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DATA SHEET: TDS101.

4F

ATLANTIC
BOILERS

RANGE
10kW to 625kW

HIGH EFFICIENCY CONDENSING BOILER-PLANT

R-SERIES YEAR ROUND


MAXIMUM
CONDENSING BOILER

92% to 99.5% GCV efficiencies


throughout the year
Modulating,High/Low
and On/Off Burners
Pre-mix burners on Natural Gas
with NOx < 30mg/kWHr

burning diesel oil, kerosene, natural gas


or liquid petroleum gas

Balanced or conventional flues


up to 50 metres or more
Built-in shunt pump and header

3 BARS standard maximum


working pressure
4, 5, 6 or 7 BARS
(available to order)
95C maximum working
temperature
Demountable for access
through most openings
Easy maintenance of boiler,
burner and controls

SEDBUK EFFICIENCY RATING 2005

ENERGY RATING A
90% and above A
86% - 90%
82% - 86%
78% - 82%
74% - 78%
70% - 74%
Below 70%

A
B
C
D
E
F
G

tested

CE-0645 BL105

ABOUT THE ATLANTIC R-SERIES BOILER


The ATLANTIC R-Series year-round
maximum condensing boiler has
two distinct heat exchangers, the
first of developed quality steel
design and the second of high
grade plastic design.

HEATING FLOW
& RETURN

The flue gases leave the first heat


exchanger at temperatures below
90C, and are then extracted
from the second condensing heat
exchanger at temperatures
always below 50C. The
introduction of combustion air
through the condensing
exchanger lowers the flue gas
temperature below dew-point,
hence there is no need for return
water temperature to be low.

BURNER
MAIN HEAT
EXCHANGER

FRESH AIR
CONDENSING
EXCHANGER

The boiler will condense to it's


maximum efficiency even at 82C
flow & 71C return. For
combustion air, at inlet
temperatures below 30C,
efficiencies always exceed 92%.
These conditions apply
throughout the year in the UK.

FLUE GASES
TREATED
CONDENSATE

The lower part of the condensing


exchanger has a condensate
neutralising section built in,
eliminating the need for separate
equipment in the future. The
ATLANTIC R Series boiler
pipework requirements are as
straight forward as a
conventional boiler or a high
efficiency boiler. No special
circuits are required to create
condensing.

Cross section of main


heat exchanger

Front view of main heat exchanger


(purple) and of condensing
exchanger frame (yellow)

IN-BUILT FEATURES
Constant temperature
requirements are achieved with
boiler controller, shunt pump,
4-port valve and flow sensor.
Minimum flow and minimum
temperature requirements are
achieved with boiler controller,
pump, 4-port valve and sensor.

Variable temperature
requirements are achieved with
boiler controller, shunt pump,
4-port valve, outside sensor and
flow sensor.

provide alarm signals to a BMS


system. The boiler(s) will continue
their own in-house operational
control ensuring correct
combustion and hydraulic function.

All the above systems can be


provided by the boiler system.
Alternatively, the ATLANTIC R
Series boiler(s) can be enabled by
a BMS system and also can

As a modulating burner option,


the boiler controller system can
be modified on a 0-5 volt and
0-10 volt band to give variable
heat output.

PERFORMANCE, DIMENSIONS & CONNECTIONS


PERFORMANCE

Model
Maximum Output
kW
Standard Minimum Output kW
Full load efficiency
Ambient air 22C
Oil % gcv
Gas % gcv
Fuel used
Oil ltrs/Hr
Gas m/Hr
Exit Flue gases@30C
Oil m/hr
Gas m/hr
Dry weight
kg
Water contents
ltrs
Min water pressure
BARS
Standard water pressure BARS
Max (on order)
BARS

17
17
10

22
22
15

40
40
12

60
60
20

90
90
33

93.5
90.6
1.7
1.7
23
25
125
36
0.5
3.0
7.0

95.0
92.2
2.2
2.0
30
34
200
36
0.5
3.0
7.0

95.3
92.9
4.0
4.0
55
61
300
75
0.5
3.0
7.0

94.7
91.9
7.2
6.0
82
92
438
80
0.5
3.0
7.0

DIMENSIONS

Model
Height
Width
Depth
Height-demountable
Width-demountable
Depth-demountable
Access front
Access one side
Access other side
Access rear
Access top

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

17
1165
350
940
600
410
645
500
100
500
300
300

22
1365
445
1000
750
445
680
500
100
500
300
300

40
1510
545
1220
895
545
760
500
100
500
300
300

CONNECTIONS

Model
Fresh air inlet
Warm air burner inlet
Fresh gas outlet
Heating flow
Heating return
Hot water primaries
Condensate

mm
mm
mm
mm
mm
mm
mm

17
75
50
75
25
25
25
50

22
75
50
75
25
25
25
50

40
75
50
75
25
25
25
50

SPECIFICATION

The boiler body is made of 3mm thick


quality steel with a water-cooled combustion
chamber. The burner fires horizontally through
the combustion chamber and makes a series
of passes through a horizontal heat
exchanger. The steel boiler is externally
covered with an 80mm layer of rock wool
thermal insulation. Access to the heat
exchanger is through a panel at the front of
the boiler secured by four bolts.
The condensing exchanger is made of
polypropylene and contains a series of
smooth polypropylene heat exchanger tubes.
The bottom of the condensing exchanger has
a section containing limestone granules to
neutralise the condensate.

150
150
40

200
210
42

300
315
80

400
370
80

500
485
80

600
625
150

93.2
90.4
9.1
9.6
124
138
794
197
0.5
3.0
7.0

96.6 94.0
93.7 91.2
14.9 26.0
15.0 19.8
206 274
230 306
996 1014
330 500
0.5
0.5
3.0 3.0
7.0
7.0

95.3
92.4
31.0
30.0
411
460
1790
910
0.5
3.0
7.0

92.5
89.7
45.7
46.3
547
613
1975
1010
0.5
3.0
7.0

94.5
91.7
52.6
53.1
684
767
2100
1110
0.5
3.0
7.0

94.4
91.6
69.5
63.5
893
920
2225
1475
0.5
3.0
7.0

60
1645
550
1330
985
550
784
700
100
500
300
300

90
1740
740
1750
965
740
1130
1000
100
500
300
300

150
1945
885
2030
1070
885
1255
1000
100
500
300
300

200
1985
1225
3140
1281
1225
1340
1000
100
500
300
500

300
2070
1225
3770
1370
1225
1970
1000
100
500
300
500

400 500 600


2220 2220 2550
1425 1425 1425
3770 3770 3770
1400 1400 1510
1225 1225 1225
1970 1970 1970
1000 1000 100
100
100
100
500 500 500
300 300 300
500 500 500

60
75
70
75
25
25
25
50

90
110
100
110
40
40
32
50

150
110
100
125
50
50
40
50

200
125
125
200
65
65
50
50

300
125
125
200
65
65
50
50

400
150
150
200
80
80
50
50

The boiler has a pre-wired control panel


incorporating an isolator switch with indicator
lamps, modulating, high/low or on/off burner
control, water flow sensor with indicator
lamps, a safety limit thermostat, hours run
indicator, flue gas thermometer and a
weather-controlled programme.
The boiler assembly includes a 4 way valve,
a shunt pump, both pre-wired and operated
by the control panel, and a shunt pipe
arrangement with connections for a restricted
constant temperature circuit.
The pressurised B100 or gas burner has;
aluminium body, motorised fan air supply, oil
or gas valve with controlled rate of opening,
ignition transformer, air/B100 or air/gas
mixing, combustion head, differential pressure

500
150
150
200
80
80
50
50

600
200
200
200
100
100
50
50

switch, control box with ionisation flame


protection, balanced flue pressure switch
controls. Burners are available with pre-mix,
modulating, high/low and on/off operation
depending on fuel type and model size.
The flue gas fan(s) in each boiler assembly
contain - aerodynamic polypropylene
housing, vibration free mountings, minimum
pressure loss inlet & outlet, totally enclosed
synchronous motor, maintenance free, dust &
water proof bearings, infinitely adjustable fan
motor speed regulator. The number of fans
depends on the boiler model. From the
model R22-15 to the model R22-90 the fan is
mounted within the boiler casing. From
model R22-150 upwards, the multi-fan
assembly is mounted to the rear of the boiler.

TYPICAL VIEWS OF THE R-22-200.NG.M PRE-MIX


NATURAL GAS MODULATING R22 SERIES BOILER

ABOVE: Front view of boiler showing


modulating pre-mix burner and pre-warmed
combustion air tube serving the burner

ABOVE: Rear view of


boiler showing add-on
flue gas fan assembly
LEFT: Side view of boiler
with engineer checking
burner settings
RIGHT: Rear view of boiler
showing shunt pump and
4-way valve assembly
together with safety control
panels and safety relief valve

APPLICATIONS
Airport terminals
Ambulance and Fire Stations
Art Galleries and Museums
Banks and Shops
Boarding Schools
Business Centres
Childrens/Nursing Homes
Churches and Cathedrals
Colleges and Universities
Country Houses
Day Nurseries

Department Stores
Factories
Greenhouses and
Botanical Gardens
Halls of Residence
Hospitals
Hotels and Motels
Housing Developments
Leisure Centres
Libraries
Listed Buildings
Motorway Services

Office Buildings
Police Stations
Postal Sorting Offices
Prisons
Residential Hostels
Residential Nursing Homes
Shopping Malls
Sports Clubs
Swimming Pools
Theatres
Warehouses

ISOMETRIC DRAWING

4 way valve, variable


temperature circuit

Temperature circuit,
flow and return

Main heat
exchanger
Boiler shunt pump

Condensing
exchanger

Factory Quarter Development, Acton


2 - R22-500kW dual-fuel B100 biodiesel and natural gas condensing
boilers leading 4 - NA-R 930kW
natural gas high efficiency boilers

High Peak
Housing,
Derbyshire
2 - R22-150kW
natural gas
condensing boilers

Fan assembly

Clarence House, St James Palace


2 - R22-150kW natural gas
condensing boilers with facility to
switch to B100 bio-diesel

St Andrews Hospital, Northampton


3 - R22-500kW digital modulating
natural gas condensing boilers

Glencanisp Lodge,
Scotland
1 - R22-90kW
kerosene condensing
boiler

PIPEWORK ARRANGEMENTS
Each boiler has its own header with in-built 4-port valve and shunt pump. This guarantees
minimum water flow and temperature control. Single and group boilers can use a
balancing & sedimentation vessel or a low velocity header as a neutral heat outlet.Any
number of circuits, in order of priority, can then be served adequately from the boiler(s)

TYPICAL ONE BOILER


ARRANGEMENT

Domestic Hot
Water Priority

DHW
BALANCING VESSEL

One R22 boiler serves


domestic hot water (priority)
and weather compensated
radiators. The fast-response
indirect cylinder always needs
to receive primary hot water
within 1 or 2 minutes of
demand so it receives priority
from the balancing vessel or
header. The radiators have a
response time of about 20
minutes so they take primary
heat as a second function.
Consequently the indirect
cylinder is served first from the
balancing vessel.

Weather compensated space heating

ACFE Auto top up unit and fast fill bypass kit

MULTIPLE BOILER ARRANGEMENT


This might be a typical medical centre situation where duty and standby boiler
plant serves sanitary hot water, air conditioning and underfloor space heating.
The ultra-fast response plate heat exchangers need primary heating within a
few seconds, the air conditioning (in mid-winter) needs primary heating within
a few minutes, whereas the underfloor space heating has a much longer
response time. The plate heat exchangers are served first from the balancing
vessel, the air conditioning second and the under-floor heating last.

PHE

DHW

PHE

Duplex Domestic Hot Water Priority


BALANCING VESSEL

Constant
Temperature
Variable
Temperature

Weather Compensated Space Heating

ACFE Auto top up unit and fast fill bypass kit

CONDENSING FLUE ARRANGEMENT


The ATLANTIC R Series boilers
can have either conventional
or balanced flues for diesel
oil, kerosene, natural gas or
LPG.The boiler flue
requirements are economic
often cutting the costs of
material and labour when
compared to other boilers. As
the flue gas exit temperature is
always low, the volume of
gases is always greatly
reduced throughout the year.

Boiler straight
connector

Flexible tube
Jubilee tube
Socket
Viton Seal
Drain

Boiler 135
connector

FLEXIBLE
CONNECTOR

Use of brick chimney stack to


form vertical balanced flue

Drain
90 connector connector

Single boiler balanced flue


for flat or pitched roof

Flue gases

Flue gas
effluent

Fresh air
360 inlet

FLAT OR
PITCHED
ROOF

Fresh air

Warmed
air inlet
to boiler

Chilham Castle, Kent

Flue gases
from boiler

In addition, the ATLANTIC R Series boilers have variable speed flue gas extract fans which permit
extensive vertical and horizontal flue ducts in carefully chosen TECHNAFLON condensing flues. The flues
are graded to the boiler(s) to allow the condensate to drain to the tank in the base of each boiler. The
condensate is then treated using limestone marbles before flowing out to a normal drain.
TECHNAFLON condensing flues are precision-made from polyvinylidene fluoride (PVDF) which is
extremely corrosion-resistant, hard wearing and not effected by ultra-violet radiation. The flues are
installed without insulation. The flue gases cool rapidly, releasing the heat to the building and increasing
the plant efficiency.

BALANCING AND SEDIMENTATION VESSEL


The balancing vessel is located close to the boilers, with its feet placed
on a base to allow the boiler flows and returns to normally vent to the
vessel. One full size cold feed pipe should be taken to the connection
P on the vessel and fitted with a normally open ball valve, allowing
unrestricted heating system expansion and contraction to take place
along the pipe.
Balancing and
Sedimentation
Vessel

The different flow pipes of separate heating circuits should be


connected progressively down the header from the top flow 'A'. The
returns should be connected similarly upwards from the bottom return
'I'. DHW priority flow and return circuits should be taken from and to
the high level W tappings.
When connections are complete and the system is ready for filling.
Firstly everything should be isolated from the vessel. This includes the
boilers (with their shunt pumps) connected to L (flow) and M(return)
and the heating circuits - 'A' and 'I'. - which should be isolated from
the vessel. The vessel air vent V and drain/sludge valve D should
be closed.
The different heating circuits should then be filled separately. As the
circuits are progressively filled, they should be regularly sludged
through the bottom of the vessel by opening the circuit valves and the
drain and sludge valve until the
water clears. This should be
BSV AND SV
repeated for all the circuits. After
STANDARD DIMENSIONS
filling all the circuits, the circuit
pumps should be set running to
Capacity
Diameter
check for further sedimentation
116kW
100mm
arriving in the vessel. When this is
348 kW
150mm
clear, the boiler valves may be
696 kW
200mm
slowly opened and then the shunt
1740 kW
300mm
pumps set running.
2900 kW
500mm

ABOUT
ATLANTIC

V
W

I
D

BSV116

ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within two
years had supplied the first commercial gas condensing boilers in the United Kingdom. For
30 years, ATLANTIC BOILERS has supplied both gas and oil condensing boilers to many
Universities, Hotels, Hospitals, Medical and Social Care Buildings, Leisure Centres, Schools,
Offices and Housing Developments plus many other types of buildings. ATLANTIC BOILERS
also supplies condensing and highly efficient domestic hot water generation, based on
stainless steel manufacture.
Coupled with the supply, ATLANTIC BOILERS provides back-up commissioning, spares and
servicing by way of a network of merchants throughout the United Kingdom.

ATLANTIC
BOILERS
HIGH EFFICIENCY CONDENSING BOILER-PLANT

ADDRESS: ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR
WEB: WWW.ATLANTICBOILERS.COM EMAIL: INFO@ATLANTICBOILERS.COM
TEL: 0161 621 5960 FAX: 0161 621 5966
ATLANTIC 2000 - boilerplant sales ACM ATLANTIC - commissioning and maintenance ATLANTIC 4422 - spares