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Report on
BEER
TABLE OF CONTENTS
S.No
TOPIC
1.
Abstract
2.
Introduction
3.
Preparation
4.
Beer Production
5.
6.
7.
Types of Beer
8.
Brands
9.
ABSTRACT
The project report discusses about BEER, it contains history of how
beer got originated and is available in different varieties in different
part of world. Beer is the most frequently-consumed beverage in the
world.
All beers are brewed using a process based on a simple formula. Key
to the beer making process is malted grain, depending on the region
traditionally barley, wheat or sometimes rye. The beer production
1.
INTRODUCTION
2.
PREPERATION
depending
on
the
region
traditionally
barley,
wheat
or
sometimes rye.
Malt is made by allowing a grain to germinate, after which it is
then dried in a kiln and sometimes roasted. The germination
process creates a number of enzymes, notably alfa-amylase
and beta-amylase, which will be used to convert the starch in
the grain into sugar. Depending on the amount of roasting, the
malt will take on dark colour and strongly influence the colour
and flavour of the beer. Breweries buy malt and this is not a
process that is done in-house.
The malt is crushed in a malt mill to break apart the grain
kernels, increase their surface area, and separate the smaller
pieces from the husks. The resulting grist is mixed with heated
water in a vat called a "mash tun" for a process known as
"mashing". During this process, natural enzymes within the
malt break down much of the starch into sugars which play a
vital part in the fermentation process. Mashing usually takes 1
to 2 hours, and during this time various temperature rests
(waiting periods) activate different enzymes depending upon
the type of malt being used, its modification level, and the
desires of the brew master. The activity of these enzymes
convert the starches of the grains to dextrines and then to
fermentable sugars such as maltose.
Finally the mash temperature may be raised to 165 F to 170
F (about 75 C) (known as a mashout) to deactivate enzymes.
Additional water may be sprinkled on the grains to extract
additional sugars (a process known as sparging).
After the mashing, the mash is pumped to a lauter tun where
the resulting liquid is strained from the grains in a process
however,
some
styles
benefit
from
yeast. Lager is
compared
to
typical
ale
fermentation
process,
the
beer
mellows
and
flavours
3.
BEER PRODUCTION
Grinding
Mashing
Lautering
Wort boiling
Cooling
Fermentation
Storage
Filtration
Filling
Step 1: Grinding
The grinding is a coarse milling, even better a crushing of the
relatively mellow malt grain. In doing so, it must be observed that
the outer shell of the malt grain, the so called husk, remains nearly
intact. In step 3 "lautering", these husks serve as a natural filter
layer.
Step 2: Mashing
The word mashing originally derives from "mixing". In this context,
the beer production starts with mixing the grist of step 1 with warm
brewing water. The water being applied for mashing-in is called
"main mash water" in contrary to the so called "second wort" during
"lautering" in step 3. This grist-water-mixture is gradually being
heated in the "brew vessel". According to individual recipe, the
temperature must be hold correspondingly long at each temperature
step. During this so called "rest", the starch contained in the malt
grain is being converted into malt sugar and valuable amino acids
develop from indigestible proteins.
Step 3: Lautering
"Lautering" means the separation of the hazy mash particles from
the clear ("lautering" = old-fashioned word for "clarifying") liquid.
This process can be compared to filtering coffee where the coffee
their
layering.
The lautering must be done very carefully because if the wort would
run-off freely (like when making coffee), the developing suction
would contract the husk layer to almost impermeable extent. For
this reason, the lauter tun is equipped with a shut-off valve at the
bottom for subtle adjustment of the wort drain.
After approximately three hours, the lautering result is the wort - a
clear, amber sugar water also containing flavours and many other
dissolved substances (for example protein) highly significant for the
proper development and taste of the beer.
the
so
called
"break".
on
the
original
extract
By the time enough water has evaporated, the wort with the whole
hops will again be transferred to the lauter tun. The decocted whole
hops and the break remain on the false bottom whereas the wort
runs-off at the bottom now bearing a distinctive taste of hops.
Step 5: Cooling
Now, the boiling hot wort must be cooled down to the starting
temperature of the yeast.
From this point of time, an extremely neat and clean operation is
required because otherwise lactic acid bacterias instead of the yeast
might start the fermentation of the wort. These lactic acid bacterias
convert the sugar into lactic acid and not into alcohol like the yeast
does.
Thereby
the
beer
turns
sour
and
therefore
becomes
etc.),
they
are
even
very
valuable
organisms.
For top fermentation, the wort is being cooled down to approx. 15C,
for bottom fermentation to approx. 5C. These temperatures lie
about 5C below the optimum temperature of the respective yeast
because
fermentation
ought
to
start
slowly.
For cooling down the wort to approx. 20C it is possible to use cold
tap water. During this process, the tap water heats up to
approximately 85C and is available as hot water. In order to further
cool down the wort, artificially cooled "ice water" of approx. 1C is
required.
Step 6 : Fermentation
During fermentation, the yeast converts the sugar of the wort into
alcohol, CO2 and heat. The wort turns into "green beer".
The fermentation ought to be performed slowly because otherwise a
big quantity of indesirable fermentation by-products accumulate
besides alcohol being the main causes for headaches after a long
night. In order to produce high-quality beer, appropriate cooling
ensures a fermentation period of approx. 8-10 days. Since at this
point sugar is converted into alcohol, the measured content of
original
extract
continuously
drops
during
fermentation.
The
CO2
bubbles
through
the
green
beer,
indesirable
of
the
beer
are
being
washed
out.
Through
at
the
end
of
the
main
fermentation.
Step 7 : Storage
During storage time, the residual sugar ferments to alcohol and CO2
For this purpose, the beer is being transferred from the open
fermenter to the closed storage tank. The storage tank is being
closed with a "bunging apparatus". By the use of this bunging
apparatus, the desired CO2-content of the beer can be adjusted.
Therefore, the now accumulating CO2 remains in the beer.
In order for the sugar to further ferment, the temperature ought to
remain at approx. 5C for a while. Afterwards, the beer is ready for
slowly being cooled down to maturity temperature of 1C. Under
these temperatures, the green beer matures for several weeks.
During this time, the beer almost completely purifies and finally
reaches full maturity. Due to the fact that in contrary to the big
breweries, in the Joh. Albrecht micro-breweries the beer can mature
long enough without disturbances and in a cool place, it must not be
filtered and stabilised but is rather dispensed in its natural condition
still containing all vital ingredients and vitamins.
Step 8 : Filtration
During filtration the residual yeast is being filtered from the beer.
For this purpose, the beer from the storage tank is being pressed
through a Kieselguhr-filter layer under pressure. The hereby
secreted yeast remains in the filter together with the Kieselguhr and
can be disposed after termination of the filtration process. After
there
arrives
at
the
filling
facilities.
Step 9 : Filling
During filling process, the filtered beer is being filled into bottles or
kegs.
Bottle Filling : In general, returnable bottles with swing stopper, so
called "ricklayers bottles", are being used. First of all, the bottles
must be manually cleaned with the aid of a bottle washing machine
comparable to an industrial dishwasher. The bottles are being
cleansed of yeast deposits and afterwards sterilised. Next, the
bottles are manually being removed from the machine and placed
on a table for filling. For filling purpose, the brew master applies a
hand operated isobarometric filler. Each bottle is separately being
removed from the table. The brew master ensures a careful filling of
the beer without the development of foam and tight closure of the
bottles with a ceramic seal. Prior to packing the bottles into
transport crates, each bottle receives a seal label indicating date of
expiry and table of content. Afterwards, the bottles are ready for
sale. According to beer type, such filled beer can be stored up to 6
12
weeks
until
consumption.
4.
room,
the
Keg
is
ready
for
sale.
PROCESS
The basic ingredients of beer are water; a starch source, such as malted barley,
able to be saccharified (converted to sugars) then fermented (converted into
alcohol and carbon dioxide); a brewer's yeast to produce the fermentation; and
a flavouring such as hops. A mixture of starch sources may be used, with a
secondary starch source, such as maize (corn), rice or sugar, often being termed
an adjunct, especially when used as a lower-cost substitute for malted barley.
Less widely used starch sources include millet, sorghum and cassava root in
Africa, and potato in Brazil, and agave in Mexico, among others. The amount
of each starch source in a beer recipe is collectively called the grain bill.
Water
Beer is composed mostly of water. Regions have water with
different mineral components; as a result, different regions
were originally better suited to making certain types of beer,
thus giving them a regional character. For example, Dublin has
hard water well-suited to making stout, such as Guinness;
while Plze has soft water well-suited to making pale lager,
such as Pilsner Urquell. The waters of Burton in England
contain gypsum, which benefits making pale ale to such a
degree that brewers of pale ales will add gypsum to the local
water
in
Starch source
process
known
as
Burtonisation.
grains
like
wheat,
barley,
and
rye.
Hops
Hop cone in a Hallertau, Germany, hop yard flavouring beer is
the sole major commercial use of hops. The flower of the hop
vine is used as a flavouring and preservative agent in nearly all
beer made today. The flowers themselves are often called
"hops".
The first historical mention of the use of hops in beer was from
822 AD in monastery rules written by Adalhard the Elder, also
produces
dioxide,
and
thereby
used
to
fermenting Saccharomyces
fermenting Saccharomyces
make
beer
are
the top-
Clarifying agent
Some brewers add one or more clarifying agents to beer, which
typically precipitate (collect as a solid) out of the beer along
with protein solids and are found only in trace amounts in the
finished
product.
This
process
makes
the
beer
clarifying
agents
from swimbladders of
kappa carrageenan,
include isinglass,
fish; Irish
from
moss,
the
obtained
seaweed;
seaweed Kappaphycus
of
clarifying
from swimbladders of
kappa carrageenan,
agents
include isinglass,
fish; Irish
from
the
moss,
obtained
seaweed;
seaweed Kappaphycus
1. Modern corks don't tend to dry out or soak up air, so that's not a problem when
storing beer and not a reason for side bottle storage (particularly since the beer
touching the cork over a long period of time can actually taint the taste of the
beer). And the best reason for storing beer upright is that it oxidizes less, thereby
ensuring it keeps longer!
2. Store beer away from light. Choose a dim or dark location for beer storage, as
ultra-violet and even blue light soon spoil beer, causing it to be "light struck" and
to go "skunked", meaning that it tastes pretty much like something a skunk might
produce.
3. Get the storage temperature right. Heat spoils beer over time, so beer is best kept
at cool but not frozen temperatures. Although some people enjoy freezing their
beer prior to consuming it, frozen beer cells never quite return to the way they
used to be and so the beer won't taste as good. Suitable storage places include
a beer cellar or the refrigerator, although long-term storage in a refrigerator is
not recommended for collectible beers you plan on keeping a very long time, as
the dehydrating environment of the refrigerator will eventually impact the
cork. The right storage temperature for beer is dependent on the type of beer, so
use this handy list as a guide: Most beers benefit from being stored at
a temperature around 50F to 55F (10C-12.8C). Be sure to
keep the temperature constant. Strong, higher alcohol content
beers (barley wines, triples, dark ales) benefit from a temperature
around 55F to 60F (12.8C-15.5C), which happens to be room
temperature. Standard, mid-range alcohol content ales (bitters,
IPAs, lambics, stouts, dobbel bocks, etc.) benefit from a storage
temperature around 50F to 55F (10C-12.8C), which is cellar
temperature. Lighter alcohol content beers (lagers, pilsners, wheat
beers, milds, low-cal, etc.) benefit from a storage temperature
around 45F to 50F (7.2C-10C), which is the refrigerated
temperature. Unless you have a dedicated beer cellar or fridge, the
best compromise for storage is the 50F to 55F (10C-12.8C)
temperature range.
4. Know how long you can store beer for, especially if you're
seeking to age the beer. Different types of beers have different
use by dates owing to which brewing process was used and
whether or not the beer was made for fast consumption or for
longer-term keeping or aging. While there will often be a use-by
date on beer sold in large commercial quantities, not all brewers
will have a good idea of how long their brews can be aged for,
and the possibility ranges from 6-8 months to 25 years,
dependent on brand, storage methods, and quality of the
beer. In
other
words,
unless
the
brewer
provides
aging
away
lot
of
money!
the
label.
following it straight up with a good new beer. You'll soon get over
the experience!
5. Consider keeping records of beer you've drunk straight after purchase and beer
that has been stored. Always seek to buy at least two bottles of each type of beer
destined for storage. Drink one and make notes on its taste, flavour range,
texture and depth, and head quality. Then, do the same when you finally have the
stored beer and compare them to see what changes have occurred during the
storage period. Has the beer improved or worsened with storage time? Over time
you should be able to make some good guesses as to what will store well over
time and be improved for storage.
6. Drink opened beer and don't even try storing it. The carbonation will evaporate
and you'll have awful flat beer even if it's only the next day. If you can't drink it,
use
it
in
the
kitchen
or
elsewhere.
8. TYPES OF BEER
Traditionally there are two styles of beer: ale and lager. Most types
of beer will either fall into one category or the other.
mildly fruity flavour with more hops than is usual in other German
styles
and
dry
finish.
Its
alcohol
content
is
medium.
for
being
as
potent
as
wine)
and
bitter
(often
called
Extra
Special
Bitters
(ESB)).
some
Belgian
brown
ale.
is
high.
India Pale Ale (IPA) An ale with a light amber appearance that is
characterized by its citrus and hoppy, bitter flavour. Its alcohol
content is medium to medium high.
Lambic Ale A style unique to Belgium, lambics are a bit different
than ales and lagers as they are spontaneously fermented (uses wild
yeast by exposing the beer to open air to allow naturally occurring
yeast and bacteria to infect the beer). It has a hazy appearance
(as lambics are usually unfiltered), but may range in colour, and a
dry and cidery flavour with a somewhat sour finish. Its alcohol
content
is
medium.
known
as
October
fest
bier).
ranges
from
medium
low
to
medium
high.
Pilsner A lager with a golden colour and crisp, dry and hoppy
flavour (the hop flavour is distinct from all other types of lagers . Its
alcohol content is medium. It is the most common type of beer
brewed in North America (i.e. Budweiser, Kokanee, and Heineken are
all
pilsner-style
beers)
Porter A dark ale similar to stouts but lighter bodied and often
without the roasted barley used in stouts. It usually has a complex
flavour and often includes special flavours such as coffee, vanilla, or
bourbon.
Red Ale
Its
alcohol
content
is
medium.
hopped and toasted malt flavour with a dry finish. It may also be
slightly sweet. Its alcohol content is medium. There are also Belgian
Reds (more sour notes) and American Red Ales (similar to amber
ales).
Stout An ale that has a dark brown to black appearance and is
characterized by the use of roasted barley, which gives it a dry,
is
high.
from
medium
low
to
medium
high.
Wheat Beer (or Hefeweizen) An ale with a light yet very hazy
appearance. It has a special yeast that often gives the beer a slight
banana or clove flavour. There may also be a bit of a spicy or apple
taste and no hop bitterness. Its alcohol content is medium. Wheat
beers are often served with a lemon wedge.
10. SOME INDIAN BRANDS ARE :Kingfisher, Foster's Beer, Dansberg, Carlsberg, Golden Eagle,
Carling Black Label, Haake Beck, Flying Horse Royal Lager, Guru,
Haywards skol, Haywards 5000, Haywards 2000 Beer, Maharaja
Premium Lager, Hi-Five, Heinekin, Taj Mahal, Ice, Legend, Knockout,
Kirin, Kingfisher Strong, Kingfisher Diet, London Diet, London Draft,
London Pilsner, Sand Piper, San Miguel Lager, Royal Challenge, Sand
Piper, Zingaro and Strohs.