GENERAL

01

Description of the CARES machine location and job code system

08 20 71 A

The first and second figures show

the machine location and
correspond to the chapters in the Service Manuals

The seventh character

is alphabetical and shows
the Job codes and the working
hours

The third and fourth figures show

the main components
or assemblies

The fifth and sixth figures sow the

sub-assemblies

a) Machine location code

082071
08 = Hydraulic system
20 = Hydraulic motors
71 = Vibrating hydraulic motor

NOTE : The machine location codes are indicated on pages 9 to 23 but are also shown in the spare parts
catalogue for the machine concerned.
b) Job code

082071A
08 = Hydraulic system
20 = Hydraulic motors
71 = Vibrating hydraulic motor
A = Vibrating hydraulic motor, R&I

Cre 7-29482

Issued 03-02

01

GENERAL
Machine location and prime part

The machine location must be entered on the warranty claim form; it shows the location of the "Prime part" on
the machine.
The "Prime part" is the Case part which caused the failure.
Example :

XXXX XXXX XXXX XXXX XXXX XXXX

Vibrating hydraulic motor

Machine
location
Job code

082071

Vibrating hydraulic motor, R&I

3.0

3.0

3.0

3.0

3.0

3.0

082071A

Hydraulic motor pinion, R&I

3.0

3.0

3.0

3.0

3.0

3.0

082071B

If the "Prime part" is a nut, bolt, O-ring, gasket, seal or other hardware item, select the machine location
corresponding to the location of the component which the item is a part of, or to which it is attached. For
example, if a bolt on a connecting rod is broken, the bolt would be listed as the "Prime part" and the machine
location of the connecting rod would be used.
BE AWARE!
Codes ending in ...01 (MAINTENANCE), ...02 (TROUBLESHOOTING), ...03 (REMOVAL AND INSTALLATION
OR OVERHAUL) are for job codes only and are never machine locations since they cannot indicate a location
for the "Prime part" involved which caused the failure.
Example :
Maintenance

Troubleshooting

021601
031601
050001
060001
070001
080001
090001

021602
031602
040002
050002
060002
070002
080002

Removal and installation

or overhaul
021603
040003
060003

Service codes
Service codes are entered on the warranty claim to identify "How" and "Why" the "Prime part" failed. Only the
approved service codes listed on page 1-7 may be used.

Cre 7-29482

Issued 03-02

01

GENERAL
Job code

The job code (a six figure number followed by an alphabetical character) must be entered on the warranty claim
form in order to be reimbursed for labour costs. Selection of job codes should cover all repairs performed in
correcting the problem. The job code can be different from the machine location code but most of the time it will
be the same.
Example :

XXXX XXXX XXXX XXXX XXXX XXXX

Fan / belt

Machine
location
Job code

021615

Radiator fan, R&I

1.0

1.0

1.0

1.0

1.0

1.0

021615C

Pulley for fan, R&I

1.0

1.0

1.0

1.0

1.0

1.0

021615D

Job time
The CARES manuals have been written so that most warranty claim forms can be completed with one job code
for each "Prime part".
When a job time is given it covers all operations necessary to perform the jobs it prescribes. The time
includes the R & I of all parts or components necessary to gain access to the defective part or
component..
Job time (labour hours) in the column under the machine models the job code applies to is given in hours and
tenths of hours.
***

indicates that job code does not apply to this model.

open box (no time) means a time has not been determined for this model but job code is applicable.

Because the manuals are written in this style, there is the occasional warranty claim form that will combine
(overlap) two job codes which include the R & I of the same part in each job time given.
The system will approve and pay the hours requested under a job code as long as the requested hours do not
exceed the given job time.
As a result, when two job codes are combined, the removal and installation should be deducted from one of the
two job codes. The number of hours obtained in this way should be entered on the warranty claim form.
Example :
Removal and installation of an engine short block and valve grind. Job codes 20303B and 20347B both include
the R & I of the cylinder head. The request for a 788 excavator should be for :
020303B

020347B

Total

20.0 +

8.2

= 28.2

The time requested (8.2 hours) under code 020347B corresponds to its given time 14 hours, minus the given
time for code 020345A (5.8 hours), corresponding to R & I of the head.

Cre 7-29482

Issued 03-02

01

GENERAL
Troubleshooting time

Troubleshooting is a specific job. Times are listed in various sections of the manual for the hook-up of the test
instruments and the proper running of the test requires.
Only is in specific cases is troubleshooting included as part of the job time. For example R & I main relief valve
includes pressure testing and adjusting just as R & I secondary relief valve includes hand-pumping and
adjusting. If troubleshooting time is included, it will be noted in the job description.

Welding time
With the flat rate times, welding (when performed by the dealership) is the only additional time to be considered.
All requests for labour must be accompanied with a job code.
A request for welding labour is to be made by picking the job code for the component or part of which the
welding was performed and then adding "W" as a second alphabetical character to the job code.
Example :
The job code for the cab is 90310A. Welding would be requested under job code 90310AW and labour
calculated using the following guidelines :

No job time provided (open box)

A job code must always be used when requesting labour ; however, when no job times are given, use the
following guidelines to calculate:
1

Consider that a highly qualified mechanic has performed the repairs, in the dealerships "certified" shop.

Include in the job time cleaning of the area to be repaired and the actual repair job including associated
problems encountered.

Troubleshooting performed should be requested by the appropriate troubleshooting job code.

Cre 7-29482

Issued 03-02

01

GENERAL
Definition of terms used
R & I (Remove and install)

Includes removing an existing part or component and installing the same one or a different one. Includes the R
& I of all parts or components necessary to gain access to the part or component described.
Example :

XXXX XXXX XXXX XXXX XXXX XXXX

Vibrating hydraulic motor
Vibrating hydraulic motor, R&I

Machine
location
Job code

082071
3.0

3.0

3.0

3.0

3.0

3.0

082071A

Replacement
This term indicates the removal of an existing part and the installation of a new or different part.
Example :

XXXX XXXX XXXX XXXX XXXX XXXX

Floor plate - platform
Flormat, replace

Machine
location
Job code

090134
0.6

0.6

0.6

0.6

0.6

0.6

090134A

Overhaul
This term includes :
R & I of the component,
Complete disassembly,
Inspection for wear and damage,
Cleaning of all parts,
Reassembly checking all tolerances,
Replacing all related filter elements,
Renewing all oils and lubricants,
Replacing all seals, gaskets, O-rings, etc...,
Proper run-in when necessary and any adjustments.
Example :

XXXX XXXX XXXX XXXX XXXX XXXX

Vibrating hydraulic motor

Machine
location
Job code

082071

Vibrating hydraulic motor, overhaul

3.0

Cre 7-29482

3.0

3.0

3.0

3.0

3.0

082071C

Issued 03-02

01

SERVICE CODES (Alphabetical)

Abnormal noise .................................................... 065
Adhesion/bonding/assembly ................................ 005
Adjustment (why ?) .............................................. 010
Appearance (describe, visual consequences) ..... 015
Assembly ............................................................. 005
Backfire (engine injection).................................... 210
Backlash (describe) ............................................. 020
Banging................................................................ 065
Blistered ............................................................... 035
Blocked (describe) ............................................... 040
Brazed.................................................................. 365
Broken (where) .................................................... 045
Broken.................................................................. 365
Broken on shipment (machines assembled
on-site only) ..................................................... 950
Buckled/warped ................................................... 050
Burned out ........................................................... 055
Burst..................................................................... 030
Bypassing/blow by ............................................... 060
Chipped/nicked (chains, gearing) ........................ 070
Clamping/retaining - poor/none............................ 075
Clogged (where) .................................................. 255
Collapsed ............................................................. 080
Condensation (electricity, diesel oil, oil) ............... 220
Connection - poor (electrical, electronic) ............. 085
Contaminated (describe)...................................... 090
Corroded .............................................................. 260
Cracked (describe. cast parts, blocks)................. 095
Cracked................................................................ 365
Cut through (flexible parts)................................... 105
Does not engage...................................................110
Does not release...................................................115
Elongated............................................................. 120
Elongation (belts, chains)..................................... 310
End play ............................................................... 125
Erratic/fluctuating ................................................. 130
Excess speed....................................................... 320
Field survey.......................................................... 136
Flaking/peeling (paint,
chromium plated parts, tyres) .......................... 140
Folded, bent ......................................................... 025
Frayed.................................................................. 145
Glazing (engine)................................................... 150
Grazed (rubber parts, tyres)................................. 265
Grooved (hydraulic motor) ................................... 155
High fuel consumption ......................................... 160
High oil consumption............................................ 165
Humidity, damp (electricity, diesel oil, oil) ............ 220
Incorrect alignment (by how much?)
mechanical consequences) ............................. 205
Interference.......................................................... 170
Jumped out of its groove (circuit seals) ............... 230
Jumps out of gear ................................................ 175
Knotted (cable, piping, seals)............................... 180
Laminating (rolled parts) ...................................... 185
Leak ..................................................................... 100
Length (describe) ................................................. 195
Cre 7-29482

Loose ................................................................... 200

Marked ................................................................. 025
Misfiring (engine injection) ................................... 210
Mismachined (how ?) ........................................... 215
Not sealing properly ............................................. 225
Notched (rubber parts, tyres) ............................... 265
Obstructed (describe) .......................................... 040
Off-centre when rotating....................................... 345
Open circuit (electrical) ........................................ 228
Ovalization ........................................................... 120
Part omitted in error ............................................. 231
Parts unscrewed .................................................. 135
Parts which have been dropped .......................... 135
Peeling (paint, chromed parts, tyres) ................... 140
Pin-holes .............................................................. 235
Pinched (cable, piping, seals) .............................. 180
Pitted.................................................................... 240
Porosity ................................................................ 235
Pre-delivery inspection after leaving the factory
(between Zero and 5 hours only)..................... 555
Pressure high ....................................................... 245
Pressure low ........................................................ 250
Pumping (travel motor) ........................................ 320
Roughness (engine)............................................. 150
Rubbing................................................................ 170
Rusted.................................................................. 260
Scratched (rubber parts, tyres) ............................ 265
Seized .................................................................. 270
Service modification program (action order only) 275
Sheared ............................................................... 280
Shifting difficult (mechanical) ............................... 285
Short circuit (electrical, electronic) ....................... 290
Slipping ................................................................ 295
Slow lowering ....................................................... 100
Soft consistency ................................................... 300
Spongy consistency ............................................. 300
Squeezed out (circuit seals)................................. 230
Sticking/binding .................................................... 305
Stripped/pulled out (threaded items) .................... 315
Swollen (pipes, hoses) ......................................... 030
Temperature high ................................................. 325
Temperature low .................................................. 330
Tension (belts, chains) ......................................... 310
Torn (flexible parts) .............................................. 105
Torque high (engine, hydraulic motor) ................. 335
Torque low (engine, hydraulic motor) ................... 340
Turned.................................................................. 345
Twisted ................................................................. 350
Vibration (describe) (welds) ................................. 355
Wear/worn (describe)........................................... 360
Welded ................................................................. 365
Would not hold charge ......................................... 370

Issued 03-02

01

SERVICE CODES (Numerical)

Assembly ............................................................. 005
Adhesion/bonding/assembly ................................ 005
Adjustment (why ?) .............................................. 010
Appearance (describe, visual consequences) ..... 015
Backlash (describe) ............................................. 020
Marked ................................................................. 025
Folded, bent ......................................................... 025
Burst..................................................................... 030
Swollen (pipes, hoses)......................................... 030
Blistered ............................................................... 035
Blocked (describe) ............................................... 040
Obstructed (describe) .......................................... 040
Broken (where) .................................................... 045
Buckled/warped ................................................... 050
Burned out ........................................................... 055
Bypassing/blow by ............................................... 060
Abnormal noise .................................................... 065
Banging................................................................ 065
Chipped/nicked (chains, gearing) ........................ 070
Clamping/retaining - poor/none............................ 075
Collapsed ............................................................. 080
Connection - poor (electrical, electronic) ............. 085
Contaminated (describe)...................................... 090
Cracked (describe. cast parts, blocks)................. 095
Slow lowering....................................................... 100
Leak ..................................................................... 100
Torn (flexible parts) .............................................. 105
Cut through (flexible parts)................................... 105
Does not engage...................................................110
Does not release...................................................115
Elongated............................................................. 120
Ovalization ........................................................... 120
End play ............................................................... 125
Erratic/fluctuating ................................................. 130
Parts unscrewed .................................................. 135
Parts which have been dropped .......................... 135
Field survey.......................................................... 136
Peeling (painting, chromed parts, tyres) .............. 140
Flaking/peeling (paint,
chromium plated parts, tyres) .......................... 140
Frayed.................................................................. 145
Glazing (engine)................................................... 150
Roughness (engine)............................................. 150
Grooved (hydraulic motor) ................................... 155
High fuel consumption ......................................... 160
High oil consumption............................................ 165
Rubbing................................................................ 170
Interference.......................................................... 170
Jumps out of gear ................................................ 175
Knotted (cable, piping, seals)............................... 180
Pinched (cable, piping, seals) .............................. 180
Laminating (rolled parts) ...................................... 185
Length (describe) ................................................. 195

Cre 7-29482

Loose ................................................................... 200

Misalignment (how ?)
(mechanical consequences) ............................ 205
Misfiring (engine injection) ................................... 210
Backfire (engine injection).................................... 210
Mismachined (how ?) ........................................... 215
Condensation (electricity, diesel oil, oil) ............... 220
Humidity, damp (electricity, diesel oil, oil)............. 220
Not sealing properly ............................................. 225
Open circuit (electrical) ........................................ 228
Squeezed out (circuit seals)................................. 230
Jumped out of its groove (circuit seals) ............... 230
Part omitted in error ............................................. 231
Porosity ................................................................ 235
Pin-holes .............................................................. 235
Pitted.................................................................... 240
Pressure high ....................................................... 245
Pressure low ........................................................ 250
Clogged (where) .................................................. 255
Corroded .............................................................. 260
Rusted.................................................................. 260
Notched (rubber parts, tyres) ............................... 265
Grazed (rubber parts, tyres)................................. 265
Scratched (rubber parts, tyres) ............................ 265
Seized .................................................................. 270
Service modification program (action order only) 275
Sheared ............................................................... 280
Shifting difficult (mechanical) ............................... 285
Short circuit (electrical, electronic) ....................... 290
Slipping ................................................................ 295
Spongy consistency ............................................. 300
Soft consistency ................................................... 300
Sticking/binding .................................................... 305
Elongation (belts, chains)..................................... 310
Tension (belts, chains) ......................................... 310
Stripped/pulled out (threaded items) .................... 315
Excess speed....................................................... 320
Pumping (travel motor) ........................................ 320
Temperature high ................................................. 325
Temperature low .................................................. 330
Torque high (engine, hydraulic motor) ................. 335
Torque low (engine, hydraulic motor) ................... 340
Off-centre when rotating....................................... 345
Turned.................................................................. 345
Twisted ................................................................. 350
Vibration (describe) (welds) ................................. 355
Wear/worn (describe)........................................... 360
Brazed.................................................................. 365
Broken.................................................................. 365
Cracked................................................................ 365
Welded ................................................................. 365
Would not hold charge ......................................... 370
Pre-delivery inspection after leaving the factory
(between 0 and 5 hours only) .......................... 555
Broken on shipment (machines assembled
on-site only) ..................................................... 950

Issued 03-02

REQUEST FOR SUPPLEMENTARY JOB CODE OR MODIFICATION OF

TIME ALLOWED
01
Reference of form used

: .........................................................

Model concerned

: .........................................................

Machine location

: .........................................................

Request for additional job code

Closest existing job code : .....................................................................................................................................
................................................................................................................................................................................
Description of job code requested : .......................................................................................................................
................................................................................................................................................................................
Estimated time of requested job code : ..................................................................................................................
................................................................................................................................................................................
Request for a modification of time allowed
IMPORTANT : All request for modifications must be supported by a copy of the job cards, and detail of time
spent, etc ...
Job code

: .................................................

Time allowed

: .................................................

Time requested

: .................................................

Case store or dealer

Complete this form and send it to the

Product Support Manager for the machine
concerned

Town
N Phone
Signature
Date

The Product Support Manager is authorized to study all requests for modification on time spent, concerning a
given job code. Attach all the documents necessary for studying the case : workshop job cards, details of
time spent, etc.

Cre 7-29482

Issued 03-02

ENGINE
CUMMINS DIESEL

TROUBLESHOOTING
Run engine until it reaches operating temperature
(Includes visual inspection and checking all
instrument panel indicators)
Check intake system for air restriction or intake of
contaminated air
Cooling system, pressure test
Troubleshoot engine (Includes compression,
crankcase and boost pressure checks)

SV210

SV212

SV216

SV223

SV228

MAINTENANCE
Oil Filter Element, Replace
Fuel Filter Element, Replace
Air cleaner Element, Replace

SV208

02

0.4
0.3
0.3

0.4
0.3
0.3

0.4
0.3
0.3

0.4
0.3
0.3

0.4
0.3
0.3

xxxxxx
0.4 021601A
0.3 021601B
0.3 021601C

Machine
Location
Job Code

xxxxxx

REMOVAL & INSTALLATION OR OVERHAUL

Engine assembly, R&I (Includes R&I of any item or
components necessary to access engine)
Rubber Mount, R&I
Silentblock, R&I
Hydraulic Clutch, R&I

0.3

0.3

0.3

0.3

0.3

0.3 021602A

0.4

0.4

0.4

0.4

0.4

0.4 021602B

0.8

0.8

0.8

0.8

0.8

0.8 021602C

0.8

0.8

0.8

0.8

0.8

0.8 021602D
xxxxxx

22.5 22.5 22.5 22.5 22.5 22.5 021603A

1.5 1.5 1.5 1.5 1.5 1.5 021603B
2.5 2.5 2.5 2.5 2.5 2.5 021603C
17.5 17.5 17.5 17.5 17.5 17.5 021603D

COOLING SYSTEM
RADIATOR & COOLING HOSES
Cooling Hoses, R&I
Water Reservoir, R&I
Cooler Assy, R&I

0.6
1.0
8.8

0.6
1.0
8.8

0.6
1.0
8.8

0.6
1.0
8.8

0.6
1.0
8.8

021611
0.6 021611A
1.0 021611B
8.8 021611C

SHROUDS AND SCREENS

Fan Cover, R&I
Belt Cover, R&I

0.8
0.5

0.8
0.5

0.8
0.5

0.8
0.5

0.8
0.5

021613
0.8 021613A
0.5 021613B

FAN, BELT
Fan belt, R&I
Belt tensioner, assembly
Radiator fan, R&I
Pulley for fan, R&I

2.0
1.0
1.0
1.0

2.0
1.0
1.0
1.0

2.0
1.0
1.0
1.0

2.0
1.0
1.0
1.0

2.0
1.0
1.0
1.0

2.0
1.0
1.0
1.0

WATER PUMP AND HOUSING

Drive belt for water pump, R&I
Water pump, R&I (Includes seal replacement)

1.0
1.2

1.0
1.2

1.0
1.2

1.0
1.2

1.0
1.2

021617
1.0 021617A
1.2 021617B

WATER MANIFOLDS, OUTLETS, THERMOSTATS

Thermostats, R&I (Includes replacing gaskets)
Thermostat housing, R&I (Includes replacing
gaskets)

Cre 7-29482

021615
021615A
021615B
021615C
021615D

1.0

1.0

1.0

1.0

1.0

021619
1.0 021619A

1.0

1.0

1.0

1.0

1.0

1.0 021619B

Issued 03-02

ENGINE
CUMMINS DIESEL
SV208

SV210

SV212

SV216

SV223

SV228

02

0.5
0.2

0.5
0.2

0.5
0.2

0.5
0.2

0.5
0.2

021621
0.5 021621A
0.2 021621B

Machine
Location
Job Code

INTAKE SYSTEM
AIR CLEANER & PRE-CLEANER
Air cleaner assembly, R&I
Pre-cleaner assembly, R&I
INTAKE HOSES & TUBES
Hoses and/or tubes, R&I

0.6

0.6

0.6

0.6

0.6

021623
0.6 021623A

EXHAUST SYSTEM
021625

TURBOCHARGER & BLOWER

Turbocharger, R&I

1.2

1.2

1.2

1.2

1.2

1.2 021625A

EXHAUST MUFFLERS & EXTENSIONS

Extension pipe for exhaust, R&I
Muffler, R&I

0.3
0.6

0.3
0.6

0.3
0.6

0.3
0.6

0.3
0.6

021631
0.3 021631A
0.6 021631B

EXHAUST MANIFOLDS AND PIPES

Exhaust manifold assembly, R&I

0.6

0.6

0.6

0.6

0.6

021633
0.6 021633A

Cre 7-29482

10

Issued 03-02

FUEL SYSTEM
SV208

SV210

SV212

SV216

SV223

SV228

03

0.3

0.3

0.3

0.3

0.3

xxxxxx
0.3 031601A

FUEL TANK
Fuel tank cap, R&I
Drain valve or plug, R&I
Fuel tank, Cleaning

0.1
0.3
2.0

0.1
0.3
2.0

0.1
0.3
2.0

0.1
0.3
2.0

0.1
0.3
2.0

031611
0.1 031611A
0.3 031611B
2.0 031611C

FUEL LINES, TUBES, HOSES

Fuel line, from fuel tank to transfer pump, R&I
Fuel line, from transfer pump to filter, R&I
Fuel line, from fuel filter to injection pump, R&I
Fuel return line to tank, R&I

0.6
0.4
0.3
0.6

0.6
0.4
0.3
0.6

0.6
0.4
0.3
0.6

0.6
0.4
0.3
0.6

0.6
0.4
0.3
0.6

0.6
0.4
0.3
0.6

FUEL TRANSFER PUMP

Fuel transfer (Lift) pump, R&I

0.5

0.5

0.5

0.5

0.5

031615
0.5 031615A

0.5

0.5

0.5

0.5

0.5

031621
0.5 031621A

MAINTENANCE
Fuel filter, replace

Machine
Location
Job Code

FUEL TANK, LINES & TRANSFER PUMP

031613
031613A
031613B
031613C
031613D

FUEL FILTER SYSTEM

FUEL FILTERS
Head assembly for fuel filter, R&I
SEDIMENT BOWL
Water separator, R&I

0.5

0.5

0.3

0.3

0.3

031623
0.3 031623A

0.4
1.6
4.4

0.4
1.6
4.4

0.4
1.6
4.4

0.4
1.6
4.4

0.4
1.6
4.4

031631
0.4 031631A
1.6 031631B
4.4 031631C

1.5

031643
1.5 031643A

FUEL INJECTION SYSTEM

FUEL INJECTION PUMP
Throttle arm, R&I
Fuel injection pump, R&I
Drive gear for injection pump, R&I

FUEL SYSTEM CONTROLS

FUEL SHUTOFF & THROTTLE
Throttle cable, R&I (Includes adjustments)

Cre 7-29482

1.5

11

1.5

1.5

1.5

Issued 03-02

ELECTRICAL SYSTEM
SV228

SV223

SV216

SV212

SV210

SV208

04
Machine
Location
Job Code

TROUBLESHOOTING
Batteries, check & test
(Hydrometer & load test)
Charging system, check & test
Starting system, check & test
Troubleshooting electrical circuits with Test Meter

0.5

0.5

0.5

0.5

0.5

0.5 040002A

0.6
0.7
1.0

0.6
0.7
1.0

0.6
0.7
1.0

0.6
0.7
1.0

0.6
0.7
1.0

0.6 040002B
0.7 040002C
1.0 040002D

R&I OR OVERHAUL
Connector or terminal for wire harness, replace

1.0

1.0

1.0

1.0

1.0

xxxxxx
1.0 040003A

CHASSIS, TRANSMISSION OR MAIN WIRING

Main Wiring, R&I

1.0

1.0

1.0

1.0

1.0

040120
1.0 040120A

ENGINE WIRING
Engine Wiring, R&I

2.0

2.0

2.0

2.0

2.0

040130
2.0 040130A

INSTRUMENT PANEL WIRING

Instrument panel, R&I

1.0

1.0

1.0

1.0

1.0

040150
1.0 040150A

CAB WIRING
Cab Wiring, R&I

2.0

2.0

2.0

2.0

2.0

040170
2.0 040170A

ATTACHMENT & ACCESSORY WIRING

Accessory Wiring, R&I

1.0

1.0

1.0

1.0

1.0

040180
1.0 040180A

0.1

0.1

0.1

0.1

0.1

040520
0.1 040520A

xxxxxx

WIRING & HARNESS

FUSES,RESISTORS & DIODES

FUSES
Fuses, R&I
RESISTORS
Resistors, R&I

0.6

0.6

0.6

0.6

0.6

040530
0.6 040530A

DIODES
Diodes, R&I

0.6

0.6

0.6

0.6

0.6

040540
0.6 040540A

Cre 7-29482

12

Issued 03-02

ELECTRICAL SYSTEM
SV208

SV210

SV212

SV216

SV223

SV228

04

SWITCHES
Battery master switch, R&I
Push button for cabin lifting system, R&I
Push button for hood lifting system, R&I
Switch box, R&I
Changeover for cabin ventilation, R&I
Switch for front windscreen wiper, R&I
Switch for rear windscreen wiper, R&I
Push button for windscreen washer, R&I
Changeover switch for heating fan, R&I

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

041510
041510A
041510B
041510C
041510D
041510E
041510F
041510G
041510H
041510I

LIGHT SWITCHES
Light switch for front headlights, R&I
Light switch for rear headlights, R&I
Light switch for warning lamps (optional), R&I
Changeover switch for turn indicator (optional), R&I
Light switch for rotary beacon (optional), R&I
Push button for horn, R&I

0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3
0.3
0.3

041511
041511A
041511B
041511C
041511D
041511E
041511F

IGNITION KEY SWITCH

Ignition key switch, R&I

0.4

0.4

0.4

0.4

0.4

041512
0.4 041512A

FUEL SHUTOFF SWITCH & CONTROL

Solenoid valve for engine STOP

0.6

0.6 0.6

0.6

041513
0.6 041513A

Machine
Location
Job Code

SWITCHES & CONTROLS

MACHINE FUNCTION CONTROL SWITCHES

Position switch for seat panel opening, R&I
Push button for emergency brake, R&I
Switch for backup alarm (optional), R&I
Switch for neutral (at the travel control), R&I
Float for the hydraulic oil tank, R&I
Pressure switch for steering, R&I
Switch fast travel, R&I
Switch speed pre-selector, R&I
Changeover switch for vibration, R&I
Switch for vibration (on the travel control), R&I
Terminal switch for the gas lever, R&I
Pressure switch for brake, R&I
Switch for ASC lock (optional), R&I
Sensor for drum speed (optional), R&I
Sensor for left wheel speed (optional), R&I
Sensor for right wheel speed (optional), R&I
Pressure switch for engine lubrication, R&I
Underpressure switch for air filter clogging, R&I
Underpressure switch for hydraulic filter clogging,
R&I
Parking brake push button, R&I

Cre 7-29482

13

0.6

041515
041515A
041515B
041515C
041515D
041515E
041515F
041515G
041515H
041515I
041515J
041515K
041515L
041515M
041515N
041515O
041515P
041515Q
041515R

0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.4
0.4
0.6
0.4
0.3
0.3
0.5
0.5
0.3
0.2

0.4 0.4 0.4 0.4 0.4

0.4 0.4 0.4 0.4 0.4
0.4 0.4 0.4 0.4 0.4
0.4 0.4 0.4 0.4 0.4
0.4 0.4 0.4 0.4 0.4
0.4 0.4 0.4 0.4 0.4
0.4 0.4 0.4 0.4 0.4
0.5 0.5 0.5 0.5 0.5
0.4 0.4 0.4 0.4 0.4
0.4 0.4 0.4 0.4 0.4
0.6 0.6 0.6 0.6 0.6
0.4 0.4 0.4 0.4 0.4
0.3 0.3 0.3 0.3 0.3
0.3 0.3 0.3 0.3 0.3
0.5 0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5 0.5
0.3 0.3 0.3 0.3 0.3
0.2 0.2 0.2 0.2 0.2

0.3

0.3

0.3

0.3

0.3

0.3 041515S

0.4

0.4

0.4

0.4

0.4

0.4 041515T

Issued 03-02

ELECTRICAL SYSTEM
SV208

SV210

SV212

SV216

SV223

SV228

04

0.8
0.8
0.3
0.5

0.8
0.8
0.3
0.5

0.8
0.8
0.3
0.5

0.8
0.8
0.3
0.5

0.8
0.8
0.3
0.5

0.8
0.8
0.3
0.5

0.5

0.5

0.5

0.5

0.5

0.5 041520E

0.5
0.6
0.6

0.5
0.6
0.6

0.5
0.6
0.6

0.5
0.6
0.6

0.5
0.6
0.6

0.8

0.8

0.8

0.8

0.8

0.5 041520F
0.6 041520G
0.6 041520H
041520I
041520J
0.8 041520K

RELAYS
Relay R&I

0.4

0.4

0.4

0.4

0.4

041530
0.4 041530A

ELECTRICAL CONTROLS
ASC lock control, R&I

0.6

0.6

0.6

0.6

0.6

041540
0.6 041540A

0.3

0.3

0.3

0.3

0.3

042012
0.3 042012A

SOLENOID (NOT STARTER)

Solenoid valve for cab lifting, R&I
Solenoid valve for hood lifting, R&I
Solenoid valve for brake, R&I
Solenoid valve for fast travel speed (left wheel), R&I
Solenoid valve for fast travel speed (right wheel),
R&I
Solenoid valve for fast travel speed (drum), R&I
Solenoid valve for vibration I, R&I
Solenoid valve for vibration II, R&I
Solenoid valve for ASC lock LH wheel (optional), R&I
Solenoid valve for ASC lock RH wheel (optional), R&I
Solenoid valve for the travel pump, R&I

Machine
Location
Job Code

041520
041520A
041520B
041520C
041520D

GAUGE & SENSOR

ENGINE TEMPERATURE
Engine temperature gauge, R&I
FUEL LEVEL
Fuel gauge, R&I

0.3

0.3

0.3

0.3

0.3

042013
0.3 042013A

MACHINE FUNCTION
Hydraulic oil thermometer, R&I
Sending unit, R&I
Speedometer, R&I
Hour counter, R&I

1.5
0.3
0.4
0.4

1.5
0.3
0.4
0.4

1.5
0.3
0.4
0.4

1.5
0.3
0.4
0.4

1.5
0.3
0.4
0.4

1.5
0.3
0.4
0.4

Cre 7-29482

14

042015
042015A
042015B
042015C
042015D

Issued 03-02

ELECTRICAL SYSTEM
SV208

SV210

SV212

SV216

SV223

SV228

04

0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3

0.3
0.3
0.3
0.3

0.3
0.3

0.3
0.3

0.3
0.3

0.3
0.3

0.3
0.3

042026
0.3 042026A
0.3 042026B

0.3

0.3

0.3

0.3

0.3

0.3 042026C

0.3
0.3

0.3
0.3

0.3
0.3

0.3
0.3

0.3
0.3

0.3 042026D
0.3 042026E

Machine
Location
Job Code

INDICATOR LIGHTS
ENGINE FUNCTION
Indicator lamp for engine lubrication, R&I
Indicator lamp for charging, R&I
Indicator lamp for air filter clogging, R&I
Indicator lamp for low engine oil pressure, R&I
MACHINE FUNCTION
Indicator lamp for vibration preselection, R&I
Indicator lamp for hydraulic oil level, R&I
Indicator lamp for neutral position for the travel
control, R&I
Indicator lamp for brake, R&I
Indicator lamp for hydraulic filter clogging, R&I

042021
042021A
042021B
042021C
042021D

AUDIBLE WARNING DEVICE & SENDERS

HORN
Backup alarm (optional), R&I
Rear horn, R&I

0.2
0.2

0.2
0.2

0.2
0.2

0.2
0.2

0.2
0.2

042031
0.2 042031A
0.2 042031B

FUNCTION WARNING
Alarm for engine temperature & oil pressure, R&I

0.4

0.4

0.4

0.4

0.4

042032
0.4 042032A

STARTER MOTOR ASSEMBLY CIRCUIT

Starting motor, R&I

1.2

1.2

1.2

1.2

1.2

042510
1.2 042510A

BATTERIES & CABLES

Battery, R&I
Batteries, R&I
Positive battery cable, R&I
Negative battery cable, R&I
Jumper cable between batteries, R&I

0.3
0.4
0.6
0.8
0.2

0.3
0.4
0.6
0.8
0.2

0.3
0.4
0.6
0.8
0.2

0.3
0.4
0.6
0.8
0.2

0.3
0.4
0.6
0.8
0.2

0.3
0.4
0.6
0.8
0.2

1.0
1.2

1.0
1.2

1.0
1.2

1.0
1.2

1.0
1.2

043010
1.0 043010A
1.2 043010B

ELECTRIC STARTER & BATTERIES

042550
042550A
042550B
042550C
042550D
042550E

ELECTRIC CHARGING COMPONENTS

ALTERNATOR ASSEMBLY/MOUNTING
Alternator fan, Replace
Alternator, R&I

Cre 7-29482

15

Issued 03-02

ELECTRICAL SYSTEM
SV208

SV210

SV212

SV216

SV223

SV228

04

HEADLIGHTS & ROAD LIGHTS

Front headlight, R&I
Rear headlight, R&I
Automotive type lighting, R&I
Front position lights (optional), R&I
Front auxiliary headlight, R&I

0.2
0.2
0.2
0.2
0.2

0.2
0.2
0.2
0.2
0.2

0.2
0.2
0.2
0.2
0.2

0.2
0.2
0.2
0.2
0.2

0.2
0.2
0.2
0.2
0.2

0.2
0.2
0.2
0.2
0.2

STOPLIGHTS & TAIL LIGHTS

Stoplights, R&I
Tail lights (optional), R&I

0.2
0.2

0.2
0.2

0.2
0.2

0.2
0.2

0.2
0.2

043520
0.2 043520A
0.2 043520B

TURN SIGNAL
Left turn indicator lights (optional), R&I
Right turn indicator lights (optional), R&I

0.2
0.2

0.2
0.2

0.2
0.2

0.2
0.2

0.2
0.2

043530
0.2 043530A
0.2 043530B

CONSOLE LIGHT (DOME & PANEL)

Instrument panel light, R&I
Dome light, R&I

0.4
0.3

0.4
0.3

0.4
0.3

0.4
0.3

0.4
0.3

043560
0.4 043560A
0.3 043560B

SAFETY LIGHTS
Beacon assembly (Optional), R&I

0.2

0.2

0.2

0.2

0.2

043570
0.2 043570A

BLOWER MOTOR
Motor for fan ventilation, R&I
Motor for fan heater, R&I

1.0
1.2

1.0
1.2

1.0
1.2

1.0
1.2

1.0
1.2

044010
1.0 044010A
1.2 044010B

WIPER MOTOR
Front wiper motor , R&I
Rear wiper motor, R&I

1.0
0.5

1.0
0.5

1.0
0.5

1.0
0.5

1.0
0.5

044020
1.0 044020A
0.5 044020B

AUXILIARY MOTOR
Electric motor for hood & cabin lifting system, R&I

0.5

0.5

0.5

0.5

0.5

044050
0.5 044050A

1.5
0.3

1.5
0.3

1.5
0.3

1.5
0.3

1.5
0.3

044522
1.5 044520A
0.3 044520B

Machine
Location
Job Code

ELECTRIC LIGHTS
043510
043510A
043510B
043510C
043510D
043510E

ELECTRIC MOTORS

ELECTRIC ACCESSORIES
ANGLE INDICATORS
Control unit, R&I
Sending unit, R&I

Cre 7-29482

16

Issued 03-02

STEERING SYSTEM

TROUBLESHOOTING
Test and adjust steering system (Includes pressure
checks)

SV228

SV223

SV216

SV212

SV210

SV208

05
Machine
Location
Job Code

xxxxxx
1.0

1.0

1.0

1.0

1.0

1.0 050002A

0.3
0.5

0.3
0.5

0.3
0.5

0.3
0.5

0.3
0.5

050110
0.3 050110A
0.5 050110B

2.0
3.5

2.0
3.5

2.0
3.5

2.0
3.5

2.0
3.5

050721
2.0 050721A
3.5 050721B

PUMP INLET LINES

Hydraulic line from reservoir to pump, R&I

0.8

0.8

0.8

0.8

0.8

050731
0.8 050731A

PUMP TO VALVES TO CYLINDERS

Hydraulic lines from to servovalve, R&I

2.0

2.0

2.0

2.0

2.0

050733
2.0 050733A

2.0
3.5

050743
2.0 050743A
3.5 050743B

STEERING CONTROLS
STEERING WHEEL & COLUMN
Steering wheel, R&I
Steering column, R&I

POWER STEERING PUMP

STEERING HYDRAULIC PUMP
Steering pump, R&I
Steering pump, Overhaul

STEERING HYDRAULIC LINES

STEERING VALVES
STEERING HYDRAULIC VALVES
Steering control valve, R&I
Steering control valve, Overhaul

2.0
3.5

2.0
3.5

2.0
3.5

2.0
3.5

STEERING HYDRAULIC LINES

VALVES TO CYLINDERS
Hydraulic lines from servovalve to cylinders (hoses),
R&I
Hydraulic lines from servovalve to cylinders (pipes),
R&I

050751
0.6

0.6

0.6

0.6

0.6

0.6 050751A

1.0

1.0

1.0

1.0

1.0

1.0 050751B

1.8
3.8

1.8
3.8

1.8
3.8

1.8
3.8

1.8
3.8

050761
1.8 050761A
3.8 050761B

STEERING CYLINDERS
STEERING HYDRAULIC CYLINDERS
Steering cylinder, R&I
Steering cylinder, Overhaul

Cre 7-29482

17

Issued 03-02

POWER TRAIN

TROUBLESHOOTING
Test & adjust track drive circuits with pressure gauge
(One circuit)

SV210

SV212

SV216

SV223

SV228

MAINTENANCE
Drain & fill oil in final drive planetary

SV208

06

0.6

0.6

0.6

0.6

0.6

xxxxxx
0.6 060001A

Machine
Location
Job Code

xxxxxx
1.0

1.0

1.0

1.0

1.0

1.0 060002A

HYDRAULIC TRANSMISSION PUMPS

HYDRAULIC PUMPS
Hydraulic Pump, R&I
Hydraulic Pump, Overhaul

062721
13.5 13.5 12.0 12.0 13.5 13.5 062721A
15.5 15.5 15.5 15.5 15.5 15.5 062721B

HYDRAULIC TRANSMISSION MOTORS

TRANSMISSION HYDRAULIC MOTORS
Drum hydraulic motor, R&I
Rear hydraulic motor, R&I
Drum hydraulic motor, Overhaul
Rear hydraulic motor, Overhaul

3.0 3.0 8.0 8.0 3.0 3.0

6.6 6.6 6.6 6.6 6.6 6.6
18.4 18.4 16.0 16.0 18.4 18.4
10.2 10.2 16.0 16.0 10.2 10.2

TRANSMISSION REDUCTION GEAR

Drum reducer, R&I
Rear reduction gear, R&I
Drum reduction gear, Overhaul
Rear reducer, Overhaul

062737
12.0 12.0 12.0 12.0 12.0 12.0 062737A
6.0 6.0 6.0 6.0 6.0 6.0 062737B
18.4 18.4 18.0 18.0 18.4 18.4 062737C
10.2 10.2 10.0 10.0 10.2 10.2 062737D

062731
062731A
062731B
062731C
062731D

HYDRAULIC TRANSMISSION LINES

PUMP TO VALVE LINES
Feed hydraulic supply line, from pump to rear Hyd.
motor, R&I
Feed hydraulic supply line, from pump to drum hyd.
motor, R&I
Return hydraulic line, from pump to thermo-valve,
R&I
Return hydraulic line, from rear hyd. motor to thermovalve, R&I
Return hydraulic line, from drum hyd. motor to
thermo-valve, R&I

062750
0.8

0.8

0.8

0.8

0.8

0.8 062750A

2.0

2.0

2.0

2.0

2.0

2.0 062750B

2.0

2.0

2.0

2.0

2.0

2.0 062750C

1.2

1.2

1.2

1.2

1.2

1.2 062750D

2.0

2.0

2.0

2.0

2.0

2.0 062750E

0.2
2.0

0.2
2.0

0.2
2.0

0.2
2.0

0.2
2.0

063171
0.2 063171A
2.0 063171B

8.2

063173
8.2 063173A

HUBS, WHEELS &TIRES

WHEELS
Pressure measuring
Wheels, R&I
TIRES
Pneumatic tire, R&I

Cre 7-29482

8.2

18

8.2

8.2

8.2

Issued 03-02

BRAKE SYSTEM
SV210

SV212

SV216

SV223

SV228

TROUBLESHOOTING
Test brake system pressure

SV208

07

0.5

0.5

0.5

0.5

0.5

xxxxxx
0.5 070002A

Machine
Location
Job Code

BRAKE LINES
HYDRAULIC BRAKE LINES
Hydraulic line, from electrovalve to rear hydraulic
motor, R&I
Hydraulic line, from electrovalve to drum hydraulic
motor, R&I
Hydraulic line, from electrovalve to reservoir, R&I

071041

CONTROL VALVE
Parking brake electrovalve, R & I

Cre 7-29482

19

0.8

0.8

0.8

0.8

0.8

0.8 071041A

2.0

2.0

2.0

2.0

2.0

2.0 071041B

0.8

0.8

0.8

0.8

0.8

0.8 071041C

0.3

0.3

0.3

0.3

0.3

071053
0.3 071053A

Issued 03-02

HYDRAULIC SYSTEM

TROUBLESHOOTING
Test & adjust hydraulic system (includes pressure
checks)

SV210

SV212

SV216

SV223

SV228

MAINTENANCE
Hydraulic oil, drain & fill reservoir
Oil filter, Replace

SV208

08

1.2
0.3

1.2
0.3

1.2
0.3

1.2
0.3

1.2
0.3

xxxxxx
1.2 080001A
0.3 080001B

Machine
Location
Job Code

xxxxxx
1.0

1.0

1.0

1.0

1.0

1.0 080002A

3.0

3.0

3.0

3.0

3.0

082011
3.0 082011A

0.6
0.3
1.5

082013
0.6 082013A
0.3 082013B
1.5 082013C

HYDRAULIC RESERVOIR & FILTERS

HYDRAULIC RESERVOIR
Hydraulic reservoir, R&I
HYDRAULIC FILTER
Hydraulic filter on reservoir, R&I
Hydraulic filter on thermovalve, R&I
Thermovalve, R&I

0.6
0.3
1.5

0.6
0.3
1.5

0.6
0.3
1.2

0.6
0.3
1.2

HYDRAULIC PUMPS
HYDRAULIC PUMPS
Vibrating hydraulic pump, R&I
Vibrating hydraulic pump, Overhaul
Hand pump for lift system, R&I
Hydraulic pump for lift system, R&I
Auxiliary hydraulic pump, R&I

082021
13.5 13.5 13.5 13.5 13.5 13.5 082021A
17.0 17.0 17.0 17.0 17.0 17.0 082021B
0.5 0.5 0.5 0.5 0.5 0.5 082021C
1.5 1.5 1.5 1.5 1.5 1.5 082021D
***
***
1.0 1.0 1.0 1.0 082021E

HYDRAULIC LINES
PUMP TO VALVES LINES
Hydraulic line, from the block of filtration to vibrating
hydraulic pump, R&I
Hydraulic lines, from servo-valve to lift electrovalve,
R&I
Hydraulic line, from hand-pump to lift electrovalve,
R&I

082033

VALVES TO CYLINDERS
Hydraulic line, from the block of filtration to hood lift
cylinder, R&I
Hydraulic line, from the block of filtration to cab lift
cylinder, R&I

Cre 7-29482

0.5

0.5

0.5

0.5

0.5

0.5 082033A

0.5

0.5

0.5

0.5

0.5

0.5 082033B

0.5

0.5

0.5

0.5

0.5

0.5 082033C
082051

20

0.4

0.4

0.4

0.4

0.4

0.4 082051A

0.4

0.4

0.4

0.4

0.4

0.4 082051B

Issued 03-02

HYDRAULIC SYSTEM

AUXILIARY CIRCUIT LINES

Hydraulic line, from reservoir to hydraulic pump,
R&I
Hydraulic line, from hydraulic pump to valve, R&I
Hydraulic line, from valves to cylinders, R&I

SV228

SV223

SV216

SV212

SV210

SV208

08
Machine
Location
Job Code

082055

VIBRATOR PUMP TO MOTOR

Hydraulic line, from the block of filtration to vibrating
hydraulic motor, R&I
Hydraulic line, from pump to vibrating hydraulic
motor, R&I

***

***

0.5

0.5

0.5

0.5 082055A

***
***

***
***

1.5
1.5

1.5
1.5

1.5
1.5

1.5 082055B
1.5 082055C
082057

2.0

2.0

2.0

2.0

2.0

2.0 082057A

2.0

2.0

2.0

2.0

2.0

2.0 082957B

1.0 1.0
1.6 1.6
***
***
***
***

1.0
1.6
2.0
4.0

1.0
1.6
2.0
4.0

1.0
1.6
2.0
4.0

1.0
1.6
2.0
4.0

3.0
3.0
3.0

082071
3.0 082071A
3.0 082071B
3.0 082071C

HYDRAULIC CYLINDERS
HYDRAULIC CYLINDERS
Lift cylinders, R&I
Lift cylinders, Overhaul
Auxiliary hydraulic cylinders, R&I
Auxiliary hydraulic cylinders, Overhaul

082060
082060A
082060B
082060C
082060D

HYDRAULIC MOTORS
VIBRATING HYDRAULIC MOTORS
Vibrating hydraulic motor, R&I
Hydraulic motor pinion, R&I
Vibrating hydraulic motor, overhaul

Cre 7-29482

3.0
3.0
3.0

21

3.0
3.0
3.0

3.0
3.0
3.0

3.0
3.0
3.0

Issued 03-02

CHASSIS/MOUNTED EQUIPMENT
SV210

SV212

SV216

SV223

SV228

MAINTENANCE
Vibrator oil/replacement
Vibrator oil/checking

SV208

09

0.5
0.2

0.5
0.2

0.5
0.2

0.5
0.2

0.5
0.2

xxxxxx
0.5 090001A
0.2 090001B

Machine
Location
Job Code

MAIN FRAME & CHASSIS

BLADE
Blade, R&I

***

***

090110
16.0 16.0 16.0 16.0 090110A

FRAME
Frame AR, Replace
Frame AV, Replace

090111
090111A
090111B

ABSORBER SUSPENSION FRAME

Rear rubber mounting, R&I
Front suspension, R&I

2.0
3.5

2.0
3.5

2.0
3.5

2.0
3.5

2.0
3.5

090113
2.0 090113A
3.5 090113B

HOOD/PANELS
Engine hood, R&I

1.2

1.2

1.2

1.2

1.2

090131
1.2 090131A

FENDERS
Fenders, R&I

0.5

0.5

0.5

0.5

0.5

090133
0.5 090133A

FLOOR PLATE - PLATFORM

Floor mat, Replace
Platform assy, Replace

0.6
1.5

0.6
1.5

0.6
1.5

0.6
1.5

0.6
1.5

090134
0.6 090134A
1.5 090134B

PAINT - DECALS
Control logogram decals (one), Replace

0.2

0.2

0.2

0.2

0.2

090137
0.2 090137A

CAB - PROTECTIVE STRUCTURE - SEATS

CAB
Cab, R&I
Cab top, R&I

4.0
0.3

4.0
0.3

4.0
0.3

4.0
0.3

4.0
0.3

090310
4.0 090310A
0.3 090310B

WINDOWS, DOORS & MIRRORS

Rear view mirror (one), Replace
Cab door upper window, Replace
Cab door lower window, Replace
Cab windshield glass, Replace
Rear window glass, Replace
Cab door handle w/lock, Replace
Cab door retainer, replace
Cab door lock assembly, R&I

0.2
2.0
1.5
2.0
1.6
0.6
0.6
0.6

0.2
2.0
1.5
2.0
1.6
0.6
0.6
0.6

0.2
2.0
1.5
2.0
1.6
0.6
0.6
0.6

0.2
2.0
1.5
2.0
1.6
0.6
0.6
0.6

0.2
2.0
1.5
2.0
1.6
0.6
0.6
0.6

0.2
2.0
1.5
2.0
1.6
0.6
0.6
0.6

Cre 7-29482

22

090313
090313A
090313B
090313C
090313D
090313E
090313F
090313G
090313H

Issued 03-02

CHASSIS/MOUNTED EQUIPMENT
SV208

SV210

SV212

SV216

SV223

SV228

09

AIR CONDITIONING SYSTEM

A/C system, Check operation and cooling
A/C system, Charging
Filter, Replace
Compressor drive belts Replace
A/C compressor, R&I
A/C unit condenser, Replace
Accumulator, Replace

2.0
1.5
0.6
1.0
1.0
0.7
0.5

2.0
1.5
0.6
1.0
1.0
0.7
0.5

2.0
1.5
0.6
1.0
1.0
0.7
0.5

2.0
1.5
0.6
1.0
1.0
0.7
0.5

2.0
1.5
0.6
1.0
1.0
0.7
0.5

2.0
1.5
0.6
1.0
1.0
0.7
0.5

PROTECTIVE STRUCTURE
Covering frame, R&I

2.9

2.9

2.9

2.9

2.9

090320
2.9 090320A

1.5
0.8

090331
1.5 090331A
0.8 090331B

SEAT
Seat, R&I
Seat support, Replace

1.5
0.8

1.5
0.8

1.5
0.8

1.5
0.8

Machine
Location
Job Code

090317
090317A
090317B
090317C
090317D
090317E
090317F
090317G

COMPACTOR EQUIPMENT
DRUMS & SCRAPERS
Drum assembly, R&I (Includes R&I of any item or
components necessary to access drum)
Drum assembly, overhaul (Includes: Drum R&I
complete disassembly - vibrator included, cleaning
components and passages, and assembly to all
tolerances
Ring, R&I
Rubber mounting, R&I (Includes R&I of 1 front piece)
Rubber mounting, R&I (Includes R&I of 1 rear piece)
Oil seal, R&I
Ring, R&I
Bearing, R&I
Vibrator coupling, R&I (Includes R&I of any item or
components necessary to access drum)
Vibrator assembly overhaul (Includes R&I of any item
or components necessary to access drum)
Drum segments, R&I (All)
Scraper, R&I
Adaptating the drum for tamping compaction
ARTICULATION JOINT
Joint, R&I (Includes R&I of any item or components
necessary to access joint)
Knuckle pin, R&I
Spreader, R&I
Horizontal bearing, R&I
Vertical bearings and scraper ring, R&I

14.4 14.4 14.4 14.4 14.4 14.4 092013A

48.0 48.0 48.0 48.0 48.0 48.0 092013B

17.4
1.1
***
17.4
16.2
17.6

17.4
1.1
***
17.4
16.2
17.6

17.4
1.1
***
17.4
16.2
17.6

17.4
1.1
***
17.4
16.2
17.6

17.4
1.1
1.3
17.4
16.2
17.6

17.4
1.1
1.3
17.4
16.2
17.6

092013C
092013D
092013E
092013F
092013G
092013H

32.0 32.0 32.0 32.0 32.0 32.0 092013I

1.0

1.0

1.0

1.0

1.0

1.0 092013J

14.7 14.7 14.7 14.7 14.7 14.7 092013K

2.0 2.0 2.0 2.0 2.0 2.0 092013L
3.0 3.0 3.5 3.5 3.0 3.0 092013M
092020
16.0 16.0 16.0 16.0 16.0 16.0 092020A

WATER TANK & SUPPORT

Windscreen washer water reservoir, Replace

Cre 7-29482

092013

23

15.1
15.2
16.0
12.8

15.1
15.2
16.0
12.8

15.1
15.2
16.0
12.8

15.1
15.2
16.0
12.8

15.1
15.2
16.0
12.8

0.5

0.5

0.5

0.5

0.5

15.1
15.2
16.0
12.8

092020B
092020C
092020D
092020E

092061
0.5 092061A

Issued 03-02