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ANTI-SURGE SYSTEM DESIGN


TURBOMACHINERY SYSTEMS PROVIDER

ENGINEERING

YPFB

CUSTOMER

PROJECT NAME

DRIVER

M100 CS
EQUIPMENT

YPFB Campo Grande Station Bolivia

C452
LOCATION

Tarija, Bolivia
REV
A
B

DESCRIPTION

DATE
30 Apr 12
20 Aug 12

Initial Submittal
Approved for construction

APPROVED

DRAWING NO.

PROJECT MANAGER
F. LOPEZ
DESIGN
J.SANCHEZ
CHECK
G. MENDEZ

ERCC

3N041 - 149653
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."

COMP REV FSCM NO


B0
66195

PROJECT SHORT NAME


YPFB-CG

REV
B

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1 OF 17

TABLE OF CONTENTS
INTRODUCTION ..........................................................................................................................................................3
Document Purpose & Scope ...................................................................................................................................3
General Design Notes .............................................................................................................................................3
Project Specific Notes..............................................................................................................................................4
Information and Data Requirements........................................................................................................................4
RECYCLE SYSTEM .....................................................................................................................................................5
ANTI-SURGE VALVE...................................................................................................................................................6
Anti-Surge Valve Sizing Information........................................................................................................................6
Anti-Surge Valve Assembly .....................................................................................................................................8
Valve Schematic (Globe)....................................................................................................................................8
Recommended Accessories ....................................................................................................................................9
Anti-Surge Valve Evaluation ..................................................................................................................................10
Fast Stop Analysis .................................................................................................................................................11
System Volumes...............................................................................................................................................11
Anti-Surge Valve...............................................................................................................................................11
Fast Stop Valve ................................................................................................................................................11
Valve Performance ...........................................................................................................................................12
Deceleration Rate.............................................................................................................................................13
Head and Flow vs Time....................................................................................................................................14
Anti-Surge Control System ......................................................................................................................................15
Anti-Surge System Software Constants ................................................................................................................15
Flow Measuring Element..........................................................................................................................................17

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ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
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SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
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INTRODUCTION
Document Purpose & Scope
The purpose of this document is to define the recommended anti-surge valve(s) and related accessories, and
components necessary for effective operation of the anti-surge control system to avoid surge during all phases of
compressor operation. This includes valve sizing data, criteria, accessories, performance evaluation and fast stop
analysis, transmitter ranges, and flow element data. This also includes the constant values that are required to
program the anti-surge control system software.

This document applies on all compressor packages that utilize Solar Turbines proprietary compressor anti-surge
control system.

General Design Notes


1. Refer to ISA standard instrument symbols and identification (ANSI/ISA-S5.1) for symbols not identified.
2. For flow measurement using orifice plates: Meter run sizing criteria shown are for compressor packages
requiring accurate performance calculations. Upstream and downstream meter-run requirements are described
in AGA REPORT #3, Part 2.
3. For restricted travel or restricted trim valves, relief valve flow capacity must not exceed the maximum flow
normally associated with an identical valve with full travel or trim.
4. The customer is responsible for keeping the recycle line free of debris that could impair valve capability.
Periodic inspections are recommended.
5. Instrument air is preferred over natural gas for valve actuation media. If natural gas must be used, proper care
needs to be taken during conduit/interconnect installation on the valve positioner to ensure that gas does not
leak to the control panel (reference: Solar Service Bulletin 5.3/102).
6. Instrument air to be clean and oil-free. Refer to ISA-S7.0.01-1996, QUALITY STANDARD FOR
INSTRUMENT AIR for detailed specifications.
7. If a temporary or permanent suction line strainer is installed between the suction flow measuring element and
the compressor, the pressure drop across it must be monitored by the unit control system to ensure proper
operation of the surge protection system. This may be accomplished by installing a second pressure transmitter
downstream of the strainer, or delta-p transmitter across the strainer.
8. Design of the piping and the selection, and placement of instruments significantly affect the performance of an
anti-surge control system. The benefits of a good piping & instrumentation design cannot be over emphasized.
The cost of correcting a poor design once the equipment is in operation can be astronomical.
9. Guidelines to help ensure proper operation of the anti-surge control system are available in Solars Gas
Compression Control Systems document (Drawing # SPGCCS). The entire document is available upon
request.
10. Anti-surge control system designs are joint venture between the compressor supplier, the controls provider, and
the piping contractor. It is important that communication between these parties be given the highest priority to
facilitate an effective and efficient compressor controls design.
11. For effective anti-surge control system, all customer furnished data (e.g. suction pipe size, flow-meter data,
suction & discharge system volumes, etc) that are used on the design must be verified and confirmed by the
customer.

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ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."

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Project Specific Notes


1. The recommended Fast Stop /Hot Bypass valve size is the result of Solar analysis where process and
operating conditions are modeled based on available data, but may not be sufficient to simulate the actual field
conditions. To validate Solars results, it is highly recommended that a full dynamic analysis/simulation be
rd
preformed by a 3 party or independent contractor.
2. Fast stop analysis revealed that a fast stop valve is recommended to avoid compressor surge on fast stop
shutdowns per volumes provided by the Customer. Also, taking into consideration, the design point of the
compressor is at 46% turndown, which at 46% the possibility of Compressor surge is minimized where as the
Fast Stop Analysis is based on operating conditions at 25% turndown. Customer noted that previous units have
operated in normal conditions with only an Anti-Surge Valve with similar operating conditions at turndown of
46% or greater. Customer understands that the sizing of the anti surge valve and fast stop valve are limited at
25% turndown based on volumes provided, but feel that at normal operating conditions which is 46% turndown
these valves will suffice.

Information and Data Requirements


The table below shows the required information and data to complete and finalize the Anti-Surge System design
document.
Item
1
2
3
4
5

Description
Process P&ID ( TJ-E144-IC-00-03-01 de 04)
Suction Pipe Inside Diameter (ID)

Action By
EPC/Customer
EPC/Customer

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ANTI-SURGE SYSTEM DESIGN


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Status
Closed,
Open

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RECYCLE SYSTEM
10

Suction Volume

E
Discharge Volume

FAST STOP
(FO)

ANTI-SURGE
(FO)

FT
S
V

PT

TT

Mars 100

LV

TT

Discharge
Volume

PT

DV

C452

V
V

Suction
Volume

10

Figure 1 Recycle System Schematic

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ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
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ANTI-SURGE VALVE
Anti-Surge Valve Sizing Information
DESIGN ENGINEER:
Jose Sanchez
PROJECT DEFINITION NUMBER (PD): 2-3N041 REV AB
COMPRESSOR PERFORMANCE CURVE # P-34978
VALVE MAXIMUM FLOW COEFFICIENT (Cv):
508
DATE: 23-Apr-12
COMPRESSOR CONFIGURATION: HP Body

K50
K300
PCP
PCT
S.G.

1.283
1.214
680.9
383.2
0.6643

CONSTANT VALVE INLET PRESSURE


MAXIMUM VALVE INLET TEMPERATURE

PSIA
R

1094.7

PSIA

120

500.00

600.00

RECYCLE VALVE SIZING


0.60

0.50

0.40

X
0.30
(
P/P1)

0.20

0.10

0.00
0.00

100.00

200.00

300.00

400.00

700.00

MMSCFD

Figure 2 Anti-Surge Valve Sizing Graph

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ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
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SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
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DESIGN ENGINEER: Jose Sanchez


PROJECT DEFINITION NUMBER (PD): 2-3N041 REV AB
COMPRESSOR PERFORMANCE CURVE # P-34978
DATE: 23-Apr-12
RECYCLE LINE PRESSURE RELIEF VALVE SETTING
PSIG
N/A
VALVE ANSI CLASS RATING (Must match Recycle Pipe rating):
600
COMPRESSOR CONFIGURATION: HP Body
18 / 20
RECOMMENDED RECYCLE PIPE SIZE (Upstream/Downstream) INCHES
GAS CHARACTERISTICS
K50
1.283
K300
1.214
PCP
680.9
383.2
PCT
S.G.
0.6643
CONSTANT VALVE INLET PRESSURE
SURGE PROTECTION MARGIN:

PSIA
R

1094.7

PSIA

10%

TURNDOWN

THROTTLING CONDITIONS (Note relief valve setting above):


N
Q

RPM
MMSCFD

P1
P2
T1
D-P
K1
Z1
Power

PSIA
PSIA
F
PSID

N
Q

RPM
MMSCFD

P1
P2
T1
D-P
K1
Z1
Power

PSIA
PSIA
F
PSID

9,500
245.21

9,000
240.87

8,000
227.78

7,000
208.78

6,000
189.05

1091.11
555.23
120.00
535.88
1.26
0.86
9295.70

1091.33
590.76
120.00
500.57
1.26
0.86
8190.04

1091.85
664.04
120.00
427.81
1.26
0.86
6124.94

1092.43
739.14
120.00
353.29
1.26
0.86
4313.02

1092.93
814.27
120.00
278.66
1.26
0.86
2873.00

5,000
173.72

3,990
150.87

1093.27
887.13
120.00
206.14
1.26
0.86
1822.10

1093.67
954.83
120.00
138.84
1.26
0.86
1002.84

Figure 3 Anti-Surge Valve Sizing Data

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ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
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Anti-Surge Valve Assembly


Valve Schematic (Globe)
4

6
3
COMM

N.O.

N.O.

FREE FLOW
7

C2

4-20 MA
CLOSED LIMIT SW.
OPEN LIMIT SW.
4-20 MA

AIRSET
35 - 50 PSIG
2

Figure 4 Anti-Surge Valve Assembly, Globe Valve

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ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
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SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
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Recommended Accessories
SOLAR TURBINES

REFERENCE

DRAWING NUMBER

CALL OUT

Note 1

N/A

Fisher 67CFR

N/A

Note 3

N/A

Fisher 289RC

1033516-1

Note 1

N/A

Needle Valve

ASCO V022A1

1041929

Check Valve

SS-CHSS-1/3

N/A

Headline, 360AFI70C

1043229-1

DESCRIPTION

VENDOR P/N

Electro-Pneumatic Positioner
Pressure Regulator
Three-Way 24 VDC Solenoid
Valve
Exhaust Booster
Position Transmitter

Coalescing Filter

Table 1 - Recommended Anti-Surge Valve Accessories

NOTES:
1. Electro-Pneumatic Positioner - Smart Type Positioner with 4-20mA feedback position signal and open/closed limit
switches suggested.
2. Pressure Regulator, For larger actuators a larger capacity regulator may be required to achieve desired closing speeds
(Fisher 64R /1041930).
3. Three-Way 24 VDC Solenoid Valve - Explosion/Flame-proof with necessary certification and protection to meet specific
application requirements (BIFOLD Model FP06P, VERSA Model VSG-3321, or ASCO Series NF8327).
4. Exhaust Booster - For smaller actuators the 289RC may be too large (Cv=21). May use Humphrey QE4 or QE5.
5. Position Transmitter (required if not available with positioner in Note #1), 4-20 mA Proportional to 0-100%
Close with full open and full closed relay outputs.
6. For larger actuators a needle valve with greater free flowing capacity may be required to achieve desired closing
speeds.
7. Stainless steel check valve
8. High efficiency or equivalent coalescing filter

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ANTI-SURGE SYSTEM DESIGN


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Anti-Surge Valve Evaluation


DESIGN ENGINEER:
PROJECT DEFINITION NUMBER (PD):
COMPRESSOR PERFORMANCE CURVE #
DATE:
COMPRESSOR CONFIGURATION: HP Body
BODY TYPE
BODY SIZE
PORT DIAMETER
TOTAL TRAVEL
CAGE CHAR:
MAX RATED Cv:

Jose Sanchez
2-3N041
P-34978
23-Apr-12
Fisher
EWD/EWT
8X6
7
2
EQ%
508
Downstream of After-Cooler

REV AB

FISHER RECYCLE VALVE EVALUATION


EQUAL PERCENTAGE CHARACTERISTIC

2.20

R
A
T
I
O

2.00
1.80
1.60

P
2
/
P
1

1.40
100%
70%
60%

1.20
1.00
0

2000

4000

6000

8000

10000

ACFM

Figure 5 Anti-Surge Valve on Compressor Map

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ANTI-SURGE SYSTEM DESIGN


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Fast Stop Analysis


The following is a model of a PLC initiated fast stop shutdown of a compressor set. The model predicts the
pressures in the volumes on either side of the compressors and how these pressures compare to the compressors
surge limit. The model begins (time T0 ) when the fast stop is initiated. Simultaneously signals are sent to the fuel
valve to close, and to the anti-surge valve(s) to open. The model incrementally predicts the flow through the antisurge valve(s), the flows in and out the suction and discharge volumes, the flow through the compressor and the
effect of these flows on pressures in the volumes. For initial condition, the simulation assumes that the compressor
is operating at design head and 25% turndown with fully closed anti-surge valve.
System Volumes
The following volumes were used in the shutdown analysis, and are the maximum volumes that the valve(s), shown
below can handle to avoid surge during a fast stop shutdown.
Suction 1000000 ft3
Discharge
550
ft3

Table 2 - Suction and Discharge Systems Volume

Anti-Surge Valve
The table below shows the Cv used in the model. This is the minimum required Cv to keep the unit from surging
during a fast stop shutdown. This valve is also used for surge protection during normal operation, and therefore
sized for optimum controllability at partial recycle condition.

EWD/EWT
Cv
508.0
ANSI 600
Xt
0.684
Valve Port Size
7
inches
Valve Characteristic Globe Eq%
Valve Body Size 8 X 6
inches

Table 3 Anti-Surge Valve CV

Fast Stop Valve


The table below shows the type and Cv of the additional valve used in the model. This is the minimum required Cv
for the additional valve to keep the unit from surging during a fast stop shutdown. Valve can be ON/OFF or
controlled Fail Open (FO) valve.

ED/ET
ANSI 600

Cv
863.0
Xt
0.827
Valve Port Size
8
inches
Valve Characteristic Globe Q. Open
Valve Body Size
8 inches

Table 4 Fast Stop Valve


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ANTI-SURGE SYSTEM DESIGN


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Valve Performance
Valve performance is based on Solars required opening time as a result of the solenoid being deactivated as
follows:
Anti Surge Valve: The valve must reach 63.2% open in
Fast Stop Valve: The valve must reach 63.2% open in

100 + 100 inches of port size (milliseconds)

70 + 70 inches of port size (milliseconds)

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ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
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EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
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Deceleration Rate
The figure below illustrates the power turbine speed (NPT), which is also the compressor speed modeled
deceleration during the first two seconds of shutdown. During the first 0.3 seconds the power turbine decelerates
linearly with a deceleration rate of 5% speed per second. This is the amount of time it takes the flame to go out
once the fuel valve is commanded closed, and can vary between turbine models. After 0.3 seconds the power
turbine is expected to decrease speed by 30% in a second with a relationship inversely proportional to time.
Also shown in the figure is the anti-surge valve Cv(s) with respect to time as the valve opens.

100.00%
90.00%
80.00%
70.00%
60.00%
50.00%
40.00%
30.00%
20.00%
10.00%
0.00%

1000
900
800
700
600
500
400
300
200
100
0
0

0.5

1.5

Cv

%NPT

Compressor Deceleration

2.5

Time (sec)
NPT Deceleration Curve

Recycle Valve Opening

Fast Stop Valve Opening

Figure 6 NPT/Compressor Deceleration

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ANTI-SURGE SYSTEM DESIGN


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Head and Flow vs Time


The graphs below illustrate how the actual head and flow compare to the head and flow at surge condition during
the first 2 seconds of a fast stop.
In order to keep the units out of surge:
1) The actual head must be lower than the head at surge.
2) The actual flow must be greater than the flow at surge.

HP Unit, Surge Margin


4500
4000

Surge

Flow (ACFM)

3500

Actual

3000
2500
2000
1500
1000
500
0
0

0.5

1.5

2.5

Time (sec)

HP Unit, Head Rise To Surge

Isentropic Head (ft lbf/lbm)

25000

20000

Surge
Actual

15000

10000

5000

0
0

0.5

1.5

2.5

Time (sec)

Figure 7 Head and Flow vs Time


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ANTI-SURGE SYSTEM DESIGN


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ANTI-SURGE CONTROL SYSTEM


Anti-Surge System Software Constants
DATE
ENGINEER
CUSTOMER
PROJECT PD or SALES NO.
STATION NAME
LOCATION
DRIVER
DRIVEN EQUIPMENT
COMPR. PERF. MAP NO.
COMMENTS

Mars 90
C452
P-34978
B factor 0.000000338

CONFIGURATION
BORE SIZE
PIPE I.D.
BETA RATIO
FLOW DESIGN HEAD
Specific Gravity
SPEC. HEAT RATIO (K1)
CPSR P1
CPSR P2
COMPRESSOR T1
COMPRESSOR T2
CPSR Z1
CPSR Z2
CRIT. PRESSURE
CRIT.TEMPERATURE

PAGE 1 OF 2
Rev AG

Jose Sanchez
YPFB
2-3N041
CAMPO

HP BODY

(INCHES)
(INCHES)
(INCHES H2O)

(psia)
(psia)
(F)
(F)

(psia)
(R)

#DIV/0!
200
0.6643
1.269
663.70
1094.7
90.00
163.9
0.8929
0.8986
680.90
383.2

ORIFICE BORE SIZE (d)


NOMINAL PIPE I.D. (D)
ORIFICE BETA RATIO (d/D)
FLOW TRANSMITTER RANGE
SPECIFIC GRAVITY
RATIO OF SPECIFIC HEAT (K=Cp/Cv)
COMPRESSOR SUCTION PRESSURE
COMPRESSOR DISCHARGE PRESSURE
COMPRESSOR SUCTION TEMPERATURE
COMPRESSOR DISCHARGE TEMPERATURE
SUCTION GAS COMPRSBLTY FACTOR
DISCHARGE GAS COMPRSBLTY FACTOR
GAS CRITICAL PRESSURE
GAS CRITICAL TEMPERATURE

SOLAR'S SURGE CONTROL SYSTEM


K-VALUES TABLE
DESCRIPTION

KT_HPC_ASC_Fast_Kp
KT_HPC_ASC_Fast_Ki
KT_HPC_ASC_Slow_Gain_Kp
KT_HPC_ASC_Slow_Ki_Yn.Val[0]
KT_HPC_ASC_Slow_Ki_Yn.Val[1]
KT_HPC_ASC_KCL
KT_HPC_ASC_KDB
HPC_ASC_Flow_DP
Hp_Suc_Press
Hp_Dis_Press
KT_HPC_ASC_Surge_Line_ A_Coef
KT_HPC_ASC_Surge_Line_ B_Coef
KT_HPC_ASC_Surge_Line_ C_Coef
KT_HPC_ASC_Surge_Line_ D_Coef
KT_HPC_ASC_X_Max
KT_HPC_ASC_Y_Min
KT_HPC_ASC_Y_Max
KT_HPC_ASC_Surge_Pulse_ROC
KT_Npt_Min_At_Idle
KT_Npt_Min_At_On_Load
KT_HPC_ASV_Manual_Rate

TT4
4.00
75.00
0.40
20.00
75.00
10.0000
2.0000

200.00
See Hydros
See Hydros
2.1095E-05
-3.3096E-03
5.3062E-01
6.2493E+00
1.000000
17.407
0.80
327.80
44.00
42.00
2.00

Table 5 Surge Design Data

DRAWING TITLE

ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."

PROJECT SHORT NAME

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DATE
ENGINEER
CUSTOMER
PROJECT PD or SALES NO.
STATION NAME
CONFIGURATION

DATA
POINT
9500
9000
8000
7000
6000
5000
3990

FLOW
(ACFM)
3910.8
3588.6
2981.3
2423.8
1967.1
1639.2
1308.1

PAGE 2 OF 2
Rev AG

Jose Sanchez
YPFB
2-3N041
CAMPO

HP BODY

P1
(PSIA)
555.2
590.8
664.0
739.1
814.3
887.1
954.8

DATA
TABLE
FLOW
H(SURGE)
(MMSCFD)
(INCHES H2O)
224.8388
105.55
219.5173
95.14
204.9900
74.74
185.5052
55.70
165.8546
40.93
150.5747
31.34
129.3301
21.72

ANTISURGE PROTECTION IS:


SUCTION FLOWMETER C'

H(CONTROL)
(INCHES H2O)
130.31
117.46
92.27
68.76
50.53
38.69
26.82

Disch. T
(F)
196.2
186.3
167.7
150.9
135.6
122.1
110.7

10.0 % TURNDOWN
38340.14

Flow transmitter range (for surge control):


Max flow transmitter range (if needed):
T2 transmitter range:
P1 transmitter range:
P2 transmitter range:

(INCHES H2O, PSIA, SCFH)

200.00
692.00
See Hydros
See Hydros
See Hydros

(INCHES H2O)
(INCHES H2O)
(F)
(PSIG)
(PSIG)

Solar P/N: 1052120-2


Solar P/N: 1052120-10

Table 6 Surge Design Data (Contd)


NOTE: Above data are used for anti-surge control system software testing. Software is designed to use English
units only.

DRAWING TITLE

ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
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FLOW MEASURING ELEMENT


DATE
ENGINEER
CUSTOMER
PROJECT PD or SALES NO.
STATION NAME
LOCATION
DRIVER
DRIVEN EQUIPMENT
COMP. PERF. MAP
COMMENTS

Mars 90
C452
P-34978
B factor 0.000000338

ORIFICE LOCATION

Suction to Eye

FLOWMETER CALCULATION
METHOD

Specific Gravity
SPEC. HEAT RATIO (K1)
CPSR P1
CPSR P2
COMPRESSOR T1
COMPRESSOR T2
CPSR Z1
CPSR Z2
CRIT. PRESSURE
CRIT.TEMPERATURE

DESIGN HEAD
MAX FLOW RANGE

PAGE 1 OF 1
Rev AG

Jose Sanchez
YPFB
2-3N041
CAMPO

B Factor:

3.38E-07

Single Flow Coefficient

(psia)
(R)

0.66
1.27
663.70
1094.70
90.00
163.90
0.8929
0.8986
680.90
383.20

SPECIFIC GRAVITY
RATIO OF SPECIFIC HEAT (K=Cp/Cv)
COMPRESSOR SUCTION PRESSURE
COMPRESSOR DISCHARGE PRESSURE
COMPRESSOR SUCTION TEMPERATURE
COMPRESSOR DISCHARGE TEMPERATURE
SUCTION GAS COMPRESSIBILITY FACTOR
DISCHARGE GAS COMPRESSIBILITY FACTOR
GAS CRITICAL PRESSURE
GAS CRITICAL TEMPERATURE

(INCHES H2O)
(INCHES H2O)

200.000
692.000

FLOW TRANSMITTER RANGE FOR SURGE


MAX FLOW TRANSMITTER RANGE

(psia)
(psia)
(F)
(F)

DESIGN POINT
5566.77

MINIMUM FLOW
1308.10

FLOW
(MMSCFD)

382.57

135.79

655.44

FLOW
(LBS/MIN)

13496.57

4790.37

23123.23

C'

38340.14

39285.35

38659.60

FLOW
(acfm)

MAXIMUM FLOW
8179.10

(INCHES H2O, PSIA, SCFH)


DELTA-P, h
(INCHES H2O)

260.44

21.72

655.60

PRESSURE at Flowmeter
(psia)

663.70

954.83

761.18

Table 7 Flow Measuring Element Data

DRAWING TITLE

ANTI-SURGE SYSTEM DESIGN


"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."

PROJECT SHORT NAME

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DRAWING NO.

REV

SHEET

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17 OF 17

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