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BID
DOCUMENT FOR PROCUREMENT
OF MONOLITHIC INSULATING
JOINTS
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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SIZE NB,
Inches
ANSI
RATING
QTY
(Nos.)
1
2
3
4
12
6
3
2
300#
300#
300#
300#
3
9
3
3
Maximum
Length in
mm
1000
1000
1000
1000
REMARKS
LPG
LPG
LPG
LPG
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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2.4 Inspection: A QAP Shall be made by the vendor based on the data sheet &
Engineering standards indicated in the document. The QAP would be approved
by GAIL and 3rd party inspection shall be carried out based on QAP. However,
this would not absolve the vendor from any obligations under the PO. Vendor
shall appoint any one of the following TPIA for inspection purpose. Vendor shall
submit names of minimum 3 nos of well known international Third Party
inspection Agencies as per below mentioned vendor list he intends to use for
inspection. This agency will issue all relevant certificates as per specification &
codes.
Inspection shall also be performed by a designated Third Party Inspection agency
and/or purchaser / Purchasers representative as set out & specified in the codes
& particular documents forming this RFQ.
1. Bax counsel Insepection Bureau Pvt. Ltd. 303, Madhava,Bandra Kurla
Complex, Bandra(E),Mumbai
2. Bureau VeritasQl, The Leela Galleria,5th floor,Andheri-Kurla
Road,Andheri(E),Mumbai-400059
3. Germanischer Lloyd 304-305, AnnaSalai,Teyanampet ,Chennai-600018
4. Velosi Certification Services(I)Pvt.Ltd.,212,Shivkrupa Complex Centre, avpada
Thane(W)400602
5. ABS Industrial Verification Ltd., 404,Mayuresh Chambers,Sector-11,CBD
Belapur(E),Navi Mumbai
6. Certification Engineers International Ltd. EIL Bhavan,5th floor,1,Bhikaji
Camma Place,New Delhi
7. Dalal Mott MacDonald 501, Sakar -II, Ellisbridge,Ahemedabad-380006
8. International Certification Systems E-7,Chand Society, Juhu Road, Juhu,
Mumbai-4000049
9. SGS India Pvt. Ltd.,SGS House,4B,A.S.Marg,Vikhroli(W),Mumbai
10. Technische Ulierwachungs Verein(TUV)
11. Det Norske Veritas (DNV)
12. AB-Vincotte
13. American Bureau Services
Note: The details of Vendors indicated in this list are based on the information
available with GAIL, Contractor shall verify capabilities of each vendor for
producing the quantity with proper Quality. Owner does not take any
responsibility on the performance of the Vendor
3.0 REFERENCE DOCUMENTS
3.1Reference has been made in this specification to the latest edition of, the
following Codes, Standards and Specifications.
API 1104
ASME B 31.3
: Process piping.
ASME B 31.4
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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ASTM A 370
ASTM B 733
ANSI B 16.25
EN 1024
MSS-SP-25
MSS-SP-53
MSS-SP-75
NACE RP 286
ISO 13623
ISO 14313
SSPC-VIS-I
3.2 In case of conflict between the requirements of this specification and any code,
Standard or Specification referred to in this Specification, the requirements of this
specification shall govern.
4.0 MATERIALS
4.1 Material for the pressure containing parts of the insulating joints shall be as
indicated in the Monolithic insulating joint data sheets. Material for pups shall be
equivalent or superior to the material of connecting pipeline, which is indicated
in the data sheets. Pup piece material shall be such as to limit the thickness of
pup piece to be welded with pipeline. Other part shall be as per Manufacturer's
standard suitable for the service condition indicated in Insulating Joint Data
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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5.1.3 Insulating joints shall be designed using the design principles of ASME
Section-VIII Div. 1.
Case-I :
The allowable stress in this case shall be less than or equal to 95% of SMYS of
insulating joint material.
All design parameters shall be as per Insulating Joint Data Sheet. Detailed
calculations shall be submitted for Purchasers approval.
5.1.4 Insulating joint design and materials shall be capable of being vacuum tested
to 1 millibar.
5.1.5 The joint between pipe pup pieces and main forging shall be full penetration
butt weld type. Weld design shall be such as resulting in a weld joint factor of
1.0.
5.1.6 Butt weld ends shall have ends as per ASME B16.25. However, end
preparation for butt welding ends having unequal thickness with respect to
connecting pipe, shall be as per ASME B31.4/ B31.8 as applicable.
5.1.7 The reinforcement of inside weld seam, in case pups fabricated from LSAW
pipes, shall be removed for a distance of at least 50mm from each end to
facilitate welding.
5.1.8 Insulating joints shall allow free passage of scraper/ instrumented pigs. The
internal bore shall be same as that of connecting pipe including its tolerances.
5.1.9 The insulating joint shall be formed by sandwiching and locking in positions the
insulating material in a bell and spigot type of joint. The joint shall be
assembled in such a way that its various components are firmly locked in
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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6.2 Purchaser reserves the right to perform stage wise inspection and witness test
as indicated in Para 6.1 at Manufacturer's works prior to shipment.
Manufacturer shall give reasonable notice of time and shall provide without
charge reasonable access and facilities required for inspection to the
purchaser's Representative.
Purchasers approved Third Party Inspection Agency (TPIA) shall be deputed
by the MANUFACTURER for inspection at manufacturer premises to witness /
review material Tests certification at manufacturers cost.
Inspection and tests performed/witnessed by the Purchaser's Representative
shall in no way relieve the Manufacturer's obligation to perform the required
inspection and test.
7.0 TEST CERTIFICATES
7.1 Manufacturer shall submit following certificates to Purchaser's Representative.
Manufacturer's name
Suitable for- inch nominal diameter pipeline
End thickness in mm
Material
Design Pressure/ Hydrostatic Test Pressure
ANSI Class Rating
Tag No.
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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h. Year of Manufacture
i. PO No.
8.3 Insulating joints shall be suitably protected to avoid any damage during transit.
Metallic bevel protectors shall be provided to weld ends.
8.4 Only those insulating joints, which have been inspected and certified by
Purchaser, shall be shipped.
9.0
GUARANTEE:
The manufacturer shall guarantee that the materials used comply with the
requirements of this specification.
Manufacturer shall replace or repair insulating joints found defective due to
inadequate engineering or quality of material.
Manufacturer shall replace the insulating
defect or malfunctioning cannot be eliminated.
joint
without
delay
if
the
Any defects occurring within 12 months from the date of installation shall be
repaired making all necessary modifications and repair of defective parts free of
charge to the purchaser.
10.0 DOCUMENTATION
10.1 All documents shall be in English Language.
10.2 At the time of bidding, Bidder shall submit the following documents:a) General arrangement drawing along with cross sectional view, overall
dimensions and details of insulating materials recommended.
b) Reference lists of previous supplies of insulating joint of similar specification.
c) Clause wise list of deviation from this specification, if any.
10.3 Within two weeks of placement of order, the Manufacturer shall submit four
copies of but not limited to the following drawings, documents and
specifications for approval.
a) Fabrication drawings and relevant calculations for pressure containing parts.
b) Welding procedure and method of manufacture for all phases of manufacture.
c) Quality Assurance Plan (QAP)
Once the approval has been given by purchaser any changes in design, material
and method of manufacture shall be notified to the Purchaser whose approval in
writing of all changes shall be obtained before the insulating joint are
manufactured.
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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10.4 Within four weeks from the approval date Manufacturer shall submit one
reproducible and six copies of the approved drawings, documents and
specifications as listed in 9.3 of this specification.
10.5 Prior to shipment, the manufacturer shall submit one reproducible and six
copies of the test certificates as listed in Clause 6.0 of this specification.
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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APPENDIX A
1.0 DESIGN DATA SHEET FOR 12 MONOLITHIC INSULATING JOINTS
SN
DETAILS
DATA
INSTALLATION
ABOVE GROUND
12, 9.53 MM
MATERIAL
API 5LGr B
ANSI RATING
300#
DESIGN CONDITION
PRESSURE (Kg/c m2)
15.5
TEMPERATURE (oC)
65
OPERATING CONDITIONS
PRESSURE (Kg/c m2)
9.5 TO 12
TEMPERATURE (oC)
Amb
CORROSION ALLOWANCE
1.5 MM
DESIGN FACTOR
0.5
300#
SERVICE
LPG
10
END CONNECTION
11
PUP PIECE
API 5L Gr B
INSULATING MATERIAL
SEALING MATERIAL
NITRILE RUBBER
12
13
CHARPY TEST
14
HARDNESS TEST
15
NDT
AS PER SPECIFICATIONS
16
ELECTRICAL SPECIFICATIONS
INSULATION RESISTANCE
DI-ELECTRIC STRENGTH
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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DETAILS
DATA
INSTALLATION
ABOVE GROUND
6, 7.11 MM
MATERIAL
API 5LGr B
ANSI RATING
300#
DESIGN CONDITION
PRESSURE (Kg/c m2)
15.5
TEMPERATURE (oC)
65
OPERATING CONDITIONS
PRESSURE (Kg/c m2)
9.5 TO 12
TEMPERATURE (oC)
Amb
CORROSION ALLOWANCE
1.5 MM
DESIGN FACTOR
0.5
300#
SERVICE
LPG
10
END CONNECTION
11
PUP PIECE
API 5L Gr B
INSULATING MATERIAL
SEALING MATERIAL
NITRILE RUBBER
12
13
CHARPY TEST
14
HARDNESS TEST
15
NDT
AS PER SPECIFICATIONS
16
ELECTRICAL SPECIFICATIONS
INSULATION RESISTANCE
DI-ELECTRIC STRENGTH
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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DETAILS
DATA
INSTALLATION
ABOVE GROUND
3, 5.49 MM
MATERIAL
API 5LGr B
ANSI RATING
300#
DESIGN CONDITION
PRESSURE (Kg/c m2)
15.5
TEMPERATURE (oC)
65
OPERATING CONDITIONS
PRESSURE (Kg/c m2)
o
9.5 TO 12
TEMPERATURE ( C)
Amb
CORROSION ALLOWANCE
1.5 MM
DESIGN FACTOR
0.5
300#
SERVICE
LPG
10
END CONNECTION
11
PUP PIECE
API 5L Gr B
INSULATING MATERIAL
SEALING MATERIAL
NITRILE RUBBER
12
13
CHARPY TEST
14
HARDNESS TEST
15
NDT
AS PER SPECIFICATIONS
16
ELECTRICAL SPECIFICATIONS
INSULATION RESISTANCE
DI-ELECTRIC STRENGTH
REF. NO.
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DETAILS
DATA
INSTALLATION
ABOVE GROUND
2, 3.91 MM
MATERIAL
API 5LGr B
ANSI RATING
300#
DESIGN CONDITION
PRESSURE (Kg/c m2)
15.5
TEMPERATURE (oC)
65
OPERATING CONDITIONS
PRESSURE (Kg/c m2)
o
9.5 TO 12
TEMPERATURE ( C)
Amb
CORROSION ALLOWANCE
1.5 MM
DESIGN FACTOR
0.5
300#
SERVICE
LPG
10
END CONNECTION
11
PUP PIECE
API 5L Gr B
INSULATING MATERIAL
SEALING MATERIAL
NITRILE RUBBER
12
13
CHARPY TEST
14
HARDNESS TEST
15
NDT
AS PER SPECIFICATIONS
16
ELECTRICAL SPECIFICATIONS
INSULATION RESISTANCE
DI-ELECTRIC STRENGTH
REF. NO.
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APPENDIX B
1.0
SN
LINE DESCRIPTION
SCHEDULE
PIPELINE
GRADE
STD
B1A
40
B1A
40
B1A
40
B1A
40
B1A
2.0
OPERATING
CONDITION
Temp
o
C
Pr.,Kg/ cm
G
Amb
API 5L
GR.B
API 5L
GR.B
API 5L
GR.B
API 5L
GR.B
API 5L
GR.B
DESIGN
CONDITION
2
Temp.
o
C
Pr.,Kg/
2
cm G
9.5 - 12.0
65
15.5
Amb
9.5 - 12.0
65
14.5
Amb
10.5 - 13.5
65
21.0
Amb
9.5 - 12.0
55
14.5
Amb
9.5 - 12.0
55
14.5
Criteria
UOM
Temperature
Pressure
DEG C
KG/CM2G
3.0
PIPELINE
MOC
Values
-29.0
52.02
38.00
52.02
50.00
51.02
100.00
47.28
150.0
46.02
200.0 250.0
44.75 42.62
300.0
39.65
350.0
37.61
400.0
35.23
425.0
29.22
SCHEDULE
12
6
3
2
STD
40
40
40
WALL
THICKNESS
(IN MM)
9.53
7.11
5.49
3.91
PIPELINE
GRADE
PIPELINE MOC
B1A
B1A
B1A
B1A
API 5L GR.B
API 5L GR.B
API 5L GR.B
API 5L GR.B
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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4.0
QUANTITY REQUIRED:
SN
1
2
3
4
SIZE
12, 300#
6, 300#
3, 300#
2, 300#
TOTAL QTY
3
9
3
3
REMARKS
LPG
LPG
LPG
LPG
REF. NO.
SUBJECT: PURCHASE OF MONOLITHIC INSULATING JOINTS FOR LPG MOUNDED BULLETS AT GPU, GAIL (INDIA) LTD., USAR.
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