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Inputs
kcu
0.4
Ta (C)
35
Ts (C)
70
Freq. [kHz]
40
40
Material
3F3
Inductance
[H]
39
Idc
[A]
0.001
0
3F3
DESIGN
OUTPUTS
Core Type
E-core
EC-core
EFD-core
EP-core
ER-core
ETD-core
PM-core
Potcore
PQ-core
RMI-core
U-core
Core #
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
LIpIrms
Jrms
[milliJoules]
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
[A/mm ]
[mT]
[#]
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Bpeak
Notes
for that cell. Entries in such cells should be ignored but the
the entries in that row are still reliable. Airgap calculations
the most likely to have problems.
Iac(b-p)
[A]
6.700
Ipeak
[A]
6.701
Irms
[A]
3.868
LIpIrms
[milliJoules]
[mm]
1.01
0.37314377
67
Trianglar
Waveform
Assumed for
AC current
Skin, Prox.
Acu
Airgap
[mm ]
[mm]
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Effects?
Vc+Vw
[cm3]
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
Err:504
3C30
100 mW
PF(calc.)
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
4F1
Freq.
3000
5000
10000
4F1
100 mW
PF(exp.)
24
30
45
4F1
100 mW
PF(exp.)
25
30
40
Ferrite
MANUFACT.
Material
SUGGESTED
Bsat
MAX FREQ
[mT]
370
350
300
360
310
320
340
380
340
330
340
[kHz]
1000
1000
2000
1000
3000
1000
1000
1000
1000
1000
1000
C(T)
0.74353
0.62004
0.79307
1.058
1.01975
0.66403
1.04602
1.25767
1.1317
0.7942
1.2119
320
350
350
310
320
310
330
330
330
350
310
180
1000
1000
1000
100
1000
2000
1000
1000
2000
3000
5000
10000
0.7098
1.19713
1.416
1.0033
0.6658
1.0999
1.1194
1.1423
0.9167
0.9678
0.8455
0.88
MATERIAL
SIEMENS
N27
N41
N49
N53
N59
N61
N62
N63
N67
N72
N87
PHILIPS
3B8
3C15
3C30
3C80
3C81
3C85
3C90
3C94
3F3
3F35
3F4
4F1
Transfer
330
21
Parameters
Kc
a/o
2.1566E-005
1.66E-04
1.2322E-006
2.6E-06
5.66E-06
1.26E-05
9.92E-07
1.9E-06
9.8288E-007
6.20E-07
4.12E-07
1
1
1
1
1
1
1
1
1
1
1
2.34
1.98
2.89
2.666
2.7926
2.420
2.808
2.757
2.851
2.869
3.00
5000
4800
2100
4300
1700
3600
4600
4700
4300
4000
4600
7.10E-07
1.20E-07
4.25E-07
9.63E-06
7.99E-07
4.95E-07
5.60E-07
1.60E-07
1.38E-06
1.19E-08
1.73E-07
1.58E-05
1.6
1.7
1.5
1.42
1.56
1.6
1.5
1.6
1.3
1.5
1.35
1.35
2.5
2.8
2.7
2.2
2.55
2.6
2.6
2.7
2.5
3.52
3.11
2.25
4000
5000
5000
4000
5500
4000
5500
5500
4000
2500
1700
300
1.6
2.7
5500
Data
1.5992E-007
Transfer
Data
Philips
Core Rating
Core #
Designation
Err:504
Err:504
Core Type/
(mm)
(mm)
(mm)
Criteria
Number
Dim. A
Dim. B
Dim. C
Jrms
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Acore
Err:504
Vc + Vw
Err:504
E5.3/2.7/2
E6.3/2.9/2
E13/6/6
E13/7/4
E/16/8/5
E19/8/5
E19/8/9
E20/10/5
E20/10/6
E25/9/6
E25/10/6
E25/13/7
E25/16/6
E30/15/7
E30/15/13
E31/13/9
E32/16/9
E34/14/9
E36/21/15
E41/17/12
E42/21/15
E42/21/20
E42/33/20
E46/23/30
E47/20/16
E50/27/15
E55/28/21
E55/28/25
E56/24/19
E65/32/27
E71/33/32
E80/38/20
5.25
6.3
12.7
12.95
16
19.05
19.1
20.7
20
25.4
25.4
25
25.4
30.8
30.8
30.9
32
34.3
36
40.6
43
43
42
46
46.9
50
56.2
56.6
56.1
65
70.5
80
2.65
2.9
5.7
6.5
8.2
8.05
8.1
10
7
9.45
9.65
12.8
15.85
15
15.2
13.1
16.4
14.1
21.8
16.6
21
21
32.8
23.2
19.6
27.2
27.8
27.8
23.6
32.8
33.2
38.1
2
2
6.4
3.7
4.7
8.7
8.7
5.3
5.9
6.3
6.35
7.5
6.3
7.3
12.6
9.4
9.5
9.3
15.5
12.4
15.2
20
20
30
15.6
14.6
21
25
18.8
27.4
32
19.8
TestE
0.0
E Core Dimensions
radius =
1
4 (E-F)
C
2B
Ro
ign
are
1
2
2D
(E-F
Calculated
w/bobbin
(mm)
(mm)
(mm)
(mm)
Dim. D
Dim. E
Dim. F
Lm
1.9
1.85
4.1
4.5
5.7
5.7
5.7
6.3
7
6.5
6.4
8.7
12.9
9.7
9.7
8.6
11.2
9.8
15.75
10.4
14.8
14.8
26
15.8
12.1
18.6
18.5
18.5
14.6
22.2
21.9
28.2
3.8
3.6
9.5
8.95
11.3
14.3
14.3
12.8
14.1
19.3
18.8
17.5
19.3
19.5
19.5
21.9
22.7
25.5
24.5
28.6
29.5
29.5
29.5
31.5
32.4
34.1
37.5
37.5
38.1
44.2
48
59.1
1.4
1.4
3.2
3.7
4.7
4.75
4.75
5.2
5.9
6.35
6.35
7.5
6.35
7.2
7.2
9.4
9.5
9.3
10.2
12.45
12.2
12.2
12.2
14.2
15.6
14.6
17.2
17.2
18.8
20
22
19.8
12.3
13.8
27.7
29.5
36.8
39.8
39.9
45.2
45.5
48.5
48.4
56.6
74.1
68.8
68.8
61.0
72.6
69.2
95.4
76.6
97.7
97.7
140.9
103.3
88.0
118.9
123.7
124.3
106.0
145.7
148.9
184.9
(mm2)
(mm3)
(mm)
Ac
Vc
Lw
2.8
2.8
20.5
13.7
22.1
41.3
41.3
27.6
34.8
40.0
40.3
56.3
40.0
52.6
90.7
88.4
90.3
86.5
158.1
154.4
185.4
244.0
244.0
426.0
243.4
213.2
361.2
430.0
353.4
548.0
704.0
392.0
34.4
38.7
567.8
404.3
812.4
1645.0
1648.3
1245.8
1582.6
1941.3
1952.1
3182.3
2965.5
3618.3
6245.3
5392.6
6552.2
5986.5
15075.6
11824.0
18116.6
23837.6
34385.7
43990.9
21407.2
25336.8
44665.6
53443.4
37450.5
79819.5
104843.2
72493.3
14.5
14.1
33.0
26.9
33.1
45.8
45.8
36.8
40.4
49.5
48.8
49.6
49.5
52.2
62.8
61.1
62.6
66.5
77.7
78.9
85.8
95.4
95.4
119.4
92.7
92.9
112.2
120.2
109.4
136.7
152.7
144.8
2D
radius =
1
(A - E)
2
1
(E-F)
2D
radius =
1
(A - E)
2
1
2
(E-F)
embled transformer As
f assembled core plus surface area of winding not included in core surface area.
4AB + 4BC + 2AC
2B
1
2
C
(E-F)
Rounded corners
ignored in surface
area estimate
1
2
2D
(E-F)
ius =
(A - E)
F)
Thermally
Calculated
w/bobbin
(mm2)
(mm3)
(mm2)
C/W]
[mW]
Aw
Vw
As
Pt @ T
Psp
Jrms
12.7
8.9
511.5
363.7
809.7
1783.4
1783.4
1215.1
1651.6
3203.7
2967.2
3290.7
6800.8
4970.9
5980.3
5195.8
7553.5
8741.0
14759.9
11026.8
18869.6
20979.7
37763.4
28130.2
15916.0
29600.8
37123.5
39771.4
26719.4
66104.9
78620.2
149564.1
134.3
153.6
821.1
717.2
1129.0
1715.9
1723.9
1645.5
1422.0
2354.9
2335.0
2737.0
3497.9
3692.6
4371.8
3670.1
4521.0
4558.3
7208.4
6121.7
8240.9
9056.9
12634.3
11996.1
8265.0
11269.2
13969.7
14928.6
11777.7
19973.1
22897.6
27455.8
992.6
868.1
162.4
185.9
118.1
77.7
77.3
81.0
93.8
56.6
57.1
48.7
38.1
36.1
30.5
36.3
29.5
29.3
18.5
21.8
16.2
14.7
10.6
11.1
16.1
11.8
9.5
8.9
11.3
6.7
5.8
4.9
35
40
216
188
296
450
453
432
373
618
613
718
918
969
1148
963
1187
1197
1892
1607
2163
2377
3317
3149
2170
2958
3667
3919
3092
5243
6011
7207
748.7
846.0
199.7
245.2
182.7
131.4
131.9
175.5
115.4
120.1
124.6
111.0
94.0
112.9
93.9
91.0
84.1
81.2
63.4
70.3
58.5
53.0
46.0
43.7
58.1
53.8
44.8
42.0
48.2
35.9
32.8
32.5
9.2
9.8
4.8
5.3
4.6
3.9
3.9
4.5
3.6
3.7
3.8
3.6
3.3
3.6
3.3
3.2
3.1
3.0
2.7
2.8
2.6
2.5
2.3
2.2
2.6
2.5
2.3
2.2
2.3
2.0
1.9
1.9
0.9
0.6
15.5
13.5
24.5
39.0
39.0
33.0
40.9
64.7
60.8
66.4
137.3
95.2
95.2
85.0
120.6
131.4
189.9
139.7
219.8
219.8
395.6
235.5
171.8
318.6
331.0
331.0
244.3
483.6
514.8
1033.0
[mw/cm3]
[A/mm2]
ius =
(A - E)
F)
e surface area.
Limited
Flux
Limited
[mT]
[mT]
[mT]
[mT]
[mW/cm3]
[A/mm2]
[mT]
Bac
Bpeak
Bac
Bpeak
Psp,core
Jrms
Bac
428.8
448.7
262.8
283.6
254.3
225.1
225.4
250.6
214.5
217.8
220.7
211.5
198.8
212.8
198.7
196.4
190.8
188.4
171.9
178.6
166.8
160.9
152.6
149.7
166.4
161.8
151.2
147.6
155.2
139.2
134.6
134.1
428.9
448.7
262.9
283.6
254.4
225.1
225.4
250.6
214.6
217.8
220.7
211.5
198.9
212.8
198.8
196.5
190.9
188.4
171.9
178.6
166.8
160.9
152.6
149.7
166.4
161.8
151.2
147.6
155.3
139.3
134.6
134.1
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
9.7
10.4
4.3
4.9
4.0
3.2
3.2
3.9
2.9
3.0
3.1
2.8
2.5
2.9
2.5
2.5
2.4
2.3
1.9
2.1
1.8
1.7
1.6
1.5
1.8
1.7
1.5
1.5
1.6
1.3
1.2
1.2
330.0
330.0
262.8
283.6
254.3
225.1
225.4
250.6
214.5
217.8
220.7
211.5
198.8
212.8
198.7
196.4
190.8
188.4
171.9
178.6
166.8
160.9
152.6
149.7
166.4
161.8
151.2
147.6
155.2
139.2
134.6
134.1
[mW/cm3]
Philips
Calculated
Calculated
Psp,cu
Designation
w/bobbin
w/bobbin
Core Type/
Number
E5.3/2.7/2
E6.3/2.9/2
E13/6/6
[mm]
lw
14.5
14.1
33.0
[mm ]
Aw
0.9
0.6
15.5
E13/7/4
E/16/8/5
26.9
33.1
E19/8/5
E19/8/9
From Ferroxcube CD
835.0
[mm]
lw
12.6
12.8
32.0
[mm ]
Aw
1.5
1.6
16.8
957.9
159.1
210.7
140.8
89.6
13.5
24.5
24.0
33.0
11.6
21.6
90.1
133.3
45.8
45.8
39.0
39.0
33.7
47.6
40.0
35.9
75.0
79.3
E20/10/5
E20/10/6
E25/9/6
E25/10/6
E25/13/7
E25/16/6
E30/15/7
E30/15/13
E31/13/9
E32/16/9
E34/14/9
E36/21/15
36.8
40.4
49.5
48.8
49.6
49.5
52.2
62.8
61.1
62.6
66.5
77.7
33.0
40.9
64.7
60.8
66.4
137.3
95.2
95.2
85.0
120.6
131.4
189.9
38.7
28.6
53.1
49.0
47.4
56.0
56.0
80.0
60.0
69.0
97.0
102.0
83.3
71.1
56.7
72.8
56.5
54.2
48.7
46.4
33.0
38.1
29.6
25.9
E41/17/12
78.9
139.7
81.2
114.0
21.3
E42/21/15
85.8
219.8
93.0
178.0
19.8
E42/21/20
E42/33/20
E46/23/30
E47/20/16
E50/27/15
E55/28/21
E55/28/25
E56/24/19
E65/32/27
E71/33/32
E80/38/20
95.4
95.4
119.4
92.7
92.9
112.2
120.2
109.4
136.7
152.7
144.8
219.8
395.6
235.5
171.8
318.6
331.0
331.0
244.3
483.6
514.8
1033.0
78.5
255.0
94.7
131.0
119.0
278.0
114.0
150.0
205.0
394.0
29.3
26.4
20.5
18.8
22.7
15.2
13.4
13.2
L Ip Irms
[mT]
[A/mm ]
[milliJoules]
[mm2]
max. # turns
[H]
Bpeak
Jrms
E_rating
Acu
Nmax
Lmax
330.0
330.0
262.9
283.6
254.4
225.1
225.4
250.6
214.6
217.8
220.7
211.5
198.9
212.8
198.8
196.5
190.9
188.4
171.9
178.6
166.8
160.9
152.6
149.7
166.4
161.8
151.2
147.6
155.3
139.3
134.6
134.1
9.7
10.4
4.8
5.3
4.6
3.9
3.9
4.5
3.6
3.7
3.8
3.6
3.3
3.6
3.3
3.2
3.1
3.0
2.7
2.8
2.6
2.5
2.3
2.2
2.6
2.5
2.3
2.2
2.3
2.0
1.9
1.9
0.003
0.002
0.159
0.111
0.251
0.560
0.562
0.407
0.443
0.833
0.814
1.121
1.429
1.526
2.243
1.898
2.570
2.602
5.541
4.355
7.012
8.474
13.465
13.381
7.152
10.872
16.318
18.368
12.545
29.833
37.650
41.725
0.39710323
0.370754891
0.812031479
0.732890534
0.848970305
1.001142506
0.999277656
0.866133652
1.068112663
1.046886336
1.02801834
1.089196888
1.183449176
1.08018903
1.184390467
1.202999666
1.251036032
1.273079676
1.440915091
1.368376105
1.500459545
1.575522991
1.69250853
1.736612078
1.505072522
1.563793918
1.713738394
1.769797444
1.653202953
1.914396231
2.004797874
2.014217296
0.9
0.7
7.6
7.4
11.5
15.6
15.6
15.2
15.3
24.7
23.6
24.4
46.4
35.3
32.2
28.3
38.6
41.3
52.7
40.8
58.6
55.8
93.5
54.2
45.6
81.5
77.3
74.8
59.1
101.1
102.7
205.1
0.1
0.1
6.1
4.3
9.7
21.6
21.7
15.7
17.1
32.1
31.4
43.3
55.1
58.9
86.5
73.2
99.2
100.4
213.8
168.0
270.5
326.9
519.5
516.2
275.9
419.4
629.5
708.6
484.0
1150.9
1452.5
1609.7
Eta
5795780.3506
4216051.6879
9314088.9583
12409394.814
13526583.698
11072153.063
11077299.493
14549128.464
13559583.337
18836875.24
17625419.581
13582390.605
38828482.179
20939170.122
11842624.002
10811830.108
14889560.315
16862000.287
12909070.512
9851781.3204
12617000.916
9467601.797
16746892.634
5664887.3389
7499945.5235
15755809.887
9431363.3424
7855952.5873
7173829.409
8834244.4231
7234105.8558
26074473.558
Maximum
Inductance
Desired
Inductance
[mm]
b
Airgap g
N
Eta'
b'
-0.133535968 0.0209714269 282.8344156 2050529030 0.003012953
-0.184845034 0.0151490653 282.8344156 2050448505 0.003012938
-0.075609707 0.2718420537 48.54227796 60223960.6 -0.003578323
-0.056555641 0.2431075157 67.30676102 115847714 0.000549189
-0.04927341 0.4524697766 46.51202306 55230727.6 -0.004969733
-0.058229897 0.7185538992 28.09232212 20096346.5 -0.026042293
-0.058196595 0.7189754925 28.05355113 20040256.2 -0.026152827
-0.044049714 0.6348049725 37.83733644 36472657.8 -0.011260158
-0.046730618 0.7571762879 34.98863257 31201395.9 -0.013636387
-0.029482826 1.4258485076 29.9957197
22895299 -0.022014356
-0.03232876 1.2994992004 29.3612976 21931514.4 -0.023487688
-0.043432335 1.3362280873 21.96832057 12229407.4 -0.049896914
-0.007789913
#VALUE! 32.84761113 27398403.5 -0.016317045
-0.023402686 2.5164952378 23.3664346 13810751.8 -0.042966154
-0.047216465 2.0066436414 14.49341725
5276632.7 -0.130608573
-0.054605777 1.6691661596 15.05335805 5710680.72 -0.120176565
-0.0343025 2.8713558294 15.17181975 5786075.51 -0.118165647
-0.028467417 3.4583450918 16.03755189 6479470.37 -0.103886986
-0.035780088 5.1639418727 9.616371135 2284111.55 -0.321765864
-0.055709116 2.9247284536 9.478401053 2232002.71 -0.33072788
-0.035503284 6.3638944343 8.448240346 1754049.53 -0.425067722
-0.051628071 5.2625287988 6.657081797 1078550.38 -0.703649536
-0.015190929
#VALUE! 7.019811728 1180190.02 -0.640277127
-0.095900014 4.6694897921 4.09808735 395644.352 -1.961770234
-0.074620874 3.4178314542 6.452202529 1015300.64 -0.750490433
-0.021171945
#VALUE! 7.578166406 1392063.23 -0.540925536
-0.045950166 10.0656119875 4.786054812
537939.53 -1.437153175
-0.058825405 8.5534822276 4.117293212 392960.871 -1.977468755
-0.0730314 5.2114455207 4.762561096 538328.793 -1.436686354
-0.042437994
#VALUE! 3.424246941 262298.656 -2.978352417
-0.055709591 19.3760202598 2.75814125 164534.656 -4.769608668
0.009162155
#VALUE! 4.970118329 565324.707 -1.364284854
Single airgap
in center leg
of the E-core
[mm]
Airgap g
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1.6974874005
1.6892457371
3.5959233102
3.4009191636
1.998683823
1.8648070336
1.1540142397
3.0052235524
1.2602533184
0.6983282983
0.7398057364
0.7687597327
0.839320326
0.4921036806
0.4674492781
0.4367085639
0.3469345907
0.3813120732
0.2171748544
0.3244081871
0.3943528264
0.2513741717
0.2174736231
0.2460526899
0.1840057124
0.1476057757
0.2874198955
Single airgap
in center leg
of the E-core
Transfer
Data
Phillips
Core Rating
Core #
designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestEC
1
Err:504
Err:504
Airgap
Err:504
# of Turns
Core #
EC35
EC41
EC52
EC70
Dim. A
35.3
41.6
52.2
71.7
Dim. B
17.3
19.5
24.2
34.5
Dim. C
9.5
11.6
13.4
16.4
Jrms
Err:504
Err:504
Bpeak
Err:504
Acore
Vc + Vw
Err:504
Err:504
[mm]
[mm]
[mm]
[mm]
[mm2]
[mm3]
[mm]
Dim. D
22.8
27.1
33
44.5
Dim. E
9.5
11.6
13.4
16.4
Dim. H
12.3
13.9
15.9
22.8
Lm
77.4
89.3
105
144
Ac
84.3
121
180
279
Vc
6530
10800
18800
40100
Lw
53.1
62.4
74.9
97.3
EC Core Formulas
Magnetic parameters (mean path length lm, core area Ac, and core volume Vc) given in m
Winding parameters:
Mean turn length lw = 2 (D/2 + E/2)/2 = 0.5 (D + E) ; No coil former
lw = 0.5 (D + E+1.6) ; with coil former having walls 0.8 mm thick
Winding window area Aw = 2H (D-E)/2 = (D-E)H ; no bobbin
Aw = (D-E-1.6)(H-0.8) ; with bobbin having walls 0.8 mm thick
Winding volume Vw = Awlw = (D + E) H (D-E) = (D2 - E2)
Surface area of assembled core and winding As
Exposed core surface area:
Front and back = 2(A2B) - 2(2HD) = 4AB - 4DH
Top and bottom = 2AC
Left and right = 2(2BC) = 4BC
Total exposed core surface area = 4AB - 4DH + 2AC + 4BC
Exposed winding surface area:
Vertical surface = 2HD - 2(2HC)
Horizontal surface = 2(0.5D)2 - 2CD
Thermally
Ferroxcube
Ferroxcube
w/bobbin
w/bobbin
[mm ]
[mm3]
[mm2]
[C/W]
[mW]
Vw
5442.8
8580.0
15878.8
45244.5
As
4327.1
5854.7
8921.0
16981.4
R
30.8
22.8
14.9
7.9
Pt @ T
Psp
Jrms
1135.9
1536.9
2341.8
4457.6
94.9
79.3
67.5
52.2
3.3
3.0
2.8
2.4
Aw
102.5
137.5
212.0
465.0
[mw/cm3]
[A/mm2]
Phillips
Calculated
Calculated
Ferroxcube
Ferroxcube
Calculated
Calculated
designation
w/bobbin
w/bobbin
w/bobbin
w/bobbin
No bobbin
No bobbin
Core #
Lw
Aw
Lw
Aw
Lw
Aw
EC35
53.223
134.55
53.1
102.5
50.711
163.59
EC41
63.271
182.09
62.4
137.5
60.759
215.45
EC52
75.36
271.8
74.9
212.0
72.848
311.64
EC70
98.125
583
97.3
465.0
95.613
640.68
Limited
[mT]
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
[A/mm2]
[mT]
Bac
Bpeak
Bac
Bpeak
Psp,core
Jrms
Bac
199.5
186.7
175.9
159.9
199.54
186.73
175.93
159.97
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
2.6
2.3
2.0
1.7
199.51
186.70
175.91
159.95
[mW/cm3]
Psp,cu
57.366576
44.87145688
36.0010553
25.31910108
Inductance
[mT]
[A/mm ]
[milliJoules]
[mm2]
max. # turns
[H]
Bpeak
199.5
186.7
175.9
160.0
Jrms
E_rating
Acu
3.28
3.00
2.77
2.44
2.264518875
3.730360416
7.439046598
20.2243652
1.2
1.3
1.4
1.6
Nmax
34.8
42.7
60.7
117.1
Lmax
87.4
143.9
287.0
780.2
Eta
13730872.9
12552446.4
12765584.7
17513666.6
Maximum
Inductance
Desired
Inductance
[mm]
b
-0.1
-0.1
-0.1
0.0
Airgap g
1.7
2.5
3.7
#VALUE!
Single airgap
in center leg
of the core
[mm]
N
15.5
11.6
8.3
5.9
Eta'
6056376.241
3324064.281
1662033.602
804673.6206
b'
-0.14784981
-0.28079689
-0.58119325
-1.22299513
Airgap g
6.13E-01
4.80E-01
3.09E-01
2.20E-01
Single airgap
in center leg
of the core
Transfer
Data
Phillips
Core Rating
Core #
designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestEFD
Core #
EFD10
EFD12
EFD15
EFD20
EFD25
EFD30
Dim. A
10.5
12.5
15.0
20.0
25.0
30.0
Dim. B
5.2
6.2
7.5
10.0
12.5
15.0
Dim. C
2.7
3.5
4.7
6.7
9.1
9.1
Jrms
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Err:504
Acore
Vc + Vw
Err:504
Err:504
Ferroxcube
w/bobbin
[mm]
[mm]
[mm]
[mm]
[mm]
[mm ]
[mm ]
[mm]
Dim. D
7.7
9.0
11.0
15.4
18.7
22.4
Dim. E
4.6
5.4
5.3
8.9
11.4
14.6
Dim. F
1.5
2.0
2.4
3.6
5.2
4.9
Dim. H
3.8
4.6
5.5
7.7
9.3
11.2
Lm
23.7
28.5
34.0
47.0
57.0
68.0
Ac
7.2
11.4
15.0
31.0
58.0
69.0
Vc
171.0
325.0
510.0
1460.0
3300.0
4700.0
Lw
14.8
18.6
25.6
34.1
40
52.9
Magnetic parameters (mean path length lm, core area Ac, and core volume Vc)
Winding parameters:
Mean turn length lw
Ferroxcube
Thermally
Limited
[A/mm2]
[mT]
w/bobbin
[mm2]
[mm3]
[mm2]
[C/W]
[mW]
Aw
Vw
62.2
120.9
427.5
944.6
1840.0
2766.7
As
251.0
342.3
578.5
986.9
1352.0
1894.7
R
531.1
389.5
230.5
135.1
98.6
70.4
Pt @ T
Psp
Jrms
Bac
65.9
89.9
151.8
259.1
354.9
497.4
282.6
201.5
162.0
107.7
69.0
66.6
5.7
4.8
4.3
3.5
2.8
2.8
298.9
263.7
243.2
209.1
177.4
175.0
4.2
6.5
16.7
27.7
46
52.3
[mw/cm3]
Phillips
designation
Core #
EFD10
EFD12
EFD15
EFD20
EFD25
EFD30
Calculated
w/bobbin
Lw
21.0
24.3
28.2
39.1
48.5
55.1
Calculated
w/bobbin
Aw
4.5
7.6
19.3
33.8
48.5
64.5
Calculated
No bobbin
Aw
11.8
16.6
31.4
50.1
67.9
87.4
D-E)2 - 2CD
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
[A/mm2]
[mT]
[mT]
Bpeak
Bac
Bpeak
Psp,core
Jrms
Bac
Bpeak
298.97
263.77
243.26
209.17
177.39
175.05
329.95
329.95
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
369.0
5.4
4.3
3.7
2.8
2.1
2.0
298.93
263.73
243.23
209.14
177.36
175.02
299.0
263.8
243.3
209.2
177.4
175.0
[mW/cm3]
Psp,cu
256.0630321
161.0717927
119.3968545
68.28669603
37.11433334
35.33345419
Maximum
Inductance
[A/mm2]
[milliJoules]
[mm2]
max. # turns
[H]
Jrms
5.67
4.79
4.29
3.50
2.80
2.75
E_rating
Acu
0.02
0.04
0.10
0.25
0.53
0.70
0.68
0.81
0.90
1.11
1.38
1.41
Nmax
2.46
3.22
7.41
10.02
13.32
14.88
Lmax
0.79
1.44
4.03
9.70
20.46
26.82
Eta
7187080.61
6807171.52
13278283.38
10138580.63
8536047.80
8112756.96
b
-0.10
-0.11
-0.05
-0.07
-0.08
-0.08
Single airgap
nductance
Desired
Inductance
[mm]
Airgap g
0.07
0.10
0.29
0.47
0.77
0.89
Single airgap
in center leg
of the core
[mm]
N
121.41
86.91
71.62
40.30
25.40
21.64
Eta'
3.77E+08
1.93E+08
1.31E+08
4.14E+07
1.64E+07
1.19E+07
b'
3.997E-03
3.295E-03
1.651E-03
-6.655E-03
-3.179E-02
-4.741E-02
Airgap g
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1.943
1.503
Single airgap
in center leg
of the core
Transfer
Data
Phillips
Core Rating
Core #
designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestEP
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Core #
EP7
EP10
EP13
EP17
EP20
Dim. A
9.4
11.5
12.8
18.0
24.0
Dim. B
7.5
10.2
13.0
16.8
21.4
Dim. C
5.0
7.4
9.0
11.4
14.4
1
Jrms
Err:504
Bpeak
Err:504
Acore
Vc + Vw
Err:504
Err:504
Core dimensions:
Ferroxcube
w/bobbin
[mm]
[mm]
[mm]
[mm]
[mm]
[mm ]
[mm ]
[mm]
Dim. D
6.5
7.6
9.0
11.0
15.0
Dim. E
7.2
9.4
9.7
12.0
16.5
Dim. F
3.4
3.3
4.5
5.7
8.8
Dim. G
1.7
1.8
2.4
3.3
4.5
Lm
15.5
19.3
24.2
29.5
41.1
Ac
10.7
11.3
19.5
33.7
78.7
Vc
165.0
215.0
472.0
999.0
3230.0
Lw
17.7
21.7
23.0
28.9
40.8
EP Core Formulas
Phillips
designation
Core #
EP7
EP10
EP13
EP17
EP20
Winding volume Vw = lw Aw
Surface area As:
Exposed core surface:
Vertical surface area = 2BD + AB + AB - EC = 2B(D+A) - EC
Top and bottom surface = 2AD
Exposed core surface area = 2AD + 2B(A+D) - EC
Exposed winding surface = CE/2
Total surface area = 2AD + 2B(A+D) - EC + 0.5CE = 2AD + 2B(A+D) + 0.57CE
Ferroxcube
Thermally
Limited
[A/mm2]
[mT]
w/bobbin
[mm2]
[mm3]
[mm2]
[C/W]
[mW]
Aw
Vw
76.1
247.4
310.5
537.5
1370.9
As
381.2
604.1
847.0
1448.4
2524.6
R
349.8
220.7
157.4
92.1
52.8
Pt @ T
Psp
Jrms
Bac
100.1
158.6
222.3
380.2
662.7
415.0
343.0
284.1
247.4
144.0
6.9
6.2
5.7
5.3
4.0
344.6
321.1
299.5
284.6
232.9
Calculated
Calculated
Ferroxcube
Ferroxcube
Calculated
Calculated
w/bobbin
w/bobbin
w/bobbin
w/bobbin
No bobbin
No bobbin
Lw
Aw
Lw
Aw
Lw
Aw
19.2
3.7
17.7
4.3
16.6
9.5
22.5
13.1
21.7
11.4
19.9
22.6
24.8
13.3
23.0
13.5
22.3
23.4
30.3
23.0
28.9
18.6
27.8
35.9
42.2
39.0
40.8
33.6
39.7
55.4
4.3
11.4
13.5
18.6
33.6
2B(A+D) + 0.57CE
[mw/cm3]
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
[A/mm2]
[mT]
[mT]
Bpeak
Bac
Bpeak
Psp,core
Jrms
Bac
Bpeak
344.69
321.17
299.55
284.60
232.92
329.95
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
6.9
6.2
5.4
4.9
3.4
329.95
321.13
299.51
284.56
232.89
330.0
321.2
299.6
284.6
232.9
[mW/cm3]
Psp,cu
423.8844284
333.778941
257.9100132
213.3973148
101.6667515
Maximum
Inductance
[A/mm2]
[milliJoules]
[mm2]
max. # turns
[H]
Jrms
E_rating
Acu
6.94
6.24
5.68
5.30
4.05
0.042151066
0.103313994
0.179231769
0.378382474
0.996740969
0.6
0.6
0.7
0.7
1.0
Nmax
3.1
7.4
7.9
10.2
14.1
Lmax
1.6
4.0
6.9
14.6
38.5
Eta
5647472.5
13341199.1
8920548.2
6999332.0
5063249.0
b
-0.2
-0.1
-0.1
-0.1
-0.2
Single airgap
nductance
Desired
[mm]
Airgap g
0.1
0.2
0.2
0.2
0.4
Single airgap
in center leg
of the core
Inductance
[mm]
N
Eta'
b'
Airgap g
74.01274427 140249591 -0.17213052 0.0671845621
72.00858016 132708300 -0.06914321 0.1578596079
44.73998605 51145698.1 -0.10427838 0.1945547336
27.24822338 18911265.3 -0.13297167 0.2447884013
14.25683391 5136367.2 -0.18197644 0.4265494139
Single airgap
in center leg
of the core
Transfer
Data
Phillips
Core Rating
Core #
designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestER
Jrms
Err:504
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Acore
Err:504
Vc + Vw
Err:504
Core #
ER9.5
ER11
ER14.5
ER28
ER28L
ER35
ER40
ER42
ER42A
ER48
ER54
Dim. A
9.5
11.0
14.5
28.6
28.6
35.0
40.0
42.0
42.0
48.0
53.5
Dim. B
5.0
6.0
6.8
11.4
11.4
11.4
13.4
15.6
15.6
21.0
18.0
Dim. C
2.5
2.5
3.0
14.0
16.9
20.7
22.4
22.4
21.8
21.2
18.3
Calculated
w/bobbin
[mm]
[mm]
[mm]
[mm]
[mm]
[mm ]
[mm ]
[mm]
Dim. D
7.1
8.0
11.8
21.8
21.8
26.2
29.6
30.1
30.4
38.0
40.7
Dim. E
3.5
4.3
4.8
9.9
9.9
11.3
13.3
15.5
15.0
18.0
17.9
Dim. F
1.6
1.5
1.6
9.8
12.7
14.8
15.5
15.5
15.6
14.7
11.1
Dim. G
7.5
8.7
11.8
21.8
21.8
26.2
29.6
30.1
30.4
38.0
40.7
Lm
14.2
14.7
19.0
64.0
75.5
90.8
98.0
98.8
99.0
100.0
91.8
Ac
8.5
11.9
17.6
81.4
81.4
107.0
149.0
194.0
170.0
255.0
250.0
Vc
120.0
174.0
333.0
5260.0
6140.0
9710.0
14600.0
19200.0
16800.0
25500.0
23000.0
Lw
19.8
22.9
28.6
52.3
52.3
61.4
69.9
74.1
73.8
90.4
94.5
ER Core Formulas
Magnetic dimensions (mean path length lm, core area Ac, and core volume Vc)
Winding dimensions:
Mean turn length lw = 2 (G+E)/2 = (G+E) ; no bobbin
lw = (G+E+1.6) ; bobbin with 0.8 mm thick walls
Winding area Aw = 2F(G-E)/2 = F(G-E) ; no bobbin
Aw = (F-0.8)(G-E-1.6) ; bobbin with 0.8 mm thick walls
Winding Volume Vw = lwAw = F(G2 - E2)
Surface area As:
Exposed core surface: front and back = 2(2CA) - 2(2FD) = 4AC-4DF
Left and right = 2(2CB) = 4BC
top and bottom = 2AB
Thermally
Limited
[A/mm2]
[mT]
Calculated
Calculated
w/bobbin
w/bobbin
[mm ]
[mm3]
[mm2]
[C/W]
[mW]
Aw
Vw
38.0
44.9
123.4
4846.4
6408.1
11430.3
15097.1
14161.3
15070.9
23128.9
20638.1
As
71.7
76.7
73.2
1689.4
2165.5
3174.7
3903.8
4207.1
4042.3
4043.6
3324.9
R
1859.6
1738.3
1821.8
78.9
61.6
42.0
34.2
31.7
33.0
33.0
40.1
Pt @ T
Psp
Jrms
Bac
18.8
20.1
19.2
443.5
568.5
833.4
1024.8
1104.4
1061.1
1061.4
872.8
119.1
92.0
42.1
43.9
45.3
39.4
34.5
33.1
33.3
21.8
20.0
3.7
3.2
2.2
2.2
2.3
2.1
2.0
1.9
1.9
1.6
1.5
217.1
197.2
147.7
150.0
151.7
144.1
137.2
135.1
135.4
115.8
112.1
1.9
2.0
4.3
92.7
122.6
186.2
216.1
191.1
204.2
255.8
218.4
[mw/cm3]
Phillips
Calculated
Calculated
Ferroxcube
Ferroxcube
Calculated
Calculated
designation
w/bobbin
w/bobbin
w/bobbin
w/bobbin
No bobbin
No bobbin
Core #
Lw
Aw
Lw
Aw
Lw
Aw
ER9.5
19.8
1.9
18.4
2.8
17.3
6.4
ER11
22.9
2.0
21.6
2.8
20.4
6.6
ER14.5
28.6
4.3
27.0
5.1
26.1
11.2
ER28
52.3
92.7
49.8
116.6
ER28L
52.3
122.6
49.8
151.1
ER35
61.4
186.2
58.9
220.5
ER40
69.9
216.1
67.4
252.7
ER42
74.1
191.1
71.6
226.3
ER42A
73.8
204.2
71.3
240.2
ER48
90.4
255.8
87.9
294.0
ER54
94.5
218.4
92.0
253.1
+2AB-4DF
5G) - 2B(2F+G)
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
[A/mm2]
[mT]
[mT]
Bpeak
Bac
Bpeak
Psp,core
Jrms
Bac
Bpeak
217.11
197.26
147.68
149.97
151.76
144.14
137.20
135.11
135.40
115.80
112.11
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
3.0
2.5
1.5
1.5
1.5
1.4
1.3
1.2
1.2
0.9
0.9
217.07
197.23
147.66
149.95
151.73
144.12
137.18
135.09
135.38
115.78
112.09
217.1
197.3
147.7
150.0
151.8
144.1
137.2
135.1
135.4
115.8
112.1
[mW/cm3]
Psp,cu
78.38046271
54.97464154
18.83635116
19.94223577
20.83278591
17.21836845
14.3466748
13.55306127
13.66019299
7.659084313
6.794488185
Maximum
Inductance
[A/mm2]
[milliJoules]
[mm2]
max. # turns
[H]
Jrms
E_rating
Acu
3.68
3.23
2.19
2.23
2.27
2.12
1.98
1.94
1.95
1.57
1.51
0.01
0.01
0.01
1.01
1.37
2.43
3.50
3.89
3.66
4.76
3.69
1.1
1.2
1.8
1.7
1.7
1.8
2.0
2.0
2.0
2.5
2.6
Nmax
0.7
0.7
1.0
21.4
28.8
40.8
44.2
38.3
41.1
41.7
34.0
Lmax
0.2
0.2
0.4
39.0
53.0
93.8
135.0
149.9
141.1
183.5
142.4
Eta
2411564.4
1692134.9
2363008.9
11636049.9
15465950.6
17583801.8
14408946.6
9724934.9
11875454.8
9395841.0
8085866.9
b
-0.4
-0.6
-0.4
-0.1
0.0
0.0
0.0
-0.1
-0.1
-0.1
-0.1
nductance
Desired
Inductance
[mm]
Airgap g
0.0
0.0
0.1
1.5
2.3
4.2
4.5
3.5
4.4
4.9
3.8
[mm]
N
141.6157748
111.3313547
100.54772
21.40740302
21.15611948
16.94505373
12.78370901
9.97058946
11.35401521
8.850579799
9.324625127
Eta'
513990413
317633812
259070991
11637235.19
11342604.89
7239979.111
4095430.053
2475553.475
3221444.886
1951944.087
2176465.135
b'
0.005034
0.005418647
0.005699505
-0.06703379
-0.06928934
-0.11697295
-0.22013971
-0.37719365
-0.28368074
-0.48169168
-0.42848734
Airgap g
#VALUE!
#VALUE!
#VALUE!
1.495460814
1.4446223641
1.1020018969
0.8064897879
0.6380199364
0.7953751902
0.6735713161
0.7490795849
Single airgap
in center leg
Single airgap
in center leg
of the core
of the core
Transfer
Data
Phillips
Core Rating
Core #
designation
Err:504
Criteria
TestETD
Jrms
Err:504
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Core #
ETD29
ETD34
ETD39
ETD44
ETD49
ETD54
ETD59
Acore
Err:504
Vc + Vw
Err:504
[mm]
Dim. A
30.6
35
40
45
49.8
54.5
59.8
[mm]
Dim. B
15.8
17.3
19.8
22.3
24.7
27.6
31
[mm]
Dim. C
9.8
11.1
12.8
15.2
16.7
18.9
21.65
Ferroxcube
w/bobbin
[mm]
[mm]
[mm]
[mm]
[mm ]
[mm ]
[mm]
Dim. D
Dim. E
Dim. F
Lm
72
78.6
92.2
103
114
127
139
Ac
76
97.1
125
173
211
280
368
Vc
5470
7640
11500
17800
24000
35500
51500
Lw
Phillips
Calculated
designation
w/bobbin
Core #
Lw
ETD29
52.438
ETD34
ETD39
60.131
68.609
ETD44
77.401
ETD49
85.408
ETD54
96.869
ETD59
106.6815
11
11.8
14.2
16.1
17.7
20.2
22.5
22
25.6
29.3
32.5
36.1
41.2
44.7
Dimensions
9.8
11.1
12.8
15.2
16.7
18.9
21.65
52.0
60.0
69.0
77.0
85.0
96.0
106.0
Thermally
Ferroxcube
Ferroxcube
w/bobbin
w/bobbin
[mm ]
[mm3]
[mm2]
[C/W]
[mW]
Aw
Vw
4940.0
7380.0
12213.0
16478.0
23205.0
30336.0
38796.0
As
3343
4281
5623
7171
8783
10941
13419
R
39.9
31.1
23.7
18.6
15.2
12.2
9.9
Pt @ T
Psp
Jrms
877.6
1123.8
1476.1
1882.5
2305.7
2872.1
3522.6
84.3
74.8
62.2
54.9
48.8
43.6
39.0
3.1
2.9
2.7
2.5
2.4
2.2
2.1
Calculated
Ferroxcube
Ferroxcube
Calculated
Calculated
w/bobbin
w/bobbin
w/bobbin
No bobbin
No bobbin
Aw
Lw
Aw
Lw
Aw
108.12
52.0
95.0
49.926
134.2
141.9
199.66
60.0
69.0
123.0
177.0
57.619
66.097
171.1
234.3
240.21
77.0
214.0
74.889
278.53
300.82
85.0
273.0
82.896
343.38
401.58
96.0
316.0
94.357
450.46
465.465
106.0
366.0
104.1695
518.625
95.0
123.0
177.0
214.0
273.0
316.0
366.0
[mw/cm3]
[A/mm2]
Limited
[mT]
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
[A/mm2]
[mT]
Bac
Bpeak
Bac
Bpeak
Psp,core
Jrms
Bac
191.0
182.7
170.7
162.9
156.0
149.6
143.6
191.00
182.75
170.71
162.97
156.05
149.65
143.58
329.95
329.95
329.95
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
369.0
369.0
2.4
2.2
1.9
1.8
1.6
1.5
1.4
190.97
182.72
170.68
162.94
156.02
149.63
143.56
[mW/cm3]
Psp,cu
48.7926201
41.4336084
32.20114906
27.12052341
23.09649546
19.78305463
16.97387229
Inductance
[mT]
[A/mm ]
[milliJoules]
[mm2]
max. # turns
[H]
Bpeak
191.0
182.7
170.7
163.0
156.0
149.6
143.6
Jrms
E_rating
Acu
3.10
2.92
2.66
2.50
2.36
2.23
2.11
1.707295362
2.545659607
4.018128241
6.028874814
8.470705033
11.79247582
16.28712426
1.2
1.3
1.5
1.5
1.6
1.7
1.8
Nmax
30.4
37.1
48.7
55.3
66.5
72.8
79.7
Lmax
65.9
98.2
155.0
232.6
326.8
454.9
628.3
Eta
13898922.1
13888458.4
15180216.2
13053094.8
13457618.6
11569486.7
10051431.2
Maximum
Inductance
Desired
Inductance
[mm]
b
-5.3E-02
-5.1E-02
-4.1E-02
-4.7E-02
-4.2E-02
-5.0E-02
-5.7E-02
Airgap g
1.9
2.6
4.5
5.6
8.4
8.8
9.9
Single airgap
in center leg
of the core
[mm]
N
18.00334056
14.72777098
12.24717161
9.269464806
7.937252459
6.23693235
4.946039448
Eta'
8174070.79
5444916.728
3739544.021
2117240.474
1537420.904
931968.1708
572759.588
b'
-0.10402325
-0.1633869
-0.2446215
-0.44687465
-0.62387298
-1.04647009
-1.72097463
Airgap g
0.9315982097
0.7576126204
0.6716133347
0.5176125369
0.4473508772
0.3414589655
0.2724018667
Single airgap
in center leg
of the core
Transfer
Data
Seimens
Core Rating
Core #
Designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestPM
Core #
PM 50/39
PM 62/49
PM 74/59
PM 87/70
PM 114/93
Dim. A
49.2
62.0
74.0
87.0
114
Dim. B
38.8
49.0
59.0
70.0
93
Dim. C
23.4
-
Jrms
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Err:504
Acore
Vc + Vw
Err:504
Err:504
PM Core Forumlas
b
2
A
d
2
A'
A'
Effective magnetic length lm, core area Ac, and core volume
90
Mean winding length lw = 2(g +h)/2 = (g + h) ; no bobbin
lw = = (g + h + 1.6) ; bobbin with 0.8 thick walls
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Dim. D
26.8
33.4
40.7
48.0
63
Dim. E
4.8
-
Dim. F
1.4
-
Dim. G
19.7
25.5
29.5
31.7
43
Dim. H
39.7
48.8
57.5
67.1
88
Dim. I
5.4
5.4
5.4
8.5
5.4
Dim. J
37.6
-
Seimens
Designation
Core #
PM 50/39
PM 62/49
PM 74/59
PM 87/70
PM 114/93
Calculated
w/bobbin
Lw
191.54
238.326
278.204
315.256
416.364
Calculated
w/bobbin
Aw
231.84
345.03
516.12
784.16
1332.38
b
2
d
2
g)/2 ; no bobbin
in with 0.8 mm thick walls
(h^2 - g^2)/2
(a/2)h = a^2/2 + ah
Calculated
[mm]
[mm ]
[mm ]
Lm
84
109
128
146
200
Ac
370
570
790
910
1720
Vc
31000
62000
101000
133000
344000
Ferroxcube
w/bobbin
Lw
Ferroxcube
w/bobbin
Aw
Calculated
No bobbin
Lw
186.516
233.302
273.18
310.232
411.34
Calculated
Calculated
w/bobbin
w/bobbin
w/bobbin
[mm]
[mm ]
[mm3]
[mm2]
Vw
44406.6
82229.6
143586.6
247211.1
554755.1
As
13734.0
21570.5
30555.3
42097.0
72307.9
Lw
191.5
238.3
278.2
315.3
416.4
Calculated
No bobbin
Aw
268
389.11
569.8
849.6
1417.5
Aw
231.8
345.0
516.1
784.2
1332.4
Thermally
Limited
[A/mm2]
[mT]
[mT]
[mT]
[C/W]
[mW]
R
9.7
6.2
4.4
3.2
1.8
Pt @ T
Psp
Jrms
Bac
Bpeak
Bac
3605.2
5662.3
8020.8
11050.5
18980.8
47.8
39.3
32.8
29.1
21.1
2.3
2.1
1.9
1.8
1.5
154.8
143.9
134.6
128.7
114.4
154.81
143.92
134.64
128.75
114.39
329.95
329.95
329.95
329.95
329.95
[mw/cm3]
Flux
Limited
[mT]
[mW/cm3]
[A/mm2]
Bpeak
Psp,core
Jrms
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
1.6
1.4
1.2
1.1
0.9
[mW/cm3]
Psp,cu
22.42912609
17.12125589
13.37944412
11.3394694
7.3206018
[mT]
[mT]
[A/mm2]
[milliJoules]
Bac
Bpeak
Jrms
E_rating
154.79
143.90
134.62
128.73
114.37
154.8
143.9
134.6
128.8
114.4
2.33
2.11
1.93
1.82
1.55
12.3816039
23.91288381
42.38933506
66.78722577
162.4422584
Maximum
Inductance
[mm2]
max. # turns
[H]
Acu
Nmax
55.9
75.4
103.0
147.4
213.4
Lmax
477.7
922.5
1635.3
2576.6
6266.8
1.7
1.8
2.0
2.1
2.5
[mm]
Eta
6504245.2
6128148.3
6467314.6
8405046.1
7252540.4
b
-0.1
-0.1
-0.1
-0.1
-0.1
Airgap g
3.4
6.0
10.0
#VALUE!
#VALUE!
Single airgap
in center leg
of the core
N
4.562390721
3.18577983
2.457020647
2.230551031
1.328277692
Desired
Inductance
[mm]
Eta'
500968.4054
232641.4831
131413.325
104421.8278
28459.92955
b'
-1.97770368
-4.29261576
-7.63051864
-9.61374542
-35.4202443
Airgap g
0.1962521077
0.1514864093
0.1140503088
0.1045275158
0.0522018625
Single airgap
in center leg
of the core
Transfer
Data
Phillips
Core Rating
Core #
designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestP
Jrms
Err:504
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Acore
Err:504
Vc + Vw
Err:504
Core #
P7/4
P9/5
P11/7
P14/8
P18/11
P22/13
P26/16
P30/19
P36/22
P42/29
P66/56
Dim. A
5.5
6.5
6.8
9.5
13.4
15.0
18.0
20.5
26.2
32.0
Dim. B
1.6
2.0
2.2
2.7
3.8
3.8
3.8
4.3
4.9
5.1
7.0
Dim. D1
7.4
9.3
11.3
14.3
18.4
22.0
25.5
30.0
36.2
42.2
66.3
d
1
d
d3
h1
2
h2
2
d
4
A'
b
A'
b
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm2]
Dim. D2
5.8
7.5
9.0
11.6
14.9
17.9
21.2
25.0
29.9
35.6
53.5
Dim. D3
3.0
3.9
4.7
6.0
7.6
9.4
11.5
13.5
16.2
17.7
28.8
Dim. D4
1.4
2.1
2.2
3.1
3.1
4.4
5.4
5.4
5.4
5.4
6.4
Dim. H1
4.2
5.4
6.5
8.4
10.6
13.4
16.0
18.8
21.7
29.4
55.8
Dim. H2
2.8
3.6
4.4
5.6
7.2
9.2
11.0
13.0
14.6
20.3
42.0
Lm
10.0
12.5
15.5
19.8
25.8
31.5
37.6
45.2
53.2
68.6
123.0
Ac
7.0
10.1
16.2
25.1
43.3
63.4
93.9
137.0
202.0
265.0
717.0
Potcore Formulas
Effective lm, Ac, Vc given on core spec sheet.
Mean winding length lw =
0.5 (h2 - 1.6)(d2 - d3 - 1.6); with coil former having walls 0.8 mm t
Ferroxcube
Ferroxcube
w/bobbin
w/bobbin
[mm ]
[mm]
[mm2]
[mm3]
[mm2]
[C/W]
[mW]
Vc
70.0
126.0
251.0
495.0
1120.0
2000.0
3530.0
6190.0
10700.0
18200.0
88300.0
Lw
Aw
2.2
3.4
4.8
8.7
18.1
27.1
39.3
58.1
72.4
140.0
400.0
Vw
As
125.0
200.9
294.5
479.4
781.7
1167.7
1606.2
2221.0
3121.8
4786.2
13814.4
R
1066.9
663.6
452.8
278.1
170.6
114.2
83.0
60.0
42.7
27.9
9.7
Pt @ T
Phillips
Calculated
Calculated
Ferroxcube
Ferroxcube
Calculated
designation
w/bobbin
w/bobbin
w/bobbin
w/bobbin
No bobbin
ls 0.8 mm thick
14.6
18.8
22.7
29.0
36.7
44.7
52.7
66.0
74.3
86.0
130.0
31.4
64.1
108.3
250.9
664.3
1211.4
2071.1
3834.6
5379.3
12040.0
52000.0
32.8
52.7
77.3
125.8
205.2
306.5
421.6
583.0
819.5
1256.4
3626.3
Core #
Lw
Aw
Lw
Aw
Lw
P7/4
16.33
0.72
14.60
2.15
13.82
P9/5
20.41
2.00
18.80
3.41
17.90
P11/7
24.02
3.78
22.70
4.77
21.51
P14/8
30.14
8.00
29.00
8.65
27.63
P18/11
37.84
15.96
36.70
18.10
35.33
P22/13
45.37
26.22
44.70
27.10
42.86
P26/16
53.85
38.07
52.70
39.30
51.34
P30/19
62.96
56.43
66.00
58.10
60.45
P36/22
74.89
78.65
74.30
72.40
72.38
P42/29
86.19
152.41
86.00
140.00
83.68
P66/56
131.72
466.62
130.00
400.00
129.21
[mw/cm3]
Thermally
Limited
[A/mm2]
[mT]
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
Psp
Jrms
Bac
Bpeak
Bac
Bpeak
Psp,core
323.6
277.5
215.2
168.7
115.0
95.4
75.3
58.2
51.0
41.5
25.8
6.1
5.6
4.9
4.4
3.6
3.3
2.9
2.6
2.4
2.2
1.7
314.3
296.9
270.2
246.9
214.3
200.0
183.1
166.4
158.5
146.9
123.3
314.32
296.93
270.24
246.98
214.29
199.99
183.16
166.47
158.52
146.97
123.28
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
Calculated
No bobbin
Aw
3.92
6.48
9.46
15.68
26.28
39.10
53.35
74.75
100.01
181.69
518.70
[A/mm2]
[mT]
[mT]
[A/mm2]
[milliJoules]
[mm2]
max. # turns
Nmax
1.3
2.0
2.4
3.9
6.8
9.2
11.9
15.4
18.0
31.5
70.9
Jrms
Bac
Bpeak
Jrms
E_rating
Acu
5.9
5.3
4.5
3.8
2.9
2.6
2.2
1.8
1.7
1.5
1.0
314.28
296.88
270.20
246.94
214.25
199.96
183.13
166.44
158.50
146.95
123.26
314.3
296.9
270.2
247.0
214.3
200.0
183.2
166.5
158.5
147.0
123.3
6.06
5.62
4.94
4.38
3.62
3.29
2.92
2.57
2.41
2.17
1.71
0.01
0.02
0.04
0.09
0.24
0.45
0.79
1.36
2.23
4.74
24.24
0.6
0.7
0.8
0.9
1.1
1.2
1.3
1.5
1.6
1.8
2.3
[mW/cm3]
Psp,cu
308.1811588
249.6451021
176.1915016
126.2803777
74.67782014
57.84385554
41.7812923
29.33679593
24.4818203
18.50309888
9.655375796
Maximum
Inductance
[H]
Lmax
0.4
0.9
1.6
3.6
9.4
17.5
30.5
52.6
86.1
182.8
935.0
Desired
Inductance
Eta'
361533383
194536490
91234681.52
45457106.75
20255418.87
10821183.09
5862672.741
3319487.132
1669900.627
1117171.732
199399.6648
b'
0.003204946
0.002605575
-0.00167589
-0.01022986
-0.03468814
-0.07458214
-0.14936255
-0.27741607
-0.57272895
-0.86912093
-5.01013777
[mm]
Eta
3899495.1
4245454.9
3595073.1
4119966.7
4800511.0
4805753.6
4573228.5
4490527.6
3732305.2
5374788.6
5349365.1
b
-0.3
-0.2
-0.3
-0.2
-0.2
-0.2
-0.2
-0.2
-0.2
-0.2
-0.1
Airgap g
0.0
0.1
0.1
0.2
0.3
0.5
0.7
0.9
1.1
2.1
6.7
Single airgap
in center leg
of the core
N
118.776435
87.14291764
59.69536927
42.15763926
28.16584038
20.61121637
15.1953189
11.45935121
8.161389139
6.710181072
2.956688897
nductance
[mm]
Airgap g
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1.7537920156
1.2041762671
0.890741502
0.6585186278
0.4585944348
0.3606173026
0.1655578046
Single airgap
in center leg
of the core
Transfer
Data
Phillips
Core Rating
Core #
designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestPQ
Jrms
Err:504
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Core #
PQ20/16
PQ20/20
PQ26/20
PQ26/25
PQ32/20
PQ32/30
PQ35/35
Dim. A
21.3
21.3
27.3
27.3
33.0
33.0
36.1
Dim. B
16.2
20.2
20.2
24.7
20.6
30.3
34.7
Dim. C
10.3
14.3
11.5
16.1
11.5
21.3
25.0
Acore
Err:504
Vc + Vw
Err:504
Core Dimensions:
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm2]
[mm3]
Dim. D
18.0
18.0
22.5
22.5
27.5
27.5
32.0
Dim. E
8.8
8.8
12.0
12.0
13.5
13.5
14.4
Dim. F
14.0
14.0
19.0
19.0
22.0
22.0
26.0
Dim. G
4.0
4.0
6.0
6.0
5.5
5.5
6.0
Dim. H
12.0
12.0
15.5
15.5
19.0
19.0
23.5
Lm
37.6
45.7
45.0
54.3
55.9
74.7
86.1
Ac
61.9
62.6
121.0
120.0
169.0
167.0
190.0
Vc
2330.0
2850.0
5820.0
6530.0
9440.0
12500.0
16300.0
PQ Core Formulas
Total surface area As = 2AF + 2BF + 2AB -2CD + + CD - 2CF + 0.5D2 - 2DF
Thermally
Ferroxcube
Ferroxcube
w/bobbin
w/bobbin
[mm]
[mm2]
[mm3]
[mm2]
[C/W]
[mW]
Lw
Aw
Vw
1034.0
1584.0
1748.4
2679.0
2988.2
3535.1
14107.4
As
1667.8
1920.2
2705.7
3065.6
3549.8
4492.9
5742.6
R
79.9
69.4
49.3
43.5
37.6
29.7
23.2
Pt @ T
Psp
Jrms
437.8
504.1
710.2
804.7
931.8
1179.4
1507.4
130.1
113.7
93.8
87.4
75.0
73.5
49.6
3.8
3.6
3.3
3.2
2.9
2.9
2.4
Phillips
Calculated
Calculated
Ferroxcube
Ferroxcube
Calculated
Calculated
designation
w/bobbin
w/bobbin
w/bobbin
w/bobbin
No bobbin
No bobbin
0.8 mm thick
44
44
56.4
56.4
66.7
66.7
75.4
23.5
36
31
47.5
44.8
53
187.2
[mw/cm3]
[A/mm2]
Core #
Lw
Aw
Lw
Aw
Lw
Aw
PQ20/16
44.588
33.06
44
23.5
42.076
47.38
PQ20/20
44.588
48.26
44
36
42.076
65.78
PQ26/20
56.677
44.055
56.4
31
54.165
60.375
PQ26/25
56.677
64.525
56.4
47.5
54.165
84.525
PQ32/20
66.882
61.38
66.7
44.8
64.37
80.5
PQ32/30
66.882
122.14
66.7
53
64.37
149.1
PQ35/35
75.36
187.2
72.848
220
+ 0.5D2 - 2DF
Limited
[mT]
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
[A/mm2]
[mT]
Bac
Bpeak
Bac
Bpeak
Psp,core
Jrms
Bac
224.3
213.3
198.7
193.5
182.9
181.6
156.9
224.33
213.37
198.74
193.56
182.89
181.59
156.91
329.95
329.95
329.95
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
369.0
369.0
3.2
2.9
2.5
2.4
2.2
2.1
1.6
224.29
213.34
198.71
193.53
182.86
181.56
156.88
[mW/cm3]
Psp,cu
88.46513155
73.50337153
56.51709998
51.25472044
41.55304339
40.47255831
23.57150929
[mT]
[A/mm2]
[milliJoules]
[mm2]
max. # turns
[H]
Bpeak
Jrms
224.3
213.4
198.7
193.6
182.9
181.6
156.9
3.85
3.59
3.27
3.15
2.92
2.89
2.37
E_rating
Acu
0.50
0.69
0.97
1.39
1.62
1.86
5.30
1.01
1.08
1.18
1.23
1.33
1.34
1.63
Nmax
9.34
13.38
10.47
15.48
13.52
15.84
45.95
Lmax
19.36
26.67
37.57
53.65
62.37
71.70
204.41
Eta
4422009.414
6607142.246
2863329.841
4400065.339
2883939.614
3436523.44
10261874.14
Maximum
Inductance
Desired
Inductance
[mm]
b
-0.2
-0.1
-0.3
-0.2
-0.3
-0.3
-0.1
Airgap g
0.4
0.6
0.4
0.7
0.6
0.7
3.1
Single airgap
in center leg
of the core
[mm]
N
18.8
19.6
10.9
11.3
8.5
8.6
8.8
Eta'
8994777.888
9710536.028
2974625.871
3180712.806
1785423.184
1839704.793
1905009.285
b'
-0.09474354
-0.08646276
-0.31570834
-0.29369772
-0.53897518
-0.52227574
-0.50164634
Airgap g
0.8245402755
0.9051207784
0.4567780722
0.4911212767
0.3383541386
0.3491870625
0.4137001095
Single airgap
in center leg
of the core
Transfer
Data
Phillips
Core Rating
Core #
designation
[mm]
[mm]
[mm]
Jrms
Err:504
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Core #
RM4/I
RM5/I
RM6S/I
RM7/I
RM8/I
RM10/I
RM12/I
RM14/I
Dim. A
9.8
12.3
14.7
17.2
19.7
24.7
29.8
34.7
Dim. B
11
14.9
17.9
20.3
23.2
28.5
37.4
42.2
Dim. C
4.4
6.8
8.2
7.25
11
13.5
16.1
19
Acore
Vc + Vw
Err:504
Err:504
Err:504
Criteria
TestRMI
1
Dimensions:
h2
2
a
a
2
1.414a - b
c
b e
c
0.707b-0.5a
a
1.414
d3
0.5[a-d2]
h1
b e
c
0.707b-0.5a
1.414
d3
0.5[a-d2]
h1
2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm2]
Dim. D2
7.95
10.2
12.4
14.75
17
21.2
25
29
Dim. D3
3.9
4.9
6.4
7.25
8.55
10.9
12.8
15
Dim. E
5.8
6
8.8
9.3
9.5
10.9
12.9
17
Dim. H1
10.4
10.4
12.4
13.4
16.4
18.6
25.5
30.1
Dim. H2
7
6.3
8
8.4
10.8
12.4
16.8
20.8
Lm
23.3
23.2
29.2
30
38.4
44.6
56.6
70
Ac
13.8
24.8
37
44.1
63
96.6
146
198
Core parameters:
Mean magnetic path length lm given in core spec sheet.
Core area Ac given in core spec sheet.
Core volume Vm given in core spec sheet.
Winding parameters: Coil former assumed to have 0.8mm thick walls
Mean turn length lw = 2(d2+d3)/4 = 1.57(d2+d3) no coil former
lw = 2(d2+d3 +1.6)/4 = 1.57(d2+d3 + 1.6) with coil former
Winding window area Aw = 0.5(d2-d3)h2 no coil former
Aw = (0.5d2 - 0.5d3 -0.8)(h2 - 1.6) with coil former
Winding volume Vw = lwAw
side view
h2
2
d3
h1
d3
h1
2
Ferroxcube
Ferroxcube
bobbin
bobbin
[mm ]
[mm]
[mm2]
[mm3]
[mm2]
[C/W]
[mW]
Vc
322
574
1090
1325
2440
4310
8340
13900
Lw
Aw
Vw
166.3
244.0
462.0
735.0
1302.0
2233.2
4575.0
7881.0
As
552.9
735.2
1074.0
1460.3
1848.8
2702.4
4295.3
5845.6
R
241.2
181.3
124.1
91.3
72.1
49.3
31.0
22.8
Pt @ T
Phillips
Calculated
Calculated
Ferroxcube
Ferroxcube
Calculated
Calculated
designation
Core #
RM4/I
Bobbin
Lw
21.1165
Bobbin
Aw
6.615
bobbin
Lw
19.8
bobbin
Aw
8.4
no Bobbin
Lw
18.6045
No bobbin
Aw
14.175
RM5/I
26.219
8.695
24.9
9.8
23.707
16.695
RM6S/I
32.028
14.08
30.8
15
29.516
24
RM7/I
37.052
20.06
35
21
34.54
31.5
RM8/I
RM10/I
RM12/I
42.6255
52.909
61.858
31.51
46.98
80.56
42
52.3
61
31
42.7
75
40.1135
50.397
59.346
45.63
63.86
102.48
RM14/I
71.592
119.04
71
111
69.08
145.6
mm thick walls
coil former
19.8
24.9
30.8
35
42
52.3
61
71
8.4
9.8
15
21
31
42.7
75
111
145.1
193.0
281.9
383.3
485.3
709.4
1127.5
1534.5
^2 - {0.7a-0.5b}^2}
1.414ab -0.5b^2 - 0.5c^2
= 0.5d2h2
side view
[mw/cm3]
Thermally
Limited
[A/mm2]
[mT]
[mT]
[mT]
Flux
Limited
[mT]
[mW/cm3]
Psp
Jrms
Bac
Bpeak
Bac
Bpeak
Psp,core
297.2
235.9
181.6
186.1
129.7
108.4
87.3
70.5
5.8
5.2
4.5
4.6
3.8
3.5
3.1
2.8
304.5
279.6
253.8
256.1
224.0
209.6
193.5
178.7
304.59
279.63
253.82
256.09
224.04
209.65
193.49
178.72
329.95
329.95
329.95
329.95
329.95
329.95
329.95
329.95
330.00
330.00
330.00
330.00
330.00
330.00
330.00
330.00
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
[A/mm2]
[mT]
[mT]
[A/mm2]
[milliJoules]
[mm2]
max. # turns
Jrms
Bac
Bpeak
Jrms
E_rating
Acu
Nmax
5.6
4.8
4.0
4.1
3.2
2.8
2.4
2.1
304.54
279.58
253.78
256.05
224.01
209.62
193.46
178.69
304.6
279.6
253.8
256.1
224.0
209.7
193.5
178.7
5.81
5.18
4.54
4.60
3.84
3.51
3.15
2.83
0.082076424
0.140757156
0.256005488
0.436236131
0.67190345
1.214157665
2.669381644
4.445467722
0.7
0.7
0.9
0.8
1.0
1.1
1.2
1.4
5.05
5.25
7.05
9.99
12.31
15.50
24.43
32.48
[mW/cm3]
Psp,cu
274.3186451
199.9197521
139.714311
144.4043553
88.05008133
68.87853225
51.18899679
38.15388857
Maximum
Inductance
[H]
Lmax
3.166391562
5.430210632
9.876327173
16.8293687
25.92107828
46.84047364
102.9809424
171.499814
Desired
Inductance
[mm]
Eta
7803818.933
4935331.668
4914526.302
5826694.985
5754491.693
5061237.342
5738344.897
6098989.601
Airgap g
-0.1
-0.2
-0.2
-0.2
-0.2
-0.2
-0.2
-0.1
0.1
0.1
0.2
0.3
0.5
0.7
1.1
1.7
Single airgap
in center leg
of the core
N
62.17440048
37.68547945
27.82800411
23.14033704
18.51549944
12.90393196
9.250945802
7.385340239
Eta'
98875749.3
36280275.2
19742474.1
13631969.9
8702397.41
4202901.57
2138417.91
1347529.68
b'
-0.00241995
-0.01805274
-0.03838433
-0.0596276
-0.09901803
-0.21863038
-0.44694805
-0.71989459
Single airgap
nductance
[mm]
Airgap g
#VALUE!
1.4457789332
1.0985420317
0.8949450729
0.743862856
0.5447861044
0.3668761922
0.3126815704
Single airgap
in center leg
of the core
Transfer
Data
Core Rating
Core #
Phillips designation
[mm]
[mm]
[mm]
Err:504
Criteria
TestU
1.0
Jrms
Err:504
Err:504
Err:504
Airgap
Err:504
# of Turns
Err:504
Bpeak
Err:504
Acore
Err:504
Vc + Vw
Err:504
Core #
U/10/8/3
U/15/11/6
U20/16/7
U25/16/6
U25/20/13
U/30/25/16
U/33/22/9
U/67/27/14
U/93/76/16
U/93/52/30
U/93/76/30
U/100/48/25
U/100/57/25
Dim. A
10
15.4
20.8
25.4
24.8
31.3
33.3
67.3
93
93
93
101.6
101.6
Dim. B
8.2
11.45
15.6
15.9
19.6
25.3
22.2
27
76
52
76
47.5
57.1
Dim. C
2.9
6.25
7.5
6.4
12.7
16
9.4
14.3
16
30
30
25.4
25.4
U core dimensions
A
C
A-E
4
radius
A-E
B-D
2
A-E
4
radius
2D
A-E
B-D
2
B-D
2
Coil former
wall thickness
1 mm
E
1 mm
(A-E)
2
radius =
(E-3mm)
4
calculated
calculated
w/bobbin
w/bobbin
[mm]
[mm]
[mm]
[mm ]
[mm3]
[mm]
[mm2]
Dim. D
5
6.4
8.3
9.5
11.4
14.9
12.7
12.7
48
24
48
22.1
31.7
Dim. E
4.35
5.4
6.4
12.7
8.4
10.5
14.3
38.8
36.2
36.2
36.2
50.8
50.8
Lm
38.4
52
68
83.6
88.2
111
110
173
354
258
354
270
308
Ac
8.4
32.3
56.0
40.3
104.0
161.0
86.5
204.0
448.0
840.0
840.0
645.0
645.0
Vc
323.0
1680.0
3800.0
3380.0
9180.0
17900.0
9490.0
35200.0
159000.0
217000.0
297000.0
174000.0
199000.0
Lw
Aw
30.0
44.3
54.4
70.2
73.0
90.6
87.6
183.8
207.3
235.3
235.3
266.0
266.0
26.8
47.5
78.8
198.9
153.9
264.1
311.2
884.5
3308.8
1619.2
3308.8
2101.6
3057.7
A-E
coil former
Phillips designationcalculated
Core #
lw
U/10/8/3
30.0
U/15/11/6
44.3
U20/16/7
54.4
U25/16/6
70.2
U25/20/13
73.0
U/30/25/16
90.6
B-D
2
A-E
B-D
2
U/33/22/9
U/67/27/14
U/93/76/16
U/93/52/30
U/93/76/30
87.6
183.8
207.3
235.3
235.3
U/100/48/25
266.0
U/100/57/25
266.0
Coil former
wall thickness
2B
2D
mm
Coil fo
wall t
1 mm
1 mm
E
1 mm
(A-E)
2
1 mm
E-3mm)
4
radius =
(E-1mm)
radius
0.5(E-1
Winding Area Aw
With coil former:
Single section Aw = (E-1mm)(2D-2mm)
Two section Aw =(2D-2mm)(E-3mm)
Thermally
Limited
[A/mm2]
[mT]
[mm3]
[mm2]
[C/W]
[mW]
Vw
803.2
2105.9
4285.4
13970.3
11241.7
23935.4
27251.0
162567.7
686006.9
381043.1
778653.3
558956.1
813267.9
As
824
1782
2991
4564
5186
8381
7671
24770
61961
50555
69835
57785
66856
R
161.8
74.8
44.6
29.2
25.7
15.9
17.4
5.4
2.2
2.6
1.9
2.3
2.0
Pt @ T
Psp
Jrms
Bac
216
468
785
1198
1361
2200
2014
6502
16265
13271
18332
15169
17550
192.0
123.6
97.1
69.0
66.7
52.6
54.8
32.9
19.2
22.2
17.0
20.7
17.3
4.7
3.7
3.3
2.8
2.8
2.4
2.5
1.9
1.5
1.6
1.4
1.5
1.4
259.1
220.0
201.2
177.4
175.1
160.3
162.8
134.7
110.5
116.5
105.6
113.5
106.3
No bobbin
Lw
No bobbin
Aw
25.109
39.456
49.496
65.378
68.176
85.77
43.5
69.12
106.24
241.3
191.52
312.9
[mw/cm3]
(A-E) +2(B-D)]
coil former
calculated
Aw
26.8
47.52
78.84
198.9
153.92
264.1
Ferroxcube
bobbin
Lw
29
48.7
Ferrooxcube
bobbin
Aw
27.4
37.3
=
)
311.22
884.52
3308.8
1619.2
3308.8
82.702
178.932
202.468
230.468
230.468
363.22
985.52
3475.2
1737.6
3475.2
2101.56
261.112
2245.36
3057.72
261.112
3220.72
Coil former
wall thickness
1 mm
1 mm
radius =
0.5(E-1mm)
Flux
Limited
[mT]
[mT]
[mT]
[mW]
[A/mm2]
[mT]
[mT]
Bpeak
Bac
Bpeak
Pcore
Jrms
Bac
Bpeak
259.1
220.1
201.3
177.4
175.1
160.4
162.8
134.8
110.5
116.5
105.7
113.5
106.3
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
330.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
369.0
4.1
3.1
2.6
2.1
2.0
1.7
1.8
1.2
0.9
0.9
0.8
0.9
0.8
259.1
220.0
201.2
177.4
175.1
160.3
162.8
134.7
110.5
116.5
105.6
113.5
106.3
259.1
220.1
201.3
177.4
175.1
160.4
162.8
134.8
110.5
116.5
105.7
113.5
106.3
[mW/cm3]
Psp,cu
150.7900429
82.40346197
59.23132024
37.11734862
35.36721977
25.55506298
27.04635879
13.42664433
6.446727285
7.834130809
5.456344543
7.119957829
5.58605549
Maximum
Inductance
[A/mm2]
[milliJoules]
[mm2]
max. # turns
[H]
Jrms
E_rating
Acu
Nmax
Lmax
4.67
3.75
3.32
2.80
2.75
2.44
2.50
1.93
1.48
1.59
1.39
1.53
1.40
0.11
0.51
1.18
1.59
3.09
6.67
4.38
18.80
96.92
100.65
163.46
94.40
117.74
0.83
1.03
1.16
1.38
1.41
1.58
1.55
2.00
2.62
2.44
2.78
2.52
2.76
12.95
18.41
27.08
57.61
43.81
66.76
80.31
176.79
506.02
265.88
476.14
333.26
443.80
4.20
19.53
45.55
61.46
119.04
257.23
168.83
725.33
3739.15
3883.02
6306.18
3641.87
4542.08
Eta
39199712.3
17126687.55
15925487.93
53703407.76
15997570.35
17226376.78
38022691.84
42968944.15
68366058.87
18161092.94
35890173.38
30435005.48
43294437.43
b
-0.06953537
-0.16286002
-0.16994103
-0.03361363
-0.15664283
-0.13148734
-0.04569233
-0.01678134
0.042364631
-0.05800243
0.028346731
-0.00270763
0.02827411
nductance
Desired
Inductance
[mm]
Airgap g
0.486612673
0.7972218188
1.3284895582
5.79459412
2.7023429718
5.0952557505
9.5816534989
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Each U-core
leg has gap
of 0.5g
[mm]
N
120.0742725
36.76656018
23.18582974
36.55641403
14.35173776
10.12170244
18.55265539
9.505881029
5.27788902
2.670423816
2.94467038
3.56877856
3.810645666
Eta'
369028314
34428714.46
13608950.21
33966591.26
5158965.369
2527407.418
8642164.154
2194596.386
600236.4131
138529.5839
161523.2745
266164.017
303427.7408
b'
0.002847399
-0.06970801
-0.20387319
-0.06796252
-0.57355656
-1.203271
-0.32953891
-1.38945445
-5.20012134
-22.7996276
-19.5373531
-11.825644
-10.3608685
Airgap g
#VALUE!
1.9055352249
1.1047081993
2.4610120911
0.7262185171
0.5354460467
1.0533186458
0.5875292919
0.3446301832
0.147371781
0.1719797739
0.2181739616
0.2490198592
Each U-core
leg has gap
of 0.5g