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CONTROL PLAN NO.

CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Dia.

2
3

Grade : 15B25

M
Crack Test

Chemical
Composition

15B25

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR


MANUFACTURING

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

C
C
C
C
RAW MATERIAL

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

20

RAW MATERIAL
INSPECTION

C
4

Decarb

Inclusion Rating

Grain Size

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FRONT WHEEL AXLE


T1201GKG0010N
RAW MATERIAL
INSPECTION
LATEST CHANGE
LEVEL (CUSTOMER DRG.):20

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Tensile Strength
(Soft Cond.)

15B25

Hardness (Soft Cond.)

15B25

Quench Hardness

15B25

20

RAW MATERIAL
INSPECTION

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

10

Free from Crack, Pitted,


Deep die Marks, Rust &
Seams

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Total Length

Head Height

Coller Dia.

Coller Thickness

Shank Dia.

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

50

FORGING

Bolt Maker

Shank Angle

Pointing Angle

Coller Angle

Pointing Dia.

10

TRD

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

50

FORGING

Bolt Maker
(BM-01)

11

Under Coller Radius

12

TRD Length

13

Hex Length

14

A/F

15

A/C

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FRONT WHEEL AXLE


50

Bolt Maker
T1201GKG0010N
FORGING
(BM-01)

LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

16

Conc. On Coller Dia. W.r.t.


Shank Dia.

17

Conc. On A/F W.r.t. Shank


Dia.

18

Stamp

50

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Bolt Maker
FORGING
ROHTAK
(BM-01)

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FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

19

Appearance

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Endo Gas
Generator

Temperature

Air Flow

LPG Flow

Manometer

Heating

Pressure

Loading

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

70

Hardening

SHAKHER
HEARTH
FURNACE
(SHF02)

Pre Heating
Temperature

Soaking
Temperature

Milli Volt of Endo


Gas

Socking Time

Hardening

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date
70
PROCESS

Hardening
PROCESS
NAME/

NUMBER

OPERATION
DESCRIPTION

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:
CHARACTERISTICS

MACHINE DEVISE
JIG. TOOLS FOR

12/30/1899

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Quenching
Oil
(P.O. Quench
32 M)

As Quenched
material testing

Temperature

As Quench Hardness

Quenching

Filtration

Load

Pre Heating
Temperature

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CUSTOMER APPROVAL (IF REQUIRED)
PART NAME/DESCRIPTION/OPERATION NUMBER

CONTROL PLAN NO.

CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Soaking
Temperature

Socking Time

Unloading

Load

80

Tempering

Mesh Belt Temp.


Furnace

Tempering Temp.

Hardness

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CONTROL PLAN NO.

CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Straightness

Length

Body Dia.

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CUSTOMER APPROVAL (IF REQUIRED)
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CONTROL PLAN NO.

CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

STRAIGHTENING,
140 BODY GRINDING,
ROLLING

Bhagwan
precision

Threads

Major Dia.

Pitch Dia.

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
STRAIGHTENING,
DESCRIPTION

JIG. TOOLS FOR

140 BODY GRINDING,


ROLLING

RFL DRAWING No.:

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING
Bhagwan

precision

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Minor Dia.

Thread Length

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CP-R0315

FRONT WHEEL AXLE

STRAIGHTENING,
Bhagwan
T1201GKG0010N
140 BODY GRINDING,
precision
ROLLING
LATEST CHANGE
LEVEL (CUSTOMER DRG.):0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Appearance

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PART NAME/DESCRIPTION/OPERATION NUMBER

CONTROL PLAN NO.

CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

180 SURFACE treatment

Bhagwan
precision

Plating

Threads
2

(GO /

NOTGO)
3

Appearance

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

Total Length

Head Height

Coller Dia.

Coller Thickness

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

PROCESS

MANUFACTURING

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

200

Shank Dia.

Chamfer

Coller Angle

Threads
8

(GO /
NOTGO)

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date
200

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

FINAL
INSPECTION

Under Coller Radius

10

Thread Length

11

Hex Length

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

FINAL
INSPECTION
12

A/F

13

A/C

14

Stamp

15

Straightness

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FRONT WHEEL AXLE
INSPECTION
RFL DRAWING No.:
06-236-01
T1201GKG0010N

CONTROL PLAN NO.

CP-R0315

REV. No.:

LATEST CHANGE LEVEL (CUSTOMER DRG.):-

0; Date

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

16

Plating

17

Microstructure

18

Hardness

200

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CP-R0315

FRONT WHEEL AXLE


T1201GKG0010N
LATEST CHANGE LEVEL (CUSTOMER DRG.):-

200

0; Date

RFL DRAWING No.:

06-236-01

REV. No.:

REV. DATE:

PROCESS

PROCESS NAME/

MACHINE DEVISE

NUMBER

OPERATION
DESCRIPTION

JIG. TOOLS FOR

12/30/1899
CHARACTERISTICS

NO.

PRODUCT

MANUFACTURING

PROCESS

SPECIAL
CHARACTE
RI-STICS
CLASS
m = minor
M
= Major
C=
Critical

19

220 &
250

PACKING /
DISPATCH

Appearance

PAGE 26 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SAMPLE
FREQUENCY

RESP.

SIZE

11.85/11.90

Micrometer

1 Pcs

Each Coil

Lab Executive

Yes

Not Permisible

Upsetting

1 Pcs

Each Coil

Lab Executive

"

15B25

Mill T.C./Spectro
Analyis

--

Heatwise

Lab Incharge

"

%C 0.23/0.28

"

--

"

"

"

RECORDING

TOLERANCE

PAGE 27 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SAMPLE
FREQUENCY

RESP.

SIZE

%Si 0.30 Max.

"

--

"

"

"

%Mn 0.90/1.20

"

--

"

"

"

%P 0.040 Max.

"

--

"

"

"

%S 0.050 Max.

"

--

"

"

"

RECORDING

TOLERANCE

PAGE 28 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SAMPLE
FREQUENCY

RESP.

SIZE

Microscope

1 Pcs

"

Lab Executive

"

As per IS:11169
Part-I-1984

"

"

"

Lab Executive

"

" (5 to 8)

"

"

"

Lab Executive

"

RECORDING

TOLERANCE

%B 0.0005/0.0030
0.11 Max.

PAGE 29 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

50 ~ 60 Kgf/mm2

U.T.M

"

From the coil


having HRB
higher than
specified

80 ~ 92 HRB

Hardness Tester

"

Each Coil

Lab Executive

"

42 HRC Min

"

1 Pcs

"

"

"

Lab Executive

"

PAGE 30 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

Visual

100%

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

Are not Allowed

"

Lab Executive

"

PAGE 31 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

216.50/217

Vernier

5 Pcs

11.60/11.90

Micrometer

5 Pcs.

21.70/22.30

Micrometer

5 Pcs

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

2.10/2.40

Vernier

5 Pcs

12.00/12.08

Micrometer

5 Pcs

At the time of
setting/Tooling
Change & /2Hr.

Opr./
Astt.Engg.

Yes
"
"

At the time of
setting/Tooling
Change & /2Hr.

Opr./
Astt.Engg.

"
"

PAGE 32 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

15

Pro. Proj.

5 Pcs

20

Pro. Proj.

5 Pcs

15 ~ 30

Pro. Proj.

5 Pcs

9.60/9.80

Vernier

5 Pcs

11.06/11.09

Micrometer

5 Pcs

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

At the time of
setting/ Tooling
Change

Astt.Engg.

"

Astt.Engg.

"

At the time of
setting/ Tooling
Change

Astt.Engg.

"

Opr./
Astt.Engg.

"

Opr./
Astt.Engg.

"

At the time of
setting/ Tooling
Change & /Hr.

PAGE 33 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

TOLERANCE

R 0.40

Pro. Proj.

5 Pcs

23.50/24.80

Vernier

5 Pcs

8.00 Min.

Vernier

5 Pcs

13.76/13.98

Micrometer

5 Pcs

15.56 Min.

Vernier

5 Pcs

SAMPLE
FREQUENCY

At the time of
setting/ Tooling
Change & /Hr.

RESP.

RECORDING

Astt.Engg.

At the time of
setting/Tooling
Change & /2Hr.

Opr./
Astt.Engg.

At the time of
setting/ Tooling
Change & /2Hr.

Opr./
Astt.Engg.

"
"
"
"
"

PAGE 34 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

0.30

Dial Indicator &


V-Block

10 Pcs

0.20

Dial Indicator &


V-Block

10 Pcs

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

RFL
8.8

Visual

5 Pcs

At the time of
setting/Tooling
Change & /Hr.

Opr./
Astt.Engg.

At the time of
Setting/Tooling
Change

Opr./
Astt.Engg.

"
"
"

PAGE 35 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

Burr,Dent,Chips,
Cracks,Detrimental
Seams,Pits,Folds, Laps & Without
Operation Pcs etc. are not allowed

Visual

10 Pcs.

At the time of
setting/Tooling
Change & /Hr.

Opr./
Astt.Engg.

"

PAGE 36 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SAMPLE
FREQUENCY

RESP.

SIZE

101010C

Temp. Controller

Temp.
Reading

Hourly

H.T.
Engg.

Yes

25~350 LPH

Air Flowmeter

Reading

Hourly

H.T.
Engg.

"

20~30 LPH

LPG Flowmeter

Reading

Hourly

H.T.
Engg.

"

Visual

Reading

Hourly

Operator

"

By total lot Weight &


time

100%

per Lot

Opr.

No

RECORDING

TOLERANCE

Diffrential Pressure
(15 cm Max.)
150 kg max/Hr.

PAGE 37 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SAMPLE
FREQUENCY

RESP.

SIZE

ZONE I - 880C 10C

Temp. Controller

Temp.
Reading

Hourly

H.T.
Engg.

Yes

ZONE II - 890C 10C

Temp. Controller

Temp.
Reading

Hourly

H.T.
Engg.

"

1030~1040

Milli Volt Meter

Reading

Hourly

H.T.
Engg.

"

Through Timer

Reading

Hourly

H.T.
Engg.

"

RECORDING

TOLERANCE

28 ~ 32 Sec
30 ~ 34 Minutes

PAGE 38 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SAMPLE
FREQUENCY

RESP.

SIZE

40~80C

Temp. Indicator

Temp.
Reading

Hourly

H.T.
Engg.

"

Removal of carbon & Sludge

Oil Filter

"

Quaterly

H.T.
Engg.

"

Hardness Tester

5 Pcs.

Hourly

H.T.
Engg.

"

Hardness Tester

2 Pcs.

Hourly

H.T.
Engg.

"

Temp. Controller

Temp.
Reading

Hourly

H.T.
Engg.

"

RECORDING

TOLERANCE

Surface Hardness
37 HRC Min.
Core Hardness
42 HRC Min.
ZONE I - 480C 10C

PAGE 39 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SAMPLE
FREQUENCY

RESP.

SIZE

Temp. Controller

Temp.
Reading

Hourly

H.T.
Engg.

"

AC Drive

Reading

Hourly

H.T.
Engg.

"

In Bin & Without Dent

Visual

---

---

Opr.

No

22 ~ 32 HRC

Hardness Tester

5 Pcs

Hourly

H.T.
Engg.

Yes

RECORDING

TOLERANCE

ZONE II - 490C 10C


ZONE II - 500C 10C
21 2 HZ
55 Minutes 5 Minutes

PAGE 40 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

0.10

Puppy Dial & V-Block

10 Pcs./Lot

Astt.Engg.

Yes

216.50/217.00

Vernier

As per Sampling Plan


(IS:2500)

"

"

11.92/11.94

Micrometer

As per Sampling Plan


(IS:2500)

"

"

PAGE 41 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

M12 x 1.25P -6g

Thread Ring Gauge

10 Pcs./Lot

"

"

11.76/11.97

Micrometer

As per Sampling Plan


(IS:2500)

"

"

11.03/11.16

Pitch Micrometer

As per Sampling Plan


(IS:2500)

"

"

PAGE 42 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

10.23/10.43

Pro. Proj.

10 Pcs./Lot

"

"

23.50/24.80

Vernier

As per Sampling Plan


(IS:2500)

"

"

PAGE 43 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

Burr,Dents,Chattering,Wheel
Marks,Lining on Threads,Reverse
Threads,Without Operation Pcs etc.
are not allowed

Visual

100%

Opr.

"

PAGE 44 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

Zinc white

Visual

10 Pcs./Lot

Asst. Engg.

Yes

M12 x 1.25P -6h

Thread Ring Guage

10 Pcs./Lot

Asst. Engg.

"

Rusty,Burr,Dents,White spots etc.


are not allowed

Visual

100%

Opr.

"

MFZn12B

PAGE 45 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

216.00/217.00

Vernier

As per Sampling Plan


(IS:2500)

Asst. Engg.

Yes

12.00 Max.

Micrometer

As per Sampling Plan


(IS:2500)

"

"

22.00

Micrometer

As per Sampling Plan


(IS:2500)

"

"

2.00 Min.

Vernier

As per Sampling Plan


(IS:2500)

"

"

PAGE 46 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

11.906/11.985

Micrometer

As per Sampling Plan


(IS:2500)

"

"

1.0 x 45

Vernier

10 Pcs./Lot

"

"

15 ~ 30

Pro. Proj.

5 Pcs./Lot

"

"

M12 x 1.25P -6h

Thread Ring Guage

10 Pcs./Lot

"

"

PAGE 47 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

R 0.40

Pro. Proj.

5 Pcs./Lot

"

"

23.00/25.00

Vernier

As per Sampling Plan


(IS:2500)

"

"

8.00 Min.

Vernier

10 Pcs./Lot

"

"

PAGE 48 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

13.75/14.00

Micrometer

As per Sampling Plan


(IS:2500)

Asst. Engg.

Yes

15.51 Min.

Vernier

As per Sampling Plan


(IS:2500)

"

"

Visual

10 Pcs./Lot

"

"

Puppy Dial & V-Block

10 Pcs./Lot

"

"

RFL
8.8
0.10

PAGE 49 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

Zinc White

Visual

10 Pcs./Lot

"

"

Tempered Martensite

Microscope

2 Pcs./Lot

Lab Incharge

"

22 ~ 32 HRC GR 8.8

Hardness Tester

5 Pcs./Lot

Lab Incharge

"

(MFZn12B)

PAGE 50 OF 75

CONTROL PLAN
DATE (ORIGIN)

22.09.12

DATE (APPROVAL)
CORE TEAM
Engg. (Mr.Surender Saini)

22.09.12
SIGN.
Pre.By: (Q.A)

C P REVISION No. :
C P REVISION DATE :

0
22.09.12

Rev. No.

0
REVISION DETAIL

Q.A. (Mr. Krishna Gaurav)


App. By: (Head Q.A)
Prod. (Mr. Janardhan)

TRD Length 24.00/25.00 WAS 24.00/24.80

METHOD
PRODUCT/
PROCESS
SPECIFICATION

EVALUATION
MEASUREMENT
TECHNIQUE

SIZE

SAMPLE
FREQUENCY

RESP.

RECORDING

TOLERANCE

Burr,Dents,Chattering,Wheel
Marks,Lining on Threads,Reverse
Threads,Without Operation
Pcs,Rusty, etc. are not allowed

Visual

As Per Requirement

100%

Opr.

"

PAGE 51 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

F/LAB/01
F/LAB/01
F/LAB/01
(Mill TC / Spectro)
"

REACTION
PLAN

PAGE 52 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

"
"
"
"

Reject the
Material/Ask
Vendor for
Action

PAGE 53 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Reject the
Material/Ask
Vendor for
Action

F/LAB/01
F/LAB/01
F/LAB/01

PAGE 54 OF 75

PLAN
0
0
REVISION DETAILS
Reject the
Material/Ask
Vendor for
Action
TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

F/LAB/01

F/LAB/01
F/LAB/01

REACTION
PLAN

PAGE 55 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Signature :
F/LAB/01
(Manager-Lab)

PAGE 56 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

PAGE 57 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

Patrol/ Proces
Inspection Report

REACTION
PLAN

Stop the M/C &


Rectify the

PAGE 58 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

Patrol/ Proces
Inspection Report
(F/QA/03) /
Process Drg.

REACTION
PLAN

Stop the M/C &


Rectify the
Parameters

PAGE 59 OF 75

PLAN
0
0
REVISION DETAILS
Patrol/ Proces
Inspection Report
(F/QA/03) /
Process Drg.

Stop the M/C &


Rectify the
Parameters

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Patrol/ Proces
Inspection Report
(F/QA/03) /
Process
Drg.
0

PLAN

Stop the M/C &


Rectify the
Parameters

0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

PAGE 60 OF 75

PAGE 61 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

Shaker Hearth
Process Log Sheet

REACTION
PLAN

PAGE 62 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Shaker Hearth
Process Log Sheet
(F/HT/01)
1. Stop the
feeding
2. Consult with
H/T incharge
3. Rectify the
parameter

PAGE 63 OF 75

PLAN
0
0
REVISION DETAILS

Shaker Hearth
Process Log Sheet
(F/HT/01)
TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

1. Stop the
feeding
REACTION
PLAN

2. Consult with
H/T incharge
3. Rectify the
parameter

Inhouse filtration &


Record it
Shaker Hearth
Process Log Sheet
(F/HT/01)

4. Non
conforming
product should
be kept seprate.

PAGE 64 OF 75

PLAN
0
0
REVISION DETAILS

1. Stop the
feeding
2. Consult with
H/T incharge
3. Rectify the
parameter
4. Non
conforming
product should
be kept seprate.

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Continuous
Tempering Process
Log Sheet (F/HT/02

Signature:(Head H/T)

PAGE 65 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

PAGE 66 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Sent back
Incoming Inspection
material for
Report
Rework/Seggreg
(F/QA/01)
ation/Reject

PAGE 67 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
REACTION
Sent
back
Incoming
Inspection
METHOD
PLAN
material for
Report
Rework/Seggreg
(F/QA/01)
ation/Reject

PAGE 68 OF 75

PLAN
0
0
REVISION DETAILS
Sent back
Incoming Inspection
material for
Report
Rework/Seggreg
(F/QA/01)
ation/Reject
TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

PAGE 69 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Sent back
Incoming Inspection
material for
Report (F/QA/01)
Rework/Seggreg
ation/Reject

PAGE 70 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

PAGE 71 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Final Inspection
Report / Product
Drg./Cust. PDIR

Reject/Seggrigati
on/Rectify the
Material

PAGE 72 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD

Final Inspection
Report / Product
Drg./Cust. PDIR

Reject/Seggrigati
on/Rectify the
Material

CONTROL
METHOD

REACTION
PLAN

PAGE 73 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

PAGE 74 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD
CONTROL
METHOD

REACTION
PLAN

Final Inspection
Report / Product
Drg./Cust. PDIR

Reject/Seggrigati
on/Rectify the
Material

PAGE 75 OF 75

PLAN
0
0
REVISION DETAILS

TRD Length 24.00/25.00 WAS 24.00/24.80

HOD

Final Inspection
Report / Product
Drg./Cust. PDIR

Reject/Seggrigati
on/Rectify the
Material

CONTROL
METHOD

REACTION
PLAN

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