Us 2300 MM en A4 V2 PDF

Section II - Maintenance Manual
UniStrip 2300
Programmable Stripping Machine
Software Version 1.1x

Edition 2 (07-2011)
Schleuniger AG
Bierigutstrasse 9
3608 Thun
Switzerland
P +41 (0)33 334 03 33
F +41 (0)33 334 03 34
info@schleuniger.ch
www.schleuniger.com
Schleuniger, Inc.
87 Colin Drive
Manchester, NH 03103
USA
P +1 (603) 668 81 17
F +1 (603) 668 81 19
sales@schleuniger.com
www.schleuniger-na.com
Schleuniger Solutions AG
Gewerbestrasse 14
6314 Unteraegeri
Switzerland
P +41 (0)41 754 53 53
F +41 (0)41 754 53 50
solutions@schleuniger.ch
www.schleuniger.ch
Schleuniger Japan Co., Ltd.

4-5-8, Tokai, Ota-ku
Tokyo 143-0001
Japan
P +81 (0)3 57 55 80 41
F +81 (0)3 57 55 80 45
sales@schleuniger.co.jp
www.schleuniger.co.jp
Schleuniger GmbH
Raiffeisenstrasse 14
42477 Radevormwald
Germany
P +49 (0)21 959 29 0
F +49 (0)21 959 29 105
info@schleuniger.net
www.schleuniger.com
Schleuniger Trading (Shanghai) Co., Ltd.

315, Yixiang Building
1599, West Yanan Road
Shanghai, 200050, China
P +86 (21) 62 52 66 77
F +86 (21) 62 40 86 55
sales@schleuniger.com.cn
www.schleuniger.cn
Table of Contents
TABLE OF CONTENTS
GENERAL
ABOUT THIS MANUAL .................................................................................................. 7
SAFETY INSTRUCTIONS
2.1.
READ OBLIGATION FOR SECTION I ....................................................................... 7
2.2.
VALIDITY ............................................................................................................................. 7
2.3.
PERSONNEL QUALIFICATION ................................................................................... 7
2.4.
PERSONAL PROTECTIVE EQUIPMENT ................................................................. 7
CUSTOMER SERVICE
3.1.
HOTLINE .............................................................................................................................. 8
3.2.
TROUBLE SHOOTING PROCEDURE ....................................................................... 8
CLASSIFICATION
4.1.
ACCESS RESTRICTIONS ............................................................................................. 8
MAINTENANCE SCHEDULE
5.1.
GENERAL ........................................................................................................................... 9
5.2.
INTERVAL ........................................................................................................................... 9
UniStrip 2300
Section II
Maintenance Manual
1.1.
Table of Contents
LUBRICATING CHART
CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS
SPECIFICATION OF SPARE PARTS
GENERAL MAINTENANCE WORK

9.1.
11
DISASSEMBLY OF UNISTRIP 2300 COVER........................................................ 11

Safety cover ............................................................................................................................. 11
Side covers .............................................................................................................................. 11
Front ....................................................................................................................................... 12
Top cover ................................................................................................................................. 12
Mounting the housing ................................................................................................................ 12
9.2.
DAILY MAINTENANCE ................................................................................................. 12
9.2.1.
Cleaning of Housing .............................................................................................................. 12
9.3.
WEEKLY MAINTENANCE ........................................................................................... 13
9.3.1.
Cleaning the processing area ................................................................................................ 13
9.4.
CLEANING THE TRIGGER ......................................................................................... 14
9.4.1.
Procedure .............................................................................................................................. 14
9.4.2.
Testing the trigger function..................................................................................................... 15
SETTINGS
16
10.1.
OVERVIEW ....................................................................................................................... 16
10.2.
BLADE CALIBRATION ................................................................................................. 16
10.3.
BLADE CLEARANCE CORRECTION ..................................................................... 17
MAINTENANCE / REPAIR WORK
18
11.1.
CHECK / REPLACE BLADES .................................................................................... 18
11.1.1.
Checking blades .................................................................................................................... 18
11.1.2.
Exchange the blades ............................................................................................................. 18
11.2.
REPLACING THE CLAMPING JAWS...................................................................... 20
11.2.1.
Procedure .............................................................................................................................. 20
11.3.
REPLACING THE BLADE HOLDER ........................................................................ 22

UniStrip 2300
Table of Contents
11.3.1.
Procedure .............................................................................................................................. 22
Blade calibration ....................................................................................................................... 24
Mounting and calibration the clamping jaws ................................................................................. 24
11.4.
REPLACING THE TRIGGER SENSOR ................................................................... 25
11.4.1.
Procedure .............................................................................................................................. 25
Calibration trigger sensor .......................................................................................................... 27
11.5.
REPLACING THE DISPLAY ASSEMBLY .............................................................. 28
11.6.
PCB REPLACEMENT ................................................................................................... 29
11.7.
EXCHANGE OF BATTERY ......................................................................................... 31
11.8.
REPLACEMENT OF MAINS FUSES ........................................................................ 32
APPENDIX
12.1.
INDEX
33
LUBRICATING GREASE MICROLUBE GBU-Y 131........................................... 33
37
UniStrip 2300
Section II
Maintenance Manual
Testing the trigger function ......................................................................................................... 27
Table of Contents
UniStrip 2300
General -
GENERAL
Periodic inspection and maintenance eliminates the feasibility of unexpected errors and improves the reliability.
This manual contains the description of general maintenance work to be done on the UniStrip 2300, which
can be carried out by qualified and trained personnel on site. For a detailed description of the machine functions, always refer to Section I, Reference Manual (Register 3).
1.1.
ABOUT THIS MANUAL

Section II
Wartungshandbuch
This document is part of the "ORIGINAL OPERATING HANDBOOK" and only valid as a whole.
This document consists of 38 pages.
SAFETY INSTRUCTIONS
2.1.
READ OBLIGATION FOR SECTION I

See Section I, Reference Manual (Register 3) - general information.
2.2.
VALIDITY
2.3.
PERSONNEL QUALIFICATION
WARNING
Danger if operated by unqualified personnel!
Improper handling of the machine may lead to serious injury to persons and damage to the property. The individual maintenance work may only be carried out by persons listed in the respective chapters.
2.4.
PERSONAL PROTECTIVE EQUIPMENT

UniStrip 2300
Customer service -
CUSTOMER SERVICE
3.1.
HOTLINE
We advise the customer in case of technical problems with the machine, to contact the local Schleuniger distributor first, see www.schleuniger.com.
3.2.
TROUBLE SHOOTING PROCEDURE

If problems occur which can not be solved by consulting this manual, qualified Schleuniger personnel will be
pleased to support you. In such situations it is essential to provide a precise description of the matter.
Exact type of machine?
Serial number of the machine?
Software version (incl. language packages)?
Exact description of the fault (error number in the software, if available)?
Under what circumstances has the error shown up?
Wire type to be produced at the time the error occurred?
CLASSIFICATION
4.1.
ACCESS RESTRICTIONS
UniStrip 2300
Maintenance schedule -
MAINTENANCE SCHEDULE
5.1.
GENERAL
The development and construction of the machine is focused on a minimal maintenance effort. Maintenance
work is mainly straitened on cleaning and lubricating certain components and removing dust and debris. The
listed maintenance intervals however can vary depending on the type of material produced and the environmental conditions.
5.2.
INTERVAL
Maintenance work must be accomplished according to the instructions and the time intervals listed. Generally proceed according to the following chart:
check
Blades
check / replace
Time consumed
(Page 12)
1 Min.
(Page 13)
1 Min.
(Page 20)
5 min.
(Page 18)
5 min.
daily
Clamping jaws
Reference
weekly
clean
monthly
Processing area
After 3 months
clean
1/2-yearly
Housing
Interval
yearly
Activity
individual
Component
x
x
LUBRICATING CHART
The machine contains no parts which have to be lubricated regularly.
CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS
See Section III, Options / Spare Parts / Exploded Views (Register 5).
SPECIFICATION OF SPARE PARTS
See Section III, Options / Spare Parts / Exploded Views (Register 5).
UniStrip 2300
Section II
Wartungshandbuch
It is important that the system is checked periodically to find out about the grade of dirt and abrasion.
10
Maintenance schedule -
UniStrip 2300
11
General maintenance work -
GENERAL MAINTENANCE WORK
CAUTION
Dangerous line voltage!
Inadvertently start-up of the machine can lead to injury. Thus always turn off the main switch on the
UniStrip 2300 and disconnect it from the mains and the compressed air supply to avoid unintended start-up
of the machine.
Caution property damage!
For cleaning never use solvents! The finishing and plastic parts of the machine could be damaged.
Do not clean the machine with compressed air. There is a risk of stripping waste particles to penetrate into
the drives and the interior of the machine and cause damage to the drives and the electronics.
9.1.
DISASSEMBLY OF UNISTRIP 2300 COVER

Safety cover
1.
Remove the waste container 1 .
2.
Loosen the screws 2 (3 pcs.).
3.
Remove the safety cover 3 .
Side covers
1.
Loosen the screws 4 7 pcs. each.

on the left and the right.
2.
Remove the cover left

right 6 .
and
6
5
UniStrip 2300
Section II
Wartungshandbuch
NOTICE
12
Front
3.
Remove both stoppers and loosen the screws 7 (2 pcs.) on the

handle.
4.
Loosen the screws 8 (2 pcs.) on

the front.
5.
Remove the front 10 .
10
7
Top cover
6.
Loosen the screws 11 (2 pcs.) on

the back side.
7.
Remove the top cover 12 .
12
11
Mounting the housing

Assemble the cover parts in opposite
direction.
9.2.
DAILY MAINTENANCE
9.2.1. Cleaning of Housing
Clean the housing with a soft cloth and a commercially obtainable cleaning agent.
UniStrip 2300
WEEKLY MAINTENANCE
9.3.1. Cleaning the processing area
1.
Remove the waste container and empty it.
2.
Disassemble the safety cover, " Safety

cover" (Page 11).
3.
Remove wire and talc residue from the

processing area with a brush or possibly
with a vacuum cleaner. remove from the
processing area with a vacuum cleaner.
4.
Clean the clamping jaws wit a small brush

(contained in the accessories).
5.
Mount the safety cover and attach the

waste container.
Section II
Wartungshandbuch
9.3.
13
UniStrip 2300
14
9.4.
CLEANING THE TRIGGER

If the sensible construction of the trigger is affected by dirt, the reliable operation is not guaranteed any more.
The dirt depends on the intensity of usage of the machine and the produced wires. If the trigger is not reacting properly any more it must be cleaned.
If the cleaning does not help, the trigger must be disassembled. See "11.4. Replacing the trigger sensor"
(Page 25).
9.4.1. Procedure
1.
Switch on the machine.
2.
Enter the password for the user level "Maintenance". Start the process:
> [Navigation bar]
> [Configuration]
> [Tab+]
> [Machine]
> [Trigger cleaning]
The dialog window is displayed.
3.
Confirm message with [Ok].

The machine is positioning the axes.
4.
Switch off the machine and remove the power

cord.
CAUTION
Risk of injury on the
stripping unit!
There is a risk of injury during set up and calibration
work due to moving parts like clamping- and cutting
units. The CE-safety cone is attached to the
UniStrip 2300 and must only be removed for cleaning
and maintenance purposes and by strict observance of
the safety guidelines.
5.
6.
Disassemble the safety cover. See step 1.-3,,

"9.1. Disassembly of UniStrip 2300 cover"
(Page 11).
Unscrew the cap nut 1 by hand (if necessary
use a SW 7 flat spanner).
UniStrip 2300
15
Pull out the trigger rod 2 .
Section II
Wartungshandbuch
7.
8.
Clean the cap nut and the trigger rod with a clean
cloth. In case of heavy pollution, use alcohol,
Azethon or similar.
9.
Clean the parts properly. Take care that the parts

are free of dust and fluff.
10. Insert the trigger rod into the pipe.

11. Screw on the cap nut.
Only tighten by hand, do not use any tools!
12. Touch the trigger button with your finger. The trigger must move smoothly.
13. Mount the safety cover.
9.4.2. Testing the trigger function

1.
Plug in the power cord and switch on the

machine.
2.
> [Navigation bar]
> [Diagnostics]
> [I/O interfaces].
3.
Select I/O group [Trigger].
4.
The voltage display in the "Huba" field must be in

the range 0.30 - 0.38 V.
5.
Touch the sensor button with a wire or a pen. The

voltage must increase immediately up to 3.50 V.
The trigger moving range must not be more than
0.2 mm.
6.
If the trigger does not function as described, it

must be calibrated, see " Calibration trigger sensor" (Page 27).
7.
Switch off the machine.
UniStrip 2300
16
Settings -
SETTINGS
10
CAUTION
Adjustments on the UniStrip 2300 may only be performed by accordingly trained personnel (Schleuniger personnel, trained technical specialist on site).
CAUTION
Risk of injury on the stripping unit!
There is a risk of injury during set up and calibration work due to moving parts like clamping- and cutting
units. The CE-safety cone is attached to the UniStrip 2300 and must only be removed for cleaning and maintenance purposes and by strict observance of the safety guidelines.
10.1. OVERVIEW
The UniStrip 2300 is factory calibrated. To always achieve a constant precision during operation, in some
special cases the machine needs to be re-calibrated.
10.2. BLADE CALIBRATION

The home position defines the position of the blades when they are closed. A misaligned home position is recognized in that way, that the incision depth is not correct any more.
A blade calibration is necessary under the following circumstances:
if the blades are worn-out.
if the incision depth is not correct any more
The position of the blades may be corrected by recalibrating the home position.
1.
2.
Enter the password for the user level "Maintenance".
3.
Start the calibration process:

> [Navigation bar]
> [Configuration]
> [Calibration]
> [Blade calibration]
Parameter
blade
4.
The dialog window is shown. The machine is positioning the axes.
5.
Illuminate the blade background.
6.
By touching the arrows in the spin box, correct the

blade opening.
Arrow open = increase the blade opening
Arrow close =decrease the blade opening
7.
Open the blades until they are at least 1 mm.

Ok
UniStrip 2300
Calibration
values
Cancel
17
Settings -
Close the blades until there is no light spot visible in the center of the blade edges.
Decrease blade opening
9.
Blade opening correct
Increase blade opening
Touch [Ok] , to confirm the set up correction value.

Touch [Cancel] to discard the calibrated value and to restore the old one.
10.3. BLADE CLEARANCE CORRECTION

The blades open slightly after the incision into the insulation
to avoid scratches on the conductor during stripping (wayback). With each wayback, the clearance of the blade holders is compensated according to the evaluated correction
value.
1.
2.
3.
Start the calibration process:

> [Navigation bar]
> [Configuration]
> [Calibration]
> [Blade clearance]
4.
The dialog window is shown. The blades are closing.
5.
Illuminate the blade background.
6.
Touch the right arrow key "Close" repeatedly until the

blades move.
7.
Touch [Ok] to confirm the set-up calibration value.

[Cancel] is used to discard the calibration value and
to restore the old setting.
Parameter blade
clearance
Calibration
values
The blade holders have due to its construction a small

clearance. This is not a fault or a lack.
Ok
Cancel
UniStrip 2300
Section II
Wartungshandbuch
8.
18
Maintenance / Repair work -
MAINTENANCE / REPAIR WORK
CAUTION
Maintenance and repair work may only be carried out by qualified personnel (Schleuniger personnel or trained technical specialist on site).
CAUTION
Risk of injury on the stripping unit!
There is a risk of injury during set up and calibration work due to moving parts like clamping- and cutting
units. The CE-safety cone is attached to the UniStrip 2300 and must only be removed for cleaning and maintenance purposes and by strict observance of the safety guidelines.
NOTICE
Caution short circuit, damage!
Carefully observe, that no screws and washers are left inside of the machine. They may lead to short circuit
in the electronics and cause malfunction.
NOTICE
Caution, property damage!
On replacing any defective components, the user must compulsory follow the separate description if not stated in this manual.
After each replacement of a component, make sure that all the adjustments concerning this part are performed.
Before disassembly a component we recommend to make a drawing or to take a picture of the part. This is
helpful, especially if the repair work takes longer.
11.1. CHECK / REPLACE BLADES

Worn-out and defective blades must be replaced, as they cause malfunction:
Improper Production Quality of Wires
The incision depth does not correspond with the set-up value
11.1.1. Checking blades

1.
Switch off the machine and remove the power cord.
2.
Disassemble the safety cover, (Page 11).
3.
Check the blades for worn-out or damages.
4.
Mount the safety cover.
11.1.2. Exchange the blades

1.
2.
3.
Start the process:

> [Navigation bar]
> [Configuration]
> [Blades]
> [Blade change]
UniStrip 2300
19
4.
The wizard shows up.
5.
Confirm the type "V-blades" with [Ok]. The

machine is positioning the axes.
Follow the instructions in the wizard.
CAUTION

6.
Disassemble the safety cover, (Page 11).
7.
[Continue]
Loosen the blade screws 1 for two or three turns
and remove the blades 2 .
8.
[Continue]
Insert the new blades and attach on the screws.
9.
Tighten the screws.
10. [Continue]
Mount the safety cover and attach the waste container.
11. Touch [Continue] to terminate the blade
change procedure.
12. Touch [OK] to terminate the blade change procedure.

With improper stripping quality, recalibrate the blades.
End of blade change procedure.
UniStrip 2300
Section II
Wartungshandbuch
stripping unit!
20
11.2. REPLACING THE CLAMPING JAWS

If the blades are worn-out or damaged, they must necessarily be replaced, otherwise malfunction may result.
Improper production quality of wires
The wires are clamped improperly
This procedure applies for the standard and small clamping jaws. Always replace both clamping jaws.
11.2.1. Procedure
1.
2.
> [Navigation bar]
> [Configuration]
> [Tab+]
> [Machine]
> [Gripper change]
3.
Confirm message with [Ok].

CAUTION
stripping unit!
4.

(Page 11).
5.
Loosen both clamp screws 1 and then remove

the clamping jaws 2 .
6.
Loosen both clamp screws 3 and remove the

blades 4 .
7.
[Continue]
UniStrip 2300
21
9.
Insert the gauge 5 between the blade holders.

Caution: The gauge must stand back for about 5
mm. It must not be clamped on the small bar 6 .
[Continue]
The gauge is clamped slightly.
Section II
Wartungshandbuch
8.
10. Attach the new clamping jaws (standard or small)

to the shaft up to the sealing washer.
(The clamping jaw on the right has a notch 7 .)
11. Press both clamping jaws against the pin 8 .

12. Tighten the clamp screws 1 .
13. Hold the gauge, [Continue].

14. Remove the gauge.
15. [Continue]
16. Mount both blades 4 with the clamp screws.

Notice: The blades are mounted correctly if they
do not protrude sideward's on the blade holder 9 .

18. [Continue]
19. Check for the correct adjustment of the clamping
jaws, see Clamping jaw calibration, see Calibrate
the blades, Reference Manual.
UniStrip 2300
22
11.3. REPLACING THE BLADE HOLDER

Only replace the blade holders if they are defective or damaged. Always replace blade holders.
11.3.1. Procedure
1.
2.
> [Navigation bar]
> [Configuration]
> [Tab+]
> [Machine]
> [Cutter head change]
3.
Confirm the message with [Ok].

4.

cord.
5.

(Page 11).
6.
Loosen both clamp screws 1 and then remove

the clamping jaws 2 .
7.
Loosen both clamp screws 3 and remove the

blades 4 .
8.
Remove the splint 5 and the spacer discs 6

from the shafts.
UniStrip 2300
23
9.
Loosen both clamp screws 7 and slide off the

blade holder 8 from the shaft.
Section II
Wartungshandbuch
10. Slide the new left blade holder 9 flushing on

front onto the shaft.
11. On the new right blade holder mount the gauge

10 . The gradation in the gauge must face
against the blade support area.
10
12. Slide the blade holder flushing on front onto the

shaft.
13. With the gauge align both blade holders to each
other.
14. Hold both blade holders and tighten the clamp
screws 7 .
Caution: Tighten the clamp screws with max.
1.5 Nm not to deform the guide tubes.
15. Loosen the clamp screw and remove the

gauge 10 .
16. First mount the left and then the right blade 4 .
Notice: The blades are mounted correctly if they
do not protrude sideward's on the blade holder 11 .
17.
18. Slide on the spacer disc and the splint onto the
shafts.
11
UniStrip 2300
24
Blade calibration
20. Plug in the power cord and switch on the machine.
21. Calibrate the blades, see "10.2. Blade calibration" (Page 16).
Mounting and calibration the clamping jaws

After the blades have been calibrated, the clamping jaws have to be mounted and calibrated.
22. > [Tab+]
> [Machine]
> [Gripper change]
23. Confirm the message with [Ok].

CAUTION
stripping unit!
24. Disassemble the safety cover.

25. Continue on step 6., in chapter "11.2. Replacing
the clamping jaws" (Page 20).
26. Check for the correct adjustment of the clamping
jaws, see Clamping jaw calibration, see Calibrate
the blades, Reference Manual.
27. Check for the correct adjustment of the pull-off
axes, see pull-off axes calibration, Reference
Manual.
28. Switch off the machine.
UniStrip 2300
25
11.4. REPLACING THE TRIGGER SENSOR

If the trigger does not function as described, this function must be checked in the diagnostics, see Diagnostics in the Reference Manual. If the trigger is defective, it must be replaced. The following procedure describes the replacement of the trigger sensor and the sensor support. The calibration can also be executed
separately.
1.
2.
> [Navigation bar]
> [Configuration]
> [Tab+]
> [Machine]
> [Trigger sensor change]
3.
Confirm the message with [Ok].

4.

cord.
5.
Disassemble the safety- and the side covers. See

step 1.-5., "9.1. Disassembly of UniStrip 2300
cover" (Page 11).
6.
Loosen the clamp screw 1 and slide out the trigger support 2 carefully out of the machine to the
front.
Section II
Wartungshandbuch
11.4.1. Procedure
If only the trigger support 2 has to be replaced, continue on step 13.

2
UniStrip 2300
26
7.
Loosen both screws 3 and take out the trigger

sensor 4 .
8.
Remove the connector 5 .
9.
Unscrew the binder 6 (do not loosen the binder

from the wire).
10. Screw on the binder on the new trigger sensor.

11. Connect again (notch 7 to the top).
7
12. Mount the trigger sensor with both screws to the

locking device 8 .
UniStrip 2300
27
13. Slide in the trigger support 2 from the front into

the trigger sensor 4 .
Section II
Wartungshandbuch
2
4
Calibration trigger sensor

14. Set the distance A between the trigger rod 9
and the ball 10 to 0.1 - 0.2 mm.
15. Hold a feeler gauge (0.15mm) 11 between rod

and ball to measure the distance A .
16. Tighten the clamp screw 1 .
10
1
11
17. Mount the safety- and the side covers.
Testing the trigger function

18. Plug in the power cord and switch on the
machine.
19. Enter the password for the user level "Maintenance". Start the process:
> [Navigation bar]
> [Diagnostics]
> [I/O interfaces].
20. Select I/O group [Trigger].

21. The voltage display in the "Huba" field must be in the
range 0.30 - 0.38 V.
22. Activate the sensor with a wire or a pen.
The voltage must increase immediately up to 3.50 V
The trigger moving range must not exceed 0.2 mm.
23. If the trigger is not working as excepted, switch off the
machine, remove the safety- and side covers and repeat
the calibration from step 14.
24. Switch off the machine.
UniStrip 2300
28
11.5. REPLACING THE DISPLAY ASSEMBLY

The sensitive surface of the touch screen is susceptible against sharp objects. Long finger nails or tools are
not appropriate for operating and can cause signs of wear or even damage to the display. In such cases the
display has to be replaced.
DANGER
Hazardous voltage is present in the area of the mains socket. Thus always turn off the main switch on the
UniStrip 2300 before doing any maintenance work and disconnect it from the mains to eliminate the risk of an
electric shock.
NOTICE
On the PCB and the display there are components which react sensitive to electric discharge (ESD) and may
be damaged if they are handled improperly. This leads to malfunction of the machine. Therefore always wear
an ESD wrist strap while handling PCBs.
1.
Remove the housing, (Page 11).
2.
Place a soft pad onto the stripping unit.
3.
Swivel the display 1 out of the bracket to the

front.
4.
5.
Unlock the flat cable connector J4 through the

opening. Unplug the flex-flat cable carefully.
Caution: The flex-flat cable 2 is short. Do not
extend it!
J4
Remove the display from the machine.
6.
Insert the flex-flat cable 2 of the new display

J4 into the connector and lock.
7.
Place the new display onto the holder.
8.
Mount the cover.

Caution: take care that the display is centered
correctly from the front.
9.
Connect the machine to the mains.

Turn on the main switch.
10. Check for the correct functioning of the display.

11. Perform the display calibration. See Section I Reference Manual (Register 3).
End of display replacement procedure.
2
UniStrip 2300
29
11.6. PCB REPLACEMENT

DANGER
electric shock.
Caution, data loss!
A replacement PCB is delivered with a factory default set up. After a PCB replacement, normally all settings
and wire data have to be programmed again. To avoid this, backup all machine- and wire data onto an USB
memory stick before replacing.
See chapter Backup/restore, section I, Reference Manual (Register 3).
After mounting the new PCB, restore the data to the machine.
NOTICE
1.
2.
Mount the display, (Page 28).
3.
Loosen the screws 1 on both sides. Loosen the

screws 2 only, swivel the display holder 3 to
the front and fixate with the screw 2 .
4.
Disconnect all other cables on the PCB.

Caution: Make sure that all connectors are
labeled correctly!
5.
Loosen the screws 4 (6 pieces).
6.
Lift off the PCB carefully.

Caution: Take care that the heat sink foil does
not stick on the PCB!
UniStrip 2300
Section II
Wartungshandbuch
NOTICE
30
7.
Position the new PCB on the heat sink foil exactly

and screw on with the screws 4 .
8.
Swivel back the display holder 3 and tighten it.
9.
Insert the flex-flat cable 5 of the new display

J4 into the connector and lock it.
10. Place the new display onto the holder.
11. Reconnect all cables on the PCB.
12. Mount the housing.

13. Plug in the USB memory stick (contained in the accessories) on the rear of the machine.
14. Connect the machine to the mains.
15. The machine starts with the "Boot loader".
16. With the key 6 select the desired machine type.
With wrong software version, please consult the
installation manual (delivered with spare PCB).
High Level Bootloader V x.xx
17. With the key 7 start the installation process.

18. After the installation procedure has been terminated, switch off the machine.
19. Remove the USB memory stick.
20. Switch on the machine.
21. Check if the initialization performs correctly.
Restore the machine and wire data from the USB
memory stick. For this see also chapter Service,
Section I, Reference Manual (Register 3).
High Level Bootloader V x.xx
End of PCB replacement.
USB-Stick found. Choose file and press Download.
US 2300
6
UniStrip 2300
31
11.7. EXCHANGE OF BATTERY

The UniStrip 2300 machine is equipped with a backup battery (live cycle approx. 3 years) to ensure that the
settings are retained when the machine was switched off.
DANGER
NOTICE
Caution, data loss!
We recommend to backup all machine- and wire data to an USB memory stick before a battery replacement.
If any data would get lost, it could be restored at any time.
See chapter Services, Section I - Reference Manual (Register 3).
NOTICE
1.
2.
Lift the battery 1 carefully off the holder.
NOTICE
Caution property dama-
ge!
Replace with equivalent battery type:
See Section III, Options / Spare Parts / Exploded View
Drawings (Register 5).
Only in this way is fault-free operation of the
UniStrip 2300 can be assured.
1
3.
Insert the new battery. Hold the new battery by

the edge and place it on the holder with the positive pole (+) facing upwards.
4.
Mount the housing.
5.
Connect the machine to the mains.

6.
Check if the settings, especially the time and the

date are still correct.
As required set them up again. See Section I Reference Manual (Register 3).
7.
Restore the machine- and wire data from the USB memory stick.
+
-
After a battery change on the UniStrip 2300 the time- and date values are reset and must be set up
again.
End of battery replacement.
UniStrip 2300
Section II
Wartungshandbuch
electric shock.
32
11.8. REPLACEMENT OF MAINS FUSES

DANGER
electric shock.
WARNING
The fuses may only be replaced by accordingly trained personnel (Schleuniger personnel, trained technical
specialist on site).
1.
Press the clips on the left and right and pull the fuse module 1 out of the power supply.
2.
Insert the new fuses 2 into the fuse holder.
With any fuse change always replace both mains fuses (same type and rating). 100-240 VAC = 22.0 A/T.
3.
Insert the fuse holder back into the power supply 3 of the UniStrip 2300 and plug in the power cord.
2
1
UniStrip 2300
33
APPENDIX
12
12.1. LUBRICATING GREASE MICROLUBE GBU-Y 131

EU-Safety Data Sheet
Page 1/4
Safety Data Sheet

according to 1907/2006/EC, Article 31
Revision: 12.11.2008
Section II
Wartungshandbuch
Printing date 12.11.2008
1 Identification of the substance/preparation and of the company/undertaking

Product details
Trade name: MICROLUBE GBU-Y 131
Article number: 017117
Application of the substance / the preparation Grease
Supplier:
Manufacturer/Supplier:
Klber Lubrication AG (Schweiz)
KLBER LUBRICATION MNCHEN KG
Thurgauerstrasse 39
Geisenhausenerstrasse 7
CH-8050 Zrich
D-81379 Mnchen
Tel.: 0049 (0) 897876-0
Tel. 0041 (0)44 308 69 69
Fax: 0049 (0) 897876-333
Fax 0041 (0)44 308 69 44
Further information obtainable from:
Material Compliance Management
E-Mail: mcm@klueber.com
Information in case of emergency: 0049 (0) 89 7876 700 (24 hrs)
0041 (0)44 251 51 51 or 45
2 Hazards identification
Hazard description: Not applicable.
Information concerning particular hazards for human and environment:
The product does not have to be labelled due to the calculation procedure of the "General
Classification guideline for preparations of the EU" in the latest valid version.
Classification system:
The classification is according to the latest editions of the EU-lists, and extended by company and
literature data.
3 Composition/information on ingredients
Chemical characterization
Description:
mineral oil
Synthetic hydrocarbon oil
barium complex soap
Dangerous components:
CAS: 68411-46-1
Dioctyldiphenylamine
R 52/53 d 2.5%
EINECS: 270-128-1
Additional information: For the wording of the listed risk phrases refer to section 16.
4 First-aid measures
After inhalation: Supply fresh air; consult doctor in case of complaints.
After skin contact: Wash off with soap and plenty of water.
After eye contact:
Rinse opened eye for several minutes under running water. If symptoms persist, consult a doctor.
After swallowing: If symptoms persist consult doctor.
GB
(Contd. on page 2)
UniStrip 2300
34
Page 2/4
Safety Data Sheet


(Contd. of page 1)
5 Fire-fighting measures
Suitable extinguishing agents:
Water haze
Foam
Fire-extinguishing powder
Carbon dioxide
For safety reasons unsuitable extinguishing agents: Water with full jet
Special hazards caused by the substance, its products of combustion or resulting gases:
In case of fire, the following can be released:
Carbon monoxide (CO)
Hydrocarbons
Protective equipment:
Do not inhale explosion gases or combustion gases.
Standard procedure for chemical fires.
Additional information
Cool endangered receptacles with water spray.
Dispose of fire debris and contaminated fire fighting water in accordance with official regulations.
6 Accidental release measures

Person-related safety precautions: Not required.
Measures for environmental protection: Do not allow to enter sewers/ surface or ground water.
Measures for cleaning/collecting:
Pick up mechanically.
Dispose of the material collected according to regulations.
7 Handling and storage

Handling:
Information for safe handling: No special measures required.
Information about fire - and explosion protection: No special measures required.
Storage:
Requirements to be met by storerooms and receptacles:
Store in cool, dry conditions in well sealed receptacles.
Information about storage in one common storage facility:
Store away from foodstuffs.
Store away from oxidizing agents.
Further information about storage conditions: None.
8 Exposure controls/personal protection

Additional information about design of technical facilities: No further data; see item 7.
Ingredients with limit values that require monitoring at the workplace:
The product does not contain any relevant quantities of materials with critical values that have to be
monitored at the workplace.
Additional information: The lists valid during the making were used as basis.
Personal protective equipment:
General protective and hygienic measures:
Immediately remove all soiled and contaminated clothing
Avoid close or long term contact with the skin.
Be sure to clean skin thoroughly after work and before breaks.
Respiratory protection: Not required.
Protection of hands: Preventive skin protection by use of skin-protecting agents is recommended.
(Contd. on page 3)
GB
UniStrip 2300
35
Page 3/4
Safety Data Sheet

9 Physical and chemical properties

General Information
Form:
Colour:
Odour:
Pasty
Beige
Product specific
Change in condition
Drip point:
> 250C (DIN ISO 2176)
Flash point:
not applicable
Danger of explosion:
Product does not present an explosion hazard.
Density at 20C:
0.95 g/cm
Solubility in / Miscibility with

water:
Insoluble.
10 Stability and reactivity

Thermal decomposition / conditions to be avoided:
No decomposition if used and stored according to specifications.
Materials to be avoided: oxidizing agents
Dangerous reactions No dangerous reactions known.
Dangerous decomposition products: none under normal use
11 Toxicological information
Additional toxicological information:
Prolonged skin contact may cause skin irritation and/or dermatitis.
12 Ecological information
Ecotoxical effects:
Behaviour in sewage processing plants: The product can be mechanically separated.
General notes: Do not allow product to reach ground water, water course or sewage system.
13 Disposal considerations
Product:
Recommendation Can be incinerated in accordance with local and national regulations.
(Contd. on page 4)
GB
UniStrip 2300
Section II
Wartungshandbuch
(Contd. of page 2)
Material of gloves
The selection of the suitable gloves does not only depend on the material, but also on further marks
of quality and varies from manufacturer to manufacturer. As the product is a preparation of several
substances, the resistance of the glove material can not be calculated in advance and has therefore
to be checked prior to the application.
Penetration time of glove material
The exact break through time has to be found out by the manufacturer of the protective gloves and
has to be observed.
Eye protection: Goggles recommended during refilling
36
Page 4/4
Safety Data Sheet


(Contd. of page 3)
Waste disposal key:

For this product no waste disposal key according the European Waste Catalogue (EWC) can be
determined, as only the purpose of application defined by the user enables an allocation. The waste
code number has to be determined in accordance with the local waste disposer.
Uncleaned packaging:
Recommendation:
Empty contaminated packagings thoroughly. They may be recycled after thorough and proper
cleaning.
14 Transport information
Land transport ADR/RID (cross-border)
ADR/RID class: Maritime transport IMDG:
IMDG Class:
Air transport ICAO-TI and IATA-DGR:
ICAO/IATA Class: Transport/Additional information:
Not classified as dangerous according to the above specifications.
*
15 Regulatory information
Labelling according to EU guidelines:
The product is not subject to classification according to the calculation methods of the "General
Classification Guideline for Preparations of the EU" as issued in the latest valid version.
Special labelling of certain preparations:
Safety data sheet available for professional user on request.
16 Other information
This information is based on our present knowledge. However, this shall not constitute a guarantee
for any specific product features and shall not establish a legally valid contractual relationship.
Relevant R-phrases
52/53 Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
Department issuing MSDS: Material Compliance Management
Contact: +49(0)897876-1564
* Data compared to the previous version altered.
GB
UniStrip 2300
Index
37
INDEX
13
Adjust blade holder 23

Adjusting clamping jaws 21
Adjustments 16
Appendix 33
Faults 8
Battery 31
Blade calibration 16
Blade clearance correction 17
Blade positioning 21, 23
Blades
- check 18
- replace 18
Gauge, Bladeholder 23
Section II
Maintenance Manual
Hotline 8
I
Improper usage 7
M
C
Calibrate blades 24
Calibrate clamping jaws 24
Calibrate trigger sensor 27
Calibration blades 16
Clamping jaws
- check 20
- replace 20
Cleaning
- Cover 12
- interior 13
- the trigger 14
Connections 30
Cover
- clean 12
- dusassemble 11
- mount 12
Customer service 8
Maintenance 11, 18
Maintenance work 7
O
Obligation to read 7
P
Production quality, improper 20
Property damage battery type 31
R
Repair work 18
Replace blade holder 22
Replace clamping jaws 20
Replace display 28
Replace PCB 29
Replace trigger sensor 25
Disassemble
- Cover 11
- Savety cover 11
Errors 8
ESD wrist band 28, 29, 31
Exchange main fuses 32
Test trigger 15, 27

Trigger movable range 15
Trigger sensor 26
Trigger support 25
Trigger voltage 27
Savety cover 11
Sensor button rod 15
UniStrip 2300
38
Index
UniStrip 2300

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Section II - Maintenance Manual

Software Version 1.1x

Schleuniger Japan Co., Ltd.

Schleuniger Trading (Shanghai) Co., Ltd.

ABOUT THIS MANUAL .................................................................................................. 7

READ OBLIGATION FOR SECTION I ....................................................................... 7

PERSONNEL QUALIFICATION ................................................................................... 7

PERSONAL PROTECTIVE EQUIPMENT ................................................................. 7

TROUBLE SHOOTING PROCEDURE ....................................................................... 8

ACCESS RESTRICTIONS ............................................................................................. 8

CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS

SPECIFICATION OF SPARE PARTS

GENERAL MAINTENANCE WORK

DISASSEMBLY OF UNISTRIP 2300 COVER........................................................ 11

DAILY MAINTENANCE ................................................................................................. 12

Cleaning of Housing .............................................................................................................. 12

WEEKLY MAINTENANCE ........................................................................................... 13

Cleaning the processing area ................................................................................................ 13

CLEANING THE TRIGGER ......................................................................................... 14

Testing the trigger function..................................................................................................... 15

BLADE CALIBRATION ................................................................................................. 16

BLADE CLEARANCE CORRECTION ..................................................................... 17

MAINTENANCE / REPAIR WORK

CHECK / REPLACE BLADES .................................................................................... 18

Checking blades .................................................................................................................... 18

Exchange the blades ............................................................................................................. 18

REPLACING THE CLAMPING JAWS...................................................................... 20

REPLACING THE BLADE HOLDER ........................................................................ 22

REPLACING THE TRIGGER SENSOR ................................................................... 25

REPLACING THE DISPLAY ASSEMBLY .............................................................. 28

PCB REPLACEMENT ................................................................................................... 29

EXCHANGE OF BATTERY ......................................................................................... 31

REPLACEMENT OF MAINS FUSES ........................................................................ 32

LUBRICATING GREASE MICROLUBE GBU-Y 131........................................... 33

Testing the trigger function ......................................................................................................... 27

ABOUT THIS MANUAL

READ OBLIGATION FOR SECTION I

Danger if operated by unqualified personnel!

PERSONAL PROTECTIVE EQUIPMENT

TROUBLE SHOOTING PROCEDURE

The machine contains no parts which have to be lubricated regularly.

CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS

SPECIFICATION OF SPARE PARTS

General maintenance work -

GENERAL MAINTENANCE WORK

Dangerous line voltage!

Caution property damage!

DISASSEMBLY OF UNISTRIP 2300 COVER

Remove the waste container 1 .

Loosen the screws 2 (3 pcs.).

Remove the safety cover 3 .

Loosen the screws 4 7 pcs. each.

Remove the cover left

General maintenance work -

Remove both stoppers and loosen the screws 7 (2 pcs.) on the

Loosen the screws 8 (2 pcs.) on

Remove the front 10 .

Loosen the screws 11 (2 pcs.) on

Remove the top cover 12 .

Mounting the housing

General maintenance work -

Remove the waste container and empty it.

Disassemble the safety cover, " Safety