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Blow-off Valve
General description
Basic requirements for the design and
use of blow-off valves are established by
the ASME Power Boiler Code, Section
1. The general form of a valve, the
materials of its construction, allowable
boiler pressures, and the installation of
the valve are all determined by the code.
Yarway blow-off valves are designed in
conformance with all code
requirements1.
Because the primary purpose of a blowoff valve is removal of dirt, sediment and
scale, the boiler code requires that
valves which have dams or pockets in
which sediment can accumulate cannot
be used in blow-off service. This means
that ordinary globe valves cannot be
used as blow-off valves.
Yarway valves are especially designed
for the punishment of blow-off service
in boiler systems with pressures of
3,206 psig.
The rugged construction of these valves
can successfully withstand the
combination of problems inherent in the
service - a service in which high
pressures result in high velocities which
can cause wire drawing and cavitation of
metal surfaces.
The valves must also withstand the
corrosive environment created by acid
cleaning of boilers, and the potential
wear problems caused by precipitated
solids.
The valves are also helpful in
maintaining boiler level surge within
desirable limits during quick startup of
high pressure systems.
Two broad categories of Yarway blow-off
valves are available; those that operate
on a sliding principle and those that
operate on a seat-and-disc principle.
1. ASME Section 1, ANSI B31.1, ANSI B16.34.
Flow Control
Total Flow Control Solutions
resists wear
provides long service life
Yarway is either a trademark or registered trademark of Tyco International Services AG or its affiliates in
the United States and/or other countries. All other brand names, product names, or trademarks belong
to their respective holders.
Copyright 2005 Tyco Flow Control. All rights reserved.
YAWMC-0404-US-0506
Yarway
Blow-off Valve
Compression Springs
maintain continuous pressure
on packing rings to keep
valve tight regardless of
plunger position.
Shoulder on Plunger
transmits force, in the closed
position, through glands to
packing rings.
Nitralloy Plunger tube resists
erosion, high temperatures
and sudden shocks. Seatless,
sliding design provides
polishing action that
lengthens life of packing rings.
YAWMC-0404
2
Yarway
Blow-off Valve
Flange and drilling data common to all Yarway valve designs are shown below. All dimensions are consistent with ANSI standards and
supplied as listed unless otherwise specified.
Class
250-600
Diameter
Class
1500
1
11/4
11/2
2
21/2
47/8
51/4
61/8
61/2
71/2
57/8
61/4
7
81/2
95/8
Class
2500
Class
250-300
11/16
61/4
71/4
8
91/4
101/2
Thickness
Class
Class
400-600
1500
15/16 2
3/4
11/16
13/16
11/8
11/4
13/8
7/8
13/8
13/8
11/2
13/4
17/8
Class
2500
15/8
13/4
2
21/4
21/2
211/16
31/16
39/16
43/16
415/16
2
21/2
27/8
35/8
41/8
Drilling Data
Size
(in.)
No. of
Holes3
1
11/4
11/2
2
21/2
4
4
4
8
8
Class 250-600
3/4
3/4
7/8
3/4
7/8
Diameter
Class 1500
1
1
11/8
1
11/8
Class 2500
1
11/8
11/4
11/8
11/4
Class 250-600
31/2
37/8
41/2
5
57/8
Thickness
Class 1500
4
47/8
47/8
61/2
71/2
Class 2500
41/4
51/8
53/4
63/4
73/4
Notes
1. Includes 1/16 raised face 250-400 psi valves,
1/4 raised face 600-2500 psi.
2. 600 psi only, no 1 400 psi valve available.
3. Bolt holes straddle center lines.
YAWMC-0404
3
Yarway
Blow-off Valve
Operation
When the valve is open (plunger raised),
discharge occurs through double ports in
the lower gland and plunger. The slotted
plunger head slides on guides in the
valve yoke, preventing rotation of the
plunger.
A stop screw keeps the lower gland in
alignment. The yoke permits visual
indication of the position of the plunger
within the valve body.
End Connections
Flange dimensions per ANSI B 16.5
Actuation
Manual handwheel only.
Standard Options
Acid wash trim:
1. Standard upper gland is replaced with
nickel plated steel upper gland.
2. Standard lower gland is replaced with
Ni-resist lower gland.
3. Standard plunger is replaced with
nickel plated nitralloy plunger.
Stop screw with lubrication fitting.
Caution plate for tandem sets.
Special flanges only when dimensions
are within standard flange maximum
metal conditions.
How to Specify
To specify seatless valves for nominal
pressures to 600 psi, use figure number
shown. Describe as long stroke,
balanced sliding plunger type seatless
valve.
How to Order
Order by stating:
a. Size
b. Figure number
c. Basic pressure rating
d. Connections - flanged
e. Angle or straightway style
YAWMC-0404
4
Yarway
Blow-off Valve
2
2
7
6
7
4
6
5
4
3
5
3
Class
1
Body
2
Yoke
Cast Iron
ASTM A395
60-40-18
250
Cast Iron
ASTM A126
Class B
300
Cast Steel
ASME SA216
Grade WCB
Cast Steel
ASME SA216
Grade WCB
600
Cast Steel
ASME SA216
Grade WCB
Cast Steel
ASME SA216
Grade WCB
3 and 4
Packing Rings
Graphite,
SS Filled PTFE,
Brass or SS
Support Ring1
Graphite,
SS Filled PTFE,
Brass or SS
Support Ring1
Graphite,
SS Filled PTFE,
SS Support Ring
5 and 6
Glands
7
Plunger
Hard Brass
B135
Alloy 3
Nitralloy
Grade H
Hard Brass
B135
Alloy 3
Nitralloy
Grade H
Low
Carbon Steel
Nitralloy
Grade H
Note
1. 316 SS for acid wash trim.
YAWMC-0404
5
Yarway
Blow-off Valve
Type B
Type B
S Dia.
S Dia.
E
R
Approx.
16
L
Approx.
45
16
D
C
A
M Approx.
Figure 3912-R
Figure 3910-R
Type C
Type C
S
R
Approx.
L
Approx.
45
P
4
C
M Approx.
D
A
200
200
200
200
200
490
490
490
490
490
935
935
935
3484-R
3484-R
3484-R
3484-R
3484-R
3488-R
3488-R
3488-R
3488-R
3488-R
3912-R
3912-R
3912-R
1
11/4
11/2
2
21/2
1
11/4
11/2
2
21/2
11/2
2
21/2
4
4
41/2
5
53/4
315/16
4
47/16
5
53/4
41/2
51/4
53/4
6
4
41/2
5
53/4
55/8
4
49/16
51/4
6
81/4
91/4
91/2
101/4
10
11
12
131/2
97/8
10
11
12
131/2
13
15
17
47/8
51/4
61/8
61/2
71/2
47/8
51/4
61/8
61/2
71/2
61/8
61/2
71/2
Dimensions
E
F
L
11/16
3/4
13/16
7/8
1
11/16
3/4
13/16
7/8
1
11/8
11/4
13/8
211/16
31/16
39/16
43/16
415/16
2
21/2
27/8
35/8
41/8
27/8
35/8
41/8
YAWMC-0404
6
181/4
161/4
181/4
193/8
217/8
173/4
161/8
181/16
199/16
221/8
227/8
251/4
273/4
M
171/4
17
181/2
197/8
221/8
167/8
1615/16
181/2
1915/16
221/8
221/2
225/16
281/2
Cv Wt.
(lb.)
1
11/4
11/2
2
21/2
1
11/4
11/2
2
21/2
11/2
2
21/2
1413/16
1413/16
16
17
191/2
1413/16
1413/16
157/8
173/8
191/2
195/8
225/16
253/8
83/8
83/8
83/8
93/8
11
83/8
83/8
83/8
93/8
11
83/8
93/8
11
24 30
27 35
30 38
58 55
73 85
27 38
27 42
30 45
58 65
79 90
30 53
59 75
79 105
Yarway
Blow-off Valve
Hardseat Valves for Pressures to 2455 psig - Class 600 and 1500
The hardseat valve has a seat and disc
design with flow entering under the seat.
It is opened and closed by means of a
handwheel and threaded rising stem.
The stuffing box bushing and threaded
yoke bushing provide a simple, sturdy
guide for the stem. This valve has been
designed with thick Stellite facings on
the disc and seat to provide the hard
wearing, anti-galling surfaces
characteristic of Stellite.
Tandem usage
Operation
How to specify
How to order
Order by stating:
a. Size
b. Figure number
c. Basic pressure rating
d. Connections - flanged and socketweld
for 600 class valves; socketweld for
1500 class valves. As an option,
buttweld ends are available for 2 and
21/2 1500 class valves only.
e. Angle or straightway style
YAWMC-0404
7
Yarway
Blow-off Valve
Hardseat Valves for Pressures to 2455 psig - Class 600 and 1500
12
10
9
3
4
1 16
17
6
13
5
15
2
14
Materials of Construction
Figures Numbers 6909, 6911, 6912, 6929-C, 6931-C
Item Part
1
2
3
4
Body
Nozzle with Integral
Seat
Gland
Split Gland Bushing
Disc
6
7
8
9
10
12
13
14
Disc Nut
Stuffing Box Bushing
Yoke Bushing
Stem
Handwheel
Hex Nut
Hex Nut
Bolt
15
Disc Insert
16
17
Packing
Sleeve Insert 3
Material
Specifications
Material
Specifications
Steel
Steel with Integral
Stellited Face
Steel
Naval Brass 2
Steel with Stellited
Seating Face
Stainless Steel
Nickel Alloy
Naval Brass
Stainless Steel
Cast Iron
Steel
Steel
Steel
Stainless Steel
(heat treated)
Flexible Graphite
Steel
Steel
Steel with Integral
Stellited Face
Steel
Stainless Steel
Steel with Stellited
Seating Face
Stainless Steel
Nickel Alloy
Silicon Brass
Stainless Steel
Cast Iron
Steel
Steel
Steel
Stainless Steel
(heat treated)
Flexible Graphite
Steel
ASME SA-1051
Notes
1. 11/2 6929 and 2931 only. 2 and 21/2
6929-C and 6931-C body and nozzle are
cast ASME SA216 WCB (C in Figure
Number designates cast material); gland
ASME SA217 WCB.
YAWMC-0404
8
ASME SA-1051
ASME SA-1051
AISI 416
ASME SA-182
Grade F11
AISI 410 2
Ni-Resist No. 1
B-371 Alloy 694
ASTM A-582 Type 416
ASTM A-47 Gr. 32510
ASME SA-194 Gr. 2H
ASME SA-194 Gr. 2H
ASME SA-193 Gr. B7
AISI 410
Yarway
Blow-off Valve
Hardseat Valves for Pressures to 2455 psig - Class 600 and 1500
H Dia.
M -Open
Approx.
M -Open
Approx.
K -Open
Approx.
H Dia.
T
Ap - O
pr pen
ox
.
H Dia.
P
A
45
F
A
F
B
C
A
Direction of flow
Figure 6910-C
45
F D
-O
pe
n
-O
pe
n
K - Open
Approx.
H Dia.
H Dia.
T
Ap - O
pr pen
ox
.
H Dia.
Figure 6911-C
K - Open
45
Figure 6909-C
L -Open
Approx.
45
E D
B
4
E
C
L - Open
Approx.
F
C
L - Open
M - Open
Figure 6912-C
935
935
935
935
935
935
2455
2455
2455
6909-C
6909-C
6909-C
6910-C
6910-C
6910-C
6929
6929-C
6929-C
6911-C
6911-C
6911-C
6912-C
6912-C
6912-C
6931
6931-C
6931-C
11/2
2
21/2
11/2
2
21/2
11/2
2
21/2
31/4
35/8
4
43/4
53/4
61/2
59/16
53/8
53/8
33/8
33/4
43/8
41/2
5
57/8
37/16
37/8
37/8
81/4
9
101/2
12
14
16
9
91/4
91/4
3
31/2
4
61/8
61/2
71/2
25/8
41/8
41/8
Dimensions
F
H
1.92 1/2
2.41 5/8
2.91 5/8
11/8 27/8
11/4 35/8
15/8 41/8
1.92 1/2
2.42 5/8
2.91 5/8
111/2
111/2
111/2
111/2
111/2
111/2
111/2
131/2
131/2
K
127/8
143/4
163/8
127/8
143/4
163/8
16
1711/16
1711/16
L
161/8
183/8
201/2
171/4
195/8
213/4
17
181/8
181/8
M
111/16
133/8
151/2
111/16
133/8
151/2
16
1711/16
1711/16
P
11/2
2
21/2
11/2
2
21/2
13/8
115/16
21/8
Cv Wt.
(lb.)
123/8
41 25
15
96 44
173/8 125 75
123/8
41 36
15
96 55
173/8 125 85
17
41 33
181/8
95 60
181/8
95 60
YAWMC-0404
9
Yarway
Blow-off Valve
Unit Tandem Valves for Pressures to 3206 psig - Class 300 to 2500
The Yarway unit tandem valve features a
one-piece steel block which serves as a
common body for both blowing and
sealing valves. This construction
eliminates interconnecting welds, or
bolts and gaskets where flanged valves
are required, and makes the unit tandem
a compact design.
For valves with basic pressure rating to
600 psi (medium pressure unit tandem),
the inlet valve is a hardseat type and the
discharge valve is of the seatless type.
For basic pressure ratings above 600 to
2500 psi, both inlet and discharge valves
are hardseat type.
All features of the Yarway single valves
are contained in the unit tandem design
with the additional advantage of a onepiece, heavy duty construction.
These valves are available in right-hand
or left-hand body assemblies, carbon
steel (ASME SA-105), socketweld or
flanged end connections. All hardseat
unit tandem valves include acid wash
trim. In hardseat seatless unit tandem
valves, acid wash trim is optional.
The hardseat valve of any unit tandem
can be equipped with an electric motor
actuator (230/460-volt, three-phase, 60Hertz). Rotork basic Syncroset or
Syncropak actuators are standard,
Limitorque actuators optional.
How to Specify
To specify unit tandem valves use size
and figure numbers shown. Describe as:
valve assembly shall consist of one seat
and disc type hardseat valve and one
balanced, sliding plunger type seatless
valve (or two seat and disc hardseat
valves) assembled in tandem
arrangement as part of one common
body conforming with requirements of
ASME Boiler Code and suitable for
pressure rating of _____ psi.
When motor actuation is desired,
describe as: with electric motor
actuation (230/460-volt, three-phase,
60-Hertz).
How to Order
Order by stating:
a. Size
b. Figure number
c. Basic pressure rating
d. Connectors - flanged or socketwelding
ends (if buttwelding ends are required,
include description of profile)
Blowdown
Valve
Handwheel
Blowdown
Valve
Handwheel
Sealing
Valve
Sealing Valve
Blowing Valve
From
Boiler
Left Hand
YAWMC-0404
10
Yarway
Blow-off Valve
Materials of Construction
Item
1
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
31
Part
Material
Specification
Body
Spring
Stud
Extension Lever
Nozzle
Yoke
Gland
Disc
Split Gland Bushing
Disc Nut
Stuffing Box Bushing
Yoke Bushing
Stem
Bolt
Handwheel
Packing
Disc Insert
ASME SA-105
SAE 6150
ASME SA 193 Gr. B7
ASME SA-105
ASME SA-1051
ASTM A-181 Grade II1
ASME SA-182 Grade F11
Type 4162
Type 410
Ni-Resist No. 1
ASTM B-371 Alloy 6942
ASTM A-582 Type 416
ASTM A-193-B63
ASTM A-48
AISI 410
Notes
3. 600 psig and lower rated valve;
ASME SA-193 B7.
Size
(in.)
Dimensions
E
G
H
(max. psig)
300
300
300
300
300
300
300
300
600
600
600
600
1500
1500
1500
1500
1500
1500
2500
2500
490
490
490
490
490
490
490
490
935
935
935
935
2455
2455
2455
2455
2455
2455
3206
3206
3947-39273
3947-39273
3947-39273
3947-39273
3948-39283
3948-39283
3948-39283
3948-39283
6977-69533
6977-69543
6977-69774
6978-69784
6982-69824
6982-69824
6982-69824
6982-69824
6981-69814
6981-69814
6983-69834
6983-69834
1
11/2
2
21/2
1
11/2
2
21/2
1
11/2
2
21/2
1
11/2
2
21/2
1
11/2
2
21/2
513/16 51/2
513/16 51/2
63/16
515/16
1
7 /16
71/16
43/4
71/8
51/2
53/16
513/16 59/16
611/16 611/16
47/8
51/2
513/16 71/8
63/16
87/8
1
7 /16 107/8
55/16
57/8
73/8
4
5
3
3
313/16
41/8
3
3
313/16
41/8
29/16
3
313/16
41/8
15/8
2
211/16
211/16
15/8
2
211/16
211/16
23/8
3
31/8
4
47/8
61/8
61/2
71/2
47/8
61/8
61/2
71/2
57/8
7
81/2
95/8
2
3
31/2
45/16
1.34
83/8
1.92
83/8
2.42
93/8
2.91 11
11/16
83/8
13/16
83/8
7/8
93/8
11
1
1.33
83/4
71/4
1.92
2.42
81/2
95/16
2.92
1.34
1.92
2.42
2.92
1/2
1/2
5/8
5/8
1/2
1/2
5/8
5/8
1/2
1/2
5/8
5/8
(closed)
(closed)
105/8
105/8
125/16
1411/16
105/8
105/8
125/16
1411/16
93/8
105/8
125/16
1411/16
135/8
161/2
209/16
209/16
135/8
161/2
209/16
209/16
167/16
167/16
181/2
213/4
153/8
161/8
181/8
213/8
141/4
167/16
181/2
213/4
1815/16
223/8
2715/16
289/16
175/8
211/2
269/16
269/16
83/8
83/8
93/8
11
83/8
83/8
93/8
11
6
111/2
111/2
111/2
6
11
141/2
141/2
6
11
141/2
141/2
.969
1.500
1.939
2.500
1
11/2
2
21/2
1
11/2
2
21/2
7/8
13/8
17/8
17/8
7/8
13/8
17/8
17/8
Stem
Rise
15/16
15/16
13/16
11/4
15/16
15/16
13/16
11/4
15/16
15/16
13/16
11/4
1
11/16
11/4
11/4
1
11/16
11/4
11/4
Cv
Wt.
(lb.)
17
22
38
47
17
25
39
47
9
171
391
751
9
25
50
50
9
26
49
49
50
65
108
150
55
70
113
163
502
822
1252
1742
80
130
270
300
75
115
238
238
Notes
1. Figure no. 6977-6977, 6978-6978 Cv - 29, 41
and 48.
3. Hardseat-Seatless.
4. Hardseat-Hardseat.
YAWMC-0404
11
Yarway
Blow-off Valve
G Dia.
Lubrication Fitting
Seatless Valve
14
27 24
25
26
13
1
16
P E D
M
Dia.
H
17 19 21 28
20
23 22
Hardseat Valve
Rise
31
K (Closed)
A
L (Closed)
Figure 3947-3927
G Dia.
Lubrication Fitting
Seatless Valve
14
27 24
25
26
13
1
16
M
Dia.
17
19 21
28
23
20
22
1/16
E
31
Rise
Hardseat Valve
K (Closed)
A
L (Closed)
Note
1. See page 3 Diameter of Raised Face (in
Flange Dimensions table) for R dimensions.
Figure 3948-3928
Copyright 2005 Tyco Flow Control. All rights reserved.
YAWMC-0404
12
Yarway
Blow-off Valve
Lubrication Fitting
27 24
25
26
15
Seatless
Valve
31/2
14
13
1
16
M
Dia.
P R D
31
20
17 19 21 28 23 22
1/4
Rise
Hardseat Valve
K (Closed)
L (Closed)
Figure 6978-6954
31/2
Lubrication Fitting
27 24
25
26
Seatless
Valve
15
14
31/2
13
1
16
M
Dia.
31
20
17 19
21 28
23 22
Rise
Hardseat Valve
K (Closed)
Note
1. See page 3 Diameter of Raised Face (in
Flange Dimensions table) for R dimensions.
A
L (Closed)
Figure 6977-6953
Copyright 2005 Tyco Flow Control. All rights reserved.
YAWMC-0404
13
Yarway
Blow-off Valve
Rise
27
24
25
31/2
1
19
20
17
26
P E D
M
Dia.
H
A
Rise
21 28
16 31
23 22
K (Closed)
L (Closed)
Figure 6977-6977
Rise
27
24
25
19
31/2
17
1
20
28
23
M
Dia.
P E D
A
16
21 22
31
Rise
K (Closed)
L (Closed)
YAWMC-0404
14
Yarway
Blow-off Valve
Rise
27
24
26
25
31/2
1
19
20
17
28
23
P R D
M
Dia.
21
22
16
31
Rise
Rise
K (Closed)
L (Closed)
L
(Closed)
Figure 6978-6978
28
23
1
22
Rise
20
31
27
C
24
25
26
19
31/2
17
20
28
23
M
Dia.
P R D
Rise
21 22
Note
1. See page 3 Diameter of Raised Face (in
Flange Dimensions table) for R dimensions.
16
31
K (Closed)
L (Closed)
Figure 6982-6982
Copyright 2005 Tyco Flow Control. All rights reserved.
YAWMC-0404
15
Yarway
Blow-off Valve
YAWMC-0404
16