6/29/2016

DefectsandExclusionMethods,StretchingMould,HengxinInjectionMouldProvider

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PreformMould

DefectsandExclusionMethodsonInjection,StretchandBlowMoldingofPETBottle

PlasticCapMould

HomeProductsAboutUsTechnicalSupportDefectsandExclusionMethodsonInjection,StretchandBlowMoldingofPETBottle

FlipTopCapMould

DefectsandExclusionMethods
Defects

Reasons

BottleBlowMould

1.Theheatinsulationmeasuresshouldbestrengthened.
2.Heightenthehotresistancetemperatureatthispart.

HotRunnerSystem
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ExclusionMethods

Thebottomofthepreform 1.Thetemperatureofhotrunnerislow.

3.Increasethetemperatureofthematerialproperly.

becomeswhite.

4.Speeduptheinjection.

2.Thetemperatureofthematerialislow.

5.Reducetheholdingpressure.
6.Reducetheflowingspeedofthecoolingwater.

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1.Thepreformshouldbedriedmorethan4hours.
1.Therawmaterialisnotwelldried.
2.Therawmaterialisnotwellplasticized.
Thepreformisopaque.

3.Thepreformisnotcooledwelloritswallis
overthick.
4.Thepreformisfixedwithotherplastics.
5.Thetemperatureofthematerialistoolow.

2.Increasethetemperatureofthematerial.
3.Speeduptherotationofthethreadedrod.
4.Inspectwhetherthetemperatureofthematerialistoolow
whiledryingortheinjectionvolumeisnotproper.Thematerial
shouldbedriedat165Cuntilitcontainsthemoisturethatis
lessthan0.02%.
5.Themouldshouldbeenhancedoncoolingandbethinned
onwallthickness.

Thetransparentpreform
becomesopaque.
Thepreformhasthehaze
ononeside.

1.Thecoolingwatershouldbeenhanced.
Thetemperatureistoohighwhiledemolding. 2.Prolongthecoolingtime.
3.Changetheinjectiontime.
1.Theholdingpressureistoohigh.
2.Thepouringgateofthebasilarmouldis
eccentric.

1.Thepressureshouldbereduced.
2.Revisethemould.
1.Decreasethedryingtemperatureandprolongthedryingtime.

Thepreformhascrazing
oritbecomesyellow.

Plasticdecomposition

2.Adjusttheinjectionspeed.
3.Decreasethetemperatureofthematerial.
4.Reducetheheatresistancetemperature.

Therearebubblesonthe
preform.

1.Enhancethedrying.
Thepreformisnotwelldried.

3.Reducetherotationspeedofthethreadedrod.

Thepreformhasirregular Thevaporcondensesinthecoreandcavityof
ringgrooveinside.

2.Increasethetemperatureofthematerial.

themould.

1.Drytheworkshop.
2.Increasethetemperatureofthecoolingwater.
3.Cleananddrythemould.
1.Modifythemould.

Thepreformripsatthe
partofpouringgate.

1.Thehotrunnergateandthepouringgate

2.Revisethepouringgate.

arenotconcentric.

3.Extendthecoolingtime.

2.Thepouringgateareaistoohot.

4.Increasetheinjectionspeedortheinjectiontime.
5.Enhancetheheatinsulationofthepouringgate.

Thepreformisnot

1.Enlargetheexhaustgroove.

injectedfullyorthereis

1.Badairexhaust.

2.Washthelipmould.

cementinglinesonthe

2.Eccentricinjection

3.Reducetheinjectionspeed.

mouthofthepreform.

4.Modifythepouringgateofbasilarmould.
1.Themouldisnotwellmade.

Theedgeofthepreform

2.Thepouringgatedeviates.

isthickorthin.

3.Theinjectionpressureistoohigh.
4.Themoldcoreshifts.

1.Revisethemould.
2.Increasethetemperatureofthematerial.
3.Reducethepressure.
4.Usethehighstrengthandhighprecisionmouldwith
adjustablemoldcore.

1.Thetemperatureofthematerialistoohigh. 1.Decreasethetemperatureofthematerial.
Thesurfaceofthe
preformissunken.

2.Theinjectionspeedistoohigh.

2.Reducetheinjectionspeed.

3.Theholdingpressureislow.

3.Increasetheholdingpressure.

4.Theinjectiontimeistooshort.

4.Prolongtheinjectiontime.

5.Themouldiscooledinsufficiently.

5.Increasethewaterpressure.

1.Badheatinsulation
Itdrawswiresonthe
pouringgateofthe

http://petmoulds.com/defectsexclusionmethods.html/117041

2.Insufficientcooling

1.Ensuretheheatinsulationonthepouringgatepart.

3.Thereispressureintheheatflow.

2.Enhancethecooling.

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6/29/2016

DefectsandExclusionMethods,StretchingMould,HengxinInjectionMouldProvider
preform.

4.Thethreadedrodworkswithinvalidturning 3.Cleanscrewnozzle.
resistance.

4.Increasetheholdingpressure.

5.Theholdingpressureistoolow.
1.Revisethemould.
2.Decreasetheholdingpressure.
Thepreformbendsafter

1.Thepouringgateholeiseccentric.

demoulding.

2.Unevencooling

3.Increasetheinjectionspeed.
4.Prolongthecoolingtime.
5.Cleanthewaterchannel.
6.Enlargethecoolingwaterpressureandcoolingwater
volume.

Thepreformbendsafter
increasingthe
temperature.
Somepartsoftheblown
bottlebecomewhite.
Thepreformbecomes
whiteafter
thermoregulation.
Thebottledosesnot
expandwhileblowing.

1.Thepreformiseccentric.
iseccentric.

3.Decreasetheadjustedtemperature,especiallyonthe

3.Thedensityofthepreformisuneven.

bendingparts.

Insufficientthermoregulationonpreform

innerandoutertemperature.
Ensuretheblowingforthepreformatthetemperaturerange

whitepartsofthepreformistoohigh.

from80Cto110C.

1.Thepressureandtheairareinadequate.
2.Theshortthermoregulationonthepreform
3.Thedefectofpreforminjection

Thebottomofthepreform 2.Thetemperatureofthepreformbodyistoo
low.
3.Theplasticdegradesseriously.
1.Theblowingisearly.
2.Thewindpressureistoohigh.
3.Thestretchingrodisoutofalignmentwith
thebottlebottom
Thepreformiseccentric.

Increasethetemperatureofthepreformandtheuniformityof

Thetemperatureofthermoregulationonthe

1.Thetemperatureofthebottomistoohigh.
ispulledintodamage.

1.Correctthemould.

2.Thetemperatureadjustingholeorthebase 2.Modifythetemperatureadjustingandpositioningparts.

4.Thepreformisseriouslyeccentric.
5.Thespeedofthestretchingrodistoolow.
6.Thedistancebetweenthestretchingrod
andthebasilarmouldexceeds1.5mm.
7.Thetemperatureofthepreformbottomis
toohigh.

1.Increasethepressureandairvolume.
2.Heightenthetemperatureofthepreform.
3.Inspectwhetherthepreformissoftenedevenlywith100C
boiledwater.
1.Adjustthetemperatureofthepreform.
2.Inspectandchangethepreformandrawmaterial,aswellas
strengthenthedrying.
1.Delaytheblowingtimeandreducetheblowingspeed.
2.Reducethewindpressure.
3.Modifytheinstallationstate.
4.Checkthesituationofmodificationofthepreform.
5.Adjustthepressureofthestretchingcylinder.
6.Modulatethedistancebetweentheendofthestretchingrod
andthebasilarmouldintotherangefrom1to1.5mm.
7.Decreasethetemperatureofthermoregulationofthelower
part.

1.Thetemperatureofthepartthatisnotfullis
toohigh.
2.Thepartthatisnotfullhascoldblock.
3.Itlacksofwindpressure.
Thebottlebodyisnot

4.Thebottleblowingmouldhaspoorair

blownfullyinthevertical exhaust.
direction.

5.Thetemperatureofthebottleblowing
mouldistoohigh.
6.Thewallofthepreformistoothin.
7.Thelongitudinalstretchingratioofthebottle

1.Correctthetemperatureofthepreform.
2.Don'ttouchtheheatedpreformtoinspectwhetherthecold
blockonthepreformiscausedbytouching.
3.Enlargethestoredairvolumeandpressure.
4.Increasetheairexhaustvolume.
5.Addcoolingwaterintothebottleblowmould.
6.Modifythemould.
7.Increasethelongitudinalstretchingratioofthebottle.

islow.
Thewallthicknessin
circumferentialdirection
ofthebottleisnotwell
distributed.

1.Thepreformiseccentric.
2.Thethermoregulationisuneven.
3.Poorairexhaust.

1.Improvethepreformmould.
2.Improvethethermoregulationequipment.
3.Reducethetemperatureofthebadparts.
4.Enlargetheairexhaustvolume.

Thebottomofthebottle

Thebottleofthebottleistoocoldortheother Blowthebottleaheadoftimeandmodifythetemperatureof

bulgeslikethecrater.

partsaretoohot.

thermoregulation.

Somepartsofthebottle

1.Insufficientpartialthermoregulation

1.Increasethetemperatureofthepreform.

becomewhiteafter

2.Thepartialstretchingratioistoohigh.

2.Inspectthedesignofprefrom.

blowing.

3.Thecompressedaircontainsmoisture.

3.Enhancethefiltrationonwaterandoil.

1.Thewallthicknessisuneven.

1.Improvethewallthicknessofthebottle.

2.Thetemperatureistoohighwhileheating

2.Thebottleisbettermoldedatlowtemperatureandhigh

Thebottlehassmall

verticalbearingcapacity. thepreform.
3.Theshapeofthebottleisnotgood.
Thebottleiseasytobe

1.Thebottomwallisnotstretchedproperly.

broken.

2.Theplasticdegradesathightemperature.

http://petmoulds.com/defectsexclusionmethods.html/117041

pressure.
3.Improvethedesignonbottleshape.
1.Improvethestretchingratioofthebottom.
2.Improvethedryingontherawmaterialbeforeinjection.
3.Decreasethetemperatureoftheproduction.

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6/29/2016

DefectsandExclusionMethods,StretchingMould,HengxinInjectionMouldProvider
Thebottlehaspocking

1.Thedirtyairblowsinthebottle.

1.Settheairfilterdevice.

marksandmoisture

2.Theairhumidityishigh.

2.Reducetheairhumidityblowingintothebottle.

1.Baddesign

1.Improvethedesign.

2.Theprocessingtemperatureistoohigh.

2.Trybesttodoinjectionandbottleblowingatlowtemperature.

streaksinside.
Thebottleistoosoft.
Thereisburningodoron
thebottleafterblowing.
Thewaterinthebottle
goesbadforaperiodof
time.

1.Thetemperatureofprocessingistoohigh. 1.Decreasethetemperaturewhilebottleblowing.
2.Badcompressedair

2.Tidyuptheaircompressorandfilter.

3.Inferiorrawmaterial

3.Usetheformalmaterial.
1.Adopttheinjectionmoldingandbottleblowingatlow

1.Thebottlecontainstoomuchacetaldehyde. temperature.
2.Thematerialofthebottleisimproper.

2.Inspecttheacetaldehydecontentinthematerialbefore
processingtoremovetheinferiorrawmaterial.

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