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Erik Backstrm, High Voltage breakers, After Sales & Service

High voltage SF6 live tank circuit breakers


After Sales & Service
Training course description
HPL 72,5-300 B1 with BLG1002A
Level A & B

Training course description HPL 72,5-300 B1 with BLG1002A


Duration

2 days(10 hour working day)

Maximum participants

Price

17 000:-/ attendee

This training shall enable the


trainee to

- Know the HPL B1 circuit breaker range.


- For the above stated breaker type:
- Understand the design, operation and function and adhering components.
- Perform installation & pre-comissioning.
- Understand the lifespan of a circuit breaker
- Know about and how to perform the required periodic,preventive maintenance and condition assessments

Included subjects

- Safety
- Design, function and mode of operation.
- Description of circuit breaker lifespan.
- Training in installation & pre-commissioning
- Training in periodic and preventive maintenance
- Practical exercises
Focus of the training is hands-on exercises

Tools/equipment used

- Standard toolbox
- Gas filling equipment, Gas reclaiming system, Gas analyzing equipment, Gas leakage detector
- Breaker analyzer system SA10
- Laptop computer

Documentation used and


distributed

- Product documentation
- Leaflets
- Confirmation of participation

Pre-requisitions

- Knowledge in English, reading and writing


-Electromechanical education
- Basic computer use

Conditions for confirmation of


participation:

- Written examination
- Assessment of factory supervisor

ABB Group
February 6, 2013 | Slide 2

HPL 72,5-300 B1 with BLG1002A


Scope of training program, competence level A
Installation & pre-commissioning
Competence level A
Steps
Pole beam and support Assembly

Periodic maintenance
Competence level A

Fitting the circuit breaker pole and protective tubes.


Installation of operating mechanism
Final assembly of the circuit breaker pole.
Fitting of rod system

Inspected

Action

Circuit breaker

Check:

Assembly of gas monitoring system


Electrical connections
Pressurizing of circuit-breaker poles
Inspection of bolt joints
Assembling the indicator sign and cover
Inspection prior to commissioning
Pre-commissioning check list

Note!!! Safety and preparations are always included

ABB Group
February 6, 2013 | Slide 3

External cleanliness
Heating element function
Gas pressure
Valves and draining holes
Lubrication

HPL 72,5-300 B1 with BLG1002A


Scope of training program, competence level B
Preventive maintenance and condition assessment
Competence level B

Preventive maintenence and condition assessment


Competence level B

Inspected

Action

Inspected

Action

Circuit breaker

Check:

Function times

Check:

External cleanliness
Gas pressure
Valves and draining holes
Operating
mechanism

Check:

Rating plates

Note serial number s

Operation counter

Note the number of operations

SF6 gas

Check:

Bolts and nuts


Heating element function
Oil leakages from damper

Gas level (filling ifnecessary)


Dew point, for normal gas pressure in the circuit
breaker.

Porcelain
insulators

Check:

Composite
insulators

Check:

Main circuit

Check:

Cleanliness
Bolts and nuts

Availability

Rod system
Control safety
Anti-pumping relay
Motor current

Check:

Motor current
Latch device

Visual inspection of settings

Coils

Check:
Coil resistance and current

Limit switch

Function control

Heating element

Check:

Check:

Resistance measurement
Central control
cabinet
(if applicable)

Reference hole in outer lever and mechanism


housing.

Note!!! Safety and preparations are always included


ABB Group
February 6, 2013 | Slide 4

Check:

Damages
-Resistance measurement
Resistance bridge, using a test current of 200-400
ADC

Mechanism

Opening time
Closing time
Close-Open time
Deviations between phases
Auxiliary switch
Travel curve
Contact damping

Check:
Resistance measurement

HPL 72,5-300 B1 with BLG1002A


Scope of training program, competence level B
Preventive maintenance and condition assessment
Competence level B
Inspected

Action

Thermostat
(if applicable)

Check:

Terminal blocks

Check:

Adjusted value

Bolts and clamps

Protective motor
switch

Check:

Seals/SF6 gas

Check:

Signal for voltage drop


Density monitoring

Blocking relays

Check:
Relays

Corrosion

Check:
Operating mechanism

Lubrication

Check:
Latches
Worm gear

Tightening torque

Check:
All bolt joints

Operation

Check:
Operation
Operating time measurement

Note!!! Safety and preparations are always included


ABB Group
February 6, 2013 | Slide 5

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