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School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia,
Bangi, Selangor, Malaysia
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School of Chemical Sciences and Food Technology, Faculty of Science and Technology,
Universiti Kebangsaan Malaysia, Bangi, Selangor, Malaysia
DGEBA;
Grafting;
INTRODUCTION
Research involving the combination of properties of
polyaniline (PANI) with epoxy resin has been developed
for decades. There are several ways to impart the properties
of PANI into epoxy resin in order to achieve desired
properties, such as polymer blends[14], emulsion polymerization[5], electrochemical[6,7], and other reliable methods.
Each method employed determines the application routes
of the PANI=epoxy resin systems. For example, PANI=
epoxy resin systems that are prepared via electrochemical
methods can be applied as corrosion coatings materials
for steel[6,7] because uniformity of film thickness can be
produced from this method. This behavior is important
for organic coatings and electronic application.
Address correspondence to C. H. Teh, School of Applied
Physics, Faculty of Science and Technology, Universiti
Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia. E-mail:
atinc_ch@yahoo.com
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C. H. TEH ET AL.
Materials
Diglycidyl ether bisphenol A (DGEBA) with trade name
EPIKOTETM Resin 828 was supplied by the ASA Chem.
This product is a medium viscosity liquid epoxy resin with
epoxy values of about 0.53 mol=100 g and epoxy equivalent
of 187 g=equivalent. Aniline, ammonium peroxydisulphate
(APS), and hydrazine monohydrate were analytical grade
supplied by Alfa Aesar. Both hydrochloric acid and
ammonium hydroxide were provided by Tedia Company,
Inc. Sodium hydride was supplied by BDH Chemical,
and DMSO was made in Lab Scan Analytical Science.
Aniline was distilled at 182C until colorless prior to use.
All other reagents were used as received.
Synthesis of Polyaniline in Different Oxidation States
Emeraldine salt polyaniline (PANI-ES) was synthesized
via chemical oxidation method similar to the report by
Zeng and Ko[17] but with APS as the oxidation agent,
and 10 ml of aniline and 24.5 g of APS were prepared separately in 150 ml of 1.0 M hydrochloric acid aqueous solutions. The APS solution was added dropwise to the stirred
solution of aniline hydrochloride after 30 min of stirring in
an ice bath. After 3.5 h, the greenish black precipitate was
filtrated and washed with excess water and methanol. This
DGEBAGRAFTED POLYANILINE
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SCHEME 1. (a) Metalation reaction of PANI with sodium methylsulfinyl carbanion solution followed by (b) epoxide ring opening of DGEBA
grafting on polyaniline backbones.
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C. H. TEH ET AL.
FIG. 2. IR spectra of (a) DGEBA, (b) PANI-LEB-g-DGEBA copolymer and, (c) PANI-ES-g-DGEBA copolymer.
DGEBAGRAFTED POLYANILINE
FIG. 3. IR spectra of (a) PANI-LEB-g-DGEBA, (b) PANI-ESg-DGEBA, (c) PANI-LEB, and (d) DGEBA in the region of
1500500 cm1.
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C. H. TEH ET AL.
FIG. 5. Comparison of 13C NMR spectra of DGEBA, PANI-LEBg-DGEBA, and PANI-ES-g-DGEBA copolymers.
FIG. 6.
Assignment of
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DGEBAGRAFTED POLYANILINE
SUMMARY
We found that characterizing and evaluating a copolymer that synthesized by using graft copolymerization of
PANI with DGEBA was not easy. Various methods of
characterization were employed to determine and identify
the existence of the grafted section. However, the
formation of grafted section was unavoidable with its side
reactions, cross-linking, and DGEBA homopolymerization. From the IR spectra of copolymers, absorption peaks
of the grafted section can be found at the region of 1380
1265 cm1, whereas absorption peaks of epoxide ring
homopolymer were found to appear at 915 cm1. Both
574 and 426 cm1 represented the cross-linked section
due to intermolecular Michael reaction on quinoid rings
of PANI. Upon Soxhlet extraction, the IR spectra of
copolymers shows disappearance of absorption peaks
corresponding with grafted section and epoxide rings
homopolymer. The cross-link residue was found insoluble
in THF. As a result, PANI-LEB-g-DGEBA exhibited
higher gel content compared with the PANI-ESg-DGEBA. In this work, we noticed that PANI-LEB used
for copolymerization was probably changed to PANI-EB
prior to oxidation. If the PANI-LEB remained unchanged,
the side reaction, such as the cross-linking, can be avoided.
The Soxhlet extraction and IR spectra were in agreement
with each other by the presence of cross-linked sections
in the copolymer.
Grafting between PANI and DGEBA will create a tertiary aromatic amine. The IR spectra were unable to prove
the existence of this functional group because it falls on the
region of 13801265 cm1. These absorption peaks were
found overlapped by the absorption of other functional
groups from bisphenol A and diglycidyl ether moieties.
The formation of grafting was expected to occur on the
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C. H. TEH ET AL.
14. Wang, P.; Tan, K.L.; Zhang, F.; Kang, E.T.; Neoh, K.G. Synthesis
and characterization of poly(ethylene glycol)-grafted-polyaniline.
Chem. Mater. 2001, 13 (2), 581587.
15. Yamaguchi, I.; Yasuda, T.; Yamamoto, T. Ring opening graft
copolymerization of epoxide with polyaniline: Chemical properties
and lithium ionic conductivity of the copolymer. J. Polym. Sci. Polym.
Chem. 2001, 39, 31373142.
16. Yamaguchi, I.; Yasuda, T.; Yamamoto, T. Preparation of N-grafted
polyanilines with oligoether side chains by using ring-opening graft
copolymerization of epoxide, and their optical, electrochemical and
thermal properties and ionic conductivity. Mater. Chem. 2003, 13,
21382144.
17. Zeng, X.R.; Ko, T.M. Structures and properties of chemically reduced
polyanilines. Polymer 1998, 39 (5), 11871195.
18. Takayanagi, M.; Katayose, T. N-substitued poly(p-Phenylene
Terephthalamide). J. Polym. Sci. Polym. Chem. 1981, 19, 11331145.
19. Noshay, A.; McGrath, J.E. Block Copolymers, Academic Press, Inc.:
New York, pp. 721, 1977.
20. Mikhael, M.G.; Padias A.B.; Hall, Jr. H.K. N-alkylation and Nacylation of polyaniline and its effect on solubility and electrical conductivity. J. Polym. Sci. Polym. Chem. 1997, 35, 16731679.
21. Levon, K.; Zheng, W.Y.; Loakso, J.; Osterholm, J.E. Characterization
and solid state properties of processable N-alkylated polyanilines in
the neutral states. Macromolecules 1994, 27 (26), 77547768.
22. Billmeyer, Jr., F.W. Textbook of Polymer Science, John Wiley and
Sons Ltd.: New York, p. 16, 1984.