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SECOTEC thats the name of KAESERs renowned industrial quality refrigeration dryers that have long been valued for
their stable pressure dew point performance, their exceptional dependability and their low total life-cycle costs. Together with
the innovative SECOPACK LS latent heat storage heat exchanger system and the SIGMA CONTROL SMART controller,
the next generation of these advanced dryers sets new standards when it comes to energy efficiency, compact design and
user-friendliness.
Intuitive operation
Long-term eciency
Conventional dryer
Potential savings
Pre-filter investment
Dryer investment
Maintenance materials
SECOTEC
The high-quality refrigeration circuit in SECOTEC refrigeration dryers assures dependable performance in ambient
temperature up to 50 C. The generously sized condensate separator and the electronic ECO-DRAIN condensate drain ensure reliable condensate removal in all load
phases. Durability is increased because the condenser
and SECOPACK LS are made from aluminium and corrosion-resistant compressed air piping, whilst the electrical
equipment complies with standard EN 60204-1.
Energy-ecient powerhouses
Consistent use of high quality components and KAESERs decades of expertise in system design and engineering enable
SECOTEC refrigeration dryers to deliver exceptional efficiency throughout their entire load range.
Up to
26%
dp 0.15
Dependable drying
We dont just talk about challenging operating conditions, but actually create them in our advanced climate testing facilities.
This allows us to fine-tune SECOTEC refrigeration dryer design in order to ensure maximum reliability at all times.
Monitored availability
Compact condenser
The innovative SIGMA CONTROL SMART controller controls thermal mass operation whilst constantly monitoring
system temperature and pressure values. The automatic
wire break and short circuit monitoring feature adds even
greater operational reliability.
Aluminium micro-channel condensers with large surfaces ensure effective contamination reserve and provide
space-saving, compact design with low refrigerant volume
requirement. This enables SECOTEC refrigeration dryers
to deliver optimal drying performance even at high ambient
temperatures.
Dependable
performance
up to
50C
ambient
temperature
Condensate
outlet
Reliable separation
202
101
44 h
45 h
2
1
6000 h
104
303
45 h
44 h
1
1
4134 h
1867 h
1240 h
esc
esc
Messages
Information
h
PS
6000 h
0h
PC
T1
Main menu
- Pressure dew point trend display
- Eco-symbol displayed when thermal mass activated
- List of additional menus; symbols: controls for voltage, fault,
maintenance / warning, remote on/off, controller on
- Status indicator for component-specific messages
- Flagging of unacknowledged maintenance / warning and affected
component
- Unacknowledged faults indicated in red
10
esc
P1
P&I diagram
Service
11
Time
Phase change
Storage-Plus
Storage-Plus
1
7
Phase change
Cut-out point
Phase change
Phase change
4 Time
Refrigeration compressor
Time
Solid storage medium
12
Energy savings
Off
On
13
Compressed
air
outlet
Compressed
air
inlet
SECOTEC refrigeration dryers are equipped with the innovative SECOPACK LS heat exchanger system. Its latent
heat thermal mass is composed of a phase change material. Compressed air warms the material until its melting
point (thermal mass discharge), absorbing melting heat in
the process. This is significantly greater than the amount
of heat that it can absorb based on its normal specific heat
capacity (without phase change properties).
Heat
transfer
Condensate separator
Refrigerant
outlet
(warm)
Design
(1)
(2)
(3)
(4)
Condensate outlet
(5)
(6)
Refrigerant compressor
(7)
Micro-channel condenser
(8)
Fan
(9)
Filter dryer
Refrigerant
inlet
(cold)
Condensate
outlet
14
Image: SECOPACK LS
15
10.04 bar
Station
Compressors
C1
C1 - BSD 75
Automatic
Messages
kW
m/min
Monitoring
C2 - BSD 75
C3 - BSD 75
D1
F1
Maintenance
R1
Dryer
Filter
Air receiver
Condensate
treatment
Industry 4.0 thats the key phrase to describe the 4th industrial revolution. In addition to the focus on individualised
production processes and product-related information exchange, a further factor is becoming increasingly important:
time because time is money.
DHS1
Status
165.51
27.60
Power
Volumetric flow rate
Control
C3
D2
F2
CT1
Initial start-up
Configuration
Contact
Based on advanced digital information technology, Industry 4.0 interconnects man and machine, equipment and components. This technological revolution is also about real-time information exchange about data that can be transferred and
analysed in real-time. It is this capability that provides the decisive competitive advantage. The technology also opens up
new value added-potential by ensuring permanent utility and availability, for example, of important industrial equipment.
SIGMA CONTROL
SMART
Station
Compressors
Automatic
Messages
D1
C1 -CSD 105
C2
F1
R1
DHS1
Power
Volumetric flow rate
116.60 kW
20.36 m/min
C2 - CSD 105
Monitoring
Energy & Costs
D2
F2
C3 - BSD 75
Control
C4 - ASD 50
Time control
C3
Dryer
R2
C1 -CSD 105
C4
C2 - CSD 105
D3
Initial Start-up
DHS2
D1 - TE 102
F3
Configuration
C3 - BSD 75
Filter
This combination of remote diagnostics and demand-oriented preventative maintenance ensures maximum availability and potentially reduces service costs by up to 30%.
Status
C1
6.21 bar
Status - Station
77%
Contact
1374 h
17 h
Group warning: No
Group alarm: No
16
Close
17
18
19
100 %
80 %
SECOTEC
60 %
40 %
20 %
100%
Summer
High temperature ->
high water mass per m
80%
60%
Compressed air demand
Winter
0%
0%
20 %
40 %
60 %
80 %
100 %
Ideal curve
FC regulation (1 compressor)
SECOTEC TF 340
40%
20%
0%
Day shift
Night shift
20
0
Pressure dew point +3 C
SECOTEC TF 340
21
Standard equipment
Technical Specifications
Refrigeration circuit
Condensate drainage
Enclosure
Powder-coated enclosure. Removable panel for easy
electrical connection and efficient condenser cleaning.
Removable side panel serves as main access point to the
interior. Machine mounts.
SECOPACK LS
Air/air and air/refrigerant heat exchanger with aluminium
block design, integrated thermal mass sector with phase
change material, condensate separator, heat insulation
and temperature transducer.
TF 340
m/min
10.5
12.2
14.5
17.0
23.0
28.0
34.0
bar
0.10
0.13
0.14
0.12
0.15
0.15
0.15
kW
0.49
0.59
0.71
0.73
1.04
1.22
1.33
kW
0.93
1.10
1.40
1.39
1.94
2.43
2.72
Operating pressure
bar
3 to 16
Ambient temperature
+3 to +45
+60
Mass
kg
360
385
415
Flow rate
220
mm
225
240
340
G2
DN 65
DN 80
Electrical supply
400 V / 3 Ph / 50 Hz
kg
1.5
1.6
1.9
2.2
2.0
2.6
2.1
2.3
2.7
3.2
2.9
3.7
Options
Water-cooled refrigerant dryer
Not available
Optional
Optional
Optional
Optional
Optional
Optional
Optional
C
Compressed
air connections left
Not available
Optional
Not available
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Performance data for reference conditions to ISO 7183, option A1: Point of reference: 1 bar(a), 20 C, 0 % relative humidity; pressure dew point +3 C, operating point: 7 bar working pressure, compressed air inlet temperature
35 C, 100 % relative humidity, cooling air inlet temperature 25 C. Contains fluorinated greenhouse gas R-134a (GWP = 1.430)
10
11
12
13
14
15
16
0.64
0.75
0.84
0.92
1.00
1.05
1.09
1.12
1.16
1.19
1.22
1.24
1.26
1.27
25
30
35
40
45
50
1.00
0.96
0.92
0.88
0.85
0.80
TE series
TF series
Ambient temperature Ta
35
40
45
50
55
60
1.19
1.00
0.80
0.66
0.51
0.43
0.35
Example:
22
TF 280
Ta (C)
kTa
2000
1612
(See table)
40 C
Ambient temperature:
30 C
Working pressure:
TF 230
Correction factors for deviating operating conditions (flow rates in m/min x k...)
kTi
TF 174
Ti (C)
TE 142
Dimensions W x D x H
kp
TE 122
Floating contacts
TF series
TE 102
Connections
Electrics
p bar(g)
TE series
Model
kp
= 1.12
(See table)
kTi
= 0.80
(See table)
kTa
= 0.96
1230
982
712
835
23
KAESER KOMPRESSOREN SE
P.O. Box 2143 96410 Coburg GERMANY Tel +49 9561 640-0 Fax +49 9561 640-130
e-mail: productinfo@kaeser.com www.kaeser.com
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