Академический Документы
Профессиональный Документы
Культура Документы
What are the important setting points in a flat card? What is the setting you will recommend for low grade cotton/for 1.25" cotton /for fine
mixing/ for coarse, medium mixing and describe their influence on production & waste
The Knowledge of optimum setting of the various organs of card and their effect on quality are essential for successful maintenance of
carding process. The optimum settings are influenced by the following factors.
1. The staple length of the material.
2. The amount of trash to be removed,
3, The hank of lap fed.
4. The expected waste percentage.
5. Type of clothing
6. Mechanical condition of the machine.
Settings :
1. Feed plate to licker -in : 0.009 inch to 0.012 inch
The object of this setting is to detach cotton in very small
tufts from the lap without damaging the fibres.
If the setting is too close, the longer fibres will be
damaged and the waste increased. If it is too wide, the cotton will be detached from the lap fringe in large tufts or even lumps. When this
setting is correct the cotton is evenly distributed on the main cylinder surface.
2. Licker - in to mote knives: Upper knife -10 Thou (10 Thou means 0. 010 inch) Bottom knife- 12 to 15 Thou
The object of this setting is to extract vegetable impurities like seed hits, 1 eaves, husks and other Foreign impurities from cotton.
If the setting is too close, loss of good cotton may occur and if it so too wide, the mote knives operate inefficiently.
3. Licker in to under grid. 5/16 inch.
The object of this setting is to hold the good fibre on the Licker in and fall down the dust, dirt, short fibres through under grid.
Close setting increases the fibre extraction with the waste.
4. Licker in to cylinder 0. 007 inch
The object of this setting is to transfer the fibres to the cylinder.
The settings may be as close as 0. 005" for effective transfer of fibres, if the condition of taker-in is good (i. e) dynamically balanced, An
unreasonably wide wetting will fail to transfer the fibres leading to formation of neps.
5 Back plate:
Lower edge of 0. 022 inch: Upper edge 0. 017 inch The object of the back plate setting is to control air currents and to some degree licker-in
fly.
Wider setting other then given above will result in cloudy web due to uneven distribution of the fibres across the cylinder because of the
uncontrolled air currents.
6 Cylinder to flats: 0. 010 inch
The object of this setting is to card the fibres well so as to produce a clean web.
A close setting tends to produce cleaner web whereas wide settings results in more neps in the web.
7. Front plate (Top % plate)
Upper edge- 10 thou to 60 thou. Lower edge-32 Thou Front Bottom plate:
Upper edge - 32 Thou. Lower edge _ 15 thou
short
long
viscose
polyester
acrylic
1/1000 inch)
stapled
stapled
cotton
cotton
12
12-15
12-15
10-12
7-9
Upper edge
22
17
22
22
10-15
Lower edge
22
22
27
37
20-25
Cylinder to
10
10
10-12
17-22
12-18
10
10
12-15
18-22
12
15
17
29
22
30
25
17
34
125
120
120
feed plate to
licker-in
Licker-in to
cylinder
Back Plate
Flats
Licker-in to
mote knife;
upper knife
lower knife
Lickerin to
under grid
Front
edge
Back
edge
Front plate
Top %
10
34
17
22
20-22
Bottom
32
34
22
34
30-35
Bottom plate
32
34
(Bottom)
15
34
cylinder to
4-5
4-5
5-7
12
34
Middle
32
68
Front
64
187
Doffer to doffer
12-15
22
plate(Top)
(Top)
doffer
cylinder to
under casing
back
comb
Doffer to
stripping roller