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Scaffold System
National Technical Approval
Edition 03 | 2013
Edition 03 | 2013
PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel +49 (0)7309.950-0
Fax+49 (0)7309.951-0
info@peri.com
www.peri.com
Important Note:
Approval no.
Z-8.1-865
Period of validity
from: 25 March 2013
to: 25 March 2018
Applicant:
PERI GmbH
Rudolf-Diesel-Strae
89264 Weissenhorn
Germany
Object of approval:
PERI UP T 72 Scaffold System
The aforementioned object of approval is hereby given General Building Inspection Approval.
This General Building Inspection Approval comprises 16 pages as well as Appendix A (Pages 1 to 81)
and Appendix B (Pages 1 to 53).
This General Building Inspection Approval replaces General Building Inspection Approval No. Z-8.1-865
dated 4th March 2011. The object was given General Building Inspection Approval for the first time on 10th August 1999.
Appendix A
Page
10
11
12
13
14
15
16
17
18
19
Ledger UH
20
Ledger UH Plus
21
22
Guardrail UPG
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
according to Z-8.22-863
according to Z-8.22-863
Appendix A
Page
40
41
42
43
44
45
46
Spigot ULT 32
47
48
49
50
Spacer UEC 10
51
52
53
Standard UVR
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Guardrail UAH
69
70
UH-Spigot
71
72
73
74
75
76
77
78
according to Z-8.22-863
according to Z-8.22-863
Appendix A
Page
79
80
81
2.1.2
Metalic materials
The metallic materials must comply with the technical rules according to Table 2, and their properties are to be confirmed
by means of material test certificates in accordance with the information provided in Table 2. The test certificates for the
aluminum alloys must contain at least information on chemical composition, tensile strength Rm, yield strength RP0,2 as
well as for strain A and A50 mm.
Table 2: Technical rules and test certificates for the metallic materials of scaffold components
Material
Construction steel
Material No./
Numerical
designation
Short name
1.0039
S235JRH*)
1.0547
S355J0H
1.0576
S335J2H
1.0038
S235JR
1.0122
S235JRC
1.0044
S275JR
1.0577
S355J2
Technical rule
DIN EN 10 219-1:
2006-07
DIN EN 10025-2:
2005-04
1.0050
E295
1.0974
S340MC
at the DIBt
1.0976
S355MC
DIN EN 10149-2:
1995-11
1.0529
S350GD
DIN EN 10326:
2004-09
1.0446
GE240
1.6220
G20Mn5
1.0503
C45
3.1
DIN EN 10293:
2005-06
DIN EN 10083-2:
2006-10
*) The specified increased yield strength ReH 320 N/mm for some scaffolding components - these components are designated according to the drawings in Appendix A - can be achieved during the manufacture of the components by means of strain
hardening whereby the ultimate strain must not be less than the minimum requirement for S355JOH steel according to DIN EN
10219-1:2006-07. The values of the yield strength and ultimate strain are to be certified through Acceptance Test Certificate 3.1
according to DIN EN 10204:2005-01.
Material No./
Numerical
designation
Short name
Technical rule
Stainless steel
1.4310
X10CrNi18-8
DIN EN 10083-3:
2005-09
1.0718
11SMNPB30
DIN EN 10087:
1999-01
5.4203
EN-GJMW-450-7
DIN EN 1562:
2012-05
Aluminium alloy
1.0503
C45
DIN EN 10083-2:
2006-10
3.1
2.1.3
2.1.4
2.1.5
Solid wood
The solid wood for the toeboards must correspond to at least Sorting Class S 10 according to DIN 4074-1:2008-12.
2.1.6
Corrosion protection
Applicable are the technical construction regulations.
2.2
2.2.1
Couplers
For half-couplers mounted on the various components, only half-couplers are to be used which correspond to at least
Class A with General Building Inspection Approval or according to DIN EN 72-2:2009-01.
Labelling
The scaffold components according to Table 1, whose production is governed by this General Building Inspection
Approval, are to be labelled permanently and such that they are easily identifiable in accordance with the compliance
symbol regulations of the German states with
the capital letter
the label of the respective manufacturer and
the shortened licence number 865
In addition, the last two digits of the year of manufacture must be specified.
Such labelling is pursuant to compliance with the specifications under Section 2.3.
2.3
2.3.1
Compliance certificate
General
The confirmation of the compliance of the scaffold components according to Table 1, whose production is governed by
this General Building Inspection Approval, with the provisions of this General Building Inspection Approval must be
obtained for each production factory in the form of a compliance certificate based on an internal production control and
regular external inspections including product testing of the individual parts and scaffold components in accordance
with the following provisions.
For the issuing of the compliance certificate and the external inspections including the product testing thereby to be
carried out, the manufacturer of the scaffold components according to Table 1 must engage a certification authority as
well as an inspection agency approved for this purpose including product testing.
The manufacturer must submit the declaration that a compliance certificate has been granted by labelling the building
products with the compliance symbol ( symbol) with reference to the purpose of use.
The Deutsches Institut fr Bautechnik (DIBt) is to be provided by the certifying authority with a copy of the compliance
certificate issued by said authority for information.
The results of the internal production control shall be recorded and evaluated. The records must include at least the
following specifications:
Designation of the individual parts and/or scaffold components
Type of control
Date of manufacture and control of the individual parts and/or scaffold components
Result of the controls and tests compared to the requirements - signature of the person responsible for the internal
production control.
The records shall be kept for at least five years. They shall be presented to the Deutsches Institut fr Bautechnik (DIBt)
and the competent highest building control authority upon demand.
If the test results are unsatisfactory, the manufacturer must immediately take the measures required to eliminate the
defect. Individual parts and/or scaffold components which do not conform to the requirements shall be handled in such
a way that confusion with conforming ones is excluded. After eliminating the defect - as far as technically feasible and
required to provide evidence of the elimination of the defect - the relevant test is to be repeated without delay.
2.3.3
External Inspection
At each production factory, the internal production control shall be inspected by an external inspection on a regular
basis, at least every five years. Within the scope of the external inspection, an inspection of the factory and the internal
production control including product testing of the scaffold components according to Table 1 is to be performed.
The sampling and tests is/are respectively the responsibility of the approved inspection agency.
At least the following tests shall be performed:
inspection of the personnel and factory requirements for the proper production of the scaffold
inspection of the internal production control
random sample taking for the compliance of the scaffold components with the provisions of the Approval according to
design, shape, dimension
corrosion protection
labelling
inspection of the required welding qualification certificate
The scaffold components shall be taken from the running production.
The results of the certification and external inspection shall be kept for at least five years. They shall be presented by
the certification authority and/or inspection agency to the Deutsches Institut fr Bautechnik (DIBt) or the competent
highest building supervisory authority upon demand.
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.2.1
Design
Standard configuration
Configurations of facade scaffolds are considered to be standard configurations if they correspond to the provisions of
Appendix B.
Deviations from the standard configurations
If the scaffold system is used for scaffolds deviating from the standard configuration, the deviations must be accounted
for according to the Technical Building Regulations and the provisions of this General Building Inspection Approval in each
individual case. In this process, other anchorage grids and other nets may also be used as scaffolding cladding. The
potentially increased stress (e.g. from increasing the net weight and the wind loads or from increased live loads) shall
be tracked in a scaffold up to the anchoring and up to the ground level. Likewise, the influence of site lifts or other
lifting devices shall be taken into account if they are not operated independently of the scaffold.
Dimensioning
General
The stability of scaffolds set up using the scaffold components according to Section 4.3.1 and not corresponding to
the standard configuration must be accounted for in each individual case or by a static type calculation.
In doing so, in particular DIN EN 12811-1:2004-03 in conjunction with the Directive for Working Scaffolds according to
DIN EN 12811-13, the approval principles for the dimensioning of aluminium components in scaffolding3,
DIN 4420-1:2004-03 as well as the approval principles for working and protection scaffolds - requirements, calculation
assumptions, tests, compliance certificate3 are to be observed.
Calculation assumptions
Vertical resistance of decks
The decks of the scaffold system PERI UP T 72 have been accounted for, corresponding to Table 3, for the live loads
of the load classes according to DIN EN 12811-1:2004-03, Table 3, and for the use in the safety and roof protection
scaffold as safety scaffold level of Class FL1 with fall heights of up to 2 m according to DIN 4420-1:2004-03 (Class D
according to DIN EN 12810-1:2004-03).
Appendix A
Page
12
Bay width
[m]
4.0
3.0
2.5
13
2.0
14
2.5
15
3.0
16
2.5
17
3.0
Number of
decks per
scaffold bay
Appendix A,
page
12
Bay width
[m]
Looseness f0,d
[cm]
3.0
3.8
2.5
3.2
Stiffness c,d
[kN/cm]
Resistance of the
spring NR,d [kN]
0.50
2.71
Table 5: Design values of the horizontal coupling springs per scaffold bay
Deck
Number of
decks per
scaffold bay
Appendix A,
page
Bay width
[m]
Looseness f0II,d
[cm]
Stiffness cII,d
[kN/cm]
Resistance of the
spring NRII,d [kN]
12
3.0
0.9
2.62
3.63
For the Face Braces UBF according to Appendix A, Page 11, the following verifications must be met:
N V, d
NV,R,d
N V, d
29
+ IS,n 1
This includes:
NV,d Stress though axial force in the face braces in kN
NV,R,d Stress of the face brace vis--vis axial force
Bay length = 2.0 m: NV,R,d = 6.5 kN
Bay length = 2.5 m: NV,R,d = 6.7 kN
Bay length = 3.0 m: Nv,R,d = 6.9 kN
Vectorial utilization of the standard within the area of the diagonal connections (net cross-section)
IS,n
a
IS,n = (a, b see Figure1); thereby b is to be determined whilst taking into account the interaction correlation
b
m=cos
n
b
For 1/3 < Vact < 0.9, the vectorial utilization is determined by taking into account the interaction formulae in
accordance with Column 4 of Table 7, DIN 4420-1:1990-12.
This includes:
shear utilization in the standard
vact
( (
vact =
VSt
VSt,R,d
VSt
d =
My
15403 55.6 My
with My in kNcm
[rad]
Material properties
For steel components S235JRH with an increased yield strength (ReH 320 N/mm2) - these components are labelled
accordingly in the drawings of Appendix A - a rated value of the yield strength of fy,d = 291 N/mm2 may be taken as a
basis for the calculation.
4.2
4.3
4.3.1
Structural design
Components
For scaffolds in accordance with this Approval, the components specified in Table 1 are to be used.
Only such components may be used which have been labelled according to the provisions of Section 2.2.2 or according
to the provisions of the General Building Inspection Approval Z-8.22-863.
In individual cases, steel tubes and couplers according to DIN EN 12811:2004-03 as well as scaffold boards and planks
according to DIN 4420-1:2004-03 may also be added.
With regard to deviations of the base jacks shown in Appendix A, Pages 1 and 2, other lightweight base jacks may also
be used according to DIN 4425:1990-11 which comply with the required load-bearing capacities.
4.3.2
Base area
Base Frames UVF are to be put directly onto the base jacks or base plates and to be adjusted such that the scaffolding
levels are horizontal. It must be ensured that the end plates of the base jacks or of the base plates are laid up
horizontally and evenly and that the forces resulting from the scaffold on the mounting level can be absorbed and
transferred.
4.3.3
Height adjustment
For the height adjustment, the Base Frames UVF 72/124 and 72/174 as well as the Guardrail Post UVP may be used as
compensation frames. No work may be performed on scaffold levels directly underneath these frames.
4.3.4
Scaffold deck
The scaffold decks shall be secured against unintentional lifting.
The system decks of the "PERI UP T 72" scaffold system satisfy this requirement by sliding them into their respective
end position on the decking transom. In this mounting position, any unintentional lifting or removal is prevented.
4.3.5
Side protection
As a matter of priority, the components intended for this purpose (guardrails) are to be used, and in individual cases
also components such as steel tubes and couplers according to DIN EN 12811:2004-03 as well as scaffold boards and
planks according to DIN 4420-1:2004-03.
With the T-frame, a guardrail in advance can be used from the lower level during assembly and dismantling
4.3.6
Bracing
Scaffolds must be braced.
In the case of facade scaffolds, the outer vertical level parallel to the facade must be stiffened by braces which may be
arranged either continuously or tower-like. As far as the mounted version does not correspond to the standard
configuration, the number of the braces is indicated in the proof of stability, but one brace may be allocated to
5 scaffold bays at the most.
At least in those bays followed by a brace, Ledgers (UH) are to be installed at the height of the base jacks.
The horizontal levels (scaffolding levels) are to be stiffened by decks.
4.3.7
Anchorage
As far as the mounted version does not correspond to the standard configuration, the anchorage grid and the anchorage
forces are indicated in the proof of stability.
The anchorages of the wall ties on the facade or another part of the structure are not covered by this Approval.
The user must ensure that these may securely absorb and transfer the forces from the wall ties. In the process,
vertical forces may not be transferred.
4.3.8
Couplers
The threaded couplers must be tightened with a tightening torque of 50 Nm when they are being connected to the
standards; deviations of 10% are acceptable. The bolts can be kept easily serviceable; e.g. by using an oil-grease
mixture.
5
5.1
5.2