Curtis Se Controller Manual

CAP861
OCTOBER 2008
REV. G
AIMS PLUS CONTROL

OPERATION & INSTRUCTION MANUAL
SUPPLEMENT TO SE MANUAL
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE WILL RESULT FROM FAILURE

TO PAY ATTENTION TO THE VITAL SAFETY INFORMATION AND INSTRUCTIONS IN
THIS MANUAL. CAREFULLY READ, UNDERSTAND AND RETAIN ALL SAFETY
INFORMATION AND INSTRUCTIONS BEFORE OPERATING THIS COMPRESSOR.
CURTIS-TOLEDO, INC.
1905 Kienlen Ave., St. Louis, Missouri 63133
ph: 314-383-1300 fax: 314-381-1439
website: www.curtistoledo.com
email: info@curtistoledo.com
CAP861
OCTOBER 2008
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Operation and functions of the Controllers
Table of content:
AIMS PLUS COTROL......................................................................................................0

Table of content: ................................................................................................................1
The operating panel: .........................................................................................................2
The display: ........................................................................................................................2
Operating elements:..........................................................................................................3
Display symbols: ...............................................................................................................4
Operation: ...........................................................................................................................5
Parameter Display: ............................................................................................................6
Warning and fault messages: .......................................................................................10
Code and Password Entry: ............................................................................................11
Table of code numbers:..............................................................................................11
Additional functions:.......................................................................................................11
Passwords: .....................................................................................................................11
Programming:...................................................................................................................13
General information about changing parameters: ................................................14
Pressure menu: ............................................................................................................14
Pressure menu: ............................................................................................................15
Pressure-time-values: .................................................................................................17
Temperature menu: .....................................................................................................18
Time/Date: .....................................................................................................................20
Weekly timer: ................................................................................................................21
Motor times values: .....................................................................................................23
Service menu: ...............................................................................................................24
Remote and digital port menu: .................................................................................25
Plan of contacts: ..............................................................................................................26
Appendix A. Factory Defaults .......................................................................................28
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The operating panel:
The display:
psi
bar
h *10 3
C
2
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Operating elements:
Operating
element
On-Button
Function
Description
Turns the
compressor on
The function depends on the operating mode, system and net

pressure. (Option: The compressor starts only if the system
pressure is below a pre-set limit. See page 16, Parameter 9)
There are two operating modes selectable.
Automatic-operation:
If the net pressure is higher than the cut-in pressure the
compressor switches to stand-by mode.
If the net pressure is lower than the cut-in pressure the
compressor starts operating and switches to load operation.
Continuous-operation:
The compressor starts operating immediately. If the net
pressure is lower than the cut-in pressure the compressor
switches to load operation.
Off-Button
Turns the
compressor off
The compressor switches to idle-operation and then stops.
Confirmation/
Acknowledgement
By pressing the enter-key all parameters will be saved during

parameter setup and fault and service messages are
acknowledged.
After acknowledgement of a warning message the
compressor continuous to operate.
After acknowledgement of a fault message the main info
display is shown and re-starting of the compressor is
inhibited.
Information
display
By pressing the info-key the software-version will be shown.

By pressing the info key and the up key together the
parameter menu can be invoked.
UP-Key
Parameter and
information
selection
The up-key scrolls to the next information display, switches to

the next menu or increases a parameter-value.
DOWN-Key
Parameter and
information
selection
The down-key scrolls to the previous information display,

switches to the previous menu or decreases a parametervalue.
Operation LED
Operating
The green operating-led signalizes that the compressor is

operating or in stand-by mode.
Message LED
Fault or warning
information
A blinking red LED indicates a warning signal.
ENTER-Key
INFO-Key
A continuously lit red LED indicates a fault signal and the

compressor has/will shut down.
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Display symbols:
Symbols
Signification
Function
Stand-by
Compressor is in stand-by mode
Pressure
Pressure related display or parameter
Addition function
Additional function add-on
Load operation
Compressor is in load operation
Idle operation
Compressor is in idle operation
Airend
Airend relevant parameters
Time
Additional symbol for time relevant parameters
Memory /
Storage
General parameter setup
Motor
Motor parameter setup
Service
Service parameter setup and indication of service intervals
Temperature
Temperature parameter setup and indication of frostprotection / start protection
Remote start
Compressor start via digital input - In9
RS-485
Access via RS-485 bus and parameter setup of interface
Date
Real time timer and weekly timer
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Operation:
After powering up the unit, a display test is performed and
the software version is shown.
A short time after powering up the unit, the main screen is

displayed. The net pressure and the air-end temperature are
also displayed.
If the compressor is in automatic operation mode the air-end
symbol
is blinking.
In continuous operation mode the symbol
is solid on.
As long as the Down-Key

is pressed the system
pressure instead of the net pressure is displayed.
The system pressure is indicated by the number 2 on the
display.
If the compressor is operating in automatic-mode and the net

pressure is higher than the cut-in pressure, the compressor
switches to stand-by-mode.
Stand-by mode is indicated by symbol .
If the compressor is equipped with the option System
Pressure (see page 9, Parameter 9) a blinking stand-by
symbol indicates that the compressor will start but the system
pressure is still too high.
If the compressor is in idle-mode (after start-up, after
overriding the cut-off pressure or during after-run time) the
idle-mode symbol
is displayed.
If the net pressure is lower than the cut-in pressure the

compressor switches to load operation mode, indicated by
the load operation mode symbol
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Parameter Display:
When the main screen is shown on the display, pressing the
up-key
will change to the parameter display.
Following parameters are shown here: Operating hours, time
and date, fault and service history log, service interval
remaining times.
Pressing the up
and down
keys will
display the next or previous parameter screen. If no key is
Main screen
pressed for 25 seconds, or the off-button

the display will change to the main screen.
is pressed,
After pressing the up key

for the first time, the first
parameter screen is displayed where the load operating time
is shown.
(Current total load operating time)
Indicated through the load symbol
Load operating times

Pressing the up-key
again will display the total
operating time in which the compressor was operating.
(Load
and idle
hours)
Stand-by times are not included.
Total operating times

Pressing the up-key
again will display the number
off-load change counter. The counter indicates how many
times the compressor has changed between idle and load
operation.
The pressure symbol
Number offload change counter
load operating
change.
is on and the idle operating
and
symbols are blinking, indicating the load
Pressing the up-key

again will display the number
off motor starts, symbolised by a blinking motor symbol
Number off motor starts
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Pressing the up-key

again will display the actual
time and date.
The screen changes after 2 seconds between Day/Month,
Year and Time.
Day / Month
Year
Time
Fault history log, shut down
Pressing the up-key

again will display the fault
history log. The last 10 shut down/warning times are
displayed. If no messages are logged the display is ignored.
Err01 indicating the first log, Err02 second logEErr10 last
log. The additionally displayed 2 indicates that the
compressor has shut-down.
Note:
Warning logs = 1XX numbers
Shut-down logs = 2XX numbers
Fault history log, warning
will display 4 screens with

Pressing the info-key
additional information about the log.
The first screen displays the fault-number.
Example: E 102 indicates a warning message concerning
the oil-filter (see table of fault messages on page 12)
Fault info 1 (Fault No.)
After about 2 seconds the display changes to the day and

month when the log has happened.
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The third screen displays the year

Fault info 2 (Day / Month)
Fault info 3 (Year)
The forth screen displays the time and than jumps back to
the beginning.
.
Fault info 4 (Time)

After the last fault history log the service history logs are
following. (If there are any).
The service history log can log up-to 5 logs.
If no messages are logged the display is ignored.
SEr 01 indicating the first log, SEr 02 second logE SEr
5 last log.
Service history log 1
Pressing the info-key

will display 4 screens with
additional information about the log. (please see fault info on
page 7)
Pressing the up-key
again will display the
remaining time until the next service.
First the remaining time until the next motor service is
displayed. (Parameter in hours)
Remaining time until motor service
Note:
If the parameter P1 is disabled (P1=0) in the service menu
the display is ignored.
Pressing the up-key
remaining time until the next compressor service. (Parameter
in hours)
Note:
Remaining time until compressor

service
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Pressing the up-key

remaining time until the next air-end service. (Parameter in
hours)
Note:
Remaining time until air-end service
Pressing the up-key
remaining No.-off for load change.
Remaining No.-off for load change
The load
and idle
operating symbols are blinking,
indicating the load-change
If the parameter value is higher as 10000 the value is
displayed in 1000 steps.
(200
= 200000).
Note:
Pressing the up-key again
will display the first
screen (Load operating times) again.
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Warning and fault messages:

Blinking red LED indicates a warning signal. The main
screen is still displayed and the compressor is still in
operation.
To see the warning message, press the up key and scroll to
the warning messages.
red message LED

Permanent red LED indicates a system fault and fault
message is displayed on the screen. The compressor shuts
down immediately. If multiple fault warnings occurred
simultaneously, it is possible to switch between the
messages with the up
and down
key.
After acknowledging the fault message with the enter key
red message LED
the message disappears, but still can be shown in the

info display by pressing the up key and scrolling to the fault
messages
Fault messages have higher priority than warning messages.
If a warning and fault occurs at the same time the fault
message is displayed.
Messages with 1XX are warning messages.
Messages with 2XX are faults and the compressor has shut
down.
The tool symbol

in the main screen indicates a service
message. The type of service message is shown in the
information display.
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Code and Password Entry:

If the main screen is displayed pressing the info-key
followed by the down-key
pressed together will
display the Code-menu.
By entering 3-digit code numbers or password additional
functions can be invoked.
The up-key
The down-key
.
increases values
decreases values..
The enter-key
saves the last input and the next value
can be programmed.
If the third digit is programmed pressing the enter-key

will activate the function.
Table of code numbers:

Additional functions:
111 = Parameter of the weekly time will be reset (erased)
201 = Fault message history log will be erased
202 = Service message history log will be erased
301 = Warning messages will be reset. (Enabled)
302 = Shut-off messages will be reset. (Enabled)
768 = Switch on the inverter for change the parameters on it. Its only possible if the controller
is in local mode, the inverter mode was select, the motor is off and the controller is not in
stand-by.
Passwords:
123 = User password
For field service password consult factory.
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Table of shut-off messages:

Shut-off messages
201
Discharge temperature too high
202
Air-end temperature transducer defect
203
DI1
Temperature at oil-separator too high
204
DI2
Main Motor overload or Phase Reversal
205
DI3
Fan Motor overload
206
System pressure too high
207
System pressure transducer defect
208
No build up of system pressure (belt broken)
209
Net pressure sensor defect
210
DI7
Fault message Inverter
Warning messages
101
DI4
Intake filter
102
DI5
Oil filter
103
Oil separator
104
DI6
Dryer
105
Delta P of system and net pressure too high
106
Discharge temperature too high
Service (Maintenance)
1
Oil Filter (2000 hours)
2
Air Filter (2000 hours)
3
Separator Filter (4000 hours)
4
Oil (8000 hours)
5
General Inspection Service (500 hours)
6
Open
7
Open
8
Open
Emergency Stop
If the Emergency Stop Button was pushed, the display shows

E-StOP and the compressor will stop immediately. The
compressor cant be started again until after releasing the
Emergency stop button (pull Emergency Stop Button). After
releasing, the controller changes to normal operating mode.
*) The parameters DI define the digital inputs where the fault occurred
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Programming:
Parameter menu can be accessed from the main info screen
by pressing the info-key
and the up-key
once, followed by the info-key
pressed together.
The first menu displayed is the pressure menu.

Pressing the up-key
Pressure-menu
will display the previous menu.
Pressing the down-key

Pressing enter
will display the next menu.
will display the menu parameters.
The off button

will abort the programming.
In the pressure menu all relevant pressure parameters are
displayed.
(For changing parameters please see page 7 General
information about changing parameters)
.
Pressing the down -key
will display the pressuretime-menu.
All time values for the pressure regulation can be changed
here.
Pressure times menu

will display the temperaturemenu.
All temperature parameters can be changed here.
Temperature menu
will display the time / date
menu.
The time and date can be changed here.
Time / date menu

will display the weekly
autotimer.
The turn on and off times can be changed here.
Weekly autotimer
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will display the motor-times
menu.
Motor specific time parameters, such as star-delta-times or
motor after-run times can be changed here.
Motor times
will display the service menu.
Service-intervals and interval-times can be changed here.
Service menu
will display the factory menu.
Optionally Sensors and calibration values can be changed
here.
(Note: This menu is only visible with factory password)

Factory menu
will display the remote &
digital port menu.
The remote-operation can be activated and the remote-mode
can be selected here.
The digital input ports can be activated and
de-activated here.
Remote & Digital port menu

pressure menu.
General information about changing parameters:

(See Page 11 for instructions on entering passwords that allow parameters to be changed.)
The actual values are displayed in the sub-menus.
To change a parameter the enter-key
blinking.
has to be pressed first. Now the parameter value is
With the up
and down
keys the value can be increased and decreased.
Pressing the up/down keys for a longer period will increase the adjustment steps. (First single than 4,
10 and 15 steps)
If a parameter has been adjusted pressing the enter key
will save and store the value.
If a parameter value should not be saved, pressing the off-button

and the original value will be displayed.
Pressing repeatedly the off-button
will abort the programming
will display the upper menu level.
The units for pressure and temperature in the menus are automatically set depending on the pre-set
values for pressure, in the pressure-menu, parameter 5 in bar or psi and for temperature in the
temperature-menu, parameter 1 in C or F.
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Pressure menu:
Parameter 1
Cut-in pressure of the 1st pressure-range.

(4,0 ... Cut-out pressure 1st range 0,5)
Parameter 2
Cut-out pressure of the 1 pressure-range.

st
(Cut-in pressure 1 range + 0,5 E 13,0)
Parameter 3
Cut-in pressure of the 2 pressure-range.

The second pressure-range is necessary
when 2 compressors should operate in
sequence.
The selection of the active pressure-range
can be done manually via parameter 6, or
automatically via the weekly-autotimer.
nd
(4,0 ... Cut-out pressure 2 range 0,5)
Parameter 4
Cut-out pressure of the 2nd pressurerange.

nd
(Cut-in pressure 2 range + 0,5 E 13,0)
Parameter 5
The unit for the pressure values can be

changed here.
0 = bar
1 = psi
2 = MPa
Parameter 6
The 1st and 2nd pressure range can be

manually changed here.
st
If the 1 pressure range is active the
st
nd
pressure symbol
is on and if the 2nd
pressure range is active the symbol is
blinking.
Parameter 7
The operating mode can be changed here.

0 = Continuous-operation mode
(compressor does not shut down)
1 = Automatic-operation mode
(compressor shuts down after idling afterrun time)
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Parameter 8
This parameter defines the method of

drive.
0 = Star / delta
1 = Inverter (VSD)
2 = Direct start (DOL)
Parameter 9
P1 defines the system pressure cut-in

value.
The main drive motor will start only if the
system pressure is below the value of P1.
(0,5..3bar)
Parameter 10
P2 defines the safety system pressure cutout pressure.

If the system pressure exceeds the cut-out
pressure value the compressor will shut
down.
(8..14bar)
Parameter 11
P3 defines a system pressure limit value.

When the compressor starts on load and
the system pressure has not been build up
to this value, after a pre set time (see page
10, Pressure-time value parameter 3),
the compressor will shut down.
(0,5..4bar)
Parameter 12
P4 is the maximum allowable pressure

difference between system pressure and
net pressure. (Monitoring of separator
element delta P)
(See page 10, parameter 2 for adjusting
the time value)
(0,5..2,5bar)
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Pressure-time-values:
Parameter 1
P1 defines the delayed shut-down time for

the safety shut-down pressure value
This ensures that the compressor does not
shut down immediately if the cut-out
pressure is exceeded for a short time.
(see Pressure Menu Parameter 10 for
pressure value)
(2..20s)
Parameter 2
P2 defines the delayed shut-down time for

the safety shut-down if the difference
between the system and net pressure
becomes greater than the set value (see
Pressure Menu, Parameter 12 for pressure
value).
(2..99s)
Parameter 3
P3 defines the time in which the

compressor has to reach a pre-set system
pressure after the motor starts.
The pressure value can be set in the
pressure menu under parameter 11.
(2..99s)
Parameter 4
P4 defines the time-delay for a warning

message with intake filter.
(2..99s)
Parameter 5

message with oil filter.
(2..99s)
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Temperature menu:
Parameter 1
The unit of temperature values can be

changed here.
0 = C
1 = F
Parameter 2
P1 defines the frost-protection temperature

limit.
If the temperature falls below this limit the
compressor will not start.
If the compressor is under voltage it will
start at this temperature limit and run in idlemode until the warm-up temperature shutdown limit (P2) is reached.
(During this time all compressor
components will heat up, protecting the
compressor from freezing up)
(0..5C)
P2 defines the warm-up temperature of
frost-protection when the compressor will
stop in idle mode.
(10E30C)
Parameter 3
Parameter 4
P3 defines the time-delay for start the

compressor at frost-protection temperature.
(2..99s)
Parameter 5
P4 defines the upper temperature shutdown limit.

If the compressor temperature reaches this
adjustable limit it will shut-down.
(85..110C)
Parameter 6
P5 defines the upper temperature warning

limit.
If the compressor temperature reaches this
adjustable limit it will shut-down.
This parameter is adjustable between upper
temperature shut-down limit (P4) and 10C
less.
(P4-10C..P4)
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Parameter 7
FP = Frost Protection
About this parameter the frost protection
can be deactivated temporary.
As a protection to start the compressor
below the set of frost protection limit can be
switched off to start the compressor.
This parameter wont save in memory. After
power off, the original parameter will be
restored.
Note: This parameter will only appear when
the Service- or Factory code is entered.
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Time/Date:
Parameter 1
In this sub-menu the real-time-clock can be

adjusted. The first parameter indicates the
day (left) and the month (right).
Pressing enter
will make the dayparameter blink and it can be adjusted now.
Pressing enter
again the new value is
saved and the parameter month is blinking
and can be adjusted now.
Parameter 2
Pressing enter
again will save the new
value.
The second parameter displays the year.
Parameter 3
At parameter 3 the time can be adjusted.

Pressing enter
will make the hoursparameter (left) blink and it can be adjusted
now.
Pressing enter
again the new value is
saved and the parameter minutes (right) is
blinking and can be adjusted now.
Pressing enter
value.
20
again will save the new
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Weekly timer:
Parameter 1
The first parameter activates /deactivates the weekly timer.

The actual status is displayed on the
left side through OFF and On
Changing the status:

After pressing the enter-key
a
blinking number is on the right side
displayed, changing the number will
activate or de-activate the timer.
1=ON
0=OFF
Parameter 2
This parameter defines the first

program place.
The first digit displays the day.
(1=Monday,
2=TuesdayE7=Sunday)
The second digit displays the
program place on this day. (program
places 1 to 4)
The third digit displays the action
= Turn-on program
= Turn-off program
The last digit activates this program
place.
At the turn-on program
it is
possible to choose between 0 and
2.
0 = de-activated
1 = starting with pressure-range 1
2 = starting with pressure-range 2
At the turn-off program
it is
possible to choose between 0 and
1.
0 = de-activated
1 = activated
When the program place is
activated the time, when the action
should start, can be set.
Parameter 3
This parameter defines the first turnoff program.
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Parameter 4
This parameter defines the second

turn-on program.
Sequence:
Day
1=Monday
1= Monday
1= Monday
1= Monday
1= Monday
1= Monday
1= Monday
1= Monday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
2=Tuesday
3=Wednesday
3=Wednesday
E
6=Saturday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
7=Sunday
Program
place
1
1
2
2
3
3
4
4
1
1
2
2
3
3
4
4
1
1
E
4
1
1
2
2
3
3
4
4
ON/OFF
Action
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
E
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
E
?
?
?
?
?
?
?
?
?
Parameter
57
It is possible to pre-set 4 turn-on

programs and 4 turn-off programs
per day.
This parameter defines the forth

turn-off program on Sunday.
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Motor times values:

Parameter 1
P1 defines the run-on time of the main drive

motor before switching from star to delta.
(2..20s)
Parameter 2
See above
Parameter 3
See above
Parameter 4
See above
Parameter 5
See above
Parameter 6
See above
Parameter 7
See above
Parameter 8
See above
P2 defines the star delta switch over time.

(time between switching star off and delta
on)
(20..99ms)
P3 defines the minimum motor run time
between motors start and motors stop.
(5..30min)
P4 defines the motor after-run time (idlingtime)
(1..20min)
P5 defines the delayed power up time after
power failure.
(1..60s)
0 = Deactivates this option.
message with missing dryer.
(0E20 min)
P7 defines the run time-delay after manual
stop.
(1E250 sec)
P8 defines the idle time between motor
start-up and first load.
(1E30 sec)
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Service menu:
P1 = Oil Filter Change interval
(1000..30000h)
Parameter 1
0 = Interval turned off

1 = Interval turned on
If the interval is reached the controller stops
counting and the decimal point behind P1 is
visible.
If the interval is turned on the interval time is
displayed briefly.
To change the interval time the enter key
has to be pressed for 2 sec. during the
interval time display.
Parameter 2
See above
P2 = Air Filter Change interval

(500..6000h)
To change the value see P1
Parameter 3
See above
P3 = Separator Filter Change interval

(500..50000h)
Parameter 4
See above
P4 = Oil Change interval

(500..2000000)
Parameter 5
See above
P5 = Cycles counter General Service

interval
(500..2000000)
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Remote and digital port menu:

Parameter 1
This parameter defines the remote-mode.

0 = Remote de-activated (Local operation)
1 = Remote ON/OFF
(Load/idle control via local controller.
ON/OFF via DI9)
2 = Remote ON/OFF and remote load/idle
via DI10. Controller monitors only safety
limits.
In1 = Digital Input 1 active /de-active
Temperature after oil separator
Parameter 2
0 = deactivated
1 = activated
Parameter 3

Drive motor temperature
Parameter 4

Current overload relay fan motor
Parameter 5
See above
Parameter 6
See above
Parameter 7
See above

Suction filter monitoring
Oil filter monitoring
Dryer fault message
Inverter fault message
Parameter 8
Remote operation setup:

- To activate Remote operation set 1 or 2 Remote mode (see Parameter 1 screen
above);
- Remote On/Off switch to be installed by customer between terminals 17 (X3.4) & 24
(X1.5) (electrical schematic);
- Remote Load/Unload switch to be installed by customer between terminals 15 (X3.3 & 24
(X1.5) (electrical schematic). Applied only when set 2 remote mode (see Parameter 1
screen above).
25
The Inputs/Outputs in Italic text are used for inverter operation.
Meanings of digital inputs (X3.4 X3.12)

24V In 01 = Temperature after Oil separator
24V In 02 = Drive motor temperature
24V In 03 = Current overload relay fan motor
24V In 04 = Inlet filter monitoring
24V In 05 = Oil filter monitoring
24V In 06 = Dryer fault message
24V In 07 = Inverter fault message
24V In 08 = Emergency Stop
24V In 09 = Remote on/off
24V In 10 = Remote load
26
-------------------------------------------------------------------
1|3 X2 1|8
Analog Input 4..20mA Netpressure

Analog In 4..20mA Systempressure
GND
+24V 100mA Out
+5V 100mA Out
~24V= Power supply
~24V= Power supply
PE
X3
RS485 GND
RS485 A(+)
RS485 B(-)
1|12
-------------------------------------------------------------------
24V Digital Input 01

Analog Input PTC
Analog Output 4..20mA
X4 (24V)
-------------------------------------------------------------------
Warning
Ready for operation
Remote enable
1|8
Fault
X5 (230V)
Space
output release
|8
2 additional contacts for
Net
(VSD: et)
Star (VSD: not used)
Delta (VSD: Start)
CAP861
OCTOBER 2008
REV.G
Plan of contacts:
X1
1|
CAP861
OCTOBER 2008
REV.G
The controller comprised 10 digital inputs, 3 analog inputs, 1 analog output, 1 RS485 interface and 9
potential free outputs (5 for 230V and 4 for 24V). The configurations of the plugs are listed below.
X1
1
2
3
4
5
6
7
8
Ground
Power supply 24Volt +/-10% AC or DC
Power supply 24Volt +/-10% AC or DC
Additional output +5Volt 100mA
Additional output +24Volt 200mA
Collective ground for all digital and analog inputs and outputs
Analog input (4..20mA) to connect system-pressure-sensor
Analog input (4..20mA) to connect net-pressure-sensor
1
2
3
RS485 Interface Contact B (-)

RS485 Interface Contact A (+)
RS485 Interface Contact Ground
X2
X3
1
2
Analog output (4..20mA) for inverter-operation

Analog input to connect temperature-sensor (PT100 must connect to GND. Between X3.2 and
X1.6 directly)
3 Digital input (max. 24V) Remote load
4 Digital input (max. 24V) Remote on/off
5 Digital input (max. 24V) Emergency Stop (this input is active low)
6 Digital input (max. 24V) Inverter fault message (this input is active low)
7 Digital input (max. 24V) Dryer fault message
8 Digital input (max. 24V) Oil filter monitoring
9 Digital input (max. 24V) Inlet filter monitoring
10 Digital input (max. 24V) Current overload relay fan motor
11 Digital input (max. 24V) Drive motor temperature switch
12 Digital input (max. 24V) Temperature switch after Oil separator
X4 (24 Volt potential free contacts)
1 Remote enable
2 Running
3 Output for warning messages
4 Common contact X4.1 - X4.3
5-6 Output for fault messages
7 Common contact X4.5 X4.6
8 No connected
X5 (230 Volt potential free contacts)
1, 2 First contact for output release
3, 4 Second contact for output release
5 Drive motor delta output
6 Drive motor star output
7 Drive motor net output
8 Common contact X5.5 X5.7
Alarm, warning & remote output signals:
- Communication terminals kit 1481025 required.
- Common external 24VDC or 24VAC connected to X4.7 for Alarm signal.
In alarm conditions Open contact is X4.5., Closed contact is X4.6.
- Common external 24VDC or 24VAC connected to X4.4 for Warning, Remote enable &
Run signals. Warning output signal is X4.3. Remote enable output signal is X4.1. Run
output signal is X4.2.
27
CAP861
OCTOBER 2008
REV.G
Appendix A:
Default Factory Settings

Factory Default Value
Pressure Menu
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
Parameter 8
Parameter 9
Parameter 10
Parameter 11
Parameter 12
Pressure-Time- Values
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
100 psi
125 psi
94 psi
108 psi
1
1
1
0
7 psi
145 psi
7 psi
15 psi
2s
45 s
15 s
45 s
45 s
Description
Cut in pressure for the 1st pressure range
Cut out pressure for the 1st pressure range
Cut in pressure for the 2nd pressure range
Cut out pressure for the 2nd pressure range
Units of pressure
1st or 2nd pressure range selection
Operating mode
Drive mode/main motor start method
System cut in pressure
Safety system cut out pressure
System pressure limit
Max pressure difference - system to net
Delay - shut down for safety pressure value

Delay - shut down for pressure difference between system and net
Time for unit to reach pre set system pressure after motor start
Delay for intake filter warning
Delay for oil filter warning
Temperature Menu
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
1
32 F
50 F
10 s
226 F
217 F
1
Temperature units
Frost Protection value
Warm up temperature of frost protection
Delay for start at frost protection temperature
Upper temperature shut down limit
Upper temperature warning
Frost protection temporary deactivation
Motor Time Values

Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
Parameter 8
5s
20 ms
10 min
6 min
0s
1 min
15 s
3s
Run on time before switching from star to delta

Time between switching star off and delta on
Min motor run time between start and stop
Motor Idling time
Delayed power up after power failure
Delay - warning message for missing dryer
Delay - run time after manual stop
Delay - idle time between motor start and first load
1
2000 hr
1
2000 hr
1
4000 hr
1
8000 hr
1
500 hr
Oil Filter Service interval on/off

Time interval
Air Filter Service interval on/off
Time interval
Separator Filter service interval on/off
Time interval
Oil change interval on/off
Time interval
General Inspection and Service interval on/off
Time interval
Service Menu
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
28
CURTIS TOLEDO, INC.

1905 KIENLEN AVE., ST. LOUIS, MO 63133
TEL. (314) 383-1300
FAX (314) 381-1439
E-MAIL: info@curtistoledo.com

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CAP861

AIMS PLUS CONTROL

PERSONAL INJURY AND/OR EQUIPMENT DAMAGE WILL RESULT FROM FAILURE

Operation and functions of the Controllers

AIMS PLUS CO TROL......................................................................................................0

The operating panel:

The function depends on the operating mode, system and net

The compressor switches to idle-operation and then stops.

By pressing the enter-key all parameters will be saved during

By pressing the info-key the software-version will be shown.

The up-key scrolls to the next information display, switches to

The down-key scrolls to the previous information display,

The green operating-led signalizes that the compressor is

A blinking red LED indicates a warning signal.

A continuously lit red LED indicates a fault signal and the

Compressor is in stand-by mode

Pressure related display or parameter

Additional function add-on

Compressor is in load operation

Compressor is in idle operation

Airend relevant parameters

Additional symbol for time relevant parameters

General parameter setup

Motor parameter setup

Service parameter setup and indication of service intervals

Temperature parameter setup and indication of frostprotection / start protection

Compressor start via digital input - In9

Access via RS-485 bus and parameter setup of interface

Real time timer and weekly timer

A short time after powering up the unit, the main screen is

In continuous operation mode the symbol

As long as the Down-Key

If the compressor is operating in automatic-mode and the net

If the net pressure is lower than the cut-in pressure the

pressed for 25 seconds, or the off-button

After pressing the up key

Load operating times

Total operating times

Number offload change counter

is on and the idle operating

symbols are blinking, indicating the load

Pressing the up-key

Number off motor starts

Pressing the up-key

Fault history log, shut down

Pressing the up-key

Fault history log, warning

will display 4 screens with

After about 2 seconds the display changes to the day and

The third screen displays the year

Fault info 3 (Year)

Fault info 4 (Time)

Service history log 1

Pressing the info-key

Remaining time until motor service

Remaining time until compressor

Pressing the up-key

Remaining No.-off for load change

Warning and fault messages:

red message LED

red message LED

the message disappears, but still can be shown in the

The tool symbol

Code and Password Entry:

AIMS PLUS COTROL......................................................................................................0