Академический Документы
Профессиональный Документы
Культура Документы
Tender Documents:
VOLUME 1
Section 1
Invitation to Tender
Section 2
Letter of Tender
Section 3
Instructions to Tenderer
Section 4
Section 5
ANNEXURES
VOLUME 2
Section 6
Scope
of
Work,
Interfaces,
Requirements
Section 7
Section 8
General Requirements
Section 9
and
Training
VOLUME 3
Section 10
Section 11
Construction Requirements
Technical Specification for 33kV Transmission
Lines
Detail Technical Specification
Section 12
Contractors Environmental Obligations
Section 13
VOLUME 4
Project Sheets and Technical Data Sheets
Price Schedules
VOLUME 5
Drawings
TABLE OF CONTENTS
10
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.2
11.3
11.4
Standards................................................................................................................. 10
11.4.1
GENERAL STANDARDS............................................................................................. 10
11.4.2
11.4.3
CONDUCTORS .......................................................................................................... 11
11.4.4
11.5
Design Spans........................................................................................................... 13
11.5.4
11.5.5
Excavations ............................................................................................................. 13
12.
12.1
12.1.1
SCOPE ....................................................................................................................... 16
12.1.2
Reference Standards................................................................................................ 16
12.1.3
Design ..................................................................................................................... 16
12.2
12.2.1 SCOPE...........................................................................................................................19
12.2.2
Standards................................................................................................................. 19
12.2.3
12.2.4
Insulators ................................................................................................................. 20
12.2.5
TERMINALS ................................................................................................................. 21
12.2.6
12.2.7
12.2.8
12.2.9
TESTS................ .......................................................................................................... 21
12.2.10
12.2.11
12.2.12
12.2.15
12.2.16
12.3
12.3.1
12.3.2
12.3.3
12.3.4
Manufacturing Requirements.................................................................................. 23
12.4
12.4.1
General .................................................................................................................... 23
12.4.2
12.4.3
12.4.4
12.4.5
12.4.6
12.4.7
TESTS........... ............................................................................................................... 25
12.4.8
12.4.9
Line Splices............................................................................................................. 26
12.4.10
12.4.11
12.4.12
Arcing Horns........................................................................................................... 26
12.4.13
12.4.14
12.5
12.5.1
Conductor................................................................................................................ 27
12.5.2
Erection of Conductors.............................................................................................27
12.5.3
Sagging.....................................................................................................................28
12.5.4
12.5.5
12.6
12.6.1
Reference Standards................................................................................................ 29
12.6.2
Electrical Data......................................................................................................... 29
12.6.7
Tests...............................................................................................................31
12.6.8
12.7
12.7.1
Reference Standards................................................................................................ 31
12.7.2
Electrical Data......................................................................................................... 32
12.8
12.8.1
12.8.2
12.8.3
12.8.4
12.9
12.9.1
12.9.2
12.9.3
12.9.4
Length ..................................................................................................................... 36
12.9.5
Circumference ......................................................................................................... 36
12.9.6
Manufacturing Requirements.................................................................................. 36
12.9.7
12.9.8
Sawing .................................................................................................................... 37
12.9.9
Trimming ................................................................................................................ 37
12.9.10
Shaving ................................................................................................................... 37
12.9.11
12.9.12
Preservatives ........................................................................................................... 37
12.9.13
Creasote .................................................................................................................. 38
12.10
12.10.1
12.11
Stays ........................................................................................................................ 38
12.12
12.13
Survey of Site.......................................................................................................... 40
12.13.1
General .................................................................................................................... 40
12.13.2
12.14
12.14.1
12.14.2
12.14.3
12.14.4
12.14.5
12.14.6
12.14.7
Earthing................................................................................................................... 43
12.15
12.15.1
Specification ........................................................................................................... 44
12.15.2
12.16
12.16.1
Standards................................................................................................................. 52
12.16.2
12.16.3
12.17
12.17.1
12.18
12.18.1
12.18.2
12.18.3
12.18.4
12.19
12.20
Service Connections................................................................................................ 57
12.20.1
12.20.2
12.20.3
12.20.4
Earthing................................................................................................................... 58
12.21
12.21.1
Scope....................................................................................................................... 59
12.21.2
Standards................................................................................................................. 59
12.21.3
12.21.4
Environmental ......................................................................................................... 59
12.22
12.22.1
12.22.2
12.22.3
Options .................................................................................................................... 62
12.23
12.23.1
General .................................................................................................................... 62
12.23.2
12.23.3
12.23.4
Earthing................................................................................................................... 62
12.23.5
12.23.6
12.23.7
Luminaries .............................................................................................................. 62
General ........................................................................................................................ 67
2.
2.1
2.2
2.3
2.4
3.
3.1
3.2
3.3
3.4
4.
4.1
4.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.4
4.4.1
4.4.2
4.4.3
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
SECTION 10
CONSTRUCTION REQUIRMENTS
Volume 3
Page 1
10
CONSTRUCTION REQUIREMENTS
10.1
2.
Including smaller villages along the route as defined in the villages reticulation
drawings, for an approximate total distance of 261 km, in addition to transformers
packages and L.V. network for villages, beneficiaries.
The use of wooden structures with galvanized steel cross arms where
required will be used. Each structure is designed to carry one circuit conductor per
phase.
The approximate line routes, angles and section lengths are shown on the drawings
included in this enquiry document. It is the Contractors responsibility to carry out a
detailed inspection of the route prior to finalising his tender and also to obtain all the
relevant local knowledge in assisting him with his tender.
10.2
Volume 3
Verification of the ground survey and all associated profile plotting and
structure placing.
Page 2
10.3
At the conclusion of the work, the sites are to be cleared and any remedial
action taken, to the satisfaction of the Project Manager.
COMMENCEMENT OF WORK
The Contractor shall be responsible, before beginning work on any property, for
obtaining confirmation from the Project Manager that way leaves are in order.
The Contractor shall at all times during the execution of the Works ensure
compliance with all such reasonable requirements of the occupier as are brought to
the Contractor's notice by the Project Manager. The Contractor shall not be entitled
to any additional payment in respect of his compliance with the reasonable
requirements of the occupier.
Before the Contractor carries out erection of conductors along or across power, or
telephone lines, public roads, etc., he shall give the requisite notice to the
appropriate Authorities and shall send a duplicate copy of each notice to the Project
Manager.
The Contractor shall take proper precautions to prevent the straying of and damage
to livestock until after the backfilling of excavations and permanent reinstatement of
fences, walls, hedges, gates and the like is completed.
The Contractor shall be liable to make good at least to the original condition or
compensate the owners, operators and users or any public undertaking in respect of
any damage however caused to their property, lands or roads arising out of or in
consequence of the execution of the Works.
10.4
Volume 3
Page 3
means of adequate supports, timbering, close sheeting, timber and steel sheet piling
as required for the work and means adopted are to be to the satisfaction of the
Project Manager. The Contractor is to comply with all reasonable instructions
regarding the supporting of the sides of excavations but such compliance shall not
relieve him of his responsibilities under the Contract.
Excavations for foundations shall be undertaken in such a way so as not to disturb
the surrounding earth. The bottoms of excavation that have become softened by
exposure shall be cleaned out and if necessary, blinding concrete shall be placed, all
to the satisfaction of the Project Manager.
The Contractor is to carry out all excavations required for the permanent works at
the quoted rates in whatever material may be encountered. He is to provide and
work all the necessary excavating, lifting and haulage plant, pumping equipment,
timbering, shuttering and transport to deal with every situation and site.
Before excavations are commenced with, the Contractor shall submit his proposals
with regard thereto for the Project Manager's approval. Excavations shall be sheetpiled or planked and strutted as and when necessary and kept free of water by
pumping or other means during the course of the work.
10.5
SITE PREPARATION
The Contractor will be responsible for the pruning or complete removal of trees
where necessary along the routes of overhead lines.
Where trees are to be removed, the Contractor shall completely uproot the relevant
trees by means of a monkey winch or other approved methods, and stack them in a
position approved by the Employer or Project Manager. All holes due to uprooting
shall be filled in by the Contractor leaving the site clean and tidy, all to the
satisfaction of the Project Manager.
Utmost care shall be taken when uprooting trees, as the Contractor will be
responsible for all the claims due to any damage and/or injury caused by such
uprooting of trees.
Where the branches of trees are to be pruned, such pruning shall be neatly carried
out in an effective and workmanlike fashion to the satisfaction of the Project
Manager.
Unless specifically indicated otherwise herein or on the accompanying drawing,
Contractors shall allow in their tenders for:
10.6
The removal of trees, except shrubs, with trunks within 5m from the nearest
conductor along the routes of all rural lines;
The pruning of all tree branches, along the routes of all rural lines, in such a
way that no branch will project through a vertical plane parallel to and 3m
from the nearest conductor, on the understanding that such branches of
which the highest points are below 6 m above ground level need not be
pruned unless it is within 3 m from any pole.
Volume 3
Page 4
The Contractor shall exercise proper care not to destroy, damage or remove any
natural trees and vegetation, except where he is instructed or given permission to do
so in cases where it is unavoidable. No trucks or plant shall be allowed to run over
areas not specifically set aside for this purpose.
The Contractor shall take care not to have bush fires developing from his site. He
shall be responsible for any losses and claims that could arise from bush fires
starting due to his negligence. In the case of any bush fires threatening the site, he
shall give all assistance to protect the site against such fires from elsewhere. The
Contractor shall at his own expense do all the protection as described and
shall not be specially paid for any fencing or fire breaks, etc.
The following trees shall under no circumstances be uprooted or damaged in any
way except with the consent of the Project Manager:
-
Ebony
(Diospyros mespiliformis)
Baobab
(Adansonia digitata)
Wild Fig
(Ficus Capensis)
Cape Ash
(Ekebergia Capensis)
Yellow wood
(Podocarpus)
Stinkwood
(Ocotea Bullata)
Kiaat
(Pterocarpus Angolensis
Tambotie
(Spirostachys Africana)
Cabbage Tree
(Cussonia's)
NOTE:
It is a prerequisite of this contract that the Contractor shall, at completion of
the transmission line construction, redo bush clearing for the length of the line
to ensure that all growth during construction is removed to the satisfaction of
the Project Manager.
10.7
ACCESS ROUTES
The Contractor shall not be entitled to any additional payment in the event of a
particular access being difficult.
The Contractor shall be responsible for maintaining agreed access routes, without
undue widening, in a usable condition for the duration of the Contract and the
occupier shall not be put to any inconvenience in gaining access to his land or
buildings. There shall only be defined points of entry to the access route as
determined by the Employer. The Contractor shall not take any unauthorised access
routes.
10.8
CROSSING OF OBSTACLES
The Contractor shall, at his own expense, make all arrangements and take the
necessary precautions where the routes cross buildings, telephone lines, power or
pipelines, and railways. These arrangements must have the prior approval of the
Project Manager.
Volume 3
Page 5
The Contractor shall provide all the necessary scaffolding and equipment for the
crossing of telephone or power lines, roads, railways, buildings or other obstacles.
The cost of erecting and use of the scaffolds shall be included in the contract costs.
The Contractor shall take all reasonable precautions to avoid damage to land,
property, roads, crops, field drains, fences, walls, hedges, gates, trees and the like
and shall ensure that the work is adequately supervised so that any damage is
reduced to the minimum. Telephone line crossings will require an approved cradle
guard to be installed.
10.9
10.9.1 General
The Project Manager has selected the approximate route alignments, and provisional
survey data will be supplied by the Project Manager to the Contractor. This
information must be checked and verified by the Contractor and the Project Manager
shall be notified in writing of any necessary corrections or alterations, including
adjustments to the line route, which are dictated by specific site conditions.
The Contractor shall submit to the Project Manager copies as specified, of the
template profile drawings upon which shall be indicated the proposed location and
type of each support, spans, section lengths, (i.e. distances between tension
structures), and equivalent spans used. Also on the profile shall be plotted the
relevant position of the bottom or lowest conductor at the assumed maximum
conductor temperature and another line parallel to the conductor line indicating the
specified ground clearance.
10.9.2 33kV Lines
The principal features of work to be performed in the construction of the lines shall
include but not necessarily be limited to the following:
Volume 3
Carry out line surveys based on the maps and drawings supplied by the
Project Manager
Page 6
Supply and install complete all insulators, conductors, earth wires and
accessories required to terminate the line to the substation structures or
dead-end poles.
Supply and installation of pole mounted line load break switches and auto
reclosers if required
PACKAGE 1
Pack
Area
Length
Marrupa - Nungo
37
Maua Nipepe
98
Maua-Chicoco / Paia
(Optional)
20
PACKAGE 2
Total Package I
Volume 3
155
Metangula Cobue
86
Lichinga Chimbonila
(Optional)
20
Total Package II
106
261
Page 7
SECTION 11
TECHNICAL SPECIFICATIONS
Volume 3
Page 8
11
11.1
45
40
30
2. W/m
Isokeronic level
3. 1200
130
Altitude
< 1 000
0-30 m
m/s
45
m/s
49
% rel.
80
Mm/a
1 500
Wind:
- Height above ground
11.2
MV distribution poles:
12m Wooden
ii) Crossarms:
iii) Conductor:
ACSR MINK-WOLF-Package I
AAAC Mulberry/Pine-Package II
Porcelain glazed brown or composite
35mm/kV
Metal Oxide non-linear (gapless) type
Volume 3
600 x 600 x 6mm stayplate with 20mm dia nonadjustable stay rod
Page 9
11.3
xiv) Streetlights:
2x24 / 1x57W *CFL
xv) Service cables
6 mm Split concentric
xvi) Metering
Prepaid meters in houses
*
CFL: Compact Fluorescent Lamp
11.4
Standards
Design of the electrical system as well as the technical specifications and the related
calculations shall be based on:
Volume 3
Page 10
European standards
11.4.3 Conductors
IEC 61089 Round Wire Concentric Lay Overhead Electrical Stranded
Conductors
This recommendation replaces the following publications:
IEC 207
IEC 208
IEC 209
IEC 210
IEC 61232
Volume 3
DIN/VDE0212
part 50
part 51
Of anti-vibration fittings
part 52
part 53
DIN 48062/2
DIN 48066
DIN 48068
Eye links
DIN 48069
DIN 48070/1
DIN 48073
Page 11
DIN 48074
P.G. Clamps
DIN 48075
DIN 48078/1
Compression Dies
DIN 48083
DIN 48088/2
DIN 48215
Turnbuckles
DIN 48334
the ANSI
33 kV
Normal Ground Level
6.0 m
Road Crossings
7.0 m
Railway crossings
7.0 m
3.0m
1.0 m
To communication lines
2.0m
The above clearances shall not be infringed without the approval of the
Project Manager.
11.5.2 Electrical Clearances in Air Minimum
Volume 3
Page 12
Line
Angle
Nominal
Span
Wind
Span
[m]
[m]
110
120
180
120
Strain
0 - 30
110
120
180
120
Angle Pole
31- 90
110
120
180
100
110
120
140
120
Suspension
Termination
Weight
Span
Maximum
Span
[m]
Normal working
case
Exceptional loads
cases
Wind loads
1.8
1.4
1.5
1.2
Vertical loads
1.2
1.1
2.0
The Contractor shall make the necessary excavations for the approved foundation
type.
Excavations shall be confined to a minimum working area consistent with efficient
operations. Preference shall be given to mechanical means of excavation in order to
allow minimum natural ground disruption. The Contractor shall perform all
Volume 3
Page 13
pumping of
water to enable the excavation of the foundations and to keep the
foundation base dry. Excavation in
areas with unstable soil conditions shall be
adequately protected by sufficient
shoring or soil stabilization. The design of
the foundation or the method of installation will be modified if such protection
appears to be impractical. If the
Contractor permits the foundation base to
soften due to water in the foundation, he
shall excavate the soft materials to
a firm base and replace such material with
selected approved gravel.
All excavations shall be made according to the specified grade and depth. The
foundation bearing area shall be free of all organic matter and projecting rock and
boulders and shall conform to the size and shape of the footings.
Rock excavation shall include all materials encountered which cannot be removed
except by blasting, barring or wedging, whether done by either manual or pneumatic
means. Boulders and detached pieces of solid rock exceeding 0.5 cubic metre,
which have to be removed from the natural position within the structure foundation
shall also be classified as rock excavation. Care shall be taken to avoid overshooting
of rock foundation excavations.
Volume 3
Page 14
SECTION 12
Volume 3
Page 15
Power Transformers
12.1.1 Scope
This specification covers the technical requirements of design, manufacture, testing
at manufacturers works and supply at site of distribution transformers complete
with all accessories for efficient and trouble-free operation. The specific
requirements are covered in the technical schedules. The units supplied shall be
hermetically sealed.
12.1.2 Reference Standards
The following publications shall be applicable:
IEC 60076
IEC 60137
IEC 60296
Power transformers
Insulating bushings for alternating voltages above 1000 V.
Specification for unused mineral oils for transformers and
switchgear.
IEC 60354
Loading guide for oil-immersed transformers
IEC 60529
Degrees of protection provided by enclosures (IP Code).
IEC 60551
Determination of transformer and reactor sound levels.
IEC /TR 60616 Terminal and tapping markings for power transformers.
IEC 61558
Safety of power transformers, power supply units and similar.
12.1.3 Design
12.1.3.1
Service Conditions
The transformer shall be designed for outdoor operation and continuous
service. 250 kVA transformers and smaller should be suitable for pole
mounting. Transformers with a rating higher than 250 kVA shall be pad
mounted.
12.1.3.2
Type
The transformer shall be of three-phase, oil-immersed, natural air cooled
(ONAN) type. All distribution transformers shall be of sealed type.
12.1.3.3
Electrical Data
Short-circuit Currents
The transformer shall withstand the thermal and mechanical effects
of any short-circuit that can appear at the terminal of any winding.
Rated Power
The rated output at +40C maximum ambient temperature shall be
from one of the following ratings:
Three-phase: 50, 100, 160, 200, 250 or 315 kVA
Volume 3
Page 16
Rated Voltage
The rated voltages shall be:
33 000 2 x 2.5%
400/230 2 x 2.5%
Vector Group
The vector group of the three-phase transformers
should be Dyn 11.
Impedance Voltage
The impedance voltage at rated current should be approximately 4%
for 50, 100, 160, 200, 250 and 315 kVA transformers.
Losses
The losses should be stated and guaranteed in the Bid. These
guarantees should be assumed as maximum values and shall not be
exceeded. The capitalised value of the guaranteed losses will be
taken into account when comparing Bids and will be added to the
Bid price. Should it be found that any losses exceed the guaranteed
values; the Supplier/Contractor shall for the excess of the losses,
over the guaranteed value, pay a penalty of the transformer(s).
Marking
Each transformer should be provided with a rating plate including
the information stated in the IEC standards. The plate should be in
both Portuguese and English.
Bushings
Bushings should withstand the same current as the windings and for
the same period of time. Current carrying outer parts should be
made of copper or copper alloy. It should be possible to change the
bushings without dismantling the transformer cover. Each bushing
should be marked with the manufacturer and type. The marking
should be visible after assembly of the fittings.
The outer creepage distance for the bushing should not be less than
31 mm/kV. The insulation levels of the bushings should be at least
equal to those specified for the windings. The neutral connection
should have a permanent, special marking, different from the
phase connections.
Volume 3
Page 17
Corrosion Protection
Transformers suitable for pole mounting should be hot-dip
galvanised. Galvanising should consist of a continuous coating of
zinc to a minimum weight of 600g/m2. The zinc coating should
meet the requirements according to ASTM, A123, A143, A239 and
A385. Other type of corrosion protection that can be shown to give
a similar protection as hot-dip galvanising may be accepted after
special agreement.
The inner surfaces of the tank, oil conservator and radiators should
be coated by an oil resistant paint. Separate radiators and smaller
parts such as brackets, etc. should be hot-dip galvanised. Fasteners
mounted on hot-dip galvanised or ready painted part should be
galvanised or made of stainless steel ISO class F1 or A2.
Tank
The tank should be designed for natural cooling (ONAN) with a
corrugated tank.. The transformer should be equipped with lifting
lugs for lifting the complete transformer with oil and mounted
bushings. Lifting lugs should also be available for lifting the core
and coils out of the tank.. Two earthing terminals for connection of
earth wires of at least 120 mm2 cross-sectional area should be
provided, one placed on the cover close to the neutral terminal and
one placed at the bottom of the tank.
Monitoring Devices
Sealed transformers should be equipped with a pressure relief
protection.
Oil
The transformer should be filled with oil before delivery. The oil
should contain at least 0.3 per cent by weight oxidation inhibitor of
type diterbutyl paracresol (DBPC) according to IEC 60296. The oil
must not contain PCB. If oil samples taken from the transformer on
delivery contain 2 ppm or more of PCB, the purchaser has the right
to refuse the delivery of the transformer.
Volume 3
Page 18
12.1.3.4
Testing
All transformers should be routine tested according to IEC 60076. The
Purchasers/Employers representative will have the right to be present
during the acceptance testing.
12.2
Rated power
Rated voltages
Vector group
Short-circuit impedance
No-load current
On-load losses
No-load losses
Insulation levels
Noise level
Painting instructions
Dimension sketch
Surge Arresters
12.2.1 Scope
This specification covers the technical requirements of design, manufacture, testing
at works, supply at site of surge arresters complete with all accessories for efficient
and trouble-free operation. The specific requirements are covered in the technical
data sheet.
12.2.2 Standards
The equipment covered by this specification shall, unless otherwise stated be
designed, constructed and tested in accordance with the latest revision of following
relevant Standards:
IEC 60099
NRS 039:1995
Volume 3
Lightning Arresters.
Guide for the application of gapless metal oxide
surge arresters in distribution system.
Page 19
12.2.4
Insulators
Porcelain or Silicon Based Polymer used for the manufacture of insulators shall be
homogeneous, free from flaws or imperfections that might affect the mechanical or
dielectric quality. They shall be thoroughly vitrified, tough and impervious to
moisture. The glazing of the insulator shall be of uniform brown colour, free from
blisters, burns and other defects.
The insulators shall have creepage distance as mentioned in data sheet. The
insulator and metal parts shall be assembled in such a manner that any thermal
expansion difference between the metal and the insulator parts throughout the range
of temperature variation shall not loosen the parts or create undue internal stresses
which may affect the electrical or mechanical strength and rigidity. Each cap and
base shall be of high grade cast steel of malleable steel casting and shall be machine
faced smoothly and galvanized.
Constructional Features
The features and constructional details of surge arresters shall be in accordance with
requirement stipulated hereunder:
The surge arresters shall be fitted with pressure relief devices suitable for preventing
shattering of porcelain housing and providing a path for flow of rated fault currents
in the event of arrester failure. Seals shall be provided in such a way that these are
always effectively maintained even when discharging rated lightning current. The
end fittings shall be made of non-magnetic and corrosion proof material.
Volume 3
Page 20
12.2.5 Terminals
The terminals shall be of non-ferrous, corrosion proof material and provided with
bimetallic terminal connector suitable for the conductor as specified.
12.2.6 Earthing terminal Points
The earthing points/pads on the surge arrestors shall be provided with two boltholes,
which are to be used for the securing of the earthing conductor.
12.2.7 Grading Rings
Grading rings shall be provided on each complete arrester unit for proper stress
distribution as dictated by the voltage class of the arrester.
12.2.8 Quality Assurance Plan and Inspection
A Quality plan is to be submitted for approval. As a part of the plan the schedule for
Inspection shall also be furnished.
12.2.9 Tests
All tests shall be carried out in accordance with relevant IEC standards. The
Employer / his authorised representative reserves the right to witness the tests.
12.2.10 Routine/Acceptance Tests
The Contractor shall submit copies of Routine / Acceptance test certificates duly
signed by the witnessing authority.
12.2.11 Type Tests
The Contractor shall furnish type tests certificates along with the Bid for the tests
conducted on a surge arrester of identical design.
12.2.12 Compliance with Specification
If the technical requirement are not met or the performance of the equipment during
test do not meet the guarantees stated in the technical particulars, the Employer shall
have the right to reject the faulty component / equipment and the Contractor has to
replace the same in full compliance with specification, with no extra cost to The
Employer.
12.2.13 Drawings
Copies of the following detailed drawings shall be submitted for Employer's
approval.
12.2.14 General arrangement of surge arrester showing:
Volume 3
Overall dimension
Total weight
Page 21
Fixing details
Bill of material
Grading ring
Terminal pads
Page 22
Pole Signs
All poles shall be equipped with pole signs as follows:
a)
Manufacturing Requirements
12.3.4.1 General
The poles should be manufactured in a factory with continuous quality control.
-12.3.4.2 Markings
The poles should be marked with length and year of manufacture. The marking
should be placed 4 meters from the base.
12.3.4.3 Pole Tests
Test certificates from full-scale tests of the strength of different type of poles shall
be submitted on request.
12.4
12.4.1
General
The electromechanical and thermal-mechanical performance failing loads shall
comply with those specified in IEC 305. All markings shall be plainly legible and
durable. Tests shall be performed according to IEC 383. Insulators shall be packed
in crates and each crate shall contain 6 insulator units. The crates shall be packed
on a pallet and each pallet shall contain 20 crates. The packing shall afford adequate
protection for the insulator during ordinary handling and shipping.
Volume 3
Page 23
Disc insulators of identical design shall be used for the insulator strings. Strain
clamps shall be provided with ball and socket coupling provision meeting the
dimensional requirements of IEC 305. Insulators shall be furnished with coupling
securing pins.
12.4.4 Line Post Insulators
Solid core line post insulators or that will be mounted vertically on a horizontal steel
cross arm. The conductor grooves shall be for side tie attachment of the conductor
by prefabricated side ties. The insulator shall be supplied complete with stud
assembly. Stud bolts shall be furnished with nuts and lock washers necessary for
mounting to a steel crossarm. Shank Type Crossarm Pins shall have dimensions
complying with ANSI Standard 315.17, DIN 48004 or 405.
12.4.5 Metal Components
The metal parts shall be designed to transmit the mechanical stresses to the porcelain
and to develop maximum and uniform mechanical strength of the insulator. The
contours of the metal and porcelain shall be such as to eliminate areas or points of
electrical flux concentration. All surfaces of parts shall be smooth with no
projecting points or irregularities, which may cause corona effects. The socket
fittings of the insulator units shall be provided with bronze or brass split pins to
prevent unintentional disengagement of caps and pins. The end of the split pins
shall be spread so that they cannot be entirely withdrawn from the cap. All metal
parts shall be hot-dip galvanized.
Volume 3
Page 24
The caps shall be made of galvanized malleable cast iron. They shall be circular,
with the inner and outer surfaces concentric, and of such design that they will not
yield or distort under specified mechanical loading in such a manner as to add undue
stresses to the shell. The pins shall be made of drop-forged galvanized steel. They
shall be free from cracks, shrinks, air holes, burrs, or rough edges. All surfaces
shall be smooth and uniform so as to distribute the loading stresses evenly.
The pins shall be of such design that they will not yield or distort under specified
mechanical loading in such a manner as to add undue stresses to the shells.
12.4.6 Tension Clamp
Type
Conductor attachment to insulator string at tension and dead-end structures shall be
of the wedge type tension clamp. The tension clamp shall allow a straight course of
the conductor, resist corrosion and shall hold the conductor without applying
harmful stress on it due to vibration or oscillation. Two current clamps shall be used
for all jumpers at tension structures. The tension clamp shall have sufficient holding
power to cause, without slippage and excessive deformation of the assembly,
complete failure of the conductor including the reinforcing core, and shall develop
at least 95% of the ultimate strength of the conductor without strand failures prior to
this value. In case of use of compression dead-end assemblies it is required that the
jumper terminal shall develop a holding power on the conductor, without slippage,
of not less than 25% of the ultimate strength of the conductor. Clamps for the
earthwire shall consist of high strength rust proof sleeves with filler compound,
suitable for the earthwire chosen.
12.4.7 Tests
Sample sections of the conductor with a sample of the tension clamp assembly to be
supplied, but without the jumper terminals, shall be given tests to final failure.
Samples of the tension clamp assembly complete with jumper terminals attached
and sample sections of the conductor shall be tested to simulate field conditions in
the event of insulator failure. The stress shall be reliably tested to final failure.
Dead-end compression type assemblies pressed on and bolted together, shall be
tested to determine that the conductivity is not less than that of the conductor.
12.4.8 Suspension Clamps
Suspension clamps for attachment of conductors to insulator strings, and for
earthwires to suspension assemblies at suspension structures shall be of the
trunnion type.
For AAAC and ACSR conductors the clamp bodies
shall be of forged aluminium alloy. The rod material must be drawn aluminium
alloy with a minimum breaking strength of 345 N/mm and a copper content of not
more than 0.02%. Bolts and other details shall be made of forged steel, hot-dip
galvanized, or stainless steel and shall conform to the tender drawings.
In consideration of the arising mechanical forces, design and mass of clamp shall be
determined such, that the mass moment of inertia of clamp related to the rotational
axis is kept to a minimum. The rotational axis of the clamp shall level with the
longitudinal axis of the conductor. It must be ensured that the tappet of the clamp
body does not slip, but roll in the strap-hole under longitudinal movement of the
conductor.
Volume 3
Page 25
Page 26
12.5
12.5.1 Conductor
ACSR & AAAC Conductors
The general required data for the conductors are given below:
Particulars
Type
Overall diameter
Nominal cross
section (A1 + St)
Stranding
Weight
Ultimate Tensile
Strength (UTS)
Rated DC
Residence at 20
Unit
MINK
WOLF
Mulberry
Pine
ACSR
18.13
AAAC
AAAC
mm
ACSR
10.98
mm
74
195
AL 30/2.59
ST 7/2.59
726
19/3,18
7/3,61
kg/km
AL 6/3.35
ST 1/3.66
255
415
196
kN
22500
69250
42350
20200
ohm/km
0.4639
.18660
Page 27
spanners; the torque values used shall be specified by the joint manufacturer.
Conductor running out blocks shall be free running on ball or roller bearings and of
an approved design to avoid damage to the conductor. The diameter of a phase
conductor or earthwire running out block shall not be less than 20 times the
diameter of the respective conductor. No joints shall be allowed in any road/railway
crossing or their adjacent spans on either side.
12.5.3 Sagging
In order to make allowance for any permanent set or inelastic stretch, which may
occur to the conductors in service, the conductors shall be strung to a tension higher
than the theoretical design tension ("the erection tension"). The spans used for
sagging are to be subject to approval of the Engineer.
The Contractor shall use approved suitable dynamometers, accurate sighting and/or
other apparatus necessary for the proper checking of the work. All conductor
erection and stringing methods and equipment used during erection shall require the
approval of the Engineer.
Where necessary the Contractor shall make temporary guying and other
arrangements for running out and sagging the conductors. Clearances between the
conductors and ground and between jumpers and the structure steelwork shall be
checked during erection and before handing over the line. During the progress of
the work the Contractor shall record on approved schedules the particulars of the
sagging of the conductors on each section of the route. These schedules shall show
the structure numbers of the section, individual span lengths, the equivalent
span,
sagging span, the design and erection sags together with the mean actual sag of the
line conductors and earthwires as well as the temperature, and the dates of the
stringing and checking. These schedules shall form part of the final line records for
which further copies shall be supplied.
During the erection of conductors and subsequently when any work is being carried
out on structures above anti-climbing guard level the Contractor shall ensure that the
conductors are adequately earthed. In the event of damage being caused to isolated
strands of a conductor during the course of erection, repair sleeves of an approved
type may be used at the discretion of the Engineer.
12.5.4 Vibration Dampers
The vibration dampers shall be installed specifically in accordance with the
recommendations of the manufacturer. The spacing information shall be in the form
of a chart, relating the number of vibration dampers, distance from suspension clamp
for a range of span lengths and shall be available to the Engineer prior to installation
commencing.
12.5.5 Packing and Transporting
All apparatus shall be carefully packed in a manner suitable for transport to and
storage on site and so that it is protected against all climatic conditions. Particular
attention is to be paid to the possibility of deterioration during transit to the site.
Parts liable to damage from knocks or jolting shall be appropriately protected.
When shipment is dispatched in cases or crates, all items shall be so secured that
they are not free to move, and cannot work loose in transit. All dry parts liable to
rust shall be coated with anti-rusting composition.
Volume 3
Page 28
All insulators shall be carefully packed for transport. Each crate shall contain only
insulator units of the same type. Crates shall be of from sound seasoned softwoods
and suitable for prolonged storage on site and the type of the units in each crate
shall be clearly marked on each crate in a waterproof medium. Conductor shall be
supplied on drums of sufficient sturdiness to withstand all proposed forms of
transport, and the drums shall be securely battened to prevent damage to the
conductor.
Drums shall be provided with a secure weatherproof label displaying the maker's
name, size, type and length of conductor on the drum. Drum serial numbers shall
be chiselled into one drum cheek or impressed onto a secure metallic label.
Drums shall be painted on all outer surfaces in finishing colours to the option of the
manufacturer.
Drums shall display an arrow to show the correct direction of rolling. All packing
cases containing spares shall be adequate for storage over a period of at least five
years without deterioration. All spares shall be packed separately from other
equipment. Spare conductors shall be supplied on approved steel drums.
12.6
IEC 60060-1
IEC 60060-2
IEC 60071-1
IEC 60265-1
IEC 60694
Short-circuit Currents
According to Section1
12.6.2.2
Insulation Level
According to Section1
12.6.2.3
12.6.2.4
Volume 3
Rated Current
Page 29
Breaking Capacity
The below given currents should be able to break at manoeuvre by motor
operated mechanism, during normal conditions and nominal voltage.
a) Breaking capacity 630 A.
b) Breaking of transformer at no-load. (Inductive breaking
capacity) 25 A.
c) Breaking of line at no-load (Capacitive breaking capacity) 20 A
The voltage across the isolating distance could be 10% of the nominal
voltage after breaking.
12.6.6.6
Duty Cycle
The minimum allowable duty cycle at full time short-circuit current should
be Open-0.5 s-Close
12.6.6.7
12.6.6.8
*
Technical Requirements
Mounting
The auto re-closer should be designed for three-pole operation and outdoor
mounting.
The auto re-closer should be supplied with brackets for pole mounting.
Volume 3
Page 30
Terminals
The terminals should be made of copper or aluminium suitable for connection of
ACSR or AAAC.
Manoeuvre
All three poles should be able to operate simultaneously from the ground
level.
The position of the auto re-closer should be clearly marked on the operating
device.
12.6.7
Tests
The auto re-closer should be type tested according to IEC 60056. Type test records
not older than 5 years should be submitted on request.
12.6.8
12.7
Rated voltage
Rated current
Phase-phase distances
Maintenance instructions
Page 31
Short-circuit Currents
According to Section 1
12.7.2.2
Insulation Level
According to Section1
12.7.2.3
12.7.7.4
Rated Current
The rated current value shall be 100 A
12.7.7.5
General Design
The cut-outs should be equipped with brackets for cross-arm
mounting and terminals for 99 - 241 mm Al-conductors.
12.7.7.6
12.8
Rated voltage
Rated current
Creepage distances
Volume 3
50 kVA 100 A
Page 32
Outgoing feeder cables. The MCCB:s should be of the discriminating type and with
adjustable ranges of the long-time delay with the below indicated current ratings and
with a non-adjustable instantaneous trip at 10 x Ith.
*
The switchgear shall comply with IEC 60439. The switchgear shall be complete
with all necessary accessories. Busbars shall be made of hard drawn electro-copper
and be silver- or tin-plated at joints. The rated current of the busbars should be 600
A. Enclosures shall be metal structures made of bolted or welded steel framing of
sufficient strength to maintain alignment and withstand the mechanical stress at the
rated fault level.
Degree of protection shall IP 54, according to IEC 60529. All connections to the 0.4
kV switchgear should be done from the front, the same with maintenance. The
switchgear shall be provided with full-scale ammeters, voltmeters, currenttransformers and selector switches mounted in the incoming feeder cubicle.
Below the drawing:
Volume 3
Page 33
Legend
Three-way
switch
MV/0.4 kV
max250 kVA
A
A max
A
A
Amax A max
Selector
switch
kWh
Supply for
Control Circuits
6A
2A
0.4 kV
600 A
25 A
63 A
Control
Equipment
10 A
10 A
Op Test
Legend
Load break
switch
with earthing
switch
Transformer
Local Power
Contactor
Fused switch
with earthing
switch
25 A
Street Lighting
Fuse
OPTIONAL
V
MCCB
A
A max
Voltmeter
Ammeter with
maximum
demand indicator
Volume 3
Page 34
1 MCB 25 A, 3-pole
MCB 10 A, 1-pole
12.9
1 Photocell
Wooden Poles
Volume 3
Page 35
Length
Diameter at top
Minimum Diameter
at 1.5 m
From butt end
[m]
[mm]
[mm]
[mm]
190
240
275
10
190
245
285
11
190
250
295
12
190
250
305
13
195
255
320
14
195
255
335
15
195
260
350
16
200
265
365
Decay
Dead streaks
Holes, open or plugged, except holes for test purposes, which shall
be plugged
At no point shall a split gap more than 1/20 of the diameter at point
of measurement
12.9.4 Length
Poles shall be not more than 75 mm shorter or 150 mm longer than nominal
standard length, measured between the extreme ends of the pole.
12.9.5 Circumference
The minimum circumference at 1.8 meters from the butt and at the top, for
each length and class of pole shall be as required. The circumference at 1.8 m
from the butt of the pole shall be not more than 18 cm or 20% larger than
the
specified minimum, whichever is greater. The top dimensional requirement shall
apply at a point corresponding to the minimum length permitted for the pole.
Otherwise the circumference at the top will determine the true pole
classification.
12.9.6 Manufacturing Requirements
Volume 3
Page 36
Species code
Classification code
12.9.12 Preservatives
The preservative shall be selected from one of the following, as specified on the
Material Schedule or equivalent. The preservatives shall meet the requirements of
AWPA Specifications listed in the following, or equivalent requirements as
contained in other national or intentional specifications acceptable to the Engineer.
The Bidder shall submit with his Bid the promulgating institution(s) and
number(s) of the specification (s) governing the preservative being offered, and shall
clearly note all deviations, if any, of those specifications from requirements
contained in the AWPA standards stated in the following:
Volume 3
Page 37
12.9.13 Creosote
Creosote shall be a distillate derived from tar produced by the high temperature
carbonization of bituminous coal and conform to all requirements of AWPA
Standard P1-171 when analyzed in accordance with the methods in AWPA Standard
A1-74, Section 2, 3, 4, either 5 or 9, and 6.
Reparation conditioning, preservative treatment, testing and delivery conditions
shall comply with the latest edition of the standard as listed below, whether directly
or indirectly applicable.
12.10
12.11
Unit
MINK
WOLF
Mulberry
Pine
ACSR
18.13
AAAC
AAAC
mm
ACSR
10.98
mm
74
195
AL 30/2.59
ST 7/2.59
726
19/3,18
7/3,61
kg/km
AL 6/3.35
ST 1/3.66
255
415
196
kN
22500
69250
42350
20200
ohm/km
0.4639
.18660
Stays
Stays (guys) shall be installed wherever the line conductors tend to pull a pole or
cross arm out of its proper position in the line. Specific places where poles or cross
arms are subjected to such side pulls are given in the following table:
Volume 3
Page 38
Type
Terminal Line pole
Angle Pole
Branch Lines
Cross Arms
Crossings
Poor Pole Foundations
Action
Line terminal poles should be stayed against the
strain of the line conductors
Where the line makes an angle, a side pull is
produced; this should be balanced by stays
Where a branch line takes off from the main line, an
unbalanced side pull is produced. A stay should be
placed on the pole directly opposite to the pull off
the branch line
Cross arms which have more conductors dead-ended
on one side than on the other should be stayed on the
end subjected to the greater pull to the adjacent pole
Electric lines crossing railroad tracks should be
reinforced by the use of head stays
In case any pole cannot be firmly set, it should be
supported by stays or braces
Stay wires shall be made of galvanized steel strands of type 3/ 3.5mm (for LV) and
7/ 3.35mm (for MV). For insuring safety against cascading two stays are specified
for each angle or section pole. The stays shall have, if possible, an angle of 45 to
the pole (to the vertical). In any case this angle should not be reduced below 30.
All galvanized steel stays installed in towns and residential areas shall be provided
with a stay insulator and a turnbuckle for adjustment of the stay tension. The stay
wires shall be suitably fixed to the pole to avoid slipping, and to a concrete or steel
foundation block or brace (stay anchor). This last connection will be made by means
of a stay rod having increased corrosion protection. The distance between two stay
anchorages in soil shall be at least 2m.
12.12
Volume 3
Page 39
Alternatively, anchor rods may be furnished with oval eyes together with an
equivalent number of wire strand thimbles, similar to the arrangement pictured for
the wedge type rock anchor. Rods and anchors shall permanently bear the
manufacturers mark. This mark shall be near the eye on anchor rods, together with
the length of the rod.
12.13
Survey of Site
12.13.1 General
The Contractor shall keep damage within the right-of-way to a minimum,
consistent with the successful execution of the erection work. The Contractor shall
exercise all precautions to avoid damage to crops and other property. The Contractor
shall comply with all national and local regulations regarding barricades, detour
arrangements, and warning signs. Damage to roads, footpaths, bridges,
ditches
etc., caused by the Contractor, shall be repaired at his expense.
12.13.2 Line Routing
The Contractor shall carry out the line routing, in close co-operation with the
Engineer, by instrument survey, based on the route drawing(s) included in this
document. Owing to the large-scale factor of these drawings, they are of rather
general nature and need to be superseded by more detailed maps, to be prepared
by the Contractor, in an approved scale.
They shall contain comprehensive
information on the route area, noting coordinates of angle points, distribution
substations and all relevant particulars on crossed/ approximated trees, structures,
over- and underground services etc. The detailed route maps shall be prepared by the
Contractor in the required quantity and are to be submitted for approval.
The Contractor shall be prepared to amend the route, according to detailed
requirements of the authorities, until final approval is obtained. No additional costs
will be considered for such minor work. Amendments required after receipt of route
approval by the authorities shall be remunerated as per the relevant Contractual rate
for survey works.
12.14
Wooden Poles
In selecting poles, extra heavy, checked, close-grained poles shall be reserved
for angles, crossings and dead-ends.
The minimum setting depths for poles in soil shall be as follows:
Volume 3
Page 40
Length of Pole
Setting in Soil
5,0 meter
1.1 meter
Setting in All
Solid Rock
1.1 meter
7.0 meter
1.3 meter
1.1 meter
9.0 meter
1.5 meter
1.1 meter
10.0 meter
1.7 meter
1.1 meter
11.0 meter
1.7 meter
1.2 meter
12.0 meter
1.8 meter
1.2 meter
13.0 meter
2.0 meter
1.4 meter
Volume 3
Page 41
Where new gains or holes are required in fir, pine and full length treated cedar
poles, the gains shall be painted with preservative compound and the holes
treated with preservative compound.
The tops of poles shall not be cut except under very exceptional conditions
and upon approval of the Engineer. If cutting is deemed necessary, the pole
top shall be covered with a mastic type cap. Under no circumstances shall the
butt of any pole be cut.
All unused holes in poles shall be plugged prior to erection, using treated
wood dowel pins. For holes in used poles where the hole has been enlarged,
the hole will be treated with preservative compound.
Although it is expected that the use of pole shoes will seldom be necessary,
the Engineer shall be informed whenever soil conditions are found which may
require such shoes.
Typical foundations for good soil and poor soil are given in the drawings
of Section 7.
12.14.2
12.14.3
12.14.4
Number Nails
Number nails of approved design and material shall be provided with each
pole.
12.14.5
Line Accessories
Taps and Jumpers
Volume 3
Page 42
Jumpers and other leads connected to line conductors shall have sufficient
slack to allow free movement of the conductors. Where slack is not shown on
the construction drawings, it will be provided by at least two
bends in a
vertical plane, or one in a horizontal plane, or the equivalent. In areas where
excessive vibration occurs, special measures to minimize the effects of jumper
breaks shall be used as specified.
Jumpers of series connected equipment such as re-closers and sectionalizing
switches shall have conductivity equal to the circuit conductor. A suitable
electric joint inhibitor compound should be used in all connections between
jumpers and equipment.
Compression Connectors
Compression type connectors should be used in the
following situations:
* All neutral jumper connections and in all bonding connections
between neutral, ground wire and stay wire
* All sleeves and joints in high voltage phase conductors
* At all tap lead connections to high voltage line conductors whenever
hot-line clamps are not required.
12.14.6
Street Lighting
Street lighting shall be installed on distribution poles and constituted
by a 1.5 m overhung bracket (min. 45 mm diameter) fitted with a
luminaire equipped with a lamp and incorporating ballast and
compensation. They shall be fused individually by means of a 5A
MCCB. Each lamp shall be tapped to the street lighting feeder by
special clamps.
The street lighting fittings shall be installed at positions as indicated
on the layout drawings.
Operation shall be controlled by photoelectric relays fitted in the
lighting panel at the distribution assembly.
12.14.7
Earthing
The neutral conductor of LV lines shall be grounded at the
transformer station, every dead-end and every 200 meters distance.
All line equipment installations shall be appropriately grounded and
equipment grounds be inter-connected with system neutrals.
All customer services shall be provided with neutral grounds.
Stay wires on distribution lines shall be solid and bonded with system
neutrals. Ground rods shall be driven in undisturbed earth in
accordance with the secured to the pole with staples. The staples on
the ground wire shall be spaced 600 mm apart except for a distance of
2.5 m above the ground rod and 2.5 m down from the top of the pole
where they shall be 150 mm apart.
The equipment ground, neutral wire and lightning protective
equipment shall be interconnected and attached to a common ground
wire.
Volume 3
Page 43
The structures carrying spark gaps must likewise have the equipment
ground and attached to a common ground wire.
Equipment grounds and grounds at HV or LV circuit dead-end poles
should normally employ ground rod or trench type ground electrodes.
The total impedance of the service ground shall be less than 10 for
LV and 20 for MV.
In case these requirements cannot be fulfilled by installing a
reasonable amount of grounding material, step and touch voltages
have to be measured after finalization of the installations and
depending on the results of these measurements additional protection
measures might become necessary. These measures could include
gravelling of an area around electrical installations or application of
additional ground wires and ground rods.
12.15
12.15.1 Specification
12.15.1.1
General
The design and construction of the aerial bundled conductors shall be
based on international standards:
12.15.1.2
IEC 228
Conductor
Compressed, stranded Aluminum conductor. Conductors with a crosssection area up to 50mm shall have at least 15 strands. The
conductor shall be of the self-supporting type and all phases and
neutral shall be covered.
12.15.1.3
Insulation
The insulation shall be Cross-Linked Polyethylene (XLPE).
12.15.1.4
Construction
The cable shall have a symmetrical right hand lay with a
length of lay of about 40 times the diameter over the cores, laid up.
The cores shall be of the same length and lie close to each other.
The ridges according to the clause Marking are not included in the
dimension D.
Volume 3
Page 44
Types
Type 1
Type2
Type 3
12.15.1.5
35
8.0
9.2
70
10.6
11.8
Number of
conductor x rated
cross-sectional area
[mm]
2x35, 1x25, 1xN
3x35, 1x25, 1xN
3x70, 1x25, 1xN
External
diameter Do
(approx.)
[mm]
17
21
27
Weigh
t
Kg/km
200
400
700
Marking
The live cores shall be marked with longitudinal triangle-shaped
ridges of 0.5mm and the distance between two ridges shall be 4.0mm.
The neutral core must be marked with ridges. In the case of 5conductors, there shall be two ridges for phase 1, three ridges for
phase 2, four ridges for phase 3 and five ridges for the streetlight
core. The cable shall be marked with the manufacturers name or trade
mark.
12.15.2
12.15.2.1
Proof of Quality
Scope
This standard applies to testing of XLPE completely insulated selfsupporting aerial conductor.
General Test Conditions
The ambient temperature shall be within 5C to 45C unless
otherwise stated below.
General
The Contractor has to procure the following documents to prove the
quality:
Volume 3
Cable catalogues
Page 45
Type Test
Type test shall be performed on each rated cross-sectional area. As
long as design, material and manufacturing methods are not changed
so that the tested properties are unfavorably affected, the test need
not be renewed.
AC Voltage Test
AC Voltage Test is performed as a wet test. Before the test, at least
10m of cable shall have been immersed for 24h in water having a
temperature of 20C. The cable shall then withstand 4kV, 50hZ, for
4h between the conductor and the water.
Resistance of Conductor Insulation
The insulation resistance is determined according to IEC publication
811.
Insulation Density
The insulation density is determined according to IEC publication
811.
Melt Flow Index of the Insulation
The melt flow index of the insulation is determined according to IEC
publication 811, clause 12.
Carbon Black Content of the Insulation
The carbon black content of the insulation which is determined
according to ASTM D 1603, shall be between 2 and 3% by weight,
the size of the particles shall be less or equal to 20 Nm. The carbon
black shall be well spread.
Pressure Test at High Temperature
The test is performed according to IEC publication 811. The
temperature shall be 802C. The force is calculated according to the
formula in IEC publication 811.
During the test, the conductor insulation thickness shall not be
reduced by more than 50% of the thickness before test.
Ageing Test of Conductors Insulation
The test is performed according to IEC publication 811.
The ageing is performed at a temperature of 1002C during 7 x 24h.
Requirements before ageing:
*
Volume 3
Page 46
Crosssectional
area
[mm]
35
70
Breaking Load
Fm
[kN]
3.6
4.2
6.4
7.4
Type 1
Number of Conductors
x rated cross sectional
area
[mm]
2x35, 1x25, 1xN
Type 2
16.8
Type 3
29.6
Types
Volume 3
Breaking
load Fm
[kN]
8.4
Page 47
Sample Test
Sample test of manufactured lot of cables is performed on every
100 000m of cable.
Test of the Conductors Resistance
The resistance of the conductors is measured with DC voltage on a
complete cable. The value of resistance/ length, covered into 20C
with a correction factor according to IEC 228, must not exceed the
values for aluminum conductors given in IEC 228.
Check of Dimensions
The thickness of the conductor insulation is determined according to
IEC publication 811. The prescribed thickness shall be kept within the
tolerances given in IEC publication 502-1, clause 4.2c and d.
The diameter D of the core including insulation, is measured and shall
be within te tolerance limits given.
Tensile Test
The test shall be performed according to 19.7
Visual Inspection
A specimen of 0.5m is selected and visually inspected. In all cores the
conductor insulation shall lie close to the conductor, but it shall be
possible to remove it without pieces of the insulation remaining on
or between the strands of the conductor.
Routine Test
The routine test includes voltage test (dry test) with AC voltage of
10kV, 50hZ, which is applied between the earthen conductor in each
cable core and a electrode through which this core is passing. The
electrode can consist of a close-meshed wire network, metal balls or a
similar device which completely encloses the core or of ionized air.
Each point of the surface of the core shall be in the electric field at the
electrode for at least 0.1s. Any break down shall not be allowed.
Packing and Delivery
Cables shall be delivered on new wood non-returnable drums in
accordance to DIN 46 391 or equivalent standards. Cables hall be
placed on drums with sufficient place so that the bending will not
unduly modify the physical properties of the conductors. In order to
protect the cables against penetration of water and moisture, both
ends shall be coated with hot melted paste and provided with
shrinkable end-caps. Cables shall be protected in ordinary handling
and transportation to avoid any damage which may occur.
The marking on the packing shall include:
12.15.2.2
Volume 3
Page 48
Hooks
General
The dimensions for the length of hooks and nominal ratings for loads
shall be selected to be suitable to be mounted on the required poles
with the required conductors. All accessories for the Aerial Bundled
Conductor ( completely insulated ) shall be for the self- supporting
type.
Light Duty Suspension Hook B1.1
Straight line hook for the suspending of an overhead insulated self
supporting aerial cable type according to attached specification, with
a suspension clamp on a wooden or concrete pole in a straight line or
at small angles. The hook shall be made of hot dip-galvanized steel.
The threaded should be pressed and shall be designed specially for
the used pole. The hook shall fulfill the following technical
requirement:
Light Duty Suspension
Hook
Diameter
Thread diameter
Length of thread
Suitable for hole
diameter
Total length
Load Fx
Load Fy
Unit
Required Value
mm
mm
20
M20
120
mm
22
mm
kN
kN
24
13.5
6.0
Unit
Required
Value
Diameter
Nut
Hook
mm
20
Nut
hooks
for hooks-through the pole for the attaching
Thread
diameter
M20of an overhead
Volume 3
Length of thread
mm
120
mm
22
Total length
mm
300
Load Fx
kN
19.0
Load Fy
kN
6.7
Page 49
Nut Hook
Unit
Required Value
Diameter
mm
20
Thread diameter
M20
Length of thread
mm
20
mm
22
Total length
mm
Load Fx
kN
13.5
Load Fy
kN
6.0
Wall Hook
Wall hook for the attaching of an overhead insulated self-supporting
aerial cable type according to attached specification, with a dead-end
clamp on cement concrete or mud brick wall in a straight line or at
angles up to 90. The hook shall fulfill the following technical
requirement:
Wall Hook
Required Value
Diameter
mm
Thread diameter
M20
Length of thread
mm
85
mm
22
Total length
mm
165
Load Fx
kN
13.5
kN
6.0
Load Fy
12.15.2.3
20
Clamps
Suspension Clamp
Designation
Suspension clamp for the suspending of an overhead insulated selfsupporting five core system aerial cable type from 4 x 25mm up to 4
x 95 + 25mm, according to attached specification, with a support
hook on a pole in a straight line or at small angles. The split rubber
insets should ensure even pressure distribution on the cable without
damage to the insulation. The body of the suspension clamp could
also be used as a cable roller. The body shall be made of corrosion
resistant aluminium alloy and the bolt should be M10.
Rubber inserts for above suspension clamps, made of UV
radiation resistant rubber, shall be included. The helix should be
right hand.
Volume 3
Page 50
Anchor Clamp
Designation
Anchor clamps for the termination of an overhead insulated self-supporting two
core system aerial cable type up to 2 x 25mm, according to attached
specification, with a wall hook on a wall in a straight line or at small angles.
The split rubber insets (supplied together) should ensure even pressure
distribution on the cable without damage to the insulation. The body shall be
made of corrosion resistant aluminium alloy and the bolt should be M10.
Anchor clamps for the termination of an overhead insulated self-supporting
four core system aerial cable type up to 4 x 25mm, according to attached
specification, with a wall hook on a wall in a straight line or at small angles.
The split rubber insets (supplied together) should ensure even pressure
distribution on the cable without damage to the insulation. The body shall be
made of corrosion resistant aluminium alloy and the bolt should be M10.
Anchor clamps for the termination of an overhead insulated self-supporting
five core system aerial cable type up to 4 x 95 + 25mm, according to attached
specification, with a universal hook on a wall in a straight line or at small
angles. The split rubber insets (supplied together) should ensure even pressure
distribution on the cable without damage to the insulation. The body shall be
made of corrosion resistant aluminium alloy and the bolt should be M10.
Insulation Piercing Connector
Designation
Insulation piercing connector for the connection of AL-overhead cable type to
AL overhead cable in cases where the joints are of non-tension type.
Branching should be carried out without peeling off the insulation from the
main conductor and also when the conductor is live. The connectors shall be
Tools
manufactured from hard corrosion resistant aluminium alloy with tension
strength of 300N/mm and there should be two bolts of M8. The connectors
shall be equipped with black, weather resistant polyethylene with high
The
tools shall
included
in the spare parts.
resistance
to be
solar
radiation.
Main conductor 50 95mm AL
Branch conductor 35mm AL
Insulation piercing connector for the connection of Al-overhead cable type to
Cu underground cable in cases where the joints are of non-tension type.
Branching should be carried out without peeling off the insulation from the
main conductor and also when the conductor is live. The connectors shall be
manufactured from hard corrosion resistant aluminium alloy with tension
strength of 300N/mm and there should be two bolts of M8. The connectors
shall be equipped with black, weather resistant polyethylene insulation covers
with high resistance to solar radiation.
Main conductor 50 95mm AL
Branch conductor 16 35mm CU or AL
Insulation piercing connector for the connection of AL-overhead cable type 1EAR to CU cable in cases where the joints are of non-tension type. Branching
should be carried out without peeling off the insulation from the main conductor
and also when the conductor is live. The connectors shall be manufactured from
hard corrosion resistant aluminium alloy with tension strength of 300N/mm
and there should be two bolts of M8. The connectors shall be equipped with
black, weather resistant polyethylene insulation covers with high resistance to
solar radiation.
Main conductor 50 95mm AL
Page 51
Type
B6.1
B6.2
B6.3
B6.4
B6.5
12.16
Designation
Steel wire brush for the connectors surface cleaning. The wire brush
length should be 250mm and handle shall be made of good quality
plastic.
Joint compound for the prevention of oxidation on aluminium surface
of the connectors. The compound shall be supplied in the tubes of
250grams each.
Hexagonal key for the insulation piercing connectors with conductors
live on work for the tightening of bolts size M8. The handle shall be
made of a good quality and high resistance plastic.
Fork wrench for the holding of the insulation piercing connector while
tightening the bolts by hexagonal key. The handle shall be made of
good quality and high resistance plastic.
Wedges for the separation of the conductors of overhead insulated
power cable during installation. The size of cable shall be max
4x95+25mm.
12.16.1 Standards
Low voltage switchgear and auxiliary equipment shall be designed,
manufactured and tested in accordance with the latest edition of the
following standards:
*
*
IEC 439-1/ 92 Low voltage switchgear and control gear.
High voltage alternating current circuit breakers
*
Volume 3
Page 52
General
The Contractor shall offer three phase low voltage switchgear comprising of
12.16.3.2
Volume 3
Page 53
12.16.3.3
Proof of Quality
General
The Contractor shall submit all technical particulars and a description of the
equipment offered.
Additionally the Contractor shall submit with his offer a type test
certificate issued by an internationally approved and
authorized testing laboratory.
The type test duties shall comply with IEC 694 and IEC 439-1/92. At least
the following type tests on Circuit Breakers are to be performed:
Temperature rise tests (IEC 439-Sub. clause 8.2.1)
Power frequency withstand tests (IEC 439-Sub. clause 8.2.2)
Short circuit test procedure (IEC 439-Sub. clause 8.2.3)
Protective circuit continuity test (IEC 439-Sub. clause 8.2.4)
Insulation and creepage distance verification (IEC 439-Sub. clause 8.2.5)
Mechanical operation tests (IEC 439-Sub. clause 8.2.6)
Degree of protection tests (IEC 439-Sub. clause 8.2.7)
Type test reports listed above or single test certificate containing list of
reports listed above shall be submitted with the tender.
Catalogues which illustrate in detail the types of equipment offered
Customer supply list for the past five (5) years for contracts similar in value
to this contract or other relevant significant sales including quantity of
meters and switches sold and customers addresses.
Routine Tests
Routine tests shall be performed in accordance with IEC 439-1/92 standard.
At least the following routine tests should be performed on each low voltage
switchgear:
Inspection of the assembly including inspection of wiring IEC 439 Sub.
clause 8.3.1
Dielectric tests (value of test voltage is 2kV/ 50Hz) IEC 439 Sub. clause
8.3.2
Checking of protective measures of dielectric continuity of the protective
circuit IEC 439 Sub. clause 8.3.3
12.17
Operating Conditions
The lamps shall be designed to work properly and without any
disturbances under the following conditions:
Volume 3
Page 54
230V
50Hz
Environmental temperature
0C to +45C
Light Source
2x24W or 1x57W *CFL
*
CFL: Compact fluorescent Lamp
12.17.1.3
Design Characteristics
Design characteristics stated below should apply to all lamp types.
Mechanical protection should be in accordance with IEC 529 in particular
for:
*
The alternative luminaire shall comply with IEC 60598 1-2-3 as well as the
requirements indicated above.
12.17.1.4
Control gear built into the lamps housing and easily accessible
The alternative luminaire shall have the control gear supports and
protective cover made of high pressure die-cast aluminium and
resistant to atmospheric influence.
12.17.1.5
Quality Assurance
General
The Contractor must state all technical particulars and basic design
characteristics of the lamp posts and shall additionally submit with his offer:
*
Page 55
Acceptance
Acceptance tests will be carried out, pursuant to the relevant standards and/
or recommendations.
The Contractor shall provide with his offer a program of factory acceptance
tests. These shall comprise: routine tests, type tests and special tests, if any,
e.g.:
12.18
All transformer stations shall be properly fenced in accordance with EDM standards.
12.18.1 Pole Mounted LV Circuit Breaker, when specified.
The outdoor LV circuit breaker (4 poles), 265A, is operated manually and equipped
with adjustable over current protection and the possibility of padlocking the handle
in both positions.
In case of a fault the overall LV circuit breaker will trip. Since this type is
only designed for LV networks of a limited extension, location of a fault will be
possible in a short time. But for this period, energy supply for the whole network
connected to the station will be interrupted.
The transformer is mounted as in type A or hooked on the top of a single
pole.
12.18.2 LV Distribution for Type A and B
In the A type a low voltage distribution cubicle with a main circuit breaker
and several outgoing feeders is protected by circuit-breakers.
The low voltage switching and measuring equipment shall be accommodated in a
weather proof cabinet fixed to the support about 2.50 m above the ground.
The connection between the transformer LV bushings
distribution kiosk shall be done by insulated copper cable.
and
the
LV
Volume 3
and
the
Page 56
LV
3 phases + neutral
1 4 way
5 8 way
The boxes shall have all the mounting and connections to MCCBs done at the
factory as well as the connector cables to the ABC.
The pole boxes shall have:
*
The unit price for the pole top distribution box shall include all fixing material to the
pole, as well as IPC connections adequately rated for connecting to the ABC.
The pole top boxes shall be supplied with an external toggle lever for link stick
operation.
12.20
Service Connections
This specification covers the supply, delivery, installation, testing and
commissioning of consumer connections further specified in this document and the
accompanying drawings.
Volume 3
Page 57
Polarity;
safety of the
General
The contractor shall be responsible for earthing of the service connection
installation.
12.20.4.2
12.20.4.3
12.20.4.4
Connections
Under no circumstances shall connection points, bolts, screws etc. used for
earthing be utilized for any other purpose. It will be the responsibility of
the Contractor to supply and fit earth terminals or clamps on equipment and
materials that must be earthed, where these are not provided. Unless earth
conductors are connected to proper terminals, the ends shall be tinned and
lugged. Lugs may be crimped using mechanical or pneumatic tools
designed for this purpose, on condition that evidence is submitted that the
method used complies with the performance requirements of BS 4579, Part
1: Compression Joints in Copper.
12.20.4.5
Volume 3
Page 58
12.21
12.21.1 Scope
This specification covers the manufacture, supply, delivery, testing and
commissioning of electricity dispensing systems for about 11,000 (eleven thousand )
household and about 53 public utilities and beneficiaries (schools, clinics, post
offices, administration buildings, etc), which is distributed for 32 villages and
communities located in the project area.
12.21.2 Standards
The following standards form part of this specification and equipment offered shall
comply with these standards:
SABS 1524-1
Electricity dispensing systems, Part 1: Single-phase
electricity dispensers
IEC 61036
Alternating current static watt-hour meters for active
energy (classes 1 and 2)
NRS 009
Electricity sales systems
ISO 9001
Production quality assurance system
*ACT 6 1983
Machinery and occupational safety act.
STS v1.0
Standard Transfer Specification
Where this specification is at odds with the above specifications then this
specification shall override the above.
12.21.3 Quality Assurance
The Contractor shall be listed as an ISO 9001 company. The product supplied shall
have a certificate of acceptance from the STS Association. All parts other than
imported electronic components shall be locally manufactured with local labour
and proof thereof shall be submitted on request. Only Contractors who are able to
offer compliance with the above requirements will be considered.
12.21.4 Environmental
The equipment shall be designed to ensure satisfactory operation under the
atmospheric conditions prevailing at the site. The ED offered shall operate normally
at ambient temperatures in the range of -10 to 55 degrees Celsius (IEC 61036). The
ED shall operate in conditions of humidity of 0 to 95% below 35 degrees Celsius
and 0 to 75% above 35 degrees Celsius. It is expected that the environment will be
corrosive. The printed circuit board (PCB) of the ED shall be conformal coated as
protection against insects, dust and humidity.
12.22
Volume 3
battery back-up is not acceptable. The method of data transfer from the CDU to the
ED shall be in the form of a disposable numeric token. The numeric data transfer
will utilize twenty digits as specified in the STS specification. The ED shall operate
as a uniquely coded unit.
The ED shall be an accuracy class 2 meter with a basic current of 5Amps. The
accuracy of the ED shall not be affected by harmonic components of voltage or
current. The ED shall be rated at 60 Amps or higher. A double pole 2.5kA fault
current rated circuit breaker shall be used as the load-switching device. Over
current protection shall comply with SABS 156. The ED shall have a test button to
confirm the ability of the load switch to disconnect. The meter must have a facility
to do a software dump through a LED
The meter must be able to sense earth leakage currents and trip if these exceed a
programmable limit. The meter should trip when line and load connections are
reversed (reverse fed). The meter must feature an anti-tamper switch which could
be disabled/enabled with tokens. The ED shall provide a low credit warning
signal. The ED shall trip both poles when energy credit is equal or less than zero,
and only the live pole when an over-current condition occurs. A software
programmable power limit shall be settable to values between 0.1A and 60A. Inrush
currents should not trip the ED. The ED shall display a warning signal when load
currents approach the power limit. Both poles shall trip when the limit is exceeded
and a unique indication of the cause of the trip shall be given Every ED shall be
supplied with its own unique meter identity card. Meter numbers shall conform to
the national metering number scheme as per NRS 009. This card shall have the
serial number of the ED embossed on the front and the serial number with the
supply group code (SGC), tariff index and token technology magnetically encoded
on the stripe at the back.
Display of the following registers should be possible: Remaining credit, voltage,
leakage current, instantaneous load as well as conventional energy consumption.
The keypad shall be of sufficient size to permit ease of use and the operation of each
key shall provide audible feedback. The keys shall be dust and solvent resistant.
The numbers entered shall be duplicated on the LCD as they are entered. The keys
shall have a proven reliability of not less than one million operations per key. A
report indicating compliance with this shall be available on request. The ED shall
provide programmable settings for over and under voltage fault conditions, over a
range of Un 30%. This can prevent claims against utilities for damaged
appliances. The meter shall have two-part tariff support. (positive or negative
hourly credit capability)
The meter shall be capable of dispensing energy credit on a pre-programmed hourly
basis. This is commonly termed FLAT-RATE. Based on accumulated energy
credit it shall be possible to stop allocating the FLAT-RATE (used to stop
allocation when pre-payment tokens are entered).
12.22.1 Maintenance and Guarantee
The SMS, CDU and associated equipment and software is to be guaranteed for the
shorter period of either twelve (12) months from the date of successful
commissioning and acceptance of the equipment, or eighteen (18) months from
hipping.
Ds are to be guaranteed for a period of twelve (12) months from the date of
delivery to the stores or eighteen (18) months from the date of manufacture,
whichever comes first. During the guarantee period, the manufacturer or his
appointed representative, is to respond to reports regarding SMS or CDU
malfunctions by dispatching a technically competent person to the installation site
within eight (8) hours of receiving the report from the Engineer.
The Contractor shall indicate their nearest service location point. It is expected that
such a place be within a 200 km radius of the site and the qualified service
Volume 3
Page 60
technician be equipped with a cell phone. The Contractor shall offer telephone
numbers and names of first line problem solving personnel. This Help Desk shall be
available during the day. The manufacturer shall furnish a fixed price for meter
repairs outside of the guarantee period.
12.22.2 Documentation to be Supplied
Type test report of the ED issued by SABS shall accompany the tender documents.
Full details of the vending and SMS operation and training shall accompany the
tender documents. Assistance literature for marketing the concept and operation of
the ED to the consumer shall be furnished on request. STS certificates for both
meter and vending equipment must be supplied.
12.22.3 Options
A clip in Electronic Ferraris Meter is offered for use as a check meter for
prepayment meter installations. Due to the size and compactness of this meter a
substantial number of signals could be relayed to one enclosure saving audit and
inspector staff the trouble to visit each and every dwelling during routine checks.
Only when a tamper is verified, will it be necessary to visit the dwelling.
12.23
12.23.1 General
The type of ready-wired distribution boxes to be used shall comply with the
following:
The ready-board shall be ready wired with an Earth Leakage for prepaid meter
installations and fitted with a flat rate meter.
12.23.2 Socket Outlets and Circuit Breakers
The SPDU shall be fitted with 3 x 16A two-pin switched socket outlets, which
comply with the requirements of SABS 64. These shall be protected by one 20A,
250V single pole MCB, with a standard trip curve for the socket outlets and the
light.
12.23.3 Earth Leakage
The SPDU shall be provided with a fixed earth circuit isolator complying with
SABS 767 and wired as a main dis-connector for the SPDU as per clause 4.4.4 of
SABS 0142: 1987. The fixed Earth Leakage circuit isolator shall be rated for 60A
load current and 30mA tripping current.
12.23.4 Earthing
In the SPDU all the earthing connections as detailed shall terminate on an earth bar
which shall be of an adequate size to allow all the internal connections to be
terminated inside the SPDU cover and to allow an external earth connection to be
terminated, when specified.
12.23.5 Certificate of Compliance ( COC )
The SPDU shall be issued with a COC signed by an accredited person from the
factory. The Contractor shall, however, test and certify polarity and earth leakage
operation.
12.23.6 As- Built Drawings
The Contractor shall allow in his price to draw up as-built drawings of the network
constructed. All details regarding pole positions, conductor type, GPS co-ordinates
and structures ( including codes ) used shall be indicated. Payment during
construction for completion of the various sections of work shall be subject to the
Volume 3
Page 61
Volume 3
12.23.7.1
Reference Standards
The following IEC publications shall be applicable:
IEC 60188
High-pressure Sodium lamps
IEC 60598-1
Luminaries Part 1: General requirements and tests
IEC 60598-2-3
Luminaries Part 2: Particular requirements
Section 3:
Luminaries for road and street lighting
12.23.7.2
Design
The luminary shall be a totally enclosed street light luminary suitable for
use with 2x24W or 1x57W. The housing shall be of impact, corrosion and
UV resistant material. The control gear shall be isolated from the heat of
the lamp in a compartment enclosed by a swing-down removable gear tray.
The bowl shall be made of clear, impact resistant material and it shall be
held in place by stainless steel clips.
12.23.7.3
Mounting
The luminary shall be mounted on a 2m-extension bracket suitable for
wooden or concrete poles.
Page 62
SECTION 13
ENVIRONMENTAL OBLIGATIONS
Volume 3
Page 63
CONTRACTOR'S ENVIRONMENTAL
OBLIGATIONS
Volume 3
Page 64
Table of Contents
1.
GENERAL..............................................................................................................................67
2.
2.1.
2.2.
2.3.
Contractual Framework..........................................................................................................68
2.4.
3.
3.1.
3.2.
3.3.
3.4.
4.
4.1.
4.2.
4.3.
Volume 3
Page 65
4.4.
4.4.1.
4.4.2.
CAMPS FACILITIES...............................................................................................................74
4.4.3.
CAMP ORGANIZATION........................................................................................................ 75
4.5.
4.6.
4.7.
Waste Management............................................................................................................78
4.8.
4.9.
4.10.
4.11.
4.12
4.13.
Volume 3
Page 66
GENERAL
The Contractor shall comply in all respects with the provisions of this Environmental Part
of the Technical Specifications (called Contractor's Environmental Obligations or EDM's
Environmental Requirements).
To the extent specified in the Contract, the Contractor shall address those Project Impacts
occurring within the Construction Areas, including but not limited to those impacts
identified in the EMP (Environmental Management Plan) documentation, arising as a
direct consequence of the execution of the Works by the Contractor.
All the Environmental Obligations presented in the following sections are applicable to
the Main Contractors and to all their Subcontractors.
The Main contractor shall appoint a suitable Environmental Consultant to assist him with
the execution of an EIA and work together with the Environmental department of the
Employer to submit the report to MICOA and obtain the relevant licence. It is perceived
that the EIA may be a simplified one. Therefore we will allow a Provisional Sum in the
BOQ to be used at the approval of the Engineer. The amount allowed for is USD
25,000.00.
2.
ENVIRONMENTAL
LAWS
AND
The Contractor shall comply with all applicable Mozambican Environmental Laws and
Regulations including, but not limited to, all those listed in the EMP, section 2.
2.2
During its activities within the framework of the Contract, the Contractor and its
Subcontractors shall apply the Best Environmental Construction Practices (BEMPs)
regarding particularly i) the protection of soil and water against pollution, ii) the control
of erosion and of sediment transport, iii) waste management, iv) air emissions, v) noise
control.
Volume 3
Page 67
2.3
CONTRACTUAL FRAMEWORK
2.4
3.
Volume 3
Page 68
3.2
Prior to start construction activities on a dedicated area, the Contractor shall first receive
from EDM the permit to start, which ensures that all built-up properties as houses, grain
storage, fences, etc have been compensated to their owner, agricultural land and fruit
trees to be cut down have been compensated, any identified cultural heritage (as graves or
sacred trees) has been avoided, transferred and/or traditional ceremony undertaken and
that the use of the land is now the property of EDM.
When arriving on the construction area, and prior to any demolition or clearing activity,
the Contractor will ensure the area has been clearly demarcated by EDM staff, either by
marking the boundary trees with paint or by pegging the limit of the construction area.
In case the Contractor is also appointed to carry out Construction Area survey and
demarcation, the permit to start construction activities (clearing and demolition) will be
delivered by EDM after ensuring that all affected assets have been identified and that
agreements for compensation of trees and built-up properties in the concerned area have
been signed by all concerned affected residents.
The Contractor shall never use the land outside the demarcated area for construction
purposes as storage of equipment, creation of camp or disposal of spoil, without having
formally requested EDM and having received a formal positive answer from EDM.
Any unauthorized access to or use of land outside the dedicated construction area shall
lead to the application of penalties.
3.3 CONTRACTORS
REPORTING
COMPLIANCE
MONITORING
AND
Volume 3
Page 69
4.
ENVIRONMENTAL
CONTRACTOR
4.1
TECHNICAL
OBLIGATIONS
OF
THE
The Contractor or it's Subcontractors shall arrange for the employment of local workforce
recruited in the villages located in a radius of less than 5 km, for unskilled and semiskilled work including for clearing activities. This local workforce should not represent
less than 70% of the total unskilled workforce used on the concerned Construction Area,
from which at least 25% should be women. Any infringement to this rule shall lead to the
application of penalties to the Contractor, proportional to the magnitude of the
infringement, except if the infringement observed clearly depends upon external factors
not under the Contractor's responsibility.
Considering the current social conflicts within the area, especially in the coastal districts,
a Liason Group shall be created, involving representatives from EDM community liason
officer, EDM Environmental Control Officer (ECO), Local Authorities, Traditional
Leaders and representatives of women and youth from the local communities to deal with
eventual social problems raised during construction activities.
Qualified female workforce should be searched for in the project area. If possible,
qualified female workforce should be offered refreshing or upgrading vocational training,
to thus make it possible for women to qualify for recruitment.
Employment will be undertaken and managed according to Mozambican labour law.
Agreements with the employers shall be written and have detailed information regarding
disciplinary criteria, working conditions and payment conditions.
Volume 3
Page 70
4.2 ENVIRONMENTAL
WORKER
TRAINING
FOR
CONSTRUCTION
The Contractor shall submit to the ESM a training program and implement it for all
construction workers. The program plan to be prepared by the Contractor and submitted
to the ESM for non-objection shall address the following items:
All employees of the contractor shall be required to comply with environmental
protection procedures and the Contractor shall be able to provide evidence that they
have attended the training sessions detailed in the plan.
The goal of the Environmental Training for Construction Worker program shall be
to educate all construction workers on the following issues: fire arms possession, road
traffic regulations, illegal logging & collection of non-timber forestry products
(particularly near Quirimbas National Park), non-disturbance of communities,
hunting & fishing restrictions, waste management, erosion control, general health
issues, HIV/AIDS awareness (covering the issues detailed in the EMP) , safety issues
and general information on the environment in which they will be working and living.
Explosive and chemical fishing, which shall not be permitted.
Penalties for those who violate the rules shall be established.
Proposed methods for conducting the training program, which shall include formal
training sessions, posters and signs in construction and camp areas and tool box
meetings.
The CECO will be the one to prepare, organize and supervise the training program.
4.3
4.3.1
AREAS TO BE CLEARED
Areas proposed for clearing shall be strictly limited to the right of way (ROW) necessary
for the line in accordance with the demarcation of the area or with the technical
specification of the ROW. Only those defined areas shall be cleared, and vegetation shall
not be disturbed in those areas not proposed and approved.
If major trees form part of the vegetation to be cleared, then internationally accepted
safety precautions shall be followed. Large or significant trees in camp areas and access
roads should be preserved wherever possible.
4.3.2
USE OF CHEMICALS
The application of chemicals for vegetation clearing shall be avoided, minimized to the
greatest extent reasonable and practical.
Chemicals shall be selected on the basis of being non-residual and with regard to human
health. Herbicides used in the Project shall:
Volume 3
Herbicides shall be appropriately packaged, labelled, handled, stored, disposed of, and
applied according to international standards to be proposed by the Contractor for EDMs
non objection.
Persons applying herbicides should be provided with appropriate training, equipment, and
facilities to handle, store, and apply these products properly.
All herbicides shall have labels in Portuguese and figures/colours for easy identification.
4.3.3
VEGETATION CLEARING OPERATION
The Contractor shall log and remove forestry products as necessary to clear the ROW of
the line and any other construction site approved by EDM;
The vegetation clearing operation shall be carried out in the respect of the international
best practices, in respect to the EMP and in the respect of the other Environmental
Obligations of the Contractors, and particularly the following Environmental
Specifications: Erosion and sedimentation control and mitigation, Air quality
Management, Noise Pollution.
The Contractor shall avoid as possible to cut large trees. Trees with commercial value
(listed in EMP) shall be manually cut as possible. The Contractor must not sell, use or
obtain any benefit from the commercial timber from the Construction Areas. EDM will
decide, depending on the Construction Area concerned, to which belongs the commercial
timber logged (the Ministry of Agriculture, the National Park, the nearest community);
However, the Contractor will be allowed to use the vegetation debris from the clearing
works as firewood for cooking needs in his worker camps;
Vegetation clearing may be undertaken by a combination of manual, mechanical and
chemical methods, in accordance with the following principles:
No chemical method (i.e. use of herbicides, defoliants) will be used for direct clearing.
Herbicides could only be used locally to control regrowth where justified (in the
permanent camps for example) and must have been approved by the Ministry of
Agriculture or must be already registered as authorized in the related National Laws and
Regulations.
Burning will not be used as a clearing method and burning of waste vegetation will only
take place in accordance with the requirements defined in following section 4.2.4.
No mechanical clearing methods (i.e. bulldozers or other equipment) will be allowed
within 10 m of an area of sensitive vegetation.
Priority will be given to manual clearing everywhere erosion sensitivity is identified and
where the conservation of the top soil and its grass cover is necessary.
In areas where mechanical clearing is applied, protection of topsoil will be required to
ensure rapid grass re-vegetation and soil protection.
Volume 3
Page 72
Full clearing of crops shall be avoided as much as feasible within the ROW of the line. In
case the Contractor needs to clear crops before harvesting, the Contractor shall obtain
first the non-objection from EDM and minimize as much as feasible the cropped area to
be destroyed. Any accidental or deliberate clearing of crops outside the ROW by the
Contractor, shall be compensated to the affected owner(s) by the Contractor based on the
area affected, the crop type and the applicable compensation rates established by the
Ministry of Agriculture or its Provincial Delegation.
4.3.4
TIMBER AND FOREST PRODUCTS DISPOSAL
The Contractor shall dispose of any timber or forestry products resulting from clearing in
a manner selected by the Contractor including:
Leaving the timber and forestry products at the perimeter of the cleared Construction
Areas or in areas selected by the Contractor within the cleared Construction Areas for
eventual collection by the identified owner of the wood, as close as possible to access
roads, or
Burning the timber or forestry products in an environmentally acceptable manner,
provided that in the case of commercial timber and valuable forestry products (as
defined in the EMP), the Contractor shall first gives EDM twenty one (21) days
notice of its intention to burn such timber and forestry products. Thus the owner of
the products is allowed a reasonable opportunity to remove same during that twenty
one (21) days period; all timber or forest products left on site after the 21 days period
can be burnt by the Contractor without further notice.
Such removal by the wood owner shall be done at times and in such a manner so as to not
provide any disturbance or obstruction to the Contractors construction activities or
damage to the Contractors Construction Works. The Contractor must inform the owner
as to the times and the manner in which he may remove the timber and forestry products
without providing any disturbance or damage to the Contractors Construction Works;
The Contractor will be under no obligation to provide special access for the owner to
discarded forest products, nor shall the Contractor be obliged to prepare forestry products
for removal by the owner;
The Contractor shall not be obliged to transport any forest products.
In case the timber or forest products are burnt, the Contractor shall take all feasible
measures to control the fire and avoid any forest fire to the surrounding areas; preventive
measures shall include:
piling and drying the forest products for at least 3 weeks;
wood piles will be installed along the median line of the cleared ROW, in order to
maintain a maximum distance from the surrounding vegetation;
piles will be burnt over a length not more than 30 meters at a time, in order to be able
to control any problem occurring during the burning operation;
during the burning operation, a team of at least 5 workers, previously trained by the
Contractor and equipped with fire extinguishers, will supervise the operation and
ensure no fire is accidentally transmitted to the surrounding area.
Volume 3
Page 73
4.4
Volume 3
Page 74
Volume 3
Page 75
A camp manager will be nominated by the Main Contractor for each permanent camp
under its authority, including permanent camps of its sub-contractors, with the
responsibility to efficiently enforce camp's rules and regulations.
Catering shall be provided to all workers, on a 3 meals per day basis. Good practices
regarding food handling and conservation, hygiene and balanced diet procedures shall be
implemented.
It shall not be permitted to prepare food outside dedicated areas to be provided within the
camps. Cooking using firewood shall be authorized only in this dedicated area, and not
near the dormitories; firewood used in the camp shall exclusively be the vegetation debris
coming from the clearing activities of the camp areas or of the ROW;
In order to preserve wildlife, the presence of fire arms, arcs, animal traps or any other
hunting devices shall be strictly forbidden within the camps. The only dispensation to this
rule shall be applied to temporary camps where, for safety reason regarding wild animals,
one firearm will be allowed per camp. However, any use of the firearm will be submitted
to prior approval by the chief of the camp or fully justified after its use.
The purchase and cooking of bush meat by the workers within the camps shall be strictly
forbidden.
Any infringement to these rules shall lead to penalties for the concerned worker and for
his direct management.
4.5
Volume 3
Page 76
4.6
Volume 3
Page 77
The Contractor shall subsequently provide a report detailing the reason for the spill or
incident, remediation action taken, consequences/damage from the spill, and
proposed corrective actions.
4.7
WASTE MANAGEMENT
The Contractor shall prepare and submit to EDM for non-objection, not later than 45 days
after Commencement Date, a Waste Management Plan which shall satisfy the following
obligations:
A sufficient number of garbage bins and containers shall be made available at the
work camps and at the main work sites;
Selective waste collection shall be implemented (as indicated in the EMP) to facilitate
the treatment and recycling of solid waste produced; appropriate awareness training
for the worker population shall be carried out by the Contractor to achieve the
objective of selective waste collection;
Garbage and other waste shall be regularly collected and be transported to a
designated waste disposal site;
The waste disposal site shall be previously approved by the Supervision Engineer; It
shall be located at least 2 km from the nearest settlement. Connections to the
groundwater or surface water shall be avoided; if justified, the use of clay or liner
shall be considered. The waste disposal site should include only domestic and nonhazardous waste;
Burning of solid waste is permitted, according to the relevant requirements (refer to
Emissions and Dust Control Obligations);
When parts of the waste disposal area are full, they shall be covered by a minimum
depth of 1.5 m of soil, and then re-vegetated according to relevant requirements
included in the Landscaping & Re-vegetation Obligations;
Wastes from the health facility shall be burned in a dedicated drum and respective
ashes disposed in the waste disposal site;
A separate collection and storage procedure shall be implemented for hazardous or
toxic waste, such as batteries, unused paint thinners and hydrocarbons, disused
electronic equipment, etc. This waste shall be stockpiled in accordance with the
obligations of the Hazardous Material and Waste Management Obligations and
Applicable Laws and subsequently transported to eventual sites capable of proper
treatment or disposal of such hazardous or toxic waste, to be approved by the ESM.
Hazardous waste shall be transported and recycled by a licensed company, such as
the Mavoco Industrial Landfill (in Matola, Maputo Province).
Suitable sanitary and solid waste collection and disposal facilities or systems shall be
provided at all camps (including those areas set aside for spontaneous settlement),
workshops, stores, offices, long term main work sites, and personnel shall be
provided to operate and maintain the systems.
Rehabilitation of those areas used to bury waste shall be done in accordance with the
Environmental Good Practice and the EMP recommendations.
4.8
Volume 3
Page 78
4.9
4.11
Volume 3
Page 79
4.12
4.13
Volume 3
Page 80
With regard to providing good quality health services to the Contractors employees, the
program shall include:
Appropriate measures to address mosquito control and tse-tse fly.
Availability of socially markets condoms for free.
A polyclinic facility, sited at the base main construction camp(s), for the diagnosis
and treatment of communicable diseases (including malaria), simple medical
complaints and the handling of medical emergencies and accidents. It shall be staffed
by one medical officer, one trained nurse of senior level, two medical auxiliaries, one
laboratory technician (who shall also be responsible for monitoring water quality in
construction camp areas), one driver, one ambulance (4WD), with subsidiary
treatment or first aid posts at smaller or mobile construction camps staffed by either a
trained nurse or locally trained personnel, as required.
It is assumed that the Procedure for Medical Emergency is detailed in the H&S Plan
of the Contractor;
Suitable workers shall be selected from the workforce and receive additional training
in occupational health and first aid and shall form teams of two or three personnel at
each work site, particularly at the 110 kV towers erection sites. They shall do this as
part of their normal work and shall be under the supervision of the Contractor's
person responsible for occupational health and of the medical officer.
Provision shall be made for health checks of employees, including checks, where
required, for drug abuse and sexually transmittable diseases in accordance with
Mozambican labour regulations and International Labour Organization (ILO)
resolutions recommendations and guidelines for construction workers in remote
tropical areas.
The Contractor shall include a pest management program for the construction areas,
including construction work camp areas in the Project Staff Health Program, which
shall provide for:
Controlling pests primarily through environmental methods: elimination of stagnant
waters in the camps, monitoring of septic tanks and latrines, clean disposal of organic
waste). When environmental methods are alone not effective, the use of pesticides shall
be considered but shall satisfy the followings:
Promoting the safe use of all pesticides;
Selecting and using pesticides which have negligible adverse human health effects,
which are effective against target species and have minimal effect on non-target
species and the natural environment.
The methods, timing and frequency of pesticide application shall be aimed to
minimize damage to non-target species. Pesticide used in public health programs
must be demonstrated to be safe for inhabitants and domestic animals in the treated
areas, as well as for personnel applying them;
Pesticides shall be handled, stored, disposed of, and applied according to standards
acceptable to World Bank Operational Policy OP4.09, Pest Management.
The Contractor shall include a wildlife management program in order to avoid accidents
between wild animals and workers, having in mind the presence of wildlife spread within
the project area and elephants migration corridors (as in EMP). The Contractor shall be
specifically be aware of the wildlife migration corridors. Workers shall be instructed on
how to behave in presence of wild animal species to avoid attacks and minimize
disturbance of wildlife, as indicated in the EMP;
Volume 3
Page 81
The Head Construction Contractors Safety and Project Staff Health Program shall also
provide some assistance to nearby communities for emergency matters if spare resources
become intermittently available. Availability to of health services from the Contractors
Project Staff Health Program to local communities is not required to be guaranteed.
Volume 3
Page 82