HIT-RE 500 injection adhesive with rebar

Features:

- base material: concrete

- injection system with high loading capacity
- good performance in diamond drilled holes
- good performance in wet holes
- suitable for water saturated concrete
- large diameter applications
- long working time at elevated temperatures
- odourless epoxy resin
- no expansion forces in base material
- small edge distance and anchor spacing

HIT-RE 500 foil pack, mixer

- clean and easy handling

Material:
Rebar:
Cartridge:
Dispenser:

- Type BSt 500 according to DIN 488 (See also

Euronorm 82-79.). For differing rebars, consult
your Hilti advisory service.
- Foil pack: 330 ml, 500ml
- Jumbo cartridge: 1100 ml

Rebar section

- MD2000, BD2000, P3000 F, MD2500, P3500 F,

P5000 HY, HIT P-8000 D

Concrete

Close edge
distance /
spacing

Fire
resistance

Hilti Anchor
programme

Basic loading data (for a single anchor): HIT-RE 500 with rebar section
All data on this section applies to
concrete: See table below.
correct setting (See setting operations page 232)
no edge distance, spacing and other influences

For detailed method, see page 233 238.

non-cracked concrete
Rebar embedment depth [mm]: concrete = C20/25
Rebar diameter [mm]
Nominal anch. depth

8
80

10
90

12
110

14
125

16
125

20
170

25
210

28
270

32
300

36
330

40
360

16
104.3
119.4
71.8

20
177.3
186.6
112.3

25
273.8
291.6
175.0

28
344.4
365.8
219.2

32
407.2
477.7
286.3

36
462.2
604.6
384.5

40
515.7
746.4
447.9

16
78.5
100.5
66.5

20
133.5
157.1
104.0

25
206.2
245.4
162.0

28
258.9
307.9
203.0

32
304.6
402.1
265.1

36
347.1
508.9
356.0

40
389.1
628.3
414.6

Mean ultimate resistance, Ru,m [kN]: concrete = C20/25

Rebar diameter [mm]
Tensile, Concrete: NRu,m
Tensile, Steel: NRu,m
Shear, VRu,m

8
33.4
29.9
17.9

10
46.9
46.7
28.1

12
68.8
67.2
40.4

14
91.3
91.4
55.0

Characteristic resistance, Rk [kN]: concrete = C20/25

Rebar diameter [mm]
Tensile, Concrete: NRk
Tensile, Steel: NRk
Shear, VRk

8
25.1
25.1
16.7

10
35.3
39.3
26.0

12
51.8
56.5
37.4

14
68.7
77.0
50.9

230

HIT-RE 500 injection adhesive with rebar

Following values according to the

Concrete Capacity Method

Design resistance, Rd [kN]: concrete, fck,cube = 25 N/mm2
Rebar diameter [mm]
Tensile, NRd
Shear, VRd

8
13.9
11.1

10
19.7
17.3

12
28.8
24.9

14
38.2
33.9

16
43.7
44.3

20
74.2
69.3

25
114.5
108.0

28
143.9
135.3

32
169.2
176.7

36
192.8
237.3

40
216.1
276.4

20
53.0
49.5

25
81.8
77.1

28
102.8
96.6

32
120.9
126.2

36
137.7
169.5

40
154.4
197.4

Recommended load, Lrec [kN]: concrete, fck,cube = 25 N/mm2

Rebar diameter [mm]
Tensile, NRec
Shear, VRec

8
9.9
7.9

10
14.1
12.4

12
20.6
17.8

14
27.3
24.2

16
31.2
31.6

Setting details

0
/d

d0

hnom

h1
hmin

Rebar diameter [mm]

10

12

14

16

20

25

28

32

36

40

10-12

12-14

16-18

18-20

20-22

25-28

30-32

35-37

40

42

47

Hole depth

82

93

115

130

130

175

215

275

305

335

365

hnom [mm]

Nominal anchorage depth

80

90

110

125

125

170

210

270

300

330

360

hmin

Min. thickness of base

material

100

120

140

170

170

220

270

340

380

410

450

3-6

4-9

13-20

17-25

19-29

40-64

60-84

118-155

162

147

206

1-2

2-4

3-5

4-6

8-13

12-17

24-31

32

30

41

55..76

55..76

55..76

55..76

d0

[mm]

Drill bit diameter

h1

[mm]

[mm]

Filling volume

1)

ml
trigger pulls

Recommended drilling
system
1)

TE-

1..18M 5..18M 15..35 25..55 35..55

Diamond drill.

DD EC-1, DD 100

55..76 55..76

DD 100, DD 130, DD 160

Holes must be filled approx. 2/3 rds.

Temprature of the
basematerial:
40C
30C
20C
10C
0C
-5C
less than -5C

Working time in which rebar

Curing time before rebar can
can be inserted and adjusted
be fully loaded
12 min.
4 hours
20 min.
8 hours
30 min.
12 hours
2 hours
24 hours
3 hours
50 hours
4 hours
72 hours
not allowed

The foil pack temperature must be at least +5C.

Installation equipment

appropriate drill bit (diamond core bit)

dispenser (MD 2000, BD 2000, P3000 F, P5000 HY, HIT P-8000 D)
blow-out pump
cleaning brushes
230

HIT-RE 500 injection adhesive with rebar

Setting operations

232

HIT-RE 500 injection adhesive with rebar

Anchor geometry and mechanical properties

anchorage depth

Rebar [mm]

10

addtional length
according to application
12

14

16

20

25

28

32

[mm]

Nominal rebar diameter

10

12

14

16

20

25

28

32

As

[mm]

Stressed cross-section

50.3

78.5

113.1

153.9

201.1

314.2

490.9

615.8

804.2

fuk

[N/mm]

Nominal tensile
strength

550

fyk

[N/mm]

Yield strength

500

36

40

36

40

1017.9 1256.6

Detailed design method - Hilti CC

(The Hilti CC method is a simplified version of ETAG Annex C.)
Caution:

In view of the high loads transferable with HIT-RE 500, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.

TENSION

Nrec,c/s

The design tensile resistance of a single anchor

is the lower of

NRd,c : concrete cone/pull-out resistance

NRd,s : steel resistance
NRd,c: Concrete cone/pull-out resistance
o
NRd,c = NRd,
c f T f B,N f A,N f R,N f Temp f W.sat

N0Rd,c: Concrete cone/pull-out resistance

concrete compressive strength, fck,cube = 25 N/mm2

Rebar [mm]
o
1)
Rd,c

hnom
1)

[kN]
[mm]

Concrete
Nominal anchorage depth

10

12

14

16

20

25

28

32

36

40

13.9

19.7

28.8

38.2

43.7

74.2

114.5

143.9

169.2

192.8

216.1

80

90

110

125

125

170

210

270

300

330

360

The design tensile resistance is calculated from the characteristic tensile resistance, N
safety factor, Mc,N , is 1.8.

233

o
Rk,c

o
Rd,c

, by N

o
Rk,c

=N

/Mc,N, where the partial

HIT-RE 500 injection adhesive with rebar

fT: Influence of anchorage depth
fT =

hact
hnom

Limits to actual anchorage, hact: hnom hact 2.0 hnom

fB,N: Influence of concrete strength

Concrete strength
designation
(ENV 206)
C20/25
C25/30
C30/37
C35/45
C40/50
C45/55
C50/60

Cube compressive
Cylinder compressive
strength,
strength,
fck,cyl [N/mm]
fck,cube [N/mm]
20
25
25
30
30
37
35
45
40
50
45
55
50
60
Concrete cylinder:
Concrete cube:
Height 30cm
side length 15 cm
Diameter 15cm
Concrete test specimen geometry

fB,N

25
f

fB, N = 1 + ck, cube

200

1
1.03
1.06
1.10
1.13
1.15
1.18

Limits:
25 N/mm fck,cube 60 N/mm

fA,N: Influence of anchor spacing

Anchor
spacing,
s [mm]
40
45
50
55
60
65
70
80
90
100
120
140
160
180
200
220
250
280
310
340
390
420
450
480
540
600
660
720

Rebar size
8
0.63
0.64
0.66
0.67
0.69
0.70
0.72
0.75
0.78
0.81
0.88
0.94
1.00

10
0.63
0.64
0.65
0.67
0.68
0.69
0.72
0.75
0.78
0.83
0.89
0.94
1.00

12

0.63
0.64
0.65
0.66
0.68
0.70
0.73
0.77
0.82
0.86
0.91
0.95
1.00

14

16

0.63
0.64
0.66
0.68
0.70
0.74
0.78
0.82
0.86
0.90
0.94
1.00

0.63
0.64
0.66
0.68
0.70
0.74
0.78
0.82
0.86
0.90
0.94
1.00

20

25

28

32

36

40

fA,N = 0.5 +
0.63
0.65
0.68
0.71
0.74
0.76
0.79
0.82
0.87
0.91
0.96
1.00

0.64
0.67
0.69
0.71
0.74
0.76
0.80
0.83
0.87
0.90
0.96
1.00

0.63
0.65
0.67
0.69
0.70
0.73
0.76
0.79
0.81
0.86
0.89
0.92
0.94
1.00

0.63
0.65
0.67
0.68
0.71
0.73
0.76
0.78
0.83
0.85
0.88
0.90
0.95
1.00

0.64
0.65
0.67
0.69
0.71
0.73
0.76
0.80
0.82
0.84
0.86
0.91
0.95
1.00

0.63
0.64
0.65
0.67
0.69
0.72
0.74
0.77
0.79
0.81
0.83
0.88
0.92
0.96
1.00

s
4 hnom

Limits: smin s scr,N

smin = 0,5hnom
scr,N = 2,0hnom

234

HIT-RE 500 injection adhesive with rebar

fR,N: Influence of edge distance
Edge
distance,
c [mm]
40
45
50
55
60
65
70
80
90
100
110
120
140
160
180
210
240
270
300
330
360

Rebar size
8
0.64
0.69
0.73
0.78
0.82
0.87
0.91
1.00

10
0.64
0.68
0.72
0.76
0.80
0.84
0.92
1.00

12

0.64
0.67
0.71
0.74
0.80
0.87
0.93
1.00

14

16

0.65
0.68
0.74
0.80
0.86
0.91
0.97
1.00

0.65
0.68
0.74
0.80
0.86
0.91
0.97
1.00

20

25

28

32

36

40

fR,N = 0.28 + 0.72

0.66
0.70
0.75
0.79
0.87
0.96
1.00

0.66
0.69
0.76
0.83
0.90
1.00

c
hnom

Limits cmin c ccr,N

cmin= 0,5 hnom
ccr,N= 1,0 hnom
0.65
0.71
0.76
0.84
0.92
1.00

0.66
0.71
0.78
0.86
0.93
1.00

0.67
0.74
0.80
0.87
0.93
1.00

0.64
0.70
0.76
0.82
0.88
0.94
1.00

Note: If more than 3 edges

are smaller than ccr,N , consult
your Hilti technical advisory
service.

fTemp: Influence of base material temperature

Anchor setting: The Hilti HIT-RE 500 bond strength reduces when the anchor is set, cures and in service in a
base material temperature range from 5 to +5C. Hilti HIT-RE 500 adhesive shows a post curing effect. When
the adhesive warms up to above +5C, the bond will reach its full performance.
Service life: Base material temperatures above 50C will lead to a decrease in Hilti HIT-RE 500 bond strength.
Base material
temperature
-5 C
0 C
5C
50C
60 C
70 C
80 C

fTemp
anchor
setting
0.8
0.9
1.0
-

ftemp
service life
1.0
1.0
1.0
1.0
0.85
0.62
0.5

Note:
In case of an anchor fastening, which is made in base material at a temperature below +5C and in service at a
temperature over 50C, only one influencing factor of the lower value should be applied.

fW.sat: Influence of water saturated concrete

f W.sat = 0.7
Note:
The reduction shall only be applied, if the anchor is setted into water-saturated concrete, e.g. concrete members
in water, filled water tanks, predrilled holes filled with water for more than 3 days. The reduction does not apply,
if the concrete is subjected to short term water influence, e.g. diamond-cored holes.

235

HIT-RE 500 injection adhesive with rebar

NRd,s: Steel design tensile resistance

Rebar [mm]
NRd,s
1)

1)

[kN]

10

12

14

16

20

25

28

32

36

40

20.9

32.7

47.1

64.1

83.8

130.9

204.5

256.6

335.1

424.1

523.6

The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , by NRd,s= As fuk/Ms,N, where the partial safety
factor, Ms,N , for rebar sections, type BSt 500, is 1.32.

NRd: System design tensile resistance

NRd = lower of NRd,c and NRd,s

Combined loading: Only if tensile load and shear load applied (See page 32 and section 4 Examples).

Detailed design method - Hilti CC

c2 >

(The Hilti CC method is a simplified version of ETAG Annex C.)

c

SHEAR

1.5
c

V rec,c/s
s

h>
1.5
c

The design shear resistance of a single

anchor is the lower of
VRd,c : concrete edge resistance
VRd,s : steel resistance

c2 >

1.5
c

Note: If the conditions for h and c2 are not met,

consult your Hilti technical advisory service.

VRd,c: Concrete edge design resistance

The lowest concrete edge design resistance must be calculated. All near edges must be checked (not only the
edge in the direction of shear). The direction of shear load is accounted for by the factor f,V.
0
VRd,c = VRd
,c f B,V f AR,V f ,V

V0Rd,c: Concrete edge design resistance

concrete compressive strength, fck,cube = 25 N/mm2
at minimum edge distance c min

Rebar [mm]
V

o
1)
Rd,c

cmin
1)

10

12

14

16

20

25

28

32

36

40

[kN]

2.0

3.6

5.0

7.1

7.3

12.5

18.8

30.2

37.7

45.0

54.0

[mm] Min. edge distance

40

45

55

65

65

85

105

135

150

165

180

The design shear resistance is calculated from the characteristic shear resistance, V
safety factor, Mc,V , is 1.5.

o
Rk,c

, by V

o
Rd,c

=V

o
Rk,c

/Mc,V, where the partial

236

HIT-RE 500 injection adhesive with rebar

fB,V: Influence of concrete strength
Concrete strength
designation
(ENV 206)
C20/25
C25/30
C30/37
C35/45
C40/50
C45/55
C50/60

Cylinder compressive
strength,
fck,cyl [N/mm]
20
25
30
35
40
45
50
Concrete cylinder:
Height 30cm,
Diameter 15cm

Cube compressive
strength,
fck,cube [N/mm]
25
30
37
45
50
55
60
Concrete cube:
side length 15 cm

fB,V

fB,V =

1
1.1
1.22
1.34
1.41
1.48
1.55

fck,cube
25

Limits:
25 N/mm2 fck,cube 60 N/mm2

Concrete test specimen geometry

fAR,V: Influence of edge distance and spacing

fAR,V
Single-anchor with
edge influence,
1.0
s/cmin
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0

237

c/cmin
1.0 1.2

1.4

1.6

1.8

2.0

2.2

2.4

2.6

2.8

3.0

3.2

3.4

3.6

3.8

4.0

1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
0.67
0.75
0.83
0.92
1.00

0.84
0.93
1.02
1.11
1.20
1.30

1.03
1.12
1.22
1.32
1.42
1.52
1.62

1.22
1.33
1.43
1.54
1.64
1.75
1.86
1.96

1.43
1.54
1.65
1.77
1.88
1.99
2.10
2.21
2.33

1.65
1.77
1.89
2.00
2.12
2.24
2.36
2.47
2.59
2.71
2.83

These results are for a

two-anchor fastening.
For fastenings with two or
more anchors, use the
general formulae for n
anchors.

1.88
2.00
2.13
2.25
2.37
2.50
2.62
2.74
2.87
2.99
3.11
3.24

2.12
2.25
2.38
2.50
2.63
2.76
2.89
3.02
3.15
3.28
3.41
3.54
3.67

2.36
2.50
2.63
2.77
2.90
3.04
3.17
3.31
3.44
3.57
3.71
3.84
3.98
4.11

2.62
2.76
2.90
3.04
3.18
3.32
3.46
3.60
3.74
3.88
4.02
4.16
4.29
4.43
4.57

2.89
3.03
3.18
3.32
3.46
3.61
3.75
3.90
4.04
4.19
4.33
4.47
4.62
4.76
4.91
5.05
5.20

3.16
3.31
3.46
3.61
3.76
3.91
4.05
4.20
4.35
4.50
4.65
4.80
4.95
5.10
5.25
5.40
5.55
5.69

3.44
3.60
3.75
3.90
4.06
4.21
4.36
4.52
4.67
4.82
4.98
5.13
5.29
5.44
5.59
5.75
5.90
6.05
6.21

3.73
3.89
4.05
4.21
4.36
4.52
4.68
4.84
5.00
5.15
5.31
5.47
5.63
5.79
5.95
6.10
6.26
6.42
6.58
6.74

4.03
4.19
4.35
4.52
4.68
4.84
5.00
5.17
5.33
5.49
5.65
5.82
5.98
6.14
6.30
6.47
6.63
6.79
6.95
7.12
7.28

4.33
4.50
4.67
4.83
5.00
5.17
5.33
5.50
5.67
5.83
6.00
6.17
6.33
6.50
6.67
6.83
7.00
7.17
7.33
7.50
7.67
7.83
8.00

HIT-RE 500 injection adhesive with rebar

fAR,V: Influence of edge distance and spacing
Formula for single-anchor fastening influenced
only by 1 edge

f AR,V =

c min

c
c min

results
tabulated
below

Formula for two-anchors fastening (edge plus

1 spacing) only valid for s < 3c

f AR,V

c 2,1
s n-1
s3

3c + s
c
=

6 c min
c min

s2

s1

c 2 ,2

General formula for n-anchor fastening (edge plus

n-1 spacing) only valid when s1 and sn-1 are each < 3c and c2 > 1.5c

fAR, V =

h >1,5 c

3 c + s1 + s 2 + ... + sn 1
c

3 n c min
c min

Note:

It is assumed that only the row of anchors closest to

the free concrete edge carries the centric shear load.

f,V : Influence of loading direction

Angle, []

f,V

0 to 55

60

1.1

70

1.2

80

1.5

90 to 180

Formulae:

f, V = 1
f, V =

V ... applied shear force

for 0 55

1
cos + 0,5 sin

f , V = 2

for 55 < 90

for 90 < 180

VRd,s : Steel design shear resistance

Rebar [mm]
1)

VRd,s [kN]
1)

10

12

14

16

20

11.1

17.3

24.9

33.9

44.3

69.3

25

28

32

36

40

108.0 135.3 176.7 237.3 276.4

The steel design shear resistance is calculated from VRd,s= (0,6Asfuk)/Ms,V. The partial safety factor, Ms,V , for rebar sections, type BSt
500, is 1.5.

VRd : System design shear resistance

VRd = lower of VRd,c and VRd,s
Combined loading: Only if tensile load and shear load applied (See page 32 and section 4 Examples).

238