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5S Aa^iDT caOk saIT

Co. Name:- Autofit Pvt. Ltd

Zone No.

Zone Leader

Dy. Leader

str sauinaiScat krnao ko maapdND

month
Max
Marks

Marks Allocation
S.N.

7
8
9
10

1S CTa[- krnaa
kmpnaI ko Andr baahr fSa- Ct idvaar iKDkI Aaid pr kuC nahI
hO.isagarooT ko TukDo vyaqa- kagaja Tulsa paTsa- baIna tola Aaid
fSa- pr ibaKro nahI hO.
sok`Op iDspaojala isasTma evaM maOnaojamaonT : sk`Op samaya sao
iDspaoja ikyaa jaata hO DsT baIna Baro hueo nahI hO DsT baIna pr KalaI
krnao ka samaya, tairK evaM ijammaodarI ilaKI hu[ hO va ]saka
AnausarNa ikyaa jaa rha hO.
dao Alaga Alaga p`kar ko ]%pad imalao huyaoM nahI hO. Aao ko AaOr
irjao@T maOToiryala Alaga Alaga hO. sk`Op yaaD- mao skO`p imalaa
huAa nahI hO.
A%yaaiQak maOToiryala tqaa p`uyaaoga maoo na Aanao vaalaa
maOToiryala jaOsao kccaa maala tOyaar maala nahI hO. iksaI BaI
maOToiryala ka galat p`yaaoga nahI hao rha.
KalaI D/ma ga`a[-MiDMga vhIla ponT ko KalaI iDbbao Kraba tola
kulaMT p`yaaoga ikyao gayao vyaqa- pdaQa- ka samayaanausaar
iDspaojala ikyaa jaa rha hO.
puranaI va kama mao naa Aanao vaalaI maSaIna Tulsa puranao sTOnDDpuranaI D/a[-Mga puranao Da^kumaonT tqaa puranaa kama mao na
Aanao vaalaa fina-car fO@TrI pirsar mao sTaor nahI hO.
AlamaarI laa^kr rOk saaf sauqaro hO. knTonar va pOlaoT saaf hO va
TuTo huyao nahI hO.
kmpnaI pirsar mao kao[- vyaqa- Da^kumaonT pOikMga maOToiryala Top
Aaid idvaar pr lagaa huAa nahI hO.
hvaa panaI tola gaOsa koimakla Aaid kI kao[- laIkoja nahI hO.
rOk kI ]caa^[- maOToiryala sTa^k kI ]caa^[- 6 ifT sao jyaada nahI haonaI
caaihyao. roOk ko ]pr Tobala ko naIcao maSaIna ko naIcao saIZI ko naIcao
kao[- vyaqa_ maOToiryala nahI haonaa caaihyao.
TOTAL MARKS ACHIEVED FOR 1S
SCORE FOR 1S = Score / 200 * 100 (%)

S.N.
1
2
3
4
5
6
7

20

20
20
20
20
20
20
20
20
20
200

2S sauvyavaisqat krnaa

saBaI vastuAao ko ilayao sqaana jaOsao paTsa- Da^kumaonT Tulsa Aaid


ko ilayao ek sauinaiScat sqaana inaQaa-irt ikyaa gayaa.
saBaI vastueO Apnao inaQaa-irt sqaana pr rKI ga[- hO. kao[- BaI
AvaaMCnaIya vastu nahI hO.
T/a^laI baIna va T/O mao maOToiryala Aaid Aapsa mao ]laJao huyao nahI
hO.
sahI paTsa- Apnao inaQaa-irt knTonar pOlaoT baIna va T/alaIO mao rKo
huyaoM hO.
saBaI maaga- va gaOMga vaO AcCI trh sao maak- ikyao gayao hO va kmacaarI tqaa maOToiryala AaDo itrCo nahI hO.
gaOMga vaO mao maOToiryala T/alaI va baIna nahI rKo hO.
FIFO System AcCI trh sao laagau hO.

0%

20
20
20
20
20
20
20

5S Aa^iDT caOk saIT


Co. Name:- Autofit Pvt. Ltd

Zone No.

Zone Leader

Dy. Leader

str sauinaiScat krnao ko maapdND


8
9
10
11
12
13
14
15

safa[- ka saamaana jaOsao JaaDu ba`uSa saIZI Aaid inaQaa[irt sqaana pr


rKo gayao hO.
saBaI SaODao baaoD- p`yaaoga ikyao jaa rho hO.
gaOMga vaO mao maOToiryala T/alaI va baIna nahI rKo hO.
saBaI AignaSamak yan~O va saurxaa sao saBaI ]pkrNa ApnaI inaQaairt
jagah pr ]plabQa hO.
ibajalaI kI saBaI taraoM ka rMga pa[p pr klar ka^D saBaI maapk gaoja pr
ivajauAla p`diSa-t ikyao gayao hO.
Ta^yalaoT kOiMTna iDsponsarI imaiTMga $ma vaaTr kuular ivaBaaga va
Asaurixat sqaana ko ilayao iDsPlao lagaayaoM huyaoM.
pMKo TyaUba laa[-T balba maaoTr Aaid ko ilayao ivajauAla lagao huyaoM
hO.
5 esa jaa^na saBaI iTma maOmbar kI ijammaodarI tqaa naa^iTsa baaoDAaid AcCI trk sao maonTona hO.
TOTAL MARKS ACHIEVED FOR '2S'

month
Max
Marks
20
20
20
20
20
20
20
20
300

SCORE FOR '2S' = Score / 300* 100 (%)


S.N.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

3S safa[p`itidna pUva-inaQaa-irt samaya pr fSa- kI saaf safa[- kI jaatI hO.


saBaI Ta^yalaOT p`%yaok iSaFT mao dao baar saaf ikyao gayao hO.
maOToiryala kmpaonaonT Aaid pr QaUla nahI hO.
saBaI Tulsa va SaODao baaoD- saaf ikyao gayaoM hO.
saBaI AlamaarI sTOnD fa[-la kaOibanaoT va maoja saaf kI ga[- hO.
saBaI pOlaoT T/alaI va baIna pr QaUla nahI hO.
saBaI maOToiryala hOMDilaMga AaOjaar Aaid saaf hO.
iKDikyaa iplar va baIma saaf hO.
Aaojaar va maSaIna ko Aasa pasa QaUla nahI hO.
maSaIna va AaOjaar ko naIcao panaI tola va QaUla nahI hO.
maSaIna SaOlf va AaOjaar ko ]pr QaUla nahI hO.
saBaI p`kaiSaya ]pkrNa jaosaO balba saaf hO.
saBaI pa[-plaa[-na jaOsao panaI gaosa va hvaa tqaa ibajalaI kI taro saaf
hO
maSaIna va AaOjaar ko Aasa pasa tola va kulanT nahI hO.
maSaIna AaOjaar va idvaar pr haqaaO ko inaSaana nahI hO.
ijaga if@sacar va Da[- pr QaUla gandgaI va tola ko inaSaana nahI hO
eyar pO`Sar gaoja laovala saucak saaf va spYT hO.
maapk yan~ao pr QaUla nahI hO.
iDsPlao baaoD- fa[-la pr QaUla nahI hO.
saBaI DsT baIna baahr va Andr sao saaf hO.
saBaI raoSanadana jaOsao pKo ekjaasT Aaid saaf hO.
ibailDMga kI saBaI idvaaro saaf hO.

0%

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

5S Aa^iDT caOk saIT


Co. Name:- Autofit Pvt. Ltd

Zone No.

Zone Leader

Dy. Leader

str sauinaiScat krnao ko maapdND


23
24
25

saBaI AapatkalaIna saUcak saaf va spYT hO.


kulanT va tola ka sTaoroja sqaana saaf hO.
saBaI svaIca saaf va spYT hO.
TOTAL MARKS ACHIEVED FOR '2S'

month
Max
Marks
20
20
20
500

SCORE FOR '3S' = Score / 500* 100 (%)


LEVE-1

Rating Criteria
Level
of
Judge
ment

Criteria for deciding the Level

Level-1 Not being Practiced at all.


Level-2 Practiced but not thorough ( Partially Done)
Level-3 Created Model Areas within the Zone
Level-4 Horizontally Deployed within the Zone
Level-5 Can be considered as a Role Model for other Zones

Mark
0
5
10
15
20

%
0%
25%
50%
75%
100%

Rating Criteria
Level of
Judgement
Level-1
Level-2
Level-3
Level-4
Level-5

Criteria for deciding the Level


Not being Practiced at all.
Practiced but not thorough ( Partially Done)
Created Model Areas within the Zone
Horizontally Deployed within the Zone
Can be considered as a Role Model for other Zones

Mark
0
5
10
15
20

%
0%
20%
40%
60%
100%

5S Self Audit Check List


Co. Name:- Autofit Pvt. Ltd

Zone No.

Zone Leader

Dy. Leader

Criteria for deciding the Level


S.N.

month
Max
Marks

Marks Allocation

1S Sorting Out

Nothing on Floor, Out Skirt of the factory , Roof ,Walls / Windows sill etc :No Cigarette
butts, scrap of paper,tools, parts, bins, chips, oil , etc are lying on the floor & scattered
around the factory premises.
Scrap Disposal System & Management : Scrap is disposed off at a regular interval (dust bins
overflowing) , Last Clearance Date , Next Due Date & person responsible is displayed &
Followed.

20
20

No mix up of two different kinds products/ No mix up of OK (Wanted), Rejected


( Unwanted) Parts/ Mix up of scrap in scrap yard/

20

No storage of unused/ excess parts like raw material, bought out parts, finished goods
etc/there is no misuse of components as supports,hammer

20

7
8
9
10

Disposal of drums,grinding sludge,paint sludge, spent ( used )oil / coolant , used consumables
like welding rods,cutting tools,etc
No storage of old machines , equipment's ,old Standards ( not in use) , old Drawings/ parts
( obsolete), old documents( obsolete), old furniture( not in use),old racks inside the factory
premise.
Cupboards, almiras,racks drawers are visible and clean/Containers/pallets are clean and free
from damages.
No documents are pasted on walls,machines / Consumables like packing material , welding
wire/Adhesive tapes having company logos are used misused
There should be no leakges of air, water, oil , gas, sand , granules in any form
Rack height, Inventory pile and other stacking to be below 6ft Height: Nothing on the top of
the rack, under the table , under the machine, below the staircase, similar places etc.
TOTAL MARKS ACHIEVED FOR 1S
SCORE FOR 1S = Score / 200 * 100 (%)

S.N.
1
2
3
4
5
6
7
8

20
20
20
20
20
20
200

2S Systematic arrangement
" There is a Place for every thing "Locations for storage of the parts, Documents, tools ,
equipment etc . are clearly defined & Identified.
"Every thing is in its place "No unidentified parts available. Every thing is available in its pre
decided location.
Parts do not touch each other in containers, trays, bins, trolleys etc.
Right component in right containers/pallets/ Bins/ Trolleys etc
Gangways are clearly marked/ no zig zag movement of man & material
Gangways are free of material, trolleys, bins
FIFO ( First In & First Out) System is in place.
Cleaning tools like Broom, Brush , Small Shovel , Tool for cleaning at Heights are kept
with proper identification

0%

20
20
20
20
20
20
20
20

5S Self Audit Check List


Co. Name:- Autofit Pvt. Ltd

Zone No.

Zone Leader

Dy. Leader

Criteria for deciding the Level


9
10

11

12
13
14
15

Shadow boards are in practice: Retrieval of tools, document is easy.


Fire Extinguisher available in pre fixed locations, Safety Equipment is available as per
layout.
Electrical Wires Color Codes, Pipes Identification-Color Codes/Identification of
Gas/Liquid/Chemical/Hazardous Materials/Pressure ,Temperature/Direction of Flow/Wire
and Wire Ropes/Visuals for all types of Gauges, Measurement Equipment/Recorders/
Equipment Identification-Numbered, Capacities/Cycle time/WIP Quantity/ Material handling
Equipment/trolleys/
Display boards for Toilets, Canteen, dispensary, meeting Room , water coolers, different
shops/ departments/divisions, Hazardous Areas etc are available.
Visual for fans, tube lights, electrical cabinets, direction of rotation of motors and other
equipment ,Control Boxes/Safe and Unsafe Zones etc.
5S Zones are marked, Roles and Responsibilities are defined, Zone assessment takes
place/Notice Board is Updated and Maintained
TOTAL MARKS ACHIEVED FOR '2S'

month
Max
Marks
20
20

20

20
20
20
20
300

SCORE FOR '2S' = Score / 300* 100 (%)


S.N.

3S Shine Equipment

0%

Daily Sweeping and Mopping of the floor is carried out with pre-fixed time intervals

20

All toilets are cleaned / Mopped twice a shift


There is no dust and dirt on products / components / packing materials
All tools and shadow boards are clean
All Shelves/ stands /filing cabinets/ tables are clean
All pallets / trolleys / bins are free from dust
All material handling equipments are clean
Windows / pillars / beams are clean
There is no dust near equipments / machines
There is no swarf / water / oil underneath the equipment / machines
There is no dust on top of equipments / machines , shelves
All lightening facilities are clean ( Tubelight , bulbs )
All pipelines ( Pneumatic , water , gas ) / and electrical lines are clean
There are no oil / coolant stains on sides of equipments / Machines
There are no fingerprints available on walls or equipment / machine surfaces
There is no dust / dirt / oil stains on jigs / fixtures / dies
All pressure gauges / level indicators are clean and visible
There is no dust on measuring instruments
There is no dust on display board / documents / files

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

5S Self Audit Check List


Co. Name:- Autofit Pvt. Ltd

Zone No.

Zone Leader

Dy. Leader

Criteria for deciding the Level


20
21
22
23
24
25

month
Max
Marks
20
20
20
20
20

All dust bins are clean from outside and inside


All ventilation facilities ( Fans / exhaust fans / cooling hoods/ducts ) are clean
All exteriors walls of building are clean /
All warning lamps / andon lamps / and various indicators are clean
Coolant / oil storage areas are clean
All switches / limit switches / press buttons are clean from outside ( Only authorized person should
clean inside area )
TOTAL MARKS ACHIEVED FOR '2S'

20
500

SCORE FOR '3S' = Score / 500* 100 (%)


LEVE-1

Rating Criteria
Level
of
Judge
ment

Criteria for deciding the Level

Level-1 Not being Practiced at all.


Level-2 Practiced but not thorough ( Partially Done)
Level-3 Created Model Areas within the Zone
Level-4 Horizontally Deployed within the Zone
Level-5 Can be considered as a Role Model for other Zones

Mark
0
5
10
15
20

%
0%
25%
50%
75%
100%

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