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TO
ASME PTC 22-1997
PERFORMANCE TEST CODE ON
GAS TURBINES
The Errata corrections listed below apply to ASME FTC 22-1997, Performance Test Code on Gas Turbines.
Page
Location
Change
27
SI Conversion Table
32
Table CI
3;
Table C2
August 1999
C1597E
~~~
S T D - A S M E P T C 2 2 - E N G L 1 9 9 7 D 0 7 5 9 b 7 0 0 5 8 Y 0 5 3 710
ASME
PTC 22-1997
(REVISION OF
ANSVASME PTC 22-1 985)
Performance
Test Code on
Gas Turbines
S T D - A S M E P T C 2 2 - E N G L 1 7 7 7 m 0757b711 058Li054 b 5 7 m
This document will be revised when the Society approves the issuance of the next
edition, scheduled for 2002. There will be no Addenda issued to ASME PTC 2 2 1997.
Please Note: ASME issues written replies to inquiries concerning interpretation of
technical aspects of this document. The interpretations are not part of the document.
PTC 22-1 997 is being issued with an automatic subscription service to the interpretations that will be issued to it up to the publication of the 2002 edition.
Copyright O 1997 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.
FOREWORD
(This Foreword is not part of ASME PTC 22-1997.)
The original Performance Test Codes Committee No. 22 was established in 1945 to
develop a test code on Gas Turbine Power Plants. This Code was eventually published
in 1953.
Subsequent versions of the Power (eventually Performance) Test Code were published
in 1966 and 1985, each time incorporating latest practice in accordance with the directives
of PTC 1, General instructions.
The current phase began shortly after the publication of the 1985 edition. The PTC 22
Committee took account of developments in gas turbine technology; it also addressed the
increasingly important topic of measurement uncertainty as it characterizes gas turbine
testing.
This Code was approved by the Board on Performance Test Codes on October 14,
1996. it was approved and adopted as an American National Standard on April 24, 1997.
iii
S T D - A S M E P T C 2 2 - E N G L L977
= 0757b70
0581105b 112T
NOTICE
All Performance Test Codes MUST adhere to the requirements of PTC 1, GENERAL
INSTRUCTIONS. The following information is based on that document and i s included
here for emphasis and for the convenience of the user of this Code. It is expected that the
Code user is fully cognizant of Parts I and III of PTC 1 and has read them prior to applying
this Code.
ASME Performance Test Codes provide test procedures which yield results of the highest
level of accuracy consistent with the best engineering knowledge and practice currently
available. They were developed by balanced committees representing all concerned interests. They specify procedures, instrumentation, equipment operating requirements, calculation methods, and uncertainty analysis.
When tests are run in accordance with this Code, the test results themselves, without
adjustment for uncertainty, yield the best available indication of the actual performance
of the tested equipment. ASME Performance Test Codes do not specify means to compare
those results to contractual guarantees. Therefore, it is recommended that the parties to a
commercial test agree before starting the test and preferably before signing the contract
on the method to be used for comparing the test results to the contractual guarantees. It
is beyond the scope of any code to determine or interpret how such comparisons shall
be made.
iv
~~
~~
OFFICERS
R. P. Allen, Chair
F. J. Mulato, Vice Chair
C. Osolsobe, Secretary
COMMITTEE PERSONNEL
R. P. Allen, General Electric Co. (Retired)
The PTC 22 Committee wishes to acknowledge the contribution of past member Hans Kraemer of Siemens
Power Corp., and of Brian Bohinsky of Westinghouse Electric Corp.
~~~
S T D - A S M E P T C 22-ENGL 1777
0757b70 0 5 8 4 0 5 8 2 T 2
OFFICERS
D. R. Keyser, Chair
P. M. Gerhart, Vice Chair
W. O. Hays, Secretary
COMMITTEE PERSONNEL
R. P. Allen
R. L. Bannister
B. Bornstein
J. M. Burns
J. R. Friedman
G. j. Gerber
R. S. Hecklinger
R. W. Henry
S . j. Korellis
1. W. Milton
G. H. Mittendod, Ir.
S . P. Nuspl
R. P. Perkins
A. L. Plurnley
vi
C. B. Scharp
J. W. Siegrnund
1. A. Silvaggio, Ir.
R. E. Sommerlad
W. G. Steele, Jr.
j. C. Westcott
1.
Yost
c.
S T D m A S H E P T C 22-ENGL 1797
0 7 5 9 b 7 0 058Li059 137
CONTENTS
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Committee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O
1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Object and Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Measurement Uncertainty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Definitions and Description of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Equipment Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Power Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Test Parameter Definitions ................................
2.5 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guiding Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Agreements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Preparation for Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Operation of Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Test Validity and Uncertainty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruments and Methods of Measurement . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Calibration of Instruments and Apparatus . . . . . . . . . . . . . . . . . . . . .
4.2 Checklist of Instruments and Apparatus Required for Primary Object
Determinations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Determination of Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Measurement of Electrical Output . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Instrument Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Instrument Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 Calibration of Electrical Instruments . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 Ammeter and Voltmeter Readings . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10 Measurement of Shaft Power Output - Mechanical . . . . . . . . . . . .
4.1 1 Determination of Heat Input - Liquid Fuels . . . . . . . . . . . . . . . . . .
4.12 Determination of Heat Input - Gas Fuels. . . . . . . . . . . . . . . . . . . .
4.1 3 Pressure Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 4 Temperature Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 5 Humidity Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 6 Injection Fluid Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . .
vii
...
III
1
3
3
3
3
5
5
6
7
7
8
9
9
9
9
10
11
13
13
13
13
13
14
14
14
14
15
15
16
17
19
20
21
21
Computation of ResuIts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Computation of Power Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Computation of Thermal Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Correction of Test Results to Specified or Standard Conditions . . . . . .
Test Report Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figures
2.1.9 Typical Gas Turbine Power Plant Station Locations . . . . . . . . . . . . . . . . .
4.5.1 Typical Connections for Measurement of Output of Three.Phase,
Four-Wire Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
23
23
23
25
6
15
Tables
3.3.3
Maximum Permissible Variation in Test Conditions . . . . . . . . . . . . . . . . .
4.1 2.6 Gas Properties of Perfect Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
19
Appendices
A
SI Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B
Computation of Power Output by Measurement of Gas Compressor Heat
Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C
Uncertainty Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D
Sample Liquid Fuel Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E
Sample Gas Fuel Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F
References and Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
31
35
39
43
Figure
DI
Typical Plot of K-Factor vs (FrequencyNiscosity) for a
Turbine Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
27
Tables
CI
C2
El
...
VIII
32
33
40
GAS TURBINES
SECTION O
0.1
- INTRODUCTION
INTRODUCTION
S T D - A S M E P T C 22-ENGL
GAS TURBINES
SECTION 1
- OBJECT AND
1.1 OBJECT
1.2
SCOPE
1.3
MEASUREMENT UNCERTAINTY
SCOPE
Power
Thermal
Output, % Efficiency, O h
1.1
0.9
1.8
1.7
S T D - A S M E P T C 22-ENGL 1777
0 7 5 9 b 7 0 0 5 8 4 0 b 3 bbT D
GAS TURBINES
GENERAL DEFINITIONS
~~
S T D - A S M E P T C 22-ENGL 1 7 9 7
GAS TURBINES
Ambient air
Fuel in
Combustor
Station
transformer
[Note (li1
Compressor
GENERAL NOTE:
Test scope and boundaries should be determined prior to the test
[see para. 3.1.1 (mil.
NOTE:
(1) If included in generator drive test.
FIG. 2.1.9
s = steam
2.2
EQUIPMENT DEFINITIONS
GAS TURBINES
2.4.4
2.4.3
heat rate (mechanical or electrical) [Btu/(hphr) or Btu/(kW-hr)]: heat input per unit of power
output, based on either the low or high heat value
of the fuel
2.4.5
2.4.8
2.4.1 1 tolerance: a commercial allowance for deviation from contract performance levels
2.3.4
2.4.1
accuracy: the closeness of agreement between a measured value and the true value
2.4.2
GAS TURBINES
2.5
NOMENCLATURE
LHV,=
GAS TURBINES
SECTION 3
3.1
3.1.1
GUIDING PRINCIPLES
(k) resetting of specific controls, if any, after the
test is underway;
(I) test loads and rotating speeds at which the test
is to be conducted;
(m) auxiliaries requiring charges or credits for determination of net power output;
(n) numerical values or curves for corrections or
adjustments to be applied to test determinations, if
tests are conducted under conditions differing from
those specified (see Section 5);
(o) type and number of tests to be run;
(p) location of compressor inlet and turbine exhaust interfaces;
(q) limit for deviation of test conditions from the
machines rated condition (see para. 5.4.1); and
(r) quantity and timing of fuel samples to be obtained during testing.
AGREEMENTS
General Agreements Before Test. Parties to
3.2
3.3
OPERATION OF TEST
GAS TURBINES
TABLE 3.3.3
MAXIMUM PERMISSIBLE VARIATION IN TEST CONDITIONS
Variation of Any Station'
Observation From Reported Average
Test Condition During a Test Run
Variable
2 2%
t 2%
f 2%
2 1%
ir 0.5%
I4"F
tr 1%
t 1%
t 0.5%
2 0.5%
25F
25F
tr 5F
I
2%
NOTES:
(1) Use average of multiple instruments if used for any station observation.
(2) Applicable where precoolers, intercoolers, and aftercoolers are used.
(3) Applicable where variations of power output (electrical) and/or torque and rotative speed are not
specified.
3.4
3.4.2 Direct Observations. Where direct observations of instrument readings are to be recorded at
frequent intervals during a test, it is not always
necessary to observe simultaneously all readings
which are made at the same intervals. In cases
where the average of a series of readings i s used
in calculating results, uniform time periods, adapted
3.3.4 Duration of Test Run and Frequency of Readings. The duration of a test run and the frequency
of the readings will be determined by the type of
engine tested, the power output, and the fluctuations
in the readings. A sufficient number of readings
shall be spaced in time to show the range of fluctua10
RECORDS
GAS TURBINES
3.5
11
GAS TURBINES
SECTION 4
- INSTRUMENTS AND
METHODS OF
MEASUREMENT
This Section describes the instruments, methods,
and precautions that shall be employed in testing
gas turbines under this Code.
4.1
4.3
4.1.1 Instruments and apparatus used for determinations under this Code shall be calibrated in accordance with the ASME PTC 19 series of Instruments
and Apparatus Supplements.
4.2
OF OUTPUT
4.4
MEASUREMENT
OF ELECTRICAL OUTPUT
DETERMINATION
S T D - A S M E P T C 22-ENGL 1997
11759b70 CI584071 7 3 b
m
GAS TURBINES
4.6.4 dc Generators. Portable indicating dc ammeters and shunts, and dc voltmeters with an uncertainty no greater than .25'/0, shall be used. The
instruments shall be calibrated. Extreme care must
be exercised in the transportation of the calibrated
instruments to the test site. Suitable means shall be
provided to spot check the accuracy of the instruments at the test site.
against transfer standards under conditions simulating test conditions. Ammeters and voltmeters shall
be calibrated preferably using the anticipated wave
form of current and voltage to be measured during
the gas turbine power plant test.
4.8.2 Electrical instruments shall be calibrated before the gas turbine power plant test.
S T D - A S M E P T C 22-ENGL 2997
m
ACME PTC 22-1997
GAS TURBINES
marks
FIG. 4.5.1
4.9
4.10
4.9.1 Ammeter and voltmeter readings of dc generator output, and ammeter, voltmeter, and wattmeter
readings of ac generator output, shall be taken at
frequent intervals during a test. The power output
and load conditions should be maintained within
maximum permissible variations given in Table
3.3.3. The readings shall then be averaged, and these
averaged values shall be used in the determination of
ac or dc power output.
CAS TURBINES
4.11.5 Volumetric Flow. The flow measuring system shall be suitably calibrated throughout the range
of flows expected in the test. Whenever volumetric
flowmeters are used, the temperature at the flowmeter and the flow shall be measured simultaneously. The volumetric flow shall be determined from
the totalized volume of liquid fuel (.e., in gallons)
measured over a period of time not less than 4
minutes, and the time measured with an accurate
stopwatch or electronic timer.
4.11
DETERMINATION
LIQUID FUELS
OF HEAT INPUT
where
average volumetric flow calculated over the
test timing period, gallons/second
Ve= liquid fuel volume recorded with a totalizer,
gallons
t= liquid fuel volume timing period, seconds
For example, if turbine meters are used and the
flowmeter frequency is recorded during the test, the
equation to calculate the volumetric flow is:
Qe=
Qe
where
F= flowmeter frequency averaged over the test
timing period, pulses-Hz or pulses/second
K= flowmeter calibration factor calculated for
the actual kinematic viscosity of the liquid
fuel used during the test, pulses-Hz/gallon
The uncertainty of the mass flow of the liquid
fuel (= volumetric flow multiplied by density) shall
not exceed 0.8%.
= F/K
GAS TURBINES
i2.64
Hle =
(H)
where
2.64= a factor calculated in para. D2
H= percentage of hydrogen H2 by weight contained in the liquid fuel and determined in
accordance with ASTM 1018 I121
HHV,= calculated high heat value at constant pressure, Btu/lbm
HHV,= measured high heat value at constant volume, Btu/lbm, in accordance with ASTM
D 4809 Il 11
Hle = Qe pe (HHV,)
+ SHp
when based on
HHV
where
t i l e = heat input, Btu/cec
4.12
4.12.2 Density. The fuel gas density may be measured by a densitometer or calculated from the
pressure, temperature, compressibility factor, and
fuel gas composition, all recorded at the flowmeter.
The equation for calculating fuel gas density based
on temperature, pressure, compressibility factor, and
composition is:
where
91.20= a factor calculated in para. D2
where
pg= fuel gas density at the flowmeter, Ibm/fi?
f,= absolute fuel gas pressure at the flow-
meter, psia
Z,= fuel gas compressibility factor at the flowmeter
Rg= fuel gas constant, ft-lbf/lbm-R
Tg= absolute temperature at the flowmeter, R
The compressibility factor Z, shall be determined
by the methods detailed in AGA Report No. 8 [131.
For gas mixtures not covered by the Report, parties
will have to agree on the method to be used.
where
SHp= sensible heat at constant pressure, Btu/sec
Qe= volumetric flow, gallons/sec
p l = density of the liquid fuel at operating temperature, Ibm/gallon
he= specific enthalpy of the liquid fuel at operating temperature, Btu/lbm
he,77= specific enthalpy of the liquid fuel at the
standard temperature of 77"F, Btu/lbm
The specific enthalpies of the liquid fuel shall be
determined according to para. D3.
17
Qp
~~
S T D - A S M E P T C 22-ENGL 2 9 7 7
~~~
0 7 5 9 6 7 0 058q075 381 I
GAS TURBINES
= Vg/t
= F/K
where
where
94.73 = factor calculated in para. E2
H= percentage of hydrogen H2 by weight contained in the fuel gas and calculated from
the fuel gas composition obtained in accordance with ASTM D 1945 [16]
LHVp= low heat value at constant pressure, Btu/lbm
HHVp= high heat value at constant pressure, Btu/
Ibm
Since a calculated heat value will also be available, the parties shall determine how the results will
be used in the heat input calculation.
4.12.4 Cas Composition. Methods of gas fuel sampling and composition determination shall be in
accordance with the standard procedures set forth
in ASME PTC 3.3 1141.
where
SHp= sensible heat at constant pressure, Btu/sec
Qg= volumetric flow, ft3/sec
pg= density of the fuel gas at operating conditions, Ibm/ft3
hg= specific enthalpy of the fuel gas at operating
conditions, Btu/lbm
hg.b= specific enthalpy of the fuel gas at the
standard base condition of 60F and 14.696
psia, Btu/lbm
4.12.6 Heat Value. The heat value shall be determined with an uncertainty no greater than 0.4%.
The preferred method of determining the heat value
is by use of a chromatograph in accordance with
18
GAS TURBINES
TABLE 4.12.6
GAS PROPERTIES OF PERFECT GAS'
Cas Constant
Molecular
No.
Component
Formula
1
2
3
4
5
6
7
9
14
31
32
33
34
35
36
37
52
53
54
57
58
59
60
62
63
Methane
Ethane
Propane
Isobutane
n-Butane
Isopentane
n-Pentane
n-Hexane
n-Heptane
Ethene
Propene
1-Butene
cis-Butene
trans-Butene
Isobutene
1-Pentene
Carbon Monoxide
Carbon Dioxide
Hydrogen Sulphide
Air
Hydrogen
Oxygen
Nitrogen
Water
Helium
CH4
C2H6
C3H8
C4H10
C4H10
C5H12
C5H12
C6H14
C7H16
C2H4
C3H6
C4H8
C4H8
C4H8
C4H8
CSHI0
CO
Weight
~~~~
HzS
N i + O2
Hz
o
2
N2
H2O
He
low
High
Specific
Dry
Dry
Heat Cp
96.326
51.392
35.044
26.588
26.588
21.419
21.419
17.932
15.422
55.085
36.723
27.542
27.542
27.542
27.542
22.034
55.1 71
35.1 14
45.345
53.356
766.581
48.294
55.1 65
85.780
386.087
909.4
1618.7
2314.9
3000.4
3010.8
3699.0
3706.9
4403.8
5100.0
1499.1
2181.8
2878.7
2871 .O
2866.8
2859.9
3575.0
320.5
0.0
586.8
0.0
273.8
0.0
0.0
0.0
1010.0
1769.6
2516.1
3251.9
3262.3
4000.9
4008.9
4755.9
5502.5
I 599.8
2332.7
3079.9
3072.2
3068.0
3061.1
3826.5
320.5
0.0
637.1
0.0
324.2
0.0
0.0
0.0
0.0
0.0
0.52669
0.40782
0.38852
0.38669
0.39499
0.38440
0.38825
0.38628
0.38447
0.35697
0.35714
0.35446
0.33754
0.35574
0.37690
0.36351
0.24847
0.19911
0.23827
0.23988
3.40380
0.21 892
0.24828
0.44457
1.24040
~~
16.043
30.070
44.097
58.123
58.123
72.150
72.150
86.1 77
100.204
28.054
42.081
56.1 08
56.1 08
56.108
56.1 08
70.1 34
28.01 o
44.01 O
34.080
28.963
2.016
3 1.999
28.01 3
18.01 5
4.003
CO2
[(ft-lb)/
(Ibm-OR)]
GENERAL NOTES:
(a) Adapted from GPSA Engineering Data Book, Section 23, Gas Processors Suppliers Association, 1986 edition, Tulsa, OK (used by
permission).
(b) Also useful is ASTM D 3588-91, Standard Practice for Calculating Heat Value, Compressibility Factor, and Relative Densify (Specific
Gravity) of Gaseous Fuels. ASTM International, Philadelphia, PA.
NOTE:
( i ) Base pressure = 14.696 psia
Base temperature = 60.000"F
Qgpg
(LHVp)
i-
SHp
4.1 3
where
HIg= heat input, Btu/second
19
PRESSURE MEASUREMENT
GAS TURBINES
Total Pressure =
Static Pressure
4.14
TEMPERATURE MEASUREMENT
GAS TURBINES
4.14.5 Fuel Gas Temperature. The fuel gas temperature shall be measured with an uncertainty not
greater than 1F.
4.1 4.6 Injection Fluid Temperature. Steam or water
temperature measurement shall be provided to determine the heat content of the fluid. The uncertainty
of the temperature measurement shall not be greater
than 5F.
4.14.2 Air Inlet Temperature. At the specified location, the temperature of the air shall be measured
to an accuracy such that the total uncertainty will
not exceed 1F. If a nonuniform temperature profile
exists, the profile shall be determined by preliminary
traverses, following which a number and arrangement of sensors shall be selected such that the
average of their readings shall be within 1F of the
temperature determinedfrom the temperature profile.
4.1 4.7 Heat Rejection Temperature. Where primary-object determination requires measurement of
heat rejection from lubricant cooler, intercoolers
and vents, the accuracy of temperature, and flow
measurements should permit determination of heat
rejection with an uncertainty not greater than 10%.
Temperatures shall be measured with calibrated thermocouples read by precision indicating or recording
instruments. Where such measurements are not required for primary-object determinations, the means
of measurement and the accuracy of measurement
shall be determined by agreement among the parties
to the test.
4.15
4.16
21
HUMIDITY MEASUREMENT
= D757b70
~~
~~~
0584077 T27
GAS TURBINES
SECTION 5
5.1
- COMPUTATION OF
GENERAL
5.3
1=
v = efficiency (percentage)
kW= power output (kW) (see para. 4.4)
HI= heat input (Btu/hr) (see para. 4.1 1.9 or para.
4.12.8)
The result should be clearly identified as to the
type of fuel used and either lower or higher heat
value (LHV or HHV).
Constants for other frequently used units are given
below.
Power Output
Heat Input
Constant
hP
kW
Btu/hr
kJ/sec
2544.43
1
[Speedbprn)] [Torque(lbf-ft)]
5252.1
5.2.4 As in para. 5.2.2, auxiliary power measurements or agreements to be assigned for net plant
23
(3412.1 4)(kW
HI
where
5.1.3 For a test involving several runs, it is suggested that plots of heat input versus power output
be made to indicate test runs that may have significant errors. Any test runs leading to suspect results
that are to be used for guarantee determination
should be rerun.
Power hp) =
5.2
RESULTS
GAS TURBINES
77th
HR(Btulhp-hr) =
2544.43
~
77th
HR(kjlkW-hr) =
3600
7th
24
341 2.1 4
HR(BtulkW-hr) =
S T D - A S M E P T C 22-ENGL 1777
~~
GAS TURBINES
SECTION 6
- TEST
REPORT REQUIREMENTS
(4) identification, location, and operating conditions of test equipment used;
The test report shall clearly and concisely document all data generated by the test as well as all
ensuing computations. Definitive statements of the
purpose of the test and attainment of the objectives
should be provided. The following paragraphs cite
the minimum essential information that should be
provided.
(a) Title Page shall include the following:
( 1 ) report number
(2) date of test
(3) title of test
(4) location of test
(5) equipment owner
(6) equipment identification
(7)parties conducting test
(8) parties responsible for test report
(9)date of report
(IO)report acceptance
(b) Table of Contents follows the title page and
identifies the major subdivisions of the report.
(c) Body of the Report shall include the following:
(i) test objective and all agreements among the
parties to the test;
(2) description of equipment to be tested and all
such ancillary equipment that may influence the test
results;
(3) schematics identifying mechanical and thermal cycle configurations;
(b) corrections applied to specified conditions, if the specified conditions differ from test conditions.
(9)documentation of the test results; and
(70)discussion of the test, including a brief history of the unit operation from start-up, the results,
and conclusions.
(d) Summary shall concisely address the test objectives, results, and conclusions.
(e) Appendices as necessary and as agreed to by
the parties to the test, may document additional (to
the main text of the test report) description of equipment, test method, calculations employed in data reduction, instrument calibrations, testing apparatus,
and other supporting information necessary to achieve
a complete documentation of the performance test.
25
GAS TURBINES
APPENDIX A
- SI
CONVERSION TABLE
Tabulated below are the factors necessary to convert test parameters in the US Customary system of
units to the SI system.
Quantity
Density
Energy, work, heat
Frequency
Fuel gas constant
Heat input
Heat rate
Heat value
Length
Mass
Mass flow
Power
Pressure
Rotational speed
Sensible heat
Specific enthalpy
Specific fuel
consumption
Specific volume
Temperature
Torque
Volume
Volumetric flow
Multiplication Factor
Conversion
Ibm/gallon to kg/m3
Ibm/ft3 to kg/m3
Btu to J
cps (sec-) to Hz
(ft-lbf)/(lbm-R) to
J/(kg-K)
Btu/hr to W
Btu/(kW-hr) to kJ/kWh
Btu/(hp-hr) to J/(W-s)
Btu/(hp-hr) to J/kWh
Btu/lbm to Jlkg
Btu/@ to J/m3
in. to cm
Ibm to kg
Ibm/sec to kg/s
hp to W
Ibflin. to kPa
rpm to rps
Btu/sec to J/s
Btu/lbm to J/kg
ft3/(hp-hr) to m3/kWh
Ibm/(hp-hr) to kg/kWh
ft3/lbm to m3/kg
F(k) to C(k)
F(tF) to K(tK)
R ( k ) to K(~K)
1.1 98264 E + 02
1.601846 E + O1
1 .O555056 E + 03
1 .O00000 E + O0
5.380320 E + O0
2.930711 E - O1
1 .O55056 E + O0
3.390148 E - 04
1.414853 E + 03
2.326000 E + 03
3.725894 E + 04
2.540000 E + O0
4.535924 E - O1
4.535924 E - O1
7.456999 E + 02
6.894757 E + O0
1.666667 E - 02
1 .O55056 E + 03
2.326000 E + 03
3.797352 E - 02
6.082774 E - O1
6.242797 E - 02
tc = (tF - 32)/1.8
tK = (tF + 459.67)/1 -8
tK
= tR/1 e 8
1.355818 E + O0
3.785412 E - 03
2.831 685 E - 02
2.831685 E - 02
4.71 9475 E - 04
Ib-ft to N-m
gaiions to m3
@ to m3
@/sec to m3/s
#/min to m3/s
GENERAL NOTE: The factors are written as a number greater than 1 and less than 1 O with six decimal
places. The number is followed by the letter E (exponent),a plus or minus symbol, and two digits which
indicate the power of 10 by which the number must be multiplied to obtain the correct value.
27
GAS TURBINES
APPENDIX B
- COMPUTATION OF
POWER OUTPUT
BY MEASUREMENT OF
GAS COMPRESSOR HEAT BALANCE
82
TEST PREPARATION
INSTRUMENTATION
82.3 All necessary charts, tables, or computer programs shall be prepared and checked prior to the
commencement of the test.
B2.4 The transmission efficiency, taking account of
power losses through windage bearings, and gearbox
losses, shall be stated by the manufacturer.
B3 TEST PROCEDURE
B3.1 Gas samples shall be taken during the test,
as required.
B3.2 If the compressor is operating on a closed
loop of pipe containing a gas of purity acceptable
to the parties to the test, one test sample shall be
taken during each test run.
S T D - A S M E P T C 22-ENGL 1777
GAS TURBINES
B4.5 The heat loss by radiation QR from the compressor shall be determined from the manufacturers
data as stated in para. B2.5.
B4.6 The compressor gas power shall then be
calculated from the following expression.
B3.5 At each test reading, the gas flowmeter readings, compressor suction temperature and pressure,
and compressor discharge temperature and pressure
shall be stabilized within limits acceptable to the
parties to the test and recorded.
Power = W
(h2 - hi) +
QR
Constant
Enthalpy
Iblsec
kgsec
Btullb
Jlkg
Power
hP
kW
Constant
0.7068
1O00
B4.7 The shaft power of the turbine shall be calculated by dividing the gas power from para. B4.6 by
the transmission efficiency from para. 82.4:
Shaft Power =
where
30
Mass Flow
vtr i s
Gas Power
rl ir
~~~
S T D - A S M E P T C 22-ENGL 1997
= 0759670 0 5 8 9 0 8 5
220 9
GAS TURBINES
APPENDIX C
CI
- UNCERTAINTY ANALYSIS
[Ha2;{(S;/2)2+
(C1.2)
U R = [XO;{ B l + (2S;)2)]o.5
(C1.3)
U R= 2
or
or
(C1.4)
or
(Cl .5)
where
UR= uncertainty of the result
0= sensitivity coefficient
B;= systematic error
Si= standard deviation of the mean
UT= combined random and systematic error
For each parameter, the random error has been
estimated as 2Si and the systematic error has been
estimated at 95% confidence as Bi which reflects
the desire to have a 95% confidence level that the
true value lies within +UT of the mean. S; can be
calculated from:
CI .1.2 Sensitivities, or influence coefficients, defined here as Sensitivity Coefficients @. Each of the
parameters measured has an influence on power
output and thermal efficiency. These sensitivities are
a function of the gas turbine design, and must be
provided by the manufacturer in the same fashion
as the off-design characteristics (para. 5.4.2 of ASME
PTC 22).
where
N=
number of measurements
individual measurement value
X = mean
xk=
or
31
S T D - A S M E P T C 2 2 - E N G L 1997 m 0 7 5 9 b 7 0 0 5 8 4 0 8 b L b 7 m
GAS TURBINES
TABLE C1
SAMPLE UNCERTAINTY CALCULATION FOR GENERATOR DRIVE WITH OIL FUEL
AND STEAM INJECTION
Uncertainty level
Variable
Power (Net) at
Test Conditions
Electric power
PTs
CTs
Aux power
Units
OO
/
%
%
%
0.1
0.2
0.2
4
2s;
0.1
0.2
0.2
2
UT;
0.1414
0.2828
0.2828
4.4721
Code
Limit
0.1 500
0.3000
0.3000
5.0000
o
1.o000
1.o000
1 .o000
0.01 O 0
%O
"F
Y
O
Ib/lb
"F
Oh
0.5
0.03
0.001
6
1.5
0.5
0.02
0.001
2
1
0.7071
0.0361
0.0014
6.3246
1.a028
1 .o000
0.0400
0.0020
7.0000
2.0000
0.4
1
13
0.15
0.035
%
%
Yo
%
0.5
0.05
0.5
0.4
0.25
0.05
0.75
0.2
1.o000
1 .o000
0.0200
1 .o000
0.5590
0.0707
0.9014
0.4472
0.1820
0.0800
0.0013
0.0003
0.9000
0.0040
0.25
0.1
0.2693
0.3000
1.o000
0.5903
Measured power
Heat input
0.1 820
0.5903
0.7723
Yo
0.5
0.001
6
1.5
"F
"F
IbAb
O F
0.5
0.001
2
1
2
0.8602
0.0014
6.3246
1.8028
4.472 1
0.0800
40.0000
0.01 50
0.01 50
0.0040
32
0.7683
0.7723
0.0047
0.0032
0.0090
0.0007
0.0003
0.7903
1.o000
0.0020
7.0000
2.0000
5.0000
0.71 96
0.0725
0.51 78
1 1.0806 I
0.31 25
0.0050
0.0003
0.2000
0.51 78
0.8000
%
0.0200
0.0800
0.0800
0.0020
1.1676
UR
0.1 820
U;
1 0.8890 1
GAS TURBINES
TABLE C2
SAMPLE UNCERTAINTY CALCULATION FOR MECHANICAL DRIVE WITH GAS FUEL
Uncertainty Levei
Variable
Power (Cross) at Test
Conditions
Torque
Speed
Units
YO
Bi
2si
UTi
Code
Limit
1.25
0.1
0.75
1.4577
0.1O00
1 .SO00
0.1 O00
1 .o000
1 .o000
%
"F
%
Iblb
OF
0.5
0.03
0.001
6
0.1
0.5
0.02
0.001
2
O
0.7071
0.0361
0.0014
6.3246
o. 1000
1 .o000
0.0400
0.0020
7.0000
0.1000
0.4
1
13
0.1 5
0.035
-I
11.4612
2.1350
0.0800
0.0013
0.0003
0.9000
0.0000
YO
%
%
"F
%
%
0.5
0.1
0.3
1
0.05
o. 1
0.25
o. 1
1
O
O
1 .o000
0.5590
0.1O00
0.3162
1.4142
0.0500
0.1000
1 .o000
1 .o000
0.2000
1 .o000
1 .o000
0.5150
0.8000
%
0.33
0.2
0.3859
0.4000
0.31 25
0.01O0
0.1O00
0.0800
0.0025
0.01O0
1 .o000
0.6639
Measured power
Heat input
2.1350
0.6639
2.7989
"F
Ibllb
"F
%
0.5
0.001
6
0.1
0.5
0.001
2
O
0.8602
0.0014
6.3246
0.1 O00
0.0800
40.0000
0.0150
0.0150
0.81 48
2.7989
0.0047
0.0032
0.0090
0.0000
2.8158
33
1 .o000
0.0020
7.0000
0.1O00
0.71 76
0.1 489
0.51 50
UR
3.1167
2.1250
0.01O0
2.1350
uf
(1.67801
S T D n A S M E P T C 22-ENGL 1777
0757b70 058'4088 T I T D
GAS TURBINES
C2
METHOD OF CALCULATING
U NCERTAINTY
34
GAS TURBINES
APPENDIX D
- SAMPLE
GENERAL INFORMATION
0
0
D1
or
then
nco2 - noz = nCo2 - 1/2 n~20-nc02 = -112 n ~ 2 0
= -1 /2(mHZ/mFuel)(mFuel/MH2)
D1.l
or
0
Derivation
of Constants Used
and
Frequency
= 602/3
Kin. Viscosity
(pulses-Hz)/cSt
or pulses/(s-cSt)
= 200.7
nFuei = mFuel/MFuel = 1
35
CAS TURBINES
322
-m
2 321
n
I
LL
m
320
FrequencyViscosity (pulse-Hz/centistokes)
36
S T D * A S M E P T C 22-ENGL I 9 9 7 W 0759b70 0 5 8 4 0 9 3 5 2 4 D
GAS TURBINES
and having
H = mHZ/mFuel * IO0
( = Ibs hydrogedlbs fuel
100 = % by weight)
where
H = percentage of hydrogen H2 by weight
contained in the liquid fuel and determined in accordance with ASTM D
1018, Test Method for Hydrogen in
Petroleum Fractions
"Vp,
+ 2.64
( H ) Btu/lbrn
W, = 18.016/2.016/100
. ( H ) = 0.0894
hg = Ufg + p v/] = Ug
= hg - RT Btu/rnol
(H)
RT and Ug
nH20, n 0 2 /
mo2, nFuel=number
ponents
mH20r mH21
= 990.904 Btu/lbm
+ 2.64
+ 2.64
( H ) - (hfg/M~20)Ww
( H ) - 93.84 ( H )
37
+ 2.64
(13.4)
GAS TURBINES
A polynomial equation is provided to obtain specific enthalpy of the liquid fuel as a function of API
gravity (deg API) and temperature T (OF), (D. W.
Goulds equation from The Science of Petroleum Vol. 2 , p. 1250) 1231.
= -30.01 6
C, = -0.1 1426
C,= 0.373
C, = 0.1 43/1 O0
Cs = 0.2 18/1 O00
C, = 0.7/1,000,000
Using this equation, the following values were
calculated:
Cl
= 237,299.62 Btulsec
= 912.43
= 13.9 Btu/lbrn
I O 6 BtIh
38
= 854.28
+ 78.39
S T D - A S M E P T C 22-ENGL
L777
GAS TURBINES
APPENDIX E
- SAMPLE
El GENERAL INFORMATION
xj(cor) = xj (1
where
xi= mole fraction dry
xw= mole fraction of water in the fuel gas
$cor) = mole fraction corrected for water content
The molar mass calculation per ASTM D 3588
is (see Table El):
M =
(Dry)
Mole
Fraction
Methane
Ethane
Propane
so-Butane
n-Butane
so-Pentane
n-Pentane
n-Hexane
Carbon Dioxide
Nitrogen
0.96121
0.021 72
0.0022
0.00036
0.00028
0.0001
0.00004
0.00006
0.00469
0.00934
M = 16.6936
where
M= mixture molar mass
xi= mole fraction dry
Mi= constituent molar mass
The net heat value at 60F and 14.696 psia (LHW
is also calculated per ASTM D 3588 (see Table El):
n
where
h,=
E l . l Calculation of Water in Fuel Gas. From ASHRAE Handbook of Fundamentals [24], the fuel gas
dew point pressure is 0.02521 psia.
Mole fraction of water in the fuel gas
xw = 0.02521/14.696 = 0.001715
681.96
= 1 4 4 0.9405(1545.3/16.6936)(122 + 459.67)
39
xjMj
j= 1
- x,)
0757b70 0 5 8 4 0 9 4 233
GAS TURBINES
TABLE E l
SAMPLE CALCULATION OF CORRECTED MOLE FRACTION, MOLECULAR
WEIGHT, AND LOW HEATING VALUE
Compound
Methane
Ethane
Propane
n-Butane
Isobutane
n-Pentane
Isopentane
n-Hexane
Carbon dioxide
Nitrogen
Water
Mole
Fraction,
xi
Corr.
Mole
Fraction,
xi(corr)
0.96121
0.021 72
0.00220
0.00036
0.00028
0.0001 O
0.00004
0.00006
0.00469
0.00934
0.00000
-
0.95956
0.02168
0.00220
0.00036
0.00028
0.0001O
0.00004
0.00006
0.00468
0.00932
0.001 72
-
1.ooooo
Total
Molar
Mass,
Mi
16.0430
30.0700
44.0970
58.1230
58.1 230
72.1 500
72.1 500
86.1 770
44.01 O 0
28.01 34
18.01 53
1.ooooo
Molar
Mass
Fraction,
xj(corr)Mj
15.3942
0.6520
0.0968
0.0209
0.01 62
0.0072
0.0029
0.0052
0.2061
0.261 2
0.0309
Low Heat
Value
Fraction,
xj(corr)Mjii,,,j
low
Heat
Value,
ii,j
21,511
20,429
19,922
19,658
19,590
19,481
19,456
19,393
O
O
O
331,146
13,320
1,929
41 1
318
140
56
1O0
O
O
O
16.6936
347,420
pg = 1.939 Ibm/ft3
where
p g = density of gas mixture
Pg=operating pressure of fuel gas at the flowmeter
Z,= compressibility factor of gas mixture obtained from AGA Report No. 8
RE= gas constant
operating temperature of fuel gas at the
flowmeter
G=
HIg = 0.9384
+ 28.39
(263.7 - 248.1)
40
20,812
1.939
1.939
Qg = F/K
SH, = 0.9384
GAS TURBINES
Ww = 18.016/2.016/1 O0 ( H ) = 0.0894 ( H )
and consequently:
hfg/
where
41
~~
STD.ASME
PTC 22-ENGL
GAS TURBINES
APPENDIX F
=
ASME PTC 22-1997
- REFERENCES A N D
REFERENCES
vol,
[24] ASHRAE Handbook of Fundamentals (1993)
[251 ASME Steam Tables, Sixth Edition (1993)
BI BLIOCRAPHY
43
BIBLIOGRAPHY