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Product Catalogue

Issue: June 2015

Subsidiary of NTP

Company Profile
GammaTec was established in 1981 and in 2009 became a subsidiary of the NTP Group of
Companies. Initially the Company only marketed and sold its limited range of NDT Products in
South Africa but, with the lifting of political sanctions on the country in 1994, GammaTec quickly
and successfully made use of the opportunities presented by the NDT Industry and the rest of the
world. Currently we actively export to over 70 countries worldwide. Our Head Office is
situated in Vereeniging, South Africa. Our subsidiary offices in Dubai, Kuala Lumpur, Melbourne and
Brussels provide a high profile ground floor presence in these regions, with key distributors appointed
in various other countries.
The Vereeniging office services South Africa, the rest of Africa and surrounding Islands as well as
the Indian Ocean Rim. The Middle East, Baltic and Caspian are handled from the Dubai office. Our
KL office handles South East Asia and the Far East. Lectromax (Australia) are manufacturers and global
suppliers of Magnetic Particle Bench Units and sell GammaTec products within the Australasian region.
Oserix (Brussels) covers Europe, Canada, United States and Central and South American regions.
The GammaTec range of Non Destructive Testing Equipment, Accessories and Consumables that
are not only stocked, but in many cases manufactured by GammaTec, include the following:

Acoustic Emission;
Automated Systems (Ultrasonic, Phased Array, Eddy Current, Magnetic Particle, Dye
Penetrant);
Coating & Surface Inspection;
Dye Penetrant Inspection;
Eddy Current Inspection;
Magnetic Particle Inspection;
Phased Array Inspection;
Radiographic Inspection (Carestream Industrex Film, X-ray, Gammaray, Radioactive Sources);
Ultrasonic Inspection (Flaw Detectors, Thickness Gauges, Probes) and
Visual Inspection.

We are the authorised distributors for a number of global players including Carestream (Carestream
Industrex Film and Digital CR Systems), Dakota (UT Thickness Gauges), ICM (X-ray), JME (Pipeline
Crawlers), NTP (Isotopes), Oserix (Gammaray Projectors and Sources), Phoenix (UT Scanners and
Transducers), Physical Acoustics Limited (Acoustics), and Sonatest (UT and PA Equipment and
Accessories). Each subsidiary has electronic and mechanical maintenance departments with qualified
and skilled technicians capable of repairing, maintaining and calibrating the wide range of products we
sell.
The Group's highly trained National and International Sales and Administrative Staff allow Customer
enquiries and purchases to be quickly and efficiently executed. Products such as Radioisotopes and
sensitive Ultrasonic Flaw Detection equipment are handled with competent ease.
It's the intention of GammaTec NDT Supplies SOC Ltd to ensure a safe work environment for all
participants involved in the business of NDT, while at the same time providing a suitable return on
investment (ROI) for all stakeholders including the shareholders and staff community of the company.
We strive to be the best provider of NDT equipment and services in the industry. Everyone in
GammaTec is responsible for fully satisfying our customers by meeting or exceeding their needs
and expectations. Our goal is 100% customer satisfaction 100% of the time. The Turnkey One-Stop policy
that Gammatec offers makes it an exciting and interesting organization to deal with and the Group's Motto
of CLIENT IS KING speaks for itself.

PM/GSA/SAL-002.01.011.001-REV-4

Contacts
Gammatec NDT Supplies SOC Ltd.

Gammatec Aseana NDT Supplies


Sdn. Bhd.

Head Office Building, Vision 21 Industrial Park, Steel Road,


Peacehaven, Vereeniging, South Africa
PO Box 264786, Three Rivers, 1935, South Africa

Lot 36, Ground Floor, Jalan PJS 11/14, Bandar


Sunway, 46150 Petaling Jaya, Selangor, Malaysia

Tel: +27 16 423 7731


Fax: +27 16 423 1743
Email: int.sales@gammatecsa.com
Web: www.gammatecsa.com

Tel: +6 03 5635 9947


Fax: +6 03 5635 9847
Email: gfi@gammatecsea.com
Email: info@gammatecsea.com
Web: www.gammatecsa.com

Gammatec Middle East Gen. TRdg. LLC.

Gammatec Nigeria Ltd

Kanoo Ware House #2, Al Barsha, Al Quoz


Industrial Area, Dubai, UAE

No 3 Chief Okpara Close, Off Waks Avenue,


Rumuibekwe New Estate Extension, Port Harcourt,
River State, Republic of Nigeria

Tel: +971 4 341 3667


Fax: +971 4 341 3668
Email: gme@gammatecme.com
Web: www.gammatecsa.com

Tel / Fax: +234 8461 0895


GSM: +234 8030 991 376
Email: accounts@gammatecng.com
Web: www.gammatecsa.com

Lectromax Australia Pty Ltd

Oserix SA

4/25 Jacquard Way, Port Kennedy, 6172, Perth, WA, Australia

Rue de Jumet 83 B-6041 Gosselies Belgium

Tel: +61 8 9524 5592


Fax: +61 3 9431 2405
Email: sales@lectromax.com.au
Web: www.lectromax.com.au

Tel: +32 71 258 634


Fax: +32 71 258 639
Email: info@oserix.com
Web: www.oserix.com

PM/GSA/SAL-002.01.011.001-REV-4

Agencies

PM/GSA/SAL-002.01.011.001-REV-4

Contents
Section
1
1.1
1.2
1.3
2
2.1
2.2
3
3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.2.3
4
4.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.3.2
4.4
4.5
4.6
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
6
6.1
6.2
7
7.1
7.2
8
8.1
9
10
11

Inspection Method
ACOUSTIC EMISSION TESTING (AE)
LEAK DETECTION
TECHNOLOGY PACKAGES
GENERAL AE EQUIPMENT
LIQUID PENETRANT TESTING (PT)
ACCESSORIES
CONSUMABLES
ELECTOMAGNETIC TESTING (ET)
EDDY CURRENT
Tube Inspection
Tank Floor Inspection
Portable Eddy Current Inspection
MAGNETIC PARTICLE TESTING (MT)
Bench Units & Coils
Electromagnetic Equipment
Ultraviolet Equipment
RADIOGRAPHIC TESTING (RT)
GAMMA RADIOGRAPHY
Close Proximity Systems
Projector Accessories
Isotope Consumables
X-RAY RADIOGRAPHY
Portable X-Ray Generator
Power Box and Control Panels
Portable X-Ray Crawler Units
DIGITAL RADIOGRAPHY
Digital Radiography (DR)
Computed Radiography (CR)
RADIATION SAFETY
DARKROOM
Radiographic Consumables
ULTRASONIC TESTING (UT)
PHASED ARRAY
PORTABLE FLAW DETECTORS
THICKNESS GAUGES
Ultrasonic Trancducers and Accessories
BOLT TENSION MONITORING
ULTRASONIC TUBE INSPECTION
ULTRASONIC SCANNER
Ultrasonic Accessories
HARDNESS TESTING
EQUIPMENT
GENERAL ACCESSORIES
COATING INSPECTION
HOLIDAY AND PINHOLE DETECTORS
COATING THICKNESS GAUGES
VISUAL INSPECTION
VISUAL EQUIPMENT
INFRARED & THERMAL TESTING
LEAK TESTING (LT)
REPAIRS, SERVICE & CALIBRATION

M/GSA/SAL-002.01.011.001-REV-4

Equipment
1 -14
1-6
7 - 10
11-14
15
15
15
16 - 33
16 - 20
16 - 18
19
20
21 - 33
21 - 27
28 - 30
30 - 33
34 - 84
34 - 51
41 - 42
43 - 48
49 - 51
52 - 58
52 - 55
56 - 57
58
59 - 62
59
60 - 62
63 - 72
73 - 82
83 - 84
85 - 120
85 - 88
89 - 93
94 - 98
99 - 106
107
108
109 - 120
121
122
122
123
124 - 126
124
125 -126
127 - 128
127 - 128
129
129
130

Section 1: Acoustic Emission Testing (AE)


1.1 LEAK DETECTION
Model 5110 Hand-held, Single Channel Leak Monitor
The Model 5110 is a hand-held, battery operated acoustic leak detector. When the sensor
is placed on a structural piping system, it will effectively detect leaks around flanges and
through valves.

Features

Applications
Applications

Rugged construction
Analog read-out
Low or high temperature probe
Audio monitor (headphones)

PM/GSA/SAL-002.01.011.001-REV-4

Pressure vessel leakages


Storage tank testing
Heat exchanges
Valve closure leakages
Steam boiler tubes
Extrinsic leakages

Valve- Squeak
Technology Breakthrough in leak Detection
Designed for operations and maintenance personnel to perform frequent valve checks in their
units, Valve-Squeak is an easy-to-use through-valve loss detection system. Small enough to fit
in your pocket, Valve-Squeak isolates leaks of any size and in any valve saving you thousands,
if not millions .

Features

Specifications

Locates leaks in valves including PSV, RV, CV


and all others
Used worldwide in refineries, chemical plants and
offshore platforms
Realizes plant savings ranging from $500,000 to
$5,000,000/year when combined with a VPAC/5131
leak detection system (even leaks in a small valve can
result in significant losses)
ROI is in the first use
Identifies losses rapidly
Eliminates excessive flaring

PM/GSA/SAL-002.01.011.001-REV-4

Size (LxWxH):
Weight:
Power:
Battery life:
Processor:
Display:
Operating temp:
Storage temp:

5.0 x 2.80 x 1.1


0.5 lbs.
2AA Alkaline Batteries 1.5V
> 4 days continuous operation
Internal microprocessor
16 LED's
-22 - 158F (-30 to 75C)
-40 - 185F (-40 to -85C)

VPAC II IS Intrinsically Safe Through- Valve Loss Control


MISTRAS Group has taken the VPAC through
valve loss control instrument to the next level.
The VPACII IS significantly simplifies asset
maintenance and increases operation safety.
Created for use in hazardous environments
such as oil, gas and petrochemical plants,
power generating plants and offshore
platforms, the VPACII IS is a dedicated
intrinsically safe acoustic leak instrument for
through valve loss control. Using the same
technology and sensors as our successful
VPAC, the VPACII IS, for example, can
determine the loss of hydrocarbons to flare in
hazardous areas and save money for the plants.

Features
Large custom LCD backlit display
Dual frequency range selection
Accepts many types of sensors
Slide-in moulded NiMh battery pack
Small, rugged, ergonomic package
Simple, intuitive user interface via a
large button keypad
Bluetooth data transfer

PM/GSA/SAL-002.01.011.001-REV-4

Starting with basic process information


and type of valve, along with the measured
Average Signal Level (ASL) from the
instrument, VPACII IS uses a proprietary
algorithm to identify through-valve gas losses
and estimate leak rate.
The user interface is simple and intuitive.
The instrument is powered by a high capacity
rechargeable battery lasting several weeks
with typical use. The battery replacement on
this handheld power device is quick and easy,
and the unit retains all settings even when
powered off, so downtime is minimal.

Specifications
Size:
Weight:.
Power Source:

4.75 x 1.4 x 7
1 lb.
Nickel Metal Hydride Battery
Pack
Battery Life:
100 Hours
LCD:
Transflective LCD on Glass
Backlight:
Blue LEDs with diffuser
Wireless Interface Type: Bluetooth Class B
Wireless Interface Range: 50ft
Operating Temperature:
-15-158 F (-20-55 C)
Storage Temperature:
40-185 F (-40 - 85C)

1278 VPAC Subsystem


Intrinsically Safe On-line Valve Leak Monitoring Subsystem for Oil and Gas
The 1278 Subsystem, configured for valve leak detection, provides an on-line alternative to
the portable 5131-VPAC, which is used worldwide for loss control in refineries, gas plants
and offshore platforms. The 5131-VPAC saves >$1m per annum per unit in losses. Based on
>15 years experience with VPAC technology, the most cost-effective strategy for installing
VPAC On-line is to target the Emergency Blow-Down Valves (EBDV), hydrogen valves, and
C2/C3 control valves leading to flare that are responsible for the majority of losses. ESDVs
may be monitored automatically when closed. Difficult to reach valves, for example those on
top of towers that may never be surveyed, are another ideal use. The system works with any
loop-powered 24 volt 4-20 ma system, (power is derived from the current loop), and is supplied with an intrinsically safe VPAC sensor, ready for direct connection to the plant DCS via
any galvanic or zener barrier. When valves do not close properly, or leak for other reasons,
the operator knows immediately.

Features

Instant response when a valve sticks or


leaks, saving the losses that occur
between manual surveys. Often a repeat
valve operation or adjustment of the limits
is all that is needed to re-seat a valve
properly. This provides an essential safety
function.
Reduced need for personnel to conduct
manual surveys on critical valves. Critical
information on isolation and bypass
system effectiveness

PM/GSA/SAL-002.01.011.001-REV-4

Specifications
Size (L x W x H): 150 mm x 65 mm x 35 mm
Weight: 0.35 kg
Power Consumption: <20 ma from loop power
Noise: <1.8 V rms RTl with sensor
Operating Temperature: -40 to 70C
Storage Temperature: -40to 85C
Power Requirements: Loop powered, 4-20ma,
11.5-30 volt
4-20ma Output Drive: Corresponds to 0 - 100 dB
AE 1-5 volts with 250 ohm termination
Dynamic Range: >87 dBAE (-0.4 - 3240 litres/min
gas for 3" (76.2mm) ball valve at 10 bar D.P.)
Sensor: 23 mm diameter x 20.5 mm high, sealed,
integral 2m cable,
temp. -40 to 125C
Extreme Temperatures: Waveguide (WG-SCR or
WG-WLD) allows operation from cryogenic
up to 650C

MISTRAS TRIPLE 5 AMS for HRSG

32-Channel Micro-II AE System

The MISTRAS | TRIPLE 5 Acoustic


Monitoring System is used for early
tube leak detection on pressurized
vessels such as pulverized coal or
gas fired power boilers, recovery boilers and feedwater heaters.

Specifications

Features

Data logger and process interface hardware


amplifiers
High Temperature Sensors
High Temperature Cables
Waveguides mount to cold side of the
boiler membrane
NEMA and protective sensor boxes
Power Boiler AMS software
Plant specific software and high signal
alarm outputs
6 months of Weekly Surveillance, a remote
monitoring service
Installation, Maintenance & Operation Manuals

PM/GSA/SAL-002.01.011.001-REV-4

Compact industrial chassis with hyper threading


high performance CPU, high capacity RAM, solid
state disk driver (SSD), USB ports, parametric
interface and AE activity LED installed.
Works with either monitor/keyboard/mouse or
Ethernet connection to laptop/PC for remote
operation
Holds up to:
32 Channel for PCI-8
12 Channel for DiSP-4
8 Channel for PCI-2
Optional DC power.
Dimension: 110 x 220 x 450mm (W x H x D)
Weight: 8 kg (4 boards installed)

Acoustic Ranger 5000


Hole and Blockage Detector
The Acoustic Ranger 5000 device detects holes, blockages, erosion and corrosion in tubes and pipes.
The device emits a sound pulse which runs along the inside of the pipe, following it around bends and
even complex spirals. It can detect and locate holes, blockages and foreign bodies, along with areas
of erosion and corrosion, in up to 600 metres of tubing, at inspection rates of up to 800 tubes an hour.
The AR 5000 is the latest version of our acoustic ranging instruments and offers improved portability,
integrated control and improved range and detection levels.
Blockages caused by the process residue and corrosion product build-up and leaks caused by the
material wall thickness reduction can occur in the most unexpected and inaccessible locations without
warning.

Features

Requires only one access point via existing flanges, fittings etc.
Long-range up to 600m from a single access point with a single trace
Fast application immediate on-line results
Detection, location and sizing in a single shot
Portable and battery powered, requires only one operator
Unaffected by bends and is equally effective on straight or complex spiral tubing
Inspects any material and tube sizes from 6 to 500mm bore
High sensitivity blockages and foreign bodies equivalent to 10% and holes of 1%
of the tube cross section are readily detectable in field use and higher sensitivities
are achievable in controlled environments

PM/GSA/SAL-002.01.011.001-REV-4

1.2 TECNOLOGY PACKAGES


Pocket CORPAC
Portable Non-Intrusive Localized Corrosion Testing System
The Pocket CORPAC combines an industry staple in non-intrusive corrosion testing with the portable
convenience made possible by the latest in Acoustic Emission (AE) technology. The Pocket CORPAC
detects active localized corrosion in a variety of industrial structures and materials before costly and
dangerous effects can be seen or felt. Pocket CORPAC can tell customers when corrosion is active,
what to do to decrease or stop it, and if those solutions are ultimately working. Pocket CORPAC detects
a variety of localized corrosion mechanisms. Most importantly, it provides the only early-stage detection
capability of corrosion effects like micro-cracks, pitting and micro-delamination. Besides the Pocket
CORPAC, no other traditional or advanced non-destructive testing options exist in the field to identify
such corrosion effects due to their limited size detectability. In fact without the Pocket CORPAC,
detection of these defects could be done only through destructive testing. At less than a quarter the size of
its predecessor and with the latest turn-key software, the Pocket CORPAC provides anyone with early
localized corrosion detection capabilities not just AE experts. Since Pocket CORPAC uses proprietary
algorithms that can differentiate corrosion signals from the background noise produced during normal
operation of plant equipment, there is no need for an AE expert to perform tests or take assets offline.

Features
One-of-a-kind early-detection capability, Pocket
CORPAC is the only nondestructive, on-line
method to detect corrosion phenomena in their
earliest stages. Less than a quarter of the size of
the original CORPAC, Pocket CORPAC was
designed with portability and ease-of-use in mind.
It builds on the original CORPAC, which was
developed over six years in a partnership
between MISTRAS Group, SA (France), the
European chemical industry and a French university, all in conjunction with a European Union
Grant. We take full control of the acoustic signal
processing and automated corrosion type classification. The sleek, updated design can be used for
many applications where portability is important.
With a four-hour battery life and added ability to
operate the unit from battery belt or AC power.

PM/GSA/SAL-002.01.011.001-REV-4

Specifications
Dimensions: 9.5 H x 3.5 W x 1.4 D
(241 mm x 89 mm x 36 mm)
Weight (with batteries): 2.5 lbs. (1.13 kg)
Display: 3.52 Colour LCD, QVGA portrait mode,
240 pixels W x 320 H transflective with
LED backlight
Display Touchpad: Built-in touchpad on screen
for use with stylus and
on-screen processing
Storage Memory: 28 Mbytes Flash for OS and data
storage
External Interfaces: Compact Flash port, USB 2.0
Port
Power Consumption: Approximately 4 Watts
Power Requirements:
External DC adapter 12V @ 1A or
Internal 7.2V NiMH battery pack,
rechargeable in-situ or with optional Charger
Battery Life: 4 hours intermittent use
Operating Temp: 23 to 115F (-5 to 45C)
Storage Temp: -4 to 140 F (-20 to 60C)
7

PowerPAC
Acoustic Emission Testing Technology Package
PowerPAC is an Acoustic Emission (AE) technology package for testing power transformers. An
on-line monitoring procedure was developed under an EPRI (Electric Power Research Institute)
sponsored and tailored collaboration with Physical Acoustics Corp. (Project I.D. No. 051481). This
collaboration refined the package with three phases of program develoment resulting in on-line
monitoring of power transformers to detect, locate and assess electrical and thermal faults. AE
sensors are installed on the transformer covering both the tank and the LTC compartment (if one is
present) along with sensors to monitor pump current, fan current, load current, tank wall temperature and LTC compartment wall temperature collecting data for comparison with the AE data during
post test data analysis. In order to observe the effects of a complete load cycle, data is collected
over a period of 24 hours. Results are presented showing the location (in 3-D) and types of faults.
A grading system is used for each fault and provides an overall evaluation of the transformer for
maintenance or operation planning.

Specifications

Features
DiSP-24 Hardened, Portable Computer
PCI/DSP-4 Data Acquisition Boards with up to 8
parametric inputs
R15I-AST Sensors with integral 40dB preamp
Parametric Breakout Box and Parametric Sensors
PowerPAC Software Package
- PowerPAC Data Acquisition and Analysis Software
with 2-D & 3-D Location Software Modules
- AEwin Post Processing Analysis Software
- Database Software with EPRI Cases
- PDDMATE Post-processing software
Documentation
- EPRI Reports Phases I, II & III
- Technical papers
- Case Studies
Three Day Classroom Training (theory) and
Start-up Assistance
10 Days on the Job Training (Field Test)
Consulting Time (Remote and On-site)

DiSP-24 : 24 Channel, Digital AE instrument which


includes PAC R15I integral preamp sensors with built-in
self diagnostics capability (Auto Sensor Testing) and 30 metre
cables. The system comes with a built-in high performance PC
controller, RW-CD, keyboard, mouse and video monitor and is
shipped in a rugged transport case. This system can be used
from the smallest of transformers
(typically around 13.8 kV) to the largest GSU transformers
(typically around 500 kV). Three current transducers
(CT) and 2 resistance theorem devices (RTD) needed for
recording parametric signals are also included.
PowerPAC: This is real time AE data acquisition and feature
extraction software. It is used in real time test
as well as post analysis to remove unwanted data due to such
extraneous noise sources as pump operation, fan operation,
wind and rain. Along with this is the AE-WIN- POST utility that
is included with this package. Other utilities include the TBFH
software that is used to identify whether the AE source is due
to either an electrical or thermal fault. This software also
includes the 3-dimensional location software to provide real
time test as well as post analysis
for three dimensional source location of faults detected in
either the main tank or the LTC compartment.
PowerPAC Database: A system created to facilitate the
management
of data generated by testing power transformers with Acoustic
Emission. The main components are transformer nameplate
and test data. A design number of some characteristics can be
assigned to a transformer. This allows comparison of acoustic
activity obtained in identical transformers.

PM/GSA/SAL-002.01.011.001-REV-4

Sensor Highway II
Outdoor AE and Sensor Fusion System
The Sensor Highway II (SHII) is an Acoustic Emission (AE) monitoring system with
up to 16 high-speed channels and 16 standard parametric input channels (expandable
to over 100). The system is designed for unattended and remote monitoring use in
structural health, process and condition monitoring applications. It is rated for outdoor
use and comes equipped in a rugged weatherproof NEMA 4 enclosure.

Designed to

Features
Scalable for large channel deployment,
allowing for multiple units to be placed
strategically on asset being monitored
Designed for outdoor environments with
a minimum power dissipation and a
temperature range of -35 to 70C
without the need for heaters or air
conditioners
Direct On-Board Terminal Block
connections and DIN rail mounts for
external sensor inputs
Various communication interfaces available
for data communication & remote control
including Ethernet, Wireless, Cellular Modem
and Satellite
Scalable system connecting additional units in
the field and time synchronization options
between remote units
RS-232/485, 4-20mA, Voltage inputs for
sensors

PM/GSA/SAL-002.01.011.001-REV-4

Monitor effectiveness of repairs/


retrofits
Monitor pre-existing/known active
defects
Monitor hidden areas where visual
inspection is difficult or impossible
Monitor high stressed areas showing
flawlike activity
Wire break monitor on suspension
cable and cable stay bridges

Loose Parts Monitoring Equipment (LPME)


LPME monitors, detects and evaluates metallic loose parts in reactor systems using transient
acoustic signal analysis. Acoustic sensors/accelerometers are permanently located at strategic positions on the system being monitored (in direct contact with pipes and vessels), where
loose parts are most likely to impact. The sensors detect the impact of any loose parts as they
come in contact with the pipe or vessel wall. The sensors detect the mechanical vibration
emanating from the point of impact and convert it into an electrical signal that is amplified by
the system preamplifier, processed by the Loose Parts Monitor Equipment Data Acquisition
System (LPME-DAS) and recorded by the Data Acquisition Computer (DAC). The software
(LPME-DAQ) alerts the operator and control room when a loose part is detected, and
provides a user-friendly interface for the operator to analyze the transients, differentiate
between noise and impact signals and determine location and impact characteristics.

Features

Digital design gives real time results


Latest digital technology
Seismically tested to NRC standards
Four discrete signal filters prevent false alarms
Multiple alarms and alarm level settings
User-friendly Windows based software
Accurate software location algorithms
Graphical displays of reactors, piping, heat exchangers, etc.
Meets ASME Standard, NRC 1.133
Full documentation for easy OEM integration
Nuclear test sensors and charge amps

PM/GSA/SAL-002.01.011.001-REV-4

10

1.3 GENERAL ACOUSTIC EMISSION EQUIPMENT


Pocket AE-2 Portable 2-Channel Acoustic Emission System
The Pocket AE-2 is a high performance,
computerised, dual channel Acoustic Emission (AE)
system packaged in a rugged, portable hand
held unit. It offers all the performance features
of larger, more expensive AE systems, including
wide bandwidth, speed, AE features, sampling
rates, waveform processing capabilities and
audible AE, all in a compact, battery-operated
package.
The system is an excellent field survey tool,
especially in situations where power is not readily
available. Equally useful in the laboratory,
the system carries out lab tests by utilizing its
2-channels of Acoustic Emission and 1 channel
parametric input for correlating load or stress
with AE activity.

In addition, linear location and spatial filtering are


built-in to provide more versatility.
The Pocket AE-2 performs traditional AE feature
extraction signal processing as well as advanced
waveform acquisition and processing. Results
are displayed on an integrated colour LCD touch
screen (240 x 320 pixels resolution for clear
sharp graphics), able to display up to eight
graphs including waveforms, FFTs, histograms,
line plots, point plots linear location, and event
detection. AE data files are saved in DTA files
and can be transferred to your computer via
compact flash cards and/or USB, for full data
analysis, using our optional AEwin software.

Specifications

Features

All the standard performance features as in PACs PCI based multi-channel AE


instruments.
Hand-held portability for quick, efficient testing in the field or laboratory.
PDA type computer using Microsoft Windows-CE compact OS, familiar and
easy to use.
Utilizes PAC standard low cost passive AE low power sensors with an internal AE
preamp.
Two AE channels with one high performance 18 bit A/D for each channel, allowing
AE data processing at up to 10 MSPS.
16 bit A/D waveform capture and AE signal processing offers wide system dynamic
range without the need for gain controls.
16 bit A/D parametric input to correlate AE to other process sensors.
Integrated rechargeable battery package lasting 4 hours (continuous) or more.
Batteries are easily changed and can be charged outside of the system (with
optional charger).
Numerical keyboard with function keys for quick, easy setup and control.
Internal flash memory for storing setups and data files.
Permanent digital record of the test results in standard DTA, PAC data files,
compatible with AEwin Software for detailed data analysis and data visualization.
Compact Flash card and USB port for data transfer to laptop or desktop PC.

PM/GSA/SAL-002.01.011.001-REV-4

11

Size:
Weight:
Display:
Display Input:
Memory:
External Ports:
Power Use:
Power:

Battery Life:
Operating Temp:
Storage Temp:
Connectors:
AE
Parametric
AE Channel Description:

9.5" H x 3.5" W x 1.4" D(241 mm x 89 mm x 36 mm)


2.5 lbs. (1.13 kg) - with batteries
3.52 Colour LCD, QVGA portrait mode,
240 pixels wide x 320 high transflective with LED backlight
Built-in touchpad for use with stylus and on-screen
processing
128 MB Flash for OS and data storage
Compact Flash port, USB 2.0 Port
Approximately 4 Watts
External DC adapter (12 V @ 1A) OR Internal 7.2V NiMH
battery pack, rechargeable in-situ or optional external
charger
4 6 hours intermittent use
23 to 115 F (-5 to 45 C)
-4 to 140 F ( -20 to 60 C)
2 - SMB (Plug) connectors
1 - SMB (Receptacle) connector
Dual channel AE Input using SMB Connector inputs.

Low voltage (5 Volt). Phantom power is available


for an external low voltage preamplifier or integral
preamplifier sensor
AE Freq. Response:
1.0 kHz to 1.0 MHz +/- 1.5 dB
Software Selectable Filters: The Pocket AE system comes with multiple digitally
synthesized High and Low Pass filters in addition to
software-selectable High Pass analog filters, providing
exceptional filtering characteristics for maximum noise
rejection and optimal signal to noise ratio.
Digitizing:
18 bit, 20 MSPS ADC
Digital Signal Processing:
Real time FIR low pass filter. Each extracted feature
processed by a dedicated real-time pipeline
processor

USB Acoustic Emission (AE) Node


The USB AE Node is a single channel Acoustic Emission (AE) Digital Signal Processor with full AE hit

and time based features, including waveforms. Through the USB Connector, the AE Node is easily
interfaced to a Notebook or PC running Windows XP or Vista and Physical Acoustics Corporation
(PAC)s well known AEwin or AEwin Lite.
Up to 4 AE Nodes can be controlled by one Notebook or PC. The AE Node can accept single ended or
differential sensors amplified by an internal low noise preamplifier. Additionally, PK Series low power
integral preamp sensors can be used for long distance connections.

Features

Powered and operated through USB Port


Rugged surface mount (SMT) construction
High performance AE at a low cost
1kHz to 1MHz bandwidth
Selectable analog filters and programmable
digital filter
Waveform and Location Options

Specifications
AE Input:

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12

1 Channel per USB node


(4 nodes per system)
Frequency Response: 1.0 kHz to 1.0 MHz
AE Digitizing: 18 bit, 20
MSP ADCs
Parametric Inputs:
1-4 CH , 0-4V, 16 bits
OS: Windows XP or Vista
Case Size: L 6 x W 3 x H 2
(152 x 76 x 50mm)
Weight:
0.8 lbs. (0.36kg)
Power Requirements: USB Powered (5V)
< 100 mA when running

SAMOS
Multi-channel Acoustic Emission System
.SAMOS 32
The SAMOS 32 AE system is geared for laboratory or industrial use, holding up to 4 PCI-8 cards
for up to 32 AE channels of operation. Based on a heavy-duty industrial PC computer chassis, the
SAMOS 32 has added features for reliable day-to-day operation, including extra cooling, ventilation and the latest powerful PC computer. The most economical, high performance AE system
available today, the SAMOS 32 is ideal for users with tight system budgets.
Retaining all the features of a full size AE system, including activity Hit LEDs on the front panel,
the system is also designed to utilize our digitally controlled, full-featured, high fidelity audio monitor (optional). It measures 17W (43cm), 17D (43cm) and 6H (15.2cm), and weighs 26 lbs.

.SAMOS 48
SAMOS 48 is a portable AE system, equipped with a handle for carrying and an integral keyboard built within the hinged front protective cover. Weighing less than 38 pounds with all 48 channels, the SAMOS 48 is 21 long x 14 wide x 7.6 tall. Inside this portable enclosure is a powerful
PC computer, large hard disk, floppy drive, R/W CD/DVD drive and the standard complement of
parallel printer port, serial port, USB and mouse port. Built-in AE features include a digitally controlled audio monitor, up to 8 parametrics and AE Hit indicator LEDs. Expansion and communication options include Ethernet LAN option and optional modem for remote control and communications purposes. Both Internet and Intranet software and interfaces are available.

.SAMOS 112
SAMOS 112 is a large capacity 112-channel system and represents the industrys largest number
of AE channels in a single enclosure. The system comes equipped with an advanced PC based
CPU and all standard peripherals including a LAN connection. Multiple cooling systems make
SAMOS 112 a rugged multi-channel system especially for demanding applications in harsh
environments.

Features
Compact 32 or 48 or 112 channels
of simultaneous DSP based AE
waveforms and features in real time
Operate under advanced AEwin
Windows software
Individual 16-bit A/D's on each
channel
PCI Bus for high speed processing
LAN interface included with optional
network and Internet monitoring
capabilities available
400 kHz bandwidth
Low power consumption, runs cool
Acousto/Ultrasonic systems applications
ISO-9001 certified and CE marked
with low noise
LED AE activity and Super Audio"
PM/GSA/SAL-002.01.011.001-REV-4

Specifications
Front Panel activity lights provide
status on AE data as well as giving
you a system diagnostic
All digital, full-featured Audio Monitor
built in and ready for high fidelity
listening (optional).
Auto Sensor testing (AST) standard
with all PAC systems for easy system/
sensor self calibration and interface
coupling efficiency.
Software available for the SAMOS
includes the state-of the-art PACwin
Software with 25 years of Acoustic
Emission application experience behind
it, this Suite comprises three individual software packages (purchased
separately).

13

AEwin
Comprehensive, Versatile & Friendly AE Software
AEwin is a 32-bit MS Windows compatible (XP/Vista/Windows7) software for real-time simultaneous Acoustic Emission (AE) feature and waveform processing, display, fast storage and replay.
Used for true, real-time operation and control with your MISTRAS AE Systems (DiSP, PCI2,
SAMOS, SH II, AE USB Node, Wireless AE Node), the software has full MS Windows resources
including use of any screen size, printing JPGExport, networking, multi-tasking, and multi-processing. AEwin also features complete compatibility with MISTRAS standard data file format (DTA),
allowing you to replay and analyze your previously collected AE files and framework, easily add
graphs and additional graph screens and user controllable tool bars including setup icons,
acquisition control, line listing, status and statistics.

PM/GSA/SAL-002.01.011.001-REV-4

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Section 2: Liquid Penetrant Testing (PT)


2.1 ACCESSORIES
Test Blocks
Product Code
NCB0059
NCB0060

Description
Aluminium Penetrant Sensitivity Test Block
Sherwin PSM-5 Penetrant System Monitor Panel (Polished or Grit)

2.2 CONSUMABLES
ARDROX Consumables
Product Code
Cleaner
NCC0031
NCC0053
NCC0054
Developer
NCD0015
NCD0016
Penetrant
NCP0027
NCP0019
NCP0032
NCP0020
NCP0033
NCP0034
NCP0051

Description
10 x 400mlArdrox 5319
10 x 400ml Ardrox HF-R / 9RP5 Halogen Free
4 x 5 litres Ardrox HF-R / 9RP5 Halogen Free
10 x 400ml Ardrox HF-D / 9D1B Halogen Free
4 x 5 litres Ardrox HF-D / 9D1B Halogen Free
10 x 400ml Ardrox 907PB Red Water Washable
4 x 5 litres Ardrox 907P Red Water Washable
10 x 400ml Ardrox 970P24 Water Washable Fluorescent
1 x 25 litre Drum Ardrox 970P24 Water Washable Fluorescent
10 x 400ml Ardrox HF-P / 996PB Halogen Free
4 x 5 litres Ardrox HF-P / 996PB Halogen Free
1 x 25 litre Drum Ardrox 985P13 Post Emulsifiable Fluorescent

PM/GSA/SAL-002.01.011.001-REV-4

15

Section 3: Electromagnetic Testing (ET)


3.1 EDDY CURRENT
3.1.1 Tube Inspection
TX-4400 Eddy Current (Tube Inspection) System
The TesTex, Inc TX-4400 ECT Inspection System is based on the Eddy Current
Technique to quickly and accurately inspect non-ferrous metal tubing from the I.D. By
using four-frequencies in a simultaneous injection mode, defects such as ID/OD pitting,
baffle cutting, erosion, steam impingement, general wall thinning, etc. can be detected and
sized. The system also has differential and absolute responses for each frequency, a built
in reference signal to generate an absolute signal without the use of a reference probe,
and real-time mixing for suppression of support/baffle plates. The TX-4400 system uses
both DSP and FPGA technologies to enhance performance capabilities while maintaining
low cost and size. Utilizing easily configured and readily available USB technology, the TX4400 interfaces to any windows based PC/notebook. All data is archived for analysis and
processing as well as for future inspections and trending.

Applications

Features
Four frequency simultaneous injection
Up to 5 ft/sec. tube inspection rate
PC based software for acquisition/analysis
Dynamic/user selected gain
Real time mixing
USB interface
1 KHz to 1.2 MHz
User selectable driver output level, 0-9v p-p
Compatibility with bobbin, surface, and magnetic

saturation (permanent or dc) probes


Wide variety of specialized data filters
Automated analysis software (TX-SOLUTION )
Automated report writing software (AR WIZARD )
Probe pusher puller (PDP 22 )
Probe pusher (PD 6k )
Tube sheet mapping (TX-MAP )

PM/GSA/SAL-002.01.011.001-REV-4

16

Condensers
Feed Water Heaters
Coolers
Evaporators
Chillers

Eagle 2000 RFET System


The Eagle 2000 uses RFET probes that have eight (8) sensors equally spaced around the
probe's circumference (smaller diameters may have four or six sensors).

Features
Real Time 3-D Colour Graphic Displays for Data Acquisition and Data Analysis/Display
Inspects Straight Sections and Bends; U-Bends can be inspected with special probes
300-400 tubes average productivity of one system in a 10 12 hour shift
Inspects through scale on the ID or OD
Probe Fill Factor not critical to operations
Numerous Signal Processing Algorithms available for Data Analysis
Windows Based Software
Small, Lightweight, Modular, PC Based Design

110/220V Operation
Probe sizes range from 8.1 mm (0.320 inches) to 152mm (6 inches)
Low Signal to Noise Ratio
Probe lengths of up to 150 feet without signal pre-amplification
System Frequency Range of 5Hz to 30KHz. (lower frequencies are critical for the
inspection of thicker walled Carbon Steel tubing and Air Cooler Fin/Fans)

PM/GSA/SAL-002.01.011.001-REV-4

17

Prodigy 8C boiler tube/pipe scanning system


The Prodigy 8C is a one man, multichannel NDT system for scanning most any boiler
tube/pipe from the O.D. It detects and quantifies I.D., O.D., and internal material defects in
ferrous materials. The system uses a dry non-contact method based on the principles of
Electromagnetism (LFET). It is forgiving to uniform surface scale and tests at a scanning
speed of 10 to 15 ft. (3 to 4.5m) per minute. The system is fast, accurate, cost effective,
and field proven. This system has its own built-in computer which can be conveniently attached
to the operator's body. This system can be adapted to many different applications including
testing ligaments, bends, space constricted areas, and small diameter tubing.

Features

Specifications

8 channels (8 phase, 8 amplitude)


Frequency selection from 5 to 80 Hz
PC based
LFET method (low frequency electromagnetic
technique)
USB interface
Powered from computer USB port
Environmentally sealed connections
Compatible with any TesTex LFET based
scanners
Lightweight and compact

PM/GSA/SAL-002.01.011.001-REV-4

18

1 GHz Processor
1 GB ram
16 GB compact flash
Microsoft Windows XP Professional SP3
USB 2.0
Industrial 3 button mouse
5.6 LCD display with VGA controller
AC or DC opera
1 GHz Processor

3.1.2 Tank Floor Inspection


TesTex Falcon 2000 Mark II (LFET tank floor scanner)
The world's most advanced and compact inspection tool for above ground storage tanks
has many new features to enhance inspection capabilities. These improvements are based
on TesTex's field experience in testing hundreds of storage tanks, and input from dozens
of NDT inspectors from both domestic and international industries. The Falcon 2000 Mark
II System is based on the principles of Low Frequency Electromagnetic Technique (LFET).

Specifications

Features
Does not use permanent magnets so lightweight
(under 30 lbs)
Requires minimal floor preparation, no cleaning or
sandblasting of surface and tests through coatings
Determines top surface flaws from bottom surface
flaws
Continues to show flaw responses even after the
unit has stopped moving
Maximum penetration up to 32 mm (1.25 inch)
Scanning speed of 4.5 - 6m (15 20 feet) per
minute
Tests ferrous materials such as carbon steel and
cast iron
Upgradable to test non-ferrous materials such as
stainless steel and aluminium
Real time data display with advanced signal
processing
Wheel assemblies provide easy manoeuvrability
and independent height adjustment
Full coverage over scanned area with no 'dead
space'

PM/GSA/SAL-002.01.011.001-REV-4

19

PC based / Modular electronics using digital


signal processing
Uses a maximum voltage of 12V DC inside
of tank, meeting required specifications for
tank safety
32 channels Falcon Sr.; 16 channels
Falcon Jr.
Uses scanners that have 16 or 64 pick up
sensors equally spaced to scan flat surfaces
covering 102 mm (4 inch) or 330mm (13 inch)
swaths per pass
Reporting software generates a tube sheet
map for LFET tube inspections and a tank

3.1.3 Portable Eddy Current Inspection


Eddy Current Flaw Detector VD3-71
The VD3-71 Eddy Current Flaw Detector is intended for manual testing with eddy current
technique for surface and subsurface defects, such as material discontinuity (cracks, laps,
cissings, fine cracks etc.), in products made from ferromagnetic materials.
It is applied in the following branches of industry: aircraft, railway transport, oil and gas, chemical,
power and engineering.

Specifications

Features
Storage of a great number of setups
and testing results in the flaw detector
memory
Advanced capabilities of data analysis due
to the speciality application-dependent software
Mode of two-way communication with PC USB
Estimate of defect depth and length, and also
LED and sound alarm of the detected flaw
High ergonomics convenient and small
case, small weight, high-contrast TFT display,
assignment of the most frequently used functions
to 'hot keys' of the keyboard, and also the usage
of a special leather cover for handy and secure
holding of the instrument
Large colour high contrast TFT display
Alarm system: 4 three colour LEDs, sound alarm
Possibility of operation in two frequency mode
Possibility of encoder and rotary scanner connection
Possibility of low temperature instrument
implementation

PM/GSA/SAL-002.01.011.001-REV-4

20

Possibility of defects detection:


Depth = from 0.1 mm
Opening = from 0.002 mm
Operating frequency: setup range
from 50 Hz to 12 MHz
Generator output voltage (double
amplitude): from 0.5 V to 6 V
Adjusted gain range: 30 dB
Adjusted preamplifier range: 40 dB
Phase signal variation (signal rotation
range from 0 to 360 with a step
0.1, 1, 10)
Samples frequency up to: 6 kHz
Digital filtering, 5 filter types:
Lowpass
Highpass
Bandpass
Differential
Averaging

3.2 MAGNETIC PARTICLE TESTING (MT)


3.2.1 Bench Units and Coils
MAGMASTER 5000 Heavy Duty Crack Detector
The MAGMASTER 5000 is a high quality, large capacity, magnetic particle crack detector,
designed to provide the performance necessary to meet the exacting demands for quality
control during production and maintenance in the automotive, railroad, marine and general
engineering industries. The MAGMASTER 5000 is designed to accept crankshafts
up to 2750mm long and 1000kg weight as used in heavy off road and stationary engines,
as well as many types of locomotive and marine crankshafts and components. The
MAGMASTER 5000 complies with ASTM-E1444-05, BS6072, AS1171 and Electrical
Safety Standard AS3100. In addition it meets major engine manufacturers' specifications
for crack testing by the magnetic particle method e.g. Caterpillar, Cummins, etc. A wide
range of optional facilities is available to extend the versatility of operation, including off
bench testing of parts too large to be accommodated on the machine, e.g. engine blocks,
marine propeller shafts, etc.

Specifications

Specifications (cont'd)
Electronic timer controls the period of the
magnetizing shots for consistent repeatability.
Automatic push button electronic AC
demagnetizing.
Electronic solid state switching for
HEAD/COIL, AC/DC mode selection.
Cable takeoff points for special or off bench
testing,e.g. engine blocks.
Pneumatic end clamp system fitted to both
heads for positive electrical contact.
Easy running tailstock for fast traversing and
fitted with pneumatic lock.
Supplied with adjustable roller steadies to
support cylindrical parts from 50 to 200mm
diameter and up to 1000kg.
20 litre inspection fluid storage system with
efficient jet agitation system suitable for oil or
water based fluids.
The demag cycle is continuously monitored
by a flashing digit and when the cycle is
complete, the digit reverts to a steady state.

Two axis magnetising. Current through


part to check for longitudinal or lengthwise
cracks, and coil magnetizing to check for
radial or transverse cracks.
5000 AC + 5000 half wave DC peak
magnetizing currents. AC to locate
surface defects and DC to locate
subsurface defects.
Accepts parts up to 2750mm long and
1000kg in weight. 450mm internal
diameter 4 turn coil, producing 12,000
peak ampere turns. Optional 550mm coil.
Optional coil transverse system whereby
the coil can be moved up to 120mm,
lateral to the centre line, for increased
magnetizing influence on small diameter
parts.
Digital ammeter accurately indicates peak
AC + HWDC magnetising currents. Holds
current reading on display for 5 seconds
and automatically resets.

PM/GSA/SAL-002.01.011.001-REV-4

21

MAGMASTER 4500 General Purpose Crack Detector


The MAGMASTER 4500 is a versatile high quality magnetic particle crack detector
designed to meet the demands for critical inspection of parts during overhaul in the aircraft,
automotive, and general engineering Industries. Pneumatic clamping heads enables a wide
variety of ferrous parts to be tested, including crankshafts, camshafts, cylinder heads,
axles, gears, con rods, bolts, pins, and nuts etc. A range of optional equipment is available
to extend the versatility and convenience of operation, including off bench testing of parts
too large to be accommodated on the machine. The MAGMASTER 4500 complies with
International Standards for Magnetic Particle Inspection including ASTM E1444-05,
AS1171-1998, BS6072, and Electrical Safety Standard AS3100.

Specifications (cont'd)

Specifications
Two axis magnetising.Current through part
to locate longitudinal or lengthwise cracks,
and coil magnetising to locate radial or
transverse cracks.
Quick changeover from contact heads to
coil. The selected mode is indicated on the
control display screen.
4500amps AC peak magnetising current.
Optional HWDC in addition to AC.
Automatic push button AC electronic
demagnetizing
The demag cycle is continuously monitored
by a flashing digit and when the cycle is
complete, the digit reverts to a steady state.
Accepts parts up to 1350mm long and
100Kgs in weight on head shelves, and
250Kgs when supported on steadies.
Optional 2000mm capacity. Optional heavy
duty heads to support up to 500Kgs on
steadies 350mm internal diameter coil,
producing up to 12,000 peak ampere turns.
Optional 450mm coil.

PM/GSA/SAL-002.01.011.001-REV-4

22

Australian manufacture backed by over 30


years of experience in magnetic particle
inspection systems.
High quality and ruggedly constructed.
Stainless steel tank with integrated 20 litre
fluid storage sump and pump agitation
system.
Reliable plug in electronic control system.
2 year warranty on electronic modules.
5 year warranty on the magnetizing
transformer.
Digital ammeter and controls at eye level.
Ammeter holds display for approx. 4
seconds for ease of verification.
Thermal overload protection. Overload
condition indicated on the display screen.
The rotary position of the current control is
displayed digitally in unit steps 1-100
enabling precise setting of any desired
magnetizing current value up to the rated
maximum.
Operator efficiency and work throughput
enhanced by ease of operation.

MAGMASTER 3000 Automotive Crack Detector


The MAGMASTER 3000 is specially designed as a low cost high performance crack
detector, for automotive engine reconditioning. All petrol engine and small diesel
crankshafts, camshafts, heads, axles etc. can be quickly and thoroughly checked. The
MAGMASTER 3000 is ideal for the smaller workshop requiring a quality crack detector
with the minimum of capital outlay. In addition, the MAGMASTER 3000 has many
applications in general industry requiring a low cost effective crack detector. The unit is
extremely easy to use and requires no special skills to obtain excellent results. Unique
swivel mounted magnetising coil allows rotation 45 in either direction, total 90 rotation,
to detect cracks running in any direction, lengthwise or radial.

Specifications (cont'd)

Specifications
Accepts parts up to 1370mm (54 inch) long,
weighing up to 100kgs (225lbs.). Longer
parts can be tested in sections.
High intensity magnetising coil produces
up to 10,000 AC peak ampere turns.
Magnetising coil is sealed and insulated in
an impact resistant oil proof enclosure.
350mm (14") I.D. traversing coil can be
parked at left, clear of supports, to allow
easy loading of part from the front or
overhead.
Simplified electronic control provides a
selection of high or low magnetising
intensities to suit any application.
Magnetising shots are electronically timed,
for consistent results.
Automatic push button AC demagnetising
facility.

PM/GSA/SAL-002.01.011.001-REV-4

23

High quality construction for long service


life Stainless steel tank.
Australian manufacture backed by over 30
years experience in magnetic particle
inspection equipment.
Reliable electronic control system, with two
year warranty.
Unique swivel mounted coil eliminates
necessity of additional magnetising process
of passing current through part.
Plug in electronic module for quick
changeover and minimum downtime.
All electrical controls to IP56 rating.
Operator efficiency and work throughout
enhanced by ease of operation.

MAGMASTER 2000 Small Parts Crack Detector


The MAGMASTER 2000 is an economically priced, compact unit, ideal for volume
production or batch testing of a wide variety of ferrous components for fatigue or
processing defects by the magnetic particle method. Nuts, bolts, pins, shafts, con rods,
gears, camshafts etc. can be quickly and thoroughly tested.
It complies with International standards for magnetic particle inspection - ASTM E1444-05,
AS1171, BS6072 and Electrical Safety Standard AS3100. A range of optional accessories
is available to extend the versatility of the machine's operation, including HWDC
magnetising current for the detection of subsurface defects.

Specifications (cont'd)

Specifications

The left-hand head is fitted with an air


operated contact face initiated by a head
mounted hand switch and provides a high
pressure end clamping action for positive
electrical contact.
An air regulator and gauge are fitted to
control the clamping pressure.
A foot switch allows hands free operation
Head contact faces fitted with resilient
multilayer copper gauze pads.
Vee blocks supplied to support and
facilitate rotation of cylindrical parts.
Can be easily removed to provide a large
unobstructed contact face.
Integrated 20 litre inspection fluid storage
system with efficient particle agitation and
recirculation system, suitable for oil or
water based inspection fluids, c/w
fluid applicator.
Supplied with 20 litres high quality
fluorescent inspection fluid.
Operates from a nominal 240V 50Hz
single phase supply. Maximum
demand is 18 amps.

Two axis magnetising. Current through part


to check for longitudinal or lengthwise
cracks, and coil magnetising to check for
radial or transverse cracks.
2000 amp AC peak magnetising current.
Optional halfwave DC current. Accepts
parts up to 1100mm long and 30kg in weight.
250mm internal diameter traversing coil,
producing up to 5000 peak ampere turns.
Continuously variable current control
enabling setting of any required magnetising
current value up to the rated maximum.
Automatic press button electronic AC
demagnetising.
Electronic timer automatically controls the
period of the magnetising current.
Digital Ammeter accurately indicates the
magnetising current.
Holds reading on display for 4 seconds and
auto resets.

PM/GSA/SAL-002.01.011.001-REV-4

24

LECTROMAX 5000 Magnetic Particle Inspection System


The LECTROMAX 5000 is an extremely versatile, high quality magnetic particle crack
detection system, offering excellent performance and reliability. It is designed specifically
to meet the exacting demands for quality control during production and maintenance in the
aerospace and aeronautical industries. In addition to conforming to the general standards
for the testing of critical components with magnetising peak currents up to 5000 amps
peak AC, plus halfwave DC, the LECTROMAX 5000 complies with MIL-M-6867C, ASTM
E1444-05, BS6072, AS1171, and Australian Electrical Safety Standard AS3100.

Features
Highly reliable electronic system, with plug in modules and supported by a 2 year
warranty
Advanced & accurate dual digital ammeter system with a programmed microprocessor
for accuracy and tracking. The required current can be preselected and displayed on
one ammeter, and when a magnetising shot is initiated, the actual current is displayed
on the second ammeter and held on display for approx. 5 seconds for ease of verification.
Magnetising shots are verified by an Illuminated indicator.
In addition to decaying AC demagnetisation, special circuitry enables the most difficult
part to be demagnetised by residual field cancellation.
High quality and rugged construction with stainless steel catchment tank and fluid
reservoir.
A comprehensive range of options and accessories is available to extend the
versatility of the system to suit virtually any testing requirement, including capacities to
accept parts up to 3000mm long and 500kg in weight, and 6000 amp and 7000 amp
power pack upgrades.

PM/GSA/SAL-002.01.011.001-REV-4

25

LECTROMAX 100 Series Demagnetisers


LECTROMAX 100 Series of demagnetisers include a range of standard demagnetisers in
various sizes, voltages and intensities. A range of standard optional accessories is
available. In addition, special purpose demagnetisers can be manufactured to suit
particular applications, including high intensity air cooled types for continuous or
intermittent duty. Continuous duty demagnetisers can be supplied for integrating with
conveyor systems. Intermittent duty demagnetisers are fitted with a 60 second timer, which
automatically controls the energised period. The timer incorporates a panel mounted digital
display, which indicates the elapsed time. All LECTROMAX demagnetisers are
conservatively designed for maximum operating efficiency and long life.

Features

PM/GSA/SAL-002.01.011.001-REV-4

26

LECTROMAX 150 Series Coil Magnetiser - Demagnetiser


The LECTROMAX 150 Series of portable coil magnetiser-demagnetisers is available in 3
throat sizes, 250mm, 300mm, and 350mm internal diameter. Typical application is for the
detection of radial or circumferential surface or near surface defects in general engineering
ferrous components, including pipes, axles and transverse defects in fork lift tines etc.

Features

Part No. 150-25-FB Part No. 150 - 30-FB Part No. 150 - 35-FB
Inside diameter: 250mm 300mm 350mm
Outside diameter: 350mm 400mm 450mm
Width: 110mm 110mm 110mm
Weight (approx.): 15kg 19kg 25kg
Peak ampere turns 6000 5000 5000
Duty Cycle (1 min on, 1 min off) 50% 50% 50%

Other sizes available to special order.

PM/GSA/SAL-002.01.011.001-REV-4

27

3.2.2 Electromagnetic Equipment


Yokes
The Gammatec Electromagnetic yoke features dual coils, which provide maximum lifting
power without uncomfortable heating. The acid-proof, impact resistant body ensures
ruggedness and has been designed with operator comfort in mind making it easy to
hold and operate.

Product Code
NCY0004
NCY0005
NCY0006
NCY0007
NCY0009

Description
110V - Gammatec MK II Articulating Legs
220V - Gammatec MK I Fixed Legs
220V - Gammatec MK II Articulating Legs
110V - Gammatec MK I Fixed Legs
250V - Gammatec MK II Articulating Legs

The new MY-2 is the smallest, lightest hand-held yoke on the market encapsulation in a
rugged rubber housing makes it the most durable too. The MY-2 electromagnetic yoke is
a rugged, high performance instrument featuring a powerful AC magnetising field.
Product Code
NCY0002
NCY0011
NCY0012
NCY0010

Description
220V Gammatec MY-2 Articulating Legs
110V - Gammatec MY-2 Articulating Legs
240V - Gammatec MY-2 Articulating Legs
42V - Gammatec MK II Articulating Legs

Yoke Accessories
Product Code
NCC0012
NCT0249
NCI0216
NCA0014
NCB0022

Description
Electromagnetic Yoke 12V AC / DC Converter
Electromagnetic Yoke 42V AC Transformer
Portable battery powered inverter 12V DC
220V / AC for MY-2 Yoke
Rubber Magnetic Particle Powder Applicator
Polyethylene Spray Bottle

Portapack
The Gammatec Portapack is a portable battery operated DC power supply for use with all
AC electromagnetic yokes. Charged batteries in special pouches are carried on a belt
worn around the technician's waist. The yoke is plugged into the battery pack allowing the
technician to conduct MPI in hazardous areas or where no power supply exists.
Product Code
NCP0018
NCC0114

Description
Portable battery operated DC supply
Portapack Charger

PM/GSA/SAL-002.01.011.001-REV-4

28

Cases
Product Code
NCC0013
NCC0038

Description
Carry Case for PM2000 Permanent Magnet Yoke
Carry Case for Gammatec MK I, MK II and MY-2
Electromagnetic Yokes

Permanent Magnet Yokes


The Gammatec permanent magnet yokes are light weight, ergonomically designed and
very powerful.
Product Code
NCY0008
NCY0003

Description
Gammatec PM2000 Articulating Leg Permanent
Magnet Yoke
Gammatec PM2004 Permanent Magnet Yoke
with Cable

Spare Parts
Product Code
NCK0010
NCC0167
NCE0008
SF0051

Description
PM2000/PM2004 Permanent Magnet Keeper c/w spare Magnets
and Feet
MY-2 Yoke Power Cable
MY-2 Yoke Articulating Leg Extension Piece
MY-2 Articulating Foot Piece

Centrifuge Stand and Tube


Product code
NCS0027
NCT0028

Description
Gammatec MPI Centrifuge Stand
Magnetic Particle Centrifuge - ASTM 100ml, pear shaped

Indicators & Calibration Blocks


Product Code
NCI0002
NCI0003
NCI0014
NCI0016
NCB0033
NCB0061

Description
Castrol Magnetic Flux Type I (Brass)
Castrol Magnetic Flux Type II (Silver)
ASME Magnetic Particle Field Indicator (Pie Gauge)
Berthold Spoon Magnetic Field Indicator
MTU No. 1 MPI Test Block
Ketos Ring Steel Test Block

Gaussmeters
Product Code
NCM0003
NCM0045
NCP0142
NCI0019
PM/GSA/SAL-002.01.011.001-REV-4

Description
Gaussmeter including Probe
Gaussmeter CYHT201
including Transverse Probe CYPT-T15A
Probe for use with Gaussmeter
Magnetometer Mod 25 Residual Field Indicator
29

Yoke Test Weights


Product Code
NCW0023
NCW0024

Description
18kg MPI Test Weight (with carry case)
4.5kg MPI Test Weight (with carry case)

Consumables
ARDROX Consumables
Product Code
Background
NCB0012
NCB0013
NCB0054

Description
10 x 400ml Ardrox 8903W - White
4 x 5 litres Ardrox 8903W - White
1 x 5 litres Ardrox 8903W - White

Ink
NCI0010
NCI0011
NCI0018
NCI0012
NCI0013
Powder
NCP0023

10 x 400ml Ardrox 800/3 Black Magnetic


4 x 5 litre Ardrox 800/3 Black Magnetic
1 x 5 litre Ardrox 800/3 Black Magnetic
10 x 400ml Ardrox 8530 Fluorescent Magnetic
6 x 500ml Ardrox 8540 Fluorescent Magnetic
Available on request
1 x 500g Ardrox 8510 Fluorescent Powder to be mixed with
Kerosene

3.2.3 Ultraviolet Equipment


Ultraviolet Lights
Gammatecs Ultravoilet Light is a rugged, high intensity, low cost black light used for the
detection of low-level fluorecence in Non Destructive Testing Techniques.
Product Code
NCL0005
NCL0015
NCL0020

PM/GSA/SAL-002.01.011.001-REV-4

Description
Gammatec UV 100 Ultraviolet Light (220V)
Gammatec UV 100 Ultraviolet Light (110V)
High Flux Ultraviolet LED Torch Kit
Including:
365nm LED Torch
2 x 3.7V re-chargeable batteries
1 x battery charger
Carry Case

30

Spare Parts
Product Code
SB0047
SL0011
No code

Description
Spare Bulb for UV 100 light
Spare filter lens for UV 100 light
Replacement module for LED UV Torch

Spectacles
Product Code
NCS0037

Description
UV Absorbing Spectacles

Ultraviolet Light Meters


Product Code
NCM0017

Description
Goldilux GAL 3L Display

NCM0023

Goldilux Mod GUVA-1L UV Light Meter with builtin detector

NCM0025

UVe LUX Dual Light Meter

NCM0004

Goldilux Mod GRP-1 Smart Radiometer with Microprocessor display


(excluding probe)

NCP0029

Goldilux Mod GUVAP-1L Probe for use with GUV-0L


UV Light Meter

NCP0109

Goldilux Mod GAP-1 Smart Radiometer UVA Probe


for use with GRP-1 Microprocessor.

PM/GSA/SAL-002.01.011.001-REV-4

31

Labino UVG4-HEAD
The Labino UVG4 is a UV LED Head Lamp designed to free the users hands during an inspection.
The lamp can be adjusted in three different angles. The operator can switch the angles of the light
during the inspection. The rubber bands are adjustable and fit helmets as well as heads. The battery
is located in the back of the structure and there are no cables hanging from the lamp.
The UVG4 reach full power instantly. The on/off button is positioned at the back of the lamp to prevent
accidental activation. Each head light weights 271 grams (9.4 oz). The lamp contains one ultraviolet
light emitting diode (LED) that peaks at 365nm. The life of each LED is estimated at 30,000 hours.
The battery has a running time of 3 hours (+/- 5%) and can be recharged from a normal outlet or a
vehicle cigarette lighter socket. The lamp is also equipped with a current regulator that keeps the UV
intensity constant even when the battery fades. Each unit comes with an extra battery.
The Labino Head Light is also available as white light. This small but powerful tool creates more than
10,000 lux (930 foot Candles) within a distance of one metre. The distribution angle for white light is
spotlight.

Specifications

Features

Charger for use from electrical outlet

Charger for use in vehicle via cigarette lighter


connection
Two (2) batteries (1+1 extra)

UV source:
Intensity:
Spotlight:

Midlight:

UV A LED (1)
>35 000 w/cm at 15 cm
25 000 w/cm at 38 cm
14 000 w/cm at 60 cm
8 000 w/cm at 100 cm
>32 000 w/cm at 15 cm
10 000 w/cm at 38 cm
4 500 w/cm at 60 cm
1 800 w/cm at 100 cm

Visible light:
Spotlight:
< 7 Lux (<0.65 fc)
Midlight:
< 5 Lux (< 0.46 fc)
Wave length:
365 nm
Irradiated diameter
at a distance of 38 cm: Spotlight: 30 mm (1.2)
Midlight: 100 mm (3.9)

PM/GSA/SAL-002.01.011.001-REV-4

32

Labino Torch Light UVG3


The Labino Torch LightUVG3 is a small-sized, lightweight, UV-A LED flashlight designed for quick
inspections in hard-to-reach spots and where the amount of visible light from the LED is critical.
A high quality white light filter reduces the transmission of white light from the LED and minimizes
the reflection from the surface which is illuminated with UV. The lamp measures 15.9 cm long (6.3
inches) and weighs 211 gram (7.4 oz), battery included. The Labino Torch LightUVG3 produces
a variety of ultraviolet beams ranging from 20 000 w/cm to 2 000 w/cm at a distance of 38 cm
(15 inches), depending on your choice of Spotlight, Midlight or Floodlight beam. The Labino
Torch LightUVG3 contains one ultraviolet light emitting diode (LED). The LED creates UV light that
peaks at 365 nm making it suitable for industrial, leakage and security applications.Full power is
reached instantly. The on / off button is positioned in the back of the lamp to prevent accidental
activation. At full charge the battery provides up to 3 hours of use. Recharge from a normal outlet
or a vehicle, using included chargers. Each kit also includes an extra battery.

Specifications

Features
Charger for use from electrical outlet
Charger for use in vehicle via
cigarette lighter connection
Two (2) batteries (1+1 extra)
Belt holster
UV Block glasses

Spotlight > 20 000 W/cm at 38 cm (15)


30 mm (total area with a minimum intensity of
1200 W/cm at 38cm)
Visible light: < 1 Lux / 0.09 fc
Midlight: 8 000 W/cm at 38 cm (15)
100 mm (total area with a minimum intensity of
1200 W/cm at 38cm)
Visible light: < 1 Lux / 0.09 fc
Floodlight: 2 000 W/cm at 38 cm (15)
130 mm (total area with a minimum intensity of
1200 W/cm at 38cm)
Visible light: < 1 Lux / 0.09 fc
LED
Wave length (peak): 365 nm

PM/GSA/SAL-002.01.011.001-REV-4

33

Section 4: Radiographic Testing (RT)


4.1 Gamma Radiography
4.1.1 Projector Equipment
Exertus Dual 120 Isotope Projector
The Exertus Dual 120 Projector has the ability to accept Iridium 192 sources or
Selenium 75 sources. It integrates an improved source channel based on a new
helicoidal design, improving maintenance and allowing smoother movement of the
source assembly inside the device, making it easier for the operator and improving
safety.
Safety is an integral part of the design of the Exertus Dual 120 Projector a three colour
signal indicator provides the user with a clear visual guide as to the position of the source at
all times. Once the source is safe inside the Projector and the Projector is locked (Safe
Mode) the signal is green. When the source is inside the Projector, but the camera is
unlocked and the source assembly locking mechanism is ready to be released a yellow
signal is indicated. When the source is ready for exposure or outside the projector (Exposure
Mode) a red signal is indicated.

Features

Specifications
Basic Construction Standards: ISO 3999
compliant
Isotopes:
Ir-192 or Se-75 under special form
Ir-192 half-life: 73.8 days
Se-75 half-life: 119.8 days
Activity:
Ir-192: 4.44 TBq (120 Ci)
Se-75: 4.44 TBq (120 Ci)
Surface Dose Rate: Max 2 mSv/h
Total Weight: 22 kg (48.5 lb)
DU Weight: 13 kg (28 lb)

Accepts Ir-192 or Se-75


Helicoildal source channel
Lighter than most of its competitors when
loaded with 4.44 TBq (120 Ci)
Compact design,
Extremely user friendly operation
3 colour signal safety indicator
Standard and Industrial packages available

PM/GSA/SAL-002.01.011.001-REV.-4

34

Exertus Dual 60 Isotope Projector


EXERTUS DUAL 60 Projector has the ability to accept Ir-192 sources or Selenium 75 sources.
This projector incorporates design and safety features that make it flexible and compact. EXERTUS
DUAL 60 incorporates a unique safety feature and a new source channel making it lighter than its
competitors. Its Source Assembly Locking Mechanism is triggered by the source holder capsule at
the front of the Source Assembly, thereby always assuring the operator that the source has returned
to the safe position. EXERTUS DUAL 60 projector is ISO 3999:2004 compliant.

Specifications

Features
Automatic Source Assembly Locking Mechanism
is triggered by the front of the Source Assembly,
thus ensuring that the Projector can only be
locked and disconnected with the Source in the
Safe Position. Three colour signal indicator
system.

PM/GSA/SAL-002.01.011.001-REV-4

Basic Construction Standards


Isotopes
Ir-192 half life
Se-75 half life
Activity
Ir-192
Se-75
Surface Dose Rate
Total Weight
DU Weight
Dimensions
Length
Width
Height
Materials Used
Outer Shell
Shielding
Labyrinth
Type

35

ISO 3999:2004 Compliant


Ir-192 or Se-75 under special form
73.8 days
119.8 days
2.22 TBq (60 Ci)
7.40 TBq (200 Ci)
Max. 2mSv/h
18 kg (40 lb)
10 kg (22 lb)
302 mm (11.89)
124 mm (4.88)
207 mm (8.15)
CrNi steel
Depleted Uranium
Tungsten Heavy Alloy
B(U) RUS / 5898 / B(U)-96T

Dual 120/60 Codes and Packages


Exertus Dual 120
Dual 120/1

Dual 120/2
Dual 120/1

Exertus Dual 120 standard package (including)

CP0009
NCP0166

Dual 120 Pigtail

NCT0035

Exertus and Gammamat SE Guide Tube

NCC0180

Quick Coupling

NCG0061

Exertus Projector Series GO/NO-GO Gauge

NCP0150

Dual 120 Emergency Shipping Plug

NCT0266

NCP0151

Exertus series Projector Transport Overpack

NCC0059

Exertus Dual 120 Isotope Projector

NCW0001
NCT0039

NCS0119
Operations Manual

Exertus Dual 120 Industrial package (including)


Exertus Dual 120 standard package
Reel Type 10m - Exertus and Gammamat
Series winding Mechanism
2.1m Yellow Guide Tube - Exertus and
Gammamat Series
Source Terminal 65 Ir/Co M18 x 1.5
GAM798 Tungsten Directional Collimator
Exertus Series 17mm Spanner
Operations Manual

Exertus Dual 60
Dual 60/1

Exertus Dual 60 standard package (including)

Dual 60/2

Exertus Dual 60 standard package (including)

CP0013

Exertus Dual 60 Isotope Projector

Dual 60/1

Exertus Dual 60 standard package

NCP0166

Dual 60 Pigtail

NCW0001

Reel Type 10m - Exertus and Gammamat

NCC0180

Exertus and Gammamat SE Guide Tube

NCT0039

Series winding Mechanism

NCC0171

Quick Coupling

NCG0061

Exertus Projector Series GO/NO-GO Gauge

NCP0175

NCC0171
NCT0266

Gammamat Series

Dual 60 Emergency Shipping Plug

NCP0151

Exertus series Projector Transport Overpack

NCC0059

GAM798 Tungsten Directional Collimator

NCS0119

Exertus Series 17mm Spanner


Operations Manual

2.1m Yellow Guide Tube - Exertus and

Operations Manual

PM/GSA/SAL-002.01.011.001-REV-4

36

Source Terminal 65 Ir/Co M18 x 1.5

Exertus Selen 40, 80 and 120 Circa


Tungsten Shielded Isotope Projectors
The Exertus Selen Circa projector range is a new generation of close proximity" Tungsten
shielded gamma radiography projectors which has the ability to accept Selenium 75 sources.
This projector offers the latest design that makes it flexible yet compact.
These Projectors can be used for either normal radiography methods or for radiography
where close proximity work is needed. The design incorporates a Directional Tungsten
Collimator which connects directly to the Projector. This reduces the radiation
controlled area significantly and allows operations to continue in the close vicinity.
Safety is an integral part of the Exertus Selen Isotope Projector range a three colour
signal indicator provides the user with a clear visual guide as to the position of the source
at all times. Once the source is safe inside the Projector and the Projector is locked (Safe
Mode) the signal is green. When the source is inside the Projector, but the Projector is
unlocked and the source assembly locking mechanism is ready to be released a yellow
signal indicates. When the source is ready for exposure or outside the projector
(Exposure Mode) a red signal indicates.

Features

Specifications
Basic Construction Standards: ISO 3999 compliant
Isotopes:
Se-75 under special form
Se-75 half-life: 119.8 days
Activity:
Se-75: 1.48 TBq (40 Ci)
Se-75: 2.96 TBq (80 Ci)
Se-75: 3.7 TBq (100 Ci)
Surface Dose Rate: Max 2 mSv/h
Total weight:
8.4 kg (18.5 lb)
8.8 kg (19.4 lb)
9 kg (19.84 lb)
Tungsten weight:
4.7 kg (10.36 lb)
5 kg (11 lb)
5.3kg (11.68 lb)
Dimensions (L x W X H): 203 x 110 x 191 mm
Removable Collimator Weight: 4.3 kg (9.4 lb)

Specific for use with Se-75 sources


Smallest and lightest projector
3 Colour Signal Indicator
Tungsten Shielded -No (Du)
Clip on collimator
(Ideal for close proximity radiography)
Extremely user friendly

PM/GSA/SAL-002.01.011.001-REV-4

37

Exertus RID-Se4P Isotope Projector


EXERTUS RID-Se4P Projector has the ability to accept Selenium 75 sources. This projector
incorporates design and safety features that make it flexible, compact and lightweight.
EXERTUSRID-Se4P is ISO 3999:2000 compliant. EXERTUS RID-Se4P projector also has a
unique safety feature not found in competitive products: the Source Assembly Locking Mechanism
is triggered by the front link of the Source Assembly, thereby always assuring the operator that the
source has returned to the safe position.

Features
Automatic Source Assembly Locking Mechanism
is triggered by the front of the Source Assembly,
thus ensuring that the Projector can only be
locked and disconnected with Source in the
Safe Position,Two colour signal indicator system

Specifications
Basic Construction Standards
Isotopes
Se-75
Activity
Se-75
Surface Dose Rate
Total Weight
DU Weight
DU Activity
Dimensions
Length
Width
Height
Materials Used
Outer Shell
Shielding
Source Channel
Type

PM/GSA/SAL-002.01.011.001-REV-4

38

ISO 3999:2000 Compliant


Se-75 under special form
Half life 119.8 days
Type B - 4.44TBq (120Ci)
Type A - 3.0 TBq (81 Ci)
Max. 2mSv/h
7 kg (15.43 lb)
2.7 kg (5.95 lb)
1.42mCi (52.6 MBq)
224 mm (8.82)
100 mm (3.94)
175 mm (6.89)
CrNi Steel
Depleted Uranium
Tungsten Heavy Alloy
B(U) RUS / 5373 / B(U)-96T

Circa 80 / 120 & Rid Codes and Packages


Exertus Selen Circa 80
Circa 80/1

Exertus Selen Circa 80 standerd package (including) Circa 80/2

CP0011

Exertus Selen Circa 80 Isotope Projector

Circa 80/1

Exertus Selen Circa 80 Industrial package (including)


Exertus Selen Circa 80 standerd package

Close proximity Collimator

NCW000

Reel Type 10m - Gammamat Ti/TSI/SE Series

Fitting for Guide Tube

NCT0039

2.1m Yellow Guide Tube - Exertus and

NCC0180

Gammamat Series

Fitting for Shipment


NCP0173

SR 17 Pigtail

NCC0170

GAM800 Tungsten Directional Collimator 60

NCP0151

Exertus series Projector Transport Overpack

NCC0305

Source Terminal SE M18 x 1.5

NCG0061

Exertus Projector Series GO/NO-GO Gauge


Operations Manual

Operations Manual

Exertus Selen Circa 120


Circa 120/1

Exertus Selen Circa 120 standard package (including)


Exertus Selen Circa 120 Isotope Projector

Circa 120/2 Exertus Selen Circa 120 Industrial package (including)


Circa 120/1 Exertus Selen Circa 120 standard package
NCW0001 Reel Type 10m - Gammamat Ti/TSI/SE Series
NCT0039 2.1m Yellow Guide Tube - Exertus and

Close proximity Collimator


NCC0180

Fitting for Guide Tube


Fitting for Shipment

NCP0173

SR 17 Pigtail

NCP0151

Exertus series Projector Transport Overpack

NCG0061

Exertus Projector Series GO/NO-GO Gauge

Gammamat Series
NCC0170 GAM800 Tungsten Directional Collimator 60
NCT0305 Source Terminal SE M18 x 1.5

Operations Manual

Operations Manual

Rid Se 4P
Rid Se 4P/1

Rid Se 4P Isotope Projector Package (including)

CP0012

Rid Se 4P Isotope Projector

NCP0173

SR 17 Pigtail

NCC0180

Exertus and Gammatec SE Guide Tube Quick Coupling Exertus

NCP0151

Series Projector Transport Overpack Emergency Shipping Plug

NCP0150

Operations Manual

PM/GSA/SAL-002.01.011.001-REV-4

39

Exertus Vox 100 Projector


In order to provide quality control of industrial products, Cobalt 60 is a preferred isotope for the
radiography of steel. The Exertus Vox 100 Projector is an integration of all the Exertus
Projector lines and has the ability to accept Co-60 sources.
The Exertus Vox 100 Projector integrates an improved source channel based on a new
helicoidal design, which makes maintenance easier. It also allows smoother movement of the
source assembly inside the device, making it easier for the operator and improving safety.

Safety is an integral part of the design of the Exertus Vox 100 Projector. A three colour signal
indicator provides the user with a clear visual guide as to the position of the source at all times.
Once the source is safe inside the Projector and the Projector is closed (Safe Mode) the signal is
green. When the source is inside the Projector, but the camera is open and ready for exposure a
yellow signal indicates. When the source is outside the Projector and in the Exposure Mode
a red signal indicates.

Features

Specifications
Isotope: Co-60 under special form
Optimal range of thickness (steel): 70 200mm
(2.75 7.87)
Movement of a source along the guide tube:
Horizontally = up to 8.0m
Vertically = up to 4.0m
Overall dimensions (max)
Radiation head: 450 x 270 x 320 mm
(11.71 x 10.63 x 12.59)
Remote control: 850 x 550 x 650 mm
(33.46 x 21.65 x 25.59)
Weight (max):
Radiation head: 180 kg (396.83lb)
Electric-powered electromechanical drive:
38kg (83.777lb)
Power supply: 220V, 50Hz
Power (max): 5000W
Certification: B(U)96

Helicoidal source channel


400 Ci option coming
Compact design
Extremely user friendly operation
3 colour signal safety indicator
Mechanical or electronic windout available

PM/GSA/SAL-002.01.011.001-REV-4

40

4.1.2 Close Proximity Systems


G ammaSafe Close Proximity Se-75 Radiographic System
The GammaSafe radiographic system, when used in conjunction with a Selenium-75 source is
designed to reduce 'safe working distance' thus reducing production losses as well as down time.

The basic package consists of: Circa or RId Se4P Gamma Projector, Close Proximity Collimator,
GammaSafe Clamping Jig and Shielding Mats.

Optional Accessories

Features

Ellipse Stand
Mazel Guide Tubes and Collimator
Mazel Mats eg:
Dimensions: 915 x 305 x 9.5 mm
Shielding: Equivalent to (3.3mm) Pb
Weight: 10.8 kg (approx)
Temperature range: -85C to 200C

Safe working area can be reduced to 1m


Highly portable Se-75 Gamma-Ray
Projector
Improved radiographic productivity (24 hour
production)
Versatile (adaptable for contact and ellipse
shots)
Flexible Radiation Shielding Mats
Easy adjustable Ellipse stand

PM/GSA/SAL-002.01.011.001-REV-4

41

GammaSafe Codes and Packages


GammaSafe Kits
Can be made up to suit clients' requirements with any combination of the following:
Standard Package

Rid Se
4P

Circa

Qty

Qty

Code

Product

Rid Se 4P/1

Rid SE 4P Standard Package

CIRCA 40/80/120 1

Standard Package

NCC0165

Close Proximity Collimator

NCM0037

Lead Large Mat - Silicone

NCE0001

Envelope for Large Mat

NCM0036

Lead Primary Beam Mat - Silicone

NCE0002

Envelope for Primary Beam Mat

NCM0043

Lead Elipse Triangle Mat - Silicone

NCE0006

Envelope for Ellipse Triangle Mat

10

NCT0169

Flexible Tungsten Shielding Guide Tube 750 mm

11

NCC0065

GAM 827 Tungsten Directional Collimator

12

SI0017

Insert for SR 17 S/Holder for Collimator NCC0065

13

NCC0178

Gammasafe Conact Shot Projector Clamp

14

NCS0115

CPC Ellipse Stand (Mat support Included)

15

NCW0003

Reel Type 7.62 m Winder

NCC0146

Carry Case for Gammasafe System

16

1
1

10

13
1

Lead Shielding Polyurethane and Tungsten Shielding Silicone Mats available on request.

PM/GSA/SAL-002.01.011.001-REV-4

42

14

4.1.3 Projector Accessories


Winding Mechanisms Equipment
Gammatec Push/Pull Remote Control Winding Mechanism
Gammatec's Push/Pull Remote Control Winding Mechanism is designed for winding out
isotopes on all recognized industrial gamma projectors used in gamma radiography
inspection.
The units are available in either reel or pistol-grip versions. These are of light-weight
construction and standard accessories include inner drive cable, outer hoses, gearbox
and connector fittings.
To ensure a smooth push/pull operation, the robust and lightweight aluminium gearbox
housing incorporates two dust-proof ball races as well as a 100mm diameter gear with a
cable pressure spring which provides maximum contact between gear and cable at all
times.

Features

Specifications
Weight (incl handle): 2.95 kg
Dimensions (l x w h): 152mm x
136mm x 28mm
Cable entry wrap: 270
Cable travel: 348 mm per revolution
Gear: designed for Series 40 cable
Material specifications:
Handle, lid and housing = aluminium
Gear = brass
Bearings = sealed roller bearings
Handle spindle = nylon
Handle pin = tool steel
Guide nipples = stainless steel
Liner = tempered

Robust & lightweight


Conforms to ISO 3999-1: 2000 Standard
Compatible with all recognised industrial
gamma projectors

Optional Accessories
Pistol grip winding mechanism
Customized outer hose (minimum length
7.62m); inner cable
Fittings for all recognized industrial
gamma projectors

PM/GSA/SAL-002.01.011.001-REV-4

43

Winding Mechanism Codes and Packages


Reel Type
Product Code
NCW0038
NCW0003
NCW0001
NCW0036
NCW0002
NCW0004
NCW0007
NCW0005
NCW0006
NCW0018
NCW0025
NCW0026
NCW0033
NCW0034

Length
5.0m
7.62m
10.0m
15.0m
7.62m
10.0m
15.0m
7.62m
10.0m
7.62m
10.0m
15.0m
7.62m
10.0m

For use with Projector series

Length
5.0m
7.62m
10.0m
15.0m
7.62m
10.0m
7.62m
10.0m

For use with Projector series

EXERTUS Series Projectors and


Gammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 Projectors

Teletron / Gammavolt / Kowolux Projectors


Spec 2T and Industrial Nuclear Projectors

GAM80 / 120 Projectors

Pistol Grip
Product Code
NCW0041
NCW0011
NCW0012
NCW0037
NCW0009
NCW0010
NCW0013
NCW0014

EXERTUS and Gammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 Projectors


Teletron / Gammavolt / Kowolux Projectors

Pistol Grips and Reels


Product Code
NCG0059
NCR0003

Description
Pistol Grip for Gammatec Gearbox
Gammatec Winding Mechanism Reel

PM/GSA/SAL-002.01.011.001-REV-4

44

Drive Cables with Ballpoint


Product Code
NCC0173
NCC0017
NCC0030
NCC0119
NCC0011
NCC0049
NCC0118
NCC0008
NCC0007
NCC0060
NCC0061
NCC0081
NCC0082

Length
5.0m
15.2m
20.0m
30.0m
20.0m
15.2m
30.0m
15.2m
20.0m
20.0m
30.0m
15.2m
20.0m

For use with Prjector series


EXERTUS Series Projectors and
Gammamat Mod Ti/TSI/SE Series Projectors

Sentinel 880 and Industrial Nuclear Projectors

Teletron / Gammavolt / Kowolux Projectors


Spec 2T Projectors
GAM80 / 120 Projectors

GO-NO-GO Gauges
Product Code
NCG0004

Description
Sentinel 880 and Industrial Nuclear GO/NO-GO Gauge

NCG0006

Gammamat Mod Ti Series GO/NO-GO Gauge

NCG0010

Teletron / Gammavolt / Kowolux GO/NO-GO Gauge

NCG0061

Exertus and Gammamat Mod Tsi/Se Series GO/NO-GO Gauge

Gearboxes
Product code
NCG0029

Description
Gammatec MKIV Gearbox for use with
Tech/Ops, Sentinel and Industrial Nuclear
Drive Hoses Steel Gear

PM/GSA/SAL-002.01.011.001-REV-4

45

Drive Hoses
Product Code
NCH0023
NCH0024
NCH0025
NCH0041
NCH0009
NCH0021
NCH0040
NCH0026
NCH0010
NCH0004
NCH0027

Length
5.0m
7.62m
10.0m
15.0m
7.62m
10.0m
15.0m
7.62m Drive
10.0m Drive
7.62m Return
10.0m Return

For use with Projector series


EXERTUS Series and
Gammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 and


Industrial Nuclear Projectors

Teletron / Gammavolt / Kowolux Projectors


with Male Connector
Teletron / Gammavolt / Kowolux Projectors
with Stop Fitting

Drive Hose Quick Couplings


Product Code
NCC0009

Description
EXERTUS Series and Gammamat Mod Ti/Tsi/Se Series
Projectors

NCC0025

Sentinel Mod 880 Projectors

NCC0091

Spec 2T, Industrial Nuclear Projectors

NCC0147

GAM80 Projectors

Guide Tubes
Product Code
NCT0039
NCT0035
NCT0017
NCT0068
NCT0051
NCT0032
NCT0034
NCT0045
NCT0018

Length
2.1m Yellow
3m Yellow
3m x 3/8 Black
7 (2.1m) x 3/8 Black
5m x 3/8 Black
7 (2.1m) Yellow
3m (Yellow)
3m x 3/8 Black
3m x 1/2 Black

NCT210

7 (2.1m) Yellow

PM/GSA/SAL-002.01.011.001-REV-4

For use with Projector series


EXERTUS Series and Gammamat TI/Tsi/Se Series
Projectors (excluding Tip and Quick Coupling)

Sentinel 880 and Industrial


Nuclear Projectors (Complete)
Teletron / Gammavolt / Kowolux Projectors
(excluding Tip and Quick Coupling)
Spec 2T Projectors (Complete)
46

Extension Tubes
Product Code
NCT0003
NCT0013
NCT0030
NCT0017
NCT0039
NCT0035
NCT0041

Length
7 (2.1m) x 3/8 Black
3m x 3/8 Black
7 (Yellow)
3m x 3/8 Black
2.1m Yellow
3m Yellow
7 (Yellow)

For use with Projector series


Sentinel 880 and Industrial
Nuclear Projectors
EXERTUS Series and Gammamat TI/Tsi/Se
Series Projectors
Spec 2T Projectors

Guide Tube Quick Couplings


Product Code

Description

NCC0005

Gammamat Mod Ti/Tsi Series Projectors

NCC0006

Teletron / Gammavolt / Kowolux Projectors

NCC0092

Spec 2T Projectors

NCC0148

GAM80 Projectors

NCC0180

EXERTUS and Gammamat Mod SE Series Projectors

Guide Tube Tips


Product Code

Description

NCT0266

NCT0001
NCT0040

Source Terminal 65 Ir/Co M18 x 1.5


EXERTUS Dual and Gammamat Ti/Tsi Series Projectors
Source Terminal 45 Se M18 x 1.5
EXERTUS Selen Circa, RID SE 4P, Gammamat SE Series Projectors
80mm Teletron / Gammavolt / Kowolux Guide Tube Tip (Aluminium)
5/8 Spec 2T Guide Tube Tip (Brass)

Product Code

Description

NCA0013

Adaptor for use with Sentinel Mod 880 Projectors on Tech/Ops Guide
Tubes
Adaptor for use with Gammamat Se Tip to Standard Gammamat
Guide Tube - M14x1 Female / M18x1 Male
Transfer Tube 0.5m (Yellow) for use with 6 channel transfer
containers and Emergency Storage Pots
Spanner for use with Gammamat Mod Ti/Tsi Series Drive Hose and
Guide Tube Quick Couplings
EXERTUS Series 17mm Spanner
A nipple to connect EXERTUS and Gammamat Guide & Extension
Tubes
A nipple to connect Gammavolt / Teletron / Kowolux Guide & Extension
Tubes

NCT0305

NCA0025
NCT0033
NCS0007
NCS0119
SN0007
SN0008

PM/GSA/SAL-002.01.011.001-REV-4

47

Projector Accessories
Centering Devices
Product Code
NCC0014
NCC0102
NCC0109

Description
100 to 750mm Source Centering Device (Pipespider)
350 to 1200mm Source Centering Device (Pipespider)
200 to 900mm Source Centering Device (Pipespider)

Collimators
Product Code

Description

NCC0059

GAM798 Tungsten Directional Collimator 60


(For use with EXERTUS Dual 120 & Gammamat Ti/Tsi
series Projectors)

NCC0065

GAM827 Tungsten Directional Collimator 60


(For use with EXERTUS Dual 120, Gammamat Ti/Tsi
Series, Tech/Ops 660, Sentinel 880 & Ir 100 Series)

NCC0066

GAM799 Tungsten Directional Collimator 60


(For use with Tech/Ops 660 Series, Sentinel 880 and
Ir 100 Series)

NCC0072

GAM836 Tungsten Collimator with 20 x 360 Panoramic


Beam and male fittings to fit Guide Tube Extension
(Dia. 42mm x Length 68mm)

NCC0145

GAM846 Tungsten Collimator with 20 x 360 Panoramic


Beam and male fittings to fit Guide Tube Extension
(Dia. 57mm x Length 90mm)

NCC0164

GammaSafe Collimator 60Ci Se.75


(For use with RID SE 4P & Gammamat SE Projector)

NCC0165

GammaSafe Collimator 120Ci Se.75


(For use with RID SE 4P & Gammamat SE Projector)

NCC0170

GAM800 Tungsten Directional Collimator 60


(For use with Exertus Selen Circa 80 & RID Se 4P &
Gammamat SE Projectors)

Collimators for other projector types available on request

PM/GSA/SAL-002.01.011.001-REV-4

48

4.1.4 Isotope Consumables


Iridium-192 Radiography Sources
The primary use of Ir.192 sealed sources is in gamma radiography. In comparison to other
sealed sources used in similar applications, the film resolution produced with the use of
Ir.192 provides exposure of exceptional quality which is of critical importance in the field of
non-destructive testing.
Sources manufactured by NTP Radioisotopes SOC Ltd are suitable for most types of
radiography projectors. These Ir.192 capsules, made of stainless steel and containing high
purity activated iridium, are manufactured according to strict IAEA standards and each
source is welded and tested to comply with Special Form certification, also fully accredited
by the IAEA in compliance with the requirements of NTP's ISO 9001:2008 certification.
Irradiation of Iridium seeds takes place at various facilities around the world including the
Safari 1 Reactor situated at Pelindaba, South Africa. NTP Radioisotopes SOC Ltd
assembles Ir.192 Sealed Sources in Special Form capsules in their Hotcell facilities.
The Sources are loaded onto pigtails for all recognised and approved Projector brands and
shipped to the customer in the Projector or in specially manufactured transfer containers.

Hot Cells at Isotope Centre

Activity & Dimensions


Nominal Activity:
120 Ci
100 Ci
80 Ci
70 Ci
60 Ci
50 Ci
40 Ci
30 Ci

Specifications- Ir.192

Max Active Dimensions:


3
3
3
3
3
3
2
2

PM/GSA/SAL-002.01.011.001-REV-4

mm
mm
mm
mm
mm
mm
mm
mm

x
x
x
x
x
x
x
x

3.0mm
2.5 mm
2.0 mm
2.0 mm
2.0 mm
2.0 mm
1.5 mm
1.0 mm

49

Sources: high purity Iridium > 99.9%


Capsule: Stainless Steel 316 L
Half-life: 74.0 days
Special fleet of Type B (u) transport
containers
Type A + B transport containers meet
the IAEA transport regulations

RADIOACTIVE ISOTOPES IN
SINGLE ENCAPSULATED FORM ON
DISPOSABLE PIGTAIL

RADIOACTIVE ISOTOPES IN
SINGLE ENCAPSULATED FORM ON
RE-USABLE PIGTAIL

Description

Dimensions

Description

Dimensions

200Ci Ir-192

3mm x 4mm

200Ci Ir-192

3mm x 4mm

140Ci Ir-192

3mm x 3mm

130Ci Ir-192

3mm x 3mm

130Ci Ir-192

3mm x 3mm

120Ci Ir-192

3mm x 3mm

120Ci Ir-192

3mm x 3mm

110Ci Ir-192

3mm x 2.5mm

110Ci Ir-192

3mm x 3mm

100Ci Ir-192

3mm x 2.5mm

100Ci Ir-192

3mm x 2.5mm

95Ci Ir-192

3mm x 2.5mm

90Ci Ir-192

3mm x 2.5mm

90Ci Ir-192

3mm x 2.5mm

95Ci Ir-192

3mm x 2mm

85Ci Ir-192

3mm x 2mm

85Ci Ir-192

3mm x 2mm

80Ci Ir-192

3mm x 2mm

80Ci Ir-192

3mm x 2mm

75Ci Ir-192

3mm x 2mm

75Ci Ir-192

3mm x 2mm

70Ci Ir-192

3mm x 2mm

70Ci Ir-192

3mm x 2mm

65Ci Ir-192

3mm x 2mm

65Ci Ir-192

3mm x 2mm

60Ci Ir-192

3mm x 2mm

60Ci Ir-192

3mm x 2mm

55Ci Ir-192

3mm x 2mm

55Ci Ir-192

3mm x 2mm

50Ci Ir-192

3mm x 2mm

50Ci Ir-192

3mm x 2mm

45Ci Ir-192

3mm x 2mm

45Ci Ir-192

3mm x 2mm

40Ci Ir-192

2mm x 1.5mm

40Ci Ir-192

2mm x 1.5mm

35Ci Ir-192

2mm x 1.5mm

35Ci Ir-192

2mm x 1.5mm

30Ci Ir-192

2mm x 1mm

30Ci Ir-192

2mm x 1mm

25Ci Ir-192

2mm x 1mm

25Ci Ir-192

2mm x 1mm

20Ci Ir-192

2mm x 1mm

20Ci Ir-192

2mm x 1mm

RADIOACTIVE ISOTOPES IN SINGLE


ENCAPSUALTED FORM FOR USE AS
PILOT SOURCES FOR CRAWLERS

RADIOACTIVE ISOTOPES IN DOUBLE


ENCAPSUALTED FORM ON
DISPOSABLE PIGTAIL
Description

Description

Dimensions

Dimensions

120Ci Ir-192

3mm x 3mm

100Ci Ir-192

3mm x 2.5mm

20mCi Cs-137

4.5 x 6mm x7 Capsule

80Ci Ir-192

3mm x 2mm

30mCi Cs-137

4.5 x 6mm x7 Capsule

70Ci Ir-192

3mm x 2mm

50mCi Cs-137

4.5 x 6mm x7 Capsule

60Ci Ir-192

2mm x 2.5mm

80mCi Cs-137

4.5 x 6mm x7 Capsule

50Ci Ir-192

2mm x 2mm

100mCi Cs-137

4.5 x 6mm x7 Capsule

40Ci Ir-192

2mm x 1.5mm

10mCi Co-60

4.5 x 6mm Capsule

30Ci Ir-192

2mm x 1mm

20mCi Co-60

4.5 x 6 mm Capsule

PM/GSA/SAL-002.01.011.001-REV-4

50

RADIOACTIVE SELENIUM ISOTOPES IN DOUBLE ENCAPSULATED FORM

Capsule
Capsule
Type
Type
Used in
Used in
Projector
Projector
Exertus Circa
Dual 120
RidSe4P

Capsule
Type
Used in
Projector
Sentinel
880

Activity

Type

Dimensions

5Ci

Se-75

1.0 x 1.0 Sentinel / Exertus

17

16

GS

10Ci

Se-75

2.0 x 2.0 Sentinel / Exertus

17

16

GS

15Ci

Se-75

2.0 x 2.0 Sentinel / Exertus

17

16

GS

20Ci

Se-75

2.0 x 2.0 Sentinel / Exertus

17

16

GS

25Ci

Se-75

2.0 x 2.0 Sentinel / Exertus

17

16

GS

30Ci

Se-75

2.0 x 2.0 Sentinel / Exertus

17

16

GS

35Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

40Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

45Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

50Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

55Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

60Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

65Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

70Ci
75Ci
80Ci
85Ci
90Ci
95Ci
100Ci
105Ci
110Ci
115Ci

Se-75

2.5 x 2.5 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

Se-75

3.0 x 3.0 Sentinel / Exertus

17

16

GS

PM/GSA/SAL-002.01.011.001-REV-4

51

4.2 X-RAY RADIOGRAPHY


4.2.1 Portable X-Ray Generator
DIRECTIONAL UNITS
All SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6insulated high-voltage generator. As maximum advantages are derived from this ideal configuration, for one and the same thickness, the volume of lead required for standard radiation protec-tion
is considerably reduced.
Consequently, the reduced weight that is achieved makes it possible for further investments to be
made in the quality and general improvement of the level of performance (robustness, cooling,
accessories etc).
We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators
available to the market.

Specifications
SITEX& XS DIRECTIONAL

UNITS

D2008

Output voltage range


Output voltage selection step
Tube current range
Tube current range at full output
Tube current selection step
Radiation geometry
Maximum useful angle of X-ray beam
Dimension of optical focal spot
Inherent filtration
Carousel of internal diaphragms with lead cap Working
cycle at 40C ambient temp.
Operating temperature range
Storage temperature range
SF6 insulation pressure at 20C
Cooling fan supply voltage
Weatherproof level
Penetration into steel at max power
(FFD=700mm/Film D7pb/D=1.5/T=20 min)
Guard rings
Position of interconnection socket
Number of telescopic centring device (FFD=700mm)
Max. leakage dose at 1m according to DIN at full output
Microcontroller HT measurement circuit (kV and mA)
Overall dimensions
Total weight without guard rings

kV
kV
mA
mA
mA
()
mm
mm
%
C
C
kg/cm2
VDC
mm Fe
choice
mSv/h

70 to 200 70 to 225
1
1
1 to 8
1 to 8
8
8
0.1
0.1
Directional Directional
60 x 40
60 x 40
2.5 x 2.5 2.5 x 2.5
2.5 (Al) + 2.5 (Al) +
0.4 (Ni)
0.4 (Ni)
yes (4 + 1) yes (4 + 1)
100
100
-25 to +70 -25 to +70
-40 to +80 -40 to +80
5.0
5.0
24
24
IP65
IP65
41
49
yes
yes
Axial/Radi- Axial/Radial
al
1
1
2.5
10
yes
yes
346 x
346 x
771
771
28
28

PM/GSA/SAL-002.01.011.001-REV-4

mm
kg

D2258

52

D2506

D3006

70 to 250 90 to 300
1
1
1 to 6
1 to 6
6
6
0.1
0.1
Directional Directional
60 x 40
60 x 40
2.5 x 2.5 2.5 x 2.5
2.5 (Al) + 2.5 (Al) +
0.4 (Ni)
0.4 (Ni)
yes (4 + 1) yes (4 +
1)
100
-25 to +70 100
-40 to +80 -25 to +70
-40 to +80
5.0
24
5.0
24
IP65
IP65
54
yes
70
Axial/Radi- yes
al
Axial/Radial
1
1
10
yes
10
yes
346 x
771
346 x
831
28
31

D3206

D3605

XS-D2004

XS-D2254

90 to 320
1
1 to 6
6
0.1
Directional
60 x 40
2.5 x 2.5
2.5 (Al) +
0.4 (Ni)
yes (4 + 1)
100
-25 to +70
-40 to +80
5.0
24
IP65
76
yes
Axial/Radial
1
10
yes
346 x
831
31

120 to 360
1
1 to 5
5
0.1
Directional
60 x 40
2.6 x 2.6
2.5 (Al) +
0.4 (Ni)
yes (4 + 1)
60
-25 to +70
-40 to +80
5.0
24
IP65
82
yes
Axial/Radial
1
10
yes
400 x
930
46

70 to 200
1
1 to 4
4
0.1
Directional
60 x 40
2.5 x 2.5
0.4 (Ni)
yes
100
-25 to +70
-40 to +80
5.0
24
IP65
37
yes
Axial/Radial
1 (laser)
2.5
yes
305 x
718
19

70 to 225
1
1 to 4
4
0.1
Directional
60 x 40
2.5 x 2.5
0.4 (Ni)
yes
100
-25 to +70
-40 to +80
5.0
24
IP65
44
yes
Axial/Radial
1 (laser)
10
yes
305 x
718
19

PANORAMIC UNITS
All SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6insulated high-voltage generator. As maximum advantages are derived from this ideal
configuration, for one and the same thickness, the volume of lead required for standard radiation
protection is considerably reduced.
Consequently, the reduced weight that is achieved makes it possible for further investments to be
made in the quality and general improvement of the level of performance (robustness, cooling,
accessories etc).
We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators
available to the market.

Specifications

C2505

SITEX & XS PANORAMIC

UNITS C1802S

C2007

C2257

Output voltage range


Output voltage selection step
Tube current range
Tube current range at full output
Tube current selection step
Radiation geometry
Maximum useful angle of X-ray beam
Dimension of optical focal spot
Inherent filtration
Carousel of internal diaphragms with lead cap
Working cycle at 40C ambient temp.
Operating temperature range
Storage temperature range
SF6 insulation pressure at 20C
Cooling fan supply voltage
Weatherproof level
Penetration into steel at max power
(FFD=700mm/Film D7pb/D=1.5/T=20 min)
Guard rings
Position of interconnection socket
Number of telescopic centring device
(FFD=700mm)
Max. leakage dose at 1m according to DIN at
full output
Microcontroller HT measurement circuit
(kV and mA)
Overall dimensions
Total weight without guard rings

kV
mA
mA
mA
()
mm
mm
%
C
C
kg/cm2
VDC

50 to 180
1
1 to 3
2
0.1
Pan.
Orthog.
360 x
(2x20)
4x0.5
Equiv. 3.5
(Al)
50*
-25 to +70
-40 to +80
5.0
24
mm Fe IP65
18
choice yes
Radial
mSv/h 2.5
yes
mm
250 x
kg
653
9.5

70 to 200
1
1 to 7
7
0.1
Pan.
Orthog.
360 x
(2x20)
5x 0.8
2.5 (Al) +
0.4 (Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
36
yes
Axial/Radial
3
2.5
yes
346 x
771
28

70 to 225 70 to 250
1
1
1 to 5
1 to 7
5
7
0.1
0.1
Pan. Orthog.
Pan.
360 x (2x20)
Orthog.
5x 0.8
360 x
2.5 (Al) +
(2x20)
5x 0.8 0.4 (Ni)
2.5 (Al) + no
100
0.4 (Ni)
-25 to +70
no
-40 to +80
100
-25 to +70 5.0
-40 to +80 24
IP65
5.0
48
24
yes
IP65
Axial/Radial
44
3
yes
Axial/Radi- 10
yes
al
346 x 771
3
28
10
yes
346 x
771
28

PM/GSA/SAL-002.01.011.001-REV-4

53

C3005

C3205

90 to 300
90 to 320
1
1
1 to 5
1 to 5
5
5
0.1
0.1
Pan. Orthog. Pan.
360 x (2x20) Orthog.
5 x 0.8
360 x
2.5 (Al) + 0.4 (2x20)
(Ni)
5 x 0.8
no
2.5 (Al) +
100
0.4 (Ni)
-25 to +70 no
-40 to +80 100
5.0
-25 to +70
24
-40 to +80
IP65
5.0
62
24
yes
IP65
Axial/Radial 66
3
yes
10
Axial/Radial
yes
3
346 x 831 10
32
yes
346 x 831
32

C3605

XS-C2004

120 to 360 70 to 200


1
1
1 to 5
1 to 4
5
4
0.1
0.1
Pan.
Pan. Orthog.
Orthog.
360 x (2x20)
360 x
5 x 0.8
(2x20)
2.5 (Al) + 0.4
6 x 1.0
(Ni)
2.5 (Al) +
0.4 (Ni)
no
no
100
60
-25 to +70
-25 to +70 -40 to +80
-40 to +80 5.0
5.0
24
24
IP65
IP65
32
74
yes
yes
Axial/Radial
Axial/Radial 3
2.5
10
yes
yes
305 x 718
400 x 930 19
48

XS-C2504
70 to 250
1
1 to 4
4
0.1
Pan.
Orthog.
360 x
(2x20)
5 x 0.8
2.5 (Al) +
0.4 (Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
45
yes
Axial/Radial
10
yes
305 x
718
19

CP200D SITEX
The SITEX CP200D has been designed to revolutionize the handling and the performances
of portable x-ray sets.
Despite our having halved the weight of common 200 kV X-Ray tubes available on the
market, the SITEX CP200D contains a shutter, a laser pointer, a beryllium and aluminium
filter and two integrated diaphragms (customized sizes available on request).
Without compromising ICMs robustness and reliability, the small size and light weight of the
SITEX CP200D will radically change the way that you perform your RT inspections in the
future, impacting positively in terms of both quality and return on investment (ROI).

Features

12 kg tube head
140 x 715 mm length
0.8 mm Be window
900 W anode dissipation
10 to 200 kV range
1 to 10 mA range
1 kV and 0.1 mA steps
100% duty cycle at 30C
Forced air cooled
Gas insulated
V-shaped hand rings
Laser pointer
Shutter & diaphragms
7.9 kg Control unit

PM/GSA/SAL-002.01.011.001-REV-4

Specifications

Output kilovolt range:


10 to 200kV
Tube milliamps range:
1 to 10mA
Maximum anode power dissipation:
900W
Tube current at 200 kV:
4.5mA
Tube current and kilovolt stability:
<0.5%
Duty cycle at 30C ambient temperature:
100%
Steel penetration at maximum kV and power:
42mm Fe
Total weight (excluding hand rings):
12kg
Overall dimensions (excluding hand rings):
140 x 715mm
Leakage dose at 1 m at full output:
2.0mSv/h
Dimension of optical focal spot:
3.0 (~1.5 IEC 336) mm
Maximum useful angle of X-ray directional beam:
60 x 40 elliptical
Tube inherent filtration:
0.8C
Weather protection:
IP65C
Working temperature range:
-30 to 60C
Storage temperature range:
-40 to 70C
Standard length of interconnecting cable (extendable):
20m
Maximum interconnecting cables extension - 20 m in
length:
100 (5 x 20)m
Connectors & sockets systems CANNON MIL-DTL
26482 Series I:
Cadium plated Aluminium
Constant power mode:
Yes
Axial or radial positions switchable socket:
Yes
Built-in fail-safe X-ray energized warning red flashing light: Yes
On board real-time clock ensuring a full automatic warm-up: Yes
Built-in carousel featuring two diaphragms, shutter and
laser pointer:
8 mm Pb shutter, laser pointer, 0.8 mm Be filter,
3 mm Alu filter, 10 x 48 cm diaphragm

54

CP120B & CP160B PORTABLE X-RAY GENERATOR


Over recent years, there have been major advances in imaging technology: CMOS silicon active pixel
sensors, CCD capture devices and high speed film-based systems (such as F8 + RCF screens).
Combine these with the ultra lightweight, mains power-independent CP120B and CP160B as the
source of X-rays and the result is a totally new concept for NDT and SECURITY applications.
Greater penetrating power and almost incredibly low and compact size are achieved by the advanced
100 kHz resonant mode high voltage transformer. This delivers a constant DC output that easily
outperforms contemporary 150 kV and 200 kV cold cathode pulsed X-ray generators. Depending on
the detector used, CP120B and CP160B will image through steel plates up to 10 mm and 21 mm thick
with a very short exposure time.The CP120B and CP160B can also be run continuously for several
minutes without cooling interruptions, a major improvement on the few seconds possible with pulsed,
cold cathode X-ray units.

Specifications
Constant potential output 120 kV - 1 mA / 160 kV - 0.5 mA
60 x 60 directional beam
Focal spot of 0.8 mm x 0.5 mm / 0.8 mm x 0.7 mm
7 kg / 9.2 kg including battery pack and handling feature
Extended operation, external power supply options
Optimized for new digital and radiographic imaging media

CONSTANT POTENTIAL VS PULSED X-RAY GENERATOR


In both systems, the X-ray generation is based on the Bremmstrahlung emission. Electrons are
emitted from the cathode and accelerated by the electrical field existing between the anode and
the cathode. When they strike the anode, they are suddenly decelerated. This induces the X-ray
emission called Bremmstrahlung.
The main difference is in the way the X-ray tube is supplied and emits electrons. In the case of
pulsed sources, repetitive high voltage pulses are applied to the tube. The very high flow of
electrons is emitted from a pin by field effect. As the instantaneous current is very high, the pin is
progressively degraded. During the lifetime of the generator, as the pin shape is modified, the
dose rate is evolving.
The repeatability of the dose is limited during the lifetime. Moreover, the cumulated X-ray
emission time is very limited: only few seconds (each pulse is around 50 ns long). In this case the
voltage applied on the tube is not selectable.

PM/GSA/SAL-002.01.011.001-REV-4

55

4.2.2 Power Box and Control Panels


Power Box SITEX
ICM has designed the first ever Plug & Play control unit for X-ray portables. This outstanding
innovation features two graphic Vacuum Fluorescent Displays and CANNON MIL connectors.
It is supplied with 90 to 264 VAC mains voltage, which is selector free.
Light yet robust, it offers a multi-working positions handle and a highly intuitive multilingual
menu. Furthermore, it is shockproof, safe and reliable, even in harsh cold, warm or dusty
environments.We are certain that the PowerBox will change the way you perform RT
inspections.

Features

Specifications

90 to 264V mains selector free


Multilingual menu navigation
128 x 256 pixels VF Displays
Constant power mode
5000 records can be stored
Exposure time calculator
Soft customizable exposures
Automatic preheating
Rubber shock absorber
Working temp range of
-30C to +55C

Working temp range of


-30C to +55C
Weighs 7.9kg and IP65
protection class
USB for monitoring & upgrade
Full system monitoring
Auto resettable fuses
Fail-safe pilot lights
Autodrive all SITEX CP
CANNON MIL connectors

kV, mA and time settings steps:


1kV, 0.1mA, 1sec
Exposure time range:
1sec to 99min 59sec
Constant power mode:
Yes
Adjustable pre-warning time:
3 to 99sec
Pilot light indicators (Power ON, X-ray ON, Securities):
3
Independent START and STOP push buttons:
Yes
Two position safety key rotary switch:
X-ray ON / STANDBY
Two position main rotary switch:
Main ON / OFF
Dual high brightness graphic Vacuum Fluorescent Displays (VFD):
2 (off) 64 pixels x 128 pixels each
Total number of languages, including Chinese, Japanese & Russian: 19
Polyester alphanumeric keypad with sensory touch and sound effect: Yes
Preheating is function of selected kVs (kV max by default):
Fully automatic
Exposure time calculator (material, FFD, film, density, kV, mA, time): Standard
User-defined data enabling exposure time calculation:
Standard
Programmable safety interlocks:
3
Side panel USB port to enable monitoring and software update:
1
Clear indication of the precise carousel system position:
Lead cap, laser, be window, etc
Type of power supply:
Mains, generator, battery (option)
Supply voltage range SELECTOR FREE Auto resettable fuses:
From 90 to 264VAC
Supply frequency range SELECTOR FREE:
From 45 to 66Hz
Input power factor when at full output:
99%
Input current at full power, 230 VAC:
6.0A
Storage ambient temperature range:
- 40 to 80C
Working ambient temperature range:
- 30 to 55C
Protection Class:
IP65
Weight:
7.9kgs
Dimensions (w x h x d):
351 x 151 x 344mm

PM/GSA/SAL-002.01.011.001-REV-4

56

SITEX SCU286 STANDARD CONTROL UNIT


To guarantee the accuracy of the radiological parameters the SCU286 has a system for direct measurement of the high voltage delivered by the X-ray generator. Based on this data the control system
maintains the stability of milliamperes and kilovolts to within 0.5% in any selection range. Because
they are virtually exempt from fluctuations in the power supply, SITEX units offer a totally constant
quality of exposures. The front panel is made of high-strength polyester film which incorporates a
sensory-type 16-key keypad. Pilot lights, powering-on, interlock switching, START and STOP
functions are provided by broad and robust indicators, switches and push buttons. A high brightness
display, protected by an anti-reflection screen, gives all the useful information in the language of
your choice.
RMS and peak voltages, frequency of the power supply, date and time, internal temperature, choice
of language or the time zone can be called up or updated from the keypad. A freely programmable
system of access codes at three levels (supervisor, operator and service engineer) limits the access
to certain functions. Disconnectable if necessary, this security system is non-active by default
(except for the servicing functions).

Features
Being designed on the basis of industrial PC boards
(tropicalised SMD technology) equipped with the 80286
INTEL processor, the SITEX standard control unit offers a
degree of reliability rarely attained with industrial equipment
manufactured in small batches.
Its transistor power circuit enables the operator to have
virtually no knowledge of the characteristics of the network or
the generating set to which it is connected. Like all the
generators in the range, the SCU286 is guaranteed IP65
weatherproof. It achieves all its nominal performances
between -25 and +55C ambient temperature.
Its weight is 14 kg and its ergonomics and robustness are
exemplary.

Specifications

GENERAL
Industrial PC processor/operating system:
INTEL 80486 - 40 HMz / DOS 6
RAM/FLASH memories:
4048kb - 720kb
Internal connectors for graphics card, keypad, HD and FD:
Yes
Resident maintenance softwares:
2 levels
POWER SUPPLY:
Type of power supply:
Mains or power generating set
Supply voltage and frequency ranges:
198 to 264 / 45 to 66 (automatic)
Max. RMS mains current (300 kV / 6mA - SITE-X D3006):
12 at 220 VAC (2600 VA)
Minimum power factor:
>0.7
MEASUREMENT AND CONTROL
Direct kV / mA measurements / Control accuracy:
Yes / 0.5 / -0.5%
Simultaneous display of measurements and settings:
Yes
kV, mA setting steps and exposure times:
1kV / 0.1mA / -0.5s
Useful range of the timer:
1s to 99min 59s
Accuracy of mains control:
0.2%
Measurements and display of mains voltages and frequency:
VRMS, VPEAK, frequency
CONTROLS AND DISPLAY
High brightness green Vacuum Fluorescent Display:
2 x 20 with anti-reflection screen
Polyester alphanumeric keypad with sensory touch and sound effect: 16 keys
Pilot light indicators (on/Xon/fuses):
3
Main rotary switch and security interlock switch:
Yes
Independant START and STOP push buttons:
Yes
Selection of date, time zone and language (Fr,G,D,Nl,I,E):
Yes
3-level optional access codes - non-active by default:
Yes
Automatic preheating time and function of the selected kVs:
Yes
WEIGHT, DIMENSIONS, ENVIRONNEMENT
Total weight:
14kg
Overall dimensions without handle (W x H x D):
355 x 157 x 520mm
Operating temperature range:
-25 to 55C
Storage temperature range:
-40 to 80C
Weatherproof level:
IP65
Carrier handle/support foot/rubber shock absorber:
Yes

PM/GSA/SAL-002.01.011.001-REV-4

57

4.2.3 Portable X-Ray Crawler Units


PORTABLE X-RAY GENERATOR SITEX & SITEXS
All SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6-insulated high-voltage generator. As maximum advantages are derived from this ideal configuration, for one and the same thickness,
the volume of lead required for standard radiation protection is considerably reduced.
Consequently, the reduced weight that is achieved makes it possible for further investments to be made in the
quality and general improvement of the level of performance (robustness, cooling, accessories etc).
We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators available to the market.

Specifications
C2504
C2254
UNITS C1802
Output voltage range
70 to 250
50 to 180 70 to 225
kV
Output voltage selection step
1
1
kV
1
Tube current range
1 to 5
1 to 7
1 to 3
mA
Tube current range at full output
3.6
4
2
mA
Tube current selection step
0.1
mA
0.1
0.1
Radiation geometry
Pan. Orthog.Pan. Orthog. Pan. Orthog.
Maximum useful angle of X-ray beam
()
360 x (2x20)360 x (2x20) 360 x (2x20)
Dimension of optical focal spot
5x 0.8
5x 0.8
mm 4x0.5
Inherent filtration
mm Equiv. 3.5 2.5 (Al) + 0.4 2.5 (Al) + 0.4
Carousel of internal diaphragms
(Ni)
(Al)
(Ni)
Working cycle at 40C ambient temp.
no
no
no
Operating temperature range
%
100
C
50
100
Storage temperature range
-25 to +70 -25 to +70 -25 to +70
C
SF6 insulation pressure at 20C
kg/cm2-40 to +80 -40 to +80 -40 to +80
Cooling fan supply voltage
5.0
5.0
VDC 5.0
Weatherproof level
24
48
24
Penetration into steel at max power
IP65
IP65
(FFD=700mm/Film D7pb/D=1.5/T=20 min) mm Fe IP65
46
39
mm Fe Penetration into steel at max power
(Dia=6/ D7 / D=2.0 / T=10s)
mm Fe 11
11
Penetration into steel at max power
(Dia=18/ D7 / D=2.0 / T=1min)
Guard rings
no
no
choice no
Position of interconnection socket
Free Axial Axial/Radial Axial/Radial
Number of telescopic centring device
mSv/h (FFD=700mm)
10
10
2.5
Max. leakage dose at 1m according to DIN at
yes
yes
mm yes
full output
124 x 580 248 x 697 248 x 697
Microcontroller HT measurement circuit (kV kg
28
9.5
28
and mA)
Overall dimensions
Total weight without guard rings

PM/GSA/SAL-002.01.011.001-REV-4

58

C3003
90 to 300
1
1 to 5
3
0.1
Pan. Orthog.
360 x (2x20)
5 x 0.8
2.5 (Al) + 0.4
(Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
54
-

no
Axial/Radial
10
yes
248 x 757
32

XS-C2003 XS-C2253
C3603
C3203
120 to 36070 to 200 70 to 225
90 to 320
1
1
1
1
1 to 4
1 to 4
1 to 5
1 to 5
4
4
2.5
2.8
0.1
0.1
0.1
0.1
Pan.
Pan.
Pan. Orthog. Pan.
Orthog.
360 x (2x20) Orthog. Orthog.
360 x
360 x
5 x 0.8
360 x
(2x20)
(2x20)
(2x20)
2.5 (Al) +
6 x 1.0 5 x 0.8 5 x 0.8
0.4 (Ni)
no
2.5 (Al) + 2.5 (Al) + 2.5 (Al) +
0.4 (Ni)
100
0.4 (Ni) 0.4 (Ni)
no
no
-25 to +70 no
100
100
-40 to +80 60
-25 to +70 -25 to +70 -25 to +70
5.0
24
-40 to +80 -40 to +80 -40 to +80
5.0
5.0
IP65
5.0
24
24
58
24
IP65
IP65
IP65
37
30
69
no
Axial/Radial
no
no
no
Axial
Axial/Ra- Axial
10
yes
dial
10
2.5
248 x 757 yes
yes
10
32
180 x
180 x
yes
844
280 x
844
19
19
875
48

XS-C2503
70 to 250
1
1 to 4
3.6
0.1
Pan.
Orthog.
360 x
(2x20)
5 x 0.8
2.5 (Al) +
0.4 (Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
43
no
Axial
10
yes
180 x
844
19

4.3 Digital Radiography


4.3.1 Digital Radiography (DR)
Medex DR
Complete portable X-ray DR solution for NDT inspection.
A digital radiograph is stored and displayed on a PC, rather than a radiographic film. The
advantage of this is that the image can be processed, enhanced and communicated much
faster than a conventional film. The 'flat-panel' similar to a digital camera, converts the Xray quanta directly into charge. The flat panel is positioned in the same place as the film
and is connected directly to a PC.
Digital radiography typically requires lower values of kV and smaller exposure times. The
disadvantage is poorer resolution compared with fine-grain film. However, the technology
is improving with time. Digital radiography is normally used to inspect castings and pipewelds.

Features

Applications

Portability: X-ray images anywhere


Large area: Active area of 40 x 40 cm for
big objects
Quick setup: X-ray images at anytime
Digital:
Direct results
Post processing
Tiff & Jpg format
Easy archive and reporting
No more consumables (films and
chemistry) and dark room needed
Image quality: High resolution and high
contrast (14 bit)
Large kV range: Possibility to X-ray a large
range of different objects and materials,
from light materials such as paper up to 70
mm of Fe
Thin: Possibility to slide the Flat Panel
between 2 objects
Fluoroscopy: Real time X-ray videos for
perfect image adjustment
Flexibility: Works with any kind of X-ray
generator

PM/GSA/SAL-002.01.011.001-REV-4

59

Various NDT Applications:


Aviation
Automotive
Off shore
Power Generation
Refineries

Specifications

Active area:
40 x 40 cm
Grey scale:
14 bit
Total dimensions: 500 x 560 x 22 mm
Weight:
9 kg
KV limit:
from 20 kV up to
19 MeV

4.3.2 Computed Radiography (CR) Carestream


Industrex HPX - 1 Digital CR System
The HPX-1 CR has the capability to handle long plates, short plates, rigid cassettes and
flexible plates - all in a single system. With industry leading image resolution, the HPX-1
delivers weld-quality images, consistently and dependably, as well as full dynamic range
and sensitivity for all other applications.
The system comes fully pre-configured and ready to operate after only a few simple
connections. The powerful, easy-to-learn software and intuitive interface minimizes training
time; CR operators will be up and running fast. A simplified work flow improves productivity
with enhanced annotation capabilities, automatic file naming and a double file save
capability (both Industrex and DICONDE formats). The HPX-1 is also transportable, durable,
and designed to perform in the harshest of NDT environments.

Specifications

Features

Widest range of plate sizes in the industry


Widest dynamic range
Subdued or room light capabilities
Halogen Smart erase
Meets product safety standards
Software that makes your job easier
Positive pressure in cabinet
Integrated brushes and seals
Exceptional durability
Vibration absorbent rubber feet
Handles
Dust cover
Optional rugged travel cases
User serviceability

PM/GSA/SAL-002.01.011.001-REV-4

60

Rigid Cassette and Phosphor Plate Reader


with integrated eraser
Dimensions (h x w h x d): 44.5 x 58.4 x 66 cm
Weight: 54.4 kg (120 lb) or less
Phosphor plates supported:
70 mm to 14 inch (35 cm) width, 8 inch
(20 cm) to 60 inch (152 cm) length
Multiple plate simultaneous feed up to
14 inch (35 cm) width
Rigid plates supported:
10 inch (25.4 cm) to 14 inch (35 cm)
width, 8 inch (20 cm) to 17 inch (43 cm)
length
Scan rate: 35 to 135 seconds per 14 x 17 in /
35 x 43 cm plate depending on resolution
setting
Erase rate, Automatic High Intensity: 0.2
2.0 in (0.5 5 cm) per second
Also included: INDUSTREX Digital Viewing
Software

Carestream Industrex HPX - Pro Digital CR System


The HPX-PRO CR system is built for high image quality, improved productivity and extreme
portability. This next-generation system is a lightweight, portable CR imaging solution that is quick
to deploy and rapidly produces high-quality images utilizing a new singlepass scan/erase protocol.
The HPX-PROs software incorporates a new user interface designed to get you set-up and
imaging fast, with batch mode capability to keep in pace with extreme process conditions like
pipeline imaging. The new software tools also provide quick image analysis and customized
reporting for generating unique customer reports in seconds. From hardware to software, to
deep in the field and instant image sharing, the HPX-PRO is a complete system, designed to
improve productivity.

Specifications
Feed Mechanism
Connectivity
Network
Air Flow:
Scanning Optics
Erase
Maintenance
Calibration
Special Resolution
Software
Filter

Monitor
Chassis
Power
Battery
Battery Life
Warranty
Installation
Dimensions
Weight

Internal horizontal roller pairs


Ethernet
DICOM and DICONDE compliant
Filtered, positive air flow in scanner for temperature control
Located above imaging area eliminating gravity driven particulates
LED erase lamps for high efficiency and low power consumption
User serviceable wear parts
Fully factory calibrated and ready to operate
25 micron, 50 micron & 100 micron
INDUSTREX (installed and tested prior to shipping) Windows 7 Ultimate 64 bit
Carestreams EDGE image filter offers users a choice of display filters while never
modifying the original source image. Image can be sharpened or enhanced with
gray scale equalization.
Laptop, 3MP (color) or 5MP (monochrome)
Rigid aluminum construction with vibration damping feet
100-240 VAC (Automatic Level Sensing)
24 volt standard tool batter
4 hour standby/45 minutes active scanning and erasing
1 year parts and labor
Ships complete and can be quickly and easily installed on-site by customer
16in (41cm) x 13in (33cm) x 12in (31cm).
35 lbs (16 kg).

PM/GSA/SAL-002.01.011.001-REV-4

61

DR and CR Accessories
Product Code

Description

Systems
HPX-1 system with 5MP monochrome monitor
HPX-1 system with 3MP colour monitor
HPX-1 system with Laptop

1008986
1008911
1008952

Monitors
1008762
1816933

5MP monochrome monitor


3MP colour monitor

View Stations
1009075
1009026
1009042

PC, Industrex software, 5MP monochrome monitor


PC, Industrex software, 3MP monochrome monitor
Laptop

Accessories
Cassettes
8582619
1889344
1914316
1735083
1543826
1779461
8423600

14x17 inch, with copper filter


14x17 inch, without copper filter
10x12 inch, with copper filter
10x12 inch, without copper filter
8x10 inch, with copper filter
8x10 inch, without copper filter
Cassette tool

Digital Plates
GP
1880723
1017524
1885979
8520454
1355478
8640344
1744390
1008564
8908204
1432772
1124460

HR
8491615
1178565
1597921
1775576
1848688
1174424
8425159
8360521
1434257
8082596

Product Code
1012293
1012277
1008796
1008804
1014265
8454977
PM/GSA/SAL-002.01.011.001-REV-4

XL
1012681
1012582
1012616
1012632
1012640
1012574
1012673
1012665
1012590
1012657

Cm
13x18
10x24
10x40
20x25
18x43
25x30
30x40
35x43
35x91
35x130
35x152

Inch
5x7
4x9.5
4x16
8x10
7x17
10x12
12x16
14x17
14x36
14x51
14x60

Description
INDEX HPX-1 reader Transport Case
INDEX HPX-1 View station Transport Case
Carrier for small or irregular shaped plates
HPX-1 Diagnostic tool kit
Carestream Industrex HPX-1 Feed Tray
Carestream Screen Cleaner
62

4.4 Radiation Safety


Equipment
Personal monitoring
Alarms
Product Code
NCA0022

Description
SM-4 Personal Radiation Alarm

Dosimeters
Product Code

Description

NCD0003

Arrow-Tech Mod 138 Quartz Fibre Pocket Dosimeter


Range 0 200mR

NCD0034

SE International Sentry EPD Dosimeter

NCB0062

SE International Sentry Protective Boot

NCR0009

SE International Sentry Reader Software


The Sentry is a Personal Alarming Dosimeter
and Rate Meter that measures gamma and x-ray
radiation and provides dose rate monitoring in a
small rugged package. The Sentry works with the
Sentry Software, which can assist in tracking
exposure to generate incident reconstruction and analysis.

NCD0040

Rados RAD60 Electronic personal Dosimeter

Dosimeter Charger
Product Code
NCC0149

Description
Model DCA 909 Pocket Dosimeter charger

PM/GSA/SAL-002.01.011.001-REV-4

63

Radiation Activated Audiovisual Alarms


Product Code
NCA0012

Description
Gamma ERA99-A Environmental Radiation Alarm
The ERA99-A is a robust, portable unit designed to give a
visible and audible indication of environmental radiation.
In the event of radiation, the unit will automatically switch
to a red flashing beacon and give an audible tone in
excess of 100 db. Various flashing beacon and audible
tone versions are available. Provision is also made for
driving up to five slave units.

Product Code
NCS0045

Description
Gamma ERA99-A Environmental Radiation Alarm
Slave Unit. Similar in appearance to the ERA99-A the
Slave Unit has only a single Red beacon. The Slave
Unit is connected to the ERA99-A by a 10m long cable.

Portable Warning Equipment


Product Code
NCL0007
NCL0013
NCL0016

Description
Hazard YELLOW Flashing Light - Battery operated
Hazard RED Flashing Light - Battery Operated
Radiographers Personal Flashing Warning Light - Battery Operated

NCL0018

Amber Warning Light with Stand

Radiation Area Survey Meters


Product Code
NCM0035

Description
GAMRAD 2006. 4 ranges 0-1000,0-100,0-10, 0-1. Readings
in mR/hr and Sv/hr. Including calibration certificate

NCM0046
NCM0058

Inspector + Digital Radiation Survey and Contamination Meter


Inspector + Xtreme Digital Radiation Survey
and Contamination Meter

Other Survey Meters available on request

PM/GSA/SAL-002.01.011.001-REV-4

64

Isotope Emergency Storage Pots


Product Code

Description

NCP0084

Lead Shielding Two Channel Emergency Storage Pot


for use with Sentinel 880 pigtails
Capacity 2 x 100Ci Ir-192 isotopes (Weight 93kg)

NCP0086

Lead Shielding One Channel Emergency Storage Pot


for use with Sentinel 880 pigtails
Capacity 1 x 30Ci Ir-192 isotope (Weight 28kg)

NCP0083

Lead Shielding Single Cavity Emergency Storage Pot


Used for emergency storage of severed Guide Tube with isotope inside

NCP0102

Lead Shielding Two Channel Emergency Storage Pot


for use with Gammamat Ti/TSI pigtails
Capacity 2 x 100Ci Ir-192 isotopes (Weight 93kg)

NCP0138

Lead Shielding One Channel Emergency Storage


Pot for use with Gammamat Ti/TSi/SE pigtails
Capacity 1 x 30Ci Ir-192 isotope (Weight 28kg)

NCP0134

Lead Shielding Six Channel Storage Pot for use with


Sentinel 880 pigtails Temporary storage of depleted
Ir-192 or Se-75 sources (Weight 93kg)

NCP0135

Lead Shielding Six Channel Storage Pot for use


with Gammamat Ti/TSi/SE pigtails Temporary
storage of depleted Ir-192 or Se-75 sources
(Weight 93kg)

NCF0022

Optional Funnel attachment to fit One and Two


Channel Emergency Storage Pots for fast pigtail
insertion

Lead Shot
Product Code

Description

NCS0060

Lead Shot (2mm) - 2kg bags

NCS0028

Lead Shot (2mm) - 5kg bags

Lead Sheet
Product Code

Description

NCS0031

Lead sheet to suit customer requirements

PM/GSA/SAL-002.01.011.001-REV-4

65

Radiation Warning Signs


Flags
Product Code
NCF0003

Description
195 x 280mm Triangular PVC Black on Yellow with rope
channel. Magenta Trefoil. (English / Arabic)

NCF0018

195 x 280mm Triangular PVC Black on Yellow with


rope channel. (English)

Signs
Product Code
NCS0016

Description
Metal - 400 x 500mm DANGER RADIATION - In case of
Emergency - Black on Yellow (English)

NCS0059

Metal - 400 x 500mm DANGER RADIATION - KEEP OUT


Black on Yellow with Mauve Trefoil (English / Arabic)

NCS0114

Metal - 400 x 500mm DANGER RADIATION - KEEP OUT


Black on Yellow (English)

NCS0058

Metal - 320 x 400mm DANGER RADIATION - In case of


Emergency - Black on Yellow (English)

NCS0061

Metal - 320 x 400mm DANGER RADIATION AREA


Black on Yellow with Mauve Trefoil (English /Arabic)

NCS0080

Magnetic - 250 x 250mm RADIOACTIVE


PVC Black on White and Yellow (English)

Barrier Tape
Product Code
NCT0015

Description
Barrier Tape - 90mm x 75m Roll Heavy duty PVC Black on
Yellow - Anti twist (English)

NCT0136

Barrier Tape - 90m x 75m Roll Heavy duty PVC Black


and Magenta on Yellow - Anti twist (English/Arabic)

PM/GSA/SAL-002.01.011.001-REV-4

66

Isotope Handling Tongs


Product Code
NCT0057
NCT0004
NCT0029
NCT0117

Description
1.0m Long (Special request)
1.5m Long
2.0m Long
3.0m Long (Special request)

Protective Wear
Aprons
Product Code
NCA0010
NCA0011
NCA0016
NCA0017
NCA0018
NCA0019

Description
Single Sided X-Ray Protective Lead Apron - .25mm Pb
Double Sided X-Ray Protective Lead Apron - .25mm Pb
Single Sided X-Ray Protective Lead Apron - .35mm Pb
Double Sided X-Ray Protective Lead Apron - .35mm Pb
Single Sided X-Ray Protective Lead Apron -.50mm Pb
Double Sided X-Ray Protective Lead Apron - .50mm Pb

Collars
Product Code
NCC0077

Description
Lead Lined (Thyroid) .50mm Pb

Gloves
Product Code
NCG0028

Description
Lead Lined Protective Gloves

Shield
Product Code
NCS0104

Description
X-ray Protective Gonad Shield (Set of 3) - .50mm Pb

Spectacles
Product Code
NCS0098

Description
Lead Lined Glasses

PM/GSA/SAL-002.01.011.001-REV-4

67

Installed Radiation Warning Systems


GAMMAGATE Isotope Storage Facility Safety and Intrusion System
The GammaGate is a compact alarm system for the protection of assets and personnel. It
has been designed for use in NDT Isotope Storage Facilities but may be used in any area
where entry monitoring and personnel detection is required.
System: The system comprises of a Main Control Unit with an ERA99-A, integrated PIR
Motion Detector (optionally remote cabled), Magnetic Door Sensor, Entry Alarm Klaxon,
Red and Amber flashing light and an in built analogue type radiation survey meter.
This main unit needs to be installed inside the enclosure. This system is supplied with a
supporting slave unit outside the enclosure and the slave unit comprises of a Klaxon Alarm
along with red and amber flashing light.
Operation: Upon opening the entry door to the storage enclosure the klaxon will sound
and the amber flashing lights will switch 'ON' both on the main unit and the slave unit. The
klaxon will cease once the door has been closed. However, the amber warning light will
continue to flash as long as there are personnel moving in the enclosure. The flashing
alarm will cease 5 seconds after all personnel have evacuated. In the event of radiation
detection the unit will automatically switch to a Red flashing beacon and give an 110db
continuous audible alarm tone.

Features
Motion Detection:
Detection Method:
Detection Range:
Azimuth:
Detection Speed:
Operating Temp:

Applications
Dimensions:
Control Box:
Motion Detector:
Klaxon:
Warning light:

Pyroelectric
0 - 15m
90 Degrees
0.3 3.0 m/s
-30 to + 70C

Power:
Power Supply:
Power Standby:
Power Max:
Operating Voltage:
Battery :
Charger:

Entry Alarm Klaxon:


Tone:
2 Tone Audible
Alarm:
110db
Operating Temp.: -30 to + 70C
Door Entry Sensor:
Detection Method: Magnetic Sensor
Sensitivity:
5mm displacement
PM/GSA/SAL-002.01.011.001-REV-4

68

250w x 200h x 100d


70w x 120h x 50d
180w x 120h x 100d
120d x 200h
240v AC 50hZ
10w
180w
12vdc
12vdc 7amp
150ma AC/DC conv.

General Radiography Accessories


Lead Marker Boxes
Product code
NCB0004

Description
32 Compartment PVC

Technicians Toolboxes
Product code
NCB0003

Description
48cm High Impact Plastic

Exposure Calculators
Product Code
NCC0064
NCC0071

Description
CDC Gamma Radiation Exposure (Slide Rule Type)
Mobi-Calc
-Calc Gamma Radiography Exposure Time Calculator
(on java application phones)

Magnets
Product code
NCM0001
NCM0002
NCM0010
NCM0022

Description
Eclipse 815 Horseshoe Pull 37kg (max)
Eclipse 816 Horseshoe Pull 47kg (max)
Eclipse 813 Horseshoe Pull 12kg (max)
Eclipse 812 Horseshoe Pull 9.0kg (max)

Lead Markers
Arrows (Sharp)
Product code
NCA0003
NCA0004
NCA0005

Description
6mm
9mm
12mm

Letters A - Z (Sharp)
Product code
NCL0002
NCL0003
NCL0004

Description
6mm
9mm
12mm

Letters A- Z (Flat)
Product code
NCL0012

Description
6mm

Numbers 0 - 9 (Sharp)
Product code
NCN0001
NCN0002
NCN0003

Description
6mm
9mm
12mm

Marker Gun
Product code
NCG0013
NCT0137

Description
Film Marker Gun
White Lead Foil Tape for use with Film Marker Gun

PM/GSA/SAL-002.01.011.001-REV-4

69

Penetrameters
EN 462-1 Wire Penetrameters
Product Code
NCP0008
NCP0012
NCP0015
NCP0076

Description (50mm)
1 Fe EN
6 Fe EN
10 Fe EN
13 Fe EN

NCP0007
NCP0010
NCP0014
NCP0077

1 Cu EN
6 Cu EN
10 Cu EN
13 Cu EN

NCP0009
NCP0011
NCP0013
NCP0078

1 AL EN
6 AL EN
10 AL EN
13 AL EN

NCP0139
NCP0140
NCP0141

6 Ti EN
10 Ti EN
13 Ti EN

Product Code
NCP0106
NCP0107

Description (25mm)
6 Fe EN
10 Fe EN

Product Code
NCP0136

Description (10mm)
13 Al EN

Material Thickness Range


1 = 40.0 - 160.0mm
6 = 12.5 - 50.00mm
10 = 5.00 - 20.00mm
13 = 2.50 - 10.00mm

ASTM E 747 Wire Penetrameters


Material Thickness Range
A = 6.40 - 12.7mm
B = 9.50 - 63.5mm
C = 50.8 - 254.0mm
D = 203.2 - 508.0mm

Material Group
01 = Titanium
02 = Aluminium
03 = Magnesium
1 = Steel
2 = Aluminium Bronze
3 = Inconel
4 = Copper

Product Code
NCP0068
NCP0069
NCP0070
NCP0071

Description (50mm)
Set 1A
Set 1B
Set 1C
Set 1D

NCP0122
NCP0123
NCP0124
NCP0125

Set 2A
Set 2B
Set 2C
Set 2D

Product Code
NCP0114
NCP0115
NCP0116
NCP0117

Description (50mm)
Set 01A
Set 01B
Set 01C
Set 01D

NCP0126
NCP0127
NCP0128
NCP0129

Set 3A
Set 3B
Set 3C
Set 3D

NCP0099
NCP0100
NCP0101
NCP0113

Set 02A
Set 02B
Set 02C
Set 02D

NCP0130
NCP0131
NCP0132
NCP0133

Set 4A
Set 4B
Set 4C
Set 4D

NCP0118
NCP0119
NCP0120
NCP0121

Set 03A
Set 03B
Set 03C
Set 03D

PM/GSA/SAL-002.01.011.001-REV-4

70

ASTM E 1025 Plate Penetrameters


Product Code
NCP0035
NCP0036
NCP0037
NCP0038
NCP0039
NCP0040
NCP0041
NCP0042
NCP0043
NCP0044
NCP0045
NCP0046
NCP0047

Description
ID 5 (6.35mm)
ID 7 (8.84mm)
ID 10 (12.70mm)
ID 12 (15.87mm)
ID 15 (19.05mm)
ID 17 (21.59mm)
ID 20 (25.40mm)
ID 25 (31.75mm)
ID 30 (38.10mm)
ID 35 (44.45mm)
ID 40 (50.80mm)
ID 45 (57.15mm)
ID 50 (63.50mm)

This table shows the most popular sizes.


Other sizes are available on request.
The ID number is the actual thickness of
the penetrameter in thousands of an inch
(thou). To establish the correct ID for the
item being tested divide the item thickness
(in inches) by 50 (for 2T Level), e.g.
10mm/25.4 = 0.3937/50 = 0.00787 (7.8
thou). So an ID 7 penetrameter is suitable
for this application.

Tapes
Adhesive Tape
Product Code
NCT0019
NCT0200

Description
24mm x 40m Roll Masking Tape (36 per box)
Black Light Proof Tape

Lead Marker Tape


5cm SPACING
Product Code
NCT0168
NCT0007
NCT0176
NCT0056
NCT0103
NCT0012
NCT0104
NCT0025
NCT0111
NCT0112
NCT0185

Description
0.5m
1.0m
1.5m
2.0m
3.0m
4.0m
5.0m
6.0m
10.0m
15.0m
20.0m

PM/GSA/SAL-002.01.011.001-REV-4

10cm SPACING
Product Code
NCT0113
NCT0008
NCT0009
NCT0212
NCT0010
NCT0011
NCT0005
NCT0167
NCT0201
NCT0202

71

Description
1.0m
2.0m
3.0m
4.0m
5.0m
10.0m
12.0m
15.0m
20.0m
25.0m

Measuring Tape
Product Code
NCT0026

Description
3m Stanley Measuring Tape

Stands
Product Code
NCS0057
NCS0097

Description
Gammatec Magnet Stand for Tank Radiography
Magnet Stand

Stopwatches
Product Code
NCW0019

Description Radiographer's Stop Watch

Radiography Consumables
Product Code
NCM0013
NCC0085

PM/GSA/SAL-002.01.011.001-REV-4

Description
Pentel 100W - White Broad Tip Permanent - Sulphur Free
Wax Crayons

72

4.5 Darkroom
Carestream Industrex M37 Processor
The tabletop INDUSTREX M37 is ideal for automatic processing in mid-volume facilities.
While compact, it offers the output you need and the excellent image quality and reliability
you demand.
The processor ensures totally automatic film handling and supports nine programmablecontrolled processing channels that allows for flexibility in your day-to-day NDT film
production.

Specifications

Features
Ease of operation with 9 programmablecontrolled processing channels
Economical medium-range processor with
capacity of 27 sheets/hour (35 x 43cm) in the
recommended processing cycle
Compact design for smaller labs or environments
Comes with a table stand as standard
Filtered developer solution that reduce film artifacts
Intermediate rinse rack bath system
Can be used in stand-alone darkroom or throughthe-wall installations
Automatic film-in detection utilising a pulsed infrared
sensor bar
Automatic chemical replenishment system for
developer and fixer
Automatic heating for developer and fixer
Automatic anti-oxidation and anti-crystallisation
cycles
Separate drainage for developer, fixer and wash
chemicals
Automatic cleaning cycle

PM/GSA/SAL-002.01.011.001-REV-4

73

Developer: 6.2 L (including developer filter


system) with developer tank recirculation
pump
Dryer range: Adjustable in a range 18C 60C
Dryer type: Warm air
Electrical power: 200 240 VAC; 50 60 Hz,
Single phase, 13A, 2.0kW
Film types: Rolls / cut sheets of NDT x-ray
films
Film sheets per hour: 27 sheets/hour @
110 seconds recommended development
time (22cm/min)
Film thickness: 0.10 0.18mm
Material length: 10cm minimum
Material width: 7.5 37cm
Fixer: 5.7 L with fixer tank recirculation
pump
Weight: Empty = 113kg, with solution = 134kg
Cycle time (dry to dry): 1.6 11 min (7 mins
@ recommended development time)
Intake speed: 9.5 14 cm/min
Time in Developer: Range = 25 170 sec
(22cm/min @ 110 secs recommended
developer time)

COMPACT 2 NDT Processor


The COMPACT 2 NDT is an x-ray film processor especially optimized for the development of
industrial films. By applying appropriate films and chemicals designated for industrial
applications, it ensures size independent optimum image quality. As the high end processor,
COMPACT 2 NDT features highly advanced infrared film detection by using four sensors for
exact conformance of the replenishment, large tank capacity and the individual controllability of
all processing parameters.
High product reliability is given due to the fact that only excellent quality components are
installed in the machines combined with the one-piece base. All of the x-ray processors are
supplied with a complete set of accessories, such as e.g. light protection cover, replenishment
containers and connecting hoses.
A micro-sensor measures the film size which enables an intelligent and economically efficient
replenishment depending on the processed film size. Consequently, the processors save
chemicals and supply images of continuously high quality. In addition, the integrated save mode
in stand-by operation decreases water and power consumption.

Features
Highly advanced infrared film detection
4 sensors for exact conformance for tank
replenishment
Large tank capacity
All processing parameters can be
individually controlled
Economic
High product reliability
Complete set of accessories

PM/GSA/SAL-002.01.011.001-REV-4

Specifications
Film format:

min 10 x 10 cm (4x 4),


max 45 x cm (173/4x )
Film type:
Sheet films
Process time:
2 10 min (120 600 sec)
Developer temperature: 26 - 40C (79 - 104F)
Dryer temperature:
35 - 70C (95 - 158F)
Film detection:
4 sensors (infrared)
Replenishment rates: 150 3000 ml/m
(ml per 10 square feet)
Programme memory: 5 programmes
Dimensions (L/F.W):
97 x 68 x 127 cm
(38 x 26 x 50)
Weight (Empty/Filled): 91/129 kg (200 / 284lb)
with closed base
77/115 kg (170 / 254lb)
with open base
Electrical connections: 208 240 V; 10 - 14A;
50/60 HZ

74

Gammatec Mobile Darkrooms


Gammatec supplies completely self-contained mobile darkrooms with office and viewing
facilities.
Mobile darkrooms are fitted into weather-tight refurbished shipping containers which are
branded to customer requirements. The darkrooms are supplied ready to use requiring
only electrical and water connection. The containers fully comply with shipping regulations.
Darkrooms and viewing / office facilities are built to a standard floor plan which can be
adjusted to suit customer requirements.

Features

4 Compartment stainless steel processing tank


Gammatec automatic film dryer
Gammatec cabinet dryer
Safelights
Table-top timer
Thermometer
Hanger drying brackets
Gammatec film viewer
Densitometer
Carestream density step wedge
Worktops, cabinets, desk, chair and storage facilities
Air conditioner
Extractor fans
External power coupling point, interior power points and lighting

PM/GSA/SAL-002.01.011.001-REV-4

75

Densitometers
Lightweight, easy to use portable Densitometers for measuring the transmission density of
x-ray film. These units have been designed for use in on-site mobile darkrooms,
laboratories and offices.
Product Code
NCD0030

Description
Gammatec Mod GD-1A Pencil Type Digital Film
Densitometer
Programmable State-of-the-Art electronics Zero
Button
Backlit display for easy reading
Hold feature for density readings

NCD0021

Gammatec Mod GD-2 Digital Film Densitometer


Programmable State-of-the-Art electronics
Zero Button
Backlit display for easy reading
Hold feature for density readings

Film Dryers
Product Code
NCD0035

Colenta INDX 37 NDT Dryer


Automatic NDT Industrial X-Ray Film Dryer

Features
Low noise, Warm air drying with over-temp protection
Low Maintenance precision gear drive - no worm drive used
Staggered "minimum contact" roller system ensures safe, clean
and dry x-ray film production.
Lightweight and compact for easy handling
Low power requirements, low operating costs.
Specifications
Max Film Width:

36cm / 14inch
Min Film Length:
10cm / 4inch
Tankbody PA:
wash 3,4 Litre
Dryer Temperature: approx 50C
Water replenishment: automatic bottle feed
Capacity at cycle time in-feed speed
from: 212 sec. 5 cm/min
to: 70 sec. 45 cm/min
(adjustable in 5cm/min steps)
Electr. Power Supply: 230V,N, 50/60 Hz, 1200W

PM/GSA/SAL-002.01.011.001-REV-4

76

Product Code
NCC0105

Description
Manual Film Drying Cabinet
Size 100cm x 60cm x 60cm including Heater Fan,
Thermostat and Timer (capacity 40 hangers)

NCC0141

Manual Film Drying Cabinet


Size 100cm x 100cm x 60cm including Heater Fan, Thermostat
and Timer (capacity 80 hangers)

Flash Identification
Product Code
NCF0020

Description
Film Identification Flasher Unit 25 x 75mm aperture

NCF0021

Film Identification Flasher Unit 25 x 150mm aperture

White Light Meters


Product Code
NCM0024
NCM0030
NCM0031
NCM0004
NCP0028
NCP0110

Description
Goldilux Mod GAL-3L
- White Light Meter
(excluding probe)
Goldilux Mod GAL-2H
White Light Meter
(with built-in detector) High Range
Goldilux Mod GAL-2L
- White Light Meter
(with built-in detector) Low Range
Goldilux Mod GRP-1
- Smart Radiometer with
Microprocessor display (excluding probe)
Goldilux Mod GALP-1 Probe for use with GAL-3L
White Light Meter
Goldilux Mod GLP-1 Smart Radiometer White Light
Probe for use with GRP-1 Microprocessor

Processors
Product Code
NCP0079

Description
AFP Mini NDT Film Processor

The AFP MINI NDT Processor is a full feature compact


industrial X-ray Processor which meets all the needs of the
modern NDT Department. The unit features a 36cm (14) feed width.
Includes:
Stand
7 Gallon tanks
Connector Hose
Starter spare parts kit

PM/GSA/SAL-002.01.011.001-REV-4

77

Accessories
Safelights
Product Code
NCL0009

Description
8 x 10 Pyramid Type including 15W Bayonet Bulb
and Filter lens 220V

Film Developing Tanks


Product Code

Description

NCT0020

Grey PVC 4 compartment Tank with Lid and Stand

NCT0052

Grey PVC 5 compartment Tank with Lid and Stand

NCT0154

Grey PVC - 25 litre Single Compartment Tank with Lid

NCT0155

Grey PVC - 50 litre Single Compartment Tank with Lid

NCT0088

Stainless Steel - 4 compartment Tank with Lid and Stand

NCT0089

Stainless Steel - 5 compartment Tank with Lid and Stand

NCT0138

Stainless Steel - 25 litre Single Compartment Tank with Lid

NCT0139

Stainless Steel - 50 litre Single Compartment Tank with Lid

Thermometers
Product code
NCT0119

Description
Floating Plastic Spirit Type

Timers
Product code
NCT0014

Description
Darkroom Table Top Timer with Alarm - Battery operated

PM/GSA/SAL-002.01.011.001-REV-4

78

Viewers
Gammatec Industrial Film Viewers provide accurate viewing of gamma and x-ray
radiographs for on-line mobile darkrooms, laboratories and offices. To view the films, the
operator simply switches the unit on, places the film on the 100 x 400 mm illuminated
screen and performs the task required by the procedure.
Masks of various sizes are available on request.

Product Code
NCV0016

Description
Gammatec LED Viewer
Screen Size:
100 x 400mm
Viewing Density: 4.5D
Dimmer Switch:
Yes
Foot Switch:
Yes
Fan:
Yes
Body:
High Impact PVC
Power:
220V

Product Code
NCV0005

Description
Gammatec Industrial Wall Mounted Viewer
Bulbs:
Compact Fluorescent
Screen Size:
350 x 430mm
Viewing Density: 3.8D
Dimmer Module: Yes
Fan:
Yes
Body:
Aluminium Casing
Power:
220V

PM/GSA/SAL-002.01.011.001-REV-4

79

Other Equipment
Product code
NCP0052

Description
Film Chemical Mixing paddle - Perspex

NCS0019

Film squeegee

NCH0019

1kW x 300mm Long Poker Type Chemical


Tank Immersion Heater c/w Thermostat, Thermostat
Pocket and Pilot Light

NCB0024

25 Compartment Cardboard Rollpack Film Storage


(410 x 410 x 100mm Deep)

NCR0005

750mm long S/Steel Film Processing Spiral Rod

Silver Recovery
Product Code
NCR0004

Description
Silver Recovery Unit - 10 litre tank - 600 litre plating capacity complete with replacement cell.

Accessories
Product Code
NCS0036
NCG0012

Description
Carestream Calibrated Film Density strip for
Densitometer calibration
Film Cutting Guillotine

NCP0080

Chinagraph Pencils

Film Archiving
Product Code
Kit 1965847

Description
Carestream Thiosulfate Test Kit

PM/GSA/SAL-002.01.011.001-REV-4

80

Film Cassettes
DOUBLE PVC
Product code
NCC0063
NCC0140
NCC0133
NCC0132
NCC0046
NCC0058
NCC0057
NCC0075
NCC0029
NCC0074
NCC0078
NCC0036
NCC0028
NCC0062
NCC0027

SINGLE PVC
Description
50 x 400mm (25 pair / pack)
60 x 400mm (25 pair / pack)
70 x 200mm (25 pair / pack)
70 x 400mm (25 pair / pack)
75 x 400mm (25 pair / pack)
100 x 100mm (25 pair / pack)
100 x 200mm (25 pair / pack)
100 x 240mm (25 pair / pack)
100 x 400mm (25 pair / pack)
100 x 480mm (25 pair / pack)
150 x 400mm (25 pair / pack)
165 x 345mm (25 pair / pack)
180 x 430mm (10 pair / pack)
300 x 400mm (10 pair / pack)
350 x 430mm ( 5 pair / pack)

Product Code
NCC0018
NCC0022
NCC0023
NCC0024
NCC0125
NCC0026
NCC0003
NCC0004
NCC0124
NCC0015
NCC0107
NCC0016
NCC0067
NCC0113
NCC0120
NCC0121
NCC0143
NCC0122
NCC0123
NCC0115

RIGID CASSETTES
Product Code
NCC0150
NCC0151
NCC0152
NCC0153
NCC0154

Description
18 x 24cm Aluminium
24 x 30cm Aluminium
30 x 40cm Aluminium
35 x 35cm Aluminium
35 x 43cm Aluminium

Description
70 x 150mm (25 per / pack)
70 x 200mm (25 per / pack)
70 x 240mm (25 per / pack)
70 x 300mm (25 per / pack)
70 x 400mm (25 per / pack)
70 x 480mm (25 per / pack)
100 x 140mm (25 per / pack)
100 x 150mm (25 per / pack)
100 x 160mm (25 per / pack)
100 x 200mm (25 per / pack)
100 x 240mm (25 per / pack)
100 x 300mm (25 per / pack)
100 x 400mm (25 per / pack)
100 x 480mm (25 per / pack)
150 x 200mm (25 per / pack)
150 x 400mm (25 per / pack)
180 x 430mm (10 per / pack)
200 x 300mm (25 per / pack)
300 x 400mm (10 per / pack)
350 x 430mm ( 5 per / pack)

OTHER SINGLE PVC


Product Code
NCC0068
NCC0106
NCC0108
NCC0131

Rollpack Film Spirals


Product code
NCS0001
NCS0002
NCS0064
NCS0011

Description
Stainless Steel - 70mm x3m
Stainless Steel - 70mm x 5m
Stainless Steel - 100mm x 3m
Stainless Steel - 100mm x 5m

NCR0005

750mm S/S Rollpack Spiral


Processing Rod

PM/GSA/SAL-002.01.011.001-REV-4

81

Description
100 x 200mm (Yellow) (25 p/pk)
100 x 240mm (Yellow) (25 p/pk)
100 x 480mm (Yellow) (25 p/pk)
70 x 25m Roll (Yellow)

Film Hangers - Stainless Steel


Product code
NCH0012
NCH0013
NCH0034
NCH0016
NCH0022
NCH0029
NCH0031
NCH0033
NCH0035
NCH0037
NCH0008

Description
60 x 240mm Triple Channel
60 x 400mm Triple Channel
70 x 400mm Triple Channel
100 x 200mm Triple Channel
100 x 240mm Triple Channel
100 x 400mm Triple Channel
100 x 480mm Triple Channel
150 x 400mm Double Channel
180 x 430mm Double Channel
300 x 400mm Single Channel
350 x 430mm Single Channel

Hanger Clips
Product code Description
NCC0037
Bar Film Hanger Clip
NCC0089
Bottom Weight Clip for Bar
Hanger

Lead Intensifying Screens


Standard 0.125mm
Description
70 x 200 (25 pair / pack)
70 x 400 (25 pair / pack)
100 x 100 (25 pair / pack)
100 x 160 (25 pair / pack)
100 x 200 (25 pair / pack
100 x 240 (25 pair / pack)
100 x 400 (25 pair / pack)
100 x 360 (25 pair / pack)
100 x 480 (25 pair / pack)
130 x 180 (25 pair / pack)
150 x 400 (25 pair / pack)
180 x 240 (10 pair / pack)
180 x 430 (10 pair / pack)
300 x 400 ( 5 pair / pack)
350 x 430 ( 5 pair / pack)

Standard 0.10mm
Description
50 x 400 (25 pair / pack)
100 x 100 (25 pair / pack)
100 x 200 (25 pair / pack)
100 x 240 (25 pair / pack)
100 x 400 (25 pair / pack)
100 x 480 (25 pair / pack)
114 x 127 (25 pair / pack)
130 x 180 (25 pair / pack)
180 x 240 (10 pair / pack)
180 x 400 (10 pair / pack)
180 x 430 (10 pair / pack)
203 x 254 (25 pair / pack)
300 x 400 ( 5 pair / pack)
350 x 430 ( 5 pair / pack)

Standard 0.20mm

Standard 0.30mm

Description
100 x 200 (25 pair / pack)
100 x 400 (25 pair / pack)

Description
100 x 240 (5 pair / pack)
100 x 400 (5 pair / pack)
180 x 430 (5 pair / pack)
350 x 430 (5 pair / pack)

PM/GSA/SAL-002.01.011.001-REV-4

82

4.6 RADIOGRAPHIC CONSUMABLES

Consumables Film (Packaging)


NIF Non Interleaved Film (all sizes in centimetres)
Film-6043178
Film-6095558

HS800 10 x 20 (100 Sheets per Box)


HS800 35 x 43 Nif (100 Sheets per Box)

Film-6095954
Film-6095616
Film-5269618
Film-5229760
Film-6095715
Film-5229786
Film-1447655
Film-6095707
Film-6549471

AA400 9 x 12
AA400 10 x 20
AA400 10 x 24
AA400 10 x 40
AA400 10 x 48
AA400 15 x 40
AA400 18 x 43
AA400 30 x 40
AA400 35 x 43

Film-6041289
Film-5244454
Film-6095756

T200

10 x 20 Nif (100 Sheets per Box )

T200
T200

10 x 40 Nif (100 Sheets per Box)


10 x 48 Nif (100 Sheets per Box)

Film-6095632
Film-5269592
Film-5235874
Film-6095640
Film-5240148
Film-5235890
Film-6549455

MX125
MX125
MX125
MX125
MX125
MX125
MX125

10
10
10
10
15
18
35

Film-6095806
Film-5251996

x
x
x
x
x
x
x

20
24
40
48
40
43
43

Nif
Nif
Nif
Nif
Nif
Nif
Nif
Nif
Nif

Nif
Nif
Nif
Nif
Nif
Nif
Nif

(100 Sheets per Box)


(100 Sheets per Box)
(100 Sheets per Box )
(100 Sheets per Box )
(100 Sheets per Box)
(100 Sheets per Box )
(100 Sheets per Box)
(100 Sheets per bo x)
(100 Sheets per Box )

(100 Sheets per Box)


(100 Sheets per Box)
(100 Sheets per Box)
(100 Sheets per Box)
(100 Sheets per Box)
(100 Sheets per Box)
(100 Sheets per Box)

M100 10 x 20 Nif (100 Sheets per Box)


M100 10 x 40 Nif (100 Sheets per Box)

PB Contactpak - Vacuum packed Film


Film-5230099
Film-5230115
Film-5230123
Film-5230149
Film-5230180
Film-5057740

AA400 10 x 20 PB Contactpak (50 Sheets per Box)


AA400 10 x 24 PB Contactpak (50 Sheets per Box)
AA400 10 x 40 PB Contactpak (50 Sheets per Box)
AA400 10 x 48 PB Contactpak (50 Sheets per Box)
AA400 30 x 40 PB Contactpak (50 Sheets per Box)
AA400 35 x 43 PB Contactpak (50 Sheets per Box)

Film-5256870
Film-5244140
Film-5244157

T200 10 x 20 PB Contactpak (50 Sheets per Box)


T200 10 x 24 PB Contactpak (50 Sheets per Box)
T200 10 x 40 PB Contactpak (50 Sheets per Box)

Film-5241112
Film-5241138
Film-5238142
Film-5241153
Film-5238159
Film-5053749

MX125 10 x 20 PB Contactpak (50 Sheets per Box)


MX125 10 x 24 PB Contactpak (50 Sheets per Box)
MX125 10 x 40 PB Contactpak (50 Sheets per Box)

Film-5259072
Film-5259080
Film-5259098

M100 10 x 20 PB Contactpak (50 Sheets per Box)

PM/GSA/SAL-002.01.011.001-REV-4

MX125 10 x 48 PB Contactpak (50 Sheets per Box)


MX125 30 x 40 PB Contactpak (50 Sheets per Box)
MX125 35 x 43 PB Contactpak (50 Sheets per Box)

M100 10 x 40 PB Contactpak (50 Sheets per Box)


M100 10 x 48 PB Contactpak (50 Sheets per Box)

83

Lead Pack Rolls


Film-5230206
Film-5230214
Film-5230222

AA400 60mm x 100M LPKRL


AA400 70mm x 100M LPKRL
AA400 100mm x 100M LPKRL

Film-5054788
Film-5244629

T200 70mm x 100M LPKRL


T200 100mm x 100M LPKRL

Film-5240957
Film-5235924
Film-5240965

MX125 60mm x 100M LPKRL


MX125 70mm x 100M LPKRL
MX125 100mm x 100M LPKRL

Nif Bulk Rolls


Film-5230263
Film-5234398

AA400 70 x 150 NIF RL


AA400 100 x 150 NIF RL

Film-5058961
Film-5278270

MX125 70 x 150 Nif Bulk Roll


MX125 100 x 150 NIF RL

Wipes-5280094
Strip-5261326

Carestream Wipes
Pre-Exposed Control Strips 6 x 24

Carestream Processing Chemicals


Develop-5155924
Fixer-5159082

INDX Manual/ Auto Developer


Carestream Industrex Lo Fixer

Carestream Digital Imaging Plates


Plate-1017524
Plate-1885979
Plate-1008564

GP - General Purpose
GP Imaging Plate 10 x 24cm
GP Imaging Plate 10 x 40cm
GP Imaging Plate 35 x 43cm

Plate-1178565
Plate-1597921
Plate-1174424
Plate-8425159
Plate-8360521

HR - High Resolution
HR Imaging Plate 10 x 24cm
HR Imaging Plate 10 x 40cm
HR Imaging Plate 25 x 30cm
HR Imaging Plate 30 x 40cm
HR Imaging Plate 35 x 43cm

PM/GSA/SAL-002.01.011.001-REV-4

84

Section 5: Ultrasonic Testing (UT)

5.1 PHASED ARRAY


Sonatest VEO Ultrasonic Phased Array Flaw Detector
The VEO 16:64 Phased Array ultrasonic flaw detector reinforces Sonatests reputation for
innovative technician focussed product development. The VEO's simple controls, superior
performance, advanced features and rugged enclosure deliver simplicity, capability and
reliability to the technicians finger tips. Ultrasonics Phased Array technology has become
the established method for advanvced NDT testing applications. The VEOs robust design,
intuitive user interface and extensive online help brings the power of Phased Array to the
field based technician. Typical applications include Weld Inspection, Corrosion Mapping,
Aerospace and Composite testing.

Features
Portable
2 separate conventional channels providing
simultaneous Phased Array & TOFD scanning
Real Time Focal Law calculations allow user
to change scanning parameters instantly
Fast data recording
Unique 3D ScanPlan view giving immediate
visual confirmation of correct set up and
ultrasound coverage
Simple to use interface with integrated Help
and Wizards guide
Scroll wheel technology for Menu navigation
Rugged housing design IP67 standard for
water and dust ingress and employing internal
shock mounts to withstand impacts
Colour transflective TFT LCD providing high
visibility in all conditions, with the highest
display to size ratio of any field instrument
VEO batteries up to 6 hours use, hot
swapable for continuous use
Measurement and sizing of indications can be
quickly achieved through use of advanced
measuring tools such as Hyperbolic Cursors
for TOFD and Peak Signal measurements for
the 2D cursors resulting in quick report
generation on board and stored as PDFs to
the USB data key

PM/GSA/SAL-002.01.011.001-REV-4

Specifications
Configuration 16:64 (16 pulser / receivers, driving
up to 64 elements)
Transducer Socket: I-PEX
Pulse Voltage: -50 V to 100V (in steps of 10V)
Architecture: Full digital delay and sum architecture
Digitizing Frequency: 50 / 100 MHz
Digitizer Resolution: 12 bits
Data Processing: 16 bits samples
Data Recordings: Full raw data recorded
Max A-Scan Length: 8192 samples (32 metres in
steel LW, 50 MHZ, 1:128)
Supported Scans: S-Scan and L-Scan
Real Time Views: S, L, B, C-Scan, Top and End view
Colour Maps: 8 Standards
Multi Group: Multiple Sector scans and TFOD
Conventional UT / TOFD (Mono element channels)
No of Channels 2 TX/RX (2 multiplex channels)
Test Mode Pulse-Echo, transmit/receive, TOFD
DAC Quantity: 1 with 3 sub-DAC (per focal law in PA)
Time Corrected Gain (TCG)
A-Scan Gates: 4 gates per A-Scan

85

Sonatest Prisma Ultrasonic PA, TOFD + UT Flaw Detector


The prisma is the latest product from Sonatests technician focussed product development and
research. An advanced ultrasonic flaw detector offering the technician an extremely comprehensive
tool for test and measurement, which can be upgraded to include TOFD and Phased Array capability.
An upgrade can be carried out wherever you are, there is no need to return the instrument,
eliminating any downtime.Simple controls, superior performance, advanced features and a rugged
enclosure deliver simplicity, capability and reliability to the technicians finger tips.

Specifications

Configuration
Test Mode
Transducer
Pulse Voltage
Pulser

2 UT Channels
Pulse-Echo, Transmit/Receive and TOFD
Socket LEMO 1 or BNC
-100 V to -450 V (in steps of 10 V)
Pulse width adjustable from Spike to 2000ns
(2.5ns resolution)
PRF
3 Hz to 5 kHz
Pulse Shape
Negative Square Wave (with ActiveEdge)
Pulse Width
Adjustable: 25ns to 2000ns (2.5 ns resolution)
Edge Time
15 ns in 50 load @200 V
Output Impedance 5
Synchronisation
Encoder or free-running (time based)
Focus Delay Range n/a
Damping Resistor Selectable: 50 or 400

PM/GSA/SAL-002.01.011.001-REV-4

86

C-Clamp Encoder
Versatile Waterproof Wheel Encoder
The C-Clamp Encoder is a universal accessory for single axis inspections requiring no
tools for setup and operation. The two clamping arms adjust up to 55mm separation to fit
around a broad range of ultrasonic transducers and phased array wedges. The C-Clamp
Encoder arms can be quickly adjusted to the transducer or wedge width and then locked
and clamped with thumbscrews. The waterproof wheel encoder is then fitted either behind
or alongside the clamp dependent upon the inspection needs. The encoder is spring
loaded onto the surface with the spring tension adjustable via the attachment thumb
screw.

Specifications

Features
Simple: Economical solution that requires no tools to set
up
Precise: High resolution encoded scans for single axis
applications
Versatile: Fully adjustable for any transducer or wedge
up to 55mm wide
Strong clamp mechanism ensures no lateral movement
of encoder when scanning
Encoder is offset from the inspection area to reduce the
risk of the wheel skidding on couplant
Waterproof
Adjustable spring loading guarantees encoder always
stays in contact with inspection surface
Compact design allows use in areas with limited access
Can be used with any instrumentation
PM/GSA/SAL-002.01.011.001-REV-4

87

Clamp width: Max opening 55mm


Encoder wheel diameter: 39mm
Encoder Resolution: 33 steps/mm
Waterproof: IP68 rated (immersion up to
1m)
Adjustable encoder spring-loaded
Can be positioned at 0 & 90 (for B & D
scans)
Termination options available for any
manufacturer's instrumentation

Tracer
Portable C-Scan Mapping System
Tracer is a versatile freehand scanning system that calculates and outputs accurate X-Y positional
data for C-scan inspections without the constraints of a scanning frame. Tracer is ideally suited to
operate with linear array probes to provide a fast, simple and flexible portable C-scan inspection
kit. Tracer comprises two wire encoders both linked to the probe being scanned. The output from
the encoders passes to an interface unit which then calculates and provides the X-Y encoder
values for your instrumentation. The encoders can be mounted anywhere close to the inspection
site permitting set up on or near to the component, or around obstructions. They come with three
snap fit mounting options for different surfaces: vacuum cup, magnet and clamp. The mounts can
be used to fix the encoders upright, on their side or even inverted. The wire encoders are then
attached to a c-clamp which is able to grip any probe or wedge up to 55mm wide. Tracer can be
used on an inspection area of up to 2m x 2m from a single position. It is also possible to set up an
inspection area at any angle relative to the location of the encoders. This enables C-scan inspection in difficult to access areas. Tracer does not lose position when the probe is lifted off the
surface and then replaced, therefore maximum scan coverage is achieved up to and around
obstructions. Tracer can be connected to any instrument capable of recording two axes of encoder
information. It is powered through the encoder 5V supply and requires no other power source.

Features

Inspection resolution: 5 steps / mm


Inspection area: 2m x 2m
Inspection Speed: Up to 500mm/s in any direction
Probe width: Up to 55mm
Mounting separation: 0.2m to 2m
Inspection Orientation: Any, user defined during calibration
Mounting options:
Magnetic (4" OD to flat on ferritic material)
Vacuum cup (4" OD to flat on smooth surface)
Clamp (up to 40mm between parallel surfaces)
Mounting orientation: Any - inverted, horizontal, vertical
Termination: Any manufacturers compatible instrumentation

PM/GSA/SAL-002.01.011.001-REV-4

88

MASTERSCAN Series D-70 & 700M


The Sonatest heritage in product design and Masterscan name has always
assured the technician of robust instrument construction combined with
exceptional performance. The Masterscan series carries the baton of all these
desirable features, but now, thanks to innovative internal redesign, new features
can be added and upgrades performed in the working environment,
reducing downtime and increasing working flexibility. High levels of near surface
resolution, penetrating power (450V pulser - square and spike) and excellent
signal to noise ratio are key functions in the Masterscan range. Typical
applications are Weld Fabrication, Corrosion Detection, Composite Inspection,
Bond Testing, Forgings & Castings, Power Generation (including EMATS) and
general UT inspection.

Specifications
Test Range 0-1mm(0.05in) up to 0-20,000 mm(800 in.)
in steel at 5930m/s (19455f/s)
Velocity 256 - 16000 m/s continuously variable.
Probe Zero 0 to 999.999 s.
Delay 0-20,000m (800in) in steel at 5930m/s.
Gain 0 to 110dB adjustable in 0.1, 0.5, 1, 2, 6,14 and 20dB steps.
Test Modes Pulse echo and transmit/receive.
Single Crystal, Double Crystal and Pitch-Catch.
Damping 50 and 400 Ohm damping selectable.
Pulser 100-450V -ve spike and square wave. Pulse Width from 30nS to
2500nS.
Rise/Fall times <5nS into 50R load. Tuneable.
Active Edge TM Unique Active Edge Mode for improved near-surface
resolution.
P.R.F Adjustable 5Hz to 5kHz. External sync also available.
Screen Update Rate 60Hz
Rectification RF, Full wave, +ve half-wave and -ve half-wave.
Frequency Range 8 selectable filter bands.
i) 100kHz - 500kHz ii) 200kHz - 800kHz
iii) 0.4MHz - 1.6MHz iv) 1.4MHz - 3MHz
v) 3MHz - 8MHz vi) 7MHz - 15MHz
vii) 9MHz - 21MHz viii) 1.6 MHz - 22 MHz (Wideband)
Additional tuned low frequency pre-amp with Dryscan
option. PM/GSA/SAL-002.01.011.001-REV-4

91

SITESCAN SERIES 500S & D-50


The Sonatest heritage in product design and Sitescan name has always assured the
technician of robust instrument construction combined with exceptional performance.
The Sitescan series carries the baton of all these desirable features, but now, thanks to
innovative internal redesign, new features can be added and upgrades performed in the
working environment, reducing downtime and increasing working flexibility. High levels of
near surface resolution, penetrating power and excellent signal to noise ratio are
key functions in the Sitescan range. Typical applications are Weld Fabrication, Corrosion
Detection, Forgings & Castings and general UT inspection.

Specifications
Test Range 0-5mm(0.25in)up to 0-10,000mm (400 in.) in
steel at 5930m/s (19455f/s)
Velocity 1000 - 10,000 m/s continuously variable.
Probe Zero 0 to 999.999 s
Delay 0-10,000m (400in) in steel at 5930m/s (19455f/s)
Gain 0 to 110dB adjustable in 0.5, 1, 2, 6,10, 14 and 20dB
steps
Test Modes Pulse echo and transmit/receive
Pulser 200V fixed. 50nS square wave
Rise/Fall times <5nS into 50R load
Damping 50 and 400 Ohm damping selectable
Active Edge TM Unique Active Edge Mode for improved
near-surface resolution
P.R.F Adjustable 5Hz to 1kHz. External sync also available
Screen Update Rate 60Hz
Rectification RF, Full wave, +ve half-wave and -ve
half-wave
Frequency Range 1.0MHz to 14MHz
System Linearity Vertical = 0.5% Full Screen Height (FSH)
Horizontal +-0.2% Trace Full Screen Width (FSW)
Reject (Selectable) Up to 80% Linear reject
(removes baseline noise without affecting indication amplitude) or up to 50% Suppressive reject
(increase zero offset and reduces amplitude of all echoes)
LED Warning when active
Units Metric (mm), Imperial (in)
Display Colour Transflective VGA (640 x 480) TFT Display
area: 116.16 x 87.2 mm (4.57 x 3.43 in)
A-Scan Area: 400 x 510 pixels (normal), 460 x 620 (FS)
Colours: 9 colour options with variable brightness

PM/GSA/SAL-002.01.011.001-REV-4

92

PM/GSA/SAL-002.01.011.001-REV-4

93

5.3 THICKNESS GAUGES


Dakota Thickness Gauge - DFX-7 Series
The DFX-7 Series has the best of both worlds: Flaw detector and Thickness gauge. The
Flaw detector mode includes DAC, AWS, TCG and DGS modes .
The Thickness mode includes large data storage, temperature compensation and probe
recognition.

Specifications

Features
Flaw Detector:
Sizing toolkits: DAC, AWS, TCG, DGS
Exceptional visibility in sunlight (AMOLED)
colour VGA display (320 x 240 pixels)
P.R.F. 8 to 333 Hz, adjustable
Screen refresh rate: adjustable 60 & 120 Hz
Detection: Z-Cross, Flank & Peak
Thickness Gauge:
Automatic: probe zero, probe recognition and
temperature compensation
Measurement: variety of modes to address a
number of applications
Large data storage with multiple formats:
Alpha numeric grid and sequential w/auto
identifier
Up to 12 hours of battery life using 3 AA cells
Windows PC interface software included

PM/GSA/SAL-002.01.011.001-REV-4

94

Size (W x H x D): 63.5 x 165 x 31.5 mm


(2.5 x 6.5 x 1.24)
Weight: 14 ounces (0.397 kgs), with batteries
Case: extruded aluminium body with nickel
plated aluminium end caps (gasket sealed)
Display: VGA AMOLED colour display
(320 x 240 pixels). Viewable area 1.7 x 2.27 in
(43.2 x 57.6 mm). 16 colour palette, multiple
colour options and variable brightness
Screen refresh rate: selectable 60 or 120 Hz
Display views: Flaw Detector: Full wave,
rectified or RF. Thickness Gauge: Digits,
rectified, RF or B-Scan
Timing: precision 25 MHz TCXO with single
shot 100 MHz 8 bit ultra low power digitiser
Measurement gates: two independent gates
(Flaw) and three gates (thickness). Start &
width adjustable over full range. Amplitude
5 95%, 1% steps. Positive or negative
triggering for each gate with audible and
visual alarms
Operating temperature: -10 to 60C
(14 to 140F)
Environmental: meets IP65 requirements

Dakota Thickness Gauge - CMX Series


Material & Coating thickness gauges all in one , including time based B-Scan feature for
cross section material scans
The CMX Series is powered by a 100MHz DSP platform using FPGA technology. There
are two channels, Dual pulsers and receivers, with a pulse repetition rate of up to 140Hz.
With a display update rate of 25 times per second and adjustable gain settings vlow, low,
med, hi, vhi. It also has automatic gain control (AGC), time corrected gain (TCG) and
massive data storage (32 Megabit of non-volatile RAM).

Specifications

Features
Measurement modes: Pulse-Echo, PulseEcho w/coating, Pulse-Echo w/temperature
compensation, Echo-Echo & coating only
Automatic: probe zero, probe recognition
and temperature compensation
Stores up to 64 custom setups for specific
applications
High Speed Scan of up to 40 readings
per second
Audible / visual alarm with hi and lo limit
settings
Built-in differential mode for QC inspections
Time based B-Scan feature for cross section
material scans
Data storage formats: Alpha numeric grid and
sequential w/auto identifier
Windows PC Software included
2 year limited warranty

PM/GSA/SAL-002.01.011.001-REV-4

95

Size (W x H x D): 63.5 x 165 x 31.5 mm


(2.5 x 6.5 x 1.24)
Weight: 13.5 ounces (with batteries)
Keyboard: membrane switch pad with
2 tactile keys
Operating temperature: -10 to 60C
(14 to 140F)
Case: extruded aluminium body with
nickel-plated aluminium end caps
(gasket sealed)
Data output: Bi-directional RS232
serial port. Windows PC interface
software
Display: in VGA grayscale display
(240 x 160 pixels). Viewable area 2.4
x 1.8in (62 x 45.7mm). EL backlit \
(on/off/auto)

Dakota Thickness Gauges


Data
Logging

Display
Views

NO

YES

Digital
read out

YES

NO

NO

Digital
read out

YES

YES

Digital
read out

YES

Digital
read out

Interface to
Echo &
Echo to Echo

Digital
read out

125010 000
m/s

Interface to
Echo &
Echo to Echo

YES

YES

YES

Digital
read out

0.01mm

125010 000
m/s

Interface to
Echo &
Echo to Echo

YES

YES

0.01mm

125010 000
m/s

Interface to
Echo &
Echo to Echo

YES

Product
Code

Gauge

Range

Resolution

Velocity
Range

NCG0060

MX-1

0.63 500mm

0.01mm

125010 000
m/s

Interface to
Echo

NO

NO

NO

NCG0026

MX-3

0.63 500mm

0.01mm

125010 000
m/s

Interface to
Echo

NO

NO

NCG0042

MX-5

YES

0.01mm

NCG0037 MX-5DL

NCG0039

MMX-6

0.63 500mm
2.54 25.4mm

NCG0040 MMX-6DL 0.63 500mm


2.54 25.4mm

NCG0035

Px7

NCG0038 PX7-DL

NCP0089

NCG0048

MVX

CMX

NCG0049 CMX-DL

0.15 25.4mm

0.15 25.4mm

0.63 254mm

12500.01mm 9 999m/s

0.63 508mm

Measuring
Mode

Pulse to Echo
& Echo to
Echo

0.01mm

125013 995
m/s

Pulse to Echo
& Echo to Echo
& Echo to Echo
& Coating only
mode

0.01mm

125013 995
m/s

Pulse to Echo
& Echo to Echo
& Echo to Echo
& Coating only
mode

0.63 508mm

PM/GSA/SAL-002.01.011.001-REV-4

96

Diffe- Alarm
rential Mode
Mode

YES

YES

YES

YES

Scan Data
Mode Output

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

NO

YES

Digital
read out

Digital
read out

YES

Digital
read out
A & BScan

NO

Digital
read out
& B-Scan &
Digital coatings
thickness

YES

Digital read out


& B-Scan &
Digital coatings
thickness

Huatec Thickness Gauge T3300


This Thickness Gauge is capable of performing measurements on a wide range of material,
including plastic, ceramics, composites, epoxies, glass and other ultrasonic wave
conductive materials.
Transducer models are available for special application, including for coarse grain material
and high temperature applications.

Optional Probe
Model

Freq
Mhz

Diam
Mm

Measuring Range

Lower limit

Description

N02

22

3.0 - 300.0mm (in steel)

20

For thick, highly attenuating or


highly scattering materials

N05

10

1.2 - 230.0mm (in steel)

20 x 3.0mm

Normal measurement

N05/90

10

1.2 - 230.0mm (in steel)

20 x 3.0mm

Normal measurement

N07

0.75 - 80.0mm (in steel)

15 x 2mm

T5

14

3.0 - 200.0mm (in steel)

30

Specifications

Features

Two-Point calibration function


Two work modes: Single point mode and
Scan mode
Coupling status indicator showing the coupling
status
Optional software to process the memory data
on the PC
Optional thermal mini-printer to print the
measure data via RS232 port

PM/GSA/SAL-002.01.011.001-REV-4

For thin pipe or small curvature


pipe wall thickness measurement
For high temperature
measurement (up to 300C)

97

Display: 4.5 digits LCD with EL backlight


Measuring range: 0.75 ~ 300mm (in steel)
Sound velocity range: 1000 ~ 9999m/s
Resolution: 0.1 / 0.01mm
Accuracy: (0.5% Thickness + 0.04) mm,
depends on materials and conditions
Units: Metric / Imperial unit selectable
Four measurements readings per second for
single point measurement, and ten per second
for Scan Mode
Memory for up to 20 files (up to 99 values for
each file) of stored values
Power source: Two AA size, 1.5 Volt alkaline
batteries. 100 hours typical operating time (EL
backlight off)
Communication: RS232 serial port
Outline dimensions: 150 x 74 x 32mm
Weight: 45g

Thickness Gauge Transducers


Product
Code
NCT0021
NCT0038
NCT0042
NCT0043
NCT0022
NCT0027
NCT0031
NCT0037
NCT0050
NCT0253
NCT0254
NCT0255
NCT0256
NCT0250
NCT0257
NCT0232
NCT0233
NCT0251
NCT0298
NCT0301
NCT0303
NCT0302
NCT0304

Description
Dakota 15mHz x
Dakota 2.25mHz x
Dakota 5mHz x 3/16
Dakota 5mHz x
Dakota 7.5mHz x 3/16
Dakota 7.5mHz x
Dakota 10mHz x 3/16
Dakota 10mHz x
Dakota 2.25mHz x
Dakota 5mHz x 3/16
Dakota 5mHz x
Dakota 7.5mHz x
Dakota 10mHz x
Dakota 5mHz x
Dakota 5mHz x
Dakota 5mHz x
Dakota 5mHz x
Dakota 10mHz x 3/16
Huatec No2
Huatec No5
Huatec No7
Huatec No5/90
Huatec T5

Single Element for PX series gauges


Dual Element for MX series gauges Potted side
Dual Element for MX series gauges Potted side
Dual Element for MX series gauges Potted side
Dual Element for MX series gauges Potted side
Dual Element for MX series gauges Potted side
Dual Element for MX series gauges Potted side
Dual Element for MX series gauges Potted side
Dual Element for MX series gauges Microdot side Dual
Element for MX series gauges Microdot side Dual
Element for MX series gauges Microdot side
Dual
Element for MX series gauges Microdot side Dual
Element for MX series gauges Microdot side
Dual Element High Damped for MX series gauges Potted
Dual Element High Damped for MX series gauges Microdot Dual
Element High Temp (190C) for MX series gauges Potted Dual
Element High Temp (190C) for MX series gauges Microdot Single
Element Delay Line Pencil for CMX series gauges

2mHz 10mm
5mHz 10mm
7mHz 6mm
5mHz 10mm
5mHz 12mm

Consumables
Couplants
Product Code
NCC0021
NCC0079
NCC0111
NCC0162

Description
1 x 5litre (Low Temp)
High Temp (200ml Tube)
0.5 litre (Low Temp)
Wallpaper Paste (Polycell / Alcolin)

PM/GSA/SAL-002.01.011.001-REV-4

98

Dual Element Transducer


Dual Element Transducer
Dual Element Transducer
Single Element Transducer
Dual Element Transducer High Temperature

5.4 ULTRASONIC TRANSDUCERS AND ACCESSORIES


Sonatest Transducers
Longitudinal Beam
Single Crystal (Low Damped)

Single Crystal (Ceramic Face)

Product Code
NCT0063
NCT0070
NCT0064
NCT0071

Product Code
NCT0053
NCT0188
NCT0152
NCT0087
NCT0189
NCT0149

Description
SLC 2-10 (2mHz 10mm Dia)
SLC 2-20 (2mHz 20mm Dia)
SLC 4-10 (4mHz 10mm Dia)
SLC 4-20 (4mHz 20mm Dia)

Description
SLM 2-10 (2mHz 10mm Dia)
SLM 2-25 (2mHz 25mm Dia)
SLM 4-10 (4mhz 10mm Dia)
SLM 5-20 (5mHz 20mm Dia)
SLM 5-25 (5mHz 25mm Dia)
SLM 10-10 (10mHz 10mm Dia)

Single Crystal (Protective Membrane)


Product Code
NCT0093
NCT0102
NCT0069
NCT0094
NCT0079
NCT0146
NCT0055
NCT0096
NCT0073
NCT0109

Description
SLF 1-25 (1mHz 25mm Dia)
SLF 2-10 (2mHz 10mm Dia)
SLF 2-20 (2mHz 20mm Dia)
SLF 2-25 (2mHz 25mm Dia)
SLF 4-10 (4mHz 10mm Dia)
SLF 4-15 (4mHz 15mm Dia)
SLF 4-20 (4mHz 20mm Dia)
SLF 4-25 (4mHz 25mm Dia)
SLF 5-10 (5mHz 10mm Dia)
SLF 5-20 (5mHz 20mm Dia)

Twin Crystal (Medium Damped)


Product Code Description
NCC0058
D 5-5 Twin Compression
with integral cable
NCT0086
CD 2-10 (2mHz 10mm Dia)
NCT0313
CD 4-10 (4mHz 10mm Dia)
NCT0065
CD 5-10 (5mHz 10mm Dia)
NCT0153
CD 5-20 (5mHz 20mm Dia)

Twin Crystal (Protective Membrane)


Product Code
NCT0099
NCT0100
NCT0084
NCT0101
NCT0110
NCT0092

Single Crystal (High Damped)


Product Code
NCT0131
NCT0148
NCT0218
NCT0090
NCT0130
NCT0161
NCT0091
NCT0191

Description
SLG 2-10 (2mHz 10mm Dia)
SLG 4-10 (4mHz 10mm Dia)
SLG 5-10 (5mHz 10mm Dia)
SLH 2-10 (2mHz 10mm Dia)
SLH 2-15 (2mHz 15mm Dia)
SLH 4-10 (4mHz 10mm Dia)
SLH 5-10 (5mHz 10mm Dia)
SLH 5-25 (5mHz 25mm Dia)

PM/GSA/SAL-002.01.011.001-REV-4

Description
CDF 1-25 (1mHz 25mm Dia)
CDF 2-10 (2mHz 10mm Dia)
CDF 4-20 (4mHz 20mm Dia)
CDF 5-10 (5mHz 10mm Dia)
CDF 5-20 (5mHz 20mm Dia)
CDF 5-25 (5mHz 25mm Dia)

Twin Crystal (Gemini Series)


Product Code Description
NCT0147
GEM 2-10 (2mHz 10mm Dia)
NCT0151
GEM 5-10 (5mHz 10mm Dia)

99

Angle Beam
Single Crystal (Miniature)
Product Code
NCT0046
NCT0048
NCT0049
NCT0106
NCT0107
NCT0108

Single Crystal (Large)


Product Code Description

Description
SA 2-45 (2mHz 45 Deg)
SA 2-60 (2mHz 60 Deg)
SA 2-70 (2mHz 70 Deg)
SA 5-45 (5mHz 45 Deg)
SA 5-60 (5mHz 60 Deg)
SA 5-70 (5mHz 70 Deg)

NCT0160
NCT0159
NCT0145
NCT0314

Single Crystal (Medium Damped)


Product Code
NCT0164
NCT0165
NCT0166
NCT0132
NCT0133
NCT0134

LSA 2-45 (2mHz 45 Deg)


LSA 4-45 (4mHz 45 Deg)
LSA 4-60 (4mHz 60 Deg)
LSA 4-70 (4mHz 70 Deg)

Single Crystal (High Temperature)


Product CodeDescription

Description
SAO 2-45 (2mHz 45 Deg)
SAO 2-60 (2mHz 60 Deg)
SAO 2-70 (2mHz 70 Deg)
SAO 4-45 (4mHz 45 Deg)
SAO 4-60 (4mHz 60 Deg)
SAO 4-70 (4mHz 70 Deg)

NCT0162
NCT0158
NCT0163

HSA 4-45 (4mHz 45 Deg)


HSA 4-60 (4mHz 60 Deg)
HSA 4-70 (4mHz 70 Deg)

Single Crystal (Orion Series)

Twin Crystal (Medium Damped)

Product Code
NCT0097
NCT0081
NCT0082
NCT0083
NCT0144
NCT0143
NCT0142

Product Code
NCT0126
NCT0127
NCT0066
NCT0085
NCT0157
NCT0156

Description

Orion 2-35 (2mHz 35 Deg)


Orion 2-45 (2mHz 45 Deg)
Orion 2-60 (2mHz 60 Deg)
Orion 2-70 (2mHz 70 Deg)
Orion 4-45 (4mHz 45 Deg)
Orion 4-60 (4mHz 60 Deg)
Orion 4-70 (4mHz 70 Deg)

Description
CDA 2-45 (2mHz 45 Deg)
CDA 2-60 (2mHz 60 Deg)
CDA 2-70 (2mHz 70 Deg)
CDA 5-45 (5MHz 45 Deg)
CDA 5-60 (5mHz 60 Deg)
CDA 5-70 (5mhz 70 Deg)

Sirius Range
Small Single Angle

Hard Faced Single Compression

Product Code
NCT0267
NCT0268
NCT0269
NCT0318
NCT0270
NCT0271
NCT0272

Product Code
NCT0286
NCT0288
NCT0287
NCT0289

Description
SMA 2-45 (2mHz 45 Deg)
SMA 2-60 (2mHz 60 D-eg)
SMA 2-70 (2mHz 70 Deg)
SMA 4-38 (4mHz 38 Deg)
SMA 4-45 (4mHz 45 Deg)
SMA 4-60 (4mHz 60 Deg)
SMA 4-70 (4mHz 70 Deg)

Large Single Angle

Medium Single Angle


Product Code
NCT0273
NCT0274
NCT0275
NCT0276
NCT0278
NCT0279

Product Code
NCT0280
NCT0281
NCT0282
NCT0283
NCT0284
NCT0285

Description
MMA 2-45 (2mHz 45deg)
MMA 2-60 (2mHz 60deg)
MMA 2-70 (2mHz 70deg)
MMA 4-45 (4mHz 45deg)
MMA 4-60 (4mHz 60deg)
MMA 4-70 (4mHz 70deg)

Twin Compression
Product Code Description
NCT0295
NCT0296
NCT0299
NCT0300

THM 2-10 (2mHz 10mm Dia)


THM 4-10 (4mHz 10mm Dia)
THM 2-24 (2mHz 24mm Dia)
THM 4-24 (4mHz 24mm Dia)

PM/GSA/SAL-002.01.011.001-REV-4

Description
SHM 2-10 (2mHz 10mm)
SHM 4-10 (4mHz 10mm)
LHM 2-24 (2mHz 24mm)
LHM 4-24 (4mHz 24mm)

100

Description
LMA 2-45 (2mHz 45deg)
LMA 2-60 (2mHz 60deg)
LMA 2-70 (2mHz 70deg)
LMA 4-45 (4mHz 45deg)
LMA 4-60 (4mHz 60deg)
LMA 4-70 (4mHz 70deg)

Phoenix Transducers
Angle Beam

Longitudinal Beam

Single Crystal
Product Code Description
NCT0225
LSW 2-45 (2mHz 45 Deg)
NCT0226
LSW 2-60 (2mHz 60 Deg)
NCT0227
LSW 2-70 (2mHz 70 Deg)
NCT0262
LSW 4-38 (4mHz 38 Deg)
NCT0263
LSW 4-45 (4mHz 45 Deg)
NCT0264
LSW 4-60 (4mHz 60 Deg)
NCT0265
LSW 4-70 (4mHz 70 Deg)

Single Crystal
Product Code
NCT0180
NCT0195
NCT0179
NCT0177
NCT0178
NCT0222

NCT0170
NCT0196
NCT0197
NCT0198
NCT0205
NCT0206
NCT0207

SSW 2-38 (2mHz 38 Deg)


SSW 2-45 (2mHz 45 Deg)
SSW 2-60 (2mHz 60 Deg)
SSW 2-70 (2mHz 70 Deg)
SSW 4-45 (4mHz 45 Deg)
SSW 4-60 (4mHz 60 Deg)
SSW 4-70 (4mHz 70 Deg)

NCT0172
NCT0173
NCT0174
NCT0175
NCT0171
NCT0192
NCT0193
NCT0194

GSW 2-38 (2mHz 38 Deg)


GSW 2-45 (2mHz 45 Deg)
GSW 2-60 (2mHz 60 Deg)
GSW 2-70 (2mHz 70 Deg)
GSW 4-39 (4mHz 38 Deg)
GSW 4-45 (4mHz 45 Deg)
GSW 4-60 (4mHz 60 Deg)
GSW 4-70 (4mHz 70 Deg)

Twin Crystal
Product Code
NCT0235
NCT0236
NCT0237
NCT0183
NCT0184
NCT0186

Description
TSW 2-45 (2mHz 45 Deg)
TSW 2-60 (2mHz 60 Deg)
TSW 2-70 (2mHz 70 Deg)
TSW 4-45 (4mHz 45 Deg)
TSW 4-60 (4mHz 60 Deg)
TSW 4-70 (4mHz 70 Deg)

Twin Crystal
Product Code
NCT0323
NCT0181
NCT0182
NCT0208
NCT0209
NCT0322
NCT0223

Description
TC 1-20 C1mHz 20mm Dia)
TC 2.5-10 (2.5mHz 10mmDia)
TC 2.5-20 (2.5mHz 20mm Dia)
TC 4-10 (4mHz 10mm Dia)
TC 4-20 (4mHz 20mm Dia)
TC 5-5 (5mHz 5mm Dia)
TC 5-10 (5mHz 10mm Dia)

Twin Crystal High Temperature


Product Code
Description
NCT0306
HTC 5-10 (5mHz 10mm Dia)

Twin Crystal High Temperature


Product Code
Description
NCT0309
HSSW 4-38 (4mHz 38 Deg)
NCT0310
HSSW 4-45 (4mHz 45 Deg)
NCT0311
HSSW 4-60 (4mHz 60 Deg)
NCT0312
HSSW 4-70 (4mHz 70 Deg)

PM/GSA/SAL-002.01.011.001-REV-4

Description
SC 1-20 (1mHz 20mm Dia)
SC 2-20 (2mHz 20mm Dia)
SC 2.5-10 (2.5mHz 10mm Dia)
SC 4-10 (4mHz 10mm Dia)
SC 4-20 (4mHz 20mm Dia)
SC 5-10 (5mHz 10mm Dia)

101

Shear Wave Transducers


Single Angle Transducers
Product code

Item Description

TRANSDU-NCT0170
TRANSDU-NCT0171
TRANSDU-NCT0172
TRANSDU-NCT0173
TRANSDU-NCT0174
TRANSDU-NCT0175
TRANSDU-NCT0192
TRANSDU-NCT0193
TRANSDU-NCT0194
TRANSDU-NCT0196
TRANSDU-NCT0197
TRANSDU-NCT0198
TRANSDU-NCT0205
TRANSDU-NCT0206
TRANSDU-NCT0207
TRANSDU-NCT0225
TRANSDU-NCT0226
TRANSDU-NCT0227

Phoenix SSW 2-38 (8-9) Single Angle


Phoenix GSW 4-38 (8-9) Single Angle
Phoenix GSW 2-38 (8-9) Single Angle Phoenix
GSW 2 - 45 (8 x 9) Single Angle Phoenix
GSW 2 - 60 (8 x 9) Single Angle Phoenix
GSW 2 - 70 (8 x 9) Single Angle Phoenix
GSW 4 - 45 (8 x 9) Single Angle Phoenix
GSW 4 - 60 (8 x 9) Single Angle Phoenix
GSW 4 - 70 (8 x 9) Single Angle Phoenix
SSW 2 - 45 Single Angle
Phoenix SSW 2 - 60 Single Angle
Phoenix SSW 2 - 70 Single Angle
Phoenix SSW 4 - 45 Single Angle
Phoenix SSW 4 - 60 Single Angle
Phoenix SSW 4 - 70 Single Angle
Phoenix LSW 2 - 45 Single Angle
Phoenix LSW 2 - 60 Single Angle
Phoenix LSW 2 - 70 Single Angle

TRANSDU-NCT0263
TRANSDU-NCT0264
TRANSDU-NCT0265
TRANSDU-NCT0337
TRANSDU-NCT0338
TRANSDU-NCT0339
TRANSDU-NCT0399
TRANSDU-NCT0400
TRANSDU-NCT0401
TRANSDU-NCT0402
TRANSDU-NCT0403
TRANSDU-NCT0404
TRANSDU-NCT0515
TRANSDU-NCT0569

Phoenix LSW 4 - 45 Single Angle


Phoenix LSW 4 - 60 Single Angle
Phoenix LSW 4 - 70 Single Angle
Phoenix SSW 5 - 45 Single Angle
Phoenix SSW 5 - 60 Single Angle
Phoenix SSW 5 - 70 Single Angle
Phoenix SAC 4-45 - 10mm Single Angle
Phoenix SAC 4-60 - 10mm Single Angle
Phoenix SAC 4-70 - 10mm Single Angle
Phoenix SAC 2-45 - 10mm Single Angle
Phoenix SAC 2-60 - 10mm Single Angle
Phoenix SAC 2-70 - 10mm Single Angle
Phoenix LSW 2 - 38 Single Angle
Phoenix SSW 4-38 (8-9) Single Angle

Single Angle High Temp Transducers


Product code

Item Description

TRANSDU-NCT0309
TRANSDU-NCT0310
TRANSDU-NCT0311
TRANSDU-NCT0312
TRANSDU-NCT0516
TRANSDU-NCT0517

Phoenix HSSW 4-38 High Temp Single Angle


Phoenix HSSW 4-45 High Temp Single Angle
Phoenix HSSW 4-60 High Temp Single Angle
Phoenix HSSW 4-70 High Temp Single Angle
Phoenix HSSW 2 - 70 Single Angle High Temp
Phoenix HSSW 2 - 60 Single Angle High Temp

TRANSDU-NCT0518

Phoenix HSSW 2 - 45 Single Angle High Temp

PM/GSA/SAL-002.01.011.001-REV-4

102

Single Compression Transducers


Product code

Item Description

TRANSDU-NCT0177
TRANSDU-NCT0178
TRANSDU-NCT0179
TRANSDU-NCT0180
TRANSDU-NCT0195
TRANSDU-NCT0222
TRANSDU-NCT0224
TRANSDU-NCT0371

Phoenix SC 4 - 10 Single Compression


Phoenix SC 4 - 20 Single Compression
Phoenix SC 2.5 - 10 Single Compression
Phoenix SC 1 - 20 Single Compression
Phoenix SC 2 - 20 Single Compression
Phoenix SC 5 - 10 Single Compression
Phoenix SC 5 - 20 Single Compression
Phoenix SC5-5 Single Compression (Subvis Connector Only)

Twin Compression Transducers


Item Description

Product code
TRANSDU-NCT0181
TRANSDU-NCT0182
TRANSDU-NCT0208
TRANSDU-NCT0209
TRANSDU-NCT0223
TRANSDU-NCT0322
TRANSDU-NCT0323

Phoenix TC 2.5 - 10
Phoenix TC 2 - 20
PhoenixTC 4 - 10
Phoenix TC 4 - 20
Phoenix TC 5 -10
Phoenix TC 5 - 5
Phoenix TC 1 - 20

Twin Compression
Twin Compression
Twin Compression
Twin Compression
Twin Compression
Twin Compression
Twin Compression

Twin Angle Transducers


Product code
TRANSDU-NCT0183
TRANSDU-NCT0184
TRANSDU-NCT0186
TRANSDU-NCT0235
TRANSDU-NCT0236
TRANSDU-NCT0237

Item Description
Phoenix TSW 4 - 45 Twin Angle
Phoenix TSW 4 - 60 Twin Angle
Phoenix TSW 4 - 70 Twin Angle
Phoenix TSW 2 - 45 Twin Angle
Phoenix TSW 2 - 60 Twin Angle
Phoenix TSW 2 - 70 Twin Angle

High Temp Twin Compression Transducers


Product code
TRANSDU-NCT0306
TRANSDU-NCT0372
TRANSDU-NCT0499
TRANSDU-NCT0504
TRANSDU-NCT0505
TRANSDU-NCT0520

Item Description
Phoenix HTC 5-10 High Temp Twin Comp
Phoenix HTC 4-10 High Temp Twin Comp
Phoenix SSHTC 5/10 High Temp Twin Comp
Phoenix SSHTC 4/20 High Temp Twin Comp
Phoenix SSHTC 4/10 High Temp Twin Comp
Phoenix HTC 2.5-10 High Temp Twin Comp

PM/GSA/SAL-002.01.011.001-REV-4

103

U Phased Array Transducers

Product code

Item Description

TRANSDU-NCT0350
TRANSDU-NCT0351
TRANSDU-NCT0352
TRANSDU-NCT0353
TRANSDU-NCT0354
TRANSDU-NCT0355
TRANSDU-NCT0356
TRANSDU-NCT0357
TRANSDU-NCT0358
TRANSDU-NCT0359

Phoenix UT 4MHz 45 Degree 25mm


Phoenix UT 4MHz 45 Degree 19mm
Phoenix UT 4MHz 45 Degree 17.5 - 18mm
Phoenix UT 4MHz 45 Degree 20-21mm
Phoenix UT 4MHz 45 Degree 27.5mm
Phoenix UT 4MHz 45 Degree 25mm Twin
Phoenix UT 4MHz 45 Degree 19mm Twin
Phoenix UT 4MHz 45 Degree 17.5-18mm Twin
Phoenix UT 4MHz 45 Degree 20-21mm Twin
Phoenix UT 4MHz 45 Degree 27.5mm Twin

Special Transducers
Product code
TRANSDU-NCT0260
TRANSDU-NCT0261
TRANSDU-NCT0315
TRANSDU-NCT0316
TRANSDU-NCT0342
TRANSDU-NCT0343
TRANSDU-NCT0344
TRANSDU-NCT0345
TRANSDU-NCT0346
TRANSDU-NCT0347
TRANSDU-NCT0348
TRANSDU-NCT0349
TRANSDU-NCT0373
TRANSDU-NCT0374
TRANSDU-NCT0375
TRANSDU-NCT0376
TRANSDU-NCT0377
TRANSDU-NCT0378
TRANSDU-NCT0507
TRANSDU-NCT0559
TRANSDU-NCT0560

PM/GSA/SAL-002.01.011.001-REV-4

Item Description
Phoenix Phased Array Transducer
Phoenix de-mountable TOFD Transducer
Phoenix CW 4-13 Creep Wave
Phoenix CW 2-13 Creep Wave
Phoenix 100-500khZ ET 17mm Transducer
Phoenix 100-500khZ ET 18mm Transducer
Phoenix 100-500khZ ET 20mm Transducer
Phoenix 100-500khZ ET 24mm Transducer
Phoenix 100-1khZ ET 17mm Transducer
Phoenix 100-1khZ ET 18mm Transducer
Phoenix 100-1khZ ET 20mm Transducer
Phoenix 100-1khZ ET 24mm Transducer
Phoenix SMS 5-45 SM SC SW
Phoenix SMS 5-60 SM SC SW
Phoenix SMS 5-70 SM SC SW
Phoenix SMS 7.5-45 SM SC SW
Phoenix SMS 7.5-60 SM SC SW
Phoenix SMS 7.5-70 SM SC SW
Phoenix 4mHz 20mm Flat Faced transducer
Phoenix Twin Crystal SSTC 4MHz 6mm - Subvis
Phoenix Twin Crystal SSTC 5MHz 10mm - Lemo

104

WrapIt
WrapIt is a conformable probe designed for the inspection of radii and curved surfaces. At the
centre is a truly flexible ultrasonic phased array transducer that operates on both concave and
convex surfaces.
Surrounding the array is a two-part rubber enclosure that is set to a nominal curvature. The
rubber housing is adaptable and functionally it confines the flexibility in order to protect the array
from potential damage by being over-flexed. The array can be easily interchanged between
rubber housings to scan different radii. Every housing is suitable for inspecting a range of radii
without any mechanical adjustment required.
Attached to the WrapIt is a wheel encoder positioned to run on the radius so it is clear of panel
cut outs and gaps. The high resolution encoder is waterproof and spring loaded onto the part
giving a stable and reliable operation.
WrapIt incorporates low friction plastic skids to provide stability and a smooth scanning motion.
Within WrapIt, between the array transducer and the component, is a flexible rubber delay line.
This is accompanied by couplant irrigation channels that feed water to the front face of the
probe providing consistent continuous coupling of the ultrasound.

Specifications

Features
Conforms to the shape of the component or inspection
surface
Simple inspection setup as probe is always normal
to the surface
No adjustment needed when scanning a changing
radius
Cost effective for multiple geometries as a single
transducer can be used in several housings
Compatible with standard phased array instruments

PM/GSA/SAL-002.01.011.001-REV-4

105

Flexible array transducer for use on


concave or convex radii
Rubber housing set to nominal geometry,
limits the variation for protection against
accidental damage
Waterproof encoder (33 steps/mm)
Frequency 110MHz
Number of elements 8, 16, 32, 64, 128
Element pitch 0.32mm
Minimum bend radius is dependent upon
the frequency and size(e.g. 5MHz, 1mm
pitch achieves R15mm; 10MHz, 0.3mm
pitch achieves R3mm)

Flex Transducers
Flex transducers are thin, compliant ultrasonic probes that can conform to curved surfaces using
fingertip pressure. This enables them to be used on non-flat components to provide improved ultrasound transmission compared to standard hard faced transducers. Made of a thin but durable
piezo-electric material that is soft enough to bend, Flex transducers can be shaped to suit curved
geometry. By using a soft backing layer, the flexibility of the crystal is retained. The Flex series are
available as single element (FFSC), dual element (FFTC), composite single element (CFFSC), and
composite dual element (CFFTC) formats. Standard Flex transducers are 5MHz or 10MHz at sizes
of 6mm, 10mm or 20mm diameter. Flex transducers are ideal for inspecting radius areas of
composites and accessing complex geometries in metals, such as weld cap areas or castings. They
can be used with any standard ultrasonic instrument.

Benefits

Features
Manufactured from flexible piezoelectric material
Bandwidth:
>70%
Available in single element and dual element
formats
Frequencies:
from 1MHz 10MHz
Diameters:
from 3mm 20mm
Height:
3mm (approximately)
Microdot connection

PM/GSA/SAL-002.01.011.001-REV-4

Conformable to curved and rough surfaces


Ideal for inspecting complex geometry
Low profile; can perform inspections in difficult to
access areas
Broadband response provides exceptional signal
quality, especially at low frequencies
Particularly suited for use on composite materials
within Aerospace sector
Compatible with any conventional ultrasonic
instrument

106

5.5 BOLT TENSION MONITORING


Product Code
NCG0047
NCT0228
NCT0229
NCP0108

Description
Dakota Mini-Max Bolt Tension Gauge

Dakota 2.25mHz x .5 Magnetic Single Element Transducer


Dakota 5mHz x .5 Magnetic Single Element Transducer
Dakota Mini-Max Temperature Sensor

Dakota Bolt Tension Monitor MINI-MAX


The MINI-MAX Ultrasonic Bolt Tension Monitor defines the
state of the art in the measurement of the actual elongation
produced by tightening a threaded fastener. MINI-MAX can
measure the elongation very accurately in fasteners of virtually
any material from 13mm (1/2") to 122cm (4 feet) in length.
The measurement is achieved by determining the change in the
transit time, of an ultrasonic shock wave along the length of
the fastener as the fastener is tightened by any method.
The on-board microcomputer automatically interprets the time
measurement to display the time (nanoseconds), elongtion,
load, stress, or % strain from stretching the fastener. Through
the use of high speed digital signal processing and automated
diagnostics, the MINI-MAX minimizes the requirement for
extensive operator training. With built in data recordation and
reporting through an Rs232 interface, the MINI-MAX offers
an easy to use and reliable solution to the most difficult bolting
problem.

Features

Specifications
Specifications

Features

Three 1.5V alkaline or 1.2V NiCad AA cells


Weight: 385g (13.5 ounces) - with batteries
Memory: 16 megabit non-volatile ram.
Transducer
Resolution: 0.00001" (0.0001mm)
Velocity range: 0.0492 to 0.3936 in/ms (1250
to 9999 meters/sec)
Fixed, Single and two point zero calibration
options

PM/GSA/SAL-002.01.011.001-REV-4

Effectively monitors bolts during periodic


shutdowns over the service life of the fastener
Visually compare the unloaded to the loaded
waveform
Measurement quantities: Time (nanoseconds),
Elongation, Load, Stress and Percent Strain
Display options: RF, Rectified, Large Digits with
Limits Bar
Display Resolution: 1/8 VGA 240 x 160 pixels
Stores 8000 readings and waveforms in multiple
groups
Built-in linear regression or vector for optimizing
load measurements
Hi / Lo alarm tolerance limits work in conjunction
with the data port and external pump shut-off device
Operating Temperatures: 14F to 140F
(-10C to 60C)

107

5.6 ULTRASONIC TUBE INSPECTION


TesTex Helix XT - IRIS
The Helix-XT is an ultrasonic based system for inspecting ferrous and nonferrous tubes
from the inside. It is based on the Internal Rotating Inspection System (IRIS), which can
be applied on almost any material.
With the Helix-XT, accurate thickness measurements can be taken at any location along
the tube, so small changes in thickness are measurable and the exact location of pitting
and corrosion can be determined.
The system uses an immersion pulse echo technique in which a stream of water is used to
spin a turbine containing the transducer. The turbine rotates a mirror, set at 45 degrees, to
reflect the ultrasonic pulses radially into the tube wall.
Reflections from the inner and outer walls of the tube follow the same path back to the
transducer. The time interval between the first echo the inner wall and the second echo
the outer tube wall measures the tube's wall thickness.
One hundred percent of the tube is inspected through a helical path, which is created
when the transducer head traverses through the tube.

Features
User friendly setup panel and UT board control
interface
Data is acquisition software records A, B and
C scans and take up to 719 readings per revolution
Full colour data viewer software illustrates B and
C scans
Inspects tubes up to 30 meters (99 feet) in length
with diameters from 0.350 inch (8.9mm) to
3.5 inches (88.9mm)
Includes submersible, stainless steel pump with filter,
and water flow adjusts up to 10 gallons per minute
(GPM)

PM/GSA/SAL-002.01.011.001-REV-4

108

5.7 ULTRASONIC SCANNERS


PHOENIX MagScan Dual Axis Motorised Scanner
One of Phoenix's best selling scanners, the MagScan can be used on everything from flat
plate to pipes as small as 4 O/D. It is the ideal tool for Corrosion Mapping as the dual-axis
function allows for inspections such as raster scanning, and testing pipe to elbow welds
for inspections where TOFD, Pulse-Echo or Phased Array is being used to replace
radiography. The MagScan is fully encoded and holds up to 6 ultrasonic probes. Options
available include the use of a chain guide, peristaltic pump and motor controller.

Features

Benefits

Holds up to 6 probes
Simultaneous PA + TOFD inspection
Probes independently sprung and
gimballed
Probes can be positioned to any PCS
Operates in any orientation
Pipe diameters from 4O/D to flat
Integrated couplant and probe manifold
Scanning arm adjustable up to 250mm (10)
Servo constant speed control
Laser or chain guide option
IP66 rated
ASME code compliant
Local motion control using MCPA 2-2 or
via PC Link software package
PC Link allows choice of scan patterns,
movement parameters, acceleration and
speeds
Can accommodate any manufacturers
probes or wedges
Mounting rails for ancillary equipment e.g.
TOFD pre-amp
PM/GSA/SAL-002.01.011.001-REV-4

109

Phased Array, Corrosion Mapping


and TOFD assessment
Two axes for raster scan inspection
Cost effective dual axis inspection
Strong magnetic wheels allow for use
on painted surfaces
For use with any instrument or motor
controller
High speed inspection
(up to 50 mm / sec)
Compact (227 x 198 x 126 mm) and
lightweight (5 kg)
Quick release probe adjustment
Manual toggle switch enables quick
setups

MagMan
Circumferential and Longitudinal Weld Scanner
MagMan allows for inspections of both circumferential and longitudinal pipe welds with a simple
adjustment. It is ideal for inspections using phased array, TOFD and pulse-echo separately or
combined.This versatile magnetic scanner was designed specifically for manual operation.
Compact yet robust, the MagMan can carry from one to 12 ultrasonic probes and is capable not
only of scanning flat plate welds, but can also be used for the inspection of pipes down to 1.5" OD
(circumferential) and 9" OD (longitudinal).The MagMan is designed to work with any flaw detection
system and can be supplied with a guide chain and laser guide for accurate positioning.
The MagMan can be used with any manufacturers probes and wedges.

Benefits

Features
Holds up to a maximum of 12 probes
Probes independently sprung and gimballed
Independent suspension on all 4 magnetic
wheels for uneven surfaces
Compact (350mm x 325mm) and lightweight
aluminium frame (3kg)
Accurate tracking via guide chain and laser
guide
Operates in any orientation and from 1.5 OD
through to flat plate
Waterproof, spring-loaded wheel encoder
Frame incorporates two measurement
rules for accurate probe separation

PM/GSA/SAL-002.01.011.001-REV-4

Longitudinal and circumferential pipe weld


inspection
Can be used for phased array, TOFD and
pulse-echo inspections
Robust construction for site conditions
Phased array cradles allow stable scanning
Can be customised for bespoke applications
Chain guide provides accurate alignment to the weld
Removeable handles for lower profile
Ideal for pipe-work, pressure vessels and storage
tanks
Quick release adjustment throughout
Operates with any flaw detector
Can be used with any manufacturers probes and
wedges

110

MagScan
Dual Axis Motorised Scanner
MagScan is a compact magnetic dual axis motorised scanner and the ideal tool for corrosion
mapping. It can be used on flat plate and pipes as small as 4" O/D. MagScan can hold up to six
ultrasonic probes and is also suitable for phased array and TOFD inspections. MagScan is the ideal
tool for corrosion mapping. The dual axis function allows for inspections such as raster scanning and
for testing pipe to elbow welds, and any flat or curved surfaces. MagScan is fully encoded and offers
a range of stroke lengths. Local motion control for the MagScan is via PC Link software package.
PC Link allows a choice of scan patterns, movement parameters, acceleration and speed settings.
Other options available for the MagScan include the use of a chain guide and peristalitic pump.

Features

Phased Array, Corrosion Mapping and


TOFD assessment
Simultaneous phased array and TOFD
inspection
High speed weld inspection (up to
40mm/sec)
Inspects pipe diameters from 4O/D
up to flat
Two axes for raster scan inspection
Operates in any orientation
Servo constant speed control
Compact (227mm x 198mm x 126mm)
and lightweight (5kg)
Holds up to 6 probes
Quick release probe adjustment
Probes independently sprung and
gimballed
Probes can be positioned to any PCS
Integrated couplant and probe
manifold
Strong magnetic wheels allow for use
on painted surfaces
Scanning arm adjustable up to 250mm
Mounting rails for ancillary equipment
e.g. TOFD pre-amp
Local motion control via PC Link
software package
IP66 rated
ASME code compliant
For use with any manufacturers
probes or wedges and instrumentation
or motor controller
PM/GSA/SAL-002.01.011.001-REV-4

111

MultiMag
Compact Magnetic Wheeled Manual Scanner
MultiMag can be used on pipes ranging from 3" OD up to flat plate and can be configured
for inspecting pipe to pipe or pipe to elbow circumferential welds, as well as single sided
inspections of pipe to fitting welds. With large magnetic wheels that provide a stable
platform the MultiMag has a smooth rolling motion. The frame includes angular adjustment
to enable the scanner to be used on small diameter pipes. The wheels can be positioned
anywhere along the scanning frame to give the flexibility to configure the scanner to suit the
inspection geometry. MultiMag can hold up to four transducers; phased array, TOFD or
pulse echo, arranged as two pairs on either side of the weld. The transducers are mounted
to spring-loaded tool-posts that push the transducers onto the test surface with a constant
force providing a stable positioning system. The transducers can easily be re-positioned,
relative to the weld, and fixed in place with a thumb screw. The tool-posts incorporate gimbals in two directions to ensure the transducers stay in contact and accommodate surface
variations. Low-profile tool-posts are also available when surface clearance is restricted.
Compatible with any multi-channel flaw detection system, MultiMag includes a spring-loaded
wheel encoder that is wired to suit any manufacturers instrumentation. Optional accessories
include a guide chain to maintain scanner alignment and direction or a laser guide to track a
weld line by eye.

Features
Operates in any orientation from 3"
OD up to flat plate
Pivoting arms to optimize probe
contact
Can support up to 4 probes
Wheel brackets tilt to assist with
misaligned welds
Tool-posts are independently sprung
and gimballed
Quick release handles allow easy
movement of wheels, tool-post and
encoder positions
Angular adjustable frame for use on
small diameter pipes
Robust modular construction for
practicality on site
Large PCS version available
For use with any manufacturers
instrumentation

PM/GSA/SAL-002.01.011.001-REV-4

112

Swipe
Manual X-Y Scanner
Swipe from Phoenix ISL is a two axis manually operated X-Y scanner. It enables quick C-Scan
inspection of flat or curved components with unlimited travel in one direction. It is suitable
for inspection with ultrasonic phased array, conventional pulse-echo or eddy current techniques.
The Swipe scanner is fully encoded on both axes and can be configured to operate with any probe
and wedge combination. The innovative design allows the swipe arm to be changed to suit
the coverage needed from 400mm up to 800mm. The wheels allow unlimited scanning in the rolling
direction. The scanner incorporates a quick-release brake to ensure stability whilst performing a
scan. Also included is a three button junction box that can be configured to start, pause and save
scans providing the user with more control without the need to leave the scanner.

Features
Interchangeable swipe arms available from 400mm up to
800mm
Dual axis encoding
Unlimited scan length (rolling axis)
Quick release brake locks rolling axis to maintain position
during swipe scan
Three button junction box to start, pause and save scans
Quick release handles
For use on ferritic and non-ferritic material

PM/GSA/SAL-002.01.011.001-REV-4

113

TOFD Caliper
Compact single axis scanner
This pocket-sized, manually-operated scanner allows for quick and easy TOFD inspection of
welds of any material. The TOFD Caliper is ideal for inspecting small or difficult to access areas
and can be used for welds of any orientation on 3" pipes up to flat plate. A compact, lightweight,
user friendly scanner, the TOFD Caliper is the perfect tool to provide a quick and simple, manual
weld inspection. It is very easy to set up with the probe separation being adjusted from a single
thumb screw. The TOFD Caliper operates in any orientation and is suitable for inspecting welds on
pipework, pressure vessels, storage tanks and structural components. The TOFD Caliper holds a
single pair of transducers with the wedges very easily clipped into the arms. Interchanging a wedge
takes seconds. It is compatible with the full range of wedges and TOFD transducers. Wedges can
be plastic, brass, or stainless steel and are available at 45, 60 and 70 as standard. The TOFD
Caliper can operate with any encoded TOFD instrument. It includes a wheel encoder wired to suit
any manufacturers instrumentation. The TOFD Caliper is often used as the most suitable training
tool for TOFD inspectors due to its simplicity, reliability and quick wedge interchange.

Features
Waterproof wheel encoder
Fully adjustable probe centre separation
(PCS) from 28mm to 160mm
Quick release tandem probe attachment
via gimballed holders
Operates in any orientation and on
surface from flat down to 75mm O/D
Plug in and go design
Accurate tracking by virtue of easy
steer motion
For use with any manufacturers
instrumentation

PM/GSA/SAL-002.01.011.001-REV-4

Benefits
Cost effective
Ideal for position related A, B, D and echo dynamic
scan data collection
Fully adjustable probe centre separation (PCS) from
28mm to 160mm
Fast inspection
Permanent record when used with suitable flaw
detector
Durable construction
Quick release tandem probe attachment via gimballed
holders
Compatible with full range of wedges and transducers,
including Piezo-composite
Applicable to pipework, pressure vessels storage tanks
and structural components
The system can operate with any multi-channel flaw
detection system

114

MapMan - OH
Manual Corrosion Mapping Scanner
The MapMan - OH scanner is a two axis manual X-Y scanner designed for use with the Olympus
HydroFORM probe. MapMan is fully encoded on both axes and has the ability to inspect pipes from 4
OD through to flat on any material.The unique free moving arm allows for inspection up to a maximum
stroke of 550mm. MapMan has sets of magnetic wheels which give the scanner rigidity and stability
when performing an inspection. This enables data to be collected in a simple, fast and cost efficient
manner by eliminating the need to re-scan areas.The scanner design incorporates an overlap feature
that can guarantee 100% coverage of the component. An additional feature of the scanner allows the
operator to use the MapMan on non-ferritic material simply by removing the magnetic wheels and
replacing with a belt at either end of the arm, available from 4" OD up to 48" OD. The MapMan is part
of a family of Phoenix manual and automated scanners and is designed to operate with any
multi-channel flaw detection system.

Features

Fast, simple and cost effective corrosion mapping


For use on pipes, tanks and vessels
Dual axis encoding
Magnetic wheels for stability
Increment rail to enable rapid accurate positioning of HydroFORM
For use on components from 4 OD through to flat

PM/GSA/SAL-002.01.011.001-REV-4

115

PHOENIX Mini Magman Magnetic Scanner


This low-profile magnetic wheeled scanner is highly versatile and can be adapted for use
with Phased Array, TOFD and Pulse Echo techniques. A smaller version of the Magman,
one of Phoenix's best selling scanners, the Mini Magman can be used on everything from
flat plate to pipes as small as 3 outside diameter. It is the ideal tool for testing pipe to
elbow welds and for inspections where TOFD, Pulse Echo or Phased Array is being used
to replace radiography.
The Mini Magman is fully encoded and holds up to four ultrasonic probes. It offers various
options to the technician, including the use of a chain guide, belt attachment and nonmagnetic wheels.
The Magman is designed to operate with any multichannel flaw detection system and is
part of a family of manual and automatic scanners.

Features

Benefits

Holds up to 4 probes
Probes independently sprung and gimballed
Accurate tracking
Operates in any orientation on flat plate through
to 3O/D pipe
Positional encoder output
By changing the wheels it becomes track
mounted for non-magnetic surfaces
Can be supplied with TOFD, Phased Array and
Pulse Echo probes and wedges inclusive of
gimballing and couplant feeds

PM/GSA/SAL-002.01.011.001-REV-4

116

Ideal for Phased Array, TOFD and Pulse


Echo applications
Rapid, cost-effective inspections
Robust modular construction for practicality
on site
Compact and lightweight (3 kg)
Ideal for pipe work, pressure vessels and
storage tanks
Operates on internal pipe surfaces
Self-supporting on work piece
Easy probe adjustment
Production of A, B and D scans

PHOENIX SWIPE Manual X Y Scanner


SWIPE from Phoenix ISL is a two axis manually operated X-Y scanner. It enables quick
C-Scan inspection of flat or curved components with unlimited travel in one direction. It is
suitable for inspection with ultrasonic phased array, conventional pulse-echo or eddy
current techniques.
The SWIPE scanner is fully encoded on both axes and can be configured to operate with
any probe and wedge combination. The innovative design allows the swipe arm to be
changed to suit the coverage needed from 400mm up to 800mm. The wheels allow
unlimited scanning in the rolling direction. The scanner incorporates a quick-release brake
to ensure stability whilst performing a scan. Also included is a three button junction box
that can be configured to start, pause and save scans providing the user with more control
without the need to leave the scanner. The SWIPE scanner is part of a range of Phoenix
scanners and is designed to operate with any flaw detection system.

Features
Interchangeable swipe arms available from
400 mm up to 800 mm
Dual axis encoding
Unlimited scan length (rolling axis)
Quick release brake locks rolling axis to
maintain position during swipe scan
Three button junction box to start, pause and
save scans
Quick release handles
For use on ferritic and non-ferritic material
Weight: max 5 kg depending on configuration
Encoder resolution:
X = 10 steps/mm
Y = 1000 steps/mm
Encoder connection: Any

PM/GSA/SAL-002.01.011.001-REV-4

Benefits
User-friendly scanner, allows for quick, effective
setups
Operates on any material (magnetic wheels
available)
Operates in any orientation
Can be used with any manufacturer's probes,
wedges and instrumentation
Typical SWIPE Scanner Kit includes:
SWIPE scanner frame and 400 mm arm
1 x brake handle
1 x cable management and three button
junction box
1 x 4mm PA toolpost to hold PA / PulseEcho wedge
2 x encoders with 5m cable
Irrigation tubing and accessories
Protective carry case

117

PHOENIX BRACELET Small Bore Manual Weld Scanner


The Phoenix manual BRACELET scanner is a low profile (13mm clearance envelope)
small bore pipe scanner for use with phased array. It has the ability to inspect standard
pipes ranging from 0.5 to 4NPS. The scanner is compatible with industrial standard
small bore phased array probes and flaw detectors.

The BRACELET can operate either with a single phased array probe for pipe-to-fitting
or the extended bracket can be configured for dual sided inspections.
The clamping arrangement and rubber wheels provide the BRACELET with excellent axial
grip to prevent unwanted slipping. The miniature splash proof wheel encoder provides 38
quad counts / mm around the circumferential axis.

Features
Pipe diameters ranging from 0.5to 4NPS
Has a clearance envelope of 13mm
Option of either single or dual probe inspection
techniques
Rubber wheels provide smooth
circumferential movement around the pipe
Probes and wedges are easily interchangeable
Miniature splash-proof encoder provides
38 quad counts/mm
Compatible with various phased array
probes and flaw detectors from leading suppliers

PM/GSA/SAL-002.01.011.001-REV-4

118

Bracelet
Small Bore Weld Scanner
The Bracelet scanner is a low profile, small bore pipe scanner for use with ultrasonic phased
array or TOFD probes. It can be configured to inspect pipes ranging from 0.5 to 8 nominal pipe
size (NPS).The innovative design allows for speedy set ups between this range. The scanner is
compatible with a range of industrial standard small phased array probes and instruments. The
Bracelet can hold either one probe for singlesided inspection or be linked with a second
probe for dual-sided inspections. The scanner comprises a series of links to make a flexible
chain which wraps around the pipe and a strap secures the Bracelet to the pipe once the axial
position is established. The ultrasonic probe and profiled wedge are fixed to one end of the
Bracelet in an adjustable clasp. To scan, the Bracelet is rotated 360 around the pipe with the
rubber tyres providing excellent axial grip to prevent any unwanted slippage. The miniature
encoder unit is attached to the opposing end of the Bracelet with the encoder wheel running
around the pipe surface collecting data from the circumferential axis.

Specifications

Features

For phased array or TOFD inspections


Scans pipes ranging from 0.5" to 8" NPS
Single or dual probe options
Rubber wheels provide smooth
circumferential movement around pipe
Probes and wedges are easily inter-changeable
Miniature sealed encoder provides 42 steps/mm
Compatible with industry standard phased array
probes and flaw detectors

PM/GSA/SAL-002.01.011.001-REV-4

119

1 x Bracelet scanner for use on 0.5" 4" NPS


1 x Low profile phased array probe
1 x Sealed encoder with 2.5m cable
1 x Flat wedge
10 x Contoured irrigated wedges for use on
0.5" 4" NPS
Irrigation tubing and accessories
Protective carry case

WREN
Weld Root Erosion Scanner
This hand held, single axis scanner is ideal for TOFD inspection of welds of any material. The WREN
can be operated using one hand so is particularly operator-friendly for site use, especially in areas
with difficult access. It has a compact frame for accurately positioning transducers for TOFD inspection of welds available in two lengths: the WREN 4 is 100mm and the WREN 8 is 200mm. The scanner provides a sturdy, accurate frame giving high quality, reliable inspection data. The WREN operates in any orientation on surfaces from 2" pipe up to flat plate, suitable for inspecting welds on pipework, pressure vessels, storage tanks and structural components. The WREN holds a single pair of
transducers with the wedges attached to the scanner using spring-loaded gimballing pins.
The attachment of the wedges allows some compliance between the two TOFD transducers
permitting inspection on mismatched or irregular welds. The WREN is compatible with the full range
of wedges and TOFD transducers. Wedges can be plastic, brass, or stainless steel and are available
at 45, 60 and 70 as standard. Minimal contact area wedges are also available for inspection in
difficult to access areas and for minimising the transducer separation for specific inspections. The
WREN can operate with any encoded TOFD instrument. It includes a wheel encoder wired to suit
any manufacturer's instrumentation.

Features
TOFD scanner for weld root erosion or
general TOFD inspection
100mm or 200mm long TOFD scanning
frame
Can be operated using one hand
Ideal for site use in areas with minimum
access
Waterproof wheel encoder

PM/GSA/SAL-002.01.011.001-REV-4

120

5.8 Ultrasonic Accessories


Calibration and Test Blocks
Product Code
NCB0006
NCB0066
NCB0007
NCB0067
NCB0008
NCB0068
NCB0009
NCB0010
NCB0011
NCB0037
NCB0064
NCB0055
NCB0065
NCB0056
NCB0057
NCB0063

Description
A2 (V1) 25mm Steel
A2 (V1) 25mm Stainless Steel
A4 (V2) 12.5mm Steel+
A4 (V2) 12.5mm Stainless Steel
A4 (V2) 20mm Steel
A4 (V2) 20mm Stainless Steel
A5 -- 50 x 75 x 305mm Beam Calibration
A6 - 25 x 50 x 150mm
A7 - 74 Radius x 75mm
Steel Step wedge - 10 Steps (1-10mm)
Stainless Steel Step wedge - 10 Steps (1-10mm)
Steel Steo wedge - 10 Steps (2-20mm)
Stainless Steel Step wedge - 10 Steps (2-20mm)
ASME (19mm) Basic
IOW DAC Block - 50mm (1.5mm Hole)
AWS Resolution Calibration (RC)

(All blocks supplied with protective carry cases)

Ultrasonic Probe Cables


1.5m long Single Cables
Product Code
Description
NCC0033
Lemo 1 / Lemo 1
NCC0041
Lemo 1 / Lemo 00
NCC0042
Lemo 1 / Subvis
NCC0035
Lemo 1 / Microdot
NCC0093
Lemo 00 / Lemo 00
NCC0043
BNC / Lemo 00
NCC0044
BNC / Subvis
NCC0069
BNC / Microdot
NCC0101
BNC / Lemo 1
NCC0096

Microdot / Lemo 00

1.5m long Twin Cables


Product Code
Description
NCC0094
Lemo 1 / Lemo 1
NCC0045
Lemo 1 / Lemo 00
NCC0032
Lemo 1 / Subvis
NCC0095
Lemo 1 / Microdot
NCC0039
Lemo 00 / Subvis
NCC0097
BNC / Lemo 00
NCC0048
BNC / Subvis
NCC0099
BNC / Microdot
NCC0047
BNC / Lemo 1
NCC0098
BNC / BNC
NCC0040
Microdot / Lemo 00

(Other cable / connector combinations made to order)

PM/GSA/SAL-002.01.011.001-REV-4

121

Section 6: Hardness Testing

6.1 EQUIPMENT
Product code
NCT0023

Description
POLDI Impact Hardness Tester
HBC Poldi type Impact Hardness Tester complete with 2 x Test Bars
and JC10 Microscope
Additional test bars and material hardness available.

NCT0213

Huatec RHL50 portable digital hardness tester


The RHL50 is a state of the art hand held Leeb
hardness tester. Hardness is measured as the
quotient of the tungsten carbide impact body's
rebound velocity over its impact velocity. Hardness
values are automatically converted to Brinell,
Rockwell, Vickers and Shore.
Includes:
Probe (impact device D) and cable
Hardness test block
Carry case
Battery
Operators manual
Calibration certificate

NCT0248

Sonohard SH-21-E2 UT Hardness Tester


The Handy Hardness Tester (SONOHARD) model
SH-21 (E) differs completely from traditional
hardness testers in that, instead of measuring the
size of the indentation in the test sample using a
microscope, it employs a diamond indenter
equipped with a vibrating rod that presses on the
test surface at a fixed force and then measures its
hardness by applying ultrasonic vibrations.
Includes:
Motorised probe
Hardness Test Block (HRC55)
Probe Cable - 1.5m
AC Adaptor - 100V to 240V
Battery Charger
Li-Ion Rechargeable Battery
Carry Case

PM/GSA/SAL-002.01.011.001-REV-4

122

6.2 GENERAL ACCESSORIES


Product code
NCB0049

Description
Hardness Test Calibration Block (Leeb value)

NCP0074
NCP0072
NCB0019

Hardness Tester Impact Device Probe C


Hardness Tester Impact Device Probe D
Ball for Hardness Tester Impact Device D

NCB0021

Impact Body for Hardness Tester

NCB0001

HBC =Poldi type Hardness Tester Bar (12 x 12mm)

NCB0002
NCB0039
NCC0168

Telebrineller Hardness Tester Bar (14.2 x 14.2mm)


Telebrineller Hardness Tester Ball
Hardness Tester Probe Cable

PM/GSA/SAL-002.01.011.001-REV-4

123

Section 7: Coating Inspection

7.1 HOLIDAY AND PINHOLE DETECTORS


Product Code
NCD0006

Description
Gatronic Holiday Detector

Specification:
Test voltages: 5, 10, 15, 20, 25 kV standard,
variations on request
Pulse frequency: 30 Hz nominal
Power supply: 12 V 3.8AH. Lead Acid Battery
for 12 hours continuous operation
Dimensions: 260 x 230 x 90mm
Weight: 3.0kg (Instrument) 0.9kg (Probe handle)
Composition:
Standard package comprises of:
Base instrument
Probe handle and 1500mm lead
300mm Brush probe
10m Earth lead
Battery

Product Code
NCD0004

Description
Gatronic Pinhole Detector

Specification:
Output voltage: Variable 0 100VDC 5%
Sensitivity: 150,000 ohms/volt
Power supply: 12V 3.6 AH. Lead Acid
Battery for 12 hours continuous operation
Dimensions: 260 x 230 x 90mm
Weight: 3.0kg (Instrument)
Composition:
Standard package comprises of:
Base instrument
Probe handle and 1500mm lead
10m Earth lead
Charger unit and Earphones

PM/GSA/SAL-002.01.011.001-REV-4

124

7.2 COATING THICKNESS GAUGES


Ferrous and NonFerrous modes
Product Code
NCG0054

Description
Huatec Coating Thickness Gauge TG8825FN

Function: TG-8825F (ferrous substrate) TG-8825N (non ferrous substrate) TG-8825F


(2 in 1, F & NF type)
Measuring principle: magnetic induction & eddy current
Measurement range: 0 - 200m / 500m / 1000m / 2000m inbuilt probe (integrated probe)
Resolution: 0.1 m (under 100m) 1m (over 100m)
Accuracy: 1 - 3% or 3m
Probe type recognition: Manual (for TG-8825FN)
Measurement mode: single
Data output: RS232C interface (optional)
Power supply: 4 x 1.5V AAA (UM-4) battery
2 Shutdown models: manual / automatic
Dimension: 131 x 65 x 28mm

Product Code
NCG0056

Description
Huatec Coating Thickness Gauge TG8826FN

With separate probe(s)


Function: TG-8826F (ferrous substrate) TG-8826N (non ferrous substrate)
TG-8826FN (2 in 1, F & NF type)
Operating principle: magnetic induction/eddy current (F/NF)
Measuring range: 0 - 1250m / 0 - 50mi
Resolution: 0.1/1
Accuracy: 1 - 3%n or 2.5m
Min. measuring area: 6mm
Min. sample thickness: 0.3mm
Battery indicator: low battery indicator
Metric / imperial: convertible
Power supply: 4 x 1.5V AAA (UM-4) battery
Auto power off
Operating conditions: 0 - 45C (32 - 104F), 90% RH
Dimensions: 126 x 65 x 27mm
Weight: 81g (excluding battery)
Optional accessories: other range 0 - 200m to 15000m

PM/GSA/SAL-002.01.011.001-REV-4

125

Product Code
NCG0002

Description
Elcometer Model 456

For precise measurement of coatings, the new Elcometer 456 heralds radical new advances in
both design and performance. Ergonomic styling for the ultimate in hand-held comfort. Full, menu
driven, graphics display for ease of use. Greater than 60 readings per minute for fast results.
Enhanced memory capability for data storage. Unrivalled accuracy and repeatability for the
ultimate hand-held performance. Integral and plug-in probe options for total versatility plus a choice
of three models and a host of other carefully developed benefits that really do place the future of
coating thickness measurement in the palm of your hand.
Probe Specifications:
Ferrous (F)
Non-Ferrous (N
Dual (FNF)
Gammatec carries the full range of Elcometer inspection and measurement instruments.

7.3 COATING INSPECTION EQUIPMENT


Surface preparation:
Surface Profile Comparators
Keator Surface Profile Comparators
Thickness Gauges
Testex Tape
Pipe Pit Gauges
Surface Pit Gauges

Adhesion:
Mechanical Adhesion Testers
Hydraulic Adhesion Testers
Cross Hatch Cutters
Cross Hatch Templates
Universal Paint Inspection Gauges

Climate Monitoring:
Digital Thermometers
Hygrometers
Magnetic Thermometers
Dew-point Calculators
Dew Meters
Inspection Mirrors

Gloss:
Novo Gloss Gloss Meters
Micro-Gloss Gloss Meters
Novo Curve Gloss Meters

Wet Film and Power:


Wet Film Combs
Powder Film Combs
Paint Inspection Gauges

Abrasion:
Taber Abrasers
Taber Shear / Scratch Testers

Product Code
NCK0018

Inspectors Accessories:
Publications
Safety Torches

Description
Elcometer Coating Inspection Kit

Site inspection requires a range of portable testing equipment. In order to make these products easily
available and transportable, Elcometer have developed a range of Coating Inspection Kits.
All gauges are conveniently stored in a hard plastic protective carrying case and are supplied with
full operating instructions.

PM/GSA/SAL-002.01.011.001-REV-4

126

Section 8: Visual Inspection (VT)


8.1 VISUAL EQUIPMENT
Gammatec Borescope
A professional borescope designed for professionals. Photographs and records rapidly and
accurately, even with gloves on.
All tasks can be finished quickly and efficiently. In addition, the skidproof, antishock,
ergonomic design allows greater mobility and best enhanced images.

Specifications

Features

Portable one can probe with palm size MGS


any time at any place. No longer any need to
drag around the luggage-size borescope
89mm (3.5) extra wide and clear TFT monitor,
protected by oil and scratch resistant
tempered glass
Video output (TV Out) function can transfer
video images to a television, to facilitate
discussion and communication
Multifunction keys
High capacity battery. It can work and record
for 4 hours continuously after being charged
for 2 hours. The 512 MB memory card can
also hold 14630 photos. Furthermore, one can
manage and mail these photos as a working
report on a desktop computer after they're
transferred through a USB cable

CMOS Image Sensor


Tip (insertion tube) diameter: 5.5mm
Insertion tube length: 1m ~ 30m
Frame rate: ~ 30 fps
S/N ratio: 42dB
Exposure: Automatic
White balance: Fix
Field of view (FOV): 67
Depth of Field (DOF): 1.5 ~ 10cm
Light source: 4 white LED
Power: DC5V
Display: 3.5 TFT LCD monitor 320 240 pixels
Interface: Mini USB 1.1 / AV out / AV in /
Battery: rechargeable Li-Polymer (3.7V)

A full range of fibre, endo- and borescopes available on request.

PM/GSA/SAL-002.01.011.001-REV-4

127

ACCESSORIES
Magnifiers
Product code
NCM0005

Description
Illuminated M80

Mirrors
Product Code
NCM0006
NCM0015
NCM0016
NCT0115

Description

Elcometer Mod 131-2A Illuminated Inspection


Mirror with Flexible Stem
Telescopic Inspection Mirror
Flexible Inspection Mirror with light
Maglite Waterproof Torch

Industrial Fibrescopes
Product Code
NCM0047
NCM0048

Description
Scope Mirror for use with MIGS
Scope Magnet for use with MIGS

8.2 WELDING INSPECTION


Welding Gauges
Product Code
Description
NCG0023
Misalignment Hi-Lo
- Gauge
NCG0022
Weld Profile Gauge (Steel Pin)
NCG0021
Cambridge Weld Gauge
NCG0015
Pipe Pit Gauge
NCK0017
GAL Briefcase Welding Inspectors Tool Kit
GAL Briefcase Welding Inspectors Tool Kit including:

V-WAC Gauge
Fillet Weld
WTPS Gauge
Bridge Cam
Single Purpose
6" Starrett Scale
Telescoping Mirror
Micrometer w/ Ball
Hi-Lo Gauge
Skew-T Fillet Weld w/ Calc
AWS Type Gauge
ADJ Fillet Weld
Magnifier

A full range of welding and visual inspection aids available on request from Gammatec
PM/GSA/SAL-002.01.011.001-REV-4

128

Section 9: Infrared & Thermal Testing


Equipment
Thermometers
Product Code
NCT0036
NCT0059

Description
Major Tech Digital Thermometer
Elcometer Mod 113 Surface Temperature Magnetic

Consumables
Tempsticks
Product Code
NCC0070

Description
Temp Stick Temperature Indicator

Section 10: Leak Testing (LT)


Vacuum Testing
Product Code
NCB0025
NCB0026
NCB0027

Description
Flat Vacuum Box
Inside Corner Vacuum Box
Outside Corner Vacuum Box

The Gammatec range of Vacuum Boxes is rugged yet lightweight and designed to meet
your needs for Flat and Lap joints as well as Inside and Outside corner joints.
Our shockproof Vacuum Boxes are built from lightweight Acrylic which can be fabricated
for special applications. The tough rubber gasket is designed to provide a maximum seal.
The Boxes are supplied standard with a quality, calibrated, Stainless Steel Gauge as well
as quality valves and vacuum generators.
Standard box sizes are:
Flat and Lap Joint Boxes
L750 x W250mm
Corner Boxes
L450 x W100mm
Other box sizes manufactured on request
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Section 11: Repairs, Services & Calibration


Gammatec has fully equipped Mechanical and Electronic Workshops with highly trained
staff for the repair, service and calibration of your equipment.
Our Electronic Workshops provide the following Services:-

Service, Repair and Calibration of:


Ultrasonic Flaw Detectors
Ultrasonic Thickness Gauges
X-Ray Units
Radiation survey Meters
Densitometers
Ultraviolet Lights
Ultraviolet Light Meters
Acoustic Emission Equipment
Automatic Film Dryers
Automatic Film Processors
Electromagnetic Yokes
Magnetic Particle Bench Units
Paint Thickness Gauges
Eddy Current Equipment

Our Mechanical Workshops provide the following services:

Refurbishment, Repair and Service of:


Push / Pull Winding Mechanisms
Gamma Projectors (limited)
Guide Tubes
Collimators
Emergency Isotope Storage Pots
Pipe Centering Devices
Special Fittings and Adapters.
We manufacture the following:

Push / Pull Winding Mechanisms


Guide Tubes
Collimators
Emergency Isotope Storage Pots
Pipe Centering Devices
Special Fittings and Adapters
Electromagnetic Yokes
Permanent Magnet Yokes
Radiographic Film Viewers
Densitometers
Radiation Survey Meters
Environmental Radiation Alarms
Ultraviolet Lights
Ultrasonic Couplant

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130

Code Of Ethics Statement

The Gammatec NDT Supplies policy statement on Code of Ethics as signed by the
Chairman of the Board and the Managing Director.
As we carry out Gammatec NDT Suppliess mandate, it is conceivable that the
Board members, executive management, all other levels of management, staff and
contractors, will from time to time come across situations in which their integrity,
honesty and accountability may be put to the test.
A frame of reference, based on agreed organisational values is therefore required to
describe our standards and ethical behaviour when dealing with our stakeholders.
The King Report refers to a companys code of ethics as the principles, norms and
standards it promotes for the guidance and conduct of its activities, internal relations
and interactions with external stakeholders. In this regard, companies are expected
to instil a culture of conduct based on generally accepted standards of behaviour.
This Code of Ethics should be used as a frame of reference to shape our
behaviour and thus ensure that we behave consistently in accordance with
agreed behavioural standards.
In an endeavour to address unacceptable behaviour, particularly fraud and
corruption in an objective and transparent manner, and to protect those who may
wish to bring this to managements attention, we have enlisted the services of a firm
of independent experts to manage our (Necsa) hotline service. Individuals are free
to contact Gammatec NDT Supplies on +27 16 423 7731.

Albert Jordaan
Chairman: Gammatec NDT Supplies Board of Directors

Ralph Davies
Managing Director: Gammatec NDT Supplies

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131

Fraud Preventation Policy Overview


What is Fraud?
Fraud is the crime of obtaining money, other assets or benefits for personal gain by deliberate
deception, dishonesty or unethical behaviour. It normally results in the draining of tangible
and/or intangible value from an entity. Tangible examples include cash and other physical
assets, while intangible examples comprise intellectual property, image and brand. This list
is not a comprehensive list as there are many devious means of committing fraud.
GammaTec's Approach to Fraud
The direct responsibility of management at all levels is to implement systems and controls to
prevent and detect fraud and corruption, and this forms the departure point of the plan.
Corporate Culture and Code of Ethics
The King Report refers to a company's code of ethics as the principles, norms and standards
it promotes for guidance and conduct of its activities, internal relations and interactions with
external generally accepted standards of behaviour.
Measures to reduce the probability of fraud
A proactive approach to create an environment that promotes honest and open corporate staff
behaviour must be followed. Management at all levels, with the Audit and Risk as the oversight
function, must ensure that the following measures are in place:
i)

effective controls to safeguard the assets and intellectual property of


the Corporation. Responsibilities must be unambiguously assigned to
effect these and other controls, to prevent and manage the incidence of
fraud.

ii)

statutory and internal audits focused on likely areas of fraud, to be performed


to test fraud probability reduction measures (internal controls).

iii)

pre-screening of staff.

iv)

Annual disclosure of interests by staff.


Encouragement of personnel to speak out when they have concerns.
Training of all employees on fraud awareness and to whom
suspected fraud should be reported. Material for training should include
the contents of this Fraud Prevention Plan.

v)
vi)

Reporting
Reporting of fraud can be done to the following hot-line:
Tel:
0800 204 596
Fax: 0800 200 796
Email: Fraud@kpmg.co.za
Post: KPMG Hotpost, BNT371, P.O. Box 14671, Sinoville, 0129
Reaction and Investigating
GammaTec NDT Supplies SOC Ltd will maintain a policy of zero tolerance towards fraud and,
without exception, react quickly to all suspected incidents of fraud. Well established and
streamlined investigation procedures must be followed to minimize exposure to losses and
these should be consistent at all levels of employment in the organization.

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132

Occupational Health, Safety and Environmental Policy

It is the policy of GammaTec NDT Supplies SOC Ltd to establish and maintain a safe
working environment in compliance with the Occupational Health and Safety Act, (85
of 1993) and Amendment Act No. 181 of 1993, using hazard identification and risk
management strategies, so as to prevent personal injury, ill health or property damage
and to safeguard the environment.
The Occupational Health, Safety and Environmental policy is thus directed towards
achieving the following objectives:

Taking full account of health, safety and environmental considerations in all


planning, decision making and execution of processes.

Support research and development on Occupational Safety, Health and


Environmental issues, encourage worker participation in the management and
performance of business and our approach in solving challenges facing our
organisation.

Ensure the safe use, handling, storage, disposal and transportation of


equipment, substances and waste generated through company activities.

Provide the necessary information, instruction, training and supervision in order


to enable all employees to identify hazards and contribute positively towards
occupational health, safety and environmental risks management at work.

Ensure that appropriate safety instructions, advice and guidance are given to
contractors and visitors to the premises.

We should all strive to maintain a safe and healthy workplace. Every employee is
responsible for carrying out his work in a safe and healthy manner for himself and for
his fellow workers.
Copies of this policy shall be made available to all employees and displayed at all main
locations.
It shall be brought to the attention of all employees, contractors and visitors and be
made available to any other interested party.

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133

FIND US ON
Oserix S.A
Latitude: 5025'32.90"N
Longitude: 413'25.65"E

Lectromax Australia
Latitude: 3743'17.75"S
Longitude: 145 8'17.82"E

Gammatec Middle East


Gen. Trdg. LLC
Latitude: 25654.97N
Longitude: 551254.06E

PM/GSA/SAL-002.01.011.001-REV-4

EARTH
Gammatec NDT Supplies
SOC Ltd
Latitude: 263920.17S
Longitude: 275655.50E

Gammatec Nigeria
Latitude: 45046.50N
Longitude: 7312.77E

Gammatec Aseana
Latitude: 3224N
Longitude: 1013555E

PM/GSA/SAL-002.01.011.001-REV-4