Академический Документы
Профессиональный Документы
Культура Документы
WARNING
Thank you for purchasing automation equipment from Automationdirect.com. We want your new DirectLOGIC
automation equipment to operate safely. Anyone who installs or uses this equipment should read this publication (and
any other relevant publications) before installing or operating the equipment.
To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulate
the installation and operation of your equipment. These codes vary from area to area and usually change with time. It is
your responsibility to determine which codes should be followed, and to verify that the equipment, installation, and
operation is in compliance with the latest revision of these codes.
At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical Code, and the
codes of the National Electrical Manufacturers Association (NEMA). There may be local regulatory or government
offices that can also help determine which codes and standards are necessary for safe installation and operation.
Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and
standards. We do not guarantee the products described in this publication are suitable for your particular application,
nor do we assume any responsibility for your product design, installation, or operation.
If you have any questions concerning the installation or operation of this equipment, or if you need additional
information, please call us at 1--770--844--4200.
This publication is based on information that was available at the time it was printed. At Automationdirect.com, we
constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or
publications at any time without notice and without any obligation. This publication may also discuss features that may
not be available in certain revisions of the product.
Trademarks
This publication may contain references to products produced and/or offered by other companies. The product and
company names may be trademarked and are the sole property of their respective owners.Automationdirect.com
disclaims any proprietary interest in the marks and names of others.
Stage is a trademark of Koyo Electronics Industries Co., LTD. Think & Do Software is a trademark of Think & Do
Software, Inc. Texas Instruments is a registered trademark of Texas Instruments, Inc. TI, TIWAY, Series 305, Series
405, TI305, and TI405 are trademarks of Texas Instruments, Inc. Siemens and SIMATIC are registered trademarks of
Siemens, AG. GE is a registered trademark of General Electric Corporation. Series One is a registered trademark of
GE Fanuc Automation North America, Inc. MODBUS is a registered trademark of Gould, Inc. IBM is a registered
trademark of International Business Machines. MS-DOS and Microsoft are registered trademarks of Microsoft
Corporation. Windows and Windows NT are trademarks of Microsoft Corporation. OPTOMUX and PAMUX are
trademarks of OPTO 22.
Copyright 1999, Automationdirect.com Incorporated
All Rights Reserved
No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of
Automationdirect.com Incorporated. Automationdirect.com retains the exclusive rights to all information included in
this document.
1
Manual Revisions
If you contact us in reference to this manual, be sure and include the revision number.
Title: DL405 Installation and I/O Manual
Manual Number: D4--INST--M
Issue
Original
Date
12/99
Effective Pages
Cover/Copyright
Contents
1-1 -- 1-4
2-1 -- 2-9
3-1 -- 3-64
Description of Changes
Original Issue
1
Table of Contents
Getting Started
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Topics for Each Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DL405 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--2
1--2
1--2
1--2
1--3
1--3
1--3
1--4
1--4
1--4
1--4
Installation
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plan for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Orderly System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel Layout & Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing DL405 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three Sizes of Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Components in the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--2
2--2
2--2
2--3
2--3
2--4
2--4
2--5
2--6
2--6
2--7
2--7
2--8
2--8
2--8
2--9
2--9
3--2
3--2
3--3
3--4
3--5
3--6
3--6
3--6
3--8
3--8
ii
Table of Contents
I/O Module Wiring and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Module Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Color Coding of I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring a Module with a Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring a Module using a Ribbon Cable/Solder Type Connector . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Numbers for Module Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vendors For the Parts Used in the Terminal Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . .
Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ribbon Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interface Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DL405 Discrete Input Module Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DL405 Discrete Output Module Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Input Module Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Input Module Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Output Module Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary of Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--08ND3S DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--16ND2 DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--16ND2F DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--16SIM Input Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--32ND3--1, 24VDC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--32ND3--2 5--12VDC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--64ND2, 24 VDC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--08NA 110--220VAC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--16NA 110VAC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--16NA--1 220VAC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4-16NE3 12--24VAC/DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4-08NE3S 90--150VAC/DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--08TD1 12--24 VDC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4-08TD1S 24--150 VDC Isolated Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4-16TD1 5-24 VDC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4-16TD2, 12--24 VDC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--32TD1, 5--24VDC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--32TD1--1, 5--15VDC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--32TD2, 12--24 VDC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--64TD1, TTL/CMOS/5--24 VDC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--08TA, 18--220VAC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--16TA, 18--220VAC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--08TR, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08TRS--1, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08TRS--2, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--16TR, Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04AD 4--Channel Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04AD 4--Channel Analog Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04ADS 4--Channel Isolated Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04ADS 4--Channel Isolated Analog Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--10
3--10
3--10
3--10
3--11
3--12
3--13
3--13
3--14
3--14
3--14
3--15
3--16
3--16
3--17
3--17
3--18
3--19
3--20
3--20
3--21
3--21
3--22
3--22
3--23
3--24
3--24
3--24
3--25
3--25
3--26
3--26
3--27
3--27
3--28
3--28
3--29
3--30
3--31
3--31
3--32
3--32
3--33
3--33
3--34
3--35
3--36
3--37
iii
Table of Contents
F4--08AD 8--Channel Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08AD 8--Channel Analog Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--02DA 2--Channel Analog Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4--02DA 2--Channel Analog Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04DA 4--Channel Analog Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04DA 4--Channel Analog Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04DA--1 4--Channel Analog Current Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04DA--1 4--Channel Analog Current Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04DA--2 4--Channel Analog Voltage Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04DA--2 4--Channel Analog Voltage Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--04DAS--1 4--Channel 4--20mA Isolated Analog Output Specifications . . . . . . . . . . . . . . . . .
F4--04DAS--1 4--Channel 4--20mA Isolated Analog Output Module . . . . . . . . . . . . . . . . . . . . . . .
F4--08DA--1 8--Channel Analog Current Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08DA--1 8--Channel Analog Current Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08DA--2 8--Channel Analog Current Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08DA--2 8--Channel Analog Current Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--16DA--1 16--Channel Analog Current Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . .
F4--16DA--1 16--Channel Analog Current Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--16DA--2 16--Channel Analog Current Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . .
F4--16DA--2 16--Channel Analog Current Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08THM 8--Channel Thermocouple Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08THM 8--Channel Thermocouple Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08THM--n 8--Channel Thermocouple Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08THM--n 8--Channel Thermocouple Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08RTD 8--Channel RTD Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F4--08RTD 8--Channel RTD Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--38
3--39
3--40
3--41
3--42
3--43
3--44
3--45
3--46
3--47
3--48
3--49
3--50
3--51
3--52
3--53
3--54
3--55
3--56
3--57
3--58
3--59
3--60
3--61
3--62
3--63
Getting Started
In This Chapter. . . .
About This Manual
Conventions Used
DL405 System Components
11
1--2
Getting Started
Getting Started
Supplemental
Manuals
In addition to this manual, you will want to have the appropriate manual for your
CPU-slot controller and for the PC-based control software you will be using.
Technical Support
We strive to make our manuals the best in the industry. We rely on your feedback to
let us know if we are reaching our goal. If you cannot find the solution to your
particular application, or, if for any reason you need additional technical assistance,
please call us at
770--844--4200.
The technical support group is glad to work with you in answering your questions.
They are available weekdays from 9:00 a.m. to 6:00 p.m. Eastern Time. Please
visit our site on the worldwide web where you can find technical and nontechnical
information about our products and our company.
http://www.automationdirect.com.
If you have a comment or question about any of our products, services, or manuals,
please fill out and return the Suggestions card that was shipped with this manual.
Getting Started
1--3
Chapters
The main contents of this manual are organized into the following three chapters:
Getting Started
Conventions Used
When you see the light bulb icon in the left-hand margin, the paragraph to its
immediate right will give you a special tip.
The word TIP: in boldface will mark the beginning of the text.
When you see the notepad icon in the left-hand margin, the paragraph to its
immediate right will be a special note.
The word NOTE: in boldface will mark the beginning of the text.
When you see the exclamation mark icon in the left-hand margin, the paragraph to
its immediate right will be a warning. This information could prevent injury, loss of
property, or even death (in extreme cases).
The word WARNING: in boldface will mark the beginning of the text.
Getting Started
1--4
Getting Started
Getting Started
Three base sizes are available in the system: 4 slot, 6 slot and 8 slot.
I/O Configuration
The CPU slot controllers can support up to 512 I/O points in an eight slot base with up
to three expansion bases.
I/O Modules
The DL405 family provides some of the most powerful modules in the industry.
There is a complete range of discrete modules which support 24 VDC, 125 VDC,
110/220 VAC and up to 10A relay outputs. Analog modules provide 12 and 16 -bit
resolution and several selections of input and output signal ranges (including
bipolar).
At this time, only the D4--HSC High Speed Counter Specialty Module is supported;
no other intelligent modules are supported.
The controllers available at the time this manual was printed are:
S
H4--EBC
H4--EBC--F
Installation
In This Chapter. . . .
Safety Guidelines
Mounting Guidelines
Installing DL405 Bases
12
2--2
Installation
Safety Guidelines
The best way to provide a safe operating environment is to make personnel and
equipment safety part of the planning process. Examine every aspect of the system
to determine which areas are critical to operator or machine safety.
If you are not familiar with system installation practices, or your company does not
have established installation guidelines, you should obtain additional information
from the following sources.
NEMA The National Electrical Manufacturers Association, located in
Washington, D.C., publishes many different documents that discuss
standards for industrial control systems. You can order these
publications directly from NEMA. Some of these include:
ICS 1, General Standards for Industrial Control and Systems
ICS 3, Industrial Systems
ICS 6, Enclosures for Industrial Control Systems
NEC The National Electrical Code provides regulations concerning
the installation and use of various types of electrical equipment. Copies
of the NEC Handbook can often be obtained from your local electrical
equipment distributor or your local library.
S Local and State Agencies many local governments and state
governments have additional requirements above and beyond those
described in the NEC Handbook. Check with your local Electrical
Inspector or Fire Marshall office for information.
Safety Techniques
The publications mentioned provide many ideas and requirements for system
safety. It is recommended to follow these regulations as a minimum. Using the
techniques listed below will further help reduce the risk of safety problems.
Orderly system shutdown sequence in the control program.
System power disconnects (guard limits, emergency stop switches, etc.)
Installation and
Safety Guidelines
Installation
Installation
Orderly System
Shutdown
2--3
Jam
Detect
RST
Retract
Arm
System Power
Disconnect
Installation
RST
E STOP
Power On
Emergency
Stop
Guard
Limit
Master
Relay
Installation and
Safety Guidelines
Master
Relay
Contacts
Output
Module
Saw
Arbor
To disconnect output
module power
After an Emergency shutdown or any other type of power interruption, there may be
requirements that must be met before the control program can be restarted. For
example, there may be specific register values that must be established (or
maintained from the state prior to the shutdown) before operations can resume. In
this case, you may want to use retentive memory locations, or include constants in
the control program to ensure a known starting point.
2--4
Installation
Mounting Guidelines
Installation
Base Dimensions
In addition to the panel layout guidelines, other specifications can affect the
installation of a DL405 system. Always consider the following:
Environmental specifications
Power supply specifications
Regulatory Agency Approvals
Enclosure Selection and Component Dimensions
The following diagram shows the outside dimensions and mounting hole locations
for the 4-slot, 6-slot, and 8-slot bases. Make sure you follow the installation
guidelines to allow proper spacing from other components.
4.312
110mm
1.37
34.8mm
Module
Controller
4 holes, clearance
for M4 screw
4 Slot Base
14.45
367mm
13.74
349mm
11.54
293mm
10.83
275mm
0.47
12 mm
Installation and
Safety Guidelines
6 Slot Base
5.91
4.69
150mm 119mm
0.75
19 mm
0.28
7 mm
Base mounting
dimensions given to
upper (fully seated)
location
8 Slot Base
Mounting hole
close-up
0.47
12 mm
5.91
4.69
150mm 119mm
0.75
19 mm
17.36
441mm
16.65
423mm
Installation
2--5
Temperature
Probe
Power
Source
Installation
There are many things to consider when designing the panel layout. The following items
correspond to the diagram shown. Note: there may be additional requirements,
depending on your application and use of other components in the cabinet.
1. The bases must be mounted horizontally to provide proper ventilation.
2. There should be a minimum of 7.2 (183mm) and a maximum of 13.75
(350mm) between bases.
3. A minimum clearance of 2 (50mm) between the base and the top, bottom
and right side of the cabinet should be provided.
4. A minimum clearance of 3 (75mm) between the base and the left side of
the cabinet should be provided.
5. There must be a minimum of 2 clearance between the panel door and the
nearest DL405 component.
3
75mm
min.
50mm
min.
2
50mm
min.
7.2 -- 13.75
183 -- 350mm
Panel
min.
BUS Bar
Star Washers
Ground Braid
Copper Lugs
Earth Ground
Panel or
Single Point
Ground
Installation and
Safety Guidelines
Star
Washers
2
50mm
Panel Ground
Terminal
Note: there is a minimum of 2 (50mm)
clearance between the panel door
and the nearest DL405 component.
Not to scale
6. Connect the ground terminal on the DL405 base to a single point ground.
Use copper stranded wire to achieve a low impedance. Copper eye lugs
should be crimped and soldered to the ends of the stranded wire to ensure
good surface contact. Remove anodized finishes and use copper lugs and
star washers at termination points. A rule of thumb is to achieve 0.1 ohm of
DC resistance between the DL405 base and the single point ground.
2--6
Installation
7. There must be a single point ground (i.e. copper bus bar) for all devices in
the panel requiring an earth ground return. The single point of ground must
be connected to the panel ground termination.
The panel ground termination must be connected to earth ground. For this
connection you should use #12 AWG stranded copper wire as a minimum.
Minimum wire sizes, color coding, and general safety practices should
comply with appropriate electrical codes and standards for your area.
A good common ground reference (Earth ground) is essential for proper
operation of the DL405, which include:
a) Installing a ground rod as close to the panel as possible.
b) Connection to incoming power system ground.
Installation
Agency Approvals
Some applications require agency approvals. The DL405 agency approvals for
which DL405 products are submitted are;
UL (Underwriters Laboratories, Inc.)
CE EMC (Electromagnetic Compatibility)
CUL (Canadian Underwriters Laboratories)
A complete listing of agency approvals for each product in the DL405 family is
available in the sales catalog, or you may call 1--770--844--4200.
Installation and
Safety Guidelines
Enclosures
Installation
Environmental
Specifications
The following table lists the environmental specifications that generally apply to the
DL405 system (Slot Controller, Expansion Unit, Bases, I/O Modules). I/O module
operation may fluctuate depending on the ambient temperature and your
application. Please refer to the appropriate I/O module specifications for the
temperature derating curves applying to specific modules.
Specification
Rating
Storage temperature
32 F to 140 F (0 C to 60 C)
Ambient humidity
Vibration resistance
Shock resistance
Noise immunity
NEMA (ICS3--304)
Atmosphere
No corrosive gases
The external power source must be capable of suppling voltage and current
complying with the power supply specifications.
Installation
Power
2--7
Specifications
1 min. @ 1500 VAC between primary,
secondary, field ground and run relay
Insulation resistance
20A
10A
20A
50VA
38W
30W
Installation and
Safety Guidelines
Voltage withstand
(dielectric strength)
2--8
Installation
All I/O configurations of the DL405 will use a selection of either 4, 6 or 8 slot base(s).
Local and expansion bases can be 4, 6, or 8-slot in size. Local and expansion bases
differ only in how they are wired in a system.
Expansion cable
input connection
Local Base
Installation
Expansion cable
output connection
Expansion
cable
8 slot base
Expansion Bases
Expansion
Power
Supplies
6 slot base
Installation and
Safety Guidelines
4 slot base
The CPU slot controller/Expansion Unit must always be installed in the left-most slot
in a base. This slot is marked on the base as P/S, CPU. The I/O modules can be
installed in any remaining slots. It is not necessary for all slots to be filled for your
system to work correctly. You may use filler modules to fill the empty slots in the base.
The base is secured to the equipment panel
or machine using four M4 screws in the
corner locations shown to the right. The
mounting cut-outs allow removal of the base
after installation, without completely
removing the mounting screws. Full
mounting template dimensions are given in
the previous section on Mounting
Guidelines.
Mounting hole
close-up
Installation
Installing
1. Note the components have plastic tabs
at the bottom and a screw at the top.
Components in the
Base
2. With the device tilted slightly forward,
hook the plastic tabs into the notch on
the base.
3. Then gently push the top of the
component back toward the base until
it is firmly installed into the base.
4. Now tighten the screw at the top of the
device to secure it to the base.
2--9
Spring loaded
securing screw
Base Wiring
Installation
Installation and
Safety Guidelines
13
3--2
Getting Started
DL405 System
Isolation
Boundaries
The DL405 system is very flexible and will work in many different wiring
configurations. By studying this section before actual installation, you should find the
best wiring strategy for your application . This will help to lower system cost, wiring
errors, and avoid safety problems.
DL405 system circuitry is divided into three main regions separated by isolation
boundaries, shown in the drawing below. Electrical isolation provides safety, so that
a fault in one area does not damage another. A transformer in the power supply
provides magnetic isolation between the primary and secondary sides.
Opto-couplers provide optical isolation in Input and Output circuits. This isolates
logic circuitry from the field side, where factory machinery connects. Note that the
discrete inputs are isolated from the discrete outputs, because each is isolated from
the logic side. Isolation boundaries protect the operator interface (and the operator)
from power input faults or field wiring faults. When wiring a DL405 system, it is
extremely important to avoid making external connections that connect logic side
circuits to any other.
Primary Side
DL405 System
Main
Power
Supply
Power Input
Isolation
Boundary
CPU
Field Side
(backplane)
Input
Module
Inputs
(backplane)
Output
Module
Outputs
Isolation
Boundary
Programming Device,
Operator Interface, or Network
The next figure shows the physical layout of a DL405 system, as viewed from the
front. In addition to the basic circuits covered above, AC-powered units include an
auxiliary +24VDC power supply with its own isolation boundary. Since the supply
output is isolated from the other three circuits, it can power input and/or output
circuits!
Primary Side
Power Input
+24VDC Out
Main
Power
Supply
Auxiliary
+24VDC
Supply
DL405
System
Secondary, or
Logic side
Internal
CPU
Backplane
Comm.
Input Module
To Programming
Device, Operator
Interface, Network
Inputs Commons
Field Side
Output Module
Outputs Commons
Supply for
Output Circuit
In some cases, using the built-in auxiliary +24VDC supply can result in a cost
savings for your control system. It can power combined loads up to 400 mA. Be
careful not to exceed the current rating of the supply. If you are the system designer
for your application, you may be able to select and design in field devices which can
use the +24VDC auxiliary supply.
In most applications it will be necessary to power the input devices from one power
source, and to power output loads from another source. Loads often require
high-energy AC power, while input sensors use low-energy DC. If a machine
operator is likely to come in close contact with input wiring, then safety reasons also
require isolation from high-energy output circuits. It is most convenient if the loads
can use the same power source as the DL405 system, and the input sensors can use
the auxiliary supply, as shown to the left in the figure below.
If the loads cannot be powered from the system supply, then a separate supply must
be used as shown to the right in the figure below.
AC Power
Power Input
AC Power
Power Input
DL405 System
Input Module
Output Module
Inputs
Outputs Com.
Com.
--
Auxiliary
+24VDC
Supply
DL405 System
Input Module
Output Module
Inputs
Outputs Com.
Com.
--
Loads
Loads
Load
Supply
Auxiliary
+24VDC
Supply
DL405 System
Input Module
Output Module
Inputs
Com.
Outputs Com.
Input
Supply
Loads
-Load
Supply
Auxiliary
+24VDC
Supply
Getting Started
Powering I/O
Circuits Using
Separate Supplies
3--3
Getting Started
3--4
Sinking / Sourcing This next section helps to provide a solid understanding of sinking and sourcing
concepts. Use of these terms occurs frequently in input or output circuit discussions.
Concepts
It is the goal of this section to make these concepts easy to understand, further
ensuring success in installation.
Sinking and sourcing terminology only applies to DC input and output circuits
because of the reference to (+) and (--) polarities. Input and output points that are
sinking or sourcing only can conduct current in only one direction. This means it is
possible to connect the external supply and field device to the I/O point with current
trying to flow in the wrong direction, and the circuit will not operate. However, you can
successfully connect the supply and field device every time by understanding
sourcing and sinking.
For example, the figure to the right
illustrates a sinking input. To properly
connect the external supply, we just have
to connect it so the input provides a path to
ground (--). Start at the DL405 system
input terminal, follow through the input
sensing circuit, exit at the common
terminal, and connect the supply (--) to the
common terminal. By adding the switch,
between the supply (+) and the input, we
have completed the circuit. Current flows
in the direction of the arrow when the
switch is closed.
Input
(sinking)
DL405 System
Input
Sensing
-Common
Sinking Output
Input
+
--
Common
DL405 System
Input
Sensing
Sourcing Input
Common
+
--
Input
DL405 System
Output
Switch
Output
Load
+
--
Common
Sourcing Output
DL405 System
Input
Sensing
DL405 System
Output
Switch
Common
+
Output
Load
--
3--5
DL405 System
I/O
Circuit
-Return Path
DL405 System
Input
Sensing
Input 1
Input 2
Input 3
Input 4
+
--
Common
NOTE: In the circuit above, the current in the common path is 4 times any channels
input current when all inputs are energized. This is important in output circuits where
heavier gauge wire is sometimes necessary on commons.
Most DL405 input and output modules
group their I/O points into banks that share
a common return path. The best indication
of I/O common grouping is on the wiring
label, such as the one shown to the right.
The miniature schematic shows two circuit
banks with eight input points in each. The
common terminal for each is labeled CA
and CB, respectively.
In the wiring label example, the positive
terminal of a DC supply connects to the
common terminals. Some symbols you
will see on the wiring labels, and their
meanings are:
AC supply
DC supply
--
Input Switch
AC or DC supply
Output Load
L
12--24VDC
INPUT
TB
A
0
1
2
3
B
4
5
6
7
0
1
2
3
D4--16ND2
10.2--26.4VDC
4--12mA
CA
0
4
1
5
2
6
3
7
CB
4
0
5
1
6
2
7
3
4
5
6
7
Main Path
(I/O Point)
Field
Device
Getting Started
Getting Started
3--6
Connecting DC I/O In the previous section on Sourcing and Sinking concepts, we explained that DC I/O
circuits sometimes will only allow current to flow one way. This is also true for many of
to Solid State
the field devices which have solid-state (transistor) interfaces. In other words, field
Field Devices
devices can also be sourcing or sinking. When connecting two devices in a series
DC circuit, one must be wired as sourcing and the other as sinking.
Solid State
Several DL405 DC input modules are flexible in that they detect current flow in either
direction, so they can be wired as either sourcing or sinking. In the following circuit, a
Input Sensors
field device has an open-collector NPN transistor output. It sinks current from the
input point, which sources current. The power supply can be the +24 auxiliary supply
or another supply (+12 VDC or +24VDC), as long as the input specifications are met.
Field Device
Output
(sinking)
Supply
Ground
--
Common
In the next circuit, a field device has an open-emitter PNP transistor output. It
sources current to the input point, which sinks the current back to ground. Since the
field device is sourcing current, no additional power supply is required.
I/O Wiring and
Specifications
Field Device
+V
Solid State
Output Loads
(sinking)
Common
Field Device
+V
Output
(sinking)
Common
--
Input
(sourcing)
10--30 VDC
Ground
3--7
R pull-up
(sourcing)
(sinking)
Input
(sinking)
--
Ground
Output
Supply
Common
R input
It is important to choose the correct value of R pull-up. In order to do so, the nominal
input current to the field device (I input) when the input is energized needs to be
identified. If this value is not known, it can be calculated as shown (a typical value is
15 mA). Then use I input and the voltage of the external supply to compute R pull-up.
Next calculate the power Ppull-up (in watts), in order to size R pull-up properly.
=
R pull-up =
V input (turn--on)
R input
V supply -- 0.7
I input
-- R input
P pull-up =
V supply
R pullup
The easiest way to drive a sinking input field device as shown below is to use a DC
sourcing output module. The Darlington NPN stage will have about 1.5 V ON-state
saturation, but this is not a problem with low-current solid-state loads.
DL405 System DC Sourcing Output
+DC pwr
Common
Field Device
Output (sourcing)
Supply
Input
(sinking)
--
Ground
R input
NOTE 1: DO NOT attempt to drive a heavy load (>25 mA) with this pull-up method
NOTE 2: Using the pull-up resistor to implement a sourcing output has the effect of
inverting the output point logic. In other words, the field device input is energized
when the DL405 system output is OFF, from a ladder logic point-of-view. Your ladder
program must comprehend this and generate an inverted output. Or, you may
choose to cancel the effect of the inversion elsewhere, such as in the field device.
I input
Getting Started
In the next example a sinking DC output point is connected to the sinking input of a
field device. This is different, because both the DL405 system output and field device
input are sinking type. Since the circuit must have one sourcing and one sinking
device, a sourcing capability is added to the system output by using a pull-up
resistor. In the circuit below, connect Rpull-up from the output to the DC output circuit
power input.
Relay Output
Guidelines
Four output modules in the DL405 I/O family feature relay outputs: D4--08TR,
F4--08TRS--1, F4--08TRS--2, D4--16TR. Relays are best for the following
applications:
S Loads that require higher currents than the solid-state outputs can
deliver
S Cost-sensitive applications
S Some output channels need isolation from other outputs (such as when
some loads require different voltages than other loads)
Some applications in which NOT to use relays:
S Loads that require currents under 10 mA
S Loads which must be switched at high speed or heavy duty cycle
Relay outputs in the DL405 output
modules are available in two contact
arrangements, shown to the right. The
Form A type, or SPST (single pole, single
throw) type is normally open and is the
simplest to use. The Form C type, or
SPDT (single pole, double throw) type has
a center contact which moves and a
stationary contact on either side. This
provides a normally closed contact and a
normally open contact.
Some relay output modules relays share
common terminals, which connect to the
wiper contact in each relay of the bank.
Other relay modules have relays which
are completely isolated from each other. In
all cases, the module drives the relay coil
when the corresponding output point is on.
Getting Started
3--8
Prolonging Relay
Contact Life
Relay contacts wear according to the amount of relay switching, amount of spark
created at the time of open or closure, and presence of airborne contaminants.
However, there are some steps you can take to help prolong the life of relay contacts:
S Switch the relay on or off only when the application requires it.
S If you have the option, switch the load on or off at a time when it will
draw the least current.
S Take measures to suppress inductive voltage spikes from inductive DC
loads such as contactors and solenoids (circuit given below).
Output
R
C
Common
Supply
--
Common
3--9
C (F) =
R (O ) =
10
V
10 x I x
, where x= 1 +
Getting Started
Adding external contact protection may extend relay life beyond the number of
contact cycles listed in the specification tables for relay modules. High current
inductive loads such as clutches, brakes, motors, direct-acting solenoid valves, and
motor starters will benefit the most from external contact protection.
The RC network must be located close to the relay module output connector. To find
the values for the RC snubber network, first determine the voltage across the
contacts when open, and the current through them when closed. If the load supply is
AC, then convert the current and voltage values to peak values:
50
V
R (O ) =
x= 1 +
10
V
10 x I
50
169.7
0.707
10
, where x= 1 +
= 1.29
R (O ) =
50
V
169.7
10 x 0.707 1.29
= 16 O , 1/2 W, ? 5%
If the contact is switching a DC inductive load, add a diode across the load as near to
load coil as possible. When the load is energized the diode is reverse-biased (high
impedance). When the load is turned off, energy stored in its coil is released in the
form of a negative-going voltage spike. At this moment the diode is forward-biased
(low impedance) and shunts the energy to ground. This protects the relay contacts
from the high voltage arc that would occur just as the contacts are opening.
For best results, follow these guidelines in using a noise suppression diode:
S DO NOT use this circuit with an AC power supply.
S Place the diode as close to the inductive field device as possible.
S Use a diode with a peak inverse voltage rating (PIV) at least 100 PIV, 3A
forward current or larger. Use a fast-recovery type (such as Schottky
type). DO NOT use a small-signal diode such as 1N914, 1N941, etc.
S Be sure the diode is in the circuit correctly before operation. If installed
backwards, it short-circuits the supply when the relay energizes.
C (F) =
3--10
Getting Started
Perform the power budget calculations for each base to verify the base
power supply can power all the modules in the base.
Whenever possible, keep modules with high voltage and current wiring
away from sensitive analog modules.
NOTE: Please refer to the applicable Base Controller User manual for the power
budget requirements and worksheets.
I/O Module
Status Indicators
The diagram below shows the status indicator location for common I/O modules.
Loose terminal
block indicator
Status indicators
Blown fuse
(non-replaceable)
indicator
(Output modules only)
Display status
(selects a group
of signals to
be displayed)
Wire tray
Color Coding
of I/O Modules
Color Code
Red
Blue
White
110VAV
INPUT
TB
A
Color Bar
D4--16NA
80--132VAC
80--20mA
50/60Hz
CA
0
You must first remove the front cover of the module prior to wiring. To remove the
cover depress the bottom tab of the cover and tilt the cover up to loosen from the
module.
All DL405 I/O module terminal blocks are removable for your convenience. To
remove the terminal block loosen the retaining screws and and lift the terminal block
away from the module. When you return the terminal block to the module make sure
the terminal block is tightly seated. Be sure to tighten the retaining screws. You
should also verify the loose terminal block LED is off when system power is applied.
Getting Started
Wiring a Module
with a Terminal
Block
3--11
WARNING: For some modules, field device power may still be present on the
terminal block even though the system is turned off. To minimize the risk of electrical
shock, disconnect all field device power before you remove the connector.
Loose terminal block
LED indicator
Retaining screw
I/O module
wiring tray
Retaining screw
Terminal screws
Getting Started
3--12
Wiring a Module
using a Ribbon
Cable/Solder Type
Connector
The 32 point and 64 point modules use a different style of connector due to the
increased number of I/O points. There are two types of connectors used with the
higher density modules. One is a D-shell connector, which requires soldering. The
other is a ribbon cable type of connector which simply crimps onto a ribbon cable.
For the 64 point modules, you must either use ribbon cable connectors, or special
solder type connectors designed specifically for the 64 point modules. Order part
number D4--IO3264S, which includes 2 solder-type connectors in the pack, or order
D4--IO32R, which contains 2 ribbon cable type connectors in the pack.
NOTE:
For
another
alternative
wiring
solution,
consider
using
Automationdirect.coms ZIPLink Connection systems. The ZIPlink cables plug
directly into a Automationdirect.com I/O module. The opposite end is connected to a
ZIPlink connector module. Please refer to our catalog for more information on these
products.
32 pt. Module
64pt. Module
Ribbon connector
Ribbon cable
Terminal block
Getting Started
3--13
Augat/RDI
525 Randy Rd.
Carol Stream, IL 60188
708--682--4100
AMP Incorporated
P.O. Box 3608
Harrisburg, PA 17105--3608
717--564--0100
Weidmuller, Inc.
821 Southlake Blvd.
Richmond, VA 23236
804--794--2877
Newark Electronics
4108 North Ravenswood Ave.
Chicago, Il 60640
312--784--5100
3--14
Getting Started
Ribbon Cable
Ribbon Cable
Connectors
Interface Terminal
Block
The chart below lists cables which can be used to connect the terminal block with a
32 I/O module. The cables are 40 conductors with a .050 pitch PVC stranded ribbon
cable.
Description/Type
Vendor
Part Number
Gray / 26 AWG
3M
3801 / 40
Gray / 26 AWG
Belden
9L260 40
Gray / 28 AWG
Belden
9L280 40
Gray / 28 AWG
DuPont
76825--040
Gray / 28 AWG
AMP
499116--5
3M
3811 / 40
Belden
9R280 40
DuPont
76177--040
The ribbon cable connectors listed below are for attaching the ribbon cable to the
terminal block. The cables are all .100 x .100 2 x20 female ribbon connectors with a
center bump.
Description/Type
Vendor
Part Number
Connector
3M
3417--7640
Strain Relief
3M
3448--3040
Connector
3M
3417--7640
Strain Relief
3M
3448--3040
Connector (pre-assembled)
3M
89140--0103--T0
Strain Relief
3M
3448--89140
622--4041
Connector (pre-assembled)
AMP
746286--9
Strain Relief
AMP
499252--1
DuPont
66902--240
Molex
15--29--9940
Below are terminal blocks which can be used to transition a 40 conductor ribbon
cable to 40 discrete field wires. The terminal block features are: 2 x 20 .100 x .100
pin center (male) connector head terminals (.2 centers) accepting 22--12 AWG, no
fuses.
Description/Type
Vendor
Part Number
Panel Mount
Weidmuller
RI--40A /914897
Rail Mount
RI--40A /914908
Rail Mount
Phoenix Contacts
FLKM 40 / 2281076
Special Mount
(DIN rail compatible)
includes ribbon connector
Augat/RDI
2M40FC
Use the following guidelines when wiring the I/O modules in your system.
Step1 -Note the limits to the size of wire the modules can accept. The
table below lists the maximum AWG for each module type. Smaller AWG is
acceptable to use for each of the modules.
Module type
Maximum AWG
8 point
12
16 point
14
32 point -- common
20
32 point -- other
24
64 point
F4--08THM--X
10 (Thermocouple wire)
Getting Started
I/O Wiring
Checklist
3--15
Note: 12 AWG Type TFFN or Type MTW can be used on 8pt. modules.
14 AWG Type TFFN or Type MTW can be used on 16pt. modules.
External Fuses
(shown with DIN Rail,
fuse blocks)
Getting Started
3--16
DL405 Discrete
The following table lists the available DL405 input modules.
Input Module Chart
DL405
Input Module Type
DL405 Discrete
Output Module
Chart
Number of
Input Points
DC Current
Sink Input
DC Current
Source Input
AC Input
D4--16ND2
16
D4--16ND2F
16
D4--32ND3--1
32
D4--32ND3--2
32
D4--64ND2
64
D4--08NA
D4--16NA (--1)
16
D4--16NE3
16
F4--08NE3S
D4--08ND3S
The following table lists the available DL405 output modules. Specifications begin
after the input modules specifications.
Number of
Output Points
DC Current
Sink Output
D4--08TD1
F4--08TD1S
D4--16TD1
16
D4--16TD2
16
D4--32TD1
32
D4--32TD1--1
32
D4--32TD2
32
D4--64TD1
64
D4--08TA
D4--16TA
16
D4--08TR
F4--08TRS--1
F4--08TRS--2
D4--16TR
16
DL405
Output Module Type
DC Current
Source
Output
AC Output
4
4
Specification
F4--08THM--n
Channels
Input Ranges
Type
Type
Type
Type
Type
Type
Type
Type
Type
--1:
--2:
--3:
Resolution
F4--08RTD
8
E:
J:
K:
R:
S:
T:
C:
B:
P:
--270/1000_C (--450/1832_F)
--210/760_C (--350/1390_F)
--270/1370_C (--450/2500_F)
0/1768_C (--32/3214_F)
0/1768_C (--32/3214_F)
--270/400_C (--450/752_F)
0/2320_C (--32/4208_F)
141/1820_C (286/3594_F)
--99/1395_C (--146/2543_F)
0 to 50mV
0 to 100mV
0 to 25mV
12 bit (1 in 4096)
Specification
15 bit (1 in 32768)
Special Input
Module Chart
Pt100W: --200.0/850.0_C
(--328/ 562_F)
Pt1000W: --200.0/595.0_C
(--328/1103_F)
jPt100W: --38.0/450.0_C
(--36/842_F)
F4--08THM
Channels
Input Ranges
Type
Type
Type
Type
Type
Type
Type
Type
Type
--1:
--2:
--3:
Resolution
16 bit (1 in 65535)
--190/760_C (--310/1400_F)
--210/1000_C (--346/1832_F)
--150/1372_C (--238/2502_F)
65/1768_C (149/3214_F)
65/1768_C (149/3214_F)
--230/400_C (--382/752_F)
529/1820_C (984/3308_F)
--70/1300_C (--94/2372_F)
65/2320_C (149/4208_F)
0 to 50mV
0 to 100mV
0 to 25mV
J:
E:
K:
R:
S:
T:
B:
N:
C:
Analog Input
Module Chart
Getting Started
Special Input
Module Chart
3--17
Specification
F4--04AD
F4--04ADS
F4--08AD
Channels
Input Ranges
Resolution
12 bit (1 in 4096)
12 bit (1 in 4096)
12 bit (1 in 4096)
Input Type
Single ended
Isolated
Single ended
Getting Started
3--18
Analog Output
Module Chart
Specification
D4--02DA
F4--04DA--1
Channels
Output Ranges
4--20mA
Resolution
12 bit (1 in 4096)
12 bit (1 in 4096)
12 bit (1 in 4096)
Output Type
Independent
Single ended
Single ended
Maximum
Inaccuracy
0.2% at 25C
(77F)
Specification
F4--04DA
F4--04DA--2
F4--08DA--1
F4-16DA-1
Channels
16
Output Ranges
4--20mA
4--20 mA
Resolution
12 bit (1 in 4096)
12 bit (1 in 4096)
12 bit (1 in 4096)
Output Type
Single ended
Single ended
Single ended
Maximum
Inaccuracy
Specification
F4--04DAS--1
F4--08DA--2
F4-16DA-2
Channels
16
Output Ranges
4--20 mA
0--5v, 0--10v
0--5v, 0--10v,
Combination of both
Resolution
16 bit (1 in 65536)
12 bit (1 in 4096)
12 bit (1 in 4096)
Output Type
Single ended
Single ended
Single ended
Maximum
Inaccuracy
0.07 % at 25C(77F)
0.18% at 0 to 60C
(32 to 140F)
3--19
The operating voltage range of an input circuit, measured from an input point to its
common terminal, when the input is ON.
The output voltage range of an output circuit, measured from an output point to its
common terminal, when the output is OFF.
Peak Voltage
Maximum voltage allowed for an input or output circuit for a short duration.
AC Frequency
ON Voltage Level
The minimum voltage level at which an input point will turn ON.
The maximum voltage level at which an input point will turn OFF.
Input Impedance
The electrical resistance measured between an input point and its common point.
Since this resistance is non-linear, it may be listed for various input currents.
Input Current
Minimum ON Current
The minimum current for the input circuit to operate reliably in the ON state.
The maximum current for the input circuit to operate reliably in the OFF state.
Minimum Load
The minimum load current required for an output circuit to operate properly.
External DC Required
Some output modules require external power for the output circuitry.
On Voltage Drop
Maximum Leakage
Current
The maximum current a connected maximum load will receive when the output
point is OFF.
The maximum current used by a load for a short duration upon an OFF to ON
transition of a output point. It is greater than the normal ON state current and is
characteristic of inductive loads in AC circuits.
The +5VDC power from the base required to operate the module. Be sure to
observe the base power budget calculations.
OFF to ON Response
ON to OFF Response
Status Indicators
The LEDs that indicate the ON/OFF status of an input or output point. These LEDs
are electrically located on the logic (CPU) side of the I/O interface circuit.
Terminal Type
Weight
Fuses
Protective device for an output circuit, which stops current flow when current
exceeds the fuse rating current. It may be replaceable or non-replaceable, or
located externally or internally.
Indicates number of electrical input or output points per module and designates
current sinking, current sourcing, or either.
Getting Started
3--20
Getting Started
D4--08ND3S DC Input
D4--16ND2 DC Input
8 (sink/source)
16 (current sourcing)
8 (isolated)
2 (isolated)
20--52.8VDC
10.2--26.4VDC
Peak voltage
52.8VDC
Peak voltage
26.4VDC
ON voltage level
>18 V
ON voltage level
> 9.5VDC
< 7V
Input impedance
4.8 K O
Input impedance
3.2 KO @ 12VDC
2.9 KO @24VDC
5 mA / 10 mA
3.8 mA / 8.3 mA
Minimum ON current
3.5 mA
Minimum ON current
3.5 mA
1.5 mA
1.5 mA
100 mA max
150 mA max
OFF to ON response
3--10 ms
OFF to ON response
ON to OFF response
3--12 ms
ON to OFF response
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
Derating Chart
Points
8
24--48VDC
TB
6
0
1
2
3
4
2
0
4
5
6
7
--
--
20--52.8VDC
4--12mA
C0
--
--
--
--
--
6
7
C0
C1
C1
C2
C3
12--24VDC
TB
0
1
2
3
--
Derating Chart
Points
16
12
D4--08ND3S
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
INPUT
4
0
12--24VDC --
C2
3
12--24VDC --
CB
C5
C4
C6
C7
C5
C6
6
C7
To LED
+
-Optical
Isolator
10.2--26.4VDC
4--12mA
CA
6
7
4
5
6
7
2
6
3
7
CB
4
0
5
1
Current Flow
6
2
12--24VDC
-- +
7
Common
3
To LED
Input
0
1
2
3
CA
7
Common
B
4
5
6
7
C3
C4
D4--16ND2
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
Input
Optical
Isolator
INPUT
4
5
6
7
3--21
D4--16ND2F DC Input
16 (current sourcing)
8 or 16, selectable
2 (isolated)
150 mA Max
10.2--26.4VDC
Terminal type
None
Peak voltage
26.4VDC
Status indicators
Logic Side
ON voltage level
> 9.5VDC
Weight
< 4.0VDC
Input impedance
3.2 K O @ 12VDC
2.9 K O @ 24VDC
3.8 mA / 8.3 mA
Minimum ON current
3.5 mA
1.5 mA
150 mA max
OFF to ON response
1 ms
ON to OFF response
1 ms
Terminal type
Removable
Status indicators
Logic Side
Weight
12--24VDC
12
TB
0
1
2
3
4
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
INPUT SIMULATOR
INPUT
8
A
B
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
--
CA
1
2
3
10.2--26.4
VDC
--
D4--16SIM
10.2--26.4VDC
4--12mA
OFF
0
1
2
Current Flow
4
1
5
A0
6
3
A1
A2
A3
A4
A5
A6
CB
A7
B0
0
5
1
6
2
12--24VDC
-- +
CB
4
5
6
7
D4--16ND2F
CA
10.2--26.4
VDC
16
B
Common
To LED
B1
B2
B3
B4
B5
B6
B7
Input
Optical
Isolator
0
1
2
3
4
5
6
7
ON
Derating Chart
Points
16
Getting Started
3--22
Getting Started
32 (sink/source)
32 (sink/source)
4 (isolated)
4 (isolated)
20--28VDC
Peak voltage
30VDC
Peak voltage
15VDC
ON voltage level
> 19V
ON voltage level
< 10 V
<2V
Input impedance
4.8 K O
Input impedance
1.6 KO
Input current
5 mA
Input current
Minimum ON current
3.5 mA
Minimum ON current
1.8 mA
1.6 mA
0.8 mA
150 mA max
150 mA max
OFF to ON response
2--10 ms
OFF to ON response
1--4 ms
ON to OFF response
2--10 ms
ON to OFF response
1--4 ms
Terminal type
Terminal type
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
Derating Chart
Points
32
28
24
20
16
12
8
4
0
24VDC
INPUT
A-B C-D
B/D
A/C
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
D4--32ND3--1
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
Current Flow
+
User
Supply --
Current Flow
--
User
Supply +
Current Flow
+
User
Supply -Current Flow
A0
A4
A1
A5
A2
A6
A3
A7
COM I
B0
B4
B1
B5
B2
B6
B3
B7
COM II
C0
C4
C1
C5
C2
C6
C3
C7
COM III
D0
D4
D1
D5
D2
D6
D3
D7
COM IV
24 VDC
Common
+ --
DISPLAY
SELECT
A-B
Derating Chart
Points
32
28
24
20
16
12
8
4
0
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
20--28VDC, CLASS2
4.2--5.8mA
0
1
2
3
4
5
6
7
Current Flow
+
User
Supply --
Current Flow
-User
Supply +
Current Flow
+
User
Supply -Current Flow
5--12 VDC
+ --
A0
A4
A1
A5
A2
A6
A3
A7
COM I
DISPLAY
SELECT
A-B
C-D
4.75--13.2VDC, CLASS2
3.1--8.2mA
A0 A4
A1 A5
A2 A6
A3 A7
CI CI
B0 B4
B1 B5
B2 B6
B3 B7
CII CII
C0 C4
C1 C5
C2 C6
C3 C7
CIII CIII
D0 D4
D1 D5
D2 D6
D3 D7
CIV CIV
B0
B4
B1
B5
B2
B6
B3
B7
COM II
C0
C4
C1
C5
C2
C6
C3
C7
COM III
D0
D4
D1
D5
D2
D6
D3
D7
COM IV
Common
To LED
4
5
6
7
D4--32ND3--2
To LED
Input
INPUT
A-B C-D
B/D
A/C
0
1
2
3
C-D
A0 A4
A1 A5
A2 A6
A3 A7
CI CI
B0 B4
B1 B5
B2 B6
B3 B7
CII CII
C0 C4
C1 C5
C2 C6
C3 C7
CIII CIII
D0 D4
D1 D5
D2 D6
D3 D7
CIV CIV
5--12VDC
Input
Optical(A0--A7,
Isolator
3--23
64 (current sourcing)
8 (isolated)
OFF to ON response
2.5 ms (typical)
20 -- 28 VDC
ON to OFF response
5.0 ms (typical)
Peak voltage
30 VDC
Terminal type
ON voltage level
> 20 V
2, Removable
40 pin connectors
(sold separately)
< 13 V
Status indicators
Logic Side
Input impedance
4.8 K O
Weight
Input current
5.0 mA @ 24 VDC
Minimum ON current
3.6 mA
2.6 mA
Points
Derating Chart
32
0
0
32
10
20
30
40
50
50
68
86
104
122
Ambient Temperature (C/F)
60 C
140F
Internally
Connected
0v
-24VDC +
Current Flow
COM
Current Flow
-24VDC
0v
COM
Current Flow
Current Flow
0v
COM
+
24VDC --
Current Flow
COM
0v
INPUT
A/C
0
1
2
3
4
5
6
7
B/D
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
0
1
2
3
A4
A5
A6
A7
0V
A14
A15
A16
A17
0V
B4
B5
B6
B7
0V
B14
B15
B16
B17
0V
C0
C1
C2
C3
C5
C10
C11
C12
C13
C6
D0
D1
D2
D3
C7
D10
D11
D12
D13
C8
C4
C5
C6
C7
0V
C14
C15
C16
C17
0V
D4
D5
D6
D7
0V
D14
D15
D16
D17
0V
DISPLAY
SELECT
A-B
C-D
20--28VDC
4.2--5.8mA CLASS2
CN1
CN2
Input
Input
To LED
To LED
EXT
24VDC
Optical
Isolator
Common
Optical
Isolator
24VDC
-+
Common
0V
24VDC Ext
+
--
4
5
6
7
D4--64ND2
Connector Pins
A0
A1
A2
A3
C1
A10
A11
A12
A13
C2
B0
B1
B2
B3
C3
B10
B11
B12
B13
C4
Current Flow
Current Flow
24VDC
0V
--
--
+
--
64
Getting Started
Module Location
3--24
Getting Started
16
2 (isolated)
2 (isolated)
80--265VAC
80--132VAC
Peak voltage
265VAC
Peak voltage
132VAC
AC frequency
47--63 Hz
AC frequency
47--63 Hz
ON voltage level
> 70V
ON voltage level
> 70V
< 30 V
< 20 V
Input impedance
12 K O
Input impedance
8KO
Input current
8.5 mA @100VAC
20 mA @ 230VAC
Input current
14.5 mA @120VAC
Minimum ON current
5 mA
Minimum ON current
7 mA
2 mA
2 mA
100 mA max
150 mA max
OFF to ON response
5--30 ms
OFF to ON response
5--30 ms
ON to OFF response
10--50 ms
ON to OFF response
10--50 ms
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
Derating Chart
Points
8
110--220VAC
TB
0
1
2
3
4
2
0
110--220 VAC
Derating Chart
Points
16
110VAC
TB
12
4
5
6
7
0
1
2
3
8
4
D4--08NA
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
INPUT
80--265VAC
10--30mA
50/60Hz
CA
CA
2
3
110 VAC
CB
CB
CB
CA
5
2
3
7
CB
5
1
6
2
6
110--220 VAC
110 VAC
Common
Common
7
To LED
To LED
Input
Optical
Isolator
0
1
2
3
110 VAC
2
110--220 VAC
B
4
5
6
7
80--132VAC
80--20mA
50/60Hz
CA
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
D4--16NA
INPUT
Input
Optical
Isolator
4
5
6
7
3--25
16
2 (isolated)
187--238VAC
Peak voltage
265VAC
AC frequency
47--63 Hz
ON voltage level
> 150V
< 40 V
Input impedance
22 K O
Input current
10.0 mA @220VAC
Minimum ON current
7 mA
2 mA
150 mA max
OFF to ON response
5--30 ms
ON to OFF response
10--50 ms
Terminal type
Removable
Status indicators
Logic Side
Weight
110VAC
TB
12
0
1
2
3
8
4
0
INPUT
B
4
5
6
7
0
1
2
3
D4--16NA
220VAC
10--20 mA
50/60Hz
CA
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
0
0
1
2
3
CB
0
1
2
3
CA
5
2
3
7
CB
5
1
6
2
220 VAC
Common
3
To LED
Input
Optical
Isolator
4
5
6
7
Derating Chart
Points
16
3--26
Getting Started
F4-08NE3S 90--150VAC/DC In
16 (sink/source)
8 (sink/source)
2 (isolated)
8 (isolated)
10.2--26.4VAC/VDC
90--150 VAC/VDC
Peak voltage
37.5VAC/VDC
Peak voltage
AC frequency
47--63 Hz
AC frequency
47--63 Hz
ON voltage level
> 9.5V
ON voltage level
< 3.0V
3.2 K O / 2.9 K O
Input impedance
22 K O
3.8 mA / 8.3 mA
Input current
5.5 mA @ 120V
Minimum ON current
4 mA
Minimum ON current
4 mA
1.5 mA
2 mA
150 mA max
90 mA max
OFF to ON response
5--40 ms
OFF to ON response
8 ms
ON to OFF response
10--50 ms
ON to OFF response
15 ms
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
9 oz. (256 g)
Points
16
Derating Chart
12--24VAC/DC
TB
12
0
1
2
3
8
4
0
A
0
1
2
3
0
1
2
3
CB
0
1
2
3
10.2--26.4V
AC/DC
4--18mA
50/60 Hz/DC
CA
Points
8
Derating Chart
90--150VAC/DC
B
4
5
6
7
D4--16NE3
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
INPUT
4
5
6
7
TB
0
1
2
3
4
2
0
F4--08NE3S
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
CA
IN
1
IN
1
IN
3
IN
3
CB
IN
5
IN
5
IN
7
IN
7
90--150VDC
90--150VAC
IN
0
IN
1
IN
0
IN
1
Common
IN
2
IN
3
IN
4
IN
3
IN
4
IN
6
IN
5
To LED
+
-Input
IN
5
Common
Optical
Isolator
+
--
Optical
Isolator
Input
IN
0
IN
2
IN
2
IN
6
7
3
IN
0
IN
2
6
2
4
5
6
7
To LED
IN
7
IN
7
IN
4
IN
4
IN
6
IN
6
INPUT
3--27
8 (current sinking)
8 (current sinking)
2 internally connected
4 (isolated)
Operating voltage
10.2--26.4VDC
Operating voltage
24--150VDC
Output type
Output type
MOS FET
Peak voltage
40VDC
Peak voltage
ON voltage drop
ON voltage drop
1VDC @ 2A
2A / point, 5A / common
Max current
2A / point, 4A / common
0.1mA @ 40VDC
5 A
Minimum load
0.2mA
Minimum load
N/A
150mA max
295 mA max
External DC required
24VDC ? 10%@35 mA
External DC required
None
OFF to ON response
1 ms
OFF to ON response
25 s
ON to OFF response
1 ms
ON to OFF response
25 s
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
10 oz. (282 g)
Fuses (non-replaceable)
Fuses (non-replaceable)
Derating Chart
Points
8
12--24VDC
Output Current
1.25A/point
6
4
2
0
--
12--24 VDC +
--
Output Current
4.0A/point
+
--
3
C
Internally
connected
L
OUT
1
+
--
OUT
0
+
--
+24V
OUT
4
OUT
5
L
L
SUP
D
COM
6
COM
7
COM
0
COM
1
OUT
2
OUT
3
SUP
C
COM
4
COM
5
OUT
6
OUT
7
Supply
6
To LED
COM
3
5
-- +
24VDC
SUP
B
COM
2
SUP
A
+ --
7
C
Optical
Isolator
Common
24VDC
Output
3A
OPEN FUSE
4
5
6
7
24--150VDC
2A
OUT
0
OUT
1
SUP
B
COM
2
COM
3
OUT
4
OUT
5
COM
6
Output
+ 12--24
-- VDC
0
1
2
3
SUP
D
Common
Optical
Isolator
To LED
OUTPUT
TB
F4--08TD1S
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
+
--
0
1
+ 24VDC
Output
Current
1.5A/point
Output Current
2.0A/point
10.2--26.4VDC
0.2mA--2A
24--150VDC
To
Commons
FU
D4--08TD1
Derating Chart
Points
8
4
5
6
7
--
0
1
2
3
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
12--24 VDC +
24V
TB
Output Current
2A/point
(5A/common)
OUTPUT
COM
7
SUP
A
COM
0
COM
1
OUT
2
OUT
3
SUP
C
COM
4
COM
5
OUT
6
OUT
7
0
1
2
3
4
5
6
7
3--28
Getting Started
16 (current sinking)
16 (current sourcing)
2 internally connected
2 (isolated)
Output type
Output type
ON voltage drop
ON voltage drop
0.1mA @ 40VDC
0.1mA @ 40 VDC
Minimum load
0.2mA
Minimum load
0.2mA
200mA max
400mA max
External DC required
External DC required
None
OFF to ON response
0.5 ms
OFF to ON response
1 ms
ON to OFF response
0.5 ms
ON to OFF response
1 ms
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
Fuses (non-replaceable)
Fuses (non-replaceable)
Derating Chart
Points
16
Output Current
0.35A/point
12
TB
0
1
2
3
4
5
6
7
Points
16
FU
12
4
5
6
7
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F) Internally
CA
L
L
L
L
L
L
L
5--24 VDC +
--
0
1
2
3
CB
L
L
L
L
L
L
L
L
CA
0
Output Current
0.35A/point
12--24 VDC -L
L
L
L
L
L
12--24 VDC
--
CB
L
L
2
3
CB
CA
CA
24VDC
-L
24V
--
5
2
Output
+
5--24 VDC -Common
Optical
Isolator
Common
CB
L
L
4
0
5
2
7
3
+
-+ -24VDC
To LED
7
Optical
Isolator
--
24VDC
B
0
1
2
3
4
5
6
7
10.2--26.4VDC
0.5A
12--24
VDC
To LED
L
Output
OUTPUT
0
1
2
3
TB
2.5A/common
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
12--24VDC
D4--16TD2
0.3A/point
Output Current
0.5A/point
(3A/common)
5V--26.4VDC
0.2mA--0.5A
connected
--
Derating Chart
D4--16TD1
5--24 VDC +
OUTPUT
24V
0
1
2
3
Output Current
0.5A/point
(3A/common)
5--24VDC
FU
4
5
6
7
3--29
32 (current sinking)
4 (isolated)
4 (isolated)
Operating voltage
4.75--26.4 VDC
Operating voltage
5--15 VDC
Output type
Output type
Peak voltage
36 VDC
Peak voltage
16.5 VDC
ON voltage drop
ON voltage drop
0.1mA @ 36 VDC
Minimum load
0.1mA
Minimum load
0.1mA
250mA max
250mA max
External DC required
External DC required
OFF to ON response
0.1 ms
OFF to ON response
0.1 ms
ON to OFF response
0.1 ms
ON to OFF response
0.1 ms
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
Fuses
None
Fuses
None
Derating Chart
Points
32
28
24
20
16
12
8
4
0
Points
Output current
0.1A / point
L
L
L
L
L
L
--
+
L
L
L
L
L
L
24 VDC
--
+
L
L
L
L
L
L
24 VDC
--
L
L
L
L
L
L
24 VDC
--
A4
A1
A5
A2
A6
A3
A7
COM I
VI
B0
B4
B1
B5
B2
B6
B3
B7
COM II
V II
C0
C4
C1
C5
C2
C6
C3
C7
COM III
V III
D0
D4
D1
D5
D2
D6
D3
D7
COM IV
V IV
V+
L
Output
+
24 VDC -Common
A/C
A-B C-D
B/D
4
5
6
7
0
1
2
3
4
5
6
7
D4--32TD1
10
20
30
40
50
60C
50
68
86 104 122 140F
Ambient Temperature (C/F)
Current Flow
A0
L
24VDC
OUTPUT
0
1
2
3
Output current
0.2A / point
0
32
5--24VDC
To LED
Optical
Isolator
DISPLAY
SELECT
A-B
32
28
24
20
16
12
8
4
0
Derating Chart
Output
current
0.06A /
point
Output current
0.015A / point
Output current
0.09A / point
0
32
Current Flow
A0
A1
A2
A3
CI
B0
B1
B2
B3
CII
C0
C1
C2
C3
CIII
D0
D1
D2
D3
CIV
A4
A5
A6
A7
VI
B4
B5
B6
B7
VII
C4
C5
C6
C7
VIII
D4
D5
D6
D7
VIV
L
L
5--26VDC,CLASS 2
0.2A
L
L
L
L
L
--
5--15VDC
+
L
L
L
L
L
L
L
--
5--15VDC
+
L
L
L
L
L
L
5--15VDC
--
L
L
L
L
L
L
5--15VDC
--
5--15 +
VDC --
Out
1.5K
Common
A-B C-D
B/D
A/C
0
1
2
3
4
5
6
7
DISPLAY
SELECT
0
1
2
3
4
5
6
7
A-B
C-D
A0
A4
A1
A5
A2
A6
A3
A7
COM I
VI
B0
B4
B1
B5
B2
B6
B3
B7
COM II
V II
C0
C4
C1
C5
C2
C6
C3
C7
COM III
V III
D0
D4
D1
D5
D2
D6
D3
D7
COM IV
V IV
5--15VDC, CLASS 2
0.09A
V+
OUTPUT
D4--32TD1--1
10
20
30
40
50
60C
50
68
86 104 122 140F
Ambient Temperature (C/F)
C-D
5--15VDC
Optical
Isolator
To LED
A0
A1
A2
A3
CI
B0
B1
B2
B3
CII
C0
C1
C2
C3
CIII
D0
D1
D2
D3
CIV
A4
A5
A6
A7
VI
B4
B5
B6
B7
VII
C4
C5
C6
C7
VIII
D4
D5
D6
D7
VIV
32 (current sinking)
Getting Started
3--30
Getting Started
32 (current sourcing)
4 (isolated)
External DC required
10.8--26.4VDC
1A / common
including load
Operating voltage
10.8--26.4 VDC
Output type
OFF to ON response
< 0.2 ms
Peak voltage
30 VDC
ON to OFF response
< 0.2 ms
ON voltage drop
Terminal type
Removable
0.2A / point
1.0A / common
4.0A / module
Status indicators
Logic Side
Weight
Fuses
None
500 mA for 10 ms
Minimum load
0.2mA
350mA max
Current Flow
L
L
L
L
L
L
--
L
L
12--24VDC
+
L
L
L
L
L
L
-12--24VDC
L
L
+
L
L
L
L
L
L
-12--24VDC
L
L
+
L
L
L
L
L
L
-12--24VDC
+
L
L
A0
A4
A1
A5
A2
A6
A3
A7
COM I
VI
B0
B4
B1
B5
B2
B6
B3
B7
COM II
V II
C0
C4
C1
C5
C2
C6
C3
C7
COM III
V III
D0
D4
D1
D5
D2
D6
D3
D7
COM IV
V IV
12--24VDC
4
5
6
7
Points
A-B C-D
B/D
A/C
0
1
2
3
OUTPUT
0
1
2
3
32
28
24
20
16
12
8
4
0
4
5
6
7
D4--32TD2
DISPLAY
SELECT
A-B
C-D
11--26VDC, CLASS2
0.2A
A0
A1
A2
A3
CI
B0
B1
B2
B3
CII
C0
C1
C2
C3
CIII
D0
D1
D2
D3
CIV
A4
A5
A6
A7
VI
B4
B5
B6
B7
VII
C4
C5
C6
C7
VIII
D4
D5
D6
D7
VIV
Output current
0.2 A /pt
(1A /common)
10
20
30
40
50
60C
50
68
86 104 122 140F
Ambient Temperature (C/F)
0
32
V+
+
--
12--24
VDC
Optical
Isolator
Output
To LED
Common
Only 16 status points can be displayed at one time on the front of the module.
In the A - B position the status of the first group of 16 output points (A0--A7, B0--B7) is displayed.
In the C - D position the status of the second group of 16 output points (C0--C7, D0--D7) is displayed.
3--31
Operating voltage
Output type
4.75--26.5 VDC
NPN Open Collector
Peak voltage
ON voltage drop
36 VDC
0.6 VDC @ 0.1A
0.1A / point
1.0A / common
8.0A / module
24VDC ? 10%,
(800mA + 50mA per
common)
7.0A total max
< 0.1 ms
< 0.2 ms
2, Removable 40-pin
connectors (sold sep.)
Logic Side
7.4 oz. (210 g)
None
OFF to ON response
ON to OFF response
Terminal type
Status indicators
Weight
Fuses
Only 32 status points can be displayed at one time on the front of the
module. In the A - B position the status of the first group of 32 output
points (A0--A17, B0--B17) are displayed (connector 1). In the C - D
position the status of the second group of 32 output points (C0--C17,
D0--D17) are displayed (connector 2).
Output current
0.1A / point
5--24VDC
10
20
30
40
50
50
68
86
104
122
Ambient Temperature (C/F)
60 C
140 F
Current Flow
L
L
L
L
L
L
Internally
Connected
+V
L
L
L
+
--
24VDC
5--26VDC
+V
Current Flow
L
L
COM
COM
Output
To LED
24VDC Ext +
+
---
C6
V6
B0
B4
D0
D4
B1
B5
D1
D5
B2
B6
D2
D6
B3
C3
B10
B7
V3
B14
D3
C7
D10
D7
V7
D14
B11
B15
D11
D15
B12
B16
D12
D16
B13
B17
D13
D17
C4
V4
+V
COM
+V
COM
+V
Optical
Isolator
To LED
COM
+V
Common
24VDC Ext +
24VDC Ext +
+
---
C8
A-B
C-D
CLASS2
CN2
V8
EXT
24VDC
To LED
-5--26VDC
Optical
Isolator
Output
Common
--
V2
Output
+
-24VDC
C17
C2
COM
Optical
Isolator
C16
C13
C15
C12
A17
--
5--26VDC +
+V
C11
A16
A13
+V
A15
A12
A11
Common
Current Flow
--
5--26VDC +
+V
5--26VDC--
C7
V5
C14
COM
+V
Current Flow
L
L
C6
C3
C5
C10
C2
A7
V1
A14
L
L
A6
A3
C1
A10
Current Flow
L
L
C5
A2
Internally
Connected
+V
--
C4
C1
C0
A5
A4
A1
Current Flow
L
L
A0
+
5--26VDC --
L
L
Current Flow
COM
Internally
Connected
+V
5--26V
0.1A
CN1
Current Flow
Current Flow
D4--64TD1
Connector Pins
L
L
Current Flow
B/D
DISPLAY
SELECT
Wiring per
32pts.
with 24V on
Connector
OUTPUT
A/C
External DC required
+
--
64
56
48
40
32
24
16
8
0
0.1mA
0.01mA @ 36 VDC
1A for 1 ms
700mA for 100 ms
Derating Chart
Points
Minimum load
Getting Started
Module Location
Outputs per module
Commons per module
3--32
Getting Started
16
2 (isolated)
2 (isolated)
Operating voltage
15--265VAC
Operating voltage
15--265VAC
Output type
SSR (triac)
Output type
SSR (triac)
Peak voltage
265VAC
Peak voltage
265VAC
AC frequency
47--63 Hz
AC frequency
47--63 Hz
ON voltage drop
1.5VAC @ 2A
ON voltage drop
Max current
Max current
5mA @ 265VAC
4mA @ 265VAC
Minimum load
10 mA
Minimum load
10 mA
250 mA max
450 mA max
OFF to ON response
1 ms
OFF to ON response
1 ms
ON to OFF response
1 ms +1/2 AC cycle
ON to OFF response
1 ms +1/2 AC cycle
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
Fuses (non-replaceable)
Fuses (non-replaceable)
Derating Chart
Points
18--220VAC
Output Current
1A/point
Output
Current
0.5A/point
Output Current
2A/point
(5A/common)
(2A/common)
0
1
2
3
4
5
6
7
10
20
30
40
50
60C
50
68
86 104 122 140F
Ambient Temperature (C/F)
Points
FU
16
Derating Chart
Output Current
0.35A/point
12
Output Current
0.5A/point
D4--08TA
15--265VAC
10mA--2A
50/60Hz
0
0
32
TB
OUTPUT
CA
18--220VAC
Output
Current
0.25A/point
(2A/common)
10
20
30
40
50
60C
50
68
86 104 122 140F
Ambient Temperature (C/F)
18--220 VAC
CA
L
L
L
L
L
L
18--220 VAC
CB
5
L
L
L
CB
18--220 VAC
18--220 VAC
2
3
18--220 VAC
Output
Common
Optical Isolator
To LED
CB
CA
0
4
1
5
3
7
4
5
6
7
CB
L
L
4
0
5
1
6
2
6
L
B
0
1
2
3
4
5
6
7
15--265VAC
10mA--0.5A
50/60Hz
CA
18--220 VAC
Output
Common
Optical
Isolator
To LED
OUTPUT
0
1
2
3
D4--16TA
3A/common
0
32
TB
7
3
FU
4
5
6
7
3--33
8 relays
2 (isolated)
8 (isolated)
Operating voltage
5--30VDC / 5--250VAC
Output type
Form A (SPST--NO)
Peak voltage
30VDC / 256VAC
Peak voltage
AC frequency
47--63 Hz
AC frequency
47--63 Hz
2A / point, 5A / common
0.1mA @ 265VAC
0.1mA @ 265VAC
2A
10A
Minimum load
5mA
Minimum load
550mA max
575mA max
External DC required
None
External DC required
None
OFF to ON response
12 ms
OFF to ON response
7 ms
ON to OFF response
12 ms
ON to OFF response
9 ms
Terminal type
Removable
Terminal type
Removable
Status indicators
Logic Side
Status indicators
Logic Side
Weight
Weight
Fuses (non-replaceable)
Fuses (non-replaceable)
100K
100K
800K
300K
Points
CA
L
L
L
--
200K
60K
800K
200K
Derating Chart
Output
Current
1.25A/point
0
1
2
3
FU
4
5
6
7
50K
200K
325K
>50M
Points
8
CA
-L
Output Current
2A/point
(5A/common)
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140 F
Ambient Temperature (C/F)
3
CB
--
-+
0
NO
L
L
--
--
-L
0
1
1/4 HP
10.0A
5.0A
3.0A
0.5A
5--250VAC
2A 50/60Hz
5--30VDC
5mA--2A
Maximum Resistive
Operating Voltage
or Inductive Inrush
Load Current
30VDC 125VAC 250VAC
D4--08TR
OUTPUT
TB
CB
300K
80K
1M
300K
1
C
L
L
1
NC
2
NO
3
C
L
L
L
L
+
-+
--
3
NC
4
NO
5
NO
6
NO
7
NO
0C
0
NC
1
NO
2
C
2
NC
3
NO
5
6
Common
To LED
NO
L
Output
RELAY
5
C
6
C
7
C
50K
Derating Chart
Output Current
5A/point
8A/point
2
0
10A/point
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140F
Ambient Temperature (C/F)
Maximum DC voltage
rating is 120 VDC @
0.5A, 30,000 cycles
typical. Motor starters
up to and including
NEMA size 3 can be
used with this module.
10A
NC
OUTPUT
TB
0
1
2
3
4
5
6
7
TB
F4--08TRS--1
12--250VAC
10A 50/60Hz
12--30VDC
10mA--10A
0
NO
1
C
1
NC
2
NO
3
C
3
NC
4
NO
5
NO
6
NO
Common
4
C
25K
50K
100K
125K
RELAY
7
NO
0
C
0
NC
1
N0
2
C
2
NC
3
NO
4
C
5
C
6
C
7
C
8 relays
Getting Started
3--34
Getting Started
8 relays
16 relays
8 (isolated)
2 (isolated)
Operating voltage
12--30VDC, 12--250VAC
Operating voltage
5--30VDC / 5--250VAC
Output type
Form A (SPST--NO)
Peak voltage
Peak voltage
30VDC / 256VAC
AC frequency
47--63 Hz
AC frequency
47--63 Hz
1A / point, 5A / common
10A
0.1mA @ 265VAC
Minimum load
4A
575mA max
Minimum load
5mA
External DC required
None
1000mA max
OFF to ON response
7 ms
External DC required
None
ON to OFF response
9 ms
OFF to ON response
10 ms
Terminal type
Removable
ON to OFF response
10 ms
Status indicators
Logic Side
Terminal type
Removable
Weight
Status indicators
Logic Side
Weight
19379--K--10A Wickman
Fuses (non-replaceable)
200K
325K
>50M
Points
8
-+
+
--
--
--
-+
--
--
1
C
L
L
1
NC
2
NO
3
C
L
L
L
L
+
--
0
NO
L
L
3
NC
4
NO
L
L
5
NO
6
NO
7
NO
0C
0
NC
1
NO
2
C
2
NC
3
NO
4
C
5
C
6
C
7
C
100K
125K
50K
Derating Chart
Output Current
5A/point
(40A/module)
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140F
Ambient Temperature (C/F)
Maximum DC voltage
rating is 120 VDC @
0.5A, 30,000 cycles
typical. Motor starters up
to and including NEMA
size 3 can be used with
this module.
0
1
2
3
4
5
6
7
0
NO
1
NC
2
NO
3
C
3
NC
NC
5
NO
5A
NO
L
6
NO
7
NO
>1M
400K
>2M
>1M
1A resistive
1A inductive
0.5A resistive
0.5A inductive
FU
TB
12--250VAC
5A 50/60Hz
12--30VDC
10mA--5A
4
NO
Common
Maximum Resistive
Operating Voltage
or Inductive Inrush
Load Current
30VDC 125VAC 250VAC
F4--08TRS--2
Common 5A
NO
OUTPUT
TB
1
C
L
L
RELAY
Points
16
0
C
12
0
NC
1
NO
0
L
L
L
2
L
2
C
2
NC
L
+
--
CB
L
L
L
L
3
NO
CA
4
5
6
7
8
4
0
500K
200K
800K
300K
300K
100K
500K
200K
Derating Chart
Output Current
0.6A/point
Output Current
1A/point
(5A/common)
OUTPUT
RELAY
TB
0
1
2
3
0
1
2
3
4
5
6
7
D4--16TR
5--250VAC
1A 50/60Hz
5--30VDC
5mA--1A
CA
L
L
0
4
1
5
0 10 20 30 40 50 60 C
32 50 68 86 104 122 140F
Ambient Temperature (C/F)
2
6
3
CB
6
L
4
0
4
C
5
C
6
C
1
2
3
Common
To LED
7
C
Output
RELAY
FU
4
5
6
7
3--35
Input Type
Single-ended or differential
Input Ranges
Resolution
Input Impedance
10V maximum
Linearity
Input Stability
1/2 count
Cross Talk
Getting Started
Number of Channels
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Insulation Resistance
Noise Immunity
NEMA ICS3-304
3--36
Getting Started
CH3
Differential Current
Transmitter
C
I
See
NOTE 3
OV
+
--
250 ohms
V
C
OV
I
OV
250 ohms
V
+
--
C
I
OV
OV
CH4
Not Used
See NOTE 2
+
-OV
C
I
OV
250 ohms
User
Supply
Return
+
-21.6
-26.4
VDC
User Supply
Class 2
250 ohms
Analog Switch
CH2
Differential Voltage
Transmitter
Internal
Module
Wiring
(front end)
A to D
Convertor
Channel select
OV
ANALOG
TB
INPUT
24V
DATA
256
512
1024
2048
16
32
64
128
1
2
4
8
RUN
F4--04AD
DISPLAY
CH
V
C
CH1
I
OV
V
C
CH2
I
OV
V
C
CH3
I
OV
V
C
CH4
I
OV
0--10VDC
1--5VDC
--10--+10VDC
4mA--20mA
24VDC 0.1A
CLASS 2
F4--04AD
NEG
CH1
CH2
CH3
CH4
3--37
Input Ranges
Resolution
12 bit (1 in 4096)
Conversion Method
Successive approximation
Input Type
Differential
Input Impedance
Conversion Time
Linearity Error
Recommended Fuse
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Noise Immunity
NEMA ICS3--304
General
Specifications
Number of Channels
Getting Started
Input
Specifications
3--38
Getting Started
ANALOG
NOTE 2: Unused channels should have V & C & R of the channels jumpered together.
4 CHANNELS
F4--04ADS
0--10VDC
0--5VDC
1--5VDC
+10VDC
+5VDC
4--20mA
See NOTE 1
V
CH1
+
Voltage
Transmitter --
CH1
C
R
V
See NOTE 2
CH2 Not Used
250 ohms
Analog
switch
R
V
CH3
+
2-wire 4--20mA
Transmitter --
CH2
C
250 ohms
C
R
V
CH4
+
2-wire 4--20mA
-Transmitter
INPUT
250 ohms
CH3
C
C
R
250 ohms
+
+
User
Supply
--
--
CH4
C
CH1
+V
CH1
R
CH2
+V
CH2
R
CH3
+V
CH3
R
CH4
+V
CH4
R
24VDC 0.5A
0
V
24
V
3--39
Input Ranges
Resolution
12 bit (1 in 4096)
Input Impedance
Conversion Time
Input Stability
1/2 count
General
Specifications
Recommended Fuse
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3--304
One count in the specification table is equal to one least significant bit of the analog data (1 in 4096).
Number of Channels
Getting Started
Input
Specifications
3--40
Getting Started
See NOTE 1
+
CH2
Voltage
Transmitter
CH1
0V
--
CH2
0V
--
CH3
0V
CH3
CH4
CH4
0V
CH5
CH5
0V
CH6
CH6
0V
CH7
2-wire
4--20mA
Transmitter
CH8
3-wire
4--20mA
Transmitter
CH7
0V
CH8
250 ohms
8 CHANNELS
IN
250 ohms
CH3
IN
250 ohms
CH4
IN
250 ohms
CH5
IN
250 ohms
CH6
IN
250 ohms
CH7
IN
250 ohms
F4--08AD
IN
250 ohms
(24VDC
typical)
--
CH1
CH1
COM
CH2
COM
CH3
COM
CH4
COM
CH6
COM
Jumpers for
CH5, 7 & 8
are installed
24V
--
A to D
Convertor
0--10VDC
0--5VDC
1--5VDC
+10VDC
+5VDC
4--20mA
CH5
COM
CH8
0V
Optional
External
P/S
ANALOG
CH2
Analog Switch
CH1
Voltage
Transmitter
CH1
IN
Internal
Module
Wiring
0V
CH7
COM
CH8
IN
CH3
IN
CH4
IN
CH5
IN
CH6
IN
CH7
IN
CH8
IN
COM
24VDC 0.1A
0
V
18-30VDC
IN
CH2
OV
More than one external power supply can be used (see channel 8).
If the power supply common of an external power supply is not connected to 0V on the
module, then the output of the external transmitter must be isolated. To avoid ground loop
errors, recommended 4--20mA transmitter types are:
2 or 3 wire: Isolation between input signal and power supply.
4 wire: Isolation between input signal, power supply, and 4--20mA output.
24
V
INPUT
3--41
Output Ranges
Resolution
12 bit (1 in 4096)
Output Type
Single ended
Output Impedance
Output Current
Load Impedance
Linearity
0.1% maximum
70 ppm / _C maximum
Maximum Inaccuracy
Conversion Method
Integration
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Insulation Resistance
10 MO , 500 VDC
Noise Immunity
NEMA ICS3--304
General Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--42
Getting Started
ANALOG
OUTPUT
24V CH1
DATA
16 256
32 512
64 1024
128 2048
TB
See NOTE 1
Channel 1 is wired for
current output
User Load
5 to 550 ohms
Shielded
V+
D/A
--I
+I
V+
--V
CH2
D/A
--I
CH1
+V
+I
--V
--I
+I
+V
--I
CH2
--V
Shielded
NC
24V
D4--02DA
DISPLAY
CH
+I
+V
See NOTE 2
CH1
1
2
4
8
+V
--V
0--10VDC
1--5VDC
4mA--20mA
0V
--
User
Supply
OV
24VDC 0.3A
CLASS 2
D4--02DA
CH2
3--43
Output Ranges
Resolution
12 bit (1 in 4096)
Conversion Method
Successive Approximation
Output Type
Output Impedance
Load Impedance
5 mA sink or source
Short-Circuit Current
Linearity Error
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).
General Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--44
Getting Started
NOTE 1: Shields should be connected to the 0V terminal of the module or power supply.
NOTE 2: Unused voltage and current outputs should remain open (no connections).
ANALOG
User Wiring
See NOTE 1
CH1 +I
CH1
2K ohms
Min.
CH1 --I
Voltage Output
CH2
2K ohms
Min.
CH3
0--1K ohms
CH4
0--1K ohms
CH1 --V
CH2 --I
CH--V
Current
Output
CH3 --I
CH3 --V
Current
Output
CH4 --I
CH2 +I
CH4 +I
18--30 VDC
D/A
D/A
volt. sink/source
4--20mA curr. sinking
volt. sink/source
4--20mA curr. sinking
volt. sink/source
CH1
-I
CH2
--I
CH2
--V
D/A
CH4 +V
0-10VDC
0-5VDC
10VDC
5VD
4mA-20mA
CH1
--V
D/A
CH3 +V
24V
Transmitter
Supply
volt. sink/source
4--20mA curr. sinking
CH2 +V
CH3 +I
F4-04DA
CH1 +V
CH4 --V
0V
CH3
--I
CH3
--V
CH4
--I
CH4
--V
CH1
+I
CH1
+V
CH2
+I
CH2
+V
CH3
+I
CH3
+V
CH4
+I
CH4
+V
24VDC 0.1A
User
Supply
21.6--26.4 VDC
0
V
24
V
OUTPUT
3--45
Output Range
4--20 mA
Resolution
12 bit (1 in 4095)
Output Type
0O minimum
30 VDC
5 counts maximum
3 counts maximum
Maximum Inaccuracy
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
General Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--46
Getting Started
NOTE 1: Shields should be connected to the 0V terminal of the module terminal block.
NOTE 2: Unused current outputs should remain open (no connections).
ANALOG
F4--04DA--1
Current
Output
4mA--20mA
CH1 +I
CH1 --I
CH2
0--1K ohms
Current
Output
CH2 +I
D/A
D/A
CH2 --I
CH3
0--1K ohms
Current
Output
CH3 +I
CH4 +I
CH4
0--1K ohms
CH3 --I
Current
Output
CH4 --I
24V
+
-18--30 VDC
Optional 2nd
User Supply
0V
+
-User Supply
21.6 -- 26.4 VDC
75 mA
Add 20mA for each
4--20mA loop powered
from the module.
D/A
D/A
CH1
--I
CH2
--I
CH3
--I
CH4
--I
Internal
DC/DC Converter
0
V
CH1
+I
CH2
+I
CH3
+I
CH4
+I
24
V
24 V @ 75 mA
OUTPUT
3--47
Output Ranges
Resolution
12 bit (1 in 4095)
Load Impedance
2KO minimum
Load Capacitance
0.01 uF maximum
Short-circuit Current
15 mA typical
Maximum Inaccuracy
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
General
Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--48
Getting Started
NOTE 1: Shields should be connected to the 0V terminal of the module or power supply.
NOTE 2: Unused voltage outputs should remain open (no connections).
ANALOG
See NOTE 1
User Wiring
CH1
2K ohm min
CH2
Voltage
Output
volt. sink/source
CH2 +V
volt. sink/source
CH3 +V
volt. sink/source
F4--04DA--2
D/A
0--10VDC
0--5VDC
10VDC
5VDC
CH1 --V
2K ohm min
D/A
CH1
--V
CH1
+V
CH2 --V
CH3
2K ohm min
CH4
2K ohm min
Voltage
Output
D/A
CH4 +V
24V
--
volt. sink/source
D/A
0V
Internal
DC/DC
Converter
CH3
--V
CH4
--V
CH2
+V
CH3 --V
CH4 --V
CH2
--V
0
V
CH3
+V
CH4
+V
24
V
24 V @ 75 mA
OUTPUT
3--49
Output Ranges
4--20mA current
Resolution
16 bit (1 in 65536)
Output Type
Isolation Voltage
Load Impedance
0O -- 1375O
Loop Supply
12--32VDC
Vin--2.5V
13 counts (0.02%)
Maximum Inaccuracy
Conversion Time
50 mA per channel
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
General
Module
Specifications
Number of Channels
Getting Started
Output
Specifications
Getting Started
3--50
4 CHANNELS
Internal module circuitry
User Wiring
F4--04DAS--1
N/C
Note 3
4mA--20mA
0V1
Transmitter -Supply
12--32VDC +
+V1
- I1
CH1
+I1
0--1375W
Note 2
+V1
--I1
+I1
- I2
+I2
N/C
D/A
0V2
100W
+V2
0V3
Transmitter -Supply
12--32VDC +
--I2
+V3
- I3
+I2
+I3
CH3
Note 2
Transmitter -Supply
12--32VDC +
N/C
Note 2
D/A
0V3
100W
0V4
+V3
+V4
--I3
--I
--I4
+14
CH4
0--1375W
0V1
+V2
Note 2
0--1375 W
D/A
0V2
CH2
0--1375 W
N/C
Transmitter -Supply
12--32VDC +
OUTPUT
D/A
100W
+I3
0V4
+V4
--I4
+I4
3--51
Output Range
4--20 mA current
Resolution
12 bit (1 in 4095)
Output Type
Crosstalk
1 count maximum
Maximum Inaccuracy
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
General Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--52
Getting Started
ANALOG
CH1
0--1K ohms
CH2
0--1K ohms
Current
Output
Current
Output
(same)
See NOTE 1
CH1
CH2
CH3
CH4
D/A
CH5
CH6
CH7
CH8
CH8
0--1K ohms
4mA--20mA
D/A
(same)
4--20mA curr. sinking
Current
Output
D/A
D/A
D/A
D/A
D/A
CH2
--I
CH4
--I
CH6
--I
CH8
--I
CH1
--I
CH3
--I
CH5
--I
CH7
--I
0V
0V
24V
0V
+
-18--48 VDC
Optional
Loop Supply
+
-User Supply
21.6 -- 26.4 VDC
100mA
Add 20mA for each
4--20mA loop powered
from this supply.
Internal
DC/DC
Converter
0V
0V
+
24 VDC 90mA
--
OUTPUT
3--53
Output Range
0--5VDC, 0--10VDC
Resolution
12 bit (1 in 4095)
Output Type
Crosstalk
Maximum Inaccuracy
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
General Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--54
Getting Started
ANALOG
CH1
1k--10kW
CH2
1k--10kW
Voltage
Output
Voltage
Output
(same)
See NOTE 1
CH1
CH2
0--10 V Sourcing
(same)
CH3
CH4
CH5
CH7
CH8
D/A
(same)
0--10 V Sourcing
1k--10kW
D/A
D/A
CH6
CH8
0--5VDC
0--10VDC
D/A
D/A
D/A
D/A
D/A
CH2
+V
CH4
+V
CH6
+V
CH8
+V
CH1
+V
CH3
+v
CH5
+V
CH7
+V
Voltage
Output
0V
0V
24V
0V
+
-User Supply
21.6 -- 26.4 VDC
150mA
Internal
DC/DC
Converter
0V
0V
+
24 VDC 150mA
--
OUTPUT
3--55
Output Range
4--20 mA current
Resolution
12 bit (1 in 4095)
Output Type
Crosstalk
Maximum Inaccuracy
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
General
Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--56
Getting Started
ANALOG
CH1
0--1K ohms
CH2
0--1K ohms
See NOTE 1
Current
Output
CH1
CH2
Current
Output
CH3
(same)
CH4
CH5
D/A
CH7
D/A
D/A
CH9
CH10
CH12
CH16
Current
Output
CH16
0V
0V
24V
0V
+
-18--48 VDC
Optional
Loop Supply
+
-User Supply
21.6 -- 26.4 VDC
100mA
Add 20mA for each
4--20mA loop powered
from this supply
(same)
4--20mA curr. sink.
CH6
--I
D/A
CH10
--I
D/A
CH12
--I
D/A
CH14
--I
D/A
D/A
CH4
--I
D/A
D/A
CH13
CH2
--I
CH8
--I
D/A
CH11
0--1K ohms
D/A
D/A
CH8
CH15
D/A
D/A
CH6
CH14
4mA--20mA
CH16
--I
Internal
DC/DC
Converter
CH1
--I
CH3
--I
CH5
--I
CH7
--I
CH9
--I
CH11
--I
CH13
--I
CH15
--I
0V
0V
+
24 VDC 90mA
--
OUTPUT
3--57
Output Range
0--5VDC, 0--10VDC
Resolution
12 bit (1 in 4095)
Output Type
Crosstalk
Maximum Inaccuracy
Conversion Time
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3-304
General Module
Specifications
Number of Channels
Getting Started
Output
Specifications
3--58
Getting Started
CH1
1kW--10kW
CH2
1kW--10kW
F4--16DA--2
See NOTE 1
Voltage
Output
CH1
CH2
Voltage
Output
D/A
CH3
(same)
CH4
CH6
CH8
CH10
CH12
CH16
Voltage
Output
0V
0V
24V
0V
+
-User Supply
21.6 -- 26.4 VDC
275mA
D/A
CH6
+V
D/A
CH8
+V
D/A
CH10
+V
D/A
CH12
+V
D/A
CH14
+V
D/A
CH13
1kW--10kW
D/A
D/A
CH11
(same)
0--10 V Sourcing
D/A
D/A
Internal
DC/DC
Converter
CH2
+V
CH4
+V
D/A
CH9
CH15
D/A
D/A
CH7
CH16
D/A
D/A
CH5
CH14
0--5VDC
0--10VDC
CH16
+V
CH1
+V
CH3
+V
CH5
+V
CH7
+V
CH9
+V
CH11
+V
CH13
+V
CH15
+V
0V
0V
+
24 VDC 275mA
--
OUTPUT
3--59
Display Resolution
Input Impedance
Absolute Maximum Ratings
0.1 C or 0.1 F
1MO
Fault-protected input, 50 VDC
Automatic
Conversion Time
Linearity Error
Maximum Inaccuracy*
.02% @ 25 C
60 mA maximum, 18 to 26.4VDC
Operating Temperature
0 to 60 C (32 to 140 F)
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Noise Immunity
NEMA ICS3--304
--310/1400 _F
--346/1832 _F
--238/2502 _F
149/3214 _F
149/3214 _F
--382/752 _F
984/3308_F
--94/2372_F
--146/4208 _F
General
Specifications
Number of Channels
Input Ranges
Getting Started
Input
Specifications
3--60
Getting Started
See Note 1
THERMOCOUPLE INPUT
8 CHANNELS
F4--08THM
--1
CH1
Examples of differential
Thermocouple wiring
+1
--2
+2
--3
CH3
+3
CH4
+4
--4
C
--5
CH5
+5
--6
Examples of grounded
Thermocouple wiring
+6
--7
+7
--8
CH8
+8
COM
User Supply
+
-24VDC+ 10% Class 2
Analog
Switch
COM
CH1 -CH1+
CH2-CH2+
CH3-CH3+
CH4-CH4+
COM
CH5-CH5+
CH6-CH6+
CH7-CH7+
CH8-CH8+
COM
24V
0V
24V+
0V
24V @40mA
3--61
Resolution
Input Impedance
Absolute Maximum Ratings
12 bit (1 in 4096)
27KO DC
Fault-protected input, 130 Vrms or 100 VDC
Automatic
Conversion Time
Converter Type
Linearity Error
Maximum Inaccuracy*
--450/1832 _F
--350/1390 _F
--450/2500 _F
32/3214 _F
32/3214 _F
--450/752 _F
149/4208_F
984/3594_F
--146/2543 _F
General
Specifications
16 (X) input points, including 12 binary data bits, 3 channel ID bits, 1 sign bit
Operating Temperature
0 to 60 C (32 to 140 F)
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental air
Vibration
Shock
Noise Immunity
NEMA ICS3--304
Number of Channels
Input Ranges
Getting Started
Input
Specifications
3--62
Getting Started
See Note 1
TEMPERATURE
F4--08THM
--1
CH1
Examples of differential
Thermocouple wiring
+1
--2
+2
--3
CH3
+3
CH4
+4
--4
C
--5
CH5
+5
--6
Examples of grounded
Thermocouple wiring
+6
--7
+7
--8
CH8
+8
COM
User Supply
+
-24VDC+ 10% Class 2
INPUT
THERMOCOUPLE
Analog
Switch
COM
CH1 -CH1+
CH2-CH2+
CH3-CH3+
CH4-CH4+
COM
CH5-CH5+
CH6-CH6+
CH7-CH7+
CH8-CH8+
COM
24V
0V
24V+
0V
24V @40mA
3--63
Input Ranges
Pt100
--200C/850C
(--328F/1562F)
Pt 1000 --200C/595C
(--328F/1103F)
jPt100
(--36F/842F)
--38C/450C
10WCu. --200C/260C
(--328F/500F)
25WCu. --200C/260C
(--328F/500F)
Display Resolution
Resolution
15-bit (1 in 32768)
Converter Type
Sampling Rate
Temperature Drift
0--5 VDC
Linearity Error
1 C
Operating Temperature
Storage Temperature
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3--304
General
Specifications
Number of Channels
Getting Started
Input
Specifications
3--64
Getting Started
RTD INPUT
Note 1
200 mA
Current
Source
Ch1 +
Ch1 Ch2 +
Ch2 -
C
C
Ch7 +
Ch7 Ch8 +
Ch8 -
ANALOG MULTIPLEXER
Note 2
F4--08RTD
RTD
INPUT
C
C
Ch3 -Ch3 +
Ch4 -Ch4 +
Ch5 -Ch5 +
Ch6 -Ch6 +
8 CHANNELS
Ref.
Adj.
CH1
CH1
-CH2
+
A/D
-
--
+
COM
COM
CH3
--
200 mA
Current
Source
+
CH2
CH4
-CH5
-CH6
--
CH3
+
CH4
+
CH5
+
CH6
+
COM
COM
CH7
CH7
-CH8
+
CH8
+
--
F4--08RTD
Notes:
1. The three wires connecting the RTD to the module must be the same type and length. Do not use the
shield or drain wire for the third connection.
2. If a RTD sensor has four wires, the extra plus (+) sense wire should be left unconnected as shown.