UNITED C

NAUBIS

MO
SR.
NO.

LOCATION

Coal yard

Cooler
Cooler
Kiln outlet

LS Crusher area

Cement Mill

Cement Mill

Kiln

Crusher

Cement silo

Cement silo

Admin. Building

Kiln

Burner platform

Cooler area

Kiln

Coal yard.

10

Coal transport

11
LS crusher
12

13

LS crusher

Kiln section
1

Coal Mill

Kiln Outlet

Cooler

Cooler

Coal Mill

Cooler.
Raw Mill section

Crusher area

Lime stone yard Tunnel.

lime stone belt.

Cement Mill

10

Main Gate 1

11

Gate -2

12

Gypsum Crusher

13

Workshop.

Kiln Section
1
2
3
4
5
6
7
8

Raw Mill section

Crusher Area
Raw Mill section
Cement Mill
Cement mill
Cement mill
Cement mill

9
10

Cement mill
Cement mill

Kin Section
1

CSP silo

Coal Yard

Preheater area

Raw Mill section

Crusher Area

Crusher Area

Raw Mill section

Raw Mill section

Cement Mill
Cement mill

Cement mill

10

Packing plant

11

Packing plant

12
13
14

Packing plant
Packing plant
Raw Mill

Kin Section
1

Pyro section

2
3
Raw Mill section
4
Cement Mill
1

Cement mill

2
3

Cement mill
Cement mill

4
5

Cement mill
Cement mill

Cement mill

7
8

Cement mill
LS Crusher.

Kin Section
Pre-heater
Pre-heater
Raw Mill section
L/S Crusher
L/S Crusher

L/S Crusher

1
2
3

Cement Mill
Cement Mill
Packing Pant
Cement Mill

Packing Plant.

5
6

Clinker Silo

Cement Mill

Clinker Silo

Kin Section
1

ESP

ESP

Kiln

Kiln

Kiln

6
1
2

Pre-heater
Raw Mill section
100BC3
Miscellaneous
Cement Mill

Cement mill

Clinker Silo

Bucket Elevator

Miscellaneous

5
6
7

Miscellaneous
Miscellaneous
Raw Mill Area

Lime stone yard

KILN SECTION
1

KILN

KILN

ESP

ESP

KILN

KILN

ESP
RAW Mill AREA

100BC3

Miscellaneous

Miscellaneous

Miscellaneous

CEMENT MILL AREA

Cement Silo

Cement Silo

900 BE1

600BC2 &4

5
6
7
8
9
10
11

Miscellaneous
Miscellaneous
Miscellaneous
Below CSP
Cement silo
Lime stone yard
Lime stone yard

1
2

KILN SECTION
Kiln
Kiln

Coal Mill

4
5
1

Coal Mill Area

Kiln
RAW MILL SECTION
100TT1

100BC3

100BC3

100BC3

Bag House

6
1

Miscellaneous
CEMENT MILL AREA
600BC1, 2 & 4

600BC1, 2 & 5

800BE1 & 900BE1

600BC3

Packing Plant

6
7

CCR
Miscellaneous

Cement mill area

600BC3

10

Lime stone yard

11
12
13

Raw mill bag house

14
100BC3

15
16

RAW MILL SECTION

1

100BC2

100BC3

100BC3

100BC3

Raw Mill

Miscellaneous
KILN SECTION

ESP

Cooler

KILN
CEMENT MILL SECTION

PACKING PLANT

2
3
4

PACKING PLANT
600BC3
Miscellaneous
Shift

1
2
3

Clinker Belt
Clinker Belt
Clinker Belt

Clinker Belt

Clinker Belt

Clinker Belt

Coal Mill Area

Pre-heater Area

RAW MILL SECTION

100BC1,100BC2,100BC3,10
1
0BC4,100BC5,100BC8
2
Crusher
3

100BC1

Telescopic chute (100TC1)

1
2

KILN SECTION
ESP
Cooler

Coal mill

1000BC2
CEMENT MILL SECTION

PACKING PLANT

PACKING PLANT

600BC3
Shift

Crusher

Packing plant

4
5
6
7

Packing plant
Lime stone crusher
100BC1
Coal Mill Area

Pre-heater Area

RAW MILL SECTION

1
2
100BC2
3
4
1

KILN SECTION
ESP

Coal mill
CEMENT MILL SECTION

1
2
3

PACKING PLANT
Cement mill
Shift

1
2

Packing plant

4
100BC2
5
6

100BC2and 100BC1

7
8

100BC2and 100BC2
Raw mill

RAW MILL SECTION

1

100BC2

200CR1

3
4

Bag House
Bag House

300CP1 &2

6
CA Fan
7
Miscellaneous
KILN SECTION

Cooler

10

Coal mill

11

CLINKER SILO TOP

12

COAL MILL

13

clinker silo top

14

CLINKER SILO TOP

CEMENT MILL SECTION

1

PACKINGF PLANT

PACKINGF PLANT

3
4

PACKINGF PLANT
Miscellaneous

CEMENT MILL

CEMENT MILL

Shift

8-9 /05/2016
100BC2

100BC1

Raw mill store

Clinker silo

6
Cement mill

400RF1

8
9
10
11

Cement mill

12

100BC1

13

200BC4

CEMENT MILL SECTION

1

600BC3

2
3
4

CEMENT MILL
600BC4
800BE1

CEMENT MILL

CEMENT MILL

CEMENT MILL
KILN SECTION
COAL MILL

1
2

ESP
CLINKER SILO TOP

COAL MILL

Raw Mill
1
1

Shift
Cement Mill area

Raw Mill yard area.

Raw Mill yard area.

Raw Mill yard area.

Raw Mill yard area.

Raw Mill yard area.

Raw Mill Hopper Area

Raw Mill Hopper Area

CEMENT MILL SECTION

1

600WF1 & 600WF2

miscellaneous

cement mill

4
5

Gypsum crusher

800BE1

packing plant

KILN SECTION
1 CLINKER SILO TOP
2 PREHEATER
3 COAL MILL
4 COAL MILL
RAW MILL SECTION
1

100BC1& 100BC2

2
3

100BC1& 100BC2
100BC2

100BC1

Raw mill

Lime stone Yard

Shift

1
Cement Mill area

Cement Mill area

2
3
4

Cement Mill area

5
RAW MILL SECTION
1

100BC3

100BC4

100BC5

100BC5

200BC1 &2

Re-circulation group

Lime stone Yard

CEMENT MILL SECTION

900BE1

900BE1

3
4

cement mill
800BE1

800BE1

KILN SECTION
1

COAL MILL

COAL MILL

CLINKER SILO TOP

COOLER

KILN

KILN

PRHEATER FAN
Shift
Cement silo
Cement Mill

1
2
3
4
5
6

Kiln burner platform

Coal yard area.
Coal yard area.

RAW MILL SECTION

1

100BC3

100VF1

Weight feeder
(200WF1 to 4)

200BC4

300CP1 & 2

Miscellaneous

Lime stone Yard

CEMENT MILL SECTION

900BE2 Packing Pant.

2
3

Miscellaneous
600BC4

600BC4

Cement mill

Cement mill

KILN SECTION
1

BLENDING SILO

PREHEATER

3
4
5
6
7
1
2

KILN
COOLER
COOLER
COOLER
PREHEATER
Shift
Cement Mill area
Cement Mill area

3
4

Cooler area
Cement Mill

1
2

PREHETER
KILN INLET

3
4
5
6
7

COMPRESSOR
BLENDING SILO
COOLER
CO2 INERTISATION SYSTE
LAB

C
1

900BE2

600BC2 & 600BC4

cement mill

cement mill

pump house

cement mill

RA
1

100BC2

100BC3

100BC3

100BC4&5

300CP1 & 2

Miscellaneous
Shift

1
2
3
4
5

Cement Mil
Lime stone Crusher
Lime stone Yard
Lime stone Crusher
Lime stone Crusher
KILN SECTION

BLENDING SILO
Raw Mill

100BC2

100BC3

300CP1&2

4
1
2
3
4
5
6

Miscellaneous
Cement Mill
Packing plant
800BC1
800BC1
Miscellaneous
Cement mill

Shift
1
2
3
4
5
6
7
8
9

100BC2
600BC2
600BC4
600BC1,2,&4
600BC1,2,&4
600BC3
600BC5
600BC6
800BC1

RAW MILL SECTION

1

100BC2

Bag House

300SC1&2

Miscellaneous

5
Miscellaneous
CEMENT MILL SECTION
1

900BE2

Cement Mill

600WF2

Cement Mill

Miscellaneous

KILN SECTION
Coal Mill

Coal Mill

Diesel Tank Area

Blending silo

Kiln Inlet

Preheater area.

Miscellaneous
Shift

Gypsum Feeding belt.

Gypsum Feeding belt.

Preheater area.

Preheater area.
KILN SECTION

1
2

BLENDING SILO
COAL MILL

RAW MILL SECTION

1

100TL1

100DG1

200WF3

PYRO SECTION
1

BLENDING SILO
2
COAL MILL
CEMENT MILL SECTION
1

CEMENT MILL

MISCELLANEOUS

3
SHIFT

MISCELLANEOUS

100TT1

100BC2

900PM1

RAW MILL SECTION

1

100TL1

100CR1

Miscellaneous

CEMENT MILL SECTION

1

CEMENT MILL

600RF 1-4 & 6-8

CEMENT MILL

PYRO SECTION
1
COAL MILL
2

GRATE COOLER

RAW MILL SECTION

1

100BC6

Bag House

Miscellaneous

CEMENT MILL SECTION

1
Miscellaneous
2

cement mill

KILN SECTION
1

KILN INLET

KILN INLET

RAW MILL SECTION

100BC8

Bag House

Bag House

CEMENT MILL SECTION

Packing plant

Cement mill

600BC2

600BC2
KILN SECTION

1
2

CLINKER SILO
KILN

RAW MILL SECTION

1

100BC8
bag house

100BC1

100BC2

100BC2

CEMENT MILL SECTION

1
900TL1 &2
2
Clinker Bulk Loading
3
Miscellaneous
KILN SECTION
1

KILN

KILN
KILN
RAW MILL SECTION
1

300BC1

KILN
1

COAL MILL

KILN

CEMENT MILL SECTION

600BC1
WATER PUMP

UNITED CEMENTS PVT. LTD.

NAUBISE-4, DHADING, NEPAL
MONTH: MARCH-2016
DESCRIPTION

24-04-2016
1000BC2 Belt joint, new piece of 6mtrs belt added, 2 joints complete.
Cooler first compartment, static grate palate inspection, air flow through the plate checked by
running both fan.
Cooler 2 and 3 compartment checked, for air flow.
Kiln out let tip casting plate anchor welding 10 nos complete.
Lime stone crusher dump hopper rail area covered by ms plate with anchor for civil casting.
CM bag filter 800 DC2 hopper end cone repaired.
600DG1 Diverting gate arm tack welded, it now full welding

Kiln Burner platform scrap removed, L stone crusher dump hopper plate anchor welding work.

100 CR1 All bots inspection and checking and cleaning complete.

100FN1 Bearing housing drive end one bolt replaced.

100SX1conveyor head pulley bearing housing all bolts checked

Lime stone crusher dump hopper - ms plate anchor welding.

4/25/2026
Cement silo bin extraction leakage arresting work on both side complete
Cement silo to Bin extraction chute leakage found arrested by GP2.
AC work at admin building
In the tractor provision of the 2 nos tank fixing arrangement.

Gas analyzer air pipe line welding complete, new line provided.

Burner pipe kept in vertical position and anchor 4 nos provided. Ready for casting.

DPC one bucket replaced, trial take running normal.

Thrust hydraulic pump strainer cleaned. Tested with 30Kg/cm, now set pressure at 15kg/cm

1000BC2 Belt after joint trial taken 30 minutes running, working normal.

Coal crusher discharge chute skirt modified with 500 mm extension to control dust spillage.

100CR1 Crusher dump hopper ms plate anchor fixing and fixed in between rail.

100RVF1 and 200RVF2 chain sprocket checked, found ok.

100CR1 Crusher dump hopper ms plate anchor fixing and fixed in between rail 6 plates fixed.

4/26/2016
water drain valve 1/2 inch for main air line at gravity point fitted in coal mill.

Kiln outlet tip casting ms plate( Farma ) fitted on other position and 15 nos anchor welded.

Cooler breaker hammer inspection hammer wear measured original hammer height 180 mm now
average 140 mm almost 40 mm wear observed.

Cooler grate plate row no. 9,11,13 moving plates gap reduced with ss plate welded only on front
side. 3 plate.

Coal mill PC firing and Kiln firing agitator inspection complete no any coating and wear on arms.

500FN11 Manual damper removed.

100CR1 Crusher dump hopper ms plate 8 nos pieces cut and anchor welding continue.

Material shifted-Vibro feeder taken out from the tunnel and kept near the packing plant.( New
duct was fixed)

100 CB3,4,5 head pulley bend pulley, tail pulley bearing housing greasing done.

Main gate no. 1 rectification work complete.

Gate no. 2 work - material shifted near the gate.

Gypsum crusher gap reduced from 55mm to 25mm,

Machine shifted in the work shop buildings.

4/27/2016
Coal truck tippler vibr magnet adjusted.
Gas analyzer air line pipe connection new given on 5 th no cyclone platform.
Down comer duct at 56 mts 80 pipe welded with flange for fixing probe.
Lime stone hopper MS plate fixing in the hopper in progress.
Greasing work done for 100RVF1,2; 200FN1, 200RVF2; 200BC1&2.
Cement silo bin extraction system leakage arresting work
Packing plant maintenance packer running.
Cement silo bin top man hole door closed.

Packing plant bin top door closed.

Lime stone hopper plate anchor work

4/28/2016
Clinker silo pneumatic gate checked and jam cleared, working ok, all 8 gate
tested.
100BC2 belt joint taken on position, and made ready for joining. Splicing done
at both end.
Preheater 2nd floor Calciner duct thermocouple position changed towards coal
mill side area.
Lime stone hopper MS plate removed from the hopper.
Lime stone apron conveyor 100AC1 bucket bolts tightening work complete.
Structural column dismantling which is laying near the Raw mill store. One
nos. compete.
Housekeeping work near Raw mill store area material shifting to scrap yard
cement silo unwanted support removal work.
packing plant not running due to Nozzles, bin material flow obstacle. Cleared packer bin entry
point.
Packing plant vibrating screen mesh cleaned.
screen counter weight guard one staircase side which was removed fixed back.
Vibrating screen reject duct line jam cleared.
packer reject discharge hopper line jam removed.
Raw mill main GB cleaning

4/29/2016
Preheater 2nd floor Calciner duct thermocouple kiln side small platform work
continue.

Scrap plate collected 8 mm and 10 mm thickness and preparing for crusher hopper.
Packing plant not running due to Nozzles, cleaning of all nozzles, opening set for fine filling in all
nozzle 26 mm.
Cement Mill running stat at 5.10 pm.
800RF2 hopper jam cleared.

Gypsum hopper jam side door open and closed 2 times.

Cement mill stopped at 12.05 am.
Cement silo bin top flange cover fixed with nut bolts it was loose. One bolt was missing.
main gear box cleaning done.
Lime stone crusher hopper all materials removed.

4/30/2016
Calciner duct maintenance platform for thermo couple.
Gas analyzer 5th cyclone cleaning air pipe line fixing work.
L/S crusher run from 10:20 AM to 11:35 AM.
Cutting of scrap material for separating usable plate that required to fix to L/S hopper.
L/S crusher housing opened and closed for the removal of heavy stone from housing.
House keeping work.
Packing plant inspection and checking.
Girth gear grease pipe line modified kept on floor.
Packing plant above the packer machine both side chaqure plate platform provided.
Packing plant running
600BC1 Discharge clinker out side loading pipe worn out patching work continue.
Cement mill inlet and outlet trunion bearing sealing flange bolts checked, small tightened all
bolts. Both side inner and outer side flange.
600BC1 Discharge clinker out side loading pipe worn out patching work done.

5/1/2016
Labor Day
5/2/2016
ESP inlet metallic expansion joint welding and red oxide coating work 90%
complete.
ESP inlet insulation repairing work.
Kiln 1st tier third supporting roller, oil pump inlet and outlet 20mm pipe fitting
work along with hose pipe.
Kiln 1st tier third supporting roller 20 NB pipe nipple fitting for oil pump
connection.
Kiln third tier 1st supporting roller heat exchanger oil leakage arresting &
cleaning work.

Calciner duct maintenance platform for thermo couple.

Modification of transition piece (fixed below pin gate of 100VF3) for the smooth flow of material.
out of 4 remaining one complete.
House keeping work done near Raw mill store and L/S crusher area.
Cement Silo bin discharge pneumatic slide gate 1&2 open the gate plates for fixing the proximity
switch.
Clinker bulk loading point discharge chute tie up by old bag filter clothe.
Fabrication of small spillage hopper to fixed to bucket elevator 900BE1 auto
sampler
Dismantling of manometer and its set up from 100DC1 which is required to fix to Cement Mill
dust collector.
Store shed making work (near cement mill inlet side).
House keeping work done near cement mill ground floor area.
Structure column dismantling work completed. 2 nos structures.
Lime stone tunnel belt 100BC3 vibro feeder chute modified welding work completed one nos.

5/3/2016
Kiln third tier shell cooling fan position change and trail take found ok, no vibration running
smooth.
New axial fan motor fitting and alignment work progress which is kept on kiln patform.
ESP inlet fabricated expansion joint welding and red oxide painting work completed.
ESP Expansion joint scaffloding dismantle work and scaffolding erection in cooler work
completed.( processes requirement)
Kiln third tier CCR side temporary fan support dismantle work completed
Kiln floor area house keeping work
ESP inlet fresh air damper flange small grinding work complete arm movement is free now.

Modification of transition pieces (fixed below pin gate of 100VF4 & 5) for the
smooth flow of material. out of 6 nos. 4 nos. complete.
Shifting of structural material lying near raw mill store area to the Raw
Material Hopper, Housekeeping work.
Shifting of barrel from DG yard area to scrap yard.
Shifting of Weigh bridge calibration weight from packing plant weighbridge to
main store. For calibration work.
Cement Silo leakage arresting work, pnumatic gate 900 PG2

Fabrication of Spillage hopper for cleaning purpose in side the cement silo.
Spillage hopper fixing work to bucket elevator auto sampler.
Clinker bulk loading point discharge chute welding work fitted at 600BC2 &4 .

Shifting of Weigh bridge calibration weight from packing plant weighbridge to

main store. For calibration work.
Shifting of material from Cement Mill area to scrap yard.
shifting of barrel from DG yard area to scrap yard.
600BC2 & 600BC4 discharge clinker pipe joint welding completed.
Cement silo pneumatic gate side plate re fixed with gasket.
100BC3 VF6 opening modified.
100BC3 VF 4,5,6 modified discharge chute welding complete.

5/4/2016
ESP duct insulation scafffolding pipe shifting work
New kiln axial fan motor alignment work and guard fitting work
Coal mill ground floor all equipment cleaning and all floor cleaning work
completed.
Belt conveyor 1000BC2, belt joint completed.
Camera air receiver tank stand fitting work for pressure gauge.
L/S truck tippler area and near by area cleaning work done.
Modification of transition piece (fixed below pin gate of 100VF7) for the smooth flow of material.
Gate no 7 complete.
All the VF's (100VF-1 to 7) transition pieces missing nut-bolt fixing and tightening work.
All the VF's (100VF-1 to 7) projecting supporting channel cutting, grinding and red oxide coating
work.
Raw mill bag house hoppers-5 to 8 and 10 nos. inspection door opened for process dept.
inspection work. After clearance all the doors are closed.
House keeping work done near Raw mill store and near by area.
Head pulley scraper dismantled and removed.
self aligning carrying and return idlers make free and greasing work also done.
Head pulley drive area covering work by tarpaulin sheet against rainfall.
Making arrangement for belt jointing for 600BC3.
Vibrating screen 900VS1 inspection door opened for cleaning purpose.
Two nos. khalashi engaged for 4 Hrs for housekeeping work.
shifting of barrel from DG yard area to scrap yard.

Plate MS-10 1200x1000 mm 1 piece and Mc-100 - 1500 mm long 2 pieces

cutting and grinding work done this arrangement was done for temporary bed
for belt jointing
600BC3 ground floor scrap shifting on scrap yard completed
Chain block shifted to 600BC3 take-up area
100BC3 VF6 chute modification work completed with painting work too ,final
inspection of work is done
Two nos. of MC-250 - 250 mm long was fabricated for vibrater base for bag
house hopper
1 Vibrater got fitted on hopper no 5
Heating jacket removed from bag house hopper no-5
Tunnel inlet side water sum pit maintenance has been done and the pocket
area of pump stand frame made and installed
Tunnel area cleaning work and scrap shifting to scrap yard work completed
and all conveyor drive area cleaning work done
1-set of belt jointing clamp made by MS/angle

5/5/2016
Material shifting and fabrication work for fixing walk way at 100BC2 tail end side, for both side
movement across the belt.
Virbo feeder 100VF3 suspension pad re-fixing work done.
Belt conveyor feed chutes front and rear skirt rubber replacement work, as rubber worn out.
Belt conveyor pull card guide support fixing work for 4 nos.
Both the trunion bearing lubricating pumps & ground floor area housekeeping and cleaning work.
Shifting of calibrated weights for main gate weighbridge & packing plant weighing machine
calibration work done. Weights are rearranged near UCPL store.

ESP in let duct scaffolding erection work for insulation repairing work
Cooler inlet SS expansion joint repairing work from ss flat 30mm work
Kiln burner platform all equipment cleaning work

CTION
Rotor packer all silencer cleaning work
Rotor packer all spout pneumatic pressure line checked.
600BC3 BELT conveyor belt joint work
Belt joint pressing plate fabricated work 6 mm plate thickness.
600 BC 3 belt joint work completed at 7.30 pm
600BC3 Area scrap removed and house keeping done
600BC3 return self aligning roller make free 3 nos.

600 BC3 carrying self adjusting roller 3 nos make free.

600 BC3 return 3 nos roller jam cleared, 2 nos impact roller make free.
600BC3 joint weight removed at 7 am in the morning.
1000BC2 counter weight released and chain block removed, return idler and
carrying idler checked.
Preheater fan drive and Non drive end bearing housing cleaning complete.

5/6/2016
All drive ,tail ,snub,and take up bearing housing cleaning job done
Crusher area house keeoing work is done
Discharge chute area impqact roller adjustment work is done,Discharge chute leakage aressting
and sealling work done
Telescopic chute drive side limit fittup work and frame fabrication work under progress
ESP in let duct insulation work is in progress
Cooler diffrential flap valve dimentalling done ( total 42 nos )
Cooler lubrication system ,F.R , Clinker breaker hammer bearing , cleaning
work done
CO2 analyser system working platform work is in progress
Clear inspection and taril was taken and all the equipments running conditions
found good

CTION
Rotor packer all v-belts and 6th number spout impeller imspection work done
Rotor packer all spout pneumatic pressure line checked.
600BC3 BELT conveyor belt joint inspection work completed and trail taken
and clearence given to CCR
Idler set assembeled and fixed on 600BC3 just below (600DC2) dust collecter
discharge point

100BC2 telescopic chute trolly non drive side limit fixing work completed
Roto packer inlet chute got jammed due to lumps stucked in discharge way
jam got cleared and clearence given for process the packer
Fabrication of inspection door for FCG discharge chute completed
FCG inspection door Hole drilling and painting work completed
L/s hopper area housekeeping work is completed
canoppy fabrication ,MC-100x320 -14 nos cutting grinding work done
1000BC2 trail taken and clearence given to CCR

Preheater fan drive and Non drive end bearing housing cleaning complete.

5/7/2016
conveyor tripper tail end side limit arrangement work done
conveyor one return self alignment idler frame replacement and direction correction work done
conveyor charring self -align idler swing bearing arrangement correction done and greasing and
cleaning work done
platform area housekeeping work is completed
ESP in let duct insulation work is in progress
CO2 analyzer system working platform work is complete and side runner fit up
work is in progress

CTION
Rotor packer feeding bin got cleaned
Aeration box and FCG maintenance work done
FCG discharge chute inspection door fit up work completed
cement mill building unwanted scrap removed
packing plant stop at 6 pm due to truck loading completed
360 bags got filled first at 32 min and in second trip got filled at 40 min due to
weight variation
all return and carrying idler jan rectification ,bearing lubrication work is
progress
all return and carrying idler made free by ,bearing lubrication work is
completed
all return and carrying idler made free by ,bearing lubrication work is
completed
bearing housing of drive side cleaning work done
l/s hopper raw mill hopper area scrap cleaning work completed

5/8/2016
Belt conveyor idlers maintenance work
Tertiary crusher vibro-sensor re-fixing work as vibration sensor thread fails.re tapping on opposite
side, Complete crusher cleaning and area housekeeping work.
Bag house fan inlet damper full opened and lock at full open position.
Bag house stack bolt cleaning and greasing work.
Raw mill compressor air line testing, leakage arresting work. 2 nos leakage arrested.
Raw mill CA fan bearing housing cleaning work.
Raw mill store area housekeeping wok done.

Cooler first compartment differential flap valve mounting base plate bolt tightening work
CO2 inertisation system bracing fabricated for roof shade.
DPC 2 Head sprocket and tail sprocket bearing cleaning and gear box cleaning work
1000BC3.4.5 Head pulley and tail pulley bearing housing cleaning and gear motor cleaning work
with self adjusting roller cleaning and free movement checking work complete.
DPC 1 discharge chute expansion joint bolt tightening work
Clinker silo discharge chute inspection door for level checking of clinker in the silo.

Roto packer pedestal alignment checked for spout no.1 Right side 0.15 left side 0.24 mm at 50 kg
wt. 0 reading after wt. removed on both side. For Nozzle no.2 Right side 0.16 left side 0.18 mm at
50 kg wt.; 0 reading after wt. removed on both side.
All 4 silencers removed out from spot no.2 no any difference observed, still in observation.
Rubber gland behind nozzle proper positioning for stoppage of leakage
cement mill tool room shed runner work in progress.
600 BC3 & 600BC6 all self aligner greasing and all side rollers cleaned with diesel and oiling
work done.
LQ1 & LQ2 oil pump area house keeping done.

/05/2016
100 BC2 Conveyor all impact idler roller cleaned,
All carrying idler and carrying self allignment idler get free from jam and return idler roller
cleaning work is done
Raw mill store backside under 100BC4 area 1 nos parlline removed
600BC1 conveyor center position water spray system fittup work complete
700BC1 belt coveyor belt adjustment work done by adjusting tail pulley allignment and placing a
new carrying self allignment roller arrangement done in the inlet end area of the belt coveyor
Cement mill group trail taken and released to CCR to operate in auto from mechanical side
Jamming got cleared and trail taken and relived to CCR to operate in auto
800BC2 head pulley ,snub puley and tail pulley plamber block cleaning work completed
800BC2 motor fan guard fittup work and motor gear box cleaning work completed
800BC2 all idler maked free from jam
800FN5 bearing plumber block cleaning work done

All idler carrying and return both ispection done to find the idlers got jamed and to make it free
from jam
all idlers carrying amd return both cleaning and lubricating there baerings work completed

5/9/2016
600BC3 belt conveyor discharge chute skirt board adjustment done to stop spillage of clinker.
problem solved out.
LQ1 & LQ2 oil pump leakages checked out, found in normal condition.
600BC4 water spray line leakage arrested. problem sort out.
Inspection of 800BE1 belt position. found in normal condition.
FLS oil pump low level indication problem due to air lock develop in pipeline
Inspection of all running system after mill started.

Mill start time-12:05

800BC2 belt positioning done to stop spillage.

1000BC1and 1000BC2 belt conveyor head pulley and tail pulley bearing
housing cleaning and self adjusting roller cleaning and free movement work
esp drive side and non drive side bearing housing cleaning work
clinker silo top distribution box discharge expansion joint modified with ms
plate. Total 9 nos 2nos complete.
CO2 inertisation system purling and truss fitting completed, red oxide
painting complete.
Man peower used in CM
Cement mill running in B shift, stopped at 10 Pm.
100 BC4 belt idler, carrying roller, return roller, checked,2 nos carrying roller
jam cleared.
100BC 3&4 Motor gear box head pulley, bend pulley, take up pulley bearing
housing cleaning work complete.
100BC5 Motor gear box head pulley, bend pulley, take up pulley bearing
housing cleaning work complete.
100BC5 all roller checked and 4 nos self aligning roller, one return roller, one
impact roller, jam cleared.
200BC1&2 Motor gear box of head pulley and tell pulley bearing housing
cleaning work complete ,2 nos of carrying idler and one number of impact
roller jammed cleared ,all idler bearing lubrication work completed ,return
roller and self align roller coating cleared
200FN1 Dust collector fan motor , impeller shaft bearing cleaning and house
keeping work completed

200BC3&4 All carrying ,return ,self alignment guide roller inspection work is
pending , Drive motor , gear box , bearing inspection and cleaning work is
pending

5/10/2016
600WF1 & 600WF2 slide gate adjustment done to control the flow of material
for process requirements.
Hopper fabrication for spillage material feeding in the air slide.
Inspection of all running system after mill started.

Mill start time-08:10

Gypsum crusher jamming problem solved out

800BE1 rubber belt checked out after tripping. found in normal position
Roto packer alignment checked out for all 6 spout at 50 kg wt. Spout 1) right
side 0.12 left side 0.18
spout 2) right side 0.17 left side 0.18 spout 3 )right
side 0.24 left side 0.18 spout 4)right side 0.07 left side 0.19 spout 5)right
side 0.20 left side 0.26 spout 6)right side 0.18 left side 0.17 after removal of
wt all readings at zero position and all readings are in mm.
clinker silo top distribution box discharge expansion joint modified with ms
plate. Total 9 nos 3nos complete.
Calciner duct gas analyzer air line and ball valve fitting work.
1000BC1 belt conveyor canopy work near the drive end apron 15 mts is in
progress
CO2 inertisation system ground floor cleaning work and shead work progress

Checking of impact roller ,self aligning idler, return idler of 100BC1 &100BC2
lubrication & cleaning work done
1 return idler replaced
Conveyor belt found torn at one place, fastening done with wire. still 1 whole
seen at one place, small patching required.
Raw mill circuit trial taken, found ok.
Scrap sorting ,separation and relocation work.
Cement mill Running, planned stopped at 10:20 pm , Mill trip 2 times due to
the 800BE1 top BDS unhealthy.

Observed the abnormal sound in 900BE1 after the stoppage bucket elevator
inspection done, found the 5 bucket loose in the bolt fastener, and belt joint is
touching near the feeding point, it 5mm offset projecting out side towards the
front casing.
Bucket elevator top cover open for bucket tighten work.
900BE1 All bucket bolts tightened, total 178 buckets, almost all bucket slightly
tightened.
Belt joint inspection and rectification continue.

5/11/2016
Belt trial taken for inspection of jamming of idlers. Belt emptying work also
done.
Belt trial taken for inspection of jamming of idlers. Belt emptying work also
done. Tail end side cleaning work.
Belt trial taken for inspection of jamming of idlers. Belt emptying work also
done.
One no.self aligning carrying idler and 2 nos. self aligning return idler were
wrongly fixed. Correct fixing work done. Gravity take up platform cleaning and
housekeeping work.
Skirt adjustment, bolt tightening and idler inspection work.
Blending silo re-circulation group run for emptying bin. 400BE1 BDS & ZSS
clearing also done.
Scrap sorting ,separation and relocation work.
900 BE1 bucket elevator bolts inspection. Belt is running on drum center after
the work.
Belt joint is touching near the feeding point, it 5mm offset projecting out side
towards the front casing. Bet joint smooth grinding for 5 mm and free
movement in casing.
FLS pump area house keeping done.
800BE1 all bucket bolts was tightened for all buckets.

800BE1 carrying side, south side BDS was found in working posiotion,working
@ range of 35mm.carrying north side BDS found in not working condition,
BDS was corrected by instrument. Fixed back on position both BDS.

Coal mill PC Firing manual gate flange type bearing repairing work and open
and closed three times free movement work and blade cleaning work

Coal mill PC firing FK pump inspection door opening due to material taken out
side for calibration of SFM
Clinker silo top distribution box discharge expansion joint modified with ms
plate. Total 9 nos 4nos complete.
Cooler hopper all door box up and kiln out let hood door box up work
Kiln first tier 3no supporting roller bearing cooling oil pump fitting
work
Kiln inlet gas analyzer ceramic filter and o ring fitting work and water
pressure 2kg/cm2 and AIR pressure 5kg/cm2 maintained.
Preheater fan inspection door sealing work compete.
900 BE1 bottom door closed
900BE1 & 800 BE1 Tail drum pulley bearing greasing.
Cleaning air line( Rubber hose) provided in side the blending silo for process
requirement.
Kin outlet door bolts tighten work
1000 BC1 rail protection sheeting covering complete.
1000 BC1 Drive end and floor area scrap shifted.

5/12/2016
Belt conveyor tail pulley adjustment work is in progress,
Underground tunnel belt 100BC3, vibro feeder 100VF1slip during the adjustment of vibration
pads. Re-installation work done.
Platform area housekeeping work.
Belt conveyor's idlers jam clearing work along with housekeeping at tail end.
Raw mill compressor air line leakage arresting work.
Shifting of steel material and scrap from 100BC5 area to steel yard and scrap yards respectively.
Scrap sorting ,separation and relocation work.

All bucket bolt tightening work done and tail pulley shaft greasing work done.
Cement mill tool room sheeting work in progress.
600BC4 water spray line leakages arrested.
Clinker bulk loading 600BC4 discharge pipe cloth in worn out condition,
replaced with rubber.
Cement mill main gear box top off with VG320 gear oil 20 ltrs.
Inspection of all running equipment after cement mill started. Mill start
time=1:30 pm

Blending silo feed bin support beam 5 mm cutting work for load cell
calibration. To make free movement of bin, instruction according to the service
engineer
Preheater Calciner 1'' pipe fitted for thermocouple
kiln all supporting roller bearing oil level checked, cleaning work done.
Breaker hammer inspection door closed inside 125mm 2 nos channel fitted for
for door Castable protection.
Cooler all process fan bearing housing cleaning work
Cooler air blaster air line FRL maintenance, filter cleaning and oil replaced.
Preheater all air blaster air line FRL maintenance, filter cleaning and oil
replaced.
Cement Mill continue running stops at 10.33 pm due to LRS fault.
Cement mill circuit stops on 11.26 pm.
Cooler hopper discharge Pneumatic gate air line FRL maintenance, filter
cleaning and oil replacement complete 7 nos. One nos. FRL in DPC area.
Cement mill main drive GB oil spillage cleaning.
5/13/2016
KILN SECTION
Preheater all air blaster checking found ok and trail found ok
Kiln inlet gas analyzer water pipe line modification Work
Preheater compressor 500CP1&2 air filter and oil level checking and internal
cleaning work
2760kg weight shifting and lifting for calibration of kiln feed bin
Cooler inlet air blaster total 5 nos trail ok and 1 air blaster piston jam not
working and work in progress
CO2 Inertisation system sheeting work
Vibration machine pulley alignment and key bolt tightening work
CEMENT MILL SECTION
900BE2 tail pulley inspection door leakage problem. Rubber sheet packing
provided.
600BC2 & 600BC4 bulk loading discharge pipe rubber skirt clamping work
done.
Clinker bulk loading telescopic chute dismenteling work in progress.
600WF2 clinker discharge chute above 800BC1 whole found. patching work
done out.
Pump house water pump sound found in abnormal condition due to entry of
foreign material. after removal of it working in normal condition.

inspection of all running machines after mill started. Mill start time=10:10
am
RAW MILL SECTION
Belt conveyor telescopic chute drive coupling spider replacement work done.
Belt conveyor tail pulley take up frame re-alignment work and final adjustment
of belt done. Belt now running satisfactorily.
Belt vibro-feeder 100VF3 discharge chute re-positioning work done after the modification of
transition piece, fitted below the pin gate.
Belt conveyor all pulleys plumber blocks and drive arrangement cleaning work.
Raw mill air compressor line air leakage arresting work and FR & FRL unit cleaning work.
Scrap sorting ,separation and relocation work.

600 WF2 Clinker weigh Feeder dummy plate fixed for the calibration work.
Lime stone crusher in the apron feeder big size stone found, 2nos. Removed
the stone out and clearance given for running.
100VF3 discharge chute re located due to vibro feeder support position
changed.
Apron feeder Gear box motor cleaning work.
Crusher started 6.43 am to 7.10 am for hopper empting.
5/14/2016
42 nos weight shifting from blending silo bin floor to ground floor and 20
pieces remaining
Fabrication of supporting coloumn for the strengthening of telescopic trippler
trolly rail arrangement tota 16 nos. support to provide.
Vibro feeders 100VF2&3 discharge chute front and rear skirt replacement work
Air filter cleaning ,compressor cleaning and compressor area house keeping
work
Raw mill store near by area house keeping work
General house keeping work done
Packer bag holding levers sring replaced by new spring
Roller and idler cleaning work done
Scraper removed
fabrication of stand to place chain block in properly in store
Inlet and outlet mill heads housekeeping and cleaning work done

Conveyor Stringer supporting arrangement work under progress ,scrap steel

used
Impact idler ,carrying and return idler got free from jamm ,cleaning and house
keeping work done too including drive system
Conveyor carrying and return idler got free from jamm and cleaned from dust
All reciprocating feeder Gear box ,motor housekeeping work done
All carrying ,return and impact idler got free from jamm and cleaning work
done
Drive arrangement ,All idler and dicharge chute cleaning work done
Drive arrangement ,All idler and dicharge chute cleaning work done
Drive arrangement ,All idler and dicharge chute cleaning work done
Drive arrangement ,All idler and dicharge chute cleaning work done

5/15/2016
Fabrication of supporting column for strengthening of telescopic trippler trolley
rail arrangement. Total 16 nos support to be provided.
Raw mill bag house all hoppers inspection work done, found empty and water
leackage also checked found Ok I.e. (no water leakage at all).
Bag house screw conveyor 300SC1&2 bearing greasing work done.
Shifting of usable material from scrap yard to L/S shed for the fabrication of supporting columns.
Raw mill store area leveling and housekeeping work.
900BE2 abnormal sound found at running condition. after opening of elevator
inspection door, belt position found approx 25 mm one sided,re positioned at
center and trial taken for 25min.
Clinker bulk loading telescopic chute below 600BC3 disassembling work and
shifted to near 600BC3
600WF2 dummy plate removed out & skirt board re fitted.
Clinker bulk loading telescopic chute assembling below 600BC1 installation work under progress.
Water pipe line running towards BHK found in damaged position. pipe line dummy work has been
done
Coal mill LRS mounting base frame fabricated and welding work
Coal mill pc firing screw feeder and F K pump inspection door opened for
calibration of solid flow meter and inspection door closed after work.
Diesel oil pump fitting and PVC hose connected for oil filling in diesel tank of
kiln firing.
Blending silo kiln feed bin inspection door closed work

Kiln inlet gas analyzer plate form cutting 500 x100mm for free movement of
water hose pipe
Preheater ground floor store/tool room fit up and sheet fixing work is in
progress.
water pipe line two union change for guard water pipe
700BC1 head pulley, tail pulley snub pulley, Plummer block, motor gear box
cleaning work complete.
700BC2 head pulley, tail pulley snub pulley, Plummer block, motor gear box
cleaning work complete.
Preheater ground floor store/tool room fit up and sheet fixing work is in
progress.
Preheater ground floor store/tool room fit up and sheet fixing work is complete.
Door fitting continue.
5/16/2016
Blending silo silo feeding 1.2.3.4 PCG (Pnumatic gate jaam cleared and trail
open limit and closed limit found ok
Coal mill LRS position change and alignment work

5/16/2016
L/S truck tippler area scrap shifting and housekeeping for availing the space
for stocking of sand stone.
100BC5 discharge chute diverting gate 100DG1, jaam clearing work done.
Now its operation is found satisfactorily.
Additive Weigh Feeder rear side skirt removal & re-fixing work for hooper cleaning as per need of
process Dept.
Blending silo silo feeding 1.2.3.4 PCG (Pnumatic gate jaam cleared and trail
open limit and closed limit found ok
Coal mill LRS position change and alignment work
Clinker bulk loading telescopic chute assembling below 600 BC1 installation
work under progress.
Water pipe line running towards BHK found in damaged position,its repaired
out.
Hydra liftall rope damaged portion removed out.
L/S truck tippler, truck holding chain link broken which required to weld again.
Belt conveyor adjustment work done during the running of L/S crusher circuit
(Start: 06:30PM & Stop: 08:30PM).
Rotary packer machine run since 06:00PM to 06:28PM as per the need.

5/17/2016
L/S truck tippler, truck holding chain link broken, welding and fixing work
done.
L/S Crusher & 100 SX1 bearing housing cleaning work.
Stone breaker hammer (which was carried out from UCPL mine area to UCPL plant) maintenance
and welding work.
Clinker bulk loading telescopic chute assembling below 600BC1 installation
work under progress.
Reciprocating feeder slide gate adjust ment done as per process requirement.
Checking of all running equipments after mill stated. Mill start time11:55 am
Coal mill LRS foundation bolt tightening done out.
Cooler air blaster air line FRL maintenance, filter cleaning and oil replaced.

5/18/2016
Arrangement and shifting of skirt and skirt board materials from scrap yard to
raw mill store area.
Raw mill bag house hopper no.-5, testing of vibro motor done. Position
required to shifted upper side by 150mm as per observed vibration.
Stone breaker hammer (which was carried out from UCPL mine area to UCPL plant) maintenance
and welding work.
Cement mill tool room sheeting work in progress.
Cement bin below cement silo,leakage arrested from top of bin.silcon paste
stop the leakage.

kiln inlet gas analyzer prop entery in kiln inlet hood flange fitting work due to
not entery false air in kiln
Kiln inlet gas analyzer water hose pipe free movement are fall plate from
cutting work.

5/19/2016

L/S crusher discharge belt conveyor below, fixing of sheet for preveting fall of
material directly over the 100BC1. Fabrication & shifting of supporting angles
from scrap yard to 100BC8 spot, done.
Raw mill bag house hopper no.-5, vibro motor done position shifted to upper
side by 150mm. Vibration inspection done founs satisfactory.
Fabrication and fixing of stool pieces for hopper nos. 6, 7 &8 done. Mounting of
vibro motors to above stool pieces done. Red oxide coating work yet pending.

Roto packer all silencer cleaned with petrol,spout no 3 & 4 nozzle opened to
clean double stroke pneumatic gate & 2 no bag clamp sensor tension spring
changed.
Cement bin situated below cement silo top gate leakage arrested,asbestos
rope inserted between plate to stop leakage.
Reciprocating feeder 600RF5, front side gate adjusted to regulate the flow of
material.
Belt conveyor joint repairing work.

DPC Ddischarge chute inspection door opening work due to level checking of
clinker
Kiln supporting roller heat exchanger motor stator and MCV frame fabricated
and fitting work

5/20/2016
L/S discharge belt conveyor below side, fixing of support angles and fixing of
corrugated G.I. Sheet to prevent fall of material over the tail end of the
100BC1.
Bag house airslide and raw mill cyclone discharge air slide old plastic remove
and G I SHEET Fixing work
100BC8 discharge chute rear side skirt plate fabrication & fiximg and skirt
rubber replacement work.
Telescopic trolley festoon rooler arrangement locking angle fixing work.
Telescopic trolley rail extra support fabrication and fixing work for the
strengthening of rail.
Greasing work for 900TL1 &2 done.
Clinker bulk loading, telescopic chute assembly work.
Collection of scrap near cement silo and shifting to scrap yard.
Kiln second tier supporting roller heat exchanger motor stator and MCV 2nos
frame fabricated and fitting work

Kiln diesel firing pump rain protection shead frame fabricated work
Kiln ground floor scrape material shifting scrap yeard and house keeping work

5/21/2016
Belt conveyor rain protection shed work completed sheeting work is under
progress
Compressor air line modification work completed and F.K pump position
changed
kiln burner platform housekeeping work completed
Kiln second tier supporting roller heat exchanger motor stator and MCV 2nos
frame fabricated and fitting work completed
Heat exchanger supporting frame painting work completed
Belt conveyor discharge telescopic chute erection and fittup work is in under
progress
Cooling tower area house keeping work completed

MENTS PVT. LTD.

DHADING, NEPAL

H: MARCH-2016
MAN POWER ENGAGED
SAIZ

UCPL

1FB+ 1W+1KH

1F+1R

STATUS

-04-2016

1F+ 1W

1TF+R

1W

1F+1R

1W

1F+1R

Plate cut and anchor cutting

work.

1F+ 1W+1KH

Shankar Singh

2W+ 2Kh

1F+2R

/25/2026

1FB+1W+1Kh.

1F+1R

In progress.

In progress.
1F+1W+1R+1Kh

1F+1W+1Kh.

1R

Rajesh Sing

26/2016

1FB+1W+1KH

1W+1R+1F

In progress. Total 11 nos of

pate pieces fixed.

1n Progress.

1F+1R+1W+2KH

1R+1TF

1W

2R+1F

1FB+1W+1KH

1F+1W+1R

1F+1W+2KH

1TF+1R

1W+1R

1F+1R+1H

In progress.
Complete

1F+1W+1KH

Shankar Singh.

C shift

27/2016

1F+1W+1KH

Shankar Singh.

C shift

1FB+1W+1KH

1F+1W+1R

1F+1W+2KH

1TF+1R

1W+1R+1F

1F+1R+1H

1W+1KH+1F

Shankar shing

1FB+1W+1KH

1F+1W+1R

1F+1W+2KH

1TF+1R

In progress

1W+1R+1F

1F+1R+1H

Complete

28/2016

waiting for Hardener

one complete

Complete

C Shift.

29/2016

Shankar sing B shift.

1W+1R+1F

Shankar sing B shift.

1W+1R+1F
Jaydeep Das C shift.

30/2016
1FB+1W+1KH

---

1F+1W+2KH

---

1W+1R+1F+1K

1F+1Hy

In progress

Shankar singh B shift.

1W+1F+1K
Jaydeep C shift.

1/2016

ay

2/2016
In progress
In progress
1FB+1W+2KH

1F+1W+1R

1F+1W+2KH

1F

In progress
In progress

1W+1F+2K

1F+1R+1F

in progress
in progress
in progress

1F+1W+2KH

C shift Kalpesh

3/2016

1W+1R+2KH

1F+1R+1W

in progress
1F+1TF+1R
1F+1W+2KH

in progress
---

---

1R+2K+1W

1F+1R

--1R+2K+1W

1F+1R

--in progress
--

1F+1W+2KH

B shift Shankar Sing

1F+1W+2KH

C shift Jaydeep

/4/2016
in progress
-1R+2K

1F+1W+2R

----in progress
in progress

1F+1W+2K

1F+1TF

in progress
-in progress
---

1F+1W+1R+2K

1Foreman

-in progress
----

1F+1W+2KH

B shift Shankar Sing

1F+1W+2K

C-shift -Joydeep Das

/5/2016
in progress

in progress
1F+1W+2K

1F+1TF
in progress

1W+1R+2KH

2W+1R

1F +1W+1KH+1R

1F+1R

Progress

B shift -Shankar Singh

1F+1W+2Kh

B shift -Shankar Singh

1F+1W+2Kh
C- Shift - Kalpesh

/6/2016

1F+1W+2K

1F+1TF
progress

1W+1R+2KH

2W+1R
progress

Progress
1F +1W+1KH+1R

1F+1W+2Kh

B- shift -kalpesh yadav

1F+1W+2Kh

C- Shift - Shankar singh

1F+1W+2Kh

C- Shift - Shankar singh

/7/2016

1W+3K

1TF

1W+1R+2KH

2W+1R

progress

1F +1W+1KH+1R

1F+1W+2Kh

B- shift -joydeep

1F+1W+2Kh

C-shift- kalpesh Yadav

/8/2016
in progress

2W+3K

1TF

in progress

1 Sup.+1F+1W+1R+3
Kh.+1 Drill Machine

2W+1R

1F+1W+2K

1F+1R
Progress

1F+1W+1R+1K

B-shift -joydeep das

1F+1R+1K

C-Shift- Shankar singh

1F+1R+1K

C-Shift- Shankar singh

9/2016

1F+1W+2Kh.

1R

1 Sup+1W+1R+2 Kh

1F+1W
In progress.
Sheeting work balance.

1W+ 2Kh.

1W+1F+1R+1Kh

B Shift - Joydeep.

1W+1F+1R+1Kh

C Shift-Kalpesh Yadav

5/10/2016

Observed sound in the

900BE1, 800BE1 trip 2
times fault BDS top
sensor active.
1F+1W+2Kh.

1F+1TF+1R
Running inspection.

1 Sup+1W+1R+2 Kh

1F+1TF+1W

Vertical cannel fixing

complete.
side purline and top
fixed.

1F+1W+1Kh.

1W+2kh.

1W+1F+1R+1Kh

1TF

2R+ 1Hyd

Found all equipment ok.

30 % complete.

B Shift - Joydeep. The

bucket elevator work
continue.

B Shift - Joydeep. The

bucket elevator work
continue.

1W+1F+1R+1Kh

1W+1F+1R+1Kh

C Shift-Shankar singh

5/11/2016

1F+1W+1Kh.

1TF

Complete
Complete
1W+2kh.

2R+ 1Hyd

1F+1W+2Kh.

1TF+1F

1W+1R+2KH

1F+2W

70% complete

4 nos complete.
1W+1R+2KH

1F+2W

commissioning work
progress

B -shift Kalpesh
1F+1W+1KH+1R
C- Shift Shankar shing

12/2016
Drum pulley adjusted.

1F+1W+2K

1TF+1Crush. OP.
Checked Bag house
circuit.
in progress

1W+2kh.(1Kh from RM)

2R+ 1Hyd

90% shifting complete

progress
1F+1W+2K

1F+1TF

continue.

1W+1R+2KH+1SUP

1F+2W

B shift Kalpesh.
1F+1W+1R+IKH
C- shift

/13/2016
N SECTION

1W+1R+2KH+1SUP

1F+2W

ENT MILL SECTION

in progress
1F+1W+1R+2KH

1F+1TF

MILL SECTION

1F+1W+2K

1F+1TF
in progress
Shifting complete,
sorting will be done near
CM area.

1F+1W+1R+Kh

B- shift Joydeep
C- shift Shankar shing

/14/2016
1R+4K

1W+2K

1F+1TF

1F+1W+3K

1F+1T.F

1F+1W+1R+2KH

B-Shift -Joydeep

1F+1W+1R+2KH

C-Shift-Shankar singh

15/2016
in progress

1F+1W+2K

1TF

in progress
in progress

1F+1W+3K

1F+1R

complete

3KH+1SUP

1F+2W

3KH+1SUP

1F+2W

B-Shift Shankar Singh.

1F+1W+1R+1Kh

C- Shift Rajesh Singh

no men power

1F+2W

16/2016
complete
No menpower

1F

complete
complete

No menpower

1F+1R

complete
complete
in progress

No menpower

1F+1R

complete
complete
--

No menpower

B-SHIFT: Shankar Singh

C-SHIFT: Rajesh Singh

complete
complete

17/2016
complete
No menpower

1F+1TF+1W

complete
In progress

progress
No menpower

1F+1R+1TF

complete

complete
No menpower

1w

complete

18/2016

19/2016

in progress

No menpower

1F+1TF+1W

--

complete
progress
no menpower

1F+1R+1TF

complete

Complete
no menpower

no menpower

complete

in progress

No menpower

2F+1TF+1W

complete

complete

complete
no menpower

1TF+1F+1R

complete
complete
complete

1F+1W
no men power

completed
completed

20/2016
complete
completed
1K

2F

complete
complete
in progress

1F+1W+1R+1K

1R+1R

complete
in progress
complete

completed

1R+1KH

1F+1TF+1W

completed
completed

21/2016
1W+3KH

2F

1R+1KH

1F+1TF+1W

1F+1W+1R+1K

1T.F+1W

REMARKS

Complete.
Complete.
Complete.
Complete.
In progress.
Complete.

B shift work.

C shift.

complete.
complete.
complete.
complete.

complete.

complete.

complete.

complete.

complete.

complete.

C-Night shift.

Complete

Complete

Complete

Complete

Complete.

Complete.

Complete.

After lunch 2 R hand over to CM

sect.

competed

competed

competed

competed

competed
competed
competed
In progress
complete.

Compete
Compete

Compete
Compete

Complete

Compete
Complete
Complete
In progress
In progress
Compete
Compete
Compete
Compete
Compete
Compete
Compete

In progress

Compete
Compete

Compete
Compete
Compete
Compete
Compete

complete
complete

complete
Compete.
Compete.
Compete.
Compete.

In progress/ Completed.
Complete.
Complete.

complete
complete
complete

complete
Total 6 nos out of 2 nos
complete.

Compete
Compete

fixing work pending.

Compete
Compete
Compete

Completed
Progress
Completed
Completed
Completed
Completed
Completed
Full welding and red oxide
coating will done in night
shift.
--complete
complete

complete
complete
complete
complete
-complete
complete
complete
complete
complete

-complete
complete
complete
complete
complete
required to attend in night
shift.
-required to attend in night
shift.
complete
-complete
complete
complete
-complete
complete
complete

complete
complete
complete
complete
complete
complete
complete
complete
complete
complete

complete
-complete

complete

completed
completed
completed
Completed
completed
completed
Completed
Completed
Completed

Completed
Completed
Completed
Completed
Completed

complete
complete
complete

completed
completed
completed

completed

Completed

completed
completed

Completed
Completed
Completed
Completed
Completed
Completed
Completed

Completed

complete
complete
complete
complete
completed

Completed
Completed
completed
completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed

complete
complete
complete
In progress
complete

Complete.
Complete.
Complete.
complete.
complete.
complete.

Complete

Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete
Complete

Complete
Complete

Complete
Complete
Complete
complete
Complete

complete

COMPLTED
COMPLTED

COMPLETED

COMPLETED
COMPLETED
COMPLETED
COMPLETED

COMPLETED

COMPLETED

UNDER PROGRESS

complete
progress
Paning inspection &
Rectification on stoppage
immediately.
complete
complete
complete

complete

complete
complete
In progress.
In progress.

Complete
Complete
Complete
Progress
Complete
In Progress.

UNDER PROGRESS
COMPLETED
COMPLETED

Complete
Complete
Complete

Complete

Bin emptying done for load

cell calibration.
In progress
complete
complete
complete
complete

complete

Completed

Completed
In progress
Completed
Completed
In progress
Completed
Completed
Completed
Completed
Completed
Completed
Completed

In progress.
Complete
Complete
Complete
in progress

In progress

Complete
Complete
Complete
Complete

Completed
Completed
Completed
Completed
Completed
Completed
Completed
Mill Running
Mill Running

completed
completed
completed
progress
progress
progress
completed
complete
complete

complete
complete

complete

complete
complete
complete
complete

In progress.

Complete
Complete
Complete
Complete
Complete

in progress

in progress
complete
complete
complete
complete
complete
complete
complete
complete
complete

complete
complete
complete
complete
complete
complete
complete
complete
complete

Complete
Complete

Complete
Complete.
Complete.
in progress

COMPLETED

COMPLETED
COMPLETED
COMPLETED

COMPLETED
PROGRESS
COMPLETED
Complete
Complete
Complete
Complete

COMPLETED
COMPLETED

Limit re-setting is now

pending.

job to be attended

jod required to attained.

stool piece red oxide coating

pending.
Electrical connection to
terminals in progress.