WBv12.1 Emag Tutorial2 Coil Steel Core PDF

EMAG Tutorial 2: Coil
wrapped on steel core

Tutorial 2
January 24, 2010

2010 ANSYS, Inc. All rights reserved.
ANSYS, Inc. Proprietary
Inventory #003000
1-1
Module 2
Electromagnetic Analysis
Workb
kbench-Si
Simulatio
on Emag
Objectives: Model a
cylindrical coil wrapped
on a steel core
Create enclosure in
which coil is immersed
Define uniform current
density in coil
Define flux parallel
boundary conditions on
exterior surface of
enclosure
Calculate and post
process B field
Plot
Pl t variation
i ti
off B field
fi ld
along length of a path
Use surface integral to
evaluate net flux passing
inside coil
January 24, 2010

Training Manual
Inventory #002406
1-2
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
S
Start
W
Workbench
kb
h
Training Manual
Inventory #002406
1-3
Module 2
Hold down LMB to

drag Geometry into the
Project Schematic
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
The Project Page Loads
Training Manual
Inventory #002406
1-4
Module 2
Training Manual
Double Click on Geometry to

bring up Design Modeler GUI
January 24, 2010

Choose
Meter
Workb
kbench-Si
Simulatio
on Emag
Design Modeler GUI
Inventory #002406
1-5
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Import bus bar geometry

from coil_steel_core.stp
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1-6
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Click
Cli
k generate
t to
t create
t
the geometry in DM
Inventory #002406
1-7
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
From Tools, go to Enclosure.

Establish the settings shown in
Details View, ESPECIALLY Merge
Parts? to Yes!
Training Manual
Inventory #002406
1-8
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Click Generate to create the

enclosure
Training Manual
Inventory #002406
1-9
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Now might be a good time to

save the project as
coil
coil_steel_core
steel core
Inventory #002406
1-10
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
On the Project Page, drag a

Magnetostatic Analysis
System onto Geometry
Training Manual
Inventory #002406
1-11
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Double click on Model
Training Manual
Inventory #002406
1-12
Module 2
When Mechanical GUI appears,

create a variable in the variable
manager named ansys 230x,
set its value to 1, and check the
active box.
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
RMB
Training Manual
Inventory #002406
1-13
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Return to the Project Page and open

Engineering Data. From General
M t i l d
Materials
data
t source, you can add
dd
Copper Alloy to the list of materials
to be included in Engineering Data
(the material properties that are
available in the model).
Training Manual
Inventory #002406
1-14
Module 2
January 24, 2010

Verify
Workb
kbench-Si
Simulatio
on Emag
You can verify that Copper Alloy has

been added by choosing Engineering
D t and
Data
d iinspecting
ti
the
th its
it contents
t t
in the Outline Schematic. You should
now click Refresh Project at the top
of the Project Page to load the data
into Mechanical.
Training Manual
Inventory #002406
1-15
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Now th
N
thatt it has
h been
b
added
dd d to
t
the list of available materials,
you can go back to the
Mechanical GUI and change
the coil material property
assignments to Copper Alloy.
Inventory #002406
1-16
Module 2
Pick the
coil outer
cylindrical
surface
Pick the
second
surface
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Create a cylindrical coordinate

system to define direction of
current flow
fl
in
i coil
il
Training Manual
Inventory #002406
1-17
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
RMB to produce
drop down
Consider renaming the new

coordinate system to
something
hi
like
lik
coil_current_direction
Training Manual
Inventory #002406
1-18
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Assign the
coil_current_direction
il
t di
ti
coordinate system to the coil
Inventory #002406
1-19
Module 2
Declare the coil to be a source

conductor,, the set the
conductor type to stranded and
the number of turns to 50 and
the conducting area to 5e-4 m2.
Pick the
second
surface
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Pick the
coil outer
cylindrical
surface
Training Manual
Inventory #002406
1-20
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Set the per-turn

current in the
conductor to 1
Ampere.
Inventory #002406
1-21
Module 2
Training Manual
Use Ctrl-LMB to select

all exterior surfaces
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Assign flux parallel boundary

conditions
diti
Inventory #002406
1-22
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Solve the model (runs

in under 1 minute))
Inventory #002406
1-23
Module 2
Training Manual
Click on
the coil
Choose the
second plane
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Request a plot of
current density
scoped to the coil
Inventory #002406
1-24
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
RMB to produce
p
drop down
Training Manual
Inventory #002406
1-25
Module 2
Solid
form
Grid
G
id
aligned
Variable
length
Length
adjustment
January 24, 2010
Workb
kbench-Si
Simulatio
on Emag
Bring up vector plot

controls to adjust
appearance of plot
Training Manual
Density
adjustment
Inventory #002406
1-26
Module 2
January 24, 2010

Create a plot of the total magnetic flux

density scoped to all bodies
Workb
kbench-Si
Simulatio
on Emag
RMB
Training Manual
Inventory #002406
1-27
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Plot of total magnetic flux density
Training Manual
Inventory #002406
1-28
Module 2
January 24, 2010

LMB, then drag a

line to define the
section plane
Workb
kbench-Si
Simulatio
on Emag
Create a section plot
Training Manual
Inventory #002406
1-29
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Adjust location of
section plane
Training Manual
Inventory #002406
1-30
Module 2
Workb
kbench-Si
Simulatio
on Emag
Adjust location of
section plane after
returning
t
i to
t
contour plot mode
January 24, 2010

Training Manual
Inventory #002406
1-31
Module 2
Training Manual
Workb
kbench-Si
Simulatio
on Emag
Uncheck box to
return to deactivate
section plane
Display Global
Coordinate System
January 24, 2010

Inventory #002406
1-32
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Create a path with end

coordinates as shown
Training Manual
Inventory #002406
1-33
Module 2
Workb
kbench-Si
Simulatio
on Emag
Insert a request for a z component

B field plot on the path
Training Manual
RMB
January 24, 2010

Inventory #002406
1-34
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Z component B field plot on the path
Training Manual
Inventory #002406
1-35
Module 2
Training Manual
Workb
kbench-Si
Simulatio
on Emag
Initiate the creation of a surface
By default, the surface will be based

global Cartesian xy
y plane
p
at the g
January 24, 2010

Inventory #002406
1-36
Module 2
Choose the
second surface
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Create a new Cartesian

coordinate system
Training Manual
Inventory #002406
1-37
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Rename the new Cartesian

coordinate system to
net_core_flux. It will be
located halfway along the
length of the core.
Inventory #002406
1-38
Module 2
Training Manual
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Designate the surface to be

based on coordinate
system net_core_flux.
Inventory #002406
1-39
Module 2
Training Manual
RMB
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Use the Worksheet to

request
q
a B vector plot
p
Inventory #002406
1-40
Module 2
LMB on
the core
Choose the
thi d body
third
b d
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Scope the B vectors

to the core body
Training Manual
Inventory #002406
1-41
Module 2
January 24, 2010

Workb
kbench-Si
Simulatio
on Emag
Scope the B vectors

to the surface named
surface
Training Manual
Inventory #002406
1-42
Module 2
Workb
kbench-Si
Simulatio
on Emag
Evaluate B vectors
of the surface
cutting the core
Training Manual
Net flux crossing

surface in core
January 24, 2010

Inventory #002406
1-43

WBv12.1 Emag Tutorial2 Coil Steel Core PDF

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EMAG Tutorial 2: Coil

wrapped on steel core

January 24, 2010

ANSYS, Inc. Proprietary

January 24, 2010

ANSYS, Inc. Proprietary

January 24, 2010

ANSYS, Inc. Proprietary

Hold down LMB to

January 24, 2010

ANSYS, Inc. Proprietary

The Project Page Loads

Double Click on Geometry to

January 24, 2010

ANSYS, Inc. Proprietary

Design Modeler GUI

January 24, 2010

ANSYS, Inc. Proprietary

Import bus bar geometry

January 24, 2010

ANSYS, Inc. Proprietary

January 24, 2010

ANSYS, Inc. Proprietary

From Tools, go to Enclosure.

January 24, 2010

ANSYS, Inc. Proprietary

Click Generate to create the

January 24, 2010

ANSYS, Inc. Proprietary

Now might be a good time to

January 24, 2010

ANSYS, Inc. Proprietary

On the Project Page, drag a

January 24, 2010

ANSYS, Inc. Proprietary

Double click on Model

When Mechanical GUI appears,

January 24, 2010

ANSYS, Inc. Proprietary

January 24, 2010

ANSYS, Inc. Proprietary

Return to the Project Page and open

January 24, 2010

ANSYS, Inc. Proprietary

You can verify that Copper Alloy has

January 24, 2010

ANSYS, Inc. Proprietary

January 24, 2010

ANSYS, Inc. Proprietary

Create a cylindrical coordinate

January 24, 2010

ANSYS, Inc. Proprietary

Consider renaming the new

January 24, 2010

ANSYS, Inc. Proprietary

Declare the coil to be a source

January 24, 2010

ANSYS, Inc. Proprietary

January 24, 2010

ANSYS, Inc. Proprietary

Set the per-turn

Use Ctrl-LMB to select

January 24, 2010