Section:Assembly 4

SNO
OPERATOR NAME OPERATION
1 Venkat Lakshmi
Shoulder Attach
2 Md. Azad Alam
Top Stitch
3 Muni ratnam
Set collar
4 Pushpa
Finish Collar
5 Sunita
Finish Collar
6 Padma
Sleeve Attach
7 Yamuna
Sleeve Attach
8 Manjula
Top stitch armhole
9 Gawri
Trim Tail
10 venkatesh
Trim Side
11 Rani
Side Seam
12 Padma
Exam SS and Trim Tail
13 B. Gauda
Bottom Hem
14 Malti
Set cuf
15 Jayanth
Set cuf
16 Mamtha
Finish Cuf
17 Chandhrakala
Endline cheking

171

83

73

88

102
90

95

95
57

86
44

OPERATOR CAPACITY STUDY

STYLE= 66986
SMV

Target @100%

C1

0.725
0.35
0.586
0.63
0.63
0.7
0.7
0.78
0.533

83
171
102
95
95
86
86
77
113

0.65
0.264
0.608
0.904
0.904
0.49

C2

C3

C4

C5

92
227
99
66
66

41.8
36.6
37.9
57
78
62
66
45.3
35.4
35.8
34.1
43.8
33.1
32.2
35.8

41.6
38.6
42.1
61
63
64
81
43.9
38.5
37
33.8
47.8
30.7
25.6
35.4

48.3
38.9
33.5
71
69
61
65
40.9
38.8
39.3
31.3
40.3
24.7
37.3
31.5

45.9
38.1
37.3
63
73
66
68
38.3
34.6
33.9
32.8
34.5
27.2
25.2
41.4

46
36.8
35.1
56.9
66
61
83
34.3
34.7
37.1
33.7
53.3
26.5
26.3
37.3

112

54.4

57.4

66

41.8

39
227

Target vs capacity

OPERATION Target @100%

Capacity @100%
Shoulder A
83
73
Top Stitch
171
88
Set collar
102
90
Finish Colla
95
57
113
Colla
95
44
95 Finish 95
91
86
86 86
Sleeve Att
41
77 81
57Sleeve Att
86
41
44
41
41
Top stitch
77
81
Trim Tail
113
91
Trim Side
Side Seam
92
102
Exam SS and
227
75
Bottom He
99
107
Set cuf
66
106
Set cuf
66
82
Finish Cuf
Endline ch
112
69

102
92

107
99
75

1
66

PACITY STUDY
C6

C7

C8

C9

C10

48.9
35.2
31
62
79
63
74
38.7
36.9
38.5
34.5
41.6
29.1
33
42.7

43.4
38.9
37
66
61
69
68
30.1
37.9
35.9
34
41.7
35.6
29.6
47.5

48.9
37.4
37.1
62
63
72
76
39.4
36.7
33.9
35.9
51.2
34.2
33.2
51.6

43.4
39.5
38.5
58.6
66
71
69
41.7
39.1
34.1
34.8
43
30.4
29.7
41.8

Avg Cycle Time

44.8
45.3
32.9
37.29
34.9
36.44
64
62.15
59.9
67.79
61
65
71
72.1
34
38.66
28.1
36.07
35.1
36.06
36.4
34.13
37.1
43.43
33.5
30.5
37.6
30.97
43.8
44.33

45.7

39

45.7

47.7

41.1

27

107
99
75

112

106
66

66

82

69

47.78

Add allowance
Capacity @100%
49.377
72.9084391518
40.64
88.5826771654
39.71
90.6572651725
59.18
57.9243765084
80.37
44.7928331467
88.44
40.7055630936
88.71
40.5816706121
44.1
81.6326530612
39.31
91.5797506996
35.09
47.33
33.35
33.75
43.46
38.59
52.21

102.5933314335
75.9013282732
107.9460269865
106.6666666667
82.8347906121
68.952307987

Daily Production

INPUT
1.6.16
2.6.16
3.6.16
4.6.16
6.6.16
7.6.16
8.6.16
9.6.16

OUTPUT
450
500
542
540
535
550
484
550
504
520
486
550
462
530
552
600

500
450

1.6.16

y Production Analysis
Daily Production Review
INPUT

500

542

540

535

550
484

450

1.6.16

550

2.6.16

3.6.16

4.6.16

504

OUTPUT

520

6.6.16

550
486

7.6.16

462

8.6.

Review

600
550
486

7.6.16

530

552

462

8.6.16

9.6.16

SMV
Shoulder A
Top Stitch
Set collar
Finish Colla
Sleeve Att
Sleeve Att
Top stitch
Trim Tail
Side Seam
Exam SS and
Bottom He
Set cuf
Endline ch

0.725
0.35
0.586
0.63
0.7
0.7
0.78
0.533
0.65
0.264
0.608
0.904
0.49

1
0.9
0.8 0.725
0.7 0.7
0.7
0.63
0.586
0.6
0.5
0.35
0.4
0.3
0.2
0.1
0

0.904
0.725
0.63
0.586
0.35

0.7 0.7

0.78
0.65
0.533

0.608
0.49

0.264