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Formwork

Structural Analysis

CUPLOCK FORMWORK SYSTEM

Project
: SUITES IN THE SKAI
Contractor : CHINA STATE CONSTRUCTION
ENGINEERING CORPORATION
Consultant : ATK ENGINEERING CONSULTANT
Client
: UNLIMITED 1 LIMITED
Document No. : BAILI-CSCEC-CAL-01

Dated: July 04, 2016


Page No : 1

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Analysis for
Beam Formwork Arrangement
(Max Thick=1000mm)
(Cup Lock System)

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Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Secondary beam@300 spacing


Side Shutter

Double H20 Main beam


Secondary beam@450 spacing
18mm. Plywood by Site
350

300

1000

2000

L 1.20

L 1.20

4850

L 1.20

1800mm

L 1.20

L 1.20

1800mm

L 1.20

L 1.20

1800mm

L 1.20

L 1.20

1800mm

1800mm

1800mm

L 1.20

L 1.20

L 1.20

L 1.20

600

600

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

600

L 1.20

L 1.20

1200

9000

600

1200

L 1.20

1200

600

1800mm

L 1.20

1200

1200

1200

L 1.20

1800mm

1200
L 1.20

L 1.20

1800mm

1200
L 1.20

600

L 1.20

1800mm

1800mm

1800mm

3000mm

3000mm

L 1.20

L 1.20

3000mm

L 1.20

3000mm

L 1.20

3000mm

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

L 1.20

1200

L 1.20

L 1.20

L 1.20

1200

1200

1200

L 1.20

L 1.20

L 1.20

L 1.20

1200

1200
600

600

600

600

SECTION A

Page No : 3

3000mm

3000mm

3000mm

L 1.20

1200

L 1.20

600

3000mm

L 1.20

L 1.20

1200

600

3000mm

L 1.20

3000mm

L 1.20

L 1.20

3000mm

3000mm

L 1.20

L 1.20

3000mm

3000mm

L 1.20

3000mm

4150

L 1.20

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Analysis for 18mm PLYWOOD

Page No : 4

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Brief : The Customer requires a Slab Support System using Cup Lock System for Beam with a maximum depth of
1000mm
The following design has been carried out in accordance with; Formwork - a guide to good
Edition and BS.5975 Code of practice for falsework.
BEAM TO BE CAST :
Design Considerations
Depth of Beam

1000 mm

Self Wight of Concrete

25

Self Wight of Formwork

0.50 kN/m

Live Loads

1.50 kN/m

kN/m
2

Weight of beam to cast

27

kN/m

Wt. of Beam to be cast = Self Wt. of concrete x Depth of Beam + Self Wt. of formwork + Live Loads
Check Plywood Span

= 1000mm Deep Beam

Assuming the use of Finish 18mm wisaform special Birch through 13ply or other plywood of similar structural
properties
2

Bending Stiffiness (Parellel)

EI

3.28

Moment of resistence

fZ

0.782 kN/m

Shear capacity

qA

= 16.55 kN/m

( Refer Page no 6)

kNm

(Properties taken from Formwork-a guide to good practice 2nd edition,Appendix G,Table G-W)
Maximum concrete pressure

Pmax

= 27 kN/m

Width of Secondary greater than 36mm

= 80 mm

For wailing width greater than ply thickness t x 2, use loading case 58
(Ref : Formwork- a guide to good practice 2nd edition,Appendix B) ( Refer Page no 7)
(Use the formula of maximum bending moment M= 0.095xWL where W=Pmax X L
2

Maximum bending moment

= 0.095 x Pmax x L

Hence ;

= 0.095 x 27 x L

Therefore;

0.782
L

= 552 mm

Used Maximum spacing between H20 Timber Beams


Check shear of plywood: S

=
=

Check deflection of plywood:

=300mm

0.525 x (L-B-t) x (Pmax x L)


L
2.92 kN/m

0.0079x P

0.53 mm

<
x
EI

Page No : 5

16.55 kN/m

OK!, SAFE.

< Span/270 = 1.1mm

OK!, SAFE.

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Page No : 6

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Page No : 7

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Analysis for Beam Formwork


Cross Timber Beam H20

Page No : 8

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Design Data for Baili Timber Beam H20

maximum
pemitted Q

11.0

kN

maximum
pemitted M

5.0

kN-m

ExJ

461

kN-m

4.0

20.0

Design Values:

8.0
Design Loading: 1000 thick beam
Total Load acting
=
27 kN/m
Actual Cross beam spacing
=
300 mm
p

27 x 0.30

8.1

kN/m

Analysis-01 Timber Beam

COMPUTATION RESULT
ALLOWABLE

ACTUAL

REMARKS

11.0

5.01

OK!, SAFE.

1.0

SHEAR, Q

kN

2.0

BENDING, M

kNm

5.0

-1.00

OK!, SAFE.

3.0

DEFLECTION

mm

2.4

1.0

OK!, SAFE.

Page No : 9

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Page No : 10

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Analysis for Beam Formwork


Main Timber Beam H20

Page No : 11

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Design Data for Baili Timber Beam H20

maximum
pemitted Q

11.0

kN

maximum
pemitted M

5.0

kN-m

ExJ

461

kN-m

4.0

20.0

Design Values:

8.0
Design Loading: 1000 thick beam
From Analysis-01,maximum reaction is 9.87 kN
Maximum Reaction
=
9.87 kN
Actual Cross beam spacing

300 mm

Loading Calculation
w=

timber beam maximum reaction


Cross beam spacing

9.87
0.30

w=

= 32.9 kN/m

Analysis-02 Timber Beam (2 H20)

COMPUTATION RESULT
ALLOWABLE

ACTUAL

REMARKS

1.0

SHEAR, Q

kN

22.0

10.93

OK!, SAFE.

2.0

BENDING, M

kNm

10.0

-1.48

OK!, SAFE.

3.0

DEFLECTION

mm

2.4

1.0

OK!, SAFE.

Page No : 12

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Analysis for Beam Formwork


Cup Lock

Page No : 13

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

DESIGN LOADING:
Depth of Beam

1000 mm

Self Wight of Concrete

25

Self Wight of Formwork

0.50 kN/m

Live Loads

1.50 kN/m

Weight of slab to cast

27

Outer Tube

48 mm

Inner Tube

42 mm

Thickness Of Tube

Length (L)

= 1200 mm

Gross Area(Ag)

= 424.12 mm

Effective Length(l)

= L+mL1+mL2 (Accoding to Clause 6.7.2,BS5975,Pg no 73 )

kN/m
2

kN/m

STANDARD DETAILS:

mm

= 1650mm

LOADING CALCULATIONS:
Compressive Strength (Pc)

= 61.34 N/mm

(By Interpolating, for effective length of 1650 mm ,compressive strength is 61.34N/mm2 according to BS5975,Page no:98)
Compressive Resistance

= Ag x Pc
= 424.12 x 61.34
= 26015.52 N
= 26.016 KN

CHECK COMPRESSIVE LOAD:


2

Total Load

27 Kn/m

Bay Width (X-Direction)

1200mm

Bay Width (Y-Direction)

600mm

Compressive Load

Bay Width(X) x Bay Width(Y) x Total Load

1.2x0.6x27

19.44 KN

<

Compressive resistance = 26.016KN


OK!, SAFE.

Page No : 14

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Analysis for Supporting


Beams

o:98)

Page No : 15

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Design Data for Baili Timber Beam H20

maximum
pemitted Q

11.0

kN

maximum
pemitted M

5.0

kN-m

ExJ

461

kN-m

4.0

20.0

Design Values:

8.0
From Analysis -02 Maximum Reaction is 19.44 KN
Maximum Reaction
=
19.44 KN
Actual Standard spacing
=
1200 mm

Analysis-03 Timber Beam

COMPUTATION RESULT
ALLOWABLE

ACTUAL

REMARKS

1.0

SHEAR, Q

kN

22.0

15.0

OK!, SAFE.

2.0

BENDING, M

kNm

10.0

1.43

OK!, SAFE.

3.0

DEFLECTION

mm

2.4

1.0

OK!, SAFE.

Page No : 16

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Design Data for Baili Timber Beam H20

maximum
pemitted Q

11.0

kN

maximum
pemitted M

5.0

kN-m

ExJ

461

kN-m

4.0

20.0

Design Values:

8.0
From Analysis -03 Max Reaction is 18.02 Kn
Maximum reaction
=
18.02 kN
Actual Cross beam spacing
=
600 mm
p

18.02 X0.600

30.03 kN/m

Analysis-04 Timber Beam

COMPUTATION RESULT
ALLOWABLE

ACTUAL

REMARKS

1.0

SHEAR, Q

kN

11.0

9.98

OK!, SAFE.

2.0

BENDING, M

kNm

5.0

-1.35

OK!, SAFE.

3.0

DEFLECTION

mm

1.0

OK!, SAFE.

2.4

Page No : 17

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Design Data for Baili Timber Beam H20

maximum
pemitted Q

11.0

kN

maximum
pemitted M

5.0

kN-m

ExJ

461

kN-m

4.0

20.0

Design Values:

8.0

From Analysis-04,maximum reaction is 18.99 kN


Maximum Reaction
=
18.99 kN
Actual Cross beam spacing

450 mm

Loading Calculation
w=

timber beam maximum reaction


Cross beam spacing

18.99
0.450

w=

= 42.20 kN/m

Analysis-05 Timber Beam (2 H20)

COMPUTATION RESULT
ALLOWABLE

ACTUAL

REMARKS

1.0

SHEAR, Q

kN

22.0

14.02

OK!, SAFE.

2.0

BENDING, M

kNm

10.0

-1.90

OK!, SAFE.

3.0

DEFLECTION

mm

1.2

1.0

OK!, SAFE.

Page No : 18

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

STANDARD DETAILS:

Thickness Of Tube

mm

Length (L)

= 600 mm

Gross Area(Ag)

= 424.12 mm

Effective Length(l)

== 1200mm

Effective Length(l)

= L+mL1+mL2 (Accoding to Clause 6.7.2,BS5975,Pg no 73 )

LOADING CALCULATIONS:
Compressive Strength (Pc)

= 81.66 N/mm

(By Interpolating, for effective length of 1200 mm ,compressive strength is 81.66mm according to BS5975,Page no:98)
Compressive Resistance

= Ag x Pc
= 424.12 x 81.66
= 34633.39 N
= 34.63 KN

CHECK COMPRESSIVE LOAD:


2

Total Load

42.20 Kn/m

Bay Width (X-Direction)

1200mm

Bay Width (Y-Direction)

600mm

Compressive Load

Bay Width(X) x Bay Width(Y) x Total Load

1.2x0.6x42.20

30.384 KN

<

Compressive resistance = 34.63KN


OK!, SAFE.

Page No : 19

Project: SUITES IN THE SKAI


PLOT NO: JVC14AHRG001

Analysis For Beam Formwork


Using Cuplock With H20
Is Safe

Page No : 20