Blakeborough Control Valves

Process Control Valves
Introducing
Weir Power & Industrial
Weir Power & Industrial provides critical service and
safety valves, specialist pumps and service support to
flow control and rotating equipment. Our world-wide
reputation is based on engineering excellence applied
to a comprehensive range of specialist products and
effective customer support.
We have the capability to deliver complete valve
solutions for major projects in the power generation,
oil and gas exploration and general industrial sectors.
Our global network of service operations specialise in
the maintenance, upgrade and management of power
and industrial assets at customer sites.
Quality assurance
Material testing service available
Weir Power & Industrial operates quality

programmes to cover the full scope of their
activities. Comprehensive quality systems have
been developed to serve the power, oil and gas
and industrial markets which they serve.
Non-destructive examination by radiography,

ultrasonics, magnetic particle and liquid
penetrant.
The company holds approvals to:

ASME Section III N, NPT
BS EN ISO 9001:2000
Chemical analysis by computer controlled direct

reading emission spectrometer.
Mechanical testing for tensile properties at
ambient and elevated temperatures, bend and
hardness testing. Charpy testing at ambient,
elevated and sub-zero temperatures.
API Q1 TO API LICENCES API 6D (6D-0182) AND

API 6A (6A-0445)
6A-0445
6D-0182
The Quality systems have been approved for the

supply of products to meet the requirements of
the Pressure Equipment Directive (PED) and
compliance modules A,D1,H,B&D have been
applied in categories I through IV respectively.
The company is committed to compliance with
legislation and has an established environment
and health and safety policy.
Further technical information can be obtained from

our Web site: http://www.weirpowerindustrial.com
Weir Power & Industrial First choice for power and industrial protection
BC 5-0309
Weir Power & Industrial UK purpose built factory at Elland.
BLAKEBOROUGH
The Control Valve business unit have designed and
manufactured valves for in excess of 50 years. Their
control valve product range offers an extensive choice
in terms of size, pressure class, body/trim materials,
and includes top, top & bottom guided and cage
guided valves. In addition they also supply a wide
range of desuperheating equipment to satisfy power
and steam conditioning applications.
Contents
Industry applications
Above: Manufacturing
facilities at Elland.
Severe service
Cage trim valves
Left: Valve testing.
Low flow cage trim valves
20
Top & bottom guided valves
25
Three way valves
31
Bonnet forms
36
Diaphragm, manual & lever

operated actuators
38
Multi spring actuators
44
Actuator coding
49
Valve testing facilities

All pressure containing items are hydrostatically
tested, seat leakage tested and functionally tested.
In addition, gas, packing emission, cryogenic and
advanced functional testing can be arranged.
BC 5-0309
PROCESS CONTROL VALVES
Blakeborough
Applications
Oil and gas
The Blakeborough range has valves for applications

on process plant throughout industry where there is
a requirement for automatic flow control,
temperature control or pressure reducing.
Blakeborough equipment has been supplied to

many internationally known companies for high
integrity service. Production, processing and
transportation. Oil and gas offshore platforms.
Power industry
Fossil fired and nuclear power stations, combined
cycle power stations, desalination plants. Main uses
are on boiler steam, desuperheating, feedwater, feed
pump leak-off, turbine systems and oil systems.
Compressor anti-surge
valves. Part of a large order
engineered for a gas plant in
Abu Dhabi.
Cage trim control valves

supplied to a power station in
China for boiler feedwater
duties.
Compressor anti-surge valves. Part

of a large order engineered for a
gas plant in Abu Dhabi.
A pressure reducing and

desuperheating unit
operated by electrohydraulic actuator. The
application was turbine
bypass on a large power
station.
Hydraulically operated stainless

steel and carbon steel valves for
remotely operated offshore
platforms in the North Sea.
Petrochemicals and processing

Hydrocracker duties.
Chemical production melamine, ethylene,
polyethylene, sulphuric/
phosphoric/hydrochloric/HF acids.
Pulp and paper plants,
Sugar industry beet and cane.
A variety of control valves for

oil systems and turbine duties
on a combined cycle gas
turbine power station.
Steam heating was

incorporated in these valves
for handling polyethylene for
a plant in Korea.
BC 5-0309
Blakeborough
Special/severe applications
Blakeborough control valves can be used over a
complete range of applications up to the most
severe operating conditions.
Three-stage ceramic trim used on pump leak-off

applications. Differential pressure is 290 bar,
4205 ft/in2.
Valves with low-trim outlet

silencers destined for a
desalination plant in the
Middle East.
Valves can be supplied in a wide range of body and

trim materials ranging from carbon steel through to
exotic alloys such as Hastelloy. Trim materials and
designs are selected to eliminate/minimise erosion
and corrosion. Our range of special trim materials
include tungsten carbide, stellite, inconel and
ceramic, all of which can be supplied on liquid and
gas application to greatly extend service life.
In addition to standard cage trim designs which
incorporate up to five stages of let-down, special
designs can be provided to meet specific process
requirements, such as the newly developed XStream trim.
Blakeborough silencers, developed from the
companys research into aerodynamic noise
generation, can also be utilised to provide a cost
effective solution to noise problems.
Blakeborough can offer solutions to:
Blowdown/de-pressurisation
X-Stream severe service trim.

Patent applied for.
Compressor re-cycle/anti-surge
Gland steam control
Pump leak-off
Minimum flow re-cycle valves
Multi-phase fluids (including sand contamination)
Oil pipeline surge relief
Cryogenic valves
Polyethylene service (steam jacketed valves)
Research and development
Seismic testing of a control

butterfly valve for nuclear
industry applications.
Blakeborough has a continuous product

development policy which includes testing of new
materials and components with potential benefits to
the divisions product range. Examples of test work
conducted are, ceramic materials, valve packings
and instrumentation smart positioners and most
recently the X-Stream trim.
In addition to the Blakeborough test facilities the
extensive test services of other Weir Group
companies are utilised when required.
Emission testing of gland

packing fitted to a valve
pressurised with helium at 40
bar, 580 lb/in2, at a
temperature of 200C, 392F.
BC 5-0309
CAGE TRIM VALVES BV500/1 & BV990/2
Blakeborough
Description
The Blakeborough cage trim series of control valves
BV500 and BV990, is designed to meet the
requirements of most process control applications.
These ranges of control valves have been developed
by Blakeborough to meet the ever increasing
demands of modern day processing plant.
The valves incorporate high integrity features of
previous designs together with a highly flexible
philosophy of trim design options.
There is a wide range of standard and high duty
trims available which can be fitted within the same
valve body. The options include Multi-Flow,
Cascade (2 to 5 stages of letdown) and various
designs which can be manufactured to suit the
specific application.
At the enquiry stage Blakeborough will consider the
most suitable combination of valve components for
each application. Pressure drop, noise, potential for
cavitation are all considered to give the most cost
effective solution for the particular application.
Design features
Cage guided
Cage Trim Valve

with Multi Flow cage.
Wide range of trim options

High stability
Easy maintenance
Pressure rating
Class 150lb to 4500lb
PN10 to PN640
Sizes
40mm to 750mm
112" to 30"
Travels
28.5mm to 300mm
118" to 12"
End connections
Flanged (all current standards)
Butt weld
Socket weld
Screwed
Clamped ends
Cage Trim Valve

with Cascade Cage.
BC 5-0309
Blakeborough
Body Materials
Versatility
The Cage Trim series valves can be produced in

most forms of castable alloys. Standard body
materials are:-
Blakeborough Cage Trim Valves offer a wide choice

of options to meet most system requirements,
eliminating or greatly reducing the multiplicity of
valve designs that would otherwise be required.
Carbon steel; Grade WCB

Stainless steel; Grade 316/304/347
1.1/4% chrome moly. steel; Grade WC6
2.1/4% chrome moly.steel; Grade WC9
Monel
This flexible range of valves offers an extensive

selection of trim designs, materials and sizes, and is
therefore able to meet the ever increasing demands
of modern day plant. All parts are interchangeable
between globe and angle style valves in a given size
and pressure rating.
Duplex/Super duplex
Parts substitution, internal inspection and

maintenance are effected with minimum trouble,
the essential working components being removable
while the body remains undisturbed in the pipeline.
Trim Options
Simple, low cost, in line maintenance
Multi-Flow (MF) standard
Comprehensive interchangeable parts systems
Cascade (CS) severe service duties
High-stability plug guiding
Soft faced for tight shut off
High flow capacity
Variable Stage Cascade (VS)
Main design standards
Single stage Multi-Flow (SS)
ASME B16.34 Valves-Flanged, Threaded &

Welding End
Aluminium Bronze
Hastelloy B/C
Flash cone
X-Stream
ANSI FCI 70-2 Control Valve Seat Leakage

ASME B16.25 Butt Welding Ends
ASME B16.5 Pipe Flanges & Flange Fittings
NACE MR-01-75 Valve Materials (option)
BS1560 Circular Flanges for Pipes, Valves &
Fittings
BS4504 Circular Flanges for Pipes, Valves &
Fittings
Features
Pressure Ratings
ANSI Class 150lb to 600lb (BV500 Series)
ANSI Class 900lb to 4500lb (BV990 Series)
Equivalent metric pressure ratings
Body
A choice of globe or angle patterns available
BV500 & BV990 Globe body
BV501 & BV992 Angle body
BC 5-0309
Blakeborough
Cage designs
Variable Stage Cascade (VS)
Multi-Flow (MF) - Single stage of pressure

drop
Is available when multiple stages of pressure

letdown are required at low valve openings. This
design particularly suits applications where there is
a high-pressure drop at low flows, and a reduced
pressure drop at normal to maximum flow-rates.
The design philosophy of the Cascade and MultiFlow Trims designs is combined within this trim.
This form of trim design is fitted as standard and is

suitable for most flow control applications (refer to
front cover detail). In this design the flow is broken
up into multiple jets by a number of radical holes in
the cage. The flow is conventionally from outside to
inside the trim so that jet impingement/high
turbulence levels are controlled within the confines
of the valve cage. Impingement of the jets within
the valve cage produces a more stable downstream
flow, reduces the effect of large scale separation and
produces a smaller scale turbulence structure in the
valve outlet. This in turn leads to a reduction in
acoustic efficiency and changes the power spectrum
of the generated noise, both of which contribute to
a noise level reduction of between 15 and 20 dBA
compared to a contoured or ported trim valve.
Further noise reduction in this style of trim can be
achieved by reducing the size of the jets in the cage
by drilling smaller holes, this design is referred to as
the Single Stage Multi-Flow (SS), and can lead to a
further 5 dBA reduction in noise level.
Variable Stage Cascade
Cascade (CS)
Body Protection Unit
The Cascade valve trim is a further advancement

over the standard Multi-flow valve cage. It is used in
control applications where high noise levels or
cavitation would be predicted, with a standard trim
design. Noise, flow erosion and/or vibration can
result in a high pressure drop/ratio application if
attention to controlling the pressure drop is not
considered. The cascade trim has been specifically
designed to eliminate these problems at source by
controlling the pressure drop through a number of
discrete stages of let-down. The Cascade cage is
manufactured to close tolerances and consists of a
series of sleeves. The number of sleeves (stages of
let-down) required depends upon the amount of
treatment necessary for the particular application.
Each successive sleeve, has a number of radial holes,
and a carefully calculated increase in flow area to
ensure correct apportionment of the pressure drop.
Thus, the small radial jets pass through a tortuous
flow path resulting in high frictional and
impingement losses. At the same time the
impingement of the jets onto the outer radially
drilled sleeves control the shock wave formation
which has a major influence on overall noise
reduction in gas/vapour applications.
This design option is utilised on flashing liquid,

multi-phase fluids, and on contaminated
gas/vapour flows. The unit is designed to prevent
erosive outlet flow, from the valve seat, directly
impinging onto the pressure containing body walls.
It is manufactured from hardened or hard-faced

material to reduce erosion rates. The design breaks
the erosive fluid flow into small jets and directs the
bulk of the flow towards the valve outlet.
Body Protection Unit
BC 5-0309
Blakeborough
Plug designs
Soft seat
Balanced
Is specified on applications where it is desirable to

have a maximum closure on the control valve. The
soft seat design consists of a resilient seal ring
clamped into the plug by a face ring. When the soft
seal contacts the valve seat, a lip on the seat bites
into the face of the seal and effectively prevents
leakage through the seat. The soft seat design can
be specified in both balanced and un-balanced
designs.
The balanced plug design is utilised to greatly reduce

fluid forces acting on the valve plug allowing
economical actuation and stable control. The
cylindrical plug head is drilled with balancing ports
to admit pressure above the plug head. The annular
leakage flow between the valve plug and cage is
minimised by a sealing ring retained within a plug
groove. The standard sealing rings are carbon
graphite which give Class III leakage. Alternatively a
U seal can be fitted to give either Class IV or Class V
leakage dependent on seating load applied by the
actuator.
Solid (Unbalanced)
The design is used on relatively low-pressure drop
and/or on-off applications. It generally requires the
use of much larger actuators than would be required
on the balanced plug design and in all but small
valve sizes is not suited to control applications.
Pilot Balanced Trim
The pilot balanced plug design incorporates two
plugs, the main larger diameter plug used for control
and the smaller pilot situated inside the main plug
significantly reduces fluid forces acting on the main
plug. This design produces a high integrity metal
temperature where a resilient seal would be
unsuitable. Opening of the valve is by the pilot plug,
which lifts from its seat prior to the main plug head.
This produces a flow passage to equalise the pressure
above and below the valve plug, thereby significantly
reducing the fluid forces acting on the valve plug. in
the closed position the inlet pressure is admitted
above the plug to produce a high downward seat
load and the only leakage path is across metal to
metal seating.
Seal Rings
On balanced design valves the valve plug is
designed to incorporate a seal ring which prevents
leakage around the periphery of the valve plug.
Depending upon the desired leakage and
temperature through the valve a variety of seal rings
are specified.
Flash-cone
This plug design is specified on applications requiring
a very high rangeability. At low openings the conical
plug nose fits inside a matching conical seat. The
plug nose has a number of circumferantial grooves,
which produce a staging of the pressure drop as the
flow passes between the small annular passage
between the plug and the valve seat. In addition to
the increased rangeability this trim also allows the
valve to handle higher-pressure drops at low valve
openings than can be adequately handled by a
standard plug design.
Carbon Ring
Triple Seal Ring
U Seal
BC 5-0309
Blakeborough
TABLE 1 Materials of construction

Cage
Plug
Plug Stem
Seat
Service
420 ST.ST. Hardened
17-4PH ST.ST. Hardened
316 ST.ST./
17.4 PH
420 ST.ST. Hardened
316 ST.ST. with

Stellite face & Guide
316 ST.ST. with Chrome Plated
Guide Diameter
Integral with Cage/

316 ST.ST./
316 + Stellite
-35C to 399C
-30F to 750F
400C to 565C
750F to 1050F
NACE MR-01-75
-35C to 232C
-30F to 450F
-35C to 232C
-30F to 450F
-35C to 500C
-30F to 932F
316 ST.ST./
17-4PH ST.ST.
420 ST.ST. Hardened
Monel K500
17-4PH ST.ST.
Hardened with PTFE Face
Monel 400
Hastelloy C
Duplex
Ceramic/420 ST.ST.
Hastelloy C
Duplex
316 ST.ST. + Ceramic
316 ST.ST.
Monel 400/
Monel K500
Hastelloy C
Duplex
316 ST.ST.
Integral with Cage/

Monel K500
Integral with Cage/Hastelloy C
Integral with cage/Duplex
316 ST.ST. + Ceramic
*options for Stellite face or full Stellite available for most materials.
TABLE 2 Leakage glass

Leakage Class
Seal Ring Material
Temperature
Class 111
Class IV & V
Class IV & V
Class IV & V
Class IV
Class V & MSS-SP-61
Class VI
Class III, IV & V
Carbon Graphite
Carbon PTFE U Seal
High temp U Seal
Virgin PTFE USeal
Carbon Triple Seal
Pilot Balanced
Soft Face Seat
None (un-balanced)
-35C (-30F) to 565C (1050F)

-35C (-30F) to 260C (500F)
260C (500F) to 350C (660F)
Cryogenic to -35C (-30F)
350C (660F) to 565C (1050F)
-35C (-30F) to 565C (1050F)
-35C (-30F) to 232C (450F)
Cryogenic to 565C (1050F)
TABLE 3 Recommended limiting velocities

Metric Units
US Units
Body Size (MM)
Liquid (M/S)
Steam or Gas (M/S)
Body Size (IN)
Liquid (FT/S)
Steam or Gas (Ft/S)
40, 50
80, 100
150, 200, 250, 300
350, 400, 450, 500
600
13.5
13.5
13.5
12
8.5
150
150
150
130
120
1 12, 2
3, 4
6, 8, 10, 12
14, 16, 18, 20
24
44
44
44
39
28
490
490
490
425
390
MF1 & MF2
MF3 & MF4
MF5 & MF6
MF7 & MF8
Note: Maximum outlet velocity (steam or gas) = 0.65 x sonic
TABLE 4 Rangeability
Body Size
MM
IN
SS1 & SS2
SS3 & SS4
SS5 & SS6
SS7 & SS8
40 to 80
100 to 200
250 to 400
450 to 750
1 12 to 3
4 to 8
10 to 16
18 to 30
50:1
65:1
70:1
80:1
45:1
55:1
65:1
70:1
30:1
45:1
55:1
60:1
20:1
35:1
45:1
50:1
Note: Maximum outlet velocity (steam or gas) = 0.65 x sonic
10
BC 5-0309
Blakeborough
TABLE 5 BV500 Globe valves & BV501 Angle valves - multi-flow trim design CV
SIZE
TRAVEL
(mm)
MF1
=%
MF2
LIN
=%
MF3
LIN
MF4
MF5
MF6
MF7
MF8
=%
LIN
=%
LIN
=%
LIN
=%
LIN
=%
LIN
32
35
26
28
21
22
12
14
=%
LIN
15
1 12 40mm
28.5mm
2 50mm
28.5mm
53
55
40
45
32
35
26
28
21
22
12
14
3 80mm
57mm
125
140
105
124
86
104
70
86
55
66
43
55
21
27
15
4 100mm
57mm
200
220
166
200
142
168
116
125
86
106
61
72
45
45
25
30
6 150mm
89mm
410
460
350
420
298
385
240
315
193
243
120
162
100
130
80
100
8 200mm
89mm
685
610
610
520
520
385
445
250
305
190
190
120
162
1050
720
750
585
600
360
420
275
300
220
260
725
800
570
625
420
450
400
127mm
10 250mm
127mm
12 300mm
14 350mm
725
780
670
89mm
1050
1135
900
127mm
1200
1400
1050
152mm
1450
1600
89mm
1150
127mm
152mm
1750
178mm
16 400mm
1900
127mm
178mm
2100
2500
2325
1940
1750
1900
178mm
2170
3100
1830
2100
1830
2100
2500
2800
178mm
2170
4000
3100
1750
1550
1750
3500
178mm
3330
254mm
4600
5400
1550
2450
152mm
305mm
1600
2450
127mm
3750
1400
3500
152mm
254mm
1010
2750
127mm
254mm
24 600mm
910
1600
2200
152mm
20 500mm
1400
1100
2110
89mm
152mm
18 450mm
1900
980
3500
5000
5800
Note: Quoted design Cvs for angle valves may be slightly altered due to the valve body style.
BC 5-0309
11
Blakeborough
TABLE 6 BV500 Cascade trims Flow direction over the plug CV

VALVE
STROKE
SIZE
CS2
CS2.1
CS2.2
=%
LIN
=%
LIN
13
20
10
16
12
10
16
12
1 12 40mm
28.5mm
38mm
17
25
2 50mm
28.5mm
13
20
=%
LIN
CS2.3
=%
CS3
LIN =%
CS3.1
LIN =%
12
10
16
12
CS3.2
LIN
=%
LIN
CS3.3
=% LIN
CS4
CS5
=%
LIN
38mm
17
25
10
16
3 80mm
57mm
45
65
30
32
13
21
30
36
15
18
10
12
15
18
4 100mm
57mm
58
85
40
55
20
30
48
48
24
24
16
16
24
24
6 150mm
89mm
136
198
64
112
84
112
42
56
8 200mm
89mm
127mm
152mm
10 250mm
271
325
401
178mm
240
567
660
600
900
920
350
450
89mm
250
127mm
410
178mm
450
178mm
24 600mm
750
305mm 2700 2900
12
21
28
70
82
35
45
85
112
42
56
92
124
56
62
132
177
66
88
160
212
80
106
85
112
66
78
167
223
83
112
235
312
117 156
170 280
450
620
710
700
800
250
340
500
550
400 420
600
700
450 520
800
850
600 650
800
1400 1750
178mm
254mm
350
1200 1400 900 1000
254mm 1750 2000
18
25
550
1250 1325
152mm
56
66
170 280
800
254mm 1500 1750

20 500mm
42
50
450
505
1000 1150 700
550
1000 1150
152mm
340
350
178mm 1250 1325

18 450mm
625
250
312
446
300
1100
152mm
155 235
470
250
141 141
354
235
335
470
248
420
821
370
84 112
425
506
960
152mm
185
265
336
36
132
170
320
320
89mm
178mm
180
27
100
225
554
89mm
152mm
16 400mm
141
665
127mm
14 350mm
224
170
383
460
168
360
269
127mm
12 300mm
72
263
450
89mm
152mm
48
191
=% LIN
800
980
1600 1750 1100 1400

2300 2500
1100 1250
1300 2450
BC 5-0309
Blakeborough
TABLE 7 BV500 Cascade trims Flow direction under the plug CV

VALVE
STROKE
SIZE
1 12 40mm
2 50mm
3 80mm
CS2
CS2.1
=%
LIN
=%
LIN
28.5mm
14
25
10
16
38mm
20
33
28.5mm
14
25
38mm
20
33
57mm
60
72
CS2.2
=%
LIN
CS2.3
=%
12
10
16
30
36
20
24
12
CS3.1
LIN =%
12
10
16
12
10
16
30
36
CS3.2
LIN
=%
LIN
CS3.3
=% LIN
CS4
CS5
=%
LIN
8
6
4
6
15
18
10
12
15
18
=% LIN
4 100mm
57mm
96
96
48
48
32
32
48
48
24
24
16
16
24
24
6 150mm
89mm
168
224
64
112
48
72
84
112
42
56
27
36
56
56
21
28
8 200mm
89mm
98
252
99
119
127mm
152mm
10 250mm
282
340
410
485
178mm
450
265
370
470
550
470
470
370
900
470
450
89mm
250
18 450mm
178mm
178mm
24 600mm
750
305mm 2700 2900
50
68
132
177
66
88
160
212
80
106
117
156
60
78
130
180
70
95
167
223
83
112
235
312
117 156
340
250
340
500
550
400 420
620
710
700
800
600
700
450 520
800
850
600 650
800
1200 1400 900 1000

1400 1750
800
178mm
254mm
140
450
800
254mm 1750 2000
56
100
550
1250 1325
152mm
45
42
170 280
350
254mm 1500 1750

20 500mm
250
350
450
1000 1150 700
35
550
1000 1150
152mm
82
112
450
505
178mm 1250 1325
70
85
170 280
350
410
416
625
920
127mm
312
300
1100
152mm
235
335
250
600
354
425
850
127mm
180
625
600 1000
152mm
140
320
89mm
178mm
200
170
225
708
89mm
152mm
16 400mm
495
850
127mm
14 350mm
141
170
295
127mm
12 300mm
360
450
89mm
152mm
BC 5-0309
CS3
LIN =%
980
1600 1750 1100 1400

2300 2500
1100 1250
1300 1500
13
Blakeborough
TABLE 8 BV990 and BV992 series valve - multi-flow trim design CV

VALVE SIZE
MF1
MF2
MF4
MF6
VALVE
=%
LINEAR
=%
LINEAR
=%
LINEAR
=%
LINEAR
TRAVEL
1 12 40mm
30
30
20
20
14
14
1 18 28.5mm
2 50mm
38
45
32
32
23
23
13
13
1 18 28.5mm
3 80mm
84
100
72
72
50
50
29
29
1 12 38mm
4 100mm
155
200
130
130
90
90
52
52
2 14 57mm
6 150mm
360
280
280
195
195
112
112
2 14 57mm
400
450
550
620
600
700
830
830
900
1100
1400
1600
8 200mm
10 250mm
12 300mm
3 12 89mm
520
520
365
365
210
210
3 12 89mm
750
750
525
525
300
300
3 12 89mm
5 127mm
5 127mm
1100
1100
770
770
440
440
3 12 89mm
5 127mm
14 350mm
1940
2200
1600
1600
1400
1400
1200
1200
16 400mm
2500
2750
2200
2200
1750
1750
1400
1400
7 175mm
7 175mm
18 450mm
3100
3500
2800
280
2200
2200
1750
1750
10 250mm
20 500mm
3900
4430
3100
3100
2800
2800
2200
2200
10 250mm
24 600mm
5700
6000
3900
3900
3100
3100
2800
2800
12 300mm
30 750mm
CF
CF
CF
CF
CF
CF
CF
CF
CF = Consult factory.
TABLE 9 BV990 and BV992 series valve - cascade trim design CV

VALVE SIZE
RATING
CS 2
MOD
CS 3
LINEAR
=%
CS 4
LINEAR
=%
MOD
CS 5
LINEAR
=%
MOD
VALVE
LINEAR
TRAVEL
=%
1 2 40mm
ALL
20
33
10
12
1 118 28.5mm
2 50mm
900, 1500 & 2000LB
20
33
10
12
1 12 38mm
2500LB & 4500LB
20
33
12
16
1 12 38mm
900, 1500 & 2000LB
40
48
10
1 12 38mm
2500LB & 4500LB
40
48
20
24
900, 1500 & 2000LB
60
72
12
16
2500LB & 4500LB
60
72
30
36
15
18
900, 1500 & 2000LB
72
96
36
36
18
18
2 14 57mm
2500LB & 4500LB
96
96
48
48
24
24
12
12
2 14 57mm
ALL
108
144
54
72
27
36
13
18
2 14 57mm
ALL
168
224
84
112
42
56
21
28
3 12 89mm
900, 1500 & 2000LB
200
263
84
112
42
56
21
28
3 12 89mm
340
450
140
188
70
94
35
47
6 150mm
2500LB & 4500LB
200
263
100
132
50
66
25
33
3 12 89mm
3 80mm
4 100mm
6 150mm
8 200mm
10 250mm
12 300mm
14
MOD
10
12
1 12 38mm
2 14 57mm
2 14 57mm
340
450
170
225
85
112
42
56
6 150mm
ALL
370
495
185
248
92
124
46
62
3 12 89mm
ALL
640
850
320
425
160
212
80
106
6 150mm
ALL
470
625
235
312
117
156
58
78
3 12 89mm
ALL
670
893
335
446
167
223
83
112
6 150mm
ALL
940
1250
470
625
235
312
117
156
7 175mm
BC 5-0309
Blakeborough
M
L
N
F/2
F
BV500
F/2
TABLE 10 BV500 series valves dimensions

Valve Size
1 12"
2"
3"
40mm
50mm
80mm
BV501
4"
6"
8"
10"
12"
14"
16"
BV500 Extension Bonnet
18"
20"
24"
30"
100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 750mm
Up to ANSI
9 14
10 12
12 12
14 12
18 58
22 38
28 14
30 12
41 58
41 58
47
54
60
66
300 Class RF and BS4504
235
267
317
368
473
568
718
775
1057
1057
1194
1372
1524
1676
Up to ANSI
9 34
11 18
13 18
15 18
19 14
23
28 78
31 18
42 14
42 14
47 58
54 58
60 58
66 58
1692
300 Class RTJ
248
283
333
384
489
584
733
791
1073
1073
1210
1388
1540
Class 300 Butt Weld
9 78
11 14
13 14
15 12
20
24
30
30 12
41 58
41 58
47
54
60
66
251
286
337
394
508
610
762
775
1057
1057
1194
1372
1524
1676
9 78
11 14
13 14
15 12
20
24
30
32 14
43 58
43 58
49 14
60
63
70
BS, PN64, PN100, ANSI 600
Class RF Flanged & Butt Weld
251
286
337
394
508
610
762
820
1108
1108
1251
1524
1600
1778
ANSI 600 Class RTJ
9 78
11 38
13 38
15 58
20 18
24 18
30 18
32 38
43 34
43 34
49 38
60 18
63 18
70 18
251
289
340
397
511
613
765
823
1111
1111
1254
1527
1603
1781
5 1316
5 1316
7 916
7 58
9 1516
13 316
18 1116
20 316
23 38
23 38
37 78
37 78
43 78
CF
148
148
185
193
252
335
475
513
721
721
963
963
1114
4 78
4 78
5 12
6 516
7 716
9 516
CF
CF
CF
CF
CF
CF
CF
CF
124
124
140
160
189
237
10 1116
10 1116
11 34
12 116
14 716
18
25 34
28 12
41 58
41 58
52
52
59
CF
272
272
298
306
368
457
655
724
1057
1057
1321
1321
1499
Norm Bonnet (M)
9 34
9 34
9 1516
10 34
12
14 18
CF
CF
CF
CF
CF
CF
CF
CF
248
248
253
273
305
359
Bellows Bonnet (L)
13 916
13 916
16 1516
161516
22 916
30 116
32
33 916
CF
CF
CF
CF
CF
CF
344
344
430
430
572
763
815
853
12 58
12 58
15 58
15 58
20 116
26 316
CF
CF
CF
CF
CF
CF
CF
CF
320
320
397
397
509
665
Extension Bonnet (L)
17 14
17 14
17 1316
17 1316
21 58
25 38
35 78
CF
CF
CF
CF
CF
CF
CF
438
438
455
455
550
645
910
Extension Bonnet (M)
16 516
16 516
16 916
16 916
20 18
21 12
CF
CF
CF
CF
CF
CF
CF
CF
414
414
421
421
511
546
3 12
3 58
4 1116
5 516
6 34
8 12
10 58
12 18
16
16
18 58
18 58
21 38
CF
89
92
119
135
172
216
270
308
406
406
473
473
543
Standard Travel
1 18
1 18
1 12
1 12
2 14
3 12
(Also refer to Table 8)
28.5
28.5
38
38
57
89
Bonnet Mount Dia
2 18
2 18
2 1316
2 1316
3 916
3 916
54
54
71
71
90
90
127
127
127
127
127
127
127
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
Plain Bonnet (L)
Plain Bonnet (M)
Norm Bonnet (L)
Bellows Bonnet (M)
3 12min 3 12min
89
89
10
10
12
178
178
254
254
305
CF
CF
Extended Travels for Cascade Trim Valves

Extended travel
1 12
1 12
2 14
2 14
3 12
(Refer Table 9)
38
38
57
57
89
152
152
178
Bonnet Mount Dia
2 1316
2 1316
3 916
3 916
3 916
71
71
90
90
90
127
127
127
Plain L
8 18
8 18
10 916
9 78
13 516
18 58
22
26
207
207
268
251
338
473
555
650
Norm L
12 34
12 34
16
15 1316
18 1316
24
30
34 12
324
324
400
386
478
600
765
877
RF = Raised Face. RTJ = Ring Type Joint. Face-to-Face and Face to Centre Line Dimensions are generally in accordance with ISA 5.75.03. CF = Consult Factory.
BC 5-0309
15
Blakeborough

VALVE SIZE
1 12
10
12
14
16
18
20
24
30
40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 750mm
RATINGS UP TO AND INCLUDING ANSI CLASS 1500lb
ANSI 900
12
13 14
15 12
18 12
21 78
36 34
36
44 12
56
56
68
68 12
RF & PN160
305
337
394
470
556
934
914
1130
1422
1422
1727
1740
ANSI 900 RTJ
12
13 38
15 58
18 58
22
36 78
36 18
44 12
56
56
68
68 12
305
340
397
473
559
937
918
1130
1422
1422
1727
1740
12
13 14
16 14
19 14
24
39
45
45 18
56
56
68
68 12
305
337
413
489
610
990
1142
1146
1422
1422
1727
1740
ANSI 1500
12
13 38
16 38
19 38
24 14
39 38
45 38
45 18
56
56
68
68 12
RTJ
305
340
416
492
616
1001
1153
1146
1422
1422
1727
1740
ANSI 900 & 1500 PN160
12
13 14
16 14
19 14
24
39 38
45
45 18
56
56
68
68 12
& PN250 Butt Weld
305
337
413
489
610
1001
1142
1146
1422
1422
1727
1740
Plain Bonnet
7 78
8 12
9 38
11 34
11 78
19 58
23 34
26 34
28 34
28 34
37
41 12
200
215
238
298
302
498
602
680
730
730
940
1054
12 516
12 78
14
16
16 516
27 v
29 12
31 12
35 12
35 12
43 12
313
327
355
406
415
695
750
800
902
902
3 38
3 34
5 78
7 38
11 14
12 38
13
13 12
86
95
126
149
188
286
315
330
342
REFER TO TRIM SELECTION
ANSI 1500
RF & PN250
Norm Bonnet
N
Standard Travels
Bonnet Mount Dia
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
49 14
46 38
CF
1105
1250
1178
13 12
17 34
19 58
22 78
342
451
500
582
CF
1 18
1 18
1 12
2 14
2 14
3 12
3 12
28.6
28.6
38
57
57
89
89
2 18
2 18
2 1316
3 916
3 916
3 916
54
54
71
90
90
90
127
127
127
127
127
127
127
127
12
14 14
20
24
32
39
44 1516
52
CF
CF
CF
68
CF
CF
CF
CF
CF
33 78
CF
CF
ANSI CLASS 2000lb

ANSI 2000
Butt Weld
305
368
508
610
813
990
1142
1321
Plain
7 78
8 916
9 78
12 18
13 34
19 58
22 34
26 14
Bonnet
200
217
251
309
350
499
603
667
12 516
13 916
15 18
16 58
20
27 38
31 12
34 18
Bonnet
313
344
385
422
507
696
800
867
3 38
4 116
6 116
9 14
11 14
13 38
15 58
86
103
128
154
235
286
339
397
1 18
1 18
1 12
2 14
2 14
3 12
3 12
28.6
28.6
38
57
57
89
89
2 18
2 18
2 1316
3 916
3 916
3 916
54
54
71
90
90
90
127
127
127
127
127
127
127
127
14 18
16 14
21 12
25 58
35 716
45 14
55 18
63
71
CF
CF
CF
CF
CF
359
413
546
650
900
1150
1400
1600
1803
8 78
10 14
11 58
15
20 14
25 12
CF
CF
CF
CF
CF
CF
CF
CF
225
260
296
381
514
649
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
Norm
Travel
Bonnet Mount Dia
1727
859
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
ANSI CLASS 2500lb

ANSI 2500
Butt Weld
Plain Bonnet
Norm Bonnet
N
Travel
Bonnet Mount Dia
14
14 78
16 58
19 78
26 38
45 14
355
377
422
504
669
846
4 38
9 38
12 38
100
110
128
177
238
315
1 18
1 18
1 12
2 14
2 14
3 12
3 12
28.6
28.6
38
57
57
89
89
2 1316
2 1316
3 916
3 916
3 916
71
71
90
90
90
127
127
127
127
127
127
127
127
127
CF = Consult Factory Consult factory for ANSI Class 4500lb Rated Valves
16
BC 5-0309
Blakeborough
M
L
F/2
BV990
BV992
F/2

VALVE SIZE
1 12
10
12
14
16
18
20
24
30
40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 750mm
RATINGS UP TO AND INCLUDING ANSI CLASS 1500lb
ANSI 900
8 18
9 14
12 1316
RF & PN160
152
178
206
235
310
ANSI 900 RTJ
7 116
8 1316
9 516
12 14
152
179
208
237
311
8 12
9 58
13 14
152
178
216
244
337
ANSI 1500
7 116
8 916
9 1116
13516
RTJ
152
179
218
246
338
ANSI 900 & 1500 PN160
6 58
8 12
9 58
13 14
& PN250 Butt Weld
152
168
216
244
337
Plain Bonnet
6 78
7 716
9 116
175
178
188
230
11 38
11 716
12
13 38
288
290
304
339
1 18
1 18
1 12
28.6
28.6
2 18
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
2 14
2 14
3 12
3 12
38
57
57
89
89
2 18
2 1316
3 916
3 916
3 916
54
54
71
90
90
90
127
127
127
127
127
127
127
127
7 14
10
12
16
19 14
22 14
24 34
CF
CF
CF
CF
CF
CF
152
184
254
305
407
495
565
629
Plain
6 78
7 1316
9 716
12 316
16 14
CF
CF
CF
CF
CF
CF
CF
CF
Bonnet
175
178
199
239
310
413
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
ANSI 1500
RF & PN250
Norm Bonnet
Standard Travels
Bonnet Mount Dia
ANSI CLASS 2000lb
ANSI 2000
Butt Weld
2
M
Norm
11 38
12
13 18
13 78
Bonnet
288
306
333
352
Travel
Bonnet Mount Dia
1 18
1 18
1 12
2 14
2 14
3 12
3 12
28.6
28.6
38
57
57
89
89
2 18
2 18
2 1316
3 916
3 916
3 916
54
54
71
90
90
90
127
127
127
127
127
127
127
127
6 78
8 18
10 34
12 1316
17 34
22 58
27 916
31 12
CF
CF
CF
CF
CF
CF
175
207
273
325
450
575
700
800
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
1 18
1 18
1 12
2 14
2 14
3 12
3 12
28.6
28.6
38
57
57
89
89
2 1316
2 1316
3 916
3 916
3 916
71
71
90
90
90
127
127
127
127
127
127
127
127
127
ANSI CLASS 2500lb

ANSI 2500
Butt Weld
Plain Bonnet
Norm Bonnet
Travel
Bonnet Mount Dia
CF = Consult Factory Consult factory for ANSI Class 4500lb Rated Valves
BC 5-0309
17
Blakeborough
TABLE 13 Approximate weight Kg with multi-flow cages

SIZE
BONNET
UP TO 300LB
STYLE
40mm 1 12
50mm 2
80mm 3
100mm 4
150mm 6
200mm 8
250mm 10
300mm 12
400mm 16
500mm 20
600mm 24
(PN 40)
600LB RATING
900 & 1500LB RATING
(PN 100)
(PN150 & PN250)
2000LB RATING
2500LB RATING
(PN 330)
(PN 420)
FLG
BW
FLG
BW
FLG
BW
FLG
BW
FLG
BW
Plain
20
18
22
18
24
20
N/A
24
32
27
Norm
23
21
25
21
29
25
N/A
29
37
32
Bellow
30
28
32
28
N/A
N/A
N/A
N/A
N/A
N/A
Plain
21
18
30
18
42
34
N/A
42
51
43
Norm
24
21
33
21
47
39
N/A
47
56
48
Bellow
31
28
40
28
N/A
N/A
N/A
N/A
N/A
N/A
Plain
58
30
60
30
61
50
N/A
57
84
70
Norm
62
34
64
34
71
60
N/A
67
93
79
Bellow
76
48
78
48
N/A
N/A
N/A
N/A
N/A
N/A
Plain
67
52
88
52
205
177
N/A
197
292
242
Norm
72
58
94
58
215
187
N/A
207
310
260
Bellow
96
81
117
81
N/A
N/A
N/A
N/A
N/A
N/A
495
Plain
148
108
179
108
320
279
N/A
430
577
Norm
153
114
185
114
340
299
N/A
480
622
540
Bellow
185
145
216
145
N/A
N/A
N/A
N/A
N/A
N/A
Plain
230
316
331
316
702
655
N/A
805
1150
999
Norm
235
323
338
323
735
685
N/A
860
1208
1057
Bellow
282
368
383
368
N/A
N/A
N/A
N/A
N/A
N/A
Plain
400
510
545
510
1300
1198
N/A
1670
CF
CF
Norm
452
588
630
588
1367
1265
N/A
1789
CF
CF
Bellow
495
612
690
612
N/A
N/A
N/A
N/A
N/A
N/A
Plain
540
495
597
548
1800
1655
N/A
2098
CF
CF
Norm
605
562
679
610
1900
1755
N/A
2199
CF
CF
Bellow
640
598
739
689
N/A
N/A
N/A
N/A
N/A
N/A
Plain
1571
1440
1709
1610
2200
CF
N/A
CF
CF
CF
Norm
1602
1471
1752
1652
2290
CF
N/A
CF
CF
CF
Bellow
1740
1609
CF
CF
N/A
N/A
N/A
N/A
N/A
N/A
Plain
CF
CF
3370
CF
CF
CF
N/A
CF
CF
CF
Norm
CF
CF
3440
CF
CF
CF
N/A
CF
CF
CF
Bellow
CF
CF
CF
CF
N/A
N/A
N/A
N/A
N/A
N/A
Plain
CF
CF
5010
CF
CF
CF
CF
CF
CF
CF
Norm
CF
CF
5090
CF
CF
CF
CF
CF
CF
CF
Bellow
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF = Consult factory
18
BC 5-0309
Blakeborough
TABLE 14 End connection details for butt weld end valves (mm)
VALVE SIZE
BV500 ALL RATINGS
BV990 UP TO & INCLUDING BV990 2000LB RATING

1500LB (PN 250)
ID
BV990 2500LB RATING
(PN 330)
(PN 420)
OD
ID
OD
ID
OD
ID
OD
40mm (1 12)
20
70
38
89
38
89
38
89
50mm (2)
38
80
38
85
38
95
38
95
80mm (3)
65
105
65
115
75
130
75
145
100mm (4)
90
145
85
155
85
145
90
185
150mm (6)
145
200
140
205
125
235
130
265
190
310
200mm (8)
185
255
200
340
195
350
250mm (10)
250
315
255
390
255
450
300mm (12)
300
370
325
515
400mm (16)
370
460
500mm (20)
600mm (24)
750mm (30)
BC 5-0309
19
LOW FLOW CAGE TRIM VALVES BV502/3/4/5
Blakeborough
Description
This versatile range of globe and angle valves available
in sizes 15mm to 25mm (12" to 1") offer a wide variety
of trim selections to suit all flow conditions in a nonbalanced construction. The body design can be
supplied in cast or forged materials.
There is a wide range of standard and high duty trims
available that can be fitted within the same valve body.
Flow characterisation is determined by the shape of the
valve plug, or in the Multi-flow trim, a radial pattern
of holes in the cage is arranged to give the required
valve characteristic.
At the enquiry stage Blakeborough will consider the
most suitable combination of valve components for
each application. Pressure drop, noise, potential for
cavitation are all considered to give the most cost
effective solution for the particular application. Parts
substitution, internal inspection and maintenance can
be performed with minimum trouble, the essential
working components being removable while the body
remains in the pipe line.
Body
A choice of globe or angle patterns is available
BV502 Globe Body (cast)
BV502 series valve fitted with contour trim and normalising bonnet
BV504 Globe Body (forged)

BV503 Angle Body (cast)
BV505 Angle Body (forged)
Body materials
The valves can be produced in most alloys. Standard
cast body materials are:-
Design features
Top cage guided
High stability
Carbon steel; Grade WCB
Easy maintenance
Monel
Pressure rating
Stainless steel; Grade 316/304/347
Class 150LB to 4500LB
Aluminium Bronze
Equivalent metric ratings
Chrome moly steel; Grade WC5, WC6 & WC9
Sizes
Hastelloy B/C
15mm to 25mm
2" to 1"
Duplex
Most other materials can be produced
End connection sizes 40mm (112") & 50mm (2")

can be supplied
Main design standards

ANSI B16.34 Valves-Flanged, Threaded & Welding
End
ANSI FCI 70-2 Control Valve Seat Leakage
Travels
10mm to 25mm
8" to 1"
ANSI B16.25 Butt Welding Ends
Features
ANSI B16.5 Pipe Flanges & Flange Fittings
Flanged
NACE MR-01-75 Valve Materials
Butt weld
BS1560 Circular Flanges for Pipes, Valves & Fittings
Socket weld
BS4504 Circular Flanges for Pipes, Valves & Fittings
Screwed
20
BC 5-0309
Blakeborough
Trim design
Contour
The contour trim is suitable for most flow applications
and is provided as standard in most valves. The valve
characteristic is determined by the contour of the plug
head. The contour trim is available in eight trim sizes
with equal percentage, linear or quick opening
characteristics. The trim is available as a metal to metal
or for tight shut off a soft face design is available.
Spline
The spline trim is designed specifically for accurate
control of very small flows. The design consists of a
long parallel nosed plug with a accurately cut V
notch cut down the centre. The linear movement of the
valve plug exposes a variable amount of the notch to
the flow. The plug head shank is usually made from
stellite or other hard wearing materials for galling
resistance and to prevent erosion of the plug tip. The
actual characteristic derived from the V notch is
modified equal percentage. The spline trim is available
in either metal to metal design or where bubble tight
shut off is required a soft face is fitted.
Contour trim
Soft face contour trim
Spline
Spline with diffuser
Multi-flow trim
Step cone trim
Multi-flow (single stage of pressure drop)

In this design flow is broken up into multiple jets by a
number of radial holes drilled in the cage. The flow is
conventionally from outside to inside the cage so that
jet impingement/high turbulence levels are controlled
within the confines of the valve cage. The flow jets
impinge together in the centre of the cage bore
producing a more stable downstream flow which in
turn reduces the effect of large scale separation thus
producing a smaller scale turbulence structure in the
valve outlet. This results in a reduction in acoustic
efficiency, changes the power spectrum of the
generated noise both of which contribute to noise level
reduction of between 15 and 20 dBA, compared to a
contoured trim valve.
Step cone
2 & 3 Stage Pressure Letdown Trim
This design is offered where a high degree of pressure

breakdown is required on low flows. The plug head is
designed with an extended shank having a number of
stepped grooves down its length. As the flow medium
passes the plug head the pressure drop is broken down
in stages across the labyrinth steps of the plug. The
plug head shank is usually made from stellite or other
such hard wearing materials to prevent erosion of the
plug tip.
These trim designs are suited to applications where a

high degree of pressure letdown is required to
eliminate cavitation on low flow applications. The trim
is designed so that flow passes through each stage of
the trim. The design requires a very tight tolerance
between the plug and seat to eliminate anular flow
between the plug and seat.
2-stage trim with diffuser
Body Protection Unit (Diffuser)

Is specified on globe valves where a high pressure
across the valve leads to high velocity jet flow from
the trim impinging directly onto the valve body wall.
The seat diffuser deflects the jet away from the body
wall towards the valve outlet. The seat diffuser is
constructed of hardened steel which is more resistant
to the effects of jet impingement than the valve body
wall. This feature is particularly useful on flashing
flows where high velocity two phase flows can lead
3-stage trim with diffuser
to body erosion.
BC 5-0309
21
Valve selection guideline
Blakeborough
considerations, whereas gas/vapour flow velocities

are limited for trim stability noise and vibration
considerations.
Valve flow co-efficient

All valves are sized using the valve flow co-efficient,
CV, in accordance with ISA 75.01 as detailed in the
Blakeborough sizing and selection manual. Design
CV values are given in table 5.
Trim Selection
The selection criteria of the valve trim ranges from
valve flow co-efficient, rangeability, pressure drop,
cavitation, flashing and noise consideration.
Blakeborough sizing and selection manual details
the various calculation methods and selection
limitations for each trim design.
Body Selection
The valve body size and style is selected on the basis
of supporting the selected trim design and design CV.
In addition consideration is made of the velocity and
the required pressure drop application. Liquid
velocities are limited mainly due to erosion
TABLE 1 Standard trim material combinations

TRIM TYPE
PLUG
SEAT
CONTOUR
316 ST.ST.
316 ST.ST.
316 ST.ST. WITH STELLITE FACE
SPLINE
316 ST.ST. WITH FULL STELLITE
316 ST.ST. WITH FULL STELLITE
CAGE
CAGE
TEMP 400C (750F)
TEMP 400C (750F) &
MAX
ABOVE
STEP CONE
316 ST. ST. WITH STELLITE
MULTIFLOW
INTEGRAL WITH GUIDE
17-4PH ST.ST.
420 ST.ST.
SOFT FACE
316 ST.ST.
316 ST.ST. WITH PTFE
HARDENED
HARDENED
STAGED TRIM
ALL TRIMS
CERAMIC WITH ST.ST.
CERAMIC WITH ST.ST.
316 ST. ST. WITH STELLITE
For services below -3.5 C (-30 F), all 316 ST. ST. construction with PTFE seals.
The above table shows standard ST. ST. combination. Many other materials can be used depending on the application.
o
TABLE 2 Recommended limiting inlet velocities for control valves

VALVE SIZE
LIQUID M/S
LIQUID FT/S
STEAM OR GAS M/S
STEAM OR GAS FT/S
MAX
OUTLET
(STEAM OR GAS)
15,20 & 25MM
1
2, 34 & 1
13.5
45
115
375
0.65 X SONIC
Note: 0.3 sonic for low noise applications
TABLE 3 Rangeability for control valves

VALVE SIZE
CONTOUR
(METAL & SOFT
FACED)
SPLINE
(METAL & SOFT
FACED)
STEP CONE
MULTI-FLOW
STAGE TRIM
15,20 & 25MM
50.1
100.1
50.1
30.1
100.1
2, 34 & 1
Note: Control at openings of less than 5% is not recommended for prolonged periods
22
BC 5-0309
Blakeborough
TABLE 4 Control valve leak rates in accordance with ANSI/FCI 70-2-1976

ANSI LEAKAGE CLASS
TRIM STYLE
MAXIMUM ALLOWABLE LEAKAGE
CLASS IV
METAL FACED
0.01% OF RATED CAPACITY
CLASSES V
METAL FACED-LAPPED SEATS
0.0005ML/MIN OF WATER PER INCH OF PORT
CLASS VI
SOFT SEAT
PER PSI PRESSURE DROP

BUBBLE TIGHT
TABLE 5 Design CV values

SPLINE/M SPLINE
VALVE
TRIM
QUICK
SIZE
SIZE
OPEN
& =%
DC1
13.5
13.5
VALVE
TRIM
SIZE
SIZE
10
3.2
MC00
MC0
1.26
25mm
MC1
0.63
DC4
4.5
4.5
(1)
MC2
0.4
MC3
0.25
MC4
0.16
ALL
MULTIFLOW
TRAVEL
DC5
DC6
1.7
DC7
MC5
0.1
DC9
0.4
MC6
0.063
MC7
0.04
MC8
0.025
MC9
0.016
MC10
0.01
MC11
0.0063
MC12
0.004
MC13
0.0025
MC14
0.0016
MC15
0.001
TRIM
=%
LINEAR
TRAVEL
12
12
25 (1)
25mm (1)
SIZE
SIZE
DC3
SIZES
STEP CONE
MOD=% TRAVEL TRIM LINEAR
MC01
NOT AVAILABLE AS
M/SPLINE
20 MM
15 MM
25 MM
DC2
LINEAR TRAVEL
STANDARD SPLINE 25mm (1)

MULTI STAGE SPLINE 19mm (34)
CONTOUR TRIM
4.5
SC4
MF1
SC5
MF2
SC6
1.7
MF3
5.6
5.6
25mm (1)
SC7
MF4
3.2
3.2
19mm (34)
SC8
0.63
SC9
0.4
SC10
0.25
25mm (1)
TABLE 6 Valve weights (Kg)

VALVE SIZE
BONNET TYPE
AND
UP TO 600LB
UP TO 1500LB
UP TO 2500LB
UP TO 4500LB
(PN100) RTG
(PN250) RTG
(PN420) RTG
RTG
BODY STYLE
FLG
BC 5-0309
B.W
FLG
B.W
FLG
B.W
FLG
B.W
UP TO 25MM
PLAIN
16
18
NA
NA
NA
NA
(1) CAST
NORMALISING
19
11
20
11
NA
NA
NA
NA
BV502 & BV503
BELLOWS
25
17
26
17
NA
NA
NA
NA
CRYOGENIC
24
16
25
26
NA
NA
NA
NA
UP TO 25MM
PLAIN
26
18
28
18
30
20
35
25
(1) FORGED
NORMALISING
29
21
30
21
32
23
37
28
BV504 & BV505
BELLOWS
35
17
36
27
NA
NA
NA
NA
CRYOGENIC
34
26
35
26
37
28
42
32
23
F/2
Blakeborough
F/2
F
BV502 valve
BV503 valve
TABLE 7 Valve dimensions
ANSI 600 LB R.F.

& RTJ
(BS PN 64 & 100)
ANSI 900 LB &

1500 LB R.F. & RTJ
(BS PN 160 & 250)
15mm
191
203
273
187
105
7 12
10 34
7 38
4 18
20
194
206
273
187
105
3/4
7 58
8 18
10 34
7 38
4 18
NOMINAL
VALVE SIZE
UP TO ANSI 300
LBR.F. (BS
PN40)
BV502/503 CAST BODIES
BUTT WELD
UP TO
ANSI 600 LB
(BS PN 250)
BUTT WELD
ANSI 900
& 1500 LB
(BS PN 160 & 250)
F/2
PLAIN
NORM
BELLOWS
F/2
197
105
151
130
206
185
333
7 34
4 18
5 18
8 18
7 516
13 18
197
105
151
130
206
185
333
7 34
4 18
5 18
8 18
7 516
13 18
CRYOGENIC
311
375
406
12 14
14 34
16
311
375
406
12 14
14 34
16
N (MAX)
25
197
210
273
187
105
197
105
151
130
206
185
333
311
375
406
75
7 34
8 14
10 34
7 38
4 18
7 34
4 18
5 18
8 18
7 516
13 18
12 14
14 34
16
40 x 25 x 40
235
251
305
251
127
305
152
151
130
206
185
333
311
375
406
1.5 x 1 x 1.5
9 14
9 78
12
9 78
12
5 18
8 18
7 516
13 18
12 14
14 34
16
286
143
337
168
151
130
206
185
333
311
375
406
14
5 58
13
14
6 58
5 18
8 18
7 516
13 18
12 14
14 34
16
50 x 25 x 50
267
286
340
2x1x2
10 12
11 14
13 38
11
ANSI 2500 LB
R.F. & RTJ
(BS PN 420)
F/2
F/2
15
238
318
318
160
330
165
228
228
283
283
9 8
12 2
12 2
6 16
13
6 2
11 8
11 18
NOMINAL
VALVE SIZE
UP TO INCL.
ANSI 1500 LB
R.F. RTJ (BS
PN40)
BV504/505 FORGED BODIES
BUTT WELD
UP TO
ANSI 2500 LB
(BS PN 420)
BUTT WELD
ANSI 4500 LB
PLAIN
N (MAX)
NORM
20
238
318
318
160
330
165
228
228
283
283
9 38
12 12
12 12
6 516
13
6 12
11 18
11 18
25
238
318
318
160
330
165
228
228
283
283
85
9 8
12 2
12 2
6 16
13
6 2
11 8
11 8
3 38
40 x 25 x 40
318
318
318
160
330
165
228
228
283
283
1.5 x 1 x 1.5
12 12
12 12
12 12
6 516
13
6 12
11 18
11 18
50 x 25 x 50
318
318
318
160
330
165
228
228
283
283
2x1x2
12 2
12 2
12 2
6 16
13
6 2
11 8
11 18
24
BC 5-0309
Blakeborough
TOP & BOTTOM GUIDED VALVES BV800/1/2/3
Description
The Blakeborough range of top and bottom guided
valves are suited to a wide range of general process
applications, such as water, steam, oil, gases and
the majority of chemical services. The basic design
incorporates a standard contour or V Port plug
form as the control element, however, the valves
construction allows more specialised trims to be
fitted.
The BV800 and BV801 double seated valve offers
high capacity on low to medium pressure drop
applications.
The design is inherently balanced allowing the use
of diaphragm actuators for the majority of
applications. For higher pressure drop conditions
the valve can be supplied with multi-flow sleeves
to give low pressure recovery. The design is not
suited for tight shut-off applications.
The BV 802 and BV 803 series are single seated
valves. They offer high rangeability, tight shut-off
capability and can also be fitted with anticavitation/low noise trims.
Design features
Top and bottom guided valve, double seated type, arranged for pull stem to
open. The valve illustrated is shown with linear contoured trim. There are a
variety of other trim design options.
Top and bottom guided

High capacity (BV800/1)
Excellent rangeability
Action is field reversible
High integrity closure (BV802/3)
Inherently characterised trim
Pressure rating
PN10 to PN250
Sizes
40mm to 600mm (BV800/1)
1 12 to 24 (BV800/1)
40mm to 250mm (BV802/3)
1 12 to 10 (BV802/3)
Travels
28.5mm to 152mm
1 18 to 6
End connections
Flanged
Top and bottom guided valve, single seated type, arranged for pull stem to open.
The valve illustrated is shown with linear contoured trim. There are a variety of
other trim design options.
Butt weld
Socket weld
Screwed
BC 5-0309
25
Blakeborough
Trim options
Low noise
Contour/V Port
Anti cavitation
Several trim options are available as standard in

the top and bottom guided series of valves. The
contour V port trim presents a smooth profile to
the flow leading to relatively high pressure
recovery which is ideal for low pressure drop flow
control applications. These designs are suitable for
the majority of control applications.
Low pressure recovery
Characteristics
Seat Options
Equal percent
Metal to metal
Linear
Resilient seal
Quick open
Hard faced
Multi-flow Trim
The multi-flow trim is designed for applications
where customers require the top and bottom
guided style of valve associated with the benefits
of the traditional cage guided valve (listed right.)
The trim option can also be inverted if it is desired

to change the actuator action.
BV802/BV803 Valves with soft face trim
The soft face trim option is specified on
applications where bubble tight closure is
required. As such it is only available on the single
seated valves where the un-balanced nature of the
valve allows a better class of seat closure.
The soft seal is fitted into the plug head and
retained by a shroud. The seat is designed with a
lip so that when the plug head contacts the seat
the seat face is deformed to produce a high
integrity seal.
Standard contour trims. Plugs can be inverted to change the fail action of the valve.
BV802/3 valve with multi-flow trim.
26
BV800/1 valve with multi-flow trim.
BV802/3 valve with soft face trim.
BC 5-0309
Blakeborough
required pressure drop application. Liquid velocities

are limited mainly due to erosion considerations,
whereas gas/vapour flow velocities are limited for
trim stability noise and vibration considerations.
Valve selection guidelines

All valves are sized using the valve flow co-efficient,
CV, in accordance with ISA 75.01 as detailed in the
Blakeborough sizing and selection manual. Design
CV values are given in table 5.
Trim Selection
The selection criteria of the valve trim ranges from
valve flow co-efficient, rangeability, pressure drop,
cavitation, flashing and noise consideration.
Blakeborough sizing and selection manual details
the various calculation methods and selection
Body Selection
The valve body size and style is selected on the basis
of supporting the selected trim design and CV. In
addition consideration is made of the velocity and the
TABLE 1 Standard material combinations

Body Bonnet Carbon Steel Chrome Moly
Bottom
Cast or
Steel
Flange
Wrought
304 or 304L
ST.ST.
347 ST.ST.
316 ST.ST.
Hastelloy
B or C
Monel
Alloy 20
Duplex
Body Gasket
316 ST.ST.
316 ST.ST.
316 ST.ST.
316 ST.ST.
316 ST.ST.
PTFE
PTFE
PTFE
PTFE
Body
Studs/Nuts
B7/2H
B7/2H or
B16/7
B8/8
B8/8
B8/8
B8/8
B8/8
B8/8
B8/8
TABLE 2 Trim material combinations

Plug
316 ST.ST.
316 Stellite
Faced
316 Full
Stellite
Hastelloy B/C
Monel 400
Alloy 20
17-4PH ST.ST.
NACE
316 ST.ST.
Duplex
Seat
316 ST.ST.
316 Stellite
Faced
316 Full
Stellite
Hastelloy B/C
Monel 400
Alloy 20
17-4PH ST.ST.
316 ST.ST.
Duplex
Stem
316 ST.ST.
316 ST.ST.
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
316 ST.ST.
Duplex
Guide Bush
440C ST.ST.
440C ST.ST.
Stellite
Stellite
Monel K500
Stellite
440C ST.ST.
Stellite
Stellite
Packing Parts
316 ST.ST.
316 ST.ST.
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
316 ST.ST.
Duplex
PTFE gaskets are suitable for temperatures up to 232oC (450oF), above this material specifically considered. Materials listed are standard combination only.
Any other material combination can be accommodated. Trim materials specified can be supplied to conform to NACE Spec. MR-01-75.
Material can be supplied to UOP spec. Other material combinations are available.

VALVE SIZE
LIQUID m/s
LIQUID ft/s
STEAM or GAS m/s
STEAM or GAS ft/s
40 & 50mm
(1 12 & 2)
12
40
105
350
80 & 100mm
(3 & 4)
11
36
100
315
150 & 200mm

(6 & 8)
10.5
30
90
275
250 to 600mm
(10 to 24)
7.5
25
70
225
MAX OUTLET
(STEAM or GAS)
0.65 x SONIC
BC 5-0309
27
Blakeborough
TABLE 4 Rangeability for control valves

BV800 & BV801 DOUBLE SEATED
BV802 & BV803 SINGLE SEATED
VALVE SIZE
FULRATE
MIDRATE
LORATE
FULRATE
MIDRATE
LORATE
40 & 50mm
(1 12 & 2)
30:1
30:1
20:1
40:1
40:1
30:1
80 & 100mm
(3 & 4)
40:1
30:1
30:1
60:1
50:1
40:1
150 & 200mm

(6 & 8)
45:1
40:1
30:1
70:1
60:1
50:1
250 to 600mm
(10 to 24)
50:1
45:1
30:1
80:1
70:1
60:1
Note: Standard/inherant rangeability of linear characteristic trims is 20:1 corresponding to a valve opening of 5%. Control at openings less than 5% is not
recommended for prolonged periods.
TABLE 5 Design CV values

BV800 & BV801 DOUBLE SEATED
TRIM TYPE
BODY SIZE
FULRATE
MIDRATE
40mm (1 2)
37
50mm (2)
65
LINEAR
EQUAL %
QUICK OPEN
BV802 & BV803 SINGLE SEATED
LORATE
FULRATE
MIDRATE
LORATE
25
17
30
20
13
37
25
52
30
20
52
80mm (3)
140
100
65
110
85
100mm (4)
255
140
100
190
110
85
150mm (6)
575
415
255
390
285
190
200mm (8)
1000
575
415
650
390
285
250mm (10)
1440
1000
575
950
650
390
300mm (12)
1850
1440
1000
1430
950
650
400mm (16)
2800
2200
1850
CF
CF
CF
500mm (20)
5500
2800
2200
CF
CF
CF
600mm (24)
40mm (1 12)
7950
32
5500
20
2800
13
CF
28
CF
20
CF
13
50mm (2)
60
32
20
52
28
20
80mm (3)
140
100
60
115
76
52
100mm (4)
255
140
100
170
115
76
150mm (6)
520
375
255
340
240
170
200mm (8)
780
520
375
550
340
240
250mm (10)
1350
780
520
900
550
340
300mm (12)
1700
1350
780
1350
900
555
400mm (16)
2560
2100
1700
CF
CF
CF
500mm (20)
5100
2560
2100
CF
CF
CF
600mm (24)
7400
5100
2560
CF
CF
CF
40mm (1 12)
50mm (2)
37
25
17
30
25
15
65
37
25
58
30
25
58
80mm (3)
140
100
65
125
80
100mm (4)
255
140
100
230
125
80
150mm (6)
575
415
255
450
340
230
200mm (8)
1000
575
415
800
450
340
250mm (10)
1440
1000
575
1250
800
450
300mm (12)
1850
1440
1000
1650
1250
800
400mm (16)
2800
2200
1850
CF
CF
CF
500mm (20)
5000
2800
220
CF
CF
CF
600mm (24)
8200
5800
2800
CF
CF
CF
28
BC 5-0309
Blakeborough
TABLE 6 Control valve leak rates in accordance with ANSI/FCI 70-2-1976

VALVE STYLE
TRIM STYLE
ANSI LEAKAGE CLASS
BV800 & BV801 Double Seated Valves
Metal Faced
Class III
0.1% of Rated Capacity
BV802 & BV803 Single Seated Valves
Unbalanced Metal to Metal
Class IV
0.01% Rated Capacity
BV802 & BV803 Single Seated Valves
Unbalanced Metal to Metal

Lapped Seats
Class V
0.0005ml/min of water per Inch of Port

Diameter per PSI differential
BV802 & BV803 Single Seated Valve
Unbalanced Resilient Seat
Class VI
Bubble Tight
F
BV802 valve
BV800 valve

40mm
(1 12")
50mm
(2")
80mm
(3")
100mm
(4")
150mm
(6")
200mm
(8")
250mm
(10")
300mm
(12")
400mm
(16")
500 mm
(20")
600 mm
(24")
Up to ANSI 300lb and PN40 (F)
235 (9 14)
267 (10 12)
317 (12 12)
368 (14 12)
473 (18 58)
568 (22 38)
717 (28 14)
819 (32 14)
940 (37)
1410 (55 12)
1470 (57 78)
ANSI 600lb and PN100 (F)
251 (9 8)
286 (11 4)
337 (13 4)
394 (15 2)
508 (20)
610 (24)
762 (30)
889 (35)
990 (39)
1413 (55 8)
1600 (63)
Up to ANSI 300lb Ring Joint (F)
248 (9 34)
283 (11 18)
333 (13 18)
384 (15 18)
489 (19 14)
584 (23)
733 (28 78)
835 (32 78)
956 (37 58)
1425 (56 18)
1486 (58 14)
ANSI 600lb Ring Joint (F)
251 (9 78)
286 (11 14)
340 (13 38)
397 (15 58)
511 (20 18)
613 (24 18)
765 (30 18)
892 (35 18)
993 (39 18)
1425 (56 18)
1616 (63 58)
Up to 300lb Butt/Socket/SCW (F)
251 (9 8)
286 (11 4)
337 (13 4)
394 (15 2)
508 (20)
610 (24)
762 (30 8)
775 (30 2)
1108 (43 8)
CF
CF
Up to 600lb Butt/Socket/SCW (F)
251 (9 78)
286 (11 14)
337 (13 14)
394 (15 12)
508 (20)
610 (24)
762 (30)
820 (32 14)
1108 (43 58)
CF
CF
BV 800/
Plain (J)
191 (7 2)
197 (7 4)
235 (9 4)
251 (9 8)
356 (14)
381 (15)
464 (18 8)
502 (19 4)
689 (27 8)
902 (35 2)
1220 (48)
BV 801
Normalising (J)
311 (12 14)
323 (12 78)
352 (13 78)
400 (15 34)
464 (18 14)
530 (20 78)
705 (27 34)
791 (31 18)
1041 (41)
1260 (49 58)
1441 (56 34)
Bellows (J)
365 (14 38)
378 (14 78)
464 (18 14)
476 (18 34)
660 (26)
673 (26 12)
895 (35 14)
910 (35 78)
CF
CF
CF
BV 802/
Plain (L)
159 (6 4)
165 (6 2)
203 (8)
194 (7 8)
311 (12 4)
376 (10 8)
349 (13 4)
CF
CF
CF
CF
BV 803
Normalising (L)
283 (11 18)
295 (11 58)
321 (12 58)
343 (13 12)
419 (16 12)
422 (16 58)
591 (23 14)
CF
CF
CF
CF
Bellows (L)
337 (13 4)
346 (13 8)
432 (17)
422 (16 8)
578 (22 4)
578 (22 4)
778 (18 8)
CF
CF
CF
CF
BV800/1 (N)
156 (6 18)
168 (6 38)
210 (8 14)
222 (8 34)
330 (13)
356 (14)
438 (30 58)
473 (18 58)
660 (26)
839 (33)
965 (38)
BV802/3 (N)
127 (5)
137 (5 38)
178 (7)
165 (6 12)
238 (9 38)
245 (9 58)
311 (12 14)
CF
CF
CF
CF
Valve Travel
28.6 (1 8)
28.6 (1 8)
38.1 (1 2)
38.1 (1 2)
57.2 (2 4)
57.2 (2 4)
88.9 (3 2)
88.9 (3 2)
152 (6)
152 (6)
88.9 (3 2)
1
CF = Consult factory. Consult factory for dimensions of 900 & 1500 LB rated valves
BC 5-0309
29
Blakeborough
TABLE 8 Weights (flanged valves - Kg)
BV800
&
BV801
BV802
&
BV803
CLASS
300LB
(NP40)
CLASS
600LB
(NP100)
CLASS
300LB
(NP40)
CLASS
300LB
(NP100)
40mm
(1 12")
50mm
(2")
80mm
(3")
100mm
(4")
150mm
(6")
200mm
(8")
250mm
(10")
300mm
(12")
400mm
(16")
500mm
(20")
600mm
(24")
Plain
19
28
53
76
155
285
426
686
1530
3048
CF
Norm
22
31
57
81
160
290
433
696
1541
3089
CF
Bellows
29
38
71
105
192
337
470
740
1600
CF
CF
Plain
20
31
58
100
190
347
507
750
1620
CF
CF
Norm
23
34
62
106
195
352
520
770
1640
CF
CF
Bellows
30
41
76
129
227
399
560
800
1690
CF
CF
Plain
19
29
43
61
135
209
330
NA
NA
CF
CF
Norm
22
32
47
66
140
215
340
NA
NA
CF
CF
Bellows
29
39
61
90
172
261
430
NA
NA
CF
CF
Plain
20
31
46
80
180
250
400
NA
NA
CF
CF
Norm
23
34
49
85
185
256
415
NA
NA
CF
CF
Bellows
30
41
64
109
217
302
485
NA
NA
CF
CF
30
BC 5-0309
Blakeborough
THREE WAY VALVES BV830 & BV831
Description
The BV830/831 valves are designed for either
blending two different flows or for dividing a flow
into two proportional amounts. The valves can be
used on a wide range of process applications for
air, water, steam, oil, gases and chemical services.
The BV830 has two inlets and a common outlet
branch. It is used for proportional blending of two
flows into one stream, on such applications as
control of process fluid temperature downstream
of heat exchangers, or as mixing valves to control
the composition of service media. It can also be
used for flow splitting duties. The total capacity is
constant irrespective of plug position.
The BV831 series valves are used for proportional
control on flow splitting applications. This valve
has two outlets and a common inlet branch. They
are used for proportional flow splitting, diverting
a portion of the process medium from one part of
a system to another.
A typical application is on the upstream side of
heat exchangers to control the temperature of the
process fluid.
Design features
Top and skirt guided
BV830 three way valve for flow mixing applications. The valve can also be used
for flow splitting if the flow is in reverse
Wide range of trim sizes

High capacity
High stability
Balanced
Pressure rating
PN10 to PN250
ANSI 2500
Sizes
40mm to 400mm
112 to 16
Travels
28.5mm to 89mm
118 to 312
End connections
Flanged
Butt weld (on special request)
Socket weld (on special request)
Screwed (on special request)
BV831 three way valve for flow splitting applications
BC 5-0309
31
Blakeborough
Trim options
BV830/BV831 Valves with soft face trim
V Port Standard Trim
The soft face trim option is specified on applications

where bubble tight closure is required.
The standard trim design for three way applications

is the V port plug. This design provides high flow
capacity, high rangeability and good leakage
capability (ANSI class IV). Other trim options are
available as semi-special in the three way valve.
The soft seal is fitted into the plug head and retained
by a shroud. The seat is designed with a lip so that
when the plug head contacts the seat high integrity
of valve closure is achieved.
Characteristics
Seat Options
Severe Service Trim
Linear
Metal to metal
Equal percentage
Soft face
Specialist severe service trims can be accommodated

within the BV830 body design.
(special applications)
Linear cascade
(multi-stage)
Hard faced
The cascade trim is normally used for applications

where the flow requires treatment at source to
prevent cavitation and high noise levels on high
pressure drop liquid and gas applications.
Low noise
Anti cavitation
Low pressure recovery
BV830 valve standard contour trim
BV831 valve standard contour trim
BV830 valve with soft face trim
FLOW DIRECTION
BV830
Normal Flow
Mixing (Blending)
BV830
Reverse Flow
Splitting (Diverting)
BV831
Normal Flow
Splitting (Diverting)
BV831 valve with soft face trim
32
BV831 valve with cascade trim
BC 5-0309
Blakeborough
drop application. Liquid velocities are limited mainly due to

erosion considerations, whereas gas/vapour flow velocities are
limited for trim stability noise and vibration considerations.
Valve selection guidelines

All valves are sized using the valve flow co-efficient, CV, in
accordance with ISA 75.01 as detailed in the Blakeborough
sizing and selection manual. Design CV values are given in
table 4.
Trim Selection
Body Selection
The valve body size and style is selected on the basis of
supporting the selected trim design and design CV. In addition
consideration is made of the velocity and the required pressure
The selection criteria of the valve trim ranges from valve flow
co-efficient, rangeability, pressure drop, cavitation, flashing
and noise consideration. Blakeborough sizing and selection
manual details the various calculation methods and selection
TABLE 1 Standard material combinations

Body Bonnet
Bottom
Flange
Carbon Steel Chrome Moly 304 or 304L

Cast or
Steel
ST.ST.
Wrought
347 ST.ST.
316 ST.ST.
Hastelloy
B or C
Monel
Alloy 20
Duplex
Body Gasket
316 ST.ST.
316 ST.ST.
316 ST.ST.
316 ST.ST.
316 ST.ST.
PTFE
PTFE
PTFE
PTFE
Body
Studs/Nuts
B7/2H
B7/2H or
B16/7
B8/8
B8/8
B8/8
B8/8
B8/8
B8/8
B8/8
TABLE 2 Trim material combinations

Plug
316 ST.ST.
316 Stellite
Faced
316 Full
Stellite
Hastelloy B/C
Monel 400
Alloy 20
17-4PH ST.ST.
NACE
316 ST.ST.
Duplex
Seat
316 ST.ST.
316 Stellite
Faced
316 Full
Stellite
Hastelloy B/C
Monel 400
Alloy 20
17-4PH ST.ST.
316 ST.ST.
Duplex
Stem
316 ST.ST.
316 ST.ST.
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
316 ST.ST.
Duplex
Guide Bush
440C ST.ST.
440C ST.ST.
Stellite
Stellite
Monel K500
Stellite
440C ST.ST.
Stellite
Stellite
Packing Parts
316 ST.ST.
316 ST.ST.
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
Monel 400
Duplex
PTFE gaskets are suitable for temperatures up to 232oC (450oF), above this material specifically considered. Materials listed are standard combination only. Any
other material combination can be accommodated. Trim materials specified can be supplied to conform to NACE Spec. MR-01-75.
Material can be supplied to UOP spec. Other material combinations are available.

VALVE SIZE
LIQUID m/s
LIQUID ft/s
STEAM or GAS m/s
STEAM or GAS ft/s
40 & 50mm
(1 12 & 2)
12
40
105
350
80 & 100mm
(3 & 4)
11
36
100
315
150 & 200mm

(6 & 8)
10.5
30
90
275
250 to 300mm
(10 to 16)
7.5
25
70
225
MAX OUTLET
(STEAM or GAS)
0.65 x SONIC
BC 5-0309
33
Blakeborough
TABLE 4 Flow coefficients CV (US units)
TABLE 5 Normal control valves leak rates
TRIM TYPE
BODY SIZE
FULRATE
TRIM STYLE
ANSI
LEAKAGE
CLASS
Class IV
0.01% Rated Capacity
Class V
0.0005 ml of water per inch of port
BV831
BV830
FULRATE
40mm (1 2)
27
27
Unbalanced Metal
50mm (2)
40
40
to Metal
80mm (3)
90
90
LINEAR
100mm (4)
145
130
150mm (6)
300
340
200mm (8)
550
500
Unbalanced Metal to
diameter per PSI differential
Metal Lapped Seats
250mm (10)
775
725
300mm (12)
1200
1100
Unbalanced
400mm (16)
2200
2100
Soft Face
Bubble Tight
Class VI
F
BV831 valve
BV830 valve
Up to ANSI 300lb and PN40
ANSI 600lb and PN100
Up to ANSI 300lb Ring Joint
ANSI 600lb Ring Joint
40mm
(1 12)
50mm
(2)
80mm
(3)
100mm
(4)
150mm
(6)
200mm
(8)
250mm
(10)
300mm
(12)
235 (9 14)
267 (10 12)
317 (12 12)
368 (14 12)
473 (18 58)
568 (22 38)
718 (28 14)
775 (38 12)
940 (37)
157 (6 16)
168 (6 8)
200 (7 8)
216 (8 2)
273 (10 4)
306 (12 16)
413 (16 4)
433 (17)
508 (20)
187 (7 38)
200 (7 78)
232 (9 18)
273 (10 34)
319 (12 916)
379 (14 1516)
540 (21 14)
562 (22 18)
635 (25)
251(9 8)
286 (11 4)
337 (13 4)
394 (15 2)
508 (20)
610 (24)
762 (30)
820 (32 14)
990 (39)
164 (6 716)
178 (7)
229 (9)
267 (10 12)
319 (12 916)
368 (14 12)
440 (17 516)
455 (17 1516)
533 (21)
195 (7 16)
210 (8 4)
260 (10 4)
324 (12 4)
367 (14 16)
435 (17 8)
562 (22 8)
584 (23)
660 (26)
248 (9 34)
283 (11 18)
333 (13 18)
384 (15 18)
489 (19 114)
584 (23)
733 (28 78)
791 (31 18)
956 (37 58)
160 (6 516)
172 (6 34)
204 (8)
220 (8 58)
277 (11)
310 (12 18)
417 (16 38)
437 (17 14)
515 (20 14)
190 (7 2)
204 (8)
236 (9 4)
277 (10 8)
323 (12 16)
383 (15 16)
565 (22 4)
565 (22 4)
638 (25 18)
251 (9 78)
289
340
397
511
613
765
823
993 (39 18)
167 (6 16)
181 (7 8)
458 (18)
536 (21 18)
11
332 (9 8)
1
270 (9 4)
1
11
322 (12 16)

11
371 (14 8)
5
443 (17 16)

7
400mm
(16)
196
211
261
325
368
436
563
585
661
(7 34)
(8 516)
(10 516)
(12 316)
(14 12)
(17 316)
(22 316)
(23 116)
(26 116)
Plain (J)
159 (6 14)
165 (6 12)
203 (8)
194 (7 58)
311 (12 14)
376 (10 78)
349 (13 34)
CF
CF
Normalising (J)
283 (11 18)
295 (11 58)
321 (12 58)
343 (13 12)
419 (16 12)
422 (16 58)
591 (23 14)
CF
CF
Plain (L)
191 (7 12)
197 (7 34)
235 (9 14)
251 (9 78)
356 (14)
381 (15)
464 (18 18)
502 (19 34)
689 (27 18)
Normalising (L)
311 (12 4)
323 (12 8)
352 (13 8)
400 (15 4)
464 (18 4)
530 (20 8)
705 (27 4)
791 (31 8)
1041 (41)
Bellows (L)
365 (14 38)
378 (14 78)
464 (18 14)
476 (18 34)
660 (26)
673 (26 12)
895 (35 14)
910 (35 78)
CF
28.6 (1 18)
28.6 (1 18)
38.1 (1 12)
38.1 (1 12)
57.2 (2 14)
57.2 (2 14)
88.9 (3 12)
88.9 (3 12)
88.9 (3 12)
Valve Travel
34
BC 5-0309
Blakeborough
TABLE 7 Weights (flanged valves - Kg)
BV830
CLASS
300LB
(NP40)
CLASS
600LB
(NP100)
40mm
(1 12")
50mm
(2")
80mm
(3")
100mm
(4")
150mm
(6")
200mm
(8")
250mm
(10")
300mm
(12")
400mm
(16")
Plain
20
35
50
68
150
253
401
CF
CF
Norm
22
38
54
73
155
259
411
CF
CF
Plain
22
38
55
95
210
320
510
CF
CF
Norm
24
44
59
115
255
365
580
CF
CF
BV831
CLASS
300LB
(NP40)
CLASS
600LB
(NP100)
Plain
23
34
64
91
186
342
515
823
CF
Norm
26
38
68
98
192
348
520
835
CF
Bellows
35
46
85
126
230
405
516
888
CF
Plain
24
37
70
120
228
416
480
836
CF
Norm
28
41
75
127
234
422
498
850
CF
Bellows
36
49
91
155
272
479
582
960
CF
BC 5-0309
35
Blakeborough
Bonnet forms
PTFE Chevron
Standard
is used for applications where the temperature

is between cryogenic to 232C (450F)
For applications where the temperature of the

controlled fluid is between -18 C and (O F) and
232 C (450 F). May be used with graphite
packing up to 315 C (600 F). Although modern
packagings are suitable for much higher
temperatures it is recommended that the
normalising bonnet be fitted in cases where the
temperatures exceed the above values to
accommodate lagging of the control valve body.
Grafoil
is used on high temperature applications
where the temperature exceeds 232C (450F)
Other packing types can be accommodated as
required.
PTFE Chevron
Normalising
For protection of the gland packing at temperatures
above 232 C (450 F) and below -18 C (O F)
down to -100 C (-150 F) The bonnet is designed
with fins which dissipate the heat from process fluid
and help protect the packings and actuator
assembly from high temperatures. In addition the
normalising bonnet is longer than the standard
plain bonnet so that the valve can easily be lagged
without interference with the actuator.
Grafoil
Bellows Seal
A positive leakproof stem seal for cases where gland
leakage cannot be permitted. The standard bellows
material is 321 stainless steel, although many other
materials are available on request. The design
consists of a welded flexible steel bellows which is
clamped in an extended bonnet/bonnet hood. This
effectively cuts out any possible leakage path around
the plug stem and therefore prevents emissions
from the valve packings. Packings are fitted in these
valves but only act as a backup to the bellows.
Cryogenic
Used for temperatures below -100 C (-150 F). The
bonnet designed with a long necked section which
distances the packing away from the process fluid.
The necked section is designed with a minimum
wall section to minimise heat transfer. Cold box
extension/cryogenic bonnets are also available.
Packing
Packings are selected based on fluid temperature
and fluid type. The most common packing system
materials are PTFE for low temperature and
graphite to high temperature. For hydrocarbons
service and where emission levels need to be
controlled, further types of packings are available.
Packings have been tested to prove emission levels
of less than 500 parts per million over 50,000 cycles
and under thermal cycling conditions.
36
Standard
Normalising
Bellows Seal
Cryogenic
Silencers
Silencers/Dynamic Attenuator
This equipment is used on gas/vapour services to
control fluid velocity and to produce dynamic
attenuation. Each silencer is designed for its specific
application and is considered in conjunction with
the selection of the upstream control valve/trim. In
selecting the silencer design all operating conditions
are considered to ensure acceptable performance.
BC 5-0309
Blakeborough
Characteristics
Linear
This characteristic provides a flow rate which is
directly proportional to the valve lift. The
proportional relationship produces a characteristic
with a constant slope, so that with constant pressure
drop the valve gain will be the same at all flows. The
linear valve plug is commonly specified for liquid
level control and for flow control applications
requiring constant gain.
Equal Percentage
Equal increments of valve lift produce equal
percentage changes in the fluid flow. The change in
flow rate is always proportional to the flow rate just
before the change in plug position is made. The
equal percentage characteristic is generally used on
pressure control applications, and on other
applications where a large percentage of pressure
drop is normally absorbed by the system itself.
Valves with this characteristic should also be
considered where highly varying pressure drop
conditions occur or high rangeability is required.
Quick Opening
This provides for maximum change in flow rate at
low valve lifts with a fairly linear relationship.
Additional increases in valve lift give sharply reduced
changes in flow rate, when the valve plug nears the
wide open position, the change in flow rate
approaches zero.
Intermediate
Other intermediate or special characteristics are
available on request to meet specific control
requirements.
BC 5-0309
37
DIAPHRAGM, MANUAL & LEVER ACTUATORS
Blakeborough
Description
The Blakeborough range of diaphragm actuators
is designed to suit the majority of control
applications and offer an economical solution to
valve control.
The diaphragm actuator is available in two basic
forms, the direct acting type (A40 series) and the
reverse acting type (A41 series). Both ranges are
suitable for modulating applications when used in
conjunction with a suitable control device.
Alternatively they can be used for On/Off
applications.
A number of optional features can also be specified
such as manual handwheels or travel limit stops.
The simplicity of design of the actuator enables
routine maintenance in the field without the need
for removal of the actuator to the workshop.
All actuators in the Blakeborough range are
produced in the same range of travels and bonnet
mount diameters and are interchangeable size-forsize on any Blakeborough valve body.
Design Features
Economical design
Side and top mounted handwheels
A40A Diaphragm
Actuator (200 in2)
Range adjustable limit stops

High stability
Low hysteresis
Pressure/temperature rating
Pressures 3.2-5.2 Bar (45-75 PSI)
Temp -40C - 80C (-40F - 140F)
Sizes
50 in2 (320 cm2)
100 in2 (640 cm2)
200 in2 (1290 cm2)
300 in2 (1935 cm2)
Travels
19mm to 178mm
4" to 7"
A41A Diaphragm
Reverse Acting
Actuator (100 in2)
38
BC 5-0309
Blakeborough
A40 & A41 series piston actuator - general

description
The Blakeborough, spring return diaphragm
actuators come in two basic forms, the type A40
which is direct acting and the A41 which is reverse
acting. Both are designed with a cast iron yoke
(carbon steel on request) and a high integrity
carbon steel diaphragm case.
The A40 actuator is designed with an air tight
upper chamber and when air is applied the
pressure pushes the actuator stem downwards.
When air is released the spring force lifts the
actuator stem upwards.
The A41 actuator has a pressure tight lower
chamber and when air is applied pressure lifts the
actuator stem. When air is released the actuator
spring pushes the stem downwards.
Features
Manual Controls
Side Mounted Handwheel (geared)
Side Mounted Handwheel (clipon)
200 in2 Direct Acting
Diaphragm Actuator
Top mounted handwheel

Top mounted limit stop
Travels
19mm (34") to 178mm (7")
Mounting
The actuator yoke allows easy access to the gland
and stem coupling. The base is secured to the
bonnet by a clamp ring (on larger yoke
mountings bolts are used) and the complete unit
may be removed without disturbing the gland of
the valve.
Stem Coupling
Actuator and valve stems are connected by a steel
split coupling, the halves bolted together to
ensure a tight union.
Position Indicator
A travel indicator having pointer and graduated
plate shows the position of the valve plugs at all
times.
Materials of Construction
Yoke - Nodular cast iron (carbon steel on request)
Case - High integrity carbon steel
200 in2 Reverse Acting

Diaphragm Actuator
BC 5-0309
Spring - High tensile spring steel

Diaphragm - Buna N nitrile rubber (other
materials on request)
39
Blakeborough
S Type Side Handwheel
Features and options

Side Mounted Handwheel
Handwheels are designed to give an override facility
to the operator to bypass the control signal that is
controlling the valve therefore allowing manual
intervention in the control system. This can
sometimes be useful in such things as plant start-up
to preposition the valve to a given flow.
There are two forms of side mounted handwheel
unit available in the Blakeborough range. The S
type is of bell crank design which may be added to
a basic diaphragm actuator without any need for
design modifications (although re-positioning of
instruments may be required). The S type unit
can only be used for valve travels of up to 112"
(38mm).
For valve travels above 112" (38mm) the B type
side mounted unit should be used. As this is a
geared unit, it is purpose designed and should be
selected at the order stage. The unit is built as an
integral part of the actuator yoke on A40B & A41B
actuators.
B Type Handwheel
Side mounted handwheels can also be used to limit

travel in either direction (though not at the same
time). The handwheel may be set in the neutral
position for automatic operation through the full
valve travel. In any other position valve travel is
restricted.
Top Mounted Handjacks
Top mounted handjacks are supplied as an
alternative to the side mounted handwheel where
for example space may be limited or access is only
available from the top. They are designed principally
as a travel limit stop, however the top mounted
handwheel can be used to give manual control of
the valve. The handjack comes in two basic designs,
when fitted with a handwheel it can be used for
manual intervention. When fitted with a cover it
becomes a limit stop which may be set by the valve
operator to limit either the opening or closing of
the valve.
Top Handjack
A41K
Limit Stop
A41F
Handwheel
Top Handjack
A40J
Limit Stop
40
A40E
Handwheel
BC 5-0309
Blakeborough
Diaphragm, manual
Lever actuators
The actuator is useful in applications where

conditions do not justify instrument operation, but
where precise control of the process is required.
Valves equipped in this way can be converted at any
time to pneumatic operation, since the actuators are
interchangeable, size-for-size. The handwheel is
keyed to a revolving nut which engages a screwed
non-revolving stem connected to the plug by means
of a normal split coupling. Anti-friction thrust
bearings ensure ease of operation. A locking facility
which, can additionally incorporate a lower travel
stop, is available. Clockwise rotation of the
handwheel moves the stem downwards. For thrusts
greater than 200lb F geared units would be
specified.
Generally used for operation of the valve by existing

hydraulic or pneumatic cylinder. The lever
mechanism is carried on a standard cast yoke and
operates a sliding stem, riding in permanently
lubricated bearings. The unit can be adjustable for
travel and is connected to the valve stem by the
normal split coupling. The length of the lever and
provision for piston rod connection is manufactured
to suit customers requirements.
Size
Bonnet
Max
Code
Mount
Travel
J1
H5
WB
2 18
1 18
1 12
12
54
28.6
38
305
1 12
2 116
13
Size
Code
Bonnet
Mount
Max
Travel
P1
H4
Wt
(Kg)
WD
2 1316
71.4
38
52.4
330
MB
2 18
10
254
12
305
WF6
3 916
1 12
2 58
16
90.5
38
66.7
406
MD
54
2 1316
1 18
28.6
1 12
38
10
254
13 14
337
WF7
3 916
2 12
2 58
16 34
90.5
57.2
66.7
425
1 12
38
15
381
16 12
419
14
WF8
3 916
3 12
25 12
2 14
57.2
15
381
16 12
419
14
WJ7
3 12
89
21
533
20 34
527
28
WJ8
MF6
MF7
MF8
71.4
3 916
90.5
3 916
90.5
3 916
90.5
Wt
(Kg)
90.5
89
102
648
2 12
3 12
26 38
127
57.2
89
670
3 12
6 12
28
127
89
165
708
10
23
30
30
34
37
44
J1
P1
H4
H5
A48/A49 yokeless diaphragm actuator

The A49 style actuator is basically the same design as the
standard A40/A41 diaphragm actuators, but manufactured
without yoke. The design has been primarily developed for
fitting to butterfly valves.
BC 5-0309
41
Blakeborough
D
D
D
D
D
J1
J
H1
H3
P
H2
A40A
A41A
A40B
A41B
A40S
H1
J1
H1
A41S
A40A
(50in2 & 100in2)
A41A
(50in2 & 100in2)
A40 & A41 series actuator dimensions

Size
Code
Area
Actr
Mount
Dia
Travel
Basic
Unit
Weight
(kg)
Weight
with
H/W
(kg)
H1
H2
H3
J1
2 18
20
33
11 58
18 316
21 316
26 916
28 18
9 18
12 18
9 78
320
54
25.4
295
462
538
675
714
230
308
250
50
2 18
1 18
20
33
11 58
18 316
21 316
26 916
28 18
9 18
12 18
9 78
320
54
28.6
295
462
538
675
714
230
308
250
100
2 18
36
49
16 34
21 919
25 34
30
31
9 116
12 18
9 78
640
54
25.4
426
548
653
763
787
230
308
250
100
2 18
1 18
36
49
16 34
21 919
25 34
30
31
9 116
12 18
9 78
640
54
28.6
426
548
653
763
787
230
308
250
100
2 1316
1 18
39
52
16 34
22 78
27
31 516
32 58
10 14
12 18
9 78
640
71.4
28.6
426
580
686
795
829
261
308
250
100
2 1316
1 12
39
52
16 34
22 78
27
31 516
32 58
10 14
12 18
9 78
250
59
75
Sq in
Sq cm
DB4
DB5
GB4
GB5
GD5
GD6
KD6
GF7
KF6
KF7
KF8
KJ7
KJ8
LF7
LF8
LJ7
LJ8
LJ9
LJE
LJF
42
50
640
71.4
38
200
2 1316
1 12
1290
71.4
38
100
3 916
2 14
640
90.5
57.2
200
3 916
1 12
1290
90.5
38
200
3 916
2 14
1290
90.5
57.2
200
3 916
3 12
1290
90.5
89
200
2 14
1290
125
57.2
200
3 12
1290
125
89
300
3 916
2 14
1395
90.5
57
300
3 916
3 12
1395
90.5
89
300
2 14
1395
125
57
300
3 12
1395
125
89
300
1395
125
127
300
1395
125
152
300
1395
125
178
44
59
60
88
99
105
70
99
90
119
150
181
181
N/A
75
80
122
140
146
120
140
140
160
210
380
380
426
580
686
795
829
261
308
21
27 38
29 12
33 34
37 34
38 716
41 18
533
695
749
857
958
977
1044
40 116
42
1017
1067
16 34
30
34
426
762
863
21
28 78
31
34
37 1516
40 316
43
533
733
787
863
963
1021
1092
21
33 58
36 1116
39
43 1316
45 14
49
533
854
931
991
1113
1149
1245
21
39 716
43 14
47 716
54 516
51 1316
55 34
533
1002
1098
1205
1380
1316
1416
21
38 58
41 58
43 516
48 18
50 14
54
533
981
1058
1100
1223
1276
1372
21
42 1316
47 716
50 34
57 1116
55 316
59 1516
533
1088
1204
1290
1465
1402
1522
N/A
N/A
28
45 716
45 716
64 14
64 14
710
1154
1154
1556
1556
28
51 14
51 14
67 18
67 18
710
1302
1302
1705
1705
28
50 716
50 716
66 14
64 14
710
1281
1281
1683
1683
28
54 58
54 58
70 12
70 12
710
1388
1388
1791
1791
28
60 12
60 12
83 18
83 18
710
1537
1537
2111
2111
28
64 12
64 12
93 18
93 18
710
1638
1638
2365
2365
28
64 12
64 12
93 18
93 18
710
1638
1638
2365
2356
15
381
15
381
15
381
381
15
381
-
15
381
18
460
N/A
N/A
18
460
N/A
N/A
18
460
N/A
N/A
18
460
N/A
N/A
18
460
N/A
N/A
18
460
N/A
N/A
18
460
BC 5-0309
Blakeborough
A40 & A41 series actuator technical data

Size Data
Size
Code
Area
Yoke
Mtg
Tra,L
Sq in
Sq cm
Min Spring Pneu.

Min
Bench
Max Initial Swept Total Spring Pneu.
Range Thrust Spring Range Thrust Spring
Set
Work
Vol
Vol
Vol
Thrust (Max)
Thrust
Press
in3
in3
in3 (Norm)
PSI Bar mm3 mm3 mm3 PSI Bar lbf kgf lbf kgf PSI Bar lbf kgf lbf kgf
DB4
50
320
2 18
54
1
25.4
75
5.2
50
820
DB5
50
320
2 18
54
1 18
28.6
75
5.2
50
820
56.25 106.25
920
1740
GB4
100
640
2 18
54
1
25.4
60
4.1
100
1640
100
1640
200
3280
GB5
100
640
2 18
54
1 18
28.6
60
4.1
100
1640
112.5
1840
212.5
3480
GD5
100
640
2 1316
71.4
1 18
28.6
60
4.1
100
1640
112.5
1840
212.5
3480
GD6
100
640
2 1316
71.4
1 12
38
60
4.1
100
1640
150
2460
250
4100
KD6
200
1290
2 1316
71.4
1 12
38
60
4.1
200
3275
300
4910
500
8185
GF7
100
640
3 916
90.5
2 14
57.2
60
4.1
100
1640
225
3690
325
5330
KF6
200
1290
3 916
90.5
1 12
38
60
4.1
200
3275
300
4910
500
8185
KF7
200
1290
3 916
90.5
2 14
57.2
60
4.1
200
3275
450
7370
650
10645
KF8
200
1290
3 916
90.5
3 12
89
60
4.1
200
3275
700
11470
900
14745
KJ7
200
1290
5
125
2 14
57.2
60
4.1
200
3275
450
7370
650
10645
KJ8
200
1290
5
125
3 12
89
60
4.1
200
3275
700
11470
900
14745
LF7
300
1935
3 916
90.5
2 14
57
60
4.1
300
4915
675
11060
975
15975
LF8
300
1935
3 916
90.5
3 12
89
60
4.1
300
4915
1050 1350
17206 22121
LJ7
300
1935
5
125
2 14
57
60
4.1
300
4915
675
11060
LJ8
300
1935
5
125
3 12
89
60
4.1
300
4915
1050 1350
17206 22121
LJ9
300
1935
5
125
5
127
60
4.1
300
4915
1500 1800
24580 29495
LJE
300
1935
5
125
7
152
60
4.1
300
4915
1800 2100
29412 34327
LJE
300
1935
5
125
7
178
60
4.1
300
4915
2100 2400
34412 39327
BC 5-0309
Approximate Stroke Speed (Secs)

of valves with positioner
Thrusts
Design Conditions
50
820
100
1640
975
15975
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
3-15
0.2-1.0
6-30
0.4-2.0
20-40
1.4-2.8
3-15
0.2-1.0
6-30
0.4-2.0
20-40
1.4-2.8
3-15
0.2-1.0
6-30
0.4-2.0
20-40
1.4-2.8
3-15
0.2-1.0
6-30
0.4-2.0
20-40
1.4-2.8
3-15
0.2-1.0
6-30
0.4-2.0
20-40
1.4-2.8
3-15
0.2-1.0
6-30
0.4-2.0
20-40
1.4-2.8
3-15
0.2-1.0
6-30
0.4-2.0
20-40
1.4-2.8
3000
1360
2250
1020
3000
1360
2250
1020
4500
1984
3000
1350
4500
1984
3000
1350
4500
1984
3000
1350
4500
1984
3000
1350
9000
4000
6000
2710
4500
1984
3000
1350
9000
2730
6000
2710
9000
4000
6000
2710
9000
4000
6000
2710
9000
4000
6000
2710
9000
4000
6000
2710
13500
6000
9000
4060
6000
2515
13500
6000
9000
4060
6000
2515
13500
6000
9000
4060
6000
2515
13500
6000
9000
4060
6000
2515
13500
6000
9000
4060
6000
2515
13500
6000
9000
4060
6000
2515
13500
6000
9000
4060
6000
2515
150
70
300
140
150
70
300
140
300
140
600
280
300
140
600
280
300
140
600
280
300
140
600
280
600
270
1200
550
300
140
600
280
600
270
1200
550
600
270
1200
550
600
270
1200
550
600
270
1200
550
600
270
1200
550
900
408
1800
774
6000
2710
900
408
1800
774
6000
2710
900
408
1800
774
6000
2710
900
408
1800
774
6000
2710
900
408
1800
774
6000
2710
900
408
1800
774
6000
2710
900
408
1800
774
6000
2710
9-21
0.6-1.4
19-43
1.3-2.9
9-21
0.6-1.4
12-35
0.8-2.4
9-21
0.6-1.4
12-35
0.8-2.4
12-25
0.9-1.7
11-35
0.8-2.4
12-25
0.9-1.7
12-35
0.8-2.4
7-19
0.5-1.3
11-35
0.8-2.4
12-24
0.8-1.6
14-38
1.0-2.6
10-22
0.7-2.3
10-34
0.7-2.3
12-24
0.8-1.6
14-38
1.0-2.6
12-24
0.8-1.6
16-40
1.1-2.7
10-22
0.7-1.5
16-40
1.1-2.7
12-24
0.8-1.6
16-40
1.1-2.7
10-22
0.7-1.5
16-40
1.1-2.7
10-22
0.7-1.5
10-34
0.7-2.3
NA
NA
10-22
0.7-1.5
10-34
0.7-2.3
NA
NA
10-22
0.7-1.5
10-34
0.7-2.3
NA
NA
10-22
0.7-1.5
10-34
0.7-2.3
NA
NA
10-22
0.7-1.5
10-34
0.7-2.3
NA
NA
10-22
0.7-1.5
10-34
0.7-2.3
NA
NA
10-22
0.7-1.5
10-34
0.7-2.3
NA
NA
2735
1240
1650
750
2735
1240
2010
910
3470
1580
2020
920
3035
1380
2020
920
3035
1380
2020
920
3615
1640
2020
920
4360
1980
1460
660
3325
1510
2165
985
4360
1980
1460
660
4360
1980
1170
530
4650
2110
1170
530
4360
1980
1170
530
4650
210
1170
530
11400
5031
7800
3483
NA
NA
11400
5031
7800
3483
NA
NA
11400
5031
7800
3483
NA
NA
11400
5031
7800
3483
NA
NA
11400
5031
7800
3483
NA
NA
11400
5031
7800
3483
NA
NA
11400
5031
7800
3483
NA
NA
435
200
940
430
435
200
580
260
870
395
1160
530
1305
590
1160
530
1305
590
1160
530
725
330
1160
530
2320
1720
2900
1320
1015
460
1015
460
2320
1720
2900
1320
2320
1720
3190
1450
2030
920
3190
1450
2320
1720
3190
1450
2030
920
3190
1450
3000
1360
3000
1360
NA
NA
3000
1360
3000
1360
NA
NA
3000
1360
3000
1360
NA
NA
3000
1360
3000
1360
NA
NA
3000
1360
3000
1360
NA
NA
3000
1360
3000
1360
NA
NA
3000
1360
3000
1360
NA
NA
No
Booster
Booster
Apply
Vent
Apply
Vent
Min
Max
2
5
4
7
0.5
1
0.5
1
Min
Max
2
5
4
7
0.5
1
0.5
1
Min
Max
6
13
12
21
1.5
3
1.5
3
Min
Max
6
13
12
21
1.5
3
1.5
3
Min
Max
6
13
12
21
1.5
3
1.5
3
Min
Max
9
12
12
25
3
5
3
5
Min
Max
16
23
32
40
5
9
5
7
Min
Max
12
15
15
30
4
7
5
7
Min
Max
16
23
36
40
5
9
5
7
Min
Max
24
36
36
40
6
12
6
7
Min
Max
27
56
54
70
8
10
10
16
Min
Max
24
36
36
40
6
12
6
7
Min
Max
27
56
54
70
8
10
10
16
Min
Max
45
55
60
70
15
18
20
25
Min
Max
50
65
82
100
19
22
30
33
Min
Max
45
55
60
70
15
18
20
25
Min
Max
50
65
82
100
19
22
30
33
Min
Max
65
80
110
130
22
28
35
40
Min
Max
70
95
125
145
30
35
45
50
Min
Max
85
110
140
160
35
39
48
53
43
MULTI SPRING ACTUATORS
Blakeborough
Description
The Hopkinsons range of multi-spring diaphragm
actuators is designed to suit the majority of control
applications and offer an economical solution to valve
control. The unit features a high integrity steel casing
which houses the spring return mechanism. The design
height of the actuator is reduced when compared to
conventional single spring actuators.
The multi-spring diaphragm actuator is available in either
reverse acting (A61) or direct acting (A60) type. Both
ranges are suitable for modulating applications when
used in conjunction with a suitable control device.
Alternatively they can be used for On/Off applications.
A number of optional features can also be specified such
as manual handwheels or travel limit stops. The simplicity
of design of the actuator enables routine maintenance in
the field without the need for removal of the actuator to
the workshop.
Design features
Economical design
Side and top mounted handwheels
Compact design with reduced height
A60A - Direct Acting (85in2)
High strength actuator case with rugged design

Low volume between diaphragm and actuator case
High stability
Low hysteresis
Diaphragm - Buna N nitrile rubber (other materials
on request)
Pressure/temperature rating
Pressure 5 Bar (73 PSI)
Temperature -40C to 120C (-40F - 248F)
Sizes
50 in2 (320 cm2)
225 in2 (1450 cm2)
85 in2 (550 cm2)
326 in2 (2100 cm2)
147 in2 (950 cm2)

Travels
19mm to 178mm
34" to 7"
Materials of Construction
Yoke - Nodular cast iron (carbon steel on request)
Case - High integrity carbon steel
Spring - High tensile spring steel
Diaphragm - EPDM, Fabric Reinforced with Polyester
(other materials on request)
A61A - Reverse Acting (85in2)
44
BC 5-0309
Blakeborough
Top mounted
A60 & A61 series
Top mounted handwheels are supplied as an

alternative to the side mounted handwheel where
for example space may be limited or access is only
available from the top.
The Hopkinsons, spring return diaphragm

actuators come in two basic forms, the type A60
which is direct acting and the A61 which is
reverse acting. Both are designed with a cast iron
yoke (carbon steel on request) and a high
integrity carbon steel diaphragm case.
They are designed principally as a travel limit

stop, however the top mounted handwheel can
be used to give manual control of the valve.
The A60 actuator is designed with an air tight

upper chamber and when air is applied the
pressure pushes the actuator stem downwards.
When air is released the spring force lifts the
actuator stem upwards.
The A61 actuator has a pressure tight lower
chamber and when air is applied pressure lifts the
actuator stem. When air is released the actuator
spring pushes the stem downwards.
The spring chamber features four diametrically
opposed springs which give the actuator its fail
action. The compact nature of the spring design
means that the actuator height is substantially
reduced when compared to conventional single
spring actuators.
The yoke section of the actuator is designed to
NAMUR standards which means that the majority
of European designed positioners and
instrumentation will mount, and are
interchangeable, with the minimum of effort.
A60B - Direct Acting (85in2)
One of the main benefits of the multi spring

actuator is that the design of the air cylinder
means that the unit is field reversible without the
need to purchase new parts. This enables the
engineer to change the fail action of the valve in
the field with very little effort.
Side mounted
Handwheels are designed to give an override
facility to the operator to bypass the control
signal that is controlling the valve therefore
allowing manual intervention in the control
system. The side mounted handwheel is modular
in construction and is secured as an intermediate
section between the yoke and the diaphragm
casing.
When the handwheel is engaged movement of
the valve is achieved by turning the handwheel.
To put the valve in automatic operation the
handwheel can be disengaged. A finger pointer
indicated the position of the handwheel.
The handwheel can also be used as a limit stop to
limit travel in either direction (though not at the
same time)
A61B - Reverse Acting (85in2)
BC 5-0309
45
Blakeborough
A60 & A61 series actuator dimensions

Size
Code
Area
Sq in
(Sq cm)
Actr
Mount Dia
Inch
(mm)
Travel
50
2 18
280
(320)
(54)
(25.4)
Inch
(mm)
2 18
1 18
(54)
(28.6)
2 1316
112
(71.4)
(38)
85
2 18
360
(550)
(54)
(25.4)
Basic
Unit
Weight
(kg)
Weight
with
H/W
(kg)
25
40
D
Inch
(mm)
H
Inch
(mm)
J
Inch
(mm)
H1
Inch
(mm)
11
17.3
24.6
25.6
9.8
(280)
(440)
(625)
(650)
(250)
18.9
26.2
27.2
14.2
(480)
(665)
(690)
2 18
1 18
(54)
(28.6)
2 1316
112
(71.4)
(38)
3 916
2 14
19.7
27.0
28.0
(90.5)
(57.2)
(500)
(685)
(710)
147
2 18
450
(950)
(54)
(25.4)
35
55
(360)
2 18
118
20
30.7
30.9
(28.6)
(506)
(781)
(786)
2 1316
112
(71.4)
(38)
105
17.7
11.8
(450)
(300)
3 916
214
22.4
33.3
33.5
(90.5)
(57.2)
(570)
(845)
(850)
3 916
312
23.6
34.4
34.6
(90.5)
(89)
(600)
(875)
(880)
225
2 1316
112
22.1
550
(1450)
(71.4)
(38)
(562)
3 916
214
24.8
(90.5)
(57.2)
(630)
3 916
312
(90.5)
(89)
(5)
3 12
(125)
(89)
(5)
(5)
125
127
326
(5)
214
650
(2100)
(125)
(57.2)
(5)
3 12
(125)
(89)
(5)
(5)
(125)
(127)
(5)
(125)
(152)
(5)
(125)
(178)
120
140
9.8
(250)
(54)
85
P
Inch
(mm)
N/A
N/A
37.9
(962)
40.6
(1030)
21.7
11.8
(550)
(300)
E.C.
N/A
E.C..
E.C
E.C
E.C
25.6
E.C
E.C
(650)
*E.C. (Engineering Consult)
46
BC 5-0309
Blakeborough
A60 & A61 series actuator technical data

Size
Area
Code
Actr
Travel
Mount Dia
Design Condition
Max Work
Initial Vol
Thrusts
Swept Vol
Total Vol
Spring
Stroke Time (secs)

Min
No Booster Booster
Sq in
Inch
Inch
Press
in3
in3
in3
Range
Thrust
Apply
(Sq cm)
(mm)
(mm)
psi(kg/cm2)
(cm3)
(cm3)
(cm3)
psi (kg/cm3)
lbf (kgf)
Vent
Apply
Vent
MIN
MAX
MIN
MAX
50
2 18
43.3
57.85
101.15
3 - 15
141
0.5
280
(320)
(54)
(25.4)
(710
(948)
(1658)
(0.2 - 1.0)
(64)
0.5
2 18
1 18
73
43.3
65.2
108.5
12 - 30
564
0.5
(54)
(28.6)
(5)
(710)
(1068)
(1778)
(0.8 - 44)
(256)
0.5
2 1316
112
43.3
86.5
129.8
18 - 44
847
(71.4)
(38)
(710)
(1418)
(2128)
(1.2 - 3.0)
(384)
10
85
2 18
83
100
183
360
(550)
(54)
(25.4)
(1360)
(1643)
(3003)
3 - 15
243
2 18
1 18
(54)
(28.6)
73
2 1316
112
(5)
83
(71.4)
(38)
(1360)
3 916
2 14
83
83
112.9
195.9
(0.2 - 1.0)
(110)
(1360)
(1850)
(3210)
12 - 30
970
150
233
(0.8 - 2.0)
(440)
(2458)
(3818)
18 - 44
1455
11
225.8
308.8
(1.2 - 3.0)
(660)
12
7
8
(90.5)
(57.2)
(1360)
(3700)
(5060)
12
16
147
2 18
131
157.7
288.7
16
450
(950)
(54)
(25.4)
(2140)
(2585)
(4725)
14
25
10
2 18
118
131
177.6
308.6
3 - 15
419
16
(54)
(28.6)
(2140)
(2911)
(5051)
(0.2 - 1.0)
(190)
14
25
10
2 1316
112
73
131
236
367
12 - 30
1676
(71.4)
(38)
(5)
(2140)
(3868)
(6008)
(0.8 - 2.0)
(760)
11
3 916
214
131
355.3
486.3
18 - 44
2514
12
(90.5)
(57.2)
(2140)
(5822)
(7962)
(1.2 - 3.0)
(1140)
12
16
10
3 916
312
131
553
684
12
18
10
(90.5)
(89)
(2140)
(9060)
(11200)
20
12
14
225
2 1316
112
225
370.4
595.4
16
23
550
(1450)
(71.4)
(38)
(3680)
(6070)
(9750)
32
40
11
3 916
214
225
557.6
782.6
3 - 15
639
24
36
12
(90.5)
(57.2)
(3680)
(3680)
(9138)
(0.2 - 1.0)
(290)
36
40
11
14
3 916
312
73
225
867.7
1092.7
12 - 30
2558
27
56
10
12
(90.5)
(89)
(5)
(3680)
(14220)
(17900)
(0.8 - 2.0)
(1160)
54
70
14
16
(5)
3 12
225
867.7
1092.7
18 - 44
3837
27
56
10
12
(125)
(89)
(3680)
(14220)
(17900)
35
70
14
16
(5)
(5)
225
1238.2
1463.2
27
56
10
12
125
127
(3680)
(20290)
(23970)
71
97
18
25
326
214
650
(2100)
(57.2)
E.C.
3 12
3 -15
926
(89)
(0.2 - 1.0)
(420)
(5)
71
(127)
(5)
E.C.
E.C.
E.C.
12 - 30
3704
(0.8 - 2.0)
(1680)
18 - 44
5557
(152)
(1.2 - 3.0)
(2520)
E.C.
7
(178)
Special Notes:
1) E.C. (Engineering Consult)
2) Approximate Stroking speed of valves with positioner
BC 5-0309
47
ACTUATORS - TYPICAL PIPING
Blakeborough
The range of instrument combinations for spring return actuators is

virtually endless, however, the most common combinations are shown.
3-WAY SOLENOID VALVE
DA
A
C
ELECT. SUPPLY
EXHAUST
On/Off applications with solenoid and airset (Fig 1)

The actuator is fitted with a solenoid and airset as shown. The solenoid is
connected to the side of the diaphragm chamber to be pressurised
depending on actuator action. The regulated air supply is connected to
the solenoid through the airset. The airset pressure setting should be less
than the maximum diaphragm pressure. Air can then be either applied or
vented from the actuator via the solenoid thereby opening or closing the
valve.
Normal positioning applications (Fig 2)
The actuator is fitted with positioner and airset. The positioner is linked to
either the upper or lower actuator chamber depending on actuator
action and increases or decreases the air pressure to the actuator thereby
positioning the valve. The change in air pressure is controlled by the
positioner in response to an instrument signal (normally 3 to 15 PSI or
4 to 20mA) fed to the positioner from the control system. The airset is used
to both limit the maximum air pressure in the system to avoid
over-pressurising the actuator, and to filter the air to remove foreign
particles from the system.
Fast action fitted with volume boosters (Fig 3)
The principle of operation of a valve fitted with volume boosters is
identical to that described above except that the positioner output is
piped directly to the signal connection on the booster, instead of into the
diaphragm case. The booster, in relation to the control signal from the
positioner either opens or closes. This allows a higher volume of air to
either energise or vent from the actuator than would pass through a
conventional positioner. The maximum pressure of air allowed to pass to
the actuator is controlled by the setting of the airset.
Air fail valve stays put with the positioner and airset (Fig 4)
In normal operation the actuator responds to the valve positioner as
described above. To achieve a fail fix condition on air failure the trip valve
senses a supply failure in the air pilot line. When this condition occurs
the ports of the trip valve connected to the valve positioner are
deactivated and air is locked into the actuator chamber. If any air leaks
occur in the pipework then the actuator will revert to the inherent fail
position of the actuator.
AIR SUPPLY
RA
FILTER
REGULATOR
FIG 1
DA
P0
POSITIONER
1A
P1
RA
AIR SUPPLY
FILTER
REGULATOR
INSTRUMENT
SIGNAL
FIG 2
61H
DA
BOOSTER
RELAY
P0
POSITIONER
1A
P1
RA
AIR SUPPLY
FILTER
REGULATOR
INSTRUMENT
SIGNAL
FIG 3
DA
A
AC61A
P0
POSITIONER
1A
P1
RA
AIR
SUPPLY
C
FILTER
REGULATOR
INSTRUMENT
SIGNAL
FIG 4
Solenoid trip valve opens or closes (Fig 5)
In normal operation and fail condition this arrangement operates as
described above. To operate from an electrical signal a solenoid valve is
connected in the air line between the positioner and diaphragm case.
Once the solenoid is tripped this vents air from the diaphragm chamber
and the spring return action of the actuator returns the actuator to its
relaxed state.
3-WAY SOLENOID VALVE
DA
RA
A
C
ELECT. SUPPLY
EXHAUST
P0
POSITIONER
1A
P1
AIR SUPPLY
FILTER
REGULATOR
FIG 5
48
INSTRUMENT
SIGNAL
BC 5-0309
Blakeborough
ACTUATORS - CODING
Basic Actuator Model Number

A40
A41
A50
A51
A36
A60
M1
W1
- Direct acting diaphragm

- Reverse acting diaphragm
- Direct acting piston
- Reverse acting piston
- Double acting piston
- Direct acting multi spring diaphragm
- Manual
Design Feature
- Lever
Size (Effective Area)

D
E
F
G
H
I
J
K
L
M
A - Standard
B - Side Handwheel
C - Top Handwheel
A60
Stroke
2
4
5
6
7
8
9
E
F
G
- 34 (19 mm)
- 1 (25.4 mm)
- 1 18 (28.5 mm)
- 1 12 (38.1 mm)
- 2 14 (57.1 mm)
- 3 12 (88.9 mm)
- 5 (127 mm)
- 6 (152 mm)
- 7 (177.8 mm)
- 9 (228.6 mm)
BC 5-0309
- 50 in2 (320 cm2)

- 85 in2 (550 cm2)
- 75 in2 (480 cm2)
- 100 in2 (640 cm2)
- 147 in2 (950 cm2)
- 225 in 2 (1450 cm2)
- 326 in2 (2100 cm2)
- 200 in2 (1290 cm2)
- 300 in2 (1935 cm2)
- Manual Actuator
Yoke Mounting
B
D
F
J
N
- 2 18 (54 mm)
- 2 1316 (71.6 mm)
- 3 916 (90.5 mm)
- 5 (127 mm)
- 7 (177.8 mm)
Stem Connector Thread
Spring Range
M
N
P
R
U
S
T
V
W
A
B
C
D
- M8 x 1 mm pitch
- M10 x 1.25 mm pitch
- M22 x 1.5 mm pitch anti-rotation
- M33 x 2 mm pitch anti-rotation
- M39 x 2 mm pitch anti-rotation
- 3 to 15 PSI or 0.2 to1.0 kg/cm2

- 6 to 30 PSI or 0.4 to 2.0 kg/cm2
- 12 to 30 PSI or 0.8 to 2.0 kg/cm2
- 18 to 44 PSI or 1.2 to 3.0 kg/cm2
Modification
Blank- No modification
0
- No air connection
2
- 38 air connection
3
- 12 air connection
4
- 34 air connection
P
- Stainless steel packing box
L
- LCB Yoke
W
- WCB Yoke
S
- St.St. construction-Std paint
T
- St.St. construction-SPL paint
49
WEIR POWER & INDUSTRIAL CATALOGUES
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Blakeborough
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Blakeborough
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Valve Product Range
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Spring Loaded Safety Relief

Valves - 63 Series
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Valves - 71, 76, 78 & 86 Series
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Technical Information
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Relief Valves
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50
Safety Valves - A7000 Series
BC 5-0309
Blakeborough
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BC 5-0309
51

Blakeborough Control Valves

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Process Control Valves

Material testing service available

Weir Power & Industrial operates quality

Non-destructive examination by radiography,

The company holds approvals to:

Chemical analysis by computer controlled direct

API Q1 TO API LICENCES API 6D (6D-0182) AND

The Quality systems have been approved for the

Further technical information can be obtained from

Weir Power & Industrial UK purpose built factory at Elland.

Cage trim valves

Left: Valve testing.

Low flow cage trim valves

Top & bottom guided valves

Three way valves

Diaphragm, manual & lever

Multi spring actuators

Valve testing facilities

PROCESS CONTROL VALVES

Oil and gas

The Blakeborough range has valves for applications

Blakeborough equipment has been supplied to

Cage trim control valves

Compressor anti-surge valves. Part

A pressure reducing and

Hydraulically operated stainless

Petrochemicals and processing

A variety of control valves for

Steam heating was

PROCESS CONTROL VALVES

Three-stage ceramic trim used on pump leak-off

Valves with low-trim outlet

Valves can be supplied in a wide range of body and

X-Stream severe service trim.

Seismic testing of a control

Blakeborough has a continuous product

Emission testing of gland

CAGE TRIM VALVES BV500/1 & BV990/2

Cage Trim Valve

Wide range of trim options

Cage Trim Valve

CAGE TRIM VALVES BV500/1 & BV990/2

The Cage Trim series valves can be produced in

Blakeborough Cage Trim Valves offer a wide choice

Carbon steel; Grade WCB

This flexible range of valves offers an extensive

Parts substitution, internal inspection and

Simple, low cost, in line maintenance

Multi-Flow (MF) standard

Comprehensive interchangeable parts systems

Cascade (CS) severe service duties

High-stability plug guiding

Soft faced for tight shut off

High flow capacity

Variable Stage Cascade (VS)

Main design standards

Single stage Multi-Flow (SS)

ASME B16.34 Valves-Flanged, Threaded &

ANSI FCI 70-2 Control Valve Seat Leakage

CAGE TRIM VALVES BV500/1 & BV990/2

Variable Stage Cascade (VS)

Multi-Flow (MF) - Single stage of pressure

Is available when multiple stages of pressure

This form of trim design is fitted as standard and is