Dx04 Cards Pr03

engineering
mannesmann
Rexroth
DIAX04
Plug-in modules for digital
intelligent drive controllers
Project Planning Manual
7=78)1
DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P
Rexroth
Indramat
About this documentation
Titel
DIAX04 Plug-in modules
DIAX04
Plug-in modules for digital intelligent drive controllers
Type of documentation
Internal file reference
The purpose of this document
120-800-B321-03/EN
This document is meant to assist in the electronic construction at the

machine manufacturers.
To support this, this documentation is a collection of technical data,
terminal diagrams and detailed signal paths of the individual plug-in
modules.
Editing sequence
Copyright
Document designation of previous

editions
Status
Comments
DOK-DIAX04-PLUG*IN*MOD-PRJ2-EN-P
Aug. 1997
1st edition
Apr .1999
2nd edition
INDRAMAT GmbH, 1999

Copying this document and giving it to others and the use and
communication thereof without express authority, are forbidden.
Offenders are liable for the payment of damages. All rights reserved in
the event of the grant of a patent or the registration of a utility model or
design. (DIN 34-1)
Validity
Published by
All rights are reserved with respect to the content of this documentation
and the availability of the product.
INDRAMAT GmbH Bgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main
Telefon 09352/40-0 Tx 689421 Fax 09352/40-4885
Abt. ECD (jh/hp)
Hinweis
This document is printed on chlorine-free bleached paper.

.
Changes with respect to previos Version

DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P:
Where
What
Complete document
Cable + connector idents brought up to date
Complete document
Cable numbers now four positions, first digit for

DIAX04 is also 4.
Complete document
Sub D connector dimensions (including some right

angle connectots) corrected.
Complete document
Changes
Note:
Feedback connector binder with plastic coating
This List is not exhaustive, the author may make further small
changes not listed here.
Contents I
Contents
1 About this documentation
1-1
1.1 Plug-in module applications................................................................................................................. 1-1
2 Plug-in module storage and transport conditions
2-1
2.1 Plug-in module storage and transport conditions ................................................................................ 2-1
3 Plug-in module design
3-1
3.1 Plug-in modules with plastic or metal front panels .............................................................................. 3-1
3.2 Type codes .......................................................................................................................................... 3-1
4 Ground reference of the plug-in module connections
4-1
4.1 Extra-low voltage circuits DC 5...24 V and galvanically connected signal inputs and outputs............ 4-1
4.2 Optocoupler interfaces......................................................................................................................... 4-1
4.3 Notes on earth-fault monitoring ........................................................................................................... 4-2
5 Control cards CLC-D02.1M-FW and CLC-D02.3M-FW
5-1
5.1 Terminal diagrams for CLC-D02.1M-FW and CLC-D02.3M-FW ......................................................... 5-1
6 ANALOG interface with actual position value output DAE02.1M
6-1
6.1 General ................................................................................................................................................ 6-1

6.2 Terminal diagrams DAE02.1M............................................................................................................. 6-1
6.3 Technical data...................................................................................................................................... 6-2
Actual position output.................................................................................................................... 6-3
System Limits................................................................................................................................ 6-3
7 Encoder Interface DAG01.2 M
7-1
7.1 General ................................................................................................................................................ 7-1

7.2 Encoder interface DAG01.2 M with EnDat Interface ........................................................................... 7-2
Connecting the EnDat measuring system .................................................................................... 7-2
Technical data on the EnDat Interface.......................................................................................... 7-3
7.3 Encoder interface DAG01.2 M with synchronous serial interface (SSI) .............................................. 7-5
Connecting the SSI measuring system......................................................................................... 7-5
SSI interface - technical data ........................................................................................................ 7-7
8 ARCNET coupler card DAK01.1M
8-1
8.1 Connecting ARCNET coupler card DAK01.1M ................................................................................... 8-1
9 CLC link interface with ARCNET DAQ02.1M
9-1
II Contents
9.1 General ................................................................................................................................................ 9-1

9.2 DAQ02.1M - connection schematics ................................................................................................... 9-1
9.3 CLC link with primary ring (simple ring) ............................................................................................... 9-2
9.4 CLC link with primary and secondary rings (double ring) .................................................................... 9-2
9.5 Technical data of the LWL interface primary and secondary rings ..................................................... 9-3
9.6 ARCNET bus system ........................................................................................................................... 9-3
10 INTERBUS-S slave board DBS03.1M
10-1
10.1 General ............................................................................................................................................ 10-1

10.2 Terminal diagrams ........................................................................................................................... 10-1
10.3 Technical data.................................................................................................................................. 10-2
INTERBUS-S .............................................................................................................................. 10-2
External Inputs ............................................................................................................................ 10-2
11 Input / output interface DEA04.2M, DEA05.2M, DEA06.2M
11-1
11.1 General ............................................................................................................................................ 11-1

11.3 Technical data DEA04.2M, DEA05.2M, DEA06.2M ........................................................................ 11-3
12-1
12.1 General ............................................................................................................................................ 12-1

12.2 Terminal diagrams DEA08.1M, DEA09.1M, DEA10.1M.................................................................. 12-2
13-1
13.1 General ............................................................................................................................................ 13-1

14 Position interface for square-wave signals DEF01.1M & DEF02.1
14-1
14.1 General ............................................................................................................................................ 14-1

14.2 Connector pin assignment DEF01.1M............................................................................................. 14-1
14.3 Technical data DEF01.1M and DEF02.1M...................................................................................... 14-2
15 Encoder Interface DFF01.1M
15-1
15.1 General ............................................................................................................................................ 15-1

16 High-resolution postion interface for sinusoidal signals DLF01.1M
16-1
16.1 General ............................................................................................................................................ 16-1

16.3 Technical data DLF01.1M................................................................................................................ 16-3
17 Profibus Interface DPF05.1M-FW
17-1
17.1 General ............................................................................................................................................ 17-1

Contents III
17.3 Technical data.................................................................................................................................. 17-2
18 Analog signal interface DRF01.1M
18-1
18.1 General ............................................................................................................................................ 18-1

18.2 Terminal diagrams DRF01.1M......................................................................................................... 18-1
18.3 Technical data DRF01.1M ............................................................................................................... 18-2
19 Absolute encoder emulator DSA01.1M
19-1
19.1 General ............................................................................................................................................ 19-1

19.2 Terminal diagrams DSA01.1M......................................................................................................... 19-1
19.3 Technical data DSA01.1M ............................................................................................................... 19-2
20 SERCOS interface DSS02.1M
20-1
20.1 General ............................................................................................................................................ 20-1

20.3 Technical data DSS02.1M ............................................................................................................... 20-2
21 Gearwheel encoder interface DZF02.1M
21-1
21.1 General ............................................................................................................................................ 21-1

21.3 Supply voltage of the external measuring systems ......................................................................... 21-2
22 Gearwheel encoder interface DZF03.1M
22-1
22.1 General ............................................................................................................................................ 22-1

22.2 Terminal diagram ............................................................................................................................. 22-1
22.3 Technical data DZF03.1M ............................................................................................................... 22-2
23 Plug-in module accessories
23-1
23.1 Encoder branching DGA01.2 for encoders with sinusoidal voltage signals 1 VSS ......................... 23-1
General........................................................................................................................................ 23-1
Terminal diagram ........................................................................................................................ 23-2
Dimensions - DGA01.2 ............................................................................................................... 23-3
Technical data............................................................................................................................. 23-3
23.2 Line driver DGV01.1 for measuring systems with current signals................................................... 23-6
Terminal diagram - line driver DGV01.1 ..................................................................................... 23-6
Dimensions - line driver DGV01.1............................................................................................... 23-7
24 Index
24-1
IV Contents
Notes
About this documentation 1-1
1 About this doc umentation

1.1 Plug-in module a pplications
The plug-in modules documented in this description are intended for use
in the digital drive controllers belonging to the DIAX04 drive family.
Depending on the configuration of the drive controller, various plug-in
modules can be inserted into the slots of the unit.
Which plug-in modules may be combined with which software in the drive
controllers is detailed in the document "Drive configuration".
1-2 About this documentation
Notes
Plug-in module storage and transport conditions
2-1
2 Plug-in module storage and transport conditions

2.1 Plug-in module s torage and transport conditions
Protection against electrostatic
loads
Electrostatic loads endanger electronic components. Objects coming into

contact with these components and printed circuit boards must be
discharged by grounding.
The human body must be discharged by contacting a conductive,
grounded object,
the soldering iron while soldering and
parts and tools must be placed upon a conductive surface.
Note:
Temperature and humidity
Endangered components such as plug-in modules may only

be stored and transported in conductive packaging.
Ambient temperature during operation

Ambient temperature during storage and
transport
Permissible relative humidity
Permissible absolute humidity
Fig. 2-1: Permissible temperature and humidity
+5...+45C
-30...+85C
max. 95%
max. 25g water/m
2-2 Plug-in module storage and transport conditions
Notes
Plug-in module design
3-1
3 Plug-in module design

3.1 Plug-in modules with plastic or metal front panels
and DIAX04 drive families have a metal front panel with two knurled
screws (top and bottom) (see Fig. 3-1).
This means that the plug-in modules used in the DIAX02 drive family (see
Fig. 3-1) cannot be used in the drive controllers belonging to the DIAX04
drive family as the plug-in modules cannot be secured in the drive
controller.
Plugin module for drive
controller of the DIAX03
and 04 drive family
Plugin module for the

drive controller of the
DIAX02 drive family
Plastic front panel
Metal front panel
Metal front panel
Screws
Snap-on device
Knurled screw
Fa5075f1.fh7
Fig. 3-1: Plug-in modules with plastic or metal front panels
3.2 Type codes

Plugin module for drive
controllers of the DIAX03
and DIAX04 drive family
Plugin module for

drive controllers of
the DIAX02 drive family
Type codes:
Example: DSS 01.3
Type codes:
Product name
DSS
Product name
Example:
DDS
Series
01
Series
02
Version
Version
with metal front panel;

plugin module for
DIAX03 and DIAX04 units
without designation, i.e., with

plastic front panel, plugin module
for DIAX02 units
DSS 02.1 M
Tl0212f1.fh7
Fig. 3-2: Type codes
3-2 Plug-in module design
Notes
Ground reference of the plug-in module connections 4-1
4 Ground referen ce of the plug-in module connections

4.1 Extra-low voltag e circuits DC 5...24 V and galvanically
connected signal inputs and outputs
All connections and clamps conducting voltages of 5 to 50 volts on
INDRAMAT products are protective low voltages (PELV = Protective
Extra Low Voltage).
They are designed as per the following standards to prevent contact:
international: IEC 364-4-411.1.5
European countries in the EU: EN 50178/1994, section 5.2.8.1.
These connections are grounded electrical circuits. The reference
potential of these electrical circuits designed with 0VM, GND or 0VL on
the supply unit is connected to the housing and thus grounded. The
signal connections and clamps of the drive controllers are a part of these
electrical circuits.
Undoing these ground connections -- even for measuring purposes -- is
not possible for reasons of operating safety. If these electrical circuits are
separated from the housing (ground potential), then the proper
functioning of the electronic components can no longer be guaranteed.
Which connections are designed in this fashion is specified in the
terminal diagram of the unit.
4.2 Optocoupler inte rfaces

The protective low voltages (e.g., DC 24 V) used to operate the plug-in
modules must be grounded, i.e., the 0 V potential must be connected to
the central grounding point within the control cabinet. Even if the DC 24 V
electric circuits in the pug-in modules are galvanically isolated, they must
still be grounded (see Fig. 4-1).
Experience has shown that interference can be conducted via the
coupling capacity of the optocoupler in the case where a voltage circuit is
not grounded. This, in turn, can generate error messages in the drive.
Galvanic isolation using an optocoupler prevents, in plug-in modules, d.c.
equalizing currents via the evaluation electronics.
4-2 Ground reference of the plug-in module connections
External power supply unit in

control cabinet
Drive controller
Voltage supply DC+24V
+UL
DC +24V
0VL
0V
Central ground point
AP5194f1.fh7
Fig. 4-1:
Connecting the DC 24 V power source of the optocoupler interface
4.3 Notes on earth-fa ult monitoring

Due to the ground connection of the above-referenced electric circuits, it
is basically not possible to monitor for earth-faults in INDRAMAT drive
and control systems. It is necessary to ground the electric circuits,
however, to secure a sufficient degree of operating safety and reliability.
An earth-fault monitor only makes sense for relay circuits for detecting
earth faults which frequently occur there. Electronic equipment does not
usually necessitate earth-fault monitoring. It also does not generally fulfill
its purpose, namely, achieving a higher level of operating safety.
Control cards CLC-D02.1M-FW and CLC-D02.3M-FW
5-1
5 Control cards C LC-D02.1M-FW and CLC-D02.3M-FW

5.1 Terminal diagram s for CLC-D02.1M-FW and CLC-D02.3MFW
CLC-D02.3
The terminal diagrams of control cards CLC-D02.1M-FW and CLCD02.3M-FW are the same.
H4
FSMA connector 2.2 INS0418

6.0 INS0426
X25
LWL interface
transmitter
X25
TX
TX
X26
Reset key input
TXA
RXA
TXA4xx
TXA4xx
RXA4xx
RXA4xx
X 27
GND
100R
ZT
+5 V
1
looking onto
front panel
X28
GND
+5 V
Reset key input
RX
X27
9pin D-sub. connector

INS0456
X26
RX
X 28
LWL interface
receiver
9pin D-sub. connector
INS0456
part no.: 257 046
TXB
RXB
TXB4xx
TXB4xx
RXB4xx
RXB4xx
GND
100R
+5 V
Ap5195f1.fh7
Fig. 5-1: Terminal diagrams - CLC-D02.1M-FW and CLC-D02.3M-FW
5-2 Control cards CLC-D02.1M-FW and CLC-D02.3M-FW
X27/X28
TXA/B
RXA/B
GND
CLC-D02
Ap5196f1.fh7
Fig. 5-2: Terminal diagram - RS 232
X27/X28
1
TXA/B4xx
TXA/B4xx
RXA/B4xx
CLC-D02
RXA/B4xx
GND
Ap5197f1.fh7
X27/X28
1
TXA/B4xx
TXA/B4xx
CLC-D02
6
7
GND
Ap5198f1.fh7
Parameter
RS 232
RS 422
RS 485
Mode
asymmetric
symmetric
symmetric
Maximum line length
15m
1200m
1200m
Maximum transmission
rate
38400 baud
9600 baud
9600 baud
Maximum transwithter
output voltage
15 V
5 V*
5 V*
Maximum receiver input

voltage
25 V
14 V*
-14 V*
Input sensitivity
3 V
200 mV
200 mV
Input resistance
3...7 k
4 k
12 k
*) Differential signals
Fig. 5-5: Technical data - RS 232, RS 422, RS 485
Control cards CLC-D02.1M-FW and CLC-D02.3M-FW
5-3
Technical data of the fiber optic

cable (LWL) interface
Transmitter
data Tx
Name
Abbreviation
Unit
Value
Maximum transmission output

at optimum low level
PSmaxL
dBm/W
-28.2/1.5
Minimum transmission power

for optimum high level
PSminH
dBm/W
-7.5/180
Max. transmission output at

optimum high level
PSmaxH
dBm/W
-3.5/450
p
p
nm
nm
640675 nm (0 C..55 C)
- 30 nm (25 C)
Maximum input power for

optimum low level
PEmaxL
dBm/W
-31.2/0.75
Minimum input power for

optimum high level
PEminH
dBm/W
-20/10

optimum high level
PEmaxH
dBm/W
-5/320
Maximum damping of the

transmissio path
PSminHPEminH
dB
12.5
Shaft length of the transmitter

diode:
peak wave length spectral
band width
Receiver data
Rx
Transmission power can be set via software parameters.

Fig. 5-6: Technical data of the LWL interface
Battery
There is a 3 volt button cell on the CLC-D02 for RAM backup.

Note:
An empty battery means that the C and A parameters could

be lost. Therefore, secure parameters by backing them up!
INDRAMAT part number: 254 284

Battery service life
At the time of delivery, the battery has a capacity of at least 75% of total
capacity.
Once it drops to 10% of total capacity, the battery is basically empty.
The service life of the battery depends on how the CLC is operated. The
table below offers a general idea in terms of use and service life:
Ambient
temperature
3-shift
operations
25 C
4 years
35 C
4 years
45 C
3 years
Fig. 5-7: Battery service life
Note:
Replacing the battery
2-shift
operations
1-shift
operation
Storage
4 years
3 years
2 years
4 years
2 years
1.2 years
3 years
1.5 years
0.8 years
At the end of the period of time indicated above, the battery is

empty and must be replaced.
The parameters remain backed up for only one minute after the batteries
are removed.
Procedure:
have new batteries handy

switch installation off
pull out CLC card
pull old battery out
the new batteries must be inserted within one minute
5-4 Control cards CLC-D02.1M-FW and CLC-D02.3M-FW
Notes
ANALOG interface with actual position value output DAE02.1M
6-1
6 ANALOG interf ace with actual position value output

DAE02.1M
6.1 General
Plug-in module DAE02.1M enables the operation of the digital intelligent
AC servo drives with conventional controls via analog interface. It also
contains control inputs and signal outputs for communications with a
connected control. It can generate either incremental encoder or absolute
value encoder signals (SSI) for use as actual position values.
6.2 Terminal diagram s DAE02.1M

14-pin plugin, screw clamp, part no.: 274838
E1+
E1-
temperture prewarning
drive enable
4
5
drive halt
10V analog input 2
DC +24V ext.
8
9
DC 0V ext.
10
11
clear error
12
stop
13
pos. limit switch

neg. limit switch
Absolute encoder emulator

(SSI data format)
X76
8
BN
GN
BN 12
10
10
WH 12
11
11
+24 V
12
12
BK
+5 V
13
13
RD
14
14
15
15
1)
DATA (+)
DATA ()
DC 0 V ext.
DC +24 V ext.
pulse(+)
pulse ()
INK0209
cable (2x1.0 +4x2x0.25)C
1)
free
14
Ua2
Ua2
Ua0
free
Ua0
data (+)
Ua1
data ()
Ua1
E2+UL
0VL
X75
E1+
E1TVW
RF
AH
E2+
CLR
E2-
STOP
+UL
FB+
OVL
FB-
Ua2
PK
Ua2
RD
BK
BN
GN
10
10
11
11
+24 V
12
12
+5V
13
13
free
14
14
15
15
free
free
free
E2+
GY
free
pulse ()
AH
CLR
free
pulse (+)
RF
Incremental encoder emulator

1)
X76
free
0V
TVW
10V analog input 1
DAE02.1
X75
1
DC 0 V ext.
DC +5 V ext.
WH 0,52
BN 0,52
INK0448
cable (2x0,5 +4x2x0,25)C
STOP
FB+
FB-
Ua0
Ua0
Ua1
Ua1
free
free
free
0V
free
free
X76
looking towards
front panel
15-pin D-SUB conn. INS0519

(screwed mounting) part no.: 263365
color coding applies to INDRAMAT cable INK0209, INK0448 resp.

Ap5199f1.fh7
Fig. 6-1: Terminal diagram - DAE02.1M
6-2 ANALOG interface with actual position value output DAE02.1M
6.3 Technical data

Analog interfaces
Designation
Input voltage 1)
Input current
Unit
min.
max.
E1+, E2+
-10
+10
E1-, E2-
-10
+10
|(E1+)-(E1-)|
|(E2+)-(E2-)|
E1+, E2+
mA
-0.25
+0.25
mA
-0.5
+0.5
E1-, E2-
10
16
1) Input voltage has a resolution of: 20V/2 =0.3 mV

Fig. 6-2: Analog interface data
X75
1, 3
E1+, E2+
20K/0,1%
20K/0,1%
+
2, 4
E1, E2
20K/0,1%
20K/0,1%
0V / EGND
Ap5200f1.fh7
Fig. 6-3: Analog interface - input circuit
Voltage supply / digital

inputs/outputs
The inputs and outputs are potentially separated and receive their power
of 24 volts via connector X75. The external voltage supply source is
protected against polarity reversal.
Designation
Unit
min.
type
max.
External voltage supply +UL
18
24
Current consumption of +UL
mA
inputs RF, AH, CLR,
UHigh
14
24
32
STOP, FB+, FB-
ULow
<1
10
32
100
output TVW
IOut
mA
Fig. 6-4: Voltage supply and digital input and output data
100
X75
input (RF, AH,
CLR, STOP,
FB+, FB-)
0 VL
+UL
5K
10V
100nF
11
0 VTTL
10
4R7
output
(TVW)
Tv
0 VL
Ap5202f1.fh7
Fig. 6-5: Input and output circuits
6-3
Actual position output

The actual position value can be output to the CNC control either
incrementally or absolutely.
Incremental encoder emulation
+5Vext
C1
0.01F
Ua
twisted cable
pair
1/2 DS7820
DS3487M
C2
100pF
Ua
strobe
0Vext
power driver
output circuit
Output
principle input circuit

of the receiver side
Ap5201f1.fh7
Fig. 6-6: Incremental encoder output circuit
System Limits
In contrast to conventional incremental encoders in which the pulse
output frequency can be infinitely set in very fine increments (i.e., pulse
flanks always allocated to fixed positions), an emulated incremental
encoder signal is subject to some limitations. This is the direct result of
the drive controller and the way the encoder emulation card DAE02.1M
must work in a digital fashion.
Number of Lines
The number of encoder lines usually ranges between 16 and 262144,
taking maximum output frequency into account, and can be freely
selected.
Note:
When emulating the actual positon value 1 gained from a nonabsolute resolver, the number of lines must be divisible by the
number of resolver pole pairs.
Maximum output frequency

The pulse output register on the DAE02.1M has a width of 10 bits per
10
control cycle. At 250s this means it can process a maximum of 2 -1 =
1023 increments. The maximum pulse frequency that can be output thus
equals: 1023/4 = 256 pro 250s = 1.023 MHz.
If this frequency is exceeded, then pulses can go missing. This results in
a position offset of the emulated in contrast to the real position.
Run Time between Real and Emulated Positions

If real position detection takes place at time t n then an internal
computation process is started. At time tn+1 the number of computer
increments is output. The output is completed no later than tn+2.
A runtime compensation is presently not available.
Depending on sampling time of the control, minimum run time thus
equals 250s, maximum equals 500s (mean runtime 375s).
Note:
If the master axis position is emulated, then the missing

runtime compensation of the emulation does not cause a
constant error as master axis position processsing is also
delayed in the drives.
Ua1
Ua2
TTL square wave

impulse, looking
onto motor shaft
and rotating
clockwise
t2
Ua0
t1
t1
Sv5104f1.fh7
Fig. 6-7: Incremental encoder output signals
Designation
Unit
min.
type
max.
Supply voltage +5V external
4.75
5.25
Current consumption of +5V ext.
mA
Signal level
Uhigh (IOUT 20 mA)
Ua0, Ua1, Ua2
Ulow (IOUT 40 mA)
175
2.5
3.4
0,3
0.5
Output current
mA
40
Output frequency
MHz
Rise and fall time
ns
100
Reference point delay t1
ns
Edge distance t2
ns
200
Fig. 6-8:
100
Voltage source and signal level of the incremental encoder emulation
Absolute encoder emulation
X76
pulse (+)
90 R
13
input
circuit
150 R
2N
14
pulse
90 R
+5 V
5
data (+)
output
circuit
data (-)
0 Vext
DS3487
10
0Vext.
Ap5203f1.fh7
Fig. 6-9: Absolute encoder output circuit
Voltage supply for absolute

encoder emulation
Designation
Unit
min.
type
max.
Voltage source +24V external
10
24
32
Current consumption +24V ext.
mA
100
200
Fig. 6-10: Voltage supply and signal level of the incremental encoder emulator
6-5
Pulse frequency depends on the length of the line.
Recommended pulse frequency

for data transmission
Line length in meters
Pulse frequency in kHz
< 10
< 2000
< 20
< 1000
< 50
< 500
< 75
< 250
< 100
Fig. 6-11: Line length and pulse frequency
Actual position output in
absolute format
< 125
Scanning code:
Gray Code
Data range:
4096 Revolutions
Resolution:
4096 Increments/Revolution
Data format:
24 Bit + PFB
Counting direction:
switchable
Data transmission:
synchronous, serial
Input/output circuit:
driver per EIA RS 422 A
Least-significant bit:
G0
Most-significant bit:
G23
Pulse frequency:
fT= 100 kHz ... 2 MHz
Period of the pulse signal:
T = 10 s ... 0,5 s
Monoflop time:
tm= 16 s
Pulse space:
Tp = tm + T/2
Delay time:
tv = 200 ns ... 250 ns
Power Failure Bit (PFB):
is not used and is logically always "0"
Tp > tm+T/2
pulse
1
data
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB
resolution for 4096 revolutions
tm
1
1
1 G23 G22
resolution for1 revolution
pulse
Tp
tm
tv
serial data
G23
G22
G0
PFB
Sv5105f1.fh7
Fig. 6-12: General signal path plan
DANGER
Control error in motor and moving components!

Danger of bodily injury and property damage due to
accidental axis movements.
If breaks in the power source +Uext drop below 10 volts
for periods longer than 100 s then encoder information
could be faulty.
Activate the lag-distance monitor in the control.
Actual position output in modulo

format
Scanning code:
Gray Code
Data range:
1 table rotations
Resolution:
262 144 Increments per table rotation
Data format:
18 bit
Counting direction:
switchable
Data transmission:
synchronous, serial
Input/output circuit:
driver per EIA RS 422 A
Least-significant bit:
G0
G17
Pulse frequency:
fT= 100 kHz ... 2 MHz
T = 10 s ... 0.5 s
Monoflop time:
tm= 16 s
Pulse space:
Tp = tm + T/2
Delay time:
tv = 200 ... 250 ns
is not used and is logically always "0"
Stored parallel information:
Tp > tm-T/2
Takt +
1
data
9 10 11 12 13 14 15 16 17 18
tm-T/2
1 1 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0
1
1
1 G17 G16
pulse
Tp
tm
tv
serial data
G17
G16
G1
G0
Sv5106f1.fh7
Fig. 6-13: General signal path diagram
DANGER

could be faulty.
Encoder Interface DAG01.2 M
7-1
7 Encoder Interfa ce DAG01.2 M

7.1 General
Encoder interface DAG 01.2 M evaluates:
linear and angular scales using the bidirectional interface EnDat
angle systems as per the SSI standard
Setting the interface
If the measuring system is outfitted with the interface EnDat, then set the
S2/4 switch on the printed circuit board to OFF.
If the measuring system works as per the SSI standard, then set the
switch S2/4 to ON.
Selecting pulse frequency
The pulse frequency depends on the line length.

Select pulse frequency in terms of the following table:
Maximum line length in meters
10
up to 2 MHz
20
up to 1 MHz
50
up to 500 kHz
75
up to 250 kHz
100
Fig. 7-1: Selecting the pulse frequency
Setting pulse frequency
Set pulse frequency using switches S2/1, 2, 3, on the printed circuit board
according to the following table:
Pulse
frequency
Switch setting
S2/1
Switch setting
S2/2
Switch setting
S2/3
2 MHz
ON
ON
ON
1 MHz
OFF
ON
ON
500 kHz
ON
OFF
ON
250 kHz
OFF
OFF
ON
ON
OFF
125 kHz
ON
Fig. 7-2: Setting the pulse frequency
Condition at delivery
The following is programmed at the time of delivery:

Cycle
frequency
up to 125 kHz
Switch setting
S2/1
Switch setting
S2/2
Switch setting
S2/3
125KHz
ON
ON
OFF
Interface
Switch setting S4
Endat
OFF
7-2 Encoder Interface DAG01.2 M
7.2 Encoder interfac e DAG01.2 M with EnDat Interface
If an EnDat interface has

been selected then do not
connect voltage supply!
X58
1
24 V ext.
0 V ext.
shield
free
4-pin plug-in screw clamp

part no. 254006
DAG 01.2
Connecting the EnDat measuring system
X58
+UL
0VL
Encoder Interface with EnDat interface

25-pin D-sub. conn. INS0520
(screw mounting)
encod.
X59
X59
1
free
A+
15
BKGN
A+
A-
16
BKYE
15
15
A-
B+
12
BKBU
B+
B-
13
BKRD
17
17
B-
shield
11
R+
RD
R-
BK
19
19
shield
R+
R-
8
:
:
14
8
:
:
14
free
:
:
free
25
14
WH
16
16
0 V Sensor
BU
18
18
+5 V Sensor
10
GNWH
0V
BNGN
+5 V
17
PK
20
20
data (-)
data (+)
14
GY
21
21
data (+)
pulse (-)
YE
22
22
pulse (-)
pulse (+)
VT
23
23
pulse (+)
24
24
0 V ext.
25
25
24 V ext.
0 V Sensor
+5 V Sensor
0V
+5 V
data (-)
13
looking
onto
front panel
join to connector housing

connect shield with metal
housing via cable grip
Ap5204f1.fh7
Color coding applies to ready-made INDRAMAT cable: IKS4142
Fig. 7-3: Terminal diagram - EnDat measuring system
Ready-made cable for X59
7-3
DAG 01.2M
DAG 01.2 M
X58
+UL
0VL
connector INS0520
X59
INK0532
52
28
Measuring
system
e.g.,
ROC 412
ROC 413
RCN 220
LC 181
Heidenhain
45
INS 0379
Ap5205f1.fh7
IKS4142
Fig. 7-4: Ready-made cable for X59
Technical data on the EnDat Interface

Interface
EnDat interface (bidirectional serial interface)
Voltage supply for the external measuring system

Output voltage X59/5:
DC +5V (2.5%)
Maximum load of output X59/5:
350 mA
Signals from the measuring system

Signals
A and B are two approximately sinusoidal signals.

R is the reference marker signal.
Resolution
Voltage signals
The signal periods from the measuring system have a 8192-fold

resolution.
Signal voltage for A, B, R:
1 VSS (+10/-20%)
Max. signal voltage offset:
0.2 V
Max. frequency for measuring system signals A, B:
300 kHz
Max. frequency for reference marker signal R:
15 kHz
Signal period
360 el.
A
0
90 el.
B
0
R
0
Sv5114f1.fh7
Fig. 7-5: General signal path diagram
Code signal
Data output
Signals pulse(+) and pulse(-) from differential line drive per EIA standard
RS-485.
Data input
Signals data (+) and data (-) for differential line receiver per EIA standard
RS-485 with cable termination Z0=120 Ohm.
Data transmission
Store
position
value
Measuring system starts

mode command acceptance
Cyclic redundance
check
Position value
TCAL
tm
pulse
data
Start Alarm LSB

20
Mode
no
separate
line
MSB CRC CRC CRC CRC

21
2n-1
2n
Following electronics
transmits mode command
Sv5107f1.fh7
Fig. 7-6: Overview of data transmission

Circuit principle
DAG01.2M
Geber
+5V
data (+)
Z0
RS485
data (-)
Z0
RS485
+5V
0V
RS485
RS485
synchronous
serial
data
transmission
+5V
pulse (+)
Z0
RS485
RS485
pulse (-)
0V
A+,B+
Z0
U0
A-,B-
incremental
signal
R1
V0
Z0 =120
Ap5206f1.fh7
Fig. 7-7: Circuit principle diagram
7.3 Encoder interfac e DAG01.2 M with synchronous serial

interface (SSI)
X58
1
24 V ext.
0 V ext.
shield
free
4--pin plug-in screw clamp

part no. 254006
DC 24 V 20%
DAG 01.2
Connecting the SSI measuring system
X58
+UL
0VL
Encoder interface with SSI interface

(screw mounting)
Encoder
X59
1 free
A+
15
15
A-
B+
17
17
B-
19
19
shield
R+
R-
8
:
:
14
8
:
:
14
fre
e
:
:
16
16
0 V sensor
18
18
+5 V sensor
0V
+5 V
data (-)
GN
20
20
data (-)
data (+)
BN
21
21
data (+)
pulse (-)
RD
22
22
pulse (-)
pulse (+)
BK
23
23
pulse (+)
mm2
24
24
0 V ext.
25
25
+24 V ext.
0 V ext.
12
BN 1
+24 V ext.
11
WH 1 mm2
Join shield to connector housing

via metal endpiece of shield
25
14
13
looking onto
front panel
Join shield with metal housing via cable

grip
Color coding applies to ready-made INDRAMAT cable IKS4136
Fig. 7-8: Terminal diagram - SSI measuring system
X59
Ap5207f1.fh7
7-5
DAG 01.2M
DAG 01.2 M
X58
+UL
0VL
INS0639
28
connector
INS0520
X59
52
INK0209
Measuring
system
e.g., CE-65
made by
T&R
45
IKS4136
Ap5208f1.fh7

SSI data format
Scanning code:
Gray Code
Data range:
4096 Revolutions
Resolution:
4096 Increments/Revolution
Data format:
24 Bit + Power Failure Bit
Data transmission:
synchronous, serial
niederwertigtes Bit:
G0
G23
Pulse frequency:
fT = 125 kHz2MHz
T = 80.5 s
Monoflop time:
tm = 30 s
Pulse space:
Tp = 250 s - 26 * T - 30 s
0: no error; 1: error
The serial data is assumed by the following positive pulse edges:
Tp > tm+T/2
pulse +
1
data
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
tm
1
1
1 G23 G22
pulse
Tp
tm
tv
serial data
G23
G22
G0
PFB
Sv5108f1.fh7
Fig. 7-10: General signal path principle diagram
7-7
SSI interface - technical data

Voltage supply for plug-in module DAG01.2M
Input voltage X58/1:
DC 24V (20%)
Maximum current consumption X58/1:
1.5 A
Voltage supply for external SSI measuring system

Maximum load at output X59/25:
DC 24V ( 20%)
1.5 A
Code signal
Data output
Signal pulse(+) und pulse(-) from differential line drive per EIA standard
RS-485.
Data intput
Synchronous, serial signal data(+) and data(-) for differential line receiver
per EIA standard RS-485 with cable terminator Z0=121 Ohm.
Notes
ARCNET coupler card DAK01.1M
8-1
8 ARCNET coup ler card DAK01.1M

8.1 Connecting ARC NET coupler card DAK01.1M
The plug-in module "ARCNET coupler card" is a plug-in card for the CLCD 2 control card and becomes the interface to an ARCNET bus system.
The node number can be selected via a switch on the front panel.
The green LED on the front panel displays that the ARCNET interface
has been initialized and connected to the ARCNET bus.
H5
green LED for

ARCNET-SS
1 2 3 4 5 6 7 8
DIP switch to
select node
number
0 ... 255
DAK 01.1
Front panel DAK01.1 M
switch position "ON"

switch position "OFF"
S5
Address set here:

11111101 = 253Dec equals FDHex
X 44
COAXIAL bushing for

ARCNET bus system
View to front plate

Fa5076f1.fh7
Fig. 8-1: Front panel DAK01.1M
8-2 ARCNET coupler card DAK01.1M
Diagram of the basic ARCNET

bus system principle
Matching
resistor
93
BNC
T adapter
Participant
1
Participant
2
Participant
3
Participant
4
.......
Participant
8
active HUB
Ap5209f1.fh7
Fig. 8-2: Connection diagram - ARCNET bus system

Transmission medium, bus
connection and termination
The network must be constructed using the coaxial cables RG-62 or RG71 with an impedance of 93 .
The final ARCNET bus participant must be terminated with a 93 matching resistor.
Each network participant must be integrated into the bus segment by
means of an T-BNC adapter.
Node number (participant

number)
The node number is needed to clearly identify a bus participant. This

number must set within the range of 0 to 255 at the time the network is
started up. Any node number change does not become effective until the
CLC-D has been switched off and then on again once.
DAK bus connection

DAK 01.1
L
High
impedance
transceiver
(HIT)
5k6
X44
4n7
BNC bushing
5k6
front panel / housing

Ap5210f1.fh7
Fig. 8-3: DAK bus connection
CLC link interface with ARCNET DAQ02.1M
9-1
9 CLC link interf ace with ARCNET DAQ02.1M

9.1 General
Plug-in module DAQ02.1M is a plug-in card for the CLC-D control card. It
makes the linking of several CLCs with several master axes possible.
This link is either a simple system (primary ring only) or a redundant
system (primary and secondary ring).
It can also be the interface to an ARCNET bus system.
RX
TX
SEKUNDARY link ring

LWL interface
receiver
X71
RX
X70 TX
X70
SECONDARY
LWL interface
transmitter
H18
H17
H12
H11
Status display
link ring
X71 RX
X53
X53 RX
PRIMARY link ring

LWL interface
receiver
X52 TX
TX
PRIMARY
X52
P
S
S
M
LWL interface
transmitter
Link address select switch
H6
RUN/ARC
LED for
ARCNET interface
CLC link
S6 LOW S7 HIGH
FSMA connector
2.2 INS0418
6.0 INS0426
DAQ02.1
9.2 DAQ02.1M - conn ection schematics
ARCNET
Coaxial bushing for

ARCNET bus system
X54
View to front plate

Ap5211f1.fh7
Fig. 9-1: DAQ02.1M - connection schematics
9-2 CLC link interface with ARCNET DAQ02.1M
9.3 CLC link with pri mary ring (simple ring)

1
Drives
......
Drives
......
SYNAX ring 1
CLC
DAQ02.1
Primary ring
SYNAX ring 2
CLC
DAQ02.1
Ap5212f1.fh7
Fig. 9-2: CLC link with primary ring (simple ring)
9.4 CLC link with pri mary and secondary rings (double ring)
1
Drives
......
Drives
......
SYNAX ring 1
CLC
DAQ02.1
Secondary ring
Primary ring
SYNAX ring 2
CLC
DAQ02.1
Ap5213f1.fh7
Fig. 9-3: CLC link with primary and secondary ring (double ring)
CLC link interface with ARCNET DAQ02.1M
9-3
9.5 Technical data o f the LWL interface primary and secondary

rings
Name
Transmitter
data Tx
Abbreviation
Unit
Value

optimum low level
PSmaxL
dBm/W
-28.2/1.5

for optimum high level
PSminH
dBm/W
-7.5/180
Maximum transmission output

at optimum high level
PSmaxH
dBm/W
-3.5/450
p
p
nm
nm
640675 nm (0 C..55 C)
- 30 nm (25 C)

opt. low level
PEmaxL
dBm/W
-31.2/0.75

opt. high level
PEminH
dBm/W
-20/10

opt. high level
PEmaxH
dBm/W
-5/320
Maximum damping of the

transmission path
PSminHPEminH
dB
12.5
Transmitter diode wavelength:

Peak wavelength
spectral bandwidth
Receiver data
Rx
Transmission power can be set via software parameters.

9.6 ARCNET bus sy stem

Block diagram of an ARCNET
bus system
Matching
resistor
93
BNC
T adapter
Participant
1
Participant
2
Participant
3
active HUB
Participant
4
.......
Participant
8
Ap5214f1.fh7
Fig. 9-5: Block diagram of an ARCNET bus system
Transmission medium, bus

connection and termination
The network must be constructed using either coaxial cable RG-62 or

RG-71 with an impedance of 93 .
The final ARCNET bus participant must be terminated with a 93 matching resistor.
Each network participant must be integrated into the bus segment with a
T-BNC adapter.
Node number (participant

number)
The node number is needed to clearly identify a bus participant. This

number must set within the range of 0 to 255 at the time the network is
started up. Any node number change does not become effective until the
CLC-D has been switched off and then on again once.
The node number is set via switches S1 and S2 which are located on the
printed circuit board and are labelled!
9-4 CLC link interface with ARCNET DAQ02.1M
Bus connection DAQ02.1M

DAQ 02.1
High
impedance
transceiver
(HIT)
5k6
X54
4n7
BNC bushing
5k6
front panel / housing

Ap5215f1.fh7
Fig. 9-6: Bus connection DAQ02.1M
INTERBUS-S slave board DBS03.1M
10-1
10 INTERBUS-S s lave board DBS03.1M

10.1 General
The INTERBUS-S slave board DBS03.1M makes it possible to integrate
the control board CLC-D into the INTERBUS-S system.
The INTERBUS-S interface of the DBS03.1M board is constructed to be
a long-distance bus interface and meet the standards specified for the
INTERBUS - S certification.
The DBS03.1M board is a plug-in board that can be inserted directly onto
the control board. Once screwed into place using the three guide pins, it
becomes one unit with the CLC-D.
Note:
Additional boards can be inserted into the DBS03.1M. This

must be noted when dismantling or mounting!
1
2
+24V
OVL
part no. 253897 X38
Terminal X38
has not function
with DBS03.1M
DBS03.1
10.2 Terminal diagram s
X 38
+24V
0 VL
Part no. 254006 X39

1
E1
E2
E3
OVL
3
4
X 39
E1
E2
E3
0 VL
H13
INS0457 X40
1
DO1
DI1
GND1
4
5
Arriving bus
free
free
DO1
DI1
free
free
8 Diagnostic LEDs
X 40
H14
INS0456 X41
1
DO2
DI2
GND2
free
+5V
DO2
7
8
DI2
free
RBST
Outgoing bus
Fig. 10-1: Terminal diagrams
X 41
Looking onto
front panel
Ap5216f1.fh7
10-2 INTERBUS-S slave board DBS03.1M
10.3 Technical data

INTERBUS-S
Incoming interface
INTERBUS-S standard interface per DIN E 19258 for long-distance bus

participants via a 9 pin D-subminiature connector. The interface is
completely galvanically isolated. It contains a duplex interface connection
based on RS 485 to connect with the previous participant in the
INTERBUS-S ring.
Outgong interface
INTERBUS-S standard interface per DIN E 19258 for long-distance bus

participants via a 9 pin D-subminiature bushing. The interface is
completely galvanically isolated as well. It contains a duplex connection
based on RS 485 to connect with the following participant. There is
additionally a strobe signal to detect a relaying INTERBUS-S.
External Inputs
The DBS03.1M makes three hardware inputs (+24V) available. These
can only be used in conjunction with a CLC-D if such is supported by the
relevant firmware. The signal states at these inputs are transmitted to the
CLC-D independent of INTERBUS-S status (On/Off) but can also be
queried by the INTERBUS -S master via the PD or PCP channel.
X3
Designation
Input voltage for

high
Input voltage for

low
E1
+16 V... +32 V
-0.5 V ... +8 V
E2
+16 V... +32 V
-0.5 V ... +8 V
E3
+16 V... +32 V
4
0VL
reference potential 0V
Fig. 10-2: Signal assignment X3 external inputs
Note:
-0.5 V ... +8 V
The DBS03.1M does not have an INTERBUS-S repeater

function that is maintained by an external power source if the
DBS03.1M is decoupled from such. This means that
connector X38 may not be wired.
Input / output interface DEA04.2M, DEA05.2M, DEA06.2M
11-1
11 Input / output i nterface DEA04.2M, DEA05.2M,

DEA06.2M
11.1 General
These plug-in modules each have 15 inputs and 16 outputs via which the
drive can exchange binary signals with a PLC.
The three aforementioned types are differentiated in terms of their
address.
To avoid any confusion during installation, the D-subminiature connectors
are labelled differently.
11-2 Input / output interface DEA04.2M, DEA05.2M, DEA06.2M

ready-made
cable IKS4123
IN 4
RDBU
IN 5
BNYE
IN 6
BNGY
IN 7
RDWH
IN 8
WHPK
10
IN 9
BKWH
11
IN 10
BNPK
12
IN 11
YEWH
13
IN 12
GNWH
14
IN 13
BUWH
15
IN 14
GNGY
16
OUT 0
GYWH
17
OUT 1
WH
18
OUT 2
VT
19
OUT 3
YE
20
OUT 4
PK
21
OUT 5
BU
22
OUT 6
YEGY
23
OUT 7
GNPK
24
OUT 8
YEPK
25
OUT 9
BNBU
26
OUT 10
BNGN
27
OUT 11
YEBU
28
OUT 12
RDYE
29
OUT 13
BNRD
30
OUT 14
BKBN
31
OUT 15
BN
32
CLC_Bb
33
free
34
GY 0.5 mm2
DC 0 Vext
ERR
35
ERR
Inputs
X 17
X 32
X 33
Outputs
View to front plate
200
connector
DEA05.2
INS0523
42
free
X 32
0Vext
36
GN 0.5 mm2 DC 24 Vext
ERR
GNBU
IN 3
19
DEA06.2
IN 2
BKYE
20
37
IN 1
RDGN
DEA05.2
IN 0
GYPK
BKGN
DEA04.2
X17/X32/X33
1
free
37
Uext
Ferrules for
DC bus clamp
INK0271
Join shield via cable grip

with metal connector
housing
IKS4123
The colour code is correct for INDRAMAT cable type:INK0271
Ap5217f1.fh7
Fig. 11-1: Terminal diagrams DEA 04.2M, DEA 05.2M, DEA 06.2M
11-3
11.3 Technical data D EA04.2M, DEA05.2M, DEA06.2M

Designation
+Uext
Power supply
Unit
min.
type
max.
18
24
32
1)
2,2
2)
Current consumption
Iext
0,15
0,2
Inputs X17/115
+UHigh
+ULow
V
V
14
0
24
<1
32
3
Outputs X17/1631
+Uhigh
+Ulow
IL
V
V
mA
Uext-2
0
0
Uext-1
1,6
-
Uext
2
3)
80
1) Current consumption of 0.2 A without output load of 24 V

2) Current consumption of 2.2 A with load at all outputs of 80 mA each
3) The inrush current for the lamps must be limited by a resistor (e.g., 100 R)
to 250 mA as otherwise the overcurrent monitor is actuated and the output
closed.
Fig. 11-2: Technical data DEA04.2M, DEA05.2M, DEA06.2M
Block diagram of the digital

input and output circuits
Iext
X17
+Uext
DC
+12 V
DC
1/4 HEF40244
input
0 Vext
115
5K
12V 10nF
35
IL
output
5K
UDN 2987A
1632
33k
Ap5219f1.fh7
Fig. 11-3: Block diagram of the digital input and output circuits
Recommanded load inductance

protective circuit
All relays must have free-wheeling diodes. These are protected by

another diode used as protection against polarity reversal.
+
D2
D1
D1: free-wheeling diode

D2: protection against
polarity reversal
Ap5218f1.fh7
Fig. 11-4: Recommended load inductance protective circuit
Error LED ERR
Output CLC_ Bb
Note:
Driver UND 2987 A limits short-circuit currents to 350mA.

If the short-circuit limit is active for more than 1s, then the
pertinent output is locked (lL=0). The other outputs are
functional. The affected output remains locked until the power
voltage is switched off and on again once.
Note:
If the UND 2987 A driver has shutdown one or more outputs

due to overload, then the LED will display the error state.
Output CLC_Bb is set to high with each edge change of output OUT15.
Output CLC_Bb remains at high for 100 ms. If the state of output OUT15
does not change during this time, then output CLC_Bb goes back to low.
If the state of output OUT15 changes during this period, then output
CLC_Bb is retriggered and remains in high.
Retrigger time: 100 ms
Note:
If output CLC_Bb is used, then output OUT15 cannot be used

because output OUT15 is used to retrigger output CLC_Bb.
Application:
Output CLC_Bb can be used as a type of "Watchdog".
160 ms
80 ms
120 ms
60 ms
80 ms
High
output
OUT 15
Low
100 ms
100 ms
100 ms
High
output
CLC_Bb
Low
retrigger edge change
0
100
200
300
400
500
600
t in ms
Ap5220f1.fh7
Fig. 11-5: Illustration of how output CLC_Bb works
12-1

DEA10.1M
12.1 General
These plug-in modules have 32 inputs and 24 outputs and a CLCBb
output each.
Up to three DEAs can be inserted into a drive controller.
The three types are differentiated in terms of the address range set and
the connector designations.
To prevent any confusion during installation, the connectors are labelled
differently.
The inputs and outputs are isolated. An external power supply of DC
+24V must be connected. The power source input is protected against
polarity reversal.
12.2 Terminal diagram s DEA08.1M, DEA09.1M, DEA10.1M

ready-made cable IKS4186
ERR
DEA10.1
ERR
ERR
DEA09.1
62 42 21
X 64
X 65
X 66
43 22 1
400
INK0618
conn.
INS0620
ferrules for
intermediate clamping
58,0
In 0
In 1
In 2
In 3
In 4
In 5
In 6
In 7
In 8
In 9
In 10
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
CLC_Bb
0Vext
In 11
In 12
In 13
In 14
In 15
In 16
In 17
In 18
In 19
In 20
In 21
Out 8
Out 9
Out 10
Out 11
Out 12
Out 13
Out 14
Out 15
+Uext
0Vext
In 22
In 23
In 24
In 25
In 26
In 27
In 28
In 29
In 30
In 31
Out 16
Out 17
Out 18
Out 19
Out 20
Out 21
Out 22
Out 23
+Uext
0Vext
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DEA08.1
WH 0.16 mm2
BN 0.16 mm2
GN 0.16 mm2
YE 0.16 mm2
GY 0.16 mm2
PK 0.16 mm2
BU 0.16 mm2
RD 0.16 mm2
BK 0.16 mm2
VT 0.16 mm2
GY/PK 0.16 mm2
YE/BU 0.21 mm2
RD/GN 0.21 mm2
RD/YE 0.21 mm2
BK/GN 0.21 mm2
BK/YE 0.21 mm2
BU/GY 0.21 mm2
BU/PK 0.21 mm2
RD/GY 0.21 mm2
RD/PK 0.21 mm2
WH1 0.5 mm2
BU/RD 0.16 mm2
GN/WH 0.16 mm2
BN/GN 0.16 mm2
YE/WH 0.16 mm2
BN/YE 0.16 mm2
GY/WH 0.16 mm2
BN/GY 0.16 mm2
WH/PK 0.16 mm2
BN/PK 0.16 mm2
BU/WH 0.16 mm2
BU/BN 0.16 mm2
BK/GY 0.21 mm2
BK/PK 0.21 mm2
BK/BU 0.21 mm2
BK/RD 0.21 mm2
BK/BN/WH 0.21 mm2
BK/YE/GN 0.21 mm2
BK/GY/PK 0.21 mm2
BK/RD/BU 0.21 mm2
WH2 0.5 mm2
WH3 0.5 mm2
RD/WH 0.16 mm2
BN/RD 0.16 mm2
BK/WH 0.16 mm2
BK/BN 0.16 mm2
GN/GY 0.16 mm2
YE/GY 0.16 mm2
PK/GN 0.16 mm2
YE/PK 0.16 mm2
GN/BU 0.16 mm2
BK/GN/WH 0.21 mm2
BK/BN/GN 0.21 mm2
BK/YE/WH 0.21 mm2
BK/BN/YE 0.21 mm2
BK/GY/WH 0.21 mm2
BK/BN/GY 0.21 mm2
BK/WH/PK 0.21 mm2
BK/BN/PK 0.21 mm2
BK/BU/WH 0.21 mm2
WH4 0.5 mm2
WH5 0.5 mm2
X64 / X65 / X66
72
view to
front plate
IKS4186
connect shield via cable

grip with metal connector housing
The colour code is correct for INDRAMAT cable type: INK0618
Ap5223f1.fh7
Fig. 12-1: Terminal diagrams DEA08.1M, DEA09.1M, DEA10.1M
12-3

Designation
+Uext
Supply voltage
Current consumption
Unit
min.
type
max.
18
24
32
0.2
1)
2.2
2)
Iext
0.15
Inputs IN 0IN 31
+UHigh
+ULow
V
V
14
0
24
<1
32
3
Outputs
OUT 0...OUT 23
CLCBb
+Uhigh
+Ulow
IL
V
V
mA
Uext-2
0
0
Uext-1
1,6
-
Uext
2
3)
80

closed.

5K
10V
input
0 Vext
Iext
+Uext
UDN 2987A
IL
output
33k
0 Vext
0 Vext
0 Vext
Ap5222f1.fh7
Recommended load inductance

protective circuit

+
D2
D1

polarity reversal
Ap5221f1.fh7
Error LED ERR
Note:

Note:
Output CLC_ Bb
If driver UND 2987 A has witched one or more outputs off due
to overload, then the error state is displayed on the LED.
Output CLC_Bb is set to high with each edge change in a parameter.

CLC_Bb remains at high for 100 ms. If the state of the relevant bits does
not change during this time, then outupt CLC_Bb goes back to low.
If there is a change in the relevant bit during the 100 ms period, then
output CLC_Bb is retriggered and remains in high for a further 100 ms.
Application:
80 ms
160 ms
120 ms
60 ms
80 ms
0
relevant
bit *
1
100 ms
100 ms
100 ms
High
output
CLC_Bb
Low
Retrigger edge change
0
100
200
300
400
500
* See function description
600
t in ms
Sv5109f1.fh7
13-1

DEA30.1M
13.1 General
These plug-in modules each have 32 inputs and 24 outputs and one
CLCBb output. The plug-in modules are inserted into the CLC-D... control
card (see illustration below).
Up to three DEAs can be inserted into a CLC-D... .
The three plug-in modules are differentiated in terms of their address
range and the connector designations.
To prevent confusion during installation, the connectors are labelled
differently.
M
H4
DEA30.1
DEA30.1M
DEA28.1
DEA28.1M DEA29.1M
DEA29.1
CLC-D ...
CLC-D02.3
Arrangement of the DEAs on the

CLC-D ...
ERR
ERR
ERR
X 72
X 73
X 74
8
X25
TX
X26
X 28
X 27
RX
Fa5077f1.fh7
Fig. 13-1: Arranging the DEAs on the CLC-D ...
The intputs and outputs are isolated. An external voltage supply of DC

+24 V must be connected. The input for the voltage supply is protected
against polarity reversal.

IKS4186 ready-made cable
ERR
DEA30.1
ERR
ERR
DEA29.1
62 42 21
X 72
X 73
X 74
43 22 1
400
INK0618
INS0620
conn.
ferrules for
intermediate clamping
connect shield via cable

grip with metal connector housing
58,0
In 0
In 1
In 2
In 3
In 4
In 5
In 6
In 7
In 8
In 9
In 10
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
CLC_Bb
0Vext
In 11
In 12
In 13
In 14
In 15
In 16
In 17
In 18
In 19
In 20
In 21
Out 8
Out 9
Out 10
Out 11
Out 12
Out 13
Out 14
Out 15
+Uext
0V ext
In 22
In 23
In 24
In 25
In 26
In 27
In 28
In 29
In 30
In 31
Out 16
Out 17
Out 18
Out 19
Out 20
Out 21
Out 22
Out 23
+Uext
0Vext
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DEA28.1
WH 0.16 mm2
BN 0.16 mm2
GN 0.16 mm2
YE 0.16 mm2
GY 0.16 mm2
PK 0.16 mm2
BU 0.16 mm2
RD 0.16 mm2
BK 0.16 mm2
VT 0.16 mm2
GY/PK 0.16 mm2
YE/BU 0.21 mm2
RD/GN 0.21 mm2
RD/YE 0.21 mm2
BK/GN 0.21 mm2
BK/YE 0.21 mm2
BU/GY 0.21 mm2
BU/PK 0.21 mm2
RD/GY 0.21 mm2
RD/PK 0.21 mm2
WH1 0.5 mm2
BU/RD 0.16 mm2
GN/WH 0.16 mm2
BN/GN 0.16 mm2
YE/WH 0.16 mm2
BN/YE 0.16 mm2
GY/WH 0.16 mm2
BN/GY 0.16 mm2
WH/PK 0.16 mm2
BN/PK 0.16 mm2
BU/WH 0.16 mm2
BU/BN 0.16 mm2
BK/GY 0.21 mm2
BK/PK 0.21 mm2
BK/BU 0.21 mm2
BK/RD 0.21 mm2
BK/BN/WH 0.21 mm2
BK/YE/GN 0.21 mm2
BK/GY/PK 0.21 mm2
BK/RD/BU 0.21 mm2
WH2 0.5 mm2
WH3 0.5 mm2
RD/WH 0.16 mm2
BN/RD 0.16 mm2
BK/WH 0.16 mm2
BK/BN 0.16 mm2
GN/GY 0.16 mm2
YE/GY 0.16 mm2
PK/GN 0.16 mm2
YE/PK 0.16 mm2
GN/BU 0.16 mm2
BK/GN/WH 0.21 mm2
BK/BN/GN 0.21 mm2
BK/YE/WH 0.21 mm2
BK/BN/YE 0.21 mm2
BK/GY/WH 0.21 mm2
BK/BN/GY 0.21 mm2
BK/WH/PK 0.21 mm2
BK/BN/PK 0.21 mm2
BK/BU/WH 0.21 mm2
WH4 0.5 mm2
WH5 0.5 mm2
X72 / X73 / X74
72
view to
front plate
IKS4186
Ap5224f1.fh7
Fig. 13-2: Terminal diagrams DEA28.1M, DEA29.1M, DEA30.1M
13-3

Technical data
Designation
+Uext
Supply voltage
Current consumption
Unit
min.
type
max.
18
24
32
0,2
1)
2,2
2)
Iext
0,15
Inputs IN 0IN 31
+UHigh
+ULow
V
V
14
0
24
<1
32
3
Outputs
OUT 0...OUT 23
CLCBb
+Uhigh
+Ulow
IL
V
V
mA
Uext-2
0
0
Uext-1
1,6
-
Uext
2
3)
80

closed.

5K
10V
input
0 Vext
Iext
+Uext
UDN 2987A
IL
output
33k
0 Vext
0 Vext
0 Vext
Ap5222f1.fh7
Recommended load inductance

protective circuit

+
D2
D1

polarity reversal
Ap5221f1.fh7

Error LED ERR
Note:

Note:
Output CLC_ Bb
If driver UND 2987 A has witched one or more outputs off due
to overload, then the error state is displayed on the LED.
Output CLC_Bb is set to high by a bit in a parameter with each edge

change. Output CLC_Bb remains at high for 100 ms. If the state of the bit
does not change during this period, then output CLC_Bb goes back to
low.
If within these 100 ms there is a change in the state of the respective bit,
then output CLC_Bb is retriggered and remains in high.
Application:
160 ms
80 ms
120 ms
60 ms
80 ms
0
relevant
bit *
1
100 ms
100 ms
100 ms
High
output
CLC_Bb
Low
Retrigger edge change
0
100
200
300
400
500
* See function description
600
t in ms
Sv5110f1.fh7
Position interface for square-wave signals DEF01.1M & DEF02.1
14-1
14 Position interfa ce for square-wave signals

DEF01.1M & DEF02.1
14.1 General
The plug-in modules "Incremental position interface" support the
acceptance of square-wave signals for the detection of a measuring
system directly and externally mounted to a machine component in the
drive controller.
The incremental positioning interfaces for squarewave signals DEF01.1M
and DEF02.1M differentiate in the way they respond to different address
ranges. These are automatically divided up during the initialization phase
to whatever positioning interfaces have been inserted.
The D-subminiature plug-in connections have been variously labelled to
avoid any confusion during installation.
DEF02.1M
DEF01.1M
14.2 Connector pin as signment DEF01.1M
INK0209
cable (2x1.0+4x2x0.25)C
X22
GY 1)
Ua2
Ua2
PK
Ua2
Ua2
RD
Ua0
Ua0
BK
Ua0
Ua0
BN
Ua1
Ua1
GN
Ua1
Ua1
10
10
11
11
12
12
13
13
14
14
15
15
WH 12
BN 12
DC 0V external
DC +5V external
15-pin, D-submin.
connector INS0439
(screw fixing)
part no.: 252884
X22
X24
0V
+5V
View to
front panel

Ap5225f1.fh7
Fig. 14-1: Connector pin assignment of position interface for square-wave signal
DEF01.1M and DEF02.1M
14-2 Position interface for square-wave signals DEF01.1M & DEF02.1
14.3 Technical data D EF01.1M and DEF02.1M

Supply voltage of the external
measuring system
Designation
Unit
min.
type /
value
max.
4.75
5.25
Output voltage +5 V
Output current of the +5 V

mA
Fig. 14-2: Supply voltage of the externen measuring systems
Voltage level and phase position

of the input signals
Designation
Unit
min.
2,5
type /
value
Signal voltage
UHigh
Signal voltage
ULow
Phase position
Ua1
el.
Phase position
Ua2
el.
90
Maximum input frequency
max.
0.5
kHz
1000
Signal period interpolation

250
4 fold
ns
50
Edge distance t2
ns
250
Fig. 14-3: Voltage level and phase position of the intput signals
360 electric = one cycle
Ua1
Ua2
t2
Ua0
t1
t1
Sv5111f1.fh7
Fig. 14-4: Block diagram of the signal paths
+5V
Uax
Uax
Sv5112f1.fh7
Fig. 14-5: Block diagram of the input circuit
Encoder Interface DFF01.1M
15-1
15 Encoder Interfa ce DFF01.1M

15.1 General
Plug-in module "Encoder interface DFF01.1M" supports position
detection of measuring systems GDS01.1 / GDM01.1 directly mounted to
mobile machine elements.
Application example:
The single turn encoder interface DFF01.1M can be used to connect
main shaft encoder GDS01.1 to a digital drive controller and for the
transmission of encoder signals to further drive controllers.
Application:
electronic shaft
synchronization of the drives of the main shaft encoder
Digital drive controllers

Main shaft encoder
GDS 1.1
DFF 1.1
DFF 1.1
DFF 1.1 DFF 1.1
DFF 1.1
5 drive maximum
Max. cable length
equals 5 meters
between the two
drive controllers
Maximum cable length of all connections: 75 m
Ap5226f1.fh7
Fig. 15-1: DFF01.1M arrangement
15-2 Encoder Interface DFF01.1M

1)
X18
GN
PK
10 WH
RD
SC-
0VM
PRIOR_OUT
SCL
SDO
VT
BN
GY
10
10
S+
C+
11
11
0VM
12
12
13
13
12 BN
X18
UG
not assigned
BK
14
14
FS
BU
15
15
SDI
1)
DFF01.1
Encoder GDS 1.1 / GDM 1.1
shield
connector INS 0439

part no.: 231 715
X19
DFF 01.1M, X18 IKS4374
1)
X19
1)
VT
BNWH
SC-
WH
0VM
BU
RD
BK
SCL
GY
SDO
PK
10 GN
10
10
S+
C+
11 YE
11
11
0VM
12 BN
12
12
13 GNWH
13
13
14 YEWH
14
14
FS
15 GYWH
15
15
SDI
PRIOR_IN
Looking
onto
front panel
UG
not assigned
1)
Join shield to
connector housing
shield
connector INS0519
part no.: 231 714
IKS0024
42
INK0550
42
IKS4374
DFF01.1M
DFF01.1M
DFF 01.1M DFF 01.1M

X18
X18
X19
X19
INS0439
INS0519
42
28
IKS4374
INS0713
INK0448
IKS0024
INS0439
GDS 1.1
Ap5227f1.fh7
Fig. 15-2: Terminal diagrams DFF01.1M
High-resolution postion interface for sinusoidal signals DLF01.1M 16-1
16 High-resolution postion interface for sinusoidal

signals DLF01.1M
16.1 General
Measuring systems
Plug-in module "High-resolution position interface DLF01.1M" supports

the acceptance of sinsuoidal signals for position evaluation of external
measuring system directly mounted to a machine component.
The high-resolution position interface DLF01.1M evaluates measuring
systems with
sinusoidal current signals (7 ... 11 Ass) or with
sinusoidal voltage signals (1 Vss).
Switching from current to

voltage signals
By bridging X23/1 and X23/12 in the connector of DLF01.1M plug-in

modules, DLF01.1M is set to the evaluation of voltage signals.
If there is no such connection, then DLF01.1M is set the evaluation of
current signals.

Measuring systems with voltage
signals
max. 50 m
55
connector
INS0616
45
28
ready made cable IKS4383
max. 50 m
41,5
connector
INS0616
45
28
DLF01.1M
INS0451 coupling unit
52
connector INS0639
41,5
BN
GN
A+
BN 0.25 mm2
A-
15
15
GY
BK 0.25 mm2
B+
PK
RD 0.25 mm2
B-
14
14
R+
R-
RD
GY 0.25 mm2
BK
PK 0.25 mm2
13
13
X23
WHGN
10
10
WH 1 mm2
10
10
0V
BNGN
12
12
BN 1mm2
12
12
+5V
11
11
1VSS
Measuring system
type: INK0280 1)
e.g.,
cable [3x0,25+3x(2x0,25)StC+2x1,0]C
LIF 181,
LS 186,
LS 486 von
15pin D-sub. connector INS0616
Heidenhain
Mat.-Nr.: 277084
1)
X23
GN 0.25 mm2
Looking
onto
front panel
Color coding only applies to INDRAMAT cable INK0280

Ap5228f1.fh7
Fig. 16-1: Terminal diagrams for measuring systems with voltage signals
16-2 High-resolution postion interface for sinusoidal signals DLF01.1M

Signal break down of measuring
systems with voltage signals
DLF01.1
1VSS
Signal
break
down
4-fold
DGA 1.2
DLF01.1
DLF01.1
DLF01.1
Ap5245f1.fh7
Fig. 16-2: Signal break down of measuring systems with voltage signals
For further information see encoder branching DGA01.2 (pg. 23-1).

Measuring systems with current
signals
max. 30m 1)
45
28
connector
INS0616
45
28
41,5
connector
INS0616
max. 30m 1)
DLF01.1
55
coupling unit INS0499
52
9 pin connection
INS0499
connector INS0493
GN
GN 0.25 mm2
YE
BN 0.25 mm2
BU
BK 0.25 mm2
RD 0.25 mm2
RD
X23
41,5
7
+Ie1
-Ie1
15
15
+Ie2
-Ie2
14
14
X23
GY
GY 0.25 mm2
+Ie0
PK
PK 0.25 mm2
-Ie0
13
13
10
10
0V
12
12
+5V
shield
WH
WH 1 mm2
BN
BN 1mm2
11ASS
Typ: INK0280 2)
cable [3x0,25+3x(2x0,25)StC+2x1,0]C
11
11
U/I
+8V
Measuring system
e.g.,
15 pin D-sub. conn. INS0616
LIF 101,
(screw fixing)
LS 106,
part no.: 277084
LS 406 from
Heidenhain 1)
Use line driver DGV on lines exceeding 30 meters
2) Color coding only applies to INDRAMAT cable INK0280
Looking
onto
front panel
Ap5229f1.fh7
Fig. 16-3: Terminal diagrams for measuring systems with current signals
If line lengths equal >30m, use line driver DGV01.1 (see pg. 23-6).
High-resolution postion interface for sinusoidal signals DLF01.1M 16-3
16.3 Technical data D LF01.1M

Supply voltage for externales
measuring system
Signal form
Resolution
Voltage signals
Current signals
DC +5 V (5%)
Maximum load of outputs X23/12:
150
mA
Approximately sinusoidal signals

The signal periods supplied by measuring system have a 2048-fold
resolution.
Signal voltage:
A, B, R 1
VSS
Max. frequency of measuring system signals:
A, B
500
kHz
Max. frequence for reference signal:
15
kHz
Signal current:
Ie1, Ie2
716 ASS
Ie0
28
ASS
Max. frequency of measuring system signals:
Ie1, Ie2
150
kHz
Max. frequency of reference signal:
Ie0
15
kHz
Signal-input circuit
DLF 1.1M
current signal: Ie1+, Ie2+, Ie0+

voltage signal: A+, B+, R+
current signal: Ie1-, Ie2-, Ie0voltage signal: A-, B-, R-
X23
7, 6, 4
1 H
X23
8, 5, 3
1 H
10 nF
121 R
+
10 nF
Ap5230f1.fh7
Fig. 16-4: Signal input circuit
Signal period
360 el.
A, Ie1
0
90 el.
B, Ie2
0
R, Ie0
0
Sv5113f1.fh7
Fig. 16-5: Block diagram of signal paths
16-4 High-resolution postion interface for sinusoidal signals DLF01.1M
Notes
Profibus Interface DPF05.1M-FW 17-1
17 Profibus Interf ace DPF05.1M-FW

17.1 General
The Profibus interface DPF05.1M-FW enables the integration of the CLCD control board into a Profibus system. The design of the board as a
Profibus-DP combi slave assembly means that Profibus networks can be
integrated into either a Profibus-DP, Profibus-FMS or a mixture as per
DIN19245-3.
The DPF05.1M-FW assembly is conceived as a plug-in board for direct
insertion into the control board. Once screwed into place with three guide
pins it becomes a unit with the CLC-D.
Note:
Further boards can be inserted onto the DPF05.1M-FW. This

must be noted for dismantling or removal from the carrier!
X69
1
E1
E2
E3
E4
OVL
4
5
DPF05.1
X69
E1
E2
E3
E4
0 VL
H15
H16
8 diagnostics
LEDs
X68
1
2
Receive/transmit data P
Repeater control signal P
Data reference potential
Bus 5 V
3
4
5
6
7
Receive/send data N
Repeater control signal N
8
9
free
RxD / TxD -P
CNTR-P
DGND
X68
VP
free
RxD / TxD -N
CNTR-N
Looking onto
front panel
Fig. 17-1: Terminal diagrams DPF05.1M-FW
Ap5231f1.fh7
17-2 Profibus Interface DPF05.1M-FW
17.3 Technical data

External inputs
A DPF05.1M makes four hardware inputs (+24V) available. These inputs

can only be used in conjunct with the CLC-D, if such is supported by the
firmware. The signal states at these inputs are transmitted independent of
the Profibus status (On/Off) to the CLC-D but can also be queried by the
Profibus master via the DP or FMS channel.
X69
Designation
Input voltage for

high
Input voltage for

low
E1
+16 V... +32 V
-0.5 V ... +8 V
E2
+16 V... +32 V
-0.5 V ... +8 V
E3
+16 V... +32 V
-0.5 V ... +8 V
0VL
Fig. 17-2: Signal assignment X69 external inputs
Profibus Interface
The Profibus interface per DIN 19245, section 1 with line termination for
lines of categories A or B as per DIN 19245, section 3.
The PROFIBUS line is connected at X68. The connector must be ordered
separately of DPF05.1M.
The PROFIBUS connectors are outfitted with connectable matching
resistor which must be switched on at the first and final bus participant.
Do not transpose cores A and B. Conduct the connection as illustrated
below.
1 Switch position for the first and final slave in the Profibus-DP
2 The cable shield must be applied bare to the metal guide.
Fa5079f1.fh7
Fig. 17-3: Bus connection for first and final slave, bus connector INS0450 without
9-pin D-subminiature bushing
Profibus Interface DPF05.1M-FW 17-3
1 Matching resistor is switched off.

Fa5081f1.fh7
Fig. 17-4: Bus termination for all other slaves, bus connector INS0450 without 9
pin D-subminiature bushing
1 Switch position for the first and final slave in the Profibus-DP
Fa5080f1.fh7
Fig. 17-5: Bus termination for first and final slave, bus connector INS0541 with 9
pin D-subminiature bushing
1 Matching resistor is switched off.

2 The cable shield must be bare when placed against the metal guide.
Fa5078f1.fh7
Fig. 17-6: Bus termination for all other slaves, bus connector INS0541 with 9 pin
D-subminiature bushing
Connect DPF05.1M to a control via a shielded, two-wire line as per DIN

19245, section 1.
17-4 Profibus Interface DPF05.1M-FW
Notes
Analog signal interface DRF01.1M
18-1
18 Analog signal interface DRF01.1M

18.1 General
Plug-in module DRF 01.1M is used:
when measuring voltages via both differential inputs S1/S3 and S2/S4
in the evaluation in drive controllers.
15-pin D-sub. connector INS0616

(screw fixing)
part no.: 277084
DRF01.1
18.2 Terminal diagram s DRF01.1M
X36
1
S3
S4
GND
reserved
GND
A1
free
S1
10
10
S2
11
11
GND
12
12
13
13
GND
14
14
A0
15
15
free
X36
Looking onto
front panel
DRF01.1
DRF 01.1M
IKS4099
INS0616
connector
200
X36
INK0280
Ferrules for DC bus
clamp
45
Ap5232f1.fh7
Fig. 18-1: Terminal diagrams DRF01.1M
18-2 Analog signal interface DRF01.1M
18.3 Technical data D RF01.1M

Block diagram of input channels
S1/S3 and S2/S4
X36
10k/0.1%
S3/S4
10k/0.1%
+
to
bit 12
ADU
+
10k/0.1%
S1/S2
10k/0.1%
c
20k
90k
d
10k
b
10k
+5V
a
G1
G0
7
14
6
10k
MUX
GND
to the second
differential amplifier
AP5233f1.fh7
Fig. 18-2: Block diagram of input channels S1/S3 and S2/S4
Setting the desired amplification
Amplification is set by wiring pins 7 and 14 with pin 6 (GND).

If pins 7 and 14 are open, then amplification 2 is set.
Wiring connector X36
Connector
at
Pin 7
X36
MUX
channel
Desired amplification
Pin 14
free
free
2 (default)
free
GND
GND
free
GND
GND
10
Fig. 18-3: Wiring connector X36
Voltage level and input signal

resolution
Analog signal interface DRF01.1M
Amplification
10
Input
voltage
Min.
S1, S2
S3, S4
|S1-S3|
|S2-S4|
Resolution
-10 V
-10 V
S1, S2
S3, S4
|S1-S3|
|S2-S4|
Resolution
-5 V
-5 V
S1, S2
S3, S4
|S1-S3|
|S2-S4|
Resolution
-2,5 V
-2,5 V
S1, S2
S3, S4
|S1-S3|
|S2-S4|
Resolution
-1 V
-1 V
Resolution
12 Bit
18-3
Max.
+10 V
+10 V
10 V
10 V
4.88 mV/Bit
+5 V
+5 V
5V
5V
2.44 mV/Bit
+2.5 V
+2.5 V
2. V
2.5 V
1.22 mV/Bit
+1 V
+1 V
1V
1V
0.49 mV/Bit
Fig. 18-4: Voltage level and input signal resolution
Maximum permissible voltage at the differential amplification inputs S1 to

S4 equals |50 V|.
Note:
The maximum permissible voltage at

amplification inputs S1 to S4 equals 50V.
the
differential
18-4 Analog signal interface DRF01.1M
Notes
Absolute encoder emulator DSA01.1M
19-1
19 Absolute enco der emulator DSA01.1M

19.1 General
Plug-in module "Absolute encoder emulator" generates absolute actual
position values as per SSI standards (Synchronous serial interface).
DSA01.1
19.2 Terminal diagram s DSA01.1M
Absolute encoder emulator

(SSI data format)
X48
8
free
free
BN 1)
GN
BN 12
10
10
WH 12
11
11
+U
12
12
BK
free
13
13
RD
14
14
15
15
INK0209
cable (2x1.0 + 4x2x0.25)C
DATA (+)
DATA ()
DC 0 V ext.
DC +24 V ext.
pulse (+)
pulse ()
free
free
data (+)
data ()
free
free
free
0V
pulse (+)
pulse ()
free

(screw fixing) part no.: 263365
1)
X48
looking onto
front panel
Color coding applies to INDRAMAT INK0209

Ap5234f1.fh7
Fig. 19-1: Terminal diagram DSA01.1M
19-2 Absolute encoder emulator DSA01.1M
19.3 Technical data D SA01.1M

Voltage supply and signal level
of absolute encoder emulator
Transmitter
Receiver
Designation
Unit
min.
type
max.
Supply voltage +Uext
10
24
32
Current consumption of
the +Uext
mA
100
200
Output current
Low level +I0L
High level +I0L
mA
mA
Output volt. V0 at Io=0
5.25
Diff. output voltage

|V D01 | bei I0=0
|V D02 | bei R L= 54
V
V
1.5
1.5
5.25
5.0
Diff. input voltage

Low level VTL
High level VTL
V
V
0.2
Hysteresis VHVS
mV
60
-60
0.2
50
Fig. 19-2: Voltage supply and signal level of absolute encoder emulator
Absolute encoder output circuit
X48
DC
11
+Uext
+5 V
DC
13
pulse
100 R
input
circuit
0 Vext
2.2 nF
SN 75179 B
2.2 nF
100 R
14
pulse
0 Vext
+5 V
5
data (+)
output
circuit
data (-)
0 Vext
SN 75179 B
10
0Vext.
For details see data sheets SN 75179 B (Texas Instruments)

Ap5235f1.fh7
Fig. 19-3: Absolute encoder output circuit

70
INK0209
DSA01.1
DSA 01.1M
connector
INS0519
45
X48
Ferrules for intermediate

clamping
IKS4031
Ap5236f1.fh7
Recommended pulse frequency

for data transmission
Line length in meters
< 50
< 400
< 100
< 300
< 200
< 200
19-3
< 400
< 100
Fig. 19-5: Recommended pulse frequency for data transmission
Actual position output in

absolute format
Scanning code:
Gray Code
Data range:
4096 Revolutions
Resolution:
4096 Increments/360
Data format:
24 Bit + PFB (not used, always "0")
Counting direction:
switchable
Data transmission:
synchronous, serial
Input/output circuit
driver per EIA RS 422 A (see block diagram)
Designation
Unit
min.
Monoflop time tm
Pulse frequency fT
MHz
0,1
Pulse space Tp
40
Period pulsesignal T
Delay time tV
ns
max.
15...25
Fig. 19-6: Actual positon value output in absolute format
type /
value
10
540
Tp > tm+T/2
pulse
1
data
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
tm
1
1
1 G23 G22
pulse
Tp
tm
tv
serial data
G23
G22
G0
PFB
Sv5105f1.fh7
DANGER
Actual position output in modulo

format

could be faulty.
Scanning code:
Gray Code
Data range:
1 table rotation
Resolution:
262 144 Increments per table rotation
Data format:
18 Bit
Counting direction:
switchable
Data transmission:
synchronous, serial
Input/output circuit
driver per EIA RS 422 A (see block diagram)
Designation
Unit
min.
Monoflop time tm
Pulse frequency fT
MHz
0.1
Pulse space Tp
40
Period pulsesignal T
Delay time tV
ns
type /
value
max.
15...25
1
10
540
Fig. 19-8: Actual position output in moduflo format
19-5
Tp > tm-T/2
Takt +
1
data
9 10 11 12 13 14 15 16 17 18
tm-T/2
1 1 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0
1
1
1 G17 G16
pulse
Tp
tm
tv
serial data
G17
G16
G1
G0
Sv5106f1.fh7
Fig. 19-9: block diagram of the signal paths
DANGER

could be faulty.
Notes
SERCOS interface DSS02.1M
20-1
20 SERCOS inter face DSS02.1M

20.1 General
Plug-in module "SERCOS interface DSS02.1 M" enables the operation of
digital drives equipped with SERCOS interface compatible controls via an
LWL (fiber optic cable). It additionally offers inputs for the evaluation of
reference switches, travel range limit switches, probes and an E-stop
input.
DSS 02.1
H3 ERR
FSMA connector 2.2 IN 418

6.0 IN 426
X 11 RX
X11
LWL interface
receiver
S2 LOW
TX
S3 HIGH
X 10 TX
X10
LWL interface
transmitter
RX
E1
E2
X12
1
E1
E2
E3
E4
E5
E3
E4
+UL
E5
0VL
E6
+UL
0VL
9 pin plug-in screw clamp

part no.: 241591
E6
X 12
reference switch
pos. travel range limit switch
neg. travel range limit switch
probe 1
probe 2
E-STOP
DC +24V ext.
DC 0V ext.
Looking onto
front panel
Ap5237f1.fh7
Fig. 20-1: Terminal diagram DSS02.1M
20-2 SERCOS interface DSS02.1M
20.3 Technical data D SS02.1M

Voltage level DSS02.1M
Designation
Unit
min
type /
value
max
Ext. voltage supply +UL
18
24
32
Current consumption of the +UL
mA
Inputs
UHigh
16
E1E6
ULow
100
24
32
5,5
Fig. 20-2: Voltage level DSS02.1M

input circuit
X12
+UL
DC
+12V
DC
5k
inputs
(E1E6)
10K
C
5k
0VL
12V
0VTTL
0VL
C = 1 nF at inputs E1, E2, E3 and E6

C = 22 pF at inputs E4 and E5
AP5238f1.fh7
Fig. 20-3: Block diagram of the digital input circuit
Name
Transmitter
data Tx
Abbreviation
Unit
min. 1)
max. 1)

opt. low level
PSmaxL
dBm/W
-31.2/0.75
-28.2/1,5

for high level
PSminH
dBm/W
-10.5/90
-7.5/180

opt. high level
PSmaxH
dBm/W
-5.5/280
-3.5/450
p
p
nm
nm
640675 nm (0 C..55 C)
- 30 nm (25 C)

opt. low level
PEmaxL
dBm/W
-31,2/0,75

opt. high level
PEminH
dBm/W
-20/10

opt. high level
PEmaxH
dBm/W
-5/320
PSminHPEminH
dB
Transmitter diode wavelength:

peak wavelength,
spectral band width
Receiver
data Rx
Maximum transmission path

damping
9.5
12.5
1) Transmission output can be set via switch S5.

Setting transmission power
SERCOS interface DSS02.1M
Switching position S5
20-3
Transmission output at optimum

high level
in dBm
in W
OFF
OFF
-7
200
ON
OFF
-4,5
350
OFF
ON
-1
800
ON
ON
1000
Fig. 20-5: Setting transmission power
At delivery, -4.5 dBm transmission output is set at optimum high level.

Data rate
Data rate can be set via switch S4/1 on the PLC.

Switching position S4/1
Data rate in MBaud
OFF
ON
Fig. 20-6: Data rate
A data rate of 2 MBaud is set at delivery.
20-4 SERCOS interface DSS02.1M
Notes
Gearwheel encoder interface DZF02.1M
21-1
21 Gearwheel enc oder interface DZF02.1M

21.1 General
Plug-in module "gearwheel encoder interface" supports the evaluation of
the high-resolution main spindle position encoder (type SH2 / MH2) and
of the feedback of 2AD / ADF motors with feedback type "3".
52
DZF02.1
9 pin
plugin conn.
INS0401
42
28
9 pin
plugin conn.
INS0701
cable INK0209
(color coding is correct
for INDRAMAT cable
type: INK0209)
15 pin
D-Sub
plugin conn.
INS0519
X50
1
PK 0.25 mm2
GY 0.25 mm2
11 0ref
GN 0.25 mm2
13 B
BN 0.25 mm2
14 Bref
BU 0.25 mm2
VT 0.25 mm2
15 Aref
X50
BN 1 mm2
12 DC +5 V
WH 1 mm2
10 DC 0 V
1)
Motor feedback high-resolution (insulated sensor mounting)

1)
Join shield to connector housing via cable grip!
Looking onto
front panel
Ap5239f1.fh7
Fig. 21-1: Terminal diagrams DZF02.1M
The line to the high-resolution motor feedback

should not be conducted via a terminal strip due
to its sensitivity to interference!
Warning
21-2 Gearwheel encoder interface DZF02.1M
21.3 Supply voltage o f the external measuring systems

Supply voltage of the external measuring systems
Designation
Unit
min.
type /
value
max.
Output voltage +5 V
5,25
Output current of +5 V
mA
Fig. 21-2: Supply voltage of the external measuring systems
200
Gearwheel encoder interface DZF03.1M
22-1
22 Gearwheel enc oder interface DZF03.1M

22.1 General
This plug-in module supports the evaluation of a 1Vss gearwheel
encoder.
22.2 Terminal diagram
52
DZF03.1
9 pin
plugin connector
INS0701
42
28
9 pin
plugin conn.
INS 0401
cable INK0209
(colour coding is
correct for INDRAMAT
cable type: INK0209)
15 pin
D-Sub.
plugin conn.
INS0519
X50
1
PK 0.25 mm2
GY 0.25 mm2
11 R-
GN 0.25 mm2
13 B+
BN 0.25 mm2
14 B-
BU 0.25 mm2
VT 0.25 mm2
15 A-
R+
X50
A+
BN 1 mm2
12 DC +5 V
WH 1 mm2
10 DC 0 V
1)
Gearwheel encoder
e.g., Lenord & Bauer model GEL244
(insulated sensor mounting)
1)
Looking onto
front panel
Join shield via cable grip to connector housing!
A20X3X1P.fh5
Fig. 22-1: Terminal diagram DZF03.1M
The line to the high-resolution motor feedback

should not be conducted via a terminal strip due
to its sensitivity to interference!
Warning
22-2 Gearwheel encoder interface DZF03.1M
22.3 Technical data D ZF03.1M

Supply voltage for external
measuring system
Signal form
Resolution
Voltage signals
DC +5 V (5%)
Maximum output load X50/12:
250
mA
approximately sinusoidal signals

The signal period supplied by the measuring system has a 2048 fold
resolution.
A, B, R 1 VSS (+10/-20%)
Signal voltage:
Maximum signal voltage offset:
0.2 V
Maximum frequency for measuring system signals:
A, B
250 kHz
Maximum frequency of reference signal:
15 kHz
Signal input circuit

DZF03.1M
voltage signal: A-, B-, R-
X50
7,13,2
X50
15,14,11
121 R
Ap5241f1.fh7
Signal period
360 el.
A
0
90 el.
B
0
R
0
Sv5114f1.fh7
Plug-in module accessories 23-1
23 Plug-in module accessories

23.1 Encoder branchi ng DGA01.2 for encoders with sinusoidal
voltage signals 1 V
SS
General
The DGA makes it possible to distribute the signals of a measuring
system to up to four measuring system inputs of different drive
controllers. Possible applications of the DGA are:
Parallel connection of linear motors using a measuring system
Diverting position signals to external controls for the purpose of
monitoring or as master axis positions
All measuring systems with sinusoidal output signals and a signal level of
1 VSS can be used (Heidenhain voltage interface).
The DGA makes it possible to connect up to four drive controllers.There
is also an output with square-wave signals.
Connection schematics DGA01.2
1) X2
DLF01.1
X3
DLF01.1
X1 DGA01.2 X4
DLF01.1
X5
DLF01.1
Measuring system:
Linear scale or
rotary encoder
1VSS
X6
1)
Ext. control or meas.

signal evaluation
Terminal X2 supplies voltage for the

DGA and must always be present.
Sv5115f1.fh7
Fig. 23-1: Connection schematics - GA01.2
Ready-made cable
Connection
Ready-made cable
from DGA01.2 (X2, X3, X4, X5) to DLF01.1
IKS0131
from DGA01.2 (X6) to DEF01.1
IKS0331
Fig. 23-2: Ready-made cable
23-2 Plug-in module accessories
Terminal diagram
Measuring system, e.g.,
LIF181, LS186, LS468
from Heidenhain
1V
SS
max. processing frequency

fmax = 400 kHz
max. cable length: 30 m

INS0488
X3
X1
4 10 12
9
INS0493
X6
A+ A- B+ B- R+ R- 0V +5V
A+
Ua0
A-
Ua0
B+
Ua1
B-
Ua1
R+
Ua2
R-
Ua2
0V
0V
10
fre
frei
12
incremental encoder output
to DLF position interface
INS0701
DGA01.2
X5
X4
INS0701
A+
A+ 1
A-
A- 2
B+
B+ 5
B-
B- 6
R+
R+ 7
R-
R- 8
0V
0V 4
free
free 3
9
X2
A+ A- B+ B- R+ R- 0V +8V
DLF
DLF
INS0701
INS0701
Max. cable length: 75 m
Terminal X2 supplies the

DGA with power and must
always be there.
3 10
1 12
A+ A- B+ B- R+ R- 0V +8V
DLF
Ap5242f1.fh7
Fig. 23-3: Terminal diagram DGA01.2
Dimensions - DGA01.2
295
80
(60)
175
(60)
1,5
35
65
(60)
X6
X5
55
X1
X2
X4
(60)
X3
(9)
200
(9)
218
Mb5040f1.fh7
Fig. 23-4: Dimensions - DGA01.2
Technical data
External measuring system
Supply voltage for external
measuring system
Signal form
Voltage signals
DC +5 V (5%)
Maximum output load X1/12:
150 mA
Approximately sinusoidal signals

Signal voltage:
A, B, R 1
VSS
Max. frequency for measuring system signals: A, B
400
kHz
Max. frequency for reference signal:
15
kHz
Signal-input circuit
DGA01.2
voltage signal: A-, B-, R-
X1
5, 8, 3
X1
6, 1, 4
121 R
Ap5243f1.fh7
Block diagram of the signal

paths
Signal period
360 el.
A
0
90 el.
B
0
R
0
Sv5116f1.fh7
Diverting measuring system signals to four connections

The signals from the measuring system are diverted to connections X2,
X3, X4 and X5.
DGA01.2 supply
Recommended signal input

circuit
The DGA01.2 receives its power via terminal X2.

Connecting voltage X2/3:
DC +8 V (5%)
Maximum current consumption:
300 mA
See Fig. 23-5
Outputting measuring system signals as square-wave signals

Sinusoidal signals of the measuring system are generated via terminal X6
as square-wave incremental signals.
Ua2
Ua1
t2
Ua0
t1
t1
Encoder shaft turning clockwise

Sv5117f1.fh7
Fig. 23-7: Voltage level and phase position of incremental signals
Designation
Unit
min.
type /
value
Phase position Ua1
Grad
Phase position Ua2
Grad
90
Signal amplitude
VSS
max.
Ua-(/Ua)
ns
Edge distance t2
Fig. 23-8: Incremental signal data
ns
50
500
Output circuit
Ua1, Ua2, Ua0
X6 (5, 8, 3)
DS8830A
X6 (6, 1, 4)
Ua1, Ua2, Ua0
Sv5118f1.fh7
Recommended input circuit
+5V
DS8820A
STR
TIME
TER
OUT
+
Sv5119f1.fh7
Fig. 23-9: Recommended input circuit
23.2 Line driver DGV0 1.1 for measuring systems with current
signals
Terminal diagram - line driver DGV01.1
28
45
52
15 pin
D-sub. conn.
INS0616
(screw fixing)
9 pin
plugin conn.
INS0701
max. 30 m
Measuring system
e.g., LIF101, LS106,
LS406 from
Heidenhain
Line
driver
DGV 1.1
X23
+Ie1
GN
GN 0.25 mm2
Ua1+
-Ie1
YE
BN 0.25 mm2
Ua1-
15
15
+Ie2
BK
BK 0.25 mm2
Ua2+
mm2
Ua2-
-Ie2
+Ie0
-Ie0
0
V
+5V
RD
GY
PK
7
8
7
8
7
8
RD 0.25
14
14
GY 0.25 mm2
Ua0+
mm2
Ua0-
PK 0.25
13
13
mm2
10
10
WH
WH 1
BN
BN 1 mm2
11Ass
1)
11
11
12
12
type: INK0280 2)
cable [3x0,25 + 3x(2x0,25)StC+2x1,0]C
1)
2)
DLF01.1
max. 50 m
X23
0
V
+8V
shield
View to
front panel
Mount inside shield to pin 9, outside shield to connector housing

Colour code is correct for INDRAMAT cable type: INK0280
Ap5244f1.fh7
Fig. 23-10: Terminal diagram - line driver DGV01.1
Dimensions - line driver DGV01.1

295
80
(60)
175
1,5
35
65
(60)
X2
55
X1
(9)
200
(9)
218
Mb5041f1.fh7
Fig. 23-11: Dimensions - line driver DGV01.1
Notes
Index 24-1
24 Index
A
Absolute encoder emulator 19-1
ANALOG interface 6-1
Analogsignal interface 18-1
Applications 1-1
ARCNET coupler card 8-1
C
CLC link interface with ARCNET 9-1
CLC-D02.3M-FW 5-1
Control cards 5-1
D
DAE02.1M 6-1
DAG 01.2 M 7-1
DAK 01.1M 8-1
DAQ 02.1M 9-1
DBS03.1M 10-1
DEA 04.2M, DEA 05.2M, DEA 06.2M 11-1
DEA 08.1M, DEA 09.1M, DEA 10.1M 12-1
DEA 28.1M, DEA 29.1M, DEA 30.1M 13-1
DEF 01.1M 14-1
DFF 01.1M 15-1
DGA 01.2 23-1
DGV 01.1 23-6
DLF 01.1M 16-1
DPF05.1M-FW 17-1
DRF 01.1M 18-1
DSA01.1M 19-1
DSS 02.1M 20-1
DZF 02.1M 21-1
DZF 03.1M 22-1
E
Earth-fault monitoring 4-2
Encoder branching 23-1
Encoder Interface 7-1, 15-1
EnDat Interface 7-2
Extra-low voltage circuits 4-1
G
Gearwheel encoder interface 21-1, 22-1
Ground reference 4-1
H
High-resolution postion interface for sinusoidal signals 16-1
Humidity 2-1
I
Input / output interface 11-1, 12-1, 13-1
INTERBUS-S slave board 10-1
L
Line driver 23-6
24-2 Index
M
Metal front panels 3-1
O
Optocoupler interfaces 4-1
P
Plastic 3-1
Position interface for square-wave signals 14-1
Profibus Interface 17-1
S
SERCOS interface 20-1
Signal inputs 4-1
Signal outputs 4-1
SSI 7-5
Storage 2-1
Synchronous serial interface 7-5
T
Temperature 2-1
Transport conditions 2-1
Type codes 3-1
Sales & Service Facitilities
Kundenbetreuungsstellen - Sales & Service Facilities

Deutschland Germany
Vertriebsgebiet Mitte
Germany Centre
SALES
Service
Vertriebsgebiet Ost
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vom Ausland:
from abroad:
SALES
Service
Vertriebsgebiet West
Germany West
(0) nach Landeskennziffer weglassen!!

dont dial (0) after country code!
SALES
Service
Vertriebsgebiet Nord
Germany North
INDRAMAT GmbH
Bgm.-Dr.-Nebel-Str. 2
D - 97816 Lohr am Main
INDRAMAT GmbH
Beckerstrae 31
D - 09120 Chemnitz
INDRAMAT GmbH
Harkortstrae 25
D - 40849 Ratingen
INDRAMAT GmbH
Kieler Strae 212
D - 22525 Hamburg
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
+49 (0)9352/40-0
+49 (0)9352/40-4885
Vertriebsgebiet Sd
Germany South
SALES
Service
+49 (0)371/35 55-0

+49 (0)371/35 55-333
Gebiet Sdwest
Germany South-West
SALES
Service
INDRAMAT GmbH
Ridlerstrae 75
D-80339 Mnchen
INDRAMAT GmbH
Bblinger Strae 25
D-71229 Leonberg
Telefon: +49 (0)89/540138-30

Telefax: +49 (0)89/540138-10
indramat.mue@t-online.de
Telefon: +49 (0)7152/9 72-6

Telefax: +49 (0)7152/9 72-727
+49 (0)2102/43 18-0

+49 (0)2102/41 315
Vertriebsgebiet Mitte
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SALES
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Mannesmann Rexroth AG
Geschftsbereich INDRAMAT
Lillistrae 14-18
D 63067 Offenbach
Telefon: +49 (0) 62/82 00 90-0
Telefax: +49 (0) 62/82 00 90-80
SALES
Service
+49 (0)40/85 31 57-0

+49 (0)40/85 31 57-15
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SALES
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Mannesmann Rexroth AG
Vertriebsniederlassung Region Nord
Schtzenstrae 20
D 30853 Langenhagen
Telefon: +49 (0) 511/72 66 57-0
Telefax: +49 (0) 511/72 66 57-93
INDRAMAT Service-Hotline
INDRAMAT GmbH
Telefon: +49 (0)172/660 04 06
oder/or
Telefon:
+49 (0)171/333 88 26
Hotline ERSATZTEILE:
- nur an Werktagen von 15 -18 Uhr +49 (0) 93 52/40 42 22
Kundenbetreuungsstellen in Deutschland - Service agencies in Germany
Europa Europe
Austria
SALES
Service
vom Ausland: (0) nach Landeskennziffer weglassen,

from abroad: dont dial (0) after country code,
Austria
SALES
Service
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SALES
0 nach Landeskennziffer mitwhlen!

dial 0 after country code!
Service
Denmark
SALES
Mannesmann Rexroth Ges.m.b.H.

Hgelingasse 3
A - 1140 Wien
Mannesmann Rexroth G.m.b.H.

Industriepark 18
A - 4061 Pasching
Mannesmann Rexroth N.V.-S.A.

Industrielaan 8
B-1740 Ternat
BEC AS
Zinkvej 6
DK-8900 Randers
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
+43 (0)1/9852540-400
+43 (0)1/9852540-93
England
SALES
Service
Mannesmann Rexroth Ltd.

INDRAMAT Division
Broadway Lane, South Cerney
GB - Cirencester, Glos GL7 5UH
Telefon:
Telefax:
+44 (0)1285/863000
+44 (0)1285/863030
France
SALES
Service
+43 (0)7221/605-0
+43 (0)7221/605-21
Finland
SALES
Service
Rexroth Mecman OY
INDRAMAT division
SF-017 40 Vantaa
Telefon:
Telefax:
+358 (0)9/84 91 11
+358 (0)9/84 91 13 60
France
SALES
Service
SALES
Service
Mannesmann Rexroth S.A.

Division INDRAMAT
Parc des Barbanniers
4, Place du Village
F-92632 Gennevilliers Cedex
Telefon:
Telefax:
Hotline:
Italy
+32 (0)2/5823180
+32 (0)2/5824310
+33 (0)141 47 54 30
+33 (0)147 94 69 41
+33 (0)6 08 33 43 28
Italy
SALES
Service
Service
+45 (0)87/11 90 60
+45 (0)87/11 90 61
France
SALES
Service

Division INDRAMAT
270, Avenue de Lardenne
F - 31100 Toulouse
Telefon: +33 (0)5 61 49 95 19
Telefax: +33 (0)5 61 31 00 41
Italy
SALES
Service

Division INDRAMAT
91, Bd. Irne Joliot-Curie
F - 69634 Vnissieux Cedex
Mannesmann Rexroth S.p.A.

Divisione INDRAMAT
Via G. Di Vittoria, 1
I - 20063 Cernusco S/N.MI

Divisione INDRAMAT
Via Borgomanero, 11
I - 10145 Torino

Divisione INDRAMAT
Via del Progresso, 16 (Zona Ind.)
I - 35020 Padova
Telefon: +33 (0)4 78 78 53 65

Telefax: +33 (0)4 78 78 52 53
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
Italy
Italy
SALES
Service
+39 02/92 36 52 70
+39 02/92 36 55 12
SALES
Service
+39 011/7 50 38 11
+39 011/7 71 01 90
Netherlands
SALES
Service
+39 049/8 70 13 70
+39 049/8 70 13 77
Netherlands
SALES

Divisione INDRAMAT
Via de Nicola, 12
I - 80053 Castellamare di Stabia NA

Divisione INDRAMAT
Viale Oriani, 38/A
I - 40137 Bologna
Hydraudyne Hydrauliek B.V.

Kruisbroeksestraat 1
(P.O. Box 32)
NL - 5281 RV Boxtel
Hydrocare B.V.
Kruisbroeksestraat 1
(P.O. Box 32)
NL - 5281 RV Boxtel
Telefon:
Telefax:
Telefon:
Telefax:
Telefon: +31 (0)411/65 19 51

Telefax:
+31 (0)411/65 14 83
e-mail: indramat@hydraudyne.nl
Telefon:
Telefax:
Russia
Spain
+39 081/8 72 30 37
+39 081/8 72 30 18
Norway
SALES
Service
Rexroth Mecman AS
INDRAMAT Division
Berghagan 1
or Box 3007
N1405 Ski-Langhus
N-1402
Ski
Telefon:
Telefax:
+47 (0)64 86 41 00
+47 (0)64 86 90 62
Spain
SALES
Service
Goimendi S.A.
Divisin Indramat
Jolastokieta (Herrera)
Apartado 11 37
E - 20017 San Sebastian
Telefon:
Telefax:
Poland
SALES
Service
SALES
Service
Tschudnenko E.B.
Arsenia 22
RUS - 153000 Ivanovo
Ruland
Telefon:
Telefax:
Telefon:
+48 061/847 67 99
+48 061/847 64 02
oder/or
Telefax:
Sweden
SALES
Service
Telefon:
Telefax:
+46 (0)8/727 92 00
+46 (0)8/647 32 77
Switzerland
-West-
Slowenia
Service
+7 093/223 96 33
+7 093/223 95 48
+7 093/223 46 01
SALES
Service
+31 (0)411/65 19 51
+31 (0)411/67 78 14
SALES
Service

Divisin INDRAMAT
Centro Industrial Santiga
Obradors s/n
E-08130 Santa Perpetua de Mogoda
Barcelona
Telefon:
Telefax:
Turkey
+34 937 47 94 00
+34 937 47 94 01
SALES
Service
INDRAMAT elektromotorji d.o.o.

Otoki 21
SLO - 64 228 Zelezniki
Mannesmann Rexroth Hidropar A..S.

Fevzi Cakmak Cad No. 3
TR - 34630 Sefaky Istanbul
Telefon:
Telefax:
Telefon:
Telefax:
+386 64/61 73 32
+386 64/64 71 50
+90 212/541 60 70
+90 212/599 34 07
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Service
Mannesmann Rexroth Schweiz AG

Gewerbestrae 3
CH-8500 Frauenfeld
Mannesmann Rexroth Suisse SA

Dpartement INDRAMAT
Rue du village 1
CH-1020 Renens
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Telefax:
Telefon:
Telefax:
+41 (0)52/720 21 00
+41 (0)52/720 21 11
SALES
Mannesmann Rexroth Sp.zo.o.

Biuro Poznan
ul. Dabrowskiego 81/85
PL 60-529 Poznan
Rexroth Mecman Svenska AB

INDRAMAT Division
Varuvgen 7
S - 125 81 Stockholm
+34 9 43/40 01 63
+34 9 43/39 17 99
Switzerland
-East-
+39 051/34 14 14
+39 051/34 14 22
Service
+41 (0)21/632 84 20
+41 (0)21/632 84 21
Europische Kundenbetreuungsstellen (ohne Deutschland) European Service agencies (without Germany)
Auerhalb Europa - outside Europe

Argentina
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Mannesmann Rexroth S.A.I.C.

Division INDRAMAT
Acassusso 48 41/7
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Telefax:
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e-mail:mannesmann@impsat1.com.ar
Brazil
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Mannesmann Rexroth
Automao Ltda.
Diviso INDRAMAT
Rua Georg Rexroth, 609
Vila Padre Anchieta
BR - 09951-270 Diadema-SP
[ Caixa Postal 377 ]
[ BR-09901-970 Diadema-SP ]
Telefon:
Telefax:
China
+55 (0)11/745 90 60
+55 (0)11/745 90 70
+55 (0)11/745 90 50
SALES
Service
Argentina
SALES
Service
vom Ausland:
from abroad:
Australia
SALES
(0) nach Landeskennziffer weglassen!

dont dial (0) after country code!
Service
NAKASE
Servicio Tecnico CNC
Calle 49, No. 5764/66
RA 1653 Villa Balester
Prov. Buenos Aires
AIMS - Australian Industrial

Machinery Services Pty. Ltd.
Unit 3/45 Horne ST
Campbellfield , VIC 3061
AUS - Melbourne
Telefon:
Telefax:
e-mail:
Telefon:
Telefax:
Brazil
+54 (0) 11/4768 36 43

+54 (0) 11/4768 24 13
nakase@usa.net
nakase@infovia.com.ar
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Mannesmann Rexroth
Automao Ltda.
Diviso INDRAMAT
Rua Umberto Pinheiro Vieira, 100
Distrito Industrial
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[ Caixa Postal 1273 ]
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Mobil:
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Canada
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SALES
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+86 411/46 78 932
SALES
Service
Japan
+852 22 62 51 00
+852 27 44 02 78
SALES
Service
Mannesmann Rexroth (India) Ltd.

INDRAMAT Division
Plot. A-58, TTC Industrial Area
Thane Turbhe Midc Road
Mahape Village
IND - Navi Mumbai - 400 701
PT. Rexroth Wijayakusuma

Jl. Raya Bekasi Km 21
Pulogadung
RI Jakarta Timur 13920
Rexroth Automation Co., Ltd.

Service Center Japan
Yutakagaoka 1810, Meito-ku,
NAGOYA 465-0035, Japan
Telefon:
Telefon:
Telefon:
Telefax:
Telefax:
Mexico
+91 (0)22/7 61 46 22
+91 (0)22/7 68 15 31
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Taiwan
+52 5 754 17 11
+52 5 754 36 84
+52 5 754 12 60
+52 5 754 50 73
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SALES
+62 21/4 61 04 87
+62 21/4 61 04 88
+62 21/4 60 01 52
Telefax:
Korea
SALES
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Mannesmann Rexroth-Seki Co Ltd.

1500-12 Da-Dae-Dong
ROK Saha-Ku, Pusan, 604-050
Telefon:
Telefax:
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+82 (0)51/2 60 06 19
Korea
+81 (0)52/777 88 41
+81 (0)52/777 88 53
+81 (0)52/777 88 79
+81 (0)52/777 89 01
SALES
Telefon:
Telefax:
+82 (0)2/7 80 82 08
+82 (0)2/7 80 82 09
+82 (0)2/7 84 54 08
Service
+886 2/2 68 13 47
+886 2/2 68 53 88
Kundenbetreuungsstellen auerhalb Europa - Service agencies outside Europe
Service
Seo Chang Corporation Ltd.

Room 903, Jeail Building
44-35 Yeouido-Dong
Yeoungdeungpo-Ku
C.P.O.Box 97 56
ROK - Seoul
Rexroth Uchida Co., Ltd.

No.1, Tsu Chiang Street
Tu Cheng Ind. Estate
Taipei Hsien, Taiwan, R.O.C.
Telefon:
Telefax:
+61 (0)3/95 80 39 33
+61 (0)3/95 80 17 33
mel@rexroth.com.au
China
SALES
Service
+86 21/62 20 00 58
+86 21/62 20 00 68
+55 (0)47/473 55 833

+55 (0)47 974 6645
prochnow@zaz.com.br
Telefon:
Telefax:
Indonesia
Telefon:
Telefax:
Email:
Telefon:
Telefax:
+1 905/335 55 11
+1 905/335-41 84
Telefon:
Telefax:
Service
Mannesmann Rexroth Pty. Ltd.

No. 7, Endeavour Way
Braeside Victoria, 31 95
AUS Melbourne
Telefon:
Telefax:
Rexroth (China) Ldt.

1/F., 19 Cheung Shun Street
Cheung Sha Wan,
Kowloon, Hongkong
SALES
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Mannesmann Rexroth (China) Ldt.

Shanghai Parts & Service Center
199 Wu Cao Road, Hua Cao
Minhang District
PRC - Shanghai 201 103

A-5F., 123 Lian Shan Street
Sha He Kou District
PRC Dalian 116 023
India
SALES
Basic Technologies Corporation

Burlington Division
3426 Mainway Drive
Burlington, Ontario
Canada L7M 1A8

15/F China World Trade Center
1, Jianguomenwai Avenue
PRC - Beijing 100004
+86 10/65 05 03 80
+86 10/65 05 03 79
Australia
India
SALES
Service
Mannesmann Rexroth (India) Ltd.

INDRAMAT Division
Plot. 96, Phase III
Peenya Industrial Area
IND - Bangalore - 560058
Telefon:
Telefax:
+91 (0)80/8 39 73 74
+91 (0)80/8 39 43 45
Japan
SALES
Service
Rexroth Automation Co., Ltd.

INDRAMAT Division
1F, I.R. Building
Nakamachidai 4-26-44, Tsuzuki-ku
YOKOHAMA 224-0041, Japan
Telefon:
Telefax:
+81 (0)45/942 72 10
+81 (0)45/942 03 41
South Africa
SALES
Service
TECTRA Automation (Pty) Ltd.

28 Banfield Road,Industria North
RSA - Maraisburg 1700
Telefon:
Telefax:
+27 (0)11/673 20 80
+27 (0)11/673 72 69
Auerhalb Europa
USA
SALES
Service
/ USA - outside Europe / USA

USA
SALES
Service
Mannesmann Rexroth Corporation

INDRAMAT Division
5150 Prairie Stone Parkway
USA -Hoffman Estates, IL 60192-3707

INDRAMAT Division
Central Region Technical Center
USA Auburn Hills, MI 48326
Telefon:
Telefax:
Telefon:
Telefax:
USA
+1 847/6 45 36 00
+1 847/6 45 62 01
SALES
+1 248/3 93 33 30
+1 248/3 93 29 06
USA
SALES
Service
USA
SALES
Service

INDRAMAT Division
Southeastern Technical Center
3625 Swiftwater Park Drive
USA - Suwanee
Georgia 30174

INDRAMAT Division
Northeastern Technical Center
99 Rainbow Road
USA - East Granby,
Connecticut 06026
Telefon:
Telefon:
+1 770/9 32 32 00
+1 770/9 32 19 03
+1 860/8 44 83 77
+1 860/8 44 85 95
Service

INDRAMAT Division
Charlotte Regional Sales Office
14001 South Lakes Drive
USA - Charlotte,
North Carolina 28273
Telefon:
+1 704/5 83 97 62
+1 704/5 83 14 86
Kundenbetreuungsstellen auerhalb Europa / USA Service agencies outside Europe / USA
Notes
Printed in Germany
275156
Rexroth
Indramat

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engineering

About this documentation

DIAX04 Plug-in modules

Internal file reference

The purpose of this document

This document is meant to assist in the electronic construction at the

Document designation of previous

INDRAMAT GmbH, 1999

This document is printed on chlorine-free bleached paper.

DIAX04 Plug-in modules

About this documentation

Changes with respect to previos Version

Cable + connector idents brought up to date

Cable numbers now four positions, first digit for

Sub D connector dimensions (including some right

Feedback connector binder with plastic coating

About this documentation

DIAX04 Plug-in modules

DIAX04 Plug-in modules

1.1 Plug-in module applications................................................................................................................. 1-1

2 Plug-in module storage and transport conditions

2.1 Plug-in module storage and transport conditions ................................................................................ 2-1

3 Plug-in module design

4 Ground reference of the plug-in module connections

5 Control cards CLC-D02.1M-FW and CLC-D02.3M-FW

5.1 Terminal diagrams for CLC-D02.1M-FW and CLC-D02.3M-FW ......................................................... 5-1

6 ANALOG interface with actual position value output DAE02.1M

6.1 General ................................................................................................................................................ 6-1

7 Encoder Interface DAG01.2 M

7.1 General ................................................................................................................................................ 7-1

8 ARCNET coupler card DAK01.1M

8.1 Connecting ARCNET coupler card DAK01.1M ................................................................................... 8-1

9 CLC link interface with ARCNET DAQ02.1M

DIAX04 Plug-in modules

9.1 General ................................................................................................................................................ 9-1

10 INTERBUS-S slave board DBS03.1M

10.1 General ............................................................................................................................................ 10-1

11 Input / output interface DEA04.2M, DEA05.2M, DEA06.2M

11.1 General ............................................................................................................................................ 11-1

12 Input / output interface DEA08.1M, DEA09.1M, DEA10.1M

12.1 General ............................................................................................................................................ 12-1

13 Input / output interface DEA28.1M, DEA29.1M, DEA30.1M

13.1 General ............................................................................................................................................ 13-1

14 Position interface for square-wave signals DEF01.1M & DEF02.1

14.1 General ............................................................................................................................................ 14-1

15 Encoder Interface DFF01.1M

15.1 General ............................................................................................................................................ 15-1

16 High-resolution postion interface for sinusoidal signals DLF01.1M

16.1 General ............................................................................................................................................ 16-1

17 Profibus Interface DPF05.1M-FW

17.1 General ............................................................................................................................................ 17-1

DIAX04 Plug-in modules

17.3 Technical data.................................................................................................................................. 17-2

18 Analog signal interface DRF01.1M

18.1 General ............................................................................................................................................ 18-1

19 Absolute encoder emulator DSA01.1M

19.1 General ............................................................................................................................................ 19-1

20 SERCOS interface DSS02.1M

20.1 General ............................................................................................................................................ 20-1

21 Gearwheel encoder interface DZF02.1M

21.1 General ............................................................................................................................................ 21-1

22 Gearwheel encoder interface DZF03.1M

22.1 General ............................................................................................................................................ 22-1

23 Plug-in module accessories