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PreformMould
DefectsandExclusionMethodsonInjection,StretchandBlowMoldingofPETBottle
PlasticCapMould
HomeProductsAboutUsTechnicalSupportDefectsandExclusionMethodsonInjection,StretchandBlowMoldingofPETBottle
FlipTopCapMould
DefectsandExclusionMethods
Defects
Reasons
BottleBlowMould
1.Theheatinsulationmeasuresshouldbestrengthened.
2.Heightenthehotresistancetemperatureatthispart.
HotRunnerSystem
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ExclusionMethods
Thebottomofthepreform 1.Thetemperatureofhotrunnerislow.
3.Increasethetemperatureofthematerialproperly.
becomeswhite.
4.Speeduptheinjection.
2.Thetemperatureofthematerialislow.
5.Reducetheholdingpressure.
6.Reducetheflowingspeedofthecoolingwater.
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1.Thepreformshouldbedriedmorethan4hours.
1.Therawmaterialisnotwelldried.
2.Therawmaterialisnotwellplasticized.
Thepreformisopaque.
3.Thepreformisnotcooledwelloritswallis
overthick.
4.Thepreformisfixedwithotherplastics.
5.Thetemperatureofthematerialistoolow.
2.Increasethetemperatureofthematerial.
3.Speeduptherotationofthethreadedrod.
4.Inspectwhetherthetemperatureofthematerialistoolow
whiledryingortheinjectionvolumeisnotproper.Thematerial
shouldbedriedat165Cuntilitcontainsthemoisturethatis
lessthan0.02%.
5.Themouldshouldbeenhancedoncoolingandbethinned
onwallthickness.
Thetransparentpreform
becomesopaque.
Thepreformhasthehaze
ononeside.
1.Thecoolingwatershouldbeenhanced.
Thetemperatureistoohighwhiledemolding. 2.Prolongthecoolingtime.
3.Changetheinjectiontime.
1.Theholdingpressureistoohigh.
2.Thepouringgateofthebasilarmouldis
eccentric.
1.Thepressureshouldbereduced.
2.Revisethemould.
1.Decreasethedryingtemperatureandprolongthedryingtime.
Thepreformhascrazing
oritbecomesyellow.
Plasticdecomposition
2.Adjusttheinjectionspeed.
3.Decreasethetemperatureofthematerial.
4.Reducetheheatresistancetemperature.
Therearebubblesonthe
preform.
1.Enhancethedrying.
Thepreformisnotwelldried.
3.Reducetherotationspeedofthethreadedrod.
Thepreformhasirregular Thevaporcondensesinthecoreandcavityof
ringgrooveinside.
2.Increasethetemperatureofthematerial.
themould.
1.Drytheworkshop.
2.Increasethetemperatureofthecoolingwater.
3.Cleananddrythemould.
1.Modifythemould.
Thepreformripsatthe
partofpouringgate.
1.Thehotrunnergateandthepouringgate
2.Revisethepouringgate.
arenotconcentric.
3.Extendthecoolingtime.
2.Thepouringgateareaistoohot.
4.Increasetheinjectionspeedortheinjectiontime.
5.Enhancetheheatinsulationofthepouringgate.
Thepreformisnot
1.Enlargetheexhaustgroove.
injectedfullyorthereis
1.Badairexhaust.
2.Washthelipmould.
cementinglinesonthe
2.Eccentricinjection
3.Reducetheinjectionspeed.
mouthofthepreform.
4.Modifythepouringgateofbasilarmould.
1.Themouldisnotwellmade.
Theedgeofthepreform
2.Thepouringgatedeviates.
isthickorthin.
3.Theinjectionpressureistoohigh.
4.Themoldcoreshifts.
1.Revisethemould.
2.Increasethetemperatureofthematerial.
3.Reducethepressure.
4.Usethehighstrengthandhighprecisionmouldwith
adjustablemoldcore.
1.Thetemperatureofthematerialistoohigh. 1.Decreasethetemperatureofthematerial.
Thesurfaceofthe
preformissunken.
2.Theinjectionspeedistoohigh.
2.Reducetheinjectionspeed.
3.Theholdingpressureislow.
3.Increasetheholdingpressure.
4.Theinjectiontimeistooshort.
4.Prolongtheinjectiontime.
5.Themouldiscooledinsufficiently.
5.Increasethewaterpressure.
1.Badheatinsulation
Itdrawswiresonthe
pouringgateofthe
http://petmoulds.com/defectsexclusionmethods.html/117041
2.Insufficientcooling
1.Ensuretheheatinsulationonthepouringgatepart.
3.Thereispressureintheheatflow.
2.Enhancethecooling.
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DefectsandExclusionMethods,StretchingMould,HengxinInjectionMouldProvider
preform.
4.Thethreadedrodworkswithinvalidturning 3.Cleanscrewnozzle.
resistance.
4.Increasetheholdingpressure.
5.Theholdingpressureistoolow.
1.Revisethemould.
2.Decreasetheholdingpressure.
Thepreformbendsafter
1.Thepouringgateholeiseccentric.
demoulding.
2.Unevencooling
3.Increasetheinjectionspeed.
4.Prolongthecoolingtime.
5.Cleanthewaterchannel.
6.Enlargethecoolingwaterpressureandcoolingwater
volume.
Thepreformbendsafter
increasingthe
temperature.
Somepartsoftheblown
bottlebecomewhite.
Thepreformbecomes
whiteafter
thermoregulation.
Thebottledosesnot
expandwhileblowing.
1.Thepreformiseccentric.
iseccentric.
3.Decreasetheadjustedtemperature,especiallyonthe
3.Thedensityofthepreformisuneven.
bendingparts.
Insufficientthermoregulationonpreform
innerandoutertemperature.
Ensuretheblowingforthepreformatthetemperaturerange
whitepartsofthepreformistoohigh.
from80Cto110C.
1.Thepressureandtheairareinadequate.
2.Theshortthermoregulationonthepreform
3.Thedefectofpreforminjection
Thebottomofthepreform 2.Thetemperatureofthepreformbodyistoo
low.
3.Theplasticdegradesseriously.
1.Theblowingisearly.
2.Thewindpressureistoohigh.
3.Thestretchingrodisoutofalignmentwith
thebottlebottom
Thepreformiseccentric.
Increasethetemperatureofthepreformandtheuniformityof
Thetemperatureofthermoregulationonthe
1.Thetemperatureofthebottomistoohigh.
ispulledintodamage.
1.Correctthemould.
2.Thetemperatureadjustingholeorthebase 2.Modifythetemperatureadjustingandpositioningparts.
4.Thepreformisseriouslyeccentric.
5.Thespeedofthestretchingrodistoolow.
6.Thedistancebetweenthestretchingrod
andthebasilarmouldexceeds1.5mm.
7.Thetemperatureofthepreformbottomis
toohigh.
1.Increasethepressureandairvolume.
2.Heightenthetemperatureofthepreform.
3.Inspectwhetherthepreformissoftenedevenlywith100C
boiledwater.
1.Adjustthetemperatureofthepreform.
2.Inspectandchangethepreformandrawmaterial,aswellas
strengthenthedrying.
1.Delaytheblowingtimeandreducetheblowingspeed.
2.Reducethewindpressure.
3.Modifytheinstallationstate.
4.Checkthesituationofmodificationofthepreform.
5.Adjustthepressureofthestretchingcylinder.
6.Modulatethedistancebetweentheendofthestretchingrod
andthebasilarmouldintotherangefrom1to1.5mm.
7.Decreasethetemperatureofthermoregulationofthelower
part.
1.Thetemperatureofthepartthatisnotfullis
toohigh.
2.Thepartthatisnotfullhascoldblock.
3.Itlacksofwindpressure.
Thebottlebodyisnot
4.Thebottleblowingmouldhaspoorair
blownfullyinthevertical exhaust.
direction.
5.Thetemperatureofthebottleblowing
mouldistoohigh.
6.Thewallofthepreformistoothin.
7.Thelongitudinalstretchingratioofthebottle
1.Correctthetemperatureofthepreform.
2.Don'ttouchtheheatedpreformtoinspectwhetherthecold
blockonthepreformiscausedbytouching.
3.Enlargethestoredairvolumeandpressure.
4.Increasetheairexhaustvolume.
5.Addcoolingwaterintothebottleblowmould.
6.Modifythemould.
7.Increasethelongitudinalstretchingratioofthebottle.
islow.
Thewallthicknessin
circumferentialdirection
ofthebottleisnotwell
distributed.
1.Thepreformiseccentric.
2.Thethermoregulationisuneven.
3.Poorairexhaust.
1.Improvethepreformmould.
2.Improvethethermoregulationequipment.
3.Reducethetemperatureofthebadparts.
4.Enlargetheairexhaustvolume.
Thebottomofthebottle
Thebottleofthebottleistoocoldortheother Blowthebottleaheadoftimeandmodifythetemperatureof
bulgeslikethecrater.
partsaretoohot.
thermoregulation.
Somepartsofthebottle
1.Insufficientpartialthermoregulation
1.Increasethetemperatureofthepreform.
becomewhiteafter
2.Thepartialstretchingratioistoohigh.
2.Inspectthedesignofprefrom.
blowing.
3.Thecompressedaircontainsmoisture.
3.Enhancethefiltrationonwaterandoil.
1.Thewallthicknessisuneven.
1.Improvethewallthicknessofthebottle.
2.Thetemperatureistoohighwhileheating
2.Thebottleisbettermoldedatlowtemperatureandhigh
Thebottlehassmall
verticalbearingcapacity. thepreform.
3.Theshapeofthebottleisnotgood.
Thebottleiseasytobe
1.Thebottomwallisnotstretchedproperly.
broken.
2.Theplasticdegradesathightemperature.
http://petmoulds.com/defectsexclusionmethods.html/117041
pressure.
3.Improvethedesignonbottleshape.
1.Improvethestretchingratioofthebottom.
2.Improvethedryingontherawmaterialbeforeinjection.
3.Decreasethetemperatureoftheproduction.
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DefectsandExclusionMethods,StretchingMould,HengxinInjectionMouldProvider
Thebottlehaspocking
1.Thedirtyairblowsinthebottle.
1.Settheairfilterdevice.
marksandmoisture
2.Theairhumidityishigh.
2.Reducetheairhumidityblowingintothebottle.
1.Baddesign
1.Improvethedesign.
2.Theprocessingtemperatureistoohigh.
2.Trybesttodoinjectionandbottleblowingatlowtemperature.
streaksinside.
Thebottleistoosoft.
Thereisburningodoron
thebottleafterblowing.
Thewaterinthebottle
goesbadforaperiodof
time.
1.Thetemperatureofprocessingistoohigh. 1.Decreasethetemperaturewhilebottleblowing.
2.Badcompressedair
2.Tidyuptheaircompressorandfilter.
3.Inferiorrawmaterial
3.Usetheformalmaterial.
1.Adopttheinjectionmoldingandbottleblowingatlow
1.Thebottlecontainstoomuchacetaldehyde. temperature.
2.Thematerialofthebottleisimproper.
2.Inspecttheacetaldehydecontentinthematerialbefore
processingtoremovetheinferiorrawmaterial.
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