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ROHTAK
PROTOTYPE
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12/30/1899
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m = minor
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Dia.
2
3
Grade : 15B25
M
Crack Test
Chemical
Composition
15B25
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C
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20
RAW MATERIAL
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C
4
Decarb
Inclusion Rating
Grain Size
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Tensile Strength
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15B25
15B25
Quench Hardness
15B25
20
RAW MATERIAL
INSPECTION
PROTOTYPE
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10
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m = minor
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50
FORGING
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Shank Angle
Pointing Angle
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Pointing Dia.
10
TRD
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50
FORGING
Bolt Maker
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11
12
TRD Length
13
Hex Length
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A/F
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A/C
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16
17
18
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19
Appearance
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Endo Gas
Generator
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70
Hardening
SHAKHER
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Pre Heating
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m = minor
M
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Quenching
Oil
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32 M)
As Quenched
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Temperature
As Quench Hardness
Quenching
Filtration
Load
Pre Heating
Temperature
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m = minor
M
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Soaking
Temperature
Socking Time
Unloading
Load
80
Tempering
Tempering Temp.
Hardness
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Straightness
Length
Body Dia.
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m = minor
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STRAIGHTENING,
140 BODY GRINDING,
ROLLING
Bhagwan
precision
Threads
Major Dia.
Pitch Dia.
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STRAIGHTENING,
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PROCESS
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m = minor
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Minor Dia.
Thread Length
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STRAIGHTENING,
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T1201GKG0010N
140 BODY GRINDING,
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ROLLING
LATEST CHANGE
LEVEL (CUSTOMER DRG.):0; Date
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Appearance
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m = minor
M
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Bhagwan
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Plating
Threads
2
(GO /
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3
Appearance
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m = minor
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Total Length
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Coller Dia.
Coller Thickness
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CHARACTE
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m = minor
M
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200
Shank Dia.
Chamfer
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Threads
8
(GO /
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12/30/1899
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m = minor
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FINAL
INSPECTION
10
Thread Length
11
Hex Length
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m = minor
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FINAL
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12
A/F
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A/C
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Stamp
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Straightness
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T1201GKG0010N
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m = minor
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16
Plating
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Microstructure
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Hardness
200
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19
220 &
250
PACKING /
DISPATCH
Appearance
PAGE 26 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SAMPLE
FREQUENCY
RESP.
SIZE
11.85/11.90
Micrometer
1 Pcs
Each Coil
Lab Executive
Yes
Not Permisible
Upsetting
1 Pcs
Each Coil
Lab Executive
"
15B25
Mill T.C./Spectro
Analyis
--
Heatwise
Lab Incharge
"
%C 0.23/0.28
"
--
"
"
"
RECORDING
TOLERANCE
PAGE 27 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SAMPLE
FREQUENCY
RESP.
SIZE
"
--
"
"
"
%Mn 0.90/1.20
"
--
"
"
"
%P 0.040 Max.
"
--
"
"
"
%S 0.050 Max.
"
--
"
"
"
RECORDING
TOLERANCE
PAGE 28 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SAMPLE
FREQUENCY
RESP.
SIZE
Microscope
1 Pcs
"
Lab Executive
"
As per IS:11169
Part-I-1984
"
"
"
Lab Executive
"
" (5 to 8)
"
"
"
Lab Executive
"
RECORDING
TOLERANCE
%B 0.0005/0.0030
0.11 Max.
PAGE 29 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
50 ~ 60 Kgf/mm2
U.T.M
"
80 ~ 92 HRB
Hardness Tester
"
Each Coil
Lab Executive
"
42 HRC Min
"
1 Pcs
"
"
"
Lab Executive
"
PAGE 30 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
Visual
100%
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
"
Lab Executive
"
PAGE 31 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
216.50/217
Vernier
5 Pcs
11.60/11.90
Micrometer
5 Pcs.
21.70/22.30
Micrometer
5 Pcs
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
2.10/2.40
Vernier
5 Pcs
12.00/12.08
Micrometer
5 Pcs
At the time of
setting/Tooling
Change & /2Hr.
Opr./
Astt.Engg.
Yes
"
"
At the time of
setting/Tooling
Change & /2Hr.
Opr./
Astt.Engg.
"
"
PAGE 32 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
15
Pro. Proj.
5 Pcs
20
Pro. Proj.
5 Pcs
15 ~ 30
Pro. Proj.
5 Pcs
9.60/9.80
Vernier
5 Pcs
11.06/11.09
Micrometer
5 Pcs
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
At the time of
setting/ Tooling
Change
Astt.Engg.
"
Astt.Engg.
"
At the time of
setting/ Tooling
Change
Astt.Engg.
"
Opr./
Astt.Engg.
"
Opr./
Astt.Engg.
"
At the time of
setting/ Tooling
Change & /Hr.
PAGE 33 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
TOLERANCE
R 0.40
Pro. Proj.
5 Pcs
23.50/24.80
Vernier
5 Pcs
8.00 Min.
Vernier
5 Pcs
13.76/13.98
Micrometer
5 Pcs
15.56 Min.
Vernier
5 Pcs
SAMPLE
FREQUENCY
At the time of
setting/ Tooling
Change & /Hr.
RESP.
RECORDING
Astt.Engg.
At the time of
setting/Tooling
Change & /2Hr.
Opr./
Astt.Engg.
At the time of
setting/ Tooling
Change & /2Hr.
Opr./
Astt.Engg.
"
"
"
"
"
PAGE 34 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
0.30
10 Pcs
0.20
10 Pcs
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
RFL
8.8
Visual
5 Pcs
At the time of
setting/Tooling
Change & /Hr.
Opr./
Astt.Engg.
At the time of
Setting/Tooling
Change
Opr./
Astt.Engg.
"
"
"
PAGE 35 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
Burr,Dent,Chips,
Cracks,Detrimental
Seams,Pits,Folds, Laps & Without
Operation Pcs etc. are not allowed
Visual
10 Pcs.
At the time of
setting/Tooling
Change & /Hr.
Opr./
Astt.Engg.
"
PAGE 36 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SAMPLE
FREQUENCY
RESP.
SIZE
101010C
Temp. Controller
Temp.
Reading
Hourly
H.T.
Engg.
Yes
25~350 LPH
Air Flowmeter
Reading
Hourly
H.T.
Engg.
"
20~30 LPH
LPG Flowmeter
Reading
Hourly
H.T.
Engg.
"
Visual
Reading
Hourly
Operator
"
100%
per Lot
Opr.
No
RECORDING
TOLERANCE
Diffrential Pressure
(15 cm Max.)
150 kg max/Hr.
PAGE 37 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SAMPLE
FREQUENCY
RESP.
SIZE
Temp. Controller
Temp.
Reading
Hourly
H.T.
Engg.
Yes
Temp. Controller
Temp.
Reading
Hourly
H.T.
Engg.
"
1030~1040
Reading
Hourly
H.T.
Engg.
"
Through Timer
Reading
Hourly
H.T.
Engg.
"
RECORDING
TOLERANCE
28 ~ 32 Sec
30 ~ 34 Minutes
PAGE 38 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SAMPLE
FREQUENCY
RESP.
SIZE
40~80C
Temp. Indicator
Temp.
Reading
Hourly
H.T.
Engg.
"
Oil Filter
"
Quaterly
H.T.
Engg.
"
Hardness Tester
5 Pcs.
Hourly
H.T.
Engg.
"
Hardness Tester
2 Pcs.
Hourly
H.T.
Engg.
"
Temp. Controller
Temp.
Reading
Hourly
H.T.
Engg.
"
RECORDING
TOLERANCE
Surface Hardness
37 HRC Min.
Core Hardness
42 HRC Min.
ZONE I - 480C 10C
PAGE 39 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SAMPLE
FREQUENCY
RESP.
SIZE
Temp. Controller
Temp.
Reading
Hourly
H.T.
Engg.
"
AC Drive
Reading
Hourly
H.T.
Engg.
"
Visual
---
---
Opr.
No
22 ~ 32 HRC
Hardness Tester
5 Pcs
Hourly
H.T.
Engg.
Yes
RECORDING
TOLERANCE
PAGE 40 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
0.10
10 Pcs./Lot
Astt.Engg.
Yes
216.50/217.00
Vernier
"
"
11.92/11.94
Micrometer
"
"
PAGE 41 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
10 Pcs./Lot
"
"
11.76/11.97
Micrometer
"
"
11.03/11.16
Pitch Micrometer
"
"
PAGE 42 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
10.23/10.43
Pro. Proj.
10 Pcs./Lot
"
"
23.50/24.80
Vernier
"
"
PAGE 43 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
Burr,Dents,Chattering,Wheel
Marks,Lining on Threads,Reverse
Threads,Without Operation Pcs etc.
are not allowed
Visual
100%
Opr.
"
PAGE 44 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
Zinc white
Visual
10 Pcs./Lot
Asst. Engg.
Yes
10 Pcs./Lot
Asst. Engg.
"
Visual
100%
Opr.
"
MFZn12B
PAGE 45 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
216.00/217.00
Vernier
Asst. Engg.
Yes
12.00 Max.
Micrometer
"
"
22.00
Micrometer
"
"
2.00 Min.
Vernier
"
"
PAGE 46 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
11.906/11.985
Micrometer
"
"
1.0 x 45
Vernier
10 Pcs./Lot
"
"
15 ~ 30
Pro. Proj.
5 Pcs./Lot
"
"
10 Pcs./Lot
"
"
PAGE 47 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
R 0.40
Pro. Proj.
5 Pcs./Lot
"
"
23.00/25.00
Vernier
"
"
8.00 Min.
Vernier
10 Pcs./Lot
"
"
PAGE 48 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
13.75/14.00
Micrometer
Asst. Engg.
Yes
15.51 Min.
Vernier
"
"
Visual
10 Pcs./Lot
"
"
10 Pcs./Lot
"
"
RFL
8.8
0.10
PAGE 49 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
Zinc White
Visual
10 Pcs./Lot
"
"
Tempered Martensite
Microscope
2 Pcs./Lot
Lab Incharge
"
22 ~ 32 HRC GR 8.8
Hardness Tester
5 Pcs./Lot
Lab Incharge
"
(MFZn12B)
PAGE 50 OF 75
CONTROL PLAN
DATE (ORIGIN)
22.09.12
DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)
22.09.12
SIGN.
Pre.By: (Q.A)
C P REVISION No. :
C P REVISION DATE :
0
22.09.12
Rev. No.
0
REVISION DETAIL
METHOD
PRODUCT/
PROCESS
SPECIFICATION
EVALUATION
MEASUREMENT
TECHNIQUE
SIZE
SAMPLE
FREQUENCY
RESP.
RECORDING
TOLERANCE
Burr,Dents,Chattering,Wheel
Marks,Lining on Threads,Reverse
Threads,Without Operation
Pcs,Rusty, etc. are not allowed
Visual
As Per Requirement
100%
Opr.
"
PAGE 51 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
F/LAB/01
F/LAB/01
F/LAB/01
(Mill TC / Spectro)
"
REACTION
PLAN
PAGE 52 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
"
"
"
"
Reject the
Material/Ask
Vendor for
Action
PAGE 53 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
Reject the
Material/Ask
Vendor for
Action
F/LAB/01
F/LAB/01
F/LAB/01
PAGE 54 OF 75
PLAN
0
0
REVISION DETAILS
Reject the
Material/Ask
Vendor for
Action
TRD Length 24.00/25.00 WAS 24.00/24.80
HOD
CONTROL
METHOD
F/LAB/01
F/LAB/01
F/LAB/01
REACTION
PLAN
PAGE 55 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
Signature :
F/LAB/01
(Manager-Lab)
PAGE 56 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
PAGE 57 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
Patrol/ Proces
Inspection Report
REACTION
PLAN
PAGE 58 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
Patrol/ Proces
Inspection Report
(F/QA/03) /
Process Drg.
REACTION
PLAN
PAGE 59 OF 75
PLAN
0
0
REVISION DETAILS
Patrol/ Proces
Inspection Report
(F/QA/03) /
Process Drg.
HOD
CONTROL
METHOD
REACTION
PLAN
Patrol/ Proces
Inspection Report
(F/QA/03) /
Process
Drg.
0
PLAN
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
PAGE 60 OF 75
PAGE 61 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
Shaker Hearth
Process Log Sheet
REACTION
PLAN
PAGE 62 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
Shaker Hearth
Process Log Sheet
(F/HT/01)
1. Stop the
feeding
2. Consult with
H/T incharge
3. Rectify the
parameter
PAGE 63 OF 75
PLAN
0
0
REVISION DETAILS
Shaker Hearth
Process Log Sheet
(F/HT/01)
TRD Length 24.00/25.00 WAS 24.00/24.80
HOD
CONTROL
METHOD
1. Stop the
feeding
REACTION
PLAN
2. Consult with
H/T incharge
3. Rectify the
parameter
4. Non
conforming
product should
be kept seprate.
PAGE 64 OF 75
PLAN
0
0
REVISION DETAILS
1. Stop the
feeding
2. Consult with
H/T incharge
3. Rectify the
parameter
4. Non
conforming
product should
be kept seprate.
HOD
CONTROL
METHOD
REACTION
PLAN
Continuous
Tempering Process
Log Sheet (F/HT/02
Signature:(Head H/T)
PAGE 65 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
PAGE 66 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
Sent back
Incoming Inspection
material for
Report
Rework/Seggreg
(F/QA/01)
ation/Reject
PAGE 67 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
REACTION
Sent
back
Incoming
Inspection
METHOD
PLAN
material for
Report
Rework/Seggreg
(F/QA/01)
ation/Reject
PAGE 68 OF 75
PLAN
0
0
REVISION DETAILS
Sent back
Incoming Inspection
material for
Report
Rework/Seggreg
(F/QA/01)
ation/Reject
TRD Length 24.00/25.00 WAS 24.00/24.80
HOD
CONTROL
METHOD
REACTION
PLAN
PAGE 69 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
Sent back
Incoming Inspection
material for
Report (F/QA/01)
Rework/Seggreg
ation/Reject
PAGE 70 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
PAGE 71 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
Final Inspection
Report / Product
Drg./Cust. PDIR
Reject/Seggrigati
on/Rectify the
Material
PAGE 72 OF 75
PLAN
0
0
REVISION DETAILS
HOD
Final Inspection
Report / Product
Drg./Cust. PDIR
Reject/Seggrigati
on/Rectify the
Material
CONTROL
METHOD
REACTION
PLAN
PAGE 73 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
PAGE 74 OF 75
PLAN
0
0
REVISION DETAILS
HOD
CONTROL
METHOD
REACTION
PLAN
Final Inspection
Report / Product
Drg./Cust. PDIR
Reject/Seggrigati
on/Rectify the
Material
PAGE 75 OF 75
PLAN
0
0
REVISION DETAILS
HOD
Final Inspection
Report / Product
Drg./Cust. PDIR
Reject/Seggrigati
on/Rectify the
Material
CONTROL
METHOD
REACTION
PLAN