Академический Документы
Профессиональный Документы
Культура Документы
6197
TABLE OF CONTENTS
PAGE
1. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Rigging and Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Vibration Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Water Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.5 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.6 Request for Start-Up Representative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 System Water Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Seasonal Shut-Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 Seasonal Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 & 5
4. OPERATION & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Initial and Seasonal Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 After 24 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.4 Seasonal Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1 Cold Water Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Make Up Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.3 Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.4 Fan Motor Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.5 Locking Collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.6 Adjustable Motor Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.7 Fan Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.8 Spray Nozzles & Heat Transfer Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.9 Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6. COLD WEATHER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1 Protection Against Pan Water Freezing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2 Capacity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.3 Protection Against Coil Freezing (Model F1000 and VFL Only) . . . . . . . . . . . . . . . . 11
7. WATER TREATMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.1 Corrosion and Scale Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.2 Biological Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
INTRODUCTION
Dunham-Bush, the pioneer in developing and
applying the rotary screw compressors for air
conditioning and refrigeration, introduces the
ECDX line of evaporative cooled packaged
1. GENERAL INFORMATION
1.1 RECEIVING AND INSPECTION
The unit should be inspected immediately, in the
presence of the carrier's representative, for any
evidence of damage during shipment. Any damage
should be noted on the carrier's delivery receipt before
it is signed. A damage
2. INSTALLATION
2.1 FOUNDATION
Foundations for the ECDX Packaged Chillers must be
level for proper operation of controls. Provisions must
be made for supporting the individual load points. Roof
mounted
2.5 CONTROLS
2.5.1 Connections
Controls which are to be field installed should be
connected in accordance with the appropriate wiring
diagram accompanying the unit.
The following
connections should be made where applicable:
2.5.2 Settings
All controls are factory set, however, operating control
settings are not always applicable under all operating
conditions. For recommended control settings, see
wiring
WARNING
The compressor(s) should be started initially only under the direct supervision of an Authorized Dunham-Bush, Inc.,
Start-up Representative.
3. OPERATION
3.1 SYSTEM WATER FLOW RATE
The quantity of chilled water being circulated can be
estimated by means of pressure gauges in the water
piping and the manufacturer's pump performance curve.
Two reliable pressure gauges should be used, one
located at the water discharge of the pump and one
located at the pump inlet. The difference in pressure
readings between the two
3.3.4
Open all valves that were closed and tagged at
seasonal shutdown.
3.3.1
Check
condenser
and
compressor
compartments and remove any accumulated debris.
Brush down the condenser coils if needed.
3.3.5
3.3.6
3.3.7
After approximately 15 minutes of operation,
check the liquid line moisture indicator/sight glass
located after the filter-drier for bubbles or an indication
(color change) of moisture. If bubbles are present, refer
to the section on charging. If there is an indication of
moisture, consult a qualified refrigeration mechanic.
3.3.2
Check electrical panels. Tighten all power and
control terminals.
3.3.3
Close the main disconnect switch, but do not
start the compressor. The unit must be energized for at
least 24 hours prior to start-up in order to warm the
compressor oil sump.
3.3.8
After the system has stabilized and the water
cooler is at the approximate design temperature, the
superheat setting of the expansion valve(s) should be
b.
1. Clean any debris from inlet air screens, fans, eliminators, heat transfer sections, and cold water basin.
2. Drain the cold water sump (with sump strainers in
place) and flush to remove accumulated dirt.
10. Set the float on the make-up valve to shut off the
valve when the float is approximately 1/2" below
the overflow level.
2.
3.
4.
4.3 OPERATION
During operation, the unit should be inspected, cleaned,
and lubricated on a regular basis. The required services
4.
1.
Drain the cold water sump and all piping that will be
exposed to freezing temperatures.
5.
2.
Clean and flush the cold water sump with the sump
strainers in place. Leave the drain open so rain and
melting snow will drain from the unit.
6.
3.
Monthly
x
x
x
x
x
x
x
x
x
x
x
Every Six
Months
Shutdown
Annually
x
x
x
x
x
x
x
x
Ref. Page
6
6
6
6
7
9
9
9
11
7
6
8
6
8
8
9
6
6
6
10
WARNING: Before performing any maintenance or inspection, make certain that all power has been disconnected and
locked in the off position.
SAFETY The operation, maintenance, and repair of this
equipment should be undertaken only by personnel
qualified to do so. All such personnel should be
thoroughly familiar with the equipment, the associated
system and controls, and the procedures set forth in
this manual. Proper care, procedures, and tools must
be used in handling, lifting, installing, operating,
maintaining and repairing this equipment to prevent
personal injury and/or property damage.
For the protection of authorized service and
maintenance personnel, each fan and pump motor
associated with this equipment should be installed
with a lockable disconnect switch located within sight
of the cooling tower, evaporative condenser, or fluid
cooler. No service work should be performed on or
near the fans, motors, and drives or inside the unit
without first ensuring the fan and pump motors have
been disconnected and locked out.
All electrical, mechanical, and rotating machinery
constitute a potential hazard, particularly for those not
familiar with its design, construction, and operation.
Accordingly, adequate safeguards (including use of
protective enclosures where necessary) should be
taken with this equipment both to safeguard the public
(including minors) from injury and to prevent damage
to the equipment, its associated system, and the
premises.
WARRANTIES -- Please refer to the Limitation of Warranties applicable to and in effect at the time of the sale/purchase
of these products.
FREEZE PROTECTION -- These products must be protected by mechanical and operational methods against damage
and/or reduced effectiveness due to possible freeze-up. Please refer to the Cold Weather Operation guidelines (page
10) or contact the local Dunham-Bush representative for recommended protection alternatives.
6
5. MAINTENANCE PROCEDURES
5.1 COLD WATER SUMP
The cold water sump should be inspected regularly.
Any trash or debris which may have accumulated in the
sump or on the strainers should be removed.
OPERATING
HEIGHT (measured
from pan bottom)
5 1/2 "
- Rycon Premium #3
- Beacon #325
- Aeroshell #7
- Mobilgrease #28
- SRI #3
- 84 EP Light
DUNHAM-BUSH
EF to 110E
EF
70E
TEXACO
EXXON
Teresstic 220
Teresstic 100
#582628PI
30E
EF to 70E
EF
5E
EF to 30E
EF
Regal R & O 32
#58267PI
-25E
EF to 5E
EF
Capella
32
Teresstic
32
2.
3.
2.
3.
2.
3.
4.
5.
6.
*Units manufactured in Canada will be constructed of the metric equivalent, Z600 galvanized steel.
10
2.
3.
6.3 PROTECTION AGAINST COIL FREEZING (Model F1000 and VFL Only)
emergency method of freeze protection if the coil is not
protected by an antifreeze solution. The local DunhamBush Representative should be consulted for guidelines
on the installation of an emergency coil drain system.
7. WATER TREATMENT
7.1 CORROSION AND SCALE CONTROL
In cooling towers, cooling is accomplished by
evaporation of a portion of the process water as it flows
through the tower. As this water evaporates, the
impurities originally present remain in the recirculating
water. The concentration of the dissolved solids
increases rapidly and can reach unacceptable levels. In
addition, airborne impurities are often introduced into
the recirculating water, intensifying the problem. If
these impurities and contaminates are not effectively
controlled, they can cause scaling, corrosion, and
sludge accumulations which reduce heat transfer
efficiency and increase system operating costs.
11
BALTIBOND
Corrosion
Protection System
G210
Galvanized
Steel*
6.5 to 9.0
7.0 to 9.0-
Hardness as CaCO3
30 to 500 ppm
30 to 500 ppm
Alkalinity as CaCO3
Chlorides
Sulfates
pH
Evaporation Rate
Bleed Rate = Number of Cycles of Concentration - 1
The evaporation rate can be determined by one of the
following:
1.
2.
3.
1.
2.
3.
12