piston

..'I!fJI;16ijni3 u

69100-20840

.PADSET

.'I!fJIi:71LU1n

69345-20Goo

.PIN

.t'I~n1ii6Yl

59115-21E10

.SPRING

.t'lm~

59386-13AOO

.BOOT

.tmri'IJq'IJ

59382-13AOO

.PIN

.t'l~n

59314-13AOO

.WASHER,wave

.LLWl'IJ1fl~

10

69721-25Goo

.BRACKET

.L"flnUI1II'l1fiLtltlf

.Uj;J

11

59388-00820

.NUT,torque

12

69116-20Goo

.RETAI NER,bracket

.LL~'lJri'IJ

13

59387 -OOB20

.PIN,bolt

.1ii6Yl

14

59303- 14500

.BOOT

.tmri'IJq'IJ

15

59121-01Aoo

.BLEEDER

.M,lftfl1n11'1

16

59122-01AOO

.CAP,bleeder

.fI1~"'7flut'ln,lftfl1n11'1

~
6

FU150SC-C

http://mototh.com

REAR CALIPER

PART NO.

REF.NO.

O'TY

REMARKS

FIG.49

FIG. 49

REAR MASTER CALIPER

REF.NO.
15

~'i
11

'2

~~

~\."""')~I~

13

F'.
~@-'7
"'=:

11---j

14

20

~~~~

F.
.

10

'------.

~:
Q

----....

(.J
Q (!
q (!

.~

69600-21000
69600-21810

.PISTON/CUP SET

.,"~nGl.J

69691-04AOO

.. BooT

.. tJ'W'U~U

51162-70040

..CIRCLIP

.. LLWlUflfll'l

6967CHJOB21

.. ROD,push

..LLnu.ruUlJii~Ll.J'n

69693-05AOO

.NUT

.UfI

69692-27A30

.YOKE

.oiitlPitll!i1u~lJ

69686-34200

.O-RING

.ttl1.:1

69672-{)()B20

.CONNECTOR

.oiitlPitlft1tJ,l1UU

10

69674-00B20

.CIRCLIP

11

09360-10042

BOLT,rear brake

12

09168-10033

WASHER,brake fluid

LLWlU1tl.:l

13

6948Q-25GOO

HOSE,rear brake

ft1tJ,l,UULl.Jtn'lllfl.:l

14

6974Q-2OGOO

TANK ASSY,reservoir

nt:1Jn,l1uuUlJii~Ll.J'n

15

69669-2OGOO

.CAP

.,htl"

16

59668-18441

.PLATE,diaphrgm

.LLC.iu,rUtJ1.:1"'tl::LL"~

17

59667-18441

.DIAPHRGM

.tJ1.:1'''fI::LL"~

18

01550-06108

BOLT,rear reservoir tank

tUfI,)

http://mototh.com

19

69750-25GOO

BRACKET RR,reservoir tank

L~flnfj"nt::tJn,l1uULl.J'n'lllfl.:l

20

02142-06123

SCREW RR,reservoir tank

ftnt

21

69731-25G10

HOSE,reservoir tank

ft'lmhUUL1.Jfn

22

69735-38000

CLlP,rear reservoir

I'Ifll.Jfltll'l

23

69641-25G00

COVER,rear master cylinder

cJ'll'l1tll.JUlJii~Ll.Jtn'lllfl-l

24

01550-06207

BOLT,rear master

tUfI,)

25

09200-06037

PIN,rear master

ftfln

26

08322-01063

WASHER

UWlUftI.:I

27

04111-20158

PIN.~tter

iiUfltll'l

28

69735-25GOO

CLAMP,rear reservoir tank hose

Lojj~i"f"ft1tJ

FU150SC-C

Q'TY

,,,UlJiI~Ll.J'n'lllfl.:l

24

FU150SC-C

~t1t"d'lllt\

CALIPER ASSY,rear master

/"r.~_

UlJii~Ll.J'n'lllfl.:l

DESCRIPTION

PART NO.

REMARKS

FIG.50

FIG. 50

TAPE SET
.TAPE,frame cover RH

.t\~nLT1tlnh,,7tlu,j'lci~ 'hn'l1

68138-25G20-C31

.TAPE,rear frame cover RH

.t\~mntlfeJ1""t1U,j'l\lft~ ;1~1I'l"

68139-25G2O-C31

.TAPE,front frame cover RH

.ft~mntlfeJ1"1tlU,j'l\IU1 ;1~"'l1

68145-25G2O-C31

.TAPE,frame cover LH

.ft~mntlfeJ1"'1tlU,j'lci~ ;h~;1tl

68148-25G20-C31

.TAPE,rear frame cover LH

.ft~nLT1tlfeJ1"'7tlU']'l\lft~ ;1~.1tl

68149-25G2O-C31

.TAPE,front frame cover LH

. ft~mntlfeJ1"'7tluliT')\lU1 i"~.1tJ

68641 -25G2O-C31

.TAPE,leg shield RH

. ft~mntlru~flllliT')nfl1~ -D"~"'l1

68651-25G20-C31

.TAPE.leg shield LH

.t\~mntlru~flll~'lnfl1~ i"~"1tJ

OESCRIPTION

10

68181-25G2O-C31

.TAPE,cowling lowerRH

.t\~nLT1tlrn\hn1m"~~tJm1 i~1I,)-

11

68182-25G2O-C31

.TAPE,rear cowling lower RH

.t\~nLT1tlrn'1l1mnliT'l\lft~ i1~"'l1

12

68184-25G20-C31

.TAPE,middle cowling lower RH

.t\~mntlrn'1l1mnliT'lnfl1~ i1~1l,)1

13

68185-25G20-C31

.TAPE,front cowling lower RH

.t\~nLT1tlrn'1l1mn,j'l\l'1l1 i1~",)"

14

68191-25G20-C31

.TAPE,cowling lower LH

.t\~nLT1tlrn'1l1mm"~~tJm1 ;"~"1t

15

68192-25G20-C31

.TAPE,rear cowling lower LH

.ft~mntlrn'1l1n.,n,]'l\lft~ ;1~.1tl

16

68194-25G2O-C31

.TAPE,middle cowling lower LH

17

68195-25G20-C31

.TAPE.front cowling lower LH

18

68681-25G20

.EMBLEM "OOHC" cowling lower .ftT1 "DOHC"

19

68210-25GOO

.EMBLEM " S " housing

.ftn " S " ",'1l1n1nlYl\l'1l.,

20

68725-25G20-C31

.TAPE,housing headlamp RH

. ft~nLT1tlrn'1l1mn'tYl\l'1l1 i1~"'l1

21

68726-25G20-C31

.TAPE,housing headlamp LH

. ft~nLT1tlrn'1l1mn'tYl\IU1 i1~"1tl

FU150SC-C

http://mototh.com

FUl50SC-C

68135-25G20-C31

68100-25820-C31

"J.,

'IIf'lft~mntlf

REF.NO.

18

TAPE SET

~tltl::h!fi
"
'llflft~nLT1tln;~~U

PART NO.

Q'TY

' .t\~nLTltlrn'1l1n1n~'lnfl1~ -D1~1tl

.t\~nLTltlM1n1nM\I'1l1 -D1d1tl

\lU1mm"~~tlu.r

REMARKS

FIG. 51

FIG.51

PART NO.

REF. NO.

FU150SC-C

~flfl:;hll'i

DESCRIPTION

Q'TY

'Il!11L'liLLrl:;~U;lflf

27000-25800

CHAIN & SPROCKET SET

27511-25GOO

.SPROCKET,engine (NT:14)

~Lj;]fl1i.nj1 (NT:14)

27600-36020-120

.CHAIN,drive

.tori

(1)

64511-21013

.SPROCKET,rear (NT:43)

.~Lj;]flf'l-l~-3 (NT:43)

(1)

99000-24110-100

4T-ENGINE OIL (1Lx24)

J1lTULf'l~fl-3-4T (1Lx24)

___ 2

FU150SC-C

http://mototh.com

'fltJnmr~LI'IM

OPTION

(1)

REMARKS

__~_______1_~_M1________~~____E
__
L_E_C_T_R_I_C_A_L_____)
BODY

"1{lU

---------------~

SUZUKI

PARTS NUMBER INDEX)

FU 150SC-C2

PARTS CATALOGUE
2ND EDITION

OCT., 2004
THAI SUZUKI MOTOR CO. , L TO.

PRINTED IN

3111 RANGSIT-ONGKHARAK RD .
BUNGYEETHO THANYABURI
PATHUMTHANI12130
THAILAND

http://mototh.com

THAI SUZUKI MOTOR CO . L TD.

PRINTED IN THAILAND

9900B-25G10-000

http://mototh.com