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I. INTRODUCTION
The 3 phase squirrel cage Induction motors are widely used in
industry due to their reliability, low cost and robustness and hence
treated as 'work horses' of industry [1, 4, 7]. But the possibility of
faults is unavoidable. However, diagnosis and isolation of both
electrical and mechanical faults of an induction motor is a
challenging problem. Early fault detection allows preventive
maintenance to be scheduled for motors which are not ordinarily
due for service. It may also prevent extended periods of downtime
caused by extensive motor failure or even catastrophic
consequences caused by the failure of a motor. In order to detect
the abnormality in induction motors several approaches are
followed in practice.
Conventional methods are basically categorized as invasive
and non-invasive techniques. Traditionally, the Motor Current
Signature Analysis [MCSA] has been used for non-invasive
detection of electrical and mechanical faults of induction motor.
Other conventional methods include vibration analysis, and axial
flux monitoring. The vibration analysis is still considered to be
valuable in practice. Several works reported by researchers
emphasize tis fact. B.Liang et.al. [1] Carried out the vibration
analysis using piezoelectric sensors to detect the induction motor
838
1t2
1o
X
Irsl
.
=}
rA2
z1
y2I
j )
Scnse
Opse
IC
3 la 1
Ib
Ia"
I-a
sqrt(3) Ial
I aO a- n
IO n I
2 -sqrt(3) lal
Fig.3. Sequence curents for open phase supply to motor.
le -
a2
1.0
J-
0.8
o.
Fig. 1: Current in motor windings with one phase open circuited; Wye connected
Zsl
I02
stl I1
Totlcoww
Z2
M*nr
the
f2=Z*RPM/60.
839
FFT analyzer through RS232 cable. The motor name plate details
are given in appendix -A. In order to obtain a better
understanding of vibration modes of the motor and effects of the
single phasing and voltage unbalance following experiment
categories were examined.
.1.1 r,
=1 ~~
Exermeta
single phasing.
Fig.7.Experimentai
1
tI
I.,
EXPERIMENTAL RESULTS.
V.
Haankec
o
Amplitudein
-36SdB3
:7A -34.SSdB
IV.
, s
W__
Ratio in Percentage
F2daFa da
Fun4a. 275H2
19D
ICS
25
, 2.'5HZ
_;
840
-o 0B
s5OiXIZ
..04
50
FW.z4 Fod
X
FV.30:D
., 12 .51
_.2
_sz
750
, 42'
22
:00,
F,ad
Fig: 12. FFT output of Faulty motor (voltage unbalance), with 50Hz, IOOHz.
125Hz, 275Hz, component are dominant. (MEMS output)
Ds9 X
.___________________________________
-3565Sdl3
- i
S.13d
ds I00}
100
00Hs
osrin:O.
ro_
"--"_1."
OF MOTOR.
CONDITION
Case96.?-i'4: LOADED & HEALTHY
lb = 6.OA
Iy = 6.2 A
Ir =5.7A,
[a]. MEMSA Accelerometer Output
Haiman00icI Amplitudle in
275Hz
A-,
'I'
Jn1
...
Table -7:
; OHz
Ib=6.2A
RStiO iu P,-rrrt3g2
,Hd.27S
0_2
275
,.
~ 100 ~-
Vb =220V
F-
- z
...-H4
_
A*-p01ihdi i.
Iy=10.5A
03020
H.51auiono
Vy =
Vr =
'Ir=5.2A
-36.SSd
273
Rado in Pecentage
Fusda
275Hz
10
Fig: 10. FFT output of Faulty motor (single phasing), with 50Hz, 10OHz.275Hz
component are dominant. (MEMS output)
__
X_
___
=i
A
1I
=5.2A0
I
Table -8: MCSA Experiment readings.
155
Fo- i'.s.
.30NdF.25Oil
902132
=
-49 ?112
-s734.552
_:.5 9033
100 HZ
' -0HZ
liZ
10 0O
Fan .3o4
15S.''
054
1,0.14
FSb1.
751,
14 71
|72t0HZ
.74
3-;dl3
.3035
'50H
100}1.
050200
50
z.
, Ib=6.2A
bHarmoi
H2
1 H2
|7
Ampitude
dB
Rmati
in
-36;6SS B
s5t dB
-3S asdB
luj
u5
Perdniage
Fls
io
12 Hs
275
P i
FUOCI3
'7tio1
0r00
F-L,d.
551,+
3.50
4507z
Fig: 11 FFT output of Faulty motor (single phasing), with 50Hz, lO0Hz.250Hz,
r =5.2A
Hz
01513I01
sons
-=
Fig: 15 FFT output of Healthy motor, with 50Hz, 250Hz, 275Hz, 350Hz
component are dominant.
Ho.|
ICO
so
HiZ
----5ioHz
237551k
841
-43.7103
- 450.1 dB
Rz5izs | Pzzozzo.g.
100
isF=d, |
F_.3. 100
|-39.12*3 |F:327510
S .27
114.40
other
7-
_~'~Z~
0008'
il2fi.
Fwvs
A A A A AA
A A AA
OZ~
200 (86.9%)
200 (86.90%)
Ir>8A
Ib= 7.8'
ly-7.9A
FFT SAMPLE RATE: 2 k Sa / S; Span: I kHz
Table-I 1: MEMS Experiment readings.
in HZ
S0 HZ
275 HZ
Amplitud~in
dB
42.50 dB
.4-2 'a dB
'I'
R
200(86.9%)
A A A
Fig: 17.FFT output of faulty motor (Single phasing), with 50Hz, IOHz,
woo..g
Fona :: 15l
IrFa
Ptuad 275 Hz
99il
Rat.in
transducers.
Vll.
1W
Fig: 18. FFT output ofmotor (Balanced voltage), with 50Hz, 275Hz, component
I
2b= 7.8A
y=7.9A
FFT SAMPLE RATE: 2 k Sa / S; Span: I kHz
Table-12: MCSA Experiment readings.
H.Im-.k
l AmprSd
B10. itB
R6
,.oB.o
.3l.10
30Fo
0
so HIz
[ _50"ZFpi .42 50dB I-l Id-I
-.28
4=737
5f
3.39743
iFul 591
4 9
3500Hz
3.754dB
F-- , t
200(8A %
-.Z
This
R.XVI.
_________________
magnitudes.
CONCLUSION.
REFERENCES.
Fig: 19. FFT output of motor (Balanced voltage), with 50Hz, 250Hz, 275Hz,
35OHzcomponent are dominant.
[1]
[21
842
B.Liang, S.D. Iwnicki, AD. Ball." Asymmetrical stator and rotor faulty
detection using vibration, phase current and trnsient speed analysis",
Mechanical systems and signal processing. 2003: 17(4), 857-869; 2003
[3]
[4]
(5]
[6]
[7]
[8].
[9].
843