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ABSTRACT
EFFECTS OF BIOMASS G R O W H O N PRESSURE DROP IN BIOFILTERS
Fernando Morgan-Sagastume, Degree of Master of Applied Science, 1999
Graduate Department of Chernical Engineering and Applied Chemistry
University of Toronto
The effects of microbial mass accumulation and distribution in biofilter air pressure
losses were experimentally studied. A mode1 was proposed to predict pressure drop as a
fwiction of biomass concentration in a biofilter.
Two benchscale biofiltea, one packed with inert porous pellets (Nova lnerta) and the
other with wood chips, were operated with excess nutrients under similar conditions to treat air
polluted with methanol (loading rates of 100 to 150 g methanol/m3 bed/h) and generate biomass.
Uneven biomass distribution, described by localised high and low biornass concentrations in the
biofilter beds, was the key factor afTecting increased pressure drops due to extreme local
porosity reduction by clogging. nie highest pressure drops in the beds (2600 Pa/m in the wood
chip biofilter and 550 Pa/m in the Nova Inert biofilter) were caused by thick layers of biomass
with high moisture content and high extracellular polymeric substance (EPS) concentration.
Pressure &op varied exponentially with the amount of biomass and bed moisture, and
cumulative methanol consumption. Pressure drop increased significantly at a cntical point in
methanol removal and biomass accumuiation. Six-fold higher pressure drops were measured in
the wood chip biofilter compared to the Nova lnertm biofilter due to more biomass growth and
bed compaction.
ACKNOWLEDGEMENTS
1 would like to express my most sincere gratitude to al1 the people who, by one way or
another, guided, supported, and enriched my academic and persona1 development throughout
this work. Especially, 1 would like to aknowledge:
Professors D. Grant Allen and Brent E. Sleep for their fine and carefbl supervision,
guidance and research encouragement.
Martha Miller and Valene Farrugia for their continual support and advice in m i n g the
biofilters, and Prof. B. Saville for his helpfl advice analysing the tracer studies.
The Biofiltration Consortium of the Pulp and Paper Centre: Aracruz Cellulose S. A.
(Brazil), Avenor Inc., Domtar Packaging, Georgia-Pacific Corp., Nippon Paper Industries Co.
Ltd (Japan), and Weyerhaeuser Company, and the Natural Sciences and Engineering Research
Council (NSERC) of Canada for their financial support.
Staff and faculty of the Pulp and Paper Centre for their enthusiasm in the students'
professional and academic development.
My lab group: Prof. Allen, Chandra, Yang, Madjid, Christina, Raju, Martha, Anja, Ba,
Jessica and Choy-Siong, and other friends, for al1 their advice, ftienship, and solidarity.
iii
LIST OF CONTENTS
ACKNOWLEDGEMENTS
LIST OF
LIST OF FIGURES
LIST OF
1
II
a
111
O
IV
a
VIII
a m a o a a a a e m o m m m o e m m m m o m m a o m a m m o ~ a o o a a ~ m m m o a o o o o e a o o o a o a a a a a o o ~ ~ o ~
XII
T A B L E S m m a a m a a m m a m a m m m m m m ~ a ~ o ~ a m o m a a a a a a a o a a a e a o a a o o a a o a o o a o a o
INTRODUCTION ...........................................mmm..m.m............................................................
1
THEBIOFLTRATION
PROCESS............................................................................................
1
1.2 STATEMENT
OF RESEARCH.................................................................................................
1
1.2.1
Problem and Hypothesis ............................................................................................
1
1.2.2
Objectives ................................................................................................................ -7
7
1.2.3
Signij'kance ................................................................................................................
1.3
THESI
s OUTLINE
................................................................................................................
3
1.1
Nutritnts ........................................................................................................................................................t7
Other Factors .................................................................................................................................................19
35
4.1.1
.........................................................................................54
BIOFILTRATION
OF METHANOL
Performance ............................................................................................................
54
4.1.1.1
4.1.1.2
4.1
4.1.2
EVALUATION
OF BIOMASS
QUANTIFICATION
TECHNIQUES...............................................
79
PRESSUREDROPAND CUMULATIVE
METHANOL
REMOVAL .............................................
82
PRESSUREDROPAND BIOMASS
ACCUMULATION
DURMG THE BIOFILTRATION
OF METHANOL
.................................................................................................................84
Correlation between Pressure Drop and Biomass Accumulated in the beds .......... 84
Biomuss Distribution Effects on Pressure Drop .................................................... 88
COMPARISON
OF PERFORMANCE
BETWEEN PACKING
MEDIA...........................................89
Pollutant Removal ...................................................................................................89
Pressure Drop .......................................................................................................... 92
Biomass Accumulation.............................................................................................93
.4lRFLOW CHARACTERISTICS.....~~......................................................................................
94
NOMENCLATURE .........b~........ama.a.m.a.m.am.ma..m........m..........m......m..a..............m.........
79
REFERENCES ......b................a..m.m..aam.mmmam.m....mm......m.....mam.a...a..m......mm.......m...
111
APPENDICES
A. Calculation of Nutrient Requirements for Both Biofilters
C. Biomass Quantification Profiles for the Nova Inert and Wood Chop Biofilter
as COD, TS, and VS during the biofiltration of methanol
D. Cornparison between Biomass Measurernents as COD/TS and Detached
Biomass in the Wood Chip Biofilter
Biofilter
J. Calculation of Reynolds Numbers (NRE)b
for Both Biofilters
Calculations
vii
LIST OF FIGURES
Page
Figure 2.1
Figure 3.1
Figure 3.2
Figure 3.3
Figure 3.4
Figure 3.5
Figure 4.1
Figure 4.2
Figure 4.3
Figure 4.4
Figure 4.5
Figure 4.6
Figure 4.7
Figure 4.8
Figure 4.9
Figure 4.10
viii
Figure 4.1 1
Figure 4.12
Figure 4.13
Figure 4.14
Figure 4.15
Figure 4.16
Figure 4.17
Figure 4.18
Figure 4.19
Figure 4.20
Figure 4.21
Figure 4.22
Figure 4.23
Figure 4.24
Figure 5.1
Figure 5.2
Total pressure &op along the Nova Inert and the wood chip biofilten
during the biofiltration of methanol. Bed remixing points are indicated
by continuous lines for the Nova Inert bed and by dotted lines for the
wood chip bed.
Cumulative pressure drop profiles dong the Nova Inert biofilter at the
beginning and at the end of each undisturbed-bed period of operation. A
dashed line indicates the approximate location of each section
Cumulative pressure &op profiles along the wood chip biofilter at the
beginning and at the end of each undisnirbed-bed period of operation. A
dashed line indicates the approximate location of each section
Total pressure drop in the Nova Inert biofilter, as a function of aifflow
rate, measured on different days during the third undisturbed-bed period
of operation
Total pressure drop in the wood chip biofilter, as a function of airflow
rate, measured on different days during the third undisturbed-bed period
of operation
Percentage bed compaction measured as percentage of initial bed height
in the wood chip biofilter during the four undisturbed-bed operation
periods. The duration of each period appears in parenthesis on the x axis
Moisture content in each section of the Nova Inert biofilter at the end of
each undisturbed-bed period of operation.
Moisture content in each section of the wood chip biofilter at the end of
each undisturbed-bed period of operation.
Interparticle porosity in each section of the Nova Inert biofilter at the end
of each undisturbed-bed period of operation
Interparticle porosity in each section of the wood chip biofilter at the end
of each undisturbed-bed penod of operation.
Performance of the Nova Inert and wood chip biofilters removing apinene, after 150 days of operation with methanol
Total pressure drop in the Nova Inert and wood chip biofilters during the
biofiltration of a-pinene
Profiles of biomass quantification as detached biolayer along the Nova
Inert biofilter and the wood chip biofilter at 2 bed sampling days during
the biofiltration of a-pinene
Cumulative pressure drop profiles along the wood chip biofilter at the
beglluiing and at the end of each undisturbed-bed operation period during
the biofiltration of a-pinene
Comparison between biomass measurements as mg CODIg dry
substratum and as mg TS (TVS)/g dry substratum in the Nova Inert
biofilter during the biofiltration of methanol
Comparison between biomass measurements as mg CODIg dry
substratum and as mg TS (TVS)/g dry substratum in the wood chip
biofilter during the biofiltration of methanol
Figure 5.3
Figure 5.4
Figure 5.5
Figure 5.6
Figure 5.7
Figure 5.8
Figure 5.9
Figure 5.10
Figure 5.1 1
Figure 5.12
LIST OF TABLES
Table 2.1
Table 2.2
Table 3.1
Table 3.2
Table 3.3
Some odorous, volatile organic, and toxic compounds that are emitted by
the pulp, paper, and wood industries, and that have been treated at
different scales by biofiltration
Some indirect techniques for biofilm and biomass quantification
(Adapted fiom Characklis (1990) and Tate III (1 995))
Size distributions in percentage volume for wood chips and Nova Inen
pellets used to pack the biofilters
Composition and some specifications of the utr ri cote^ slow-release
fertiliser pellets used as a source of macronutrients in the biofilters
Composition of micronutrient solution added to the Nova Inert packing
material
6
24
43
44
45
Introduction
1 INTRODUCTION
1.1 The Biofiltration Process
Biofilters, along with biotrickling filters and bioscnibbers, are biological treatment units.
which are increasingly being used as air pollution control techologies. A biofilter is a multiphase, packed, biological reactor whose operation involves venting a polluted air stream through
a packed bed of mostly natural matenals, which under optimal conditions of humidity,
temperature, a .pH, permits a microbial consortium to develop and degrade the pollutant.
Biofiltration is technically and economically efficient for the treatment of moist, dilute
air streams contaminated with odorous, toxic, and volatile organic compounds. Therefore, it has
a potential application to industries such as the pulp and paper industry, where these types of
strearns can be found.
performance of biofilters: different support materiais, optimal particle size, bed inoculation, and
microbial community development. This research has allowed the implementation of bio filters
to solve curent pollution control problems; however, the process c m be optimised by better
understanding the phenomena taking place in the biofilter bed. These phenomena include the
development of a degrading microbiai cornmunity and its effects on the airflow characteristics
through the biofilters, specifically, on the increase in pressure &op or air resistance through the
bed.
will help enhance performance, for example by reducing energy requirements, and operating
and maintenance costs. In particular, it is necessary to investigate the general problem of how
the development and accumulation of biomass on the support material influences pressure losses
in a biofilter that treats odorous compounds aad/or volatile organic compounds. The following
general hypothesis can be proposed to answer this question: biomass growth in a biofilter
increases pressure drop by reducing the interparticle void space in the bed, which leads to partial
Introduction
clogging and channelling, and this increased pressure drop can be descnbed as a function of
biomass growth and substrate consumption.
1.2.2 Objectives
The objectives of this research project were to study and quanti@ the influence of
different levels of biomass accumulation on pressure drop in biofilters, and to model pressure
losses caused by biomass growth in biofilters using semi-empirical models such as the
Modified-Ergun equation and specific permeability models for flow through porous media.
These objectives were achieved in two stages. First, two bench-scale biofilters were
operated for removing methanol and a-pinene. One was packed with wood chips and the other
with an inert material. Then, a phenomenological model was proposed for predicting pressure
drop and interparticle porosity changes due to biomass accumulation in a biofilter packed with
inert spherical pellets.
1.2.3 Significance
In the process of biofiltration, as the biodegradable pollutants are removed from the
contaminated air Stream, a microbial cornmunity accumulates on the filter material. The
synthesis of new cells by the mineralisation of organic matter leads over time to biomass growth
and to a change in the filter bed charactenstics. Furthemore, reduction of the interparticle void
space in the bed by biomass development and clogging, together with bed compaction, causes
an increase in flow resistance.
The pressure loss in a biofilter depends on different operational parameters and
represents a long-terni disadvantage for full-scale biofilters. As pressure drop increases with
biomass accumulation and with the gradua1 compaction of the natural filter bed, more power
will be needed, and the eventual requirernents of mixing or replacing the filter material will
cause higher operational and maintenance costs. The effects of biomass growth on pressure
&op in biofilters have already been observed and reported in several experimental studies.
However, no specific studies have addressed this problem in order to investigate, and to model
the fiuidarnental xnechanisms that determine the pressure drop in biofilters in relation to biomass
accumulation. This knowledge will help to identify sources of operational problems and
Introduction
nie body of this thesis is divided into the following parts. After this brief introduction, a
literature review is presented in the following section (section 2). The theoretical framework of
this study covers a description of the biofiltration process and its applicability to the pulp and
paper industry.
characteristics and biomass accumulation, are also reviewed. Parts of section 2 are dedicated to
the process of biomass development in filter packed beds, its distribution and quantification, and
its effects on pressure drop. Modelling of the effects of biomass growth on pressure drop are
also studied for the cases of groundwater flow in porous media and bioreactors.
Sections 3 presents the experimental approach, including the biofiltration system set-up,
procedures, and analytical techniques involved in this project. Section 4 is dedicated to the
results, which cover biofilter performance, observations of biomass accumulation and pressure
drop.
quantification techniques, on the analysis of pressure drop and biomass accumulation and
methanol removed in both biofilters, on the airfiow charactenstics and traces tests, and finally
on the modelling of pressure drop as a fiction of biomass accumulation. After an explanation
of the hdamental equations of the model, the predicted and experimental values of pressure
drop are compared. Final conclusions and recommendations are given in section 6. Several
appendices present details regarding raw data, specific results, and calculations.
Biofiltration is a biological air purification technology that has been applied to treat a
variety of odorous, volatile, and toxic compounds. In a typical biofilter, the contarninated air
Stream is passed through a packed bed of porous materials, mostly organic, that serve as a
support for a microbial community that, under optimised conditions, degrades the incoming
pollutants into carbon dioxide, minera1 salts, water, and microbial biomass.
Biofiltration, initially used for the treatment of odorous compounds, has been extended
to the treatment of volatile organic compounds (VOC's) and toxic compounds (Ottengraf et al.,
1986; Leson and Winer, 1991). In the past decade, extensive reviews and snidies about the
development and technical aspects of biofiltration have been published (Leson and Winer, 1991;
Togna and Singh, 1994; Swanson and Loehr, 1997; Wani et al., 1997).
Motivated by new legislation, such as the 1990 Clean Air Act amendments in the U. S.?
significant fundamental and applied research on biofiltration has taken place. In addition,
biofiltration has been considered economically advantageous for the treatment of large flow air
waste streams, typically from 1000 to 50,000 m3/h, containing low concentrations of odorous,
toxic and VOC biodegradable pollutants, in a concentration typically less than 1000 ppmv as
methane (Leson and Winer, 199 1; Devinny et ai., 1999). Biofiltration is possible at relatively
low gas residence times, providing economic cornpetitiveness, especially at gas residence times
less than 45 seconds (Stadefer and Willingham, 1998). Unlike conventional technologies, such
d Industries
Pulp and paper mills contribute to industrial air pollution with the discharge of odorous,
volatile organic, and toxic air compounds. For example, reduced sulphur compounds are
produced in kraft pulping and the recovery process (Jones, 1973), chloroform and methanol are
generated in the bleaching process, and formaldehyde can be emitted fiom papermaking and
fiom certain wood processing operations. Alcohols, terpenes, and other volatile organic
compounds (VOC's) are also released nom bleaching and wood processing units (Jain, 1996).
Even though process changes and the use of conventional air pollution control technologies
have reduced air pollutant emissions fiom pulp and paper mills, significant arnounts of odorous,
volatile organic, and toxic compounds are still released, specificaily in already treated off-gas
streams and fugitive emissions (Leson et al., 1991).
This situation together with stticter regulation such as the Maximum Achievable Control
Technology (MACT) standards, derived fiom the 1990 Clean Air Amendments, have
encouraged emission reduction and control in the pulp and paper industry. In fact, in the case of
the U.S.,the 1997 Phase 1 of the U.S. Environmental Protection Agency's (EPA) Cluster Rule,
establishes national emission standards for hazardous air pollutants (HAP's) at al1 chernical
pulping and bleaching facilities in the country (Pinkerton, 1988; Vice and Carroll, 1998).
Among these HAP's are certain VOC's, such as methanol, that have been identified by the EPA
as compounds of significance for chernical pulp mills (Dence and Reeve, 1996) because of their
carcinogenic characteristics and their role as primary precursors of ground-level ozone, which is
related to cardiorespiratory health affections.
Compound types that are typically degraded by biofiltration include alcohols, esters,
aldehydes, ketones and common monocyclic aromatics, several nitrogen-, sulphur-containing
organic compounds, and to a lesser extent higher chlorinated organic compounds (Leson and
Winer, 1991; Devinny et al., 1999). Coincidentally, most of these compounds are present in
waste air emissions fiom the pulp, paper, and wood industry. Table 2.1 shows some compounds
that are observed in pulp and paper mills off-gas streams, and that have been successflly
treated by biofiltration.
advantages for treating large flow low concentrated air streams render biofiltration potentially
applicable to this type of industrial waste emissions.
Effects of Biomass Growth on Pressure Drop in Biofilters
Some odorous, volatile organic, and toxic compounds that are emitted by the
Table 2.1
pulp, paper, and wood industries, and that have been treated at different scales by biofiltration
Reduced sulphur
compounds:
hydrogen sulphide (H2S),
methyl mercaptan
CH3SH),
dimethyl sulphide
(CH3SCH3)
Xy lene
Mixtures of benzene,
toiuene, and xvlene
Mixture of ethylacetate,
butylacetate, butanol, and
toluene
Methyl ethyl
ketone(MEK) and methyl
isobuthyl ketone (MIBK)
Mixture of VOCYs:
benzene, toluene,
dichioromethane,
trichioroethene,
tetrachloroethene, and
trichioromethane
Reported biofilter
application
General source
Various stages in the Lab experiments,
Kraft,sulphite
wastewater plants,
pulping and the
solid waste
recovery process
processing plants,
rendering plants,
chernical
manufacturing and
composting
operations
Reference
Cho et al., 1991;
Shoda, 1991 (Van
Langenhove et al.,
1986; Allen and
Laboratory study
Laboratory study
Bench-scale
laboratory
experiments
Laboratory study
(Mohseni, 1998)
Wood processing
plants
~ a b o r a t 0 6study
(Coleman and
Dombroski, 1996)
Wood products
industry
Full-scale biofilter
Full scale
biofiltration
system
Mixture of formaldehyde,
a-and h i n e n e
Table 2.1 continued
as flow rate, air density and viscosity, and as a function of the properties of the packing
medium, namely, particle size and fractional void volume or porosity .
The pressure drop through a biofilter bed ranges typically fkom 20 to 98 Pa (0.08 to 0.4
in of water), and can even go up to 980 Pa (4 in of water). Typical superficial gas velocities in a
biofilter may vary fiom 5 to 500 m3Im2 h (Devinny et al., 1999). Gas velocities of up to 300
Eflects of Biomuss Growih on Pressure Drop in Biojilrers
m3/m2 h, or even as high as 500 m3lm2 h in an optimised bed, are usually feasible without
resulting in excessively high pressure drops
(C
with adequate moisture control and a porous biofilter medium containing bulking agents will
achieve pressure losses of typically less than 900 to 1700 Palm (Leson and Smith, 1997).
The main variables that have been identified to influence pressure drop in a biofilter are:
1. Superficial gas velocity (m3~ff-~adrn~filter
h or m3/m2 h )
Even though each of these factors may affect pressure drop in a biofilter in a separate
way, it is the combined effects of the flow characteristics with the properties of the filter bed,
which determines pressure losses in a biofilter. In the following sections these factors are
discussed in more detail.
2.2.1 Superficial Gas Velocity
In a biofilter, as in any packed bed, the higher the superficial gas velocity, the higher the
pressure drop dong the bed. However, the bed depth and the way the filter medium is packed,
which is described by its bulk density and porosity, determine the pressure drop across the bed
at a given gas velocity.
The relationship between pressure &op and superficial air velocity or airfiow rate has
been reported by several authors (Leson and Winer, 1991;Hodge et al., 1992), mostly in media
characterisation studies applicable to biofiltration. Sabo et al. (1993) conducted experiments
with different filter materials where pressure &op was determined at various gas flow rates and
at diflerent bed moisture contents. For the tested materials (bark compost/porous burned clay,
wood chips, and coconut fibres), the pressure drop first increased in direct proportion to the
rising air velocity, but it deviated from linearity at higher air velocities. Pressure drops as high
as 3000 Pa were registered in the 2.5 m bark compost~porousburned clay column, and as high
Emts of Bioniass Growth on Pressure D ~ k
GBiofilers
as 300 Pa in the 2.5 m coconut fibre and wood chip columns, using superficial air velocities up
to 550m3lm2 h.
Analogous observations were obtained by Van Langenhove et al. (1986) working with
wood bark and fibre peat filter media, and by Allen and Yang (1991) using different kinds of
compost. Although al1 these studies report an increase in pressure drop with increasing gas
velocity, how much the pressure &op increases and at which air velocity there is a transition
fiom a linear to a parabolic behaviour seem to depend on the type of material used.
Semiparabolic curves of pressure drop vs. superficial air velocity, with a linear
behaviour at low air velocities, have been widely reported for natural porous packing materials
(Madamba et ai., 1994). These types of curves can be satisfactorily modelled by a Modified
Ergun (M-E) equation which takes into account the dependence on porosity of the viscous and
kinetic energy losses (Macdonald et al., 1979).
modification to the original quasiempirical Ergun equation (Eq. 1), which is applicable to any
type of flow, in order to account for particle roughness and a better porosity function in
accordance to flow through porous media. From the Ergun equation (Ergun, 1952):
~ *respectively,
~ ,
as presented
in the M-Eequation:
AP
(I-EY~u,
=A----.L gc
3.6
(I-E)GU~~,
BE>.^op.
DP
(Eq*2)
*
Here AP is the pressure drop across the bed, L is bed height, g, is the gravitational constant, s is
the bed fiactional void volume, p is the air absolute viscosity, U, is the superficial air velocity,
( ~ - E ) ~ / E " ~and
,
to (1-E)IE~-~.
- --
10
Without considering the media aging phenomenon, the use of the Ergun equation has been
suggested as a rough estimate of pressure drop as a function of superficial air velocity in
biofilters (Ottengraf et al., 1986). However, the M-Eequation might be useful for the same
scenario in biofilters since it takes into account the properties of packed beds of porous
materials, including natural media. On the other hand, the prediction of headlosses through a
biofilter still represents a challenge due to the high variability of the physical characteristics of
packing media, and their property changes over operation time. The M-E equation has been
used to mode1 pressure drop data for compost-wood chip packing mixtures in a biofilter without
biomass growth (MacFarlane, 1998).
2.2.2 Bed Characteristics
The bed characteristics of a biofilter determine its eficiency of operation. The filter
medium has been considered as the heart of the system since it dictates removal eficiency, air
distribution, moisture content, and pressure &op. Among the requirements that the packing
material should meet are: optimal environmental conditions for microbial degradation (supply of
nutrients, pH, moisture), large specific surface area that maximises microbial attachent and
growth area, adequate moisture content, structurai resistance to avoid compaction (void space
reduction), low pressure drop and high porosity, low cost, availability, and ease of disposal.
Most of these characteristics are intimately related to the flow resistance through the bed as
outlined below.
2.2.2.1 Particle Size Distribution and Bed Depth
It is well established that in a biofilter, as in any packed colurnn, very small particles
cause high pressure drops since they tend to form a compact bed with high bulk density, and
lower specific penneability due to packing arrangements with smaller channel diarneter. For
biofilters, it is recornmended that 60% (by weight) of fiter particles have a diameter greater
than 4 mm (Corsi and Seed, 1995). Particles with an effective diarneter equal to 4 mm and with
a uniform shape (cylindrical carbon pellets, for example) may still induce greater pressure losses
than particles with a similar diameter but with irregular shapes (e.g. perlite) under the sarne
conditions (Mohseni et al., 1998). Smaller particles of the filter medium (diameters less than 12 mm) have been observed to cause a signifcant increase in pressure drop, compared to bigger
Effects of Bbmass Growth on Pressure Drop in Biofiiters
11
particles at the same gas velocities (Van Langenhove et al., 1986; Allen and Yang, 1991).
Media with a high proportion of particles less than 3 mm in diameter may cause pressure drops
in excess of 1800 to 3300 Pdm, even at residence times of one minute or more (Leson and
Smith, 1997). This increased headloss may be due partially to the presence of small particles
such as sand or decomposed and mineralised organic matenal generated as a result of fracture
and medium aging. In general, it is recommended to avoid the smallest particles by sieving the
medium, and to use a particle size that provides a reasonable surface area and an acceptable
flow resistance.
Mixing small particles (diameter = 4-6 mm) with large particles (diameter > 10 mm) of
media have been reported as a way of reducing pressure losses through biofilters (Ottengraf et
al., 1986). Pressure drop also increases approximately linearly with bed packing height.
2.2.2.2 Nature and Composition of the Filter Medium
12
higher than 95 % for most of the operation penod (130 days) and suggested that the high
removal efficiencies attained could have been a partial result of the high surface area per unit
volume of the bed obtained by the addition of the inert rnaterials. The pressure drop through the
perlite biofilter was reported to be initially very low (less than 45.5 Pa/m during the first 50 days
of operation) and later not higher than 135 Pdm, with a constant empty bed retention time
(EBRT)of 45 sec. Higher pressure drops (270-365 Pa/m) were reported at higher gas flow rates
(lower retention time EBRT = 30 sec). The addition of porous materials with high intemal
porosity and with hydrophilic characteristics may also function as a buffer for excess moisture
in the bed; thus, decreasing headlosses (Ottengraf et al., 1986).
Van Langenhove et al. (1986) reported that wood bark gave less pressure drop than fibre
peat or household compost. In general, compost and soi1 cause the highest pressure drops (8001500 Palm;
0.3-0.4) arnong the natural materials used in biofilters (Bardtke et al., 1987).
because of difficulty controlling moisture in peat beds and low long-term performance ( D e v i ~ y
et al., 1999). Several types of compost present useful properties for biofilters, e.g. large
microbiai comunity and nutrient supply, and new engineered media such as pelletised compost
may render the use of compost with lower pressure drops (Zich et al., 1996; Devinny et aL,
1999). Wood chips and bark have been used as bulking agents and have led to lower pressure
drops in biofilters, yet there are not many studies using these media alone in biofilters (Devimy
et al., 1999).
The moisture content of a biofilter bed is a critical parameter since it affects the
metabolism of the rnicroorganisms, the properties of the packing material, and therefore, the
pressure drop across the bed and the general efficiency of the process. Depending on the
packing material used, the optimal bed moisture content rnay Vary from 30 to 60% on a weight
basis (Williams and Miller, l992a). Several authors have reported increases in pressure losses
Efjects of Biomass Growth on Pressure Drop in Biofiters
13
through biofilters with increasing bed moisture content. Sabo et al. (1993) concluded that bed
moisture content was the most important parameter, compared to superficial air velocity,
determining the transition region fiom laminar to turbulent flow in biofilters packed with bark
compost/ porous burned clay (50150 vol%), coconut fibres, or wood chips. In addition, they also
reported the influence of the packing matenal structure on the moishue content, indicating that
increasing the moisture content in coarse fibre materials did not increase pressure drop as much
as in granular stnictured materials. The strong relation between moisture content and pressure
drop dong a biofilter bed suggests that pressure drop may be a useful indicator of bed moisture
content in biofilters (Van Langenhove et al., 1986).
The effects of insufficient or excessive bed moisture content on the flow characteristics
in biofilters have been widely cited in the literature (Wani et al., 1997; Wright et al., 1997). An
excess of moisture causes the gas filled porosity of the bed to decrease since water occupies the
void pores within the bed; therefore, increasing headlosses in the system. High bed moisture
promotes clogging, nutrient leaching, accelerated compaction, and also the creation of anaerobic
zones that may cause odour problems and oxygen transport resistance resulting in a decrease of
the biodegradation efficiency. On the other hand, a low bed moisture content will result in
drying of the filter material, which could lead to cracking and channelling within the bed. This
would provoke higher pressure drop, and a decrease in retention time and, hence, in the removal
efficiency. Bohn (1976) (Corsi and Seed, 1995) reported that bed drying and cracking can occur
at high gas flow rates. Similarly, Barshter et al. (1993) (Corsi and Seed, 1995) observed bed
drying due to locdly high airfow rates in a full-scale biofilter. These effects were most
fiequent near the corners and dong the walls of the vesse1 containing the bed material.
Moishue to the biofilter bed can be supplied by prehumidified air (no less than 99% RH)
orland by sprinkling water at the top of the filter. Unnecessarily high pressure drop has been
recorded when sprinkling water on the top of the filter, and it seems preferable to condition the
relative humidity of air entering the filter in order to moisten the filter bed (Van Langenhove et
al., 1986), and even control its temperature. Also, water spraying does not allow for uniform
wetting of the packing media (Utkin et al., 1989).
14
Over time in most biufilters, as biomass begins to grow on the packing material, the
pressure drop begins to increase. Govind et al. (1993) observed that in an activated carbon
biofilter there is a point in time at which the pressure drop begins to increase and goes steadily
up. While sorne authon do not mention significant pressure losses during biofiltration studies
and do not report any influence of biomass on the head losses across the biofilters, some others
do relate increases in pressure drop to biofilm growth and clogging by biomass (Utkin, et al.,
1989; Hodge, et al., 1992). The increase in pressure &op by biomass development in biofilters
cm be explained by
a decrease in the bed void space, and the microbial degradation of the
Although the effect of biomass accumulation on pressure drop in biofilters has been
reported, there has not been detailed quantitative research of this phenornenon. Thus, this
constitutes one of the objectives of this study.
15
and some inorganic compounds, al1 of them bound tg an inanimate solid surface, termed
the lower layers of the filter bed. Other organisms fiequently found in biofilters include
protozoa and nematodes (de Castro et al., 1997). While bacteria have higher rates of metabolic
activity and usuaily predominate in aqueous media, fungi are less affected by low moisture
environrnents and can grow on dry media using moisture fiom the air.
The term biomass growth or biomass accumulation involves a collection of metabolic
processes such as substrate conversion, cellular growth, replication, endogenous decay, and
extracellular polymenc substance (EPS) production.
microbially produced bound polymers but also lysis and hydrolysis products and adsorbed or
attached matter (Nielsen et al., 1997).
Biomass formation in a biofilter begins during the start-up period. During this period,
biomass growth has been described to occur in discrete discontinuous layers, as microcolonies,
that partially cover the solid particles, and that are separated by pores and channels (Shareefdeen
and Baltzis, 1994; Bishop, 1997). Over time bare areas may get covered with biomass. These
layers may consist of cells entrapped within a gelatinous matrix of EPS,produced directly from
the surface-associated microorganisms (Bryers, 1987). The growth of a biofilm is the result of
mass transfer of substrate and its conversion, and it is a function of the transport rate of the
limiting substrate, the biomass yield and/or the biofilm density (Van Loosdrecht et al., 1995).
Heterogeneity in the composition, structure, and distribution of biofilms is a recognised
property of these systems (Bishop, 1997). In a biotrickling filter packed with propylene Pal1
rings and treating ethyl acetate and toluene, density differences were observed between the inner
and outer regions of the biofilm (Schanduve et al., 1996). In general, ce11 density was lower in
the inner region where fragments of lysed cells where observed, even during the acclimation
period. Decreasing concentrations of polysaccharides and proteins dong the biofilm depth have
been reported in aerobic heterotrophic biofilms (Zhang et al., 1997). The base of a biofilm is
considered to be more stmctured and finner than its surface film, which may have an irregular
16
topography. In some cases, the biofilm may have the characteristics of a surface film, especially
when filamentous microorganims and protozoa are dominant (Widerer and Characklis, 1989).
The density of a biofilm depends on the type of organisms present, but it also seems to
depend on the fluid dynamic conditions in the biofilter. For instance, higher biofilm densities
have been reported with increasing shear stress on the biofilm (VanLoosdrecht et al., 1995).
Standefer and Van Lith (1993) stated that in biofilters it is possible that there is no
sludge generation if the irnmobilised microbial growth rate, afier adaptation, reaches
equilibrium with the death rate. So dead ce11 matter becomes a partial nutnent source for the
living bacteria, and consequently, sludge does not clog the bed. Nevertheless, this is not always
the case like during the exponential microbial growth phase, which is present during the
acclimation period of a biofilter. Moreover, biofilters can be operated with an exponential
growth rate if the pollutant loading rate is gradually increased during the period of operation
(Cherry and Thompson, 1997).
Even though most studies conceming biofilm structure and characteristics have been
performed with water submerged biofilms, their results are valuable when trying to describe
biofilms exposed to air under moist conditions. Famgia (1999) investigated the development
and properties of biofilms in biofilters; however, more studies of air exposed biofilms. as in the
case of biofilters, are still required.
2.3.2 Factors Affecting Biomass Growth in a Filter Packed Bed
In general, biomass growth and activity depend on the environmental conditions under
which the microbial cornmunity develops. The physical and chernical properties of a filter's
medium such as water content, superficiai area and porosity, minera1 and nutnent content,
organic content, pH and temperature, significantly influence the characteristics of the
microorganisms that may develop on it, especiaily during the early stages of biofilm
accumulation. Surface roughness has been reported to enhance biofilm development (Van
Loosdrecht et al., 1995). For instance, Hodge and Devinny (1 995) working on the biofiltration
of ethanol vapours with biofilters packed with compost, GAC, and a mixture of compost with
diatomaceous earth, concluded tbat compost supported microorganisms with the highest
Efects of Biomass Growfhon Pressure Drop in BioMers
17
biodegradation rate constant, suggesting that compost provides a better environment for
microbial growth and activity. In addition, they concluded that GAC particles allow biological
growth only on the surface and in pores sufficiently large for microbial cells. The inner portion
of the particle, which is a substantial portion of its volume, is inaccessible. This observation
could be extended to other inert porous materials with similar characteristics. It has been
suggested that biofilm adherence to a porous support material, such as GAC, is influenced by
the adsorption of the degrading compound on the medium, since the high concentrations of the
adsorbed substrate stimulates biomass growth on the medium's superficial pores (Govind et al.,
1993). Initial cellular adhesion to a specific substratum can be regulated by non-specific classes
The VOC concentration in the air Stream and the time of exposure to the hydrocarbon
also seem to influence the microbial metabolism that leads to biomass growth, and the biomass
characteristics. Leddy et al. (1995) (Jones et al., 1997) found that P. putida 54G growing on
toluene vapour fonned variant cells that could not degrade toluene but that continued growing in
its presence, metabolising other carbon sources such as organic compounds leaking fiom other
cells or toluene degradation intermediates. Arcangeli and Arvin (1992) (Jones et al., 1997)
reported that the active fraction of a biofilm that was exposed to toluene over an extended
period was only 5% of the total, while nearly al1 of the cells were active during the initial
attachment phase. These observations, obtained under conditions referred as to bacterial injury
or physiological stress (Jones et al., 1997), may have an impact on the biomass characteristics.
Besides the pollutant substrate, which acts as a carbon and energy source for
chemoheterotrophs, microorganisms also require nutrients such as nitrogen, phosphoms,
sulphur, and trace elements for their metabolism. Nutrient addition to biofilters, besides those
provided by the natural medium, has been related to higher elimination capacities since higher
pollutant concentrations are rernoved under the same operating conditions, hence reducing the
18
biofilter area and cost installation (Wani et al., 1997; Morgenroth et al., 1996). However, the
implications that nutrient addition might have on biomass growth and accumulation has to be
taken into account since an excess of nutrients, given an unlimited substrate, might induce
excessive biomass accumulation and high pressure &op across a biofilter.
For example,
spraying a nutnent solution on a peat bed was reported to cause accelerated biomass growth
near the area of nutrient addition, with final clogging (Govind et al., 1993). On the other hand.
low nutnent availability fiom the natural medium may slow down microbial growth and
distribution, which has detrimental effects on a biofilter's removal capacity.
The source of nutrients has an impact on the arnount of biomass yield. Smith et al.
(1996) studied the effect of two different nitrogen sources, nitrate (NO3-N)
and ammonia (NH3-
N), on the biomass yield in 2 biotrickling filters packed with diatomaceous earth pellets and
used to treat toluene. They used equivalent mass ratios of COD to N, and a nitrogen to
phosphorus ratio of 4. They found that in the biofilter whose nitrogen source was the oxidised
fonn (NO3-N), less nitmgen was utilised for ce11 growth for a given arnount of COD consumed
than in the biofilter whose nitrogen source was the reduced form WH3-N). Based on the
assumption that aerobic heterothrophs accounted for al1 of the net nitrogen utilisation in the
biotrickling filters, it was estirnated that at least 70 % more COD could be degraded for a given
mass of nitrogen in the form of NOJ-N, and at least 40% less biomass, as VSS, is generated for
a given mass of COD using NO3-N as a nitrogen source (Smith et al., 1996). For heterotrophic
microorganisms the growth yield is lower when utilising NO3-N rather than NH3-N as the
source of nitrogen since energy is required to convert nitrate to ammonia for ce11 synthesis.
Hence, Smith, et al. (1996) hypothesised that in the NH3-N fed biotrickling filter, more energy
was available for growth and for the production of exopolysacharides, which supported a large
In an environment high in total salts, the ionic strength of a biofilm may be high, hence
the microorganisms may be expending a significant amount of energy maintainhg the necessary
ionic gradient between the interior and the exterior of the cell, and thus, not producing excess
biomass W e y et al., 1996).
Weber et al. (1994) and Holubar et al. (1995) (Smith et al., 1996) have been successhl in
reducing plugging in trickle bed air biofilters used to treat toluene and a mixture of
19
hydrocarbons, by using nutrient nitrogen limitation and high ionic strength (NaCl), and both
nitrogen and potassium limitation. However, the VOC removal efficiencies reported were
below 50 %. Schonduve et al. (1 996) observed 50% less biomass growth when nitrate was used
as nitrogen source instead of ammonium in a biotrickling filter used to treat ethyl acetate and
toluene. However, a 70% reduction in the degradation rate was registered.
It seems that nutrient limitation decreases biomass growth because of a decrease in the
degradation rate. Moreover, some studies show that the use of nitrate as a nitrogen source may
reduce biomass growth without afTecting the removal rate; some others, on the contrary, indicate
a reduction of both microbial growth and degradation capacity. More research is needed to
elucidate these contradictory results.
2.3.2.4 Other Factors
Figure 2.1 presents a schematic of several factors influencing biofilm structure and
accumulation. Some of them have been discussed in the previous sections, others are briefly
outlined below.
While at high substrate loading rates and low shear stress a more heterogeneous biofilrn
may form, at low loading rates and high shear stress a smoother, but patchy in distribution
biofilm may develop. Flow shear stress rnight not apply to biofilters because of its low values;
however in aquatic systems it is relevant. The types of microorganisms also affect the structure
of the biofilm: fast growing microorganisms tend to fom a weaker and more porous biofilm
than slow growing ones (Van Loosdrecht et al., 1995). It is believed that if a smooth biofilm
develops, then its thickness will depend on the substrate loading rate. Furthemore, in reactors
with low shear stress, thick and highly heterogeneous biofilms will tend to form.
20
bstrate surface
loading rate
& nutrients
T y p e o f m i c r o o r g a n ism s
I
Y ield c o e f f i c i e n t
A m o u n t o f biofilm
T y p e o f reactor
nsity
1 S hear rate (
BIOFILM S T R U C T U R E A N D A C C U M U L A T I O N
Figure 2.1
Relation of factors afTecting biofilm growth and its accumulation (Van
Loosdrecht et al., 1995).
researchers have investigated the spatial distribution of microorganisms in biofilters, and have
observed that the density of microorganisms is greater at the inlet section where readily
degradable substrates and nutrients are available and more removal takes place (Corsi and Seed,
1995). Kinney et al. (1996) reported four orders of magnitude greater numbers of platable
microbes in the inlet section than in the outlet section in a biofilter packed with Celite porous
silicate pellets that treated toluene. Kosky and Neff (1988) (Swanson and Loehr, 1997)
observed that deeper into a biofilter bed, smdler populations of different organisms existed,
probably adapted to low concentrations of a more complex substrate.
Similar biomass
distribution was observed by Mohseni and Allen (1997), who reported that more than 60 to 80%
of the total pressure &op in biofilters packed with compost, wood chips, and perlite or GAC
were measured in the upper sections of the biofilters, which where operated in a down-flow
mode. They explahed this behaviour as a result of higher substrate concentrations and higher
Effectsof Biomuss Growth on Pressure Drop in Biofiters
21
microbial activity in the fwst sections of the biofilter, which resulted in more biofilm growth,
less void space and greater pressure drop. An altemating feed strategy consisting of switching
the flow direction fiom inlet to outlet, and viceversa, allowed for less clogging and a more
unifomly distnbuted biomass profile across the length of a biofilter treating toluene vapours
(Kinney et al., 1996). A similar advantage of reduced biofilm thickness near the inlet region is
achieved in unidirectional flow biofilters subject to discontinuous feeding (Wright et al.,1998).
These observations suggest that biomass concentration in a biofilter packing material is
proportional to removal rate. Pedersen and Arvin (1997) concluded that a constant toluene
liquid concentration through a biotrickling colurnn caused an even biofilm growth along the
filter height. They measured a constant average value of biofilm thickness and a constant
average value of content of active biomass along the column. Cherry and Thompson (1997)
have suggested that during exponential growth in a biofilter, biomass generation is proportional
to the conversion of substrate, hexane in their experimental case. The proportionality constant
is a yield coefficient, which relates the conversion of hexane and the formation of biomass.
On the other hand, studies with a biotrickling filter packed with Pall rings and used to
treat ethyl acetate and toluene, showed that the increase in biofilm thickness did not correlate
with an increase in degradation of the pollutants (Schonduve et al., 1996). It is believed that an
increase in biofilm height can be linked to a decrease in the portion of the biologically active
layer of the biofilm due to nutrient and oxygen limitations. This type of observation, however,
More recently, Deshusses and Cox (1998) by means of Computer Axial Tomography
(CAT) studied the packed bed of both a biotrickiing and a biofilter treating toluene vapours.
The CAT scans of the biofilter packed with a mixture of wood chips and compost (80120 by
volume), as well as of the biotrickling filter packed with Pall rings, revealed that biomass grew
very heterogeneously. Some parts of the medium were covered with a thin biofilm, whereas
other regions were completely clogged, especially for the case of the biotrickling filter with high
biomass content. In the biofilter medium, a heterogeneous biofilm was observed even at the sub
millimetre scale. The observed microscopie roughness of the biofilm dong with previous
observations of channels in biofilms conducted in another study using confocal laser
22
microscopy, support the hypothesis that biofilm roughness contributes to a significant extent to
the increasing interfacial area for polllutant mass transfer (Deshusses and Cox, 1998).
Kinney et al. (1996) used a biofilter packed with Celite porous silicate pellets to treat
toluene, and they observed that in the first 25 cm of the bed (first section), 75% of the inlet
toluene was degraded during the first 20 days of operation. However, after day 20, the removal
eficiency dropped off rapidly. Since the bed was remixed and the removal efficiency continued
to decrease not only in the first section but also in the second section, they related this decrease
in eficiency to the way biomass accumulated on the pellets. Kimey et al. ( 1996) hypothesised
that the microorganisms colonised both the inner pores and the surface area of the porous
pellets. As the biofilm thickened in the first section due to high toluene degradation, the
openings to the micropores clogged, toluene becarne unavailable, and the microorganisms in the
inner pores became inactive.
microscopy, biomass penetration into the pellets was detected to be not beyond 100 Fm.
23
biofilm accumulation in the effective pore space, where EPS seemed to play an important role in
plugging (Cunningham et al., 1990).
Furthemore, it has to be considered that if biofilm thickness remains small cornpared to
the effective pore space, accumulation of biofilm will not affect the distribution of pore
velocities within a porous medium, as pointed out by Cunningham et al. (1990). However, if
biofilm occupies a significant fraction of the effective pore space, decreases in effective porosity
and specific permeability will occur.
It is well established that over time channels may fonn in a biofilter bed packed with
natural materials. This phenornenon has been related to insuficient or excessive moisture
content or aging of the medium, which causes the bed to crack, to reduce its volume, and to
compact.
Biomass growth, however, may also play an important role changing the
characteristics of the bed, and ultimately the airflow charactenstics through a biofilter. In recent
studies using Computer Axial Tomography, the presence of small and large channels, from less
than 5 mm2to 380 mm2,caused by biomass accumulation, was detected in a biotricWing filter
packed with Pal1 rings. Similar channelling was observed in a biofilter packed with compost
and wood chips, yet in this case most of the air channels were detected on the side, where wall
effects might have occurred (Deshusses and Cox, 1998).
In a biofilter packed with Celite porous silicate pellets used to treat toluene, overgrowth
of biomass in portions between the packed pellets clogged the void space, resulting in air
channelling and a rapid decrease in removal efficiency (Kimey et al., 1996). Interestingly, no
increase in pressure drop was observed, which might indicate that channelling not always causes
a pressure drop build-up, probably due to the heterogeneity and tortuosity of the channels
fonned.
Deviation of the airflow due to biomass clogging in certain parts of the filter bed disnipts
the homogeneous airfiow through the bed. This results in locally higher air permeabilities, and
since more air is passing through a smaller cross sectional area, the pressure drop increases and
the elirnination capacity of the biofilter decreases.
24
transmission electron microscopy, and confocal scanning laser microscopy (Fletcher, 1992:
Stewart et al., 1995). Indirect techniques are classified based on the particular constituent or
property of the biofilm fiom which the amount of biomass is inferred. Table 2.2 shows some of
these techniques.
Some indirect techniques for biofilm and biomass quantification (Adapted from
Table 2.2
Characklis (1 990) and Tate III (1 995))
1 Anahtical
. Techniaue
1 Classification
1
Effects of biofilm on transport properties
--
Even though several of these techniques have been used in biofilters and biotrickling
filters to characterise and measure biomass concentration in the filter bed, their application has
to be evaluated for each particular case since each technique presents advantages and
disadvantages (Singh et al., 1994).
Govind et al. (1993) measured CO2 production in biofilters treating mixtures of VOC's,
packed separately with peatkompost, pelletised activated carbon, and ceramic Celite.
-
---
23
Cumulative CO2over time was measured, and also calculated assuming that al1 the compounds
removed were converted to CO2. Based on the comparison of calculated and measured CO2
production, conclusions related to the carbon balance, specifically to biomass generation, could
be made. Kinney et al. (1996) used the ratio of CO2evolved across a biofilter column over the
toluene degraded in CO2 equivalents to represent the fiaction of carbon from toluene
degradation that was released from the column as CO2. The remaining carbon was converted to
biomass considering a complete degradation of toluene occurred. This is an indirect way of
measuring biomass growth, which relies on the stoichiometry of the mineralisation of substrates
and ce11 production.
estimated, it does not provide information about biomass distribution or its growth patterns. In
addition, this respiration technique, as with other microbial activity related procedures,
quantifies only active biomass, which is a portion of the total biofilm. As a result, these
techniques are disadvantageous when trying to assess the influence of biomass accumulation on
pressure drop in packed beds since not only active biomass but also its extracellular substances
occupy the bed void space.
Several other techniques have been used in biofilters and biotrickling filters. Biofilm
thickness, measured as an average thickness by weight of the total arnount of biomass on the
bed sample, was used to quanti@ biomass growth in a biotrickling filter treating toluene and
packed with polyvinyl difluoride cubes (Pedersen and Arvin, 1997). Bacterial enurneration in
plate count agar has been applied for an industrial biofilter packed with popiar wood bark and
treating toluene vapours (Andreoni et al., 1997), and dso in biotrickling filters packed with
diatomaceous earth pellets used to treat toluene (Smith et al., 1996). The results of the number
of bacteria have been expressed as most probable number (MPN) per dry weight of medium or
as colony forming units (CFU) per dry or wet weight of medium. Measurement of active
biomass in biofilters has been accomplished indirectly by determining cellular ATP (adenosine
triphosphate) content in biomass samples (Andreoni, et al., 1997), and the amount of the protein
in disintegrated biofilm samples fiom a biotrickling filter treating toluene and packed with
polyvinyl difluoride cubes (Pedersen and Arvin, 1997). For the case of the protein analyses,
since the ce11 protein and extracellular substances protein contents may vary, assays based solely
on protein may underestimate the amount of total biomass. On the other hand, overestimation
Eflects of Biomass Growth on Pressure Drop in BiofiIters
26
of the active biomass may happen if there is a large pool of protein accumulation due to cell
injuries (Jones et al., 1997). Errors due to composition variation of cells and extracellular
protoplasm has to be quantified; however, when the density of the biomass is relevant, as for
pressure drop effects, wet weight may actually describe the slimy and capsule forming
characteristics of the biomass, given by the extracellular polymea.
The use of rnicroscopic techniques for analysing biofilm characteristics has shown the
advantages of these methods for studying structural heterogeneity in biofilms, as well as for
establishing biofilm coverage and thickness (Stewart et al., 1995; Silyn-Roberts and Lewis,
1997), which is relevant for understanding biomass effects on flow characteristics through
biofilm systems. Confocal scanning laser microscopy seems to be superior than the other
techniques, since it enables one to visualise the intemal structure of the biofilm and allows a
three dimensional analysis; however it may not be applicable to thick biofilms and it requires
expensive equipment.
Several
assumptions related to biomass growth have been taken at a rnicroscopic level to simpliQ the
rnodels. Some assumptions of this kind have been considered in the derivation of a quasisteady-state mode1 based on the growth of biomass for describing methanol biofiltration
(Shareefdeen et al., 1993; Shareefdeen and Baltns, 1994):
27
1. n i e biolayer is formed on the exterior surface of the particles and it does not grow in
the pores of the particles and thus, no reaction occurs in the pores.
2. The biolayer does not form uniformly around particles; there may be patches of bare
particle surface.
3. The biofilm density, defined as the amount of dry biomass per unit volume of
5. Biomass does not accumulate in the filter bed and thus, the specific biolayer surface
area is constant.
6. The effective biolayer thickness varies dong the biofilter column. By solving the
mass balance equations of the model, the values of the effective biolayer thickness along
the bed were estimated, and a linear correlation between biofilm thickness and the
compound concentration in the air at a specific position along the biofilter was found.
7. Since the fraction of the extemal surface area of particles covered with biofilm is hard
to estimate, the value used in the model was estimated as the quotient of the volume of
inoculum suspension used and the volume of initial packing material. This neglects the
amount of biomass accumulated dunng the start-up period.
The quasi-steady-state model developed by Shareefdeen and Baltzis ( 1994) includes
consideration of real biomass growth patterns obsewed in biofilters, such as assumptions 2 and
5 above, but aiso includes assumptions that are less realistic, but help to simplify the model and
allow for the prediction of the biodegradation process. Shareefdeen et al. (1993) recognises that
the biofilm density in a biofilter needs to be deterrnined and that biofilm density decreases as the
thickness of the biofilm increases. The biolayer surface area per unit volume of reactor also
should increase as the biolayer thickness decreases towards the exit of the biofilter. Cherry and
Thompson (1997) pointed out that the assumption that there is no net biomass growth in
biofilters, as in some cases has been observed, implies that biofilters should be modelled
c o n s i d e ~ ga maintenance metabolism or the equivalent situation of balanced ce11 growth and
death. However, this has not been the case in most of the models for biodegradation in
biofilters. Cherry and Thompson (1997) emphasised that substrate consumption following firstorder kinetics or some form of Monod kinetics coupled with the assumption of steady-state for
Effects of Biomms Growth on Pressure Drop in Biofifers
28
ce11 growth or no net ce11 growth are inconsistent, and do not allow to model biofiltration during
the acclimation period where exponential biomass growth is more likely to happen.
Cherry and Thompson (1997) proposed two ways of estimating the biomass content in a
biofilter during exponential growth. The first considers the amount of substrate converted and
uses the yield of cells fiom substrate during active growth to estimate the total biomass created.
The second approach uses an apparent first-order rate constant for a plug 80w reactor given by:
where kl is the apparent first order rate constant, T is the residence time in the bed, and Sou,and
Sin are the outlet and inlet substrate concentration in the gas.
Alonso et al. (1997) developing a model to describe physical and biological processes
taking place in a biotrickling filter for waste gas treatment, proposed the following expression
for calculating biomass-affected porosity (sf) in a bed packed with spheres, where biomass
grows uniformly on the spheres' surface:
where E* is the initial porosity of the bed without biofilm, LJ is the biofilm thickness, R is the
radius of the sphere equivalent to the packing medium, n is the number of packing spheres in
contact with a single sphere or coordination nurnber. Equation 4 considers that the spheres that
were in contact when the biofiiter was clean will remain in contact, and therefore the biofilm
will grow only on the void space left between the solids (Alonso et al., 1997). Another
expression for predicting bed porosity with biofilm growth was proposed by Cunningham et al.
(1991). This expression was deduced for the case of uniform porous spheres packed in a cubic
arrangement, where 8 spheres are considered to fit in a cube of sides equal to two times the
diameter of the spheres. The proposed expression is:
29
have been just descriptive atternpts for understanding the process and there have been only few
studies that have tried to link the dynamics of biofilm growth and substrate utilisation to water
specific permeability reduction and pressure drop increase. Some of them are cited in the
following paragraphs.
Crawford (1987) (Cunningham et al., 1990) carried out laboratory experiments with a
capillary reactor containing a single layer of 1 mm qlass spheres in order to demonstrate the
relationship between biofilm accumulation and the hydraulic resistance of a porous medium. It
was observed that after the biofilm thickness reached a steady value, the friction factor still
increased, suggesting that the biofilm surface continued to develop in a progressively irregular
manner. Even though an increase in the fi-iction factor due to biomass accumulation occurred,
the presence of biofilm did not alter the observed relationship between fiction factor and
Reynolds number for flow through porous media (Cunningham, et al., 1990).
In another study, Taylor and Jaff (1990) perfonned experiments to quanti@ the water
specific permeability reduction caused by enhanced microbial growth in columns packed with
sand, which was used as a typical porous medium. From piezometric head measurements at
different levels of the bed, the hydraulic conductivity was detennined for each sample port using
a unidirectional form of Darcy's law
30
conductivity (Ln), and dW<Ix is the variation of piezometric head in a distance x along the
column A general expression of Eq. 6 is
g is the acceleration of
gravity (UT*),
and p is the fluid viscosity (M/LT). In this way, the reduction in specific
permeability was estimated as the ratio of actual specific permeability over its initial value. For
the sand columns under aerobic conditions, Taylor and Jaff (1990) obtained an expression of
specific permeability reduction, expressed as the fraction of the initial specific permeability, as a
function of biomass concentration in the bed.
The hydraulic conductivity, K,is a function of the porous medium properties and of the
hydraulic properties, and provides a measure of the ability of the porous medium to conduct
water. It is ofien useful to express the specific pemeability of a porous medium as a property of
the medium independent of the density and viscosity of the fiuid. Indeed, the definition of
specific permeability as a huiction of hydraulic conductivity and the fluid properties allows the
employment of the hydraulic conductivity in systems where the fluid has a viscosity and a
density different fiom water. In addition, specific permeability is an intrinsic property of the
porous medium, and depends on pore size distribution, pore shape, tortuosity, specific surface,
and porosity (Taylor et al., 1990).
In a later study, Taylor et al. (1990) obtained expressions to analytically predict changes
in porosity and specific surface in order to estimate specific penneability changes caused by
Effects of Biomass Growfhon Pressure Drop in Biojilters
31
biofilm growth in a rigid porous medium. For developing the model, some assumptions were
taken into account: the rigid porous medium is saturated with a single fluid, Darcian flow
(lamina. fiow) predominates, the biofilm has a negligible specific permeability, and aerobic
substrate utilisation conditions prevail.
n=l-[&J
,and (Eq. 10)
where a, is the packing arrangement factor, with the subscript m indicating number of contact
points and d the sphere diarneter. For a6 (cubic arrangement)=l, ad (orthorhombic)= 3 '"/2, ai*
(tetragonal-spheroidal)=3/4,and a 12 (rhombohedral)= 2?
If the variation of n and M with biofilm thickness for a given packaging arrangement is
specified, then the changes in specific permeability due to changes in biofilm thickness can be
detemiined. Expressions for porosity (nb) and specific surface (Mb)with biofilm thickness for a
heterogeneous size distribution of spheres were calculated by (Taylor et al., 1990):
32
where d is the spheres' diameter and Lf is the biofilm thickness. The biofilm-affected specific
permeability was calculated by substituting nb and
Mb
assuming co remained constant with biomass growth, and that al1 spheres were coated with an
impermeable film of biomass of constant thickness.
where ~(~,r,p'),
is the correction factor accounting for eccentricity of the flow path (tortuosity
is a correction accounting for partial correlation between the pore radii r and
factor), G(~,r,p')
p' at a given moisture content 8(r). f(r) is the pore size distribution function, r and
are the
pore radii of a pair of serially connected capillary elements, ro is the minimum pore radius, and
where r and y are dimensionless constants. Finally specific permeability was given as
(Eq*16)
Moisture content, porosity, and specific siirface were also expressed in tenns off(r):
r-
- -
--
--
--
33
f (r)dr
n=
ru
"
rn
(Eq. 19)
In this case the changes in specific permeability due to changes in biofilm thickness are
determined if the variation off(r) with biofilm thickness is specified.
For estimating the biofilm-aHected specific pemeability, nb and Mb were also
determined in terms offb(r), which is the associated pore size distribution describing the void
space not filled with biomass, and is a function of the biofilm thickness. Taylor et al. (1990)
obtained expressions to estimate specific permeability with and without biofilm growth using
Mualem's specific permeability model, limiting their analysis to the case where f(r) was given
by a power function. Finally, they found an equation to predict specific permeability reduction
due to biomass growth in terms of several variables such as biofilm thickness, minimum and
limited to relatively thin biofilms on homogeneous, unconsolidated media. It was noted that the
cut-and-random-rejoin models are superior to the sphere model because they can be applied to
porous media with a wide range of pore sizes, and they exhibit the proper asymptotic behaviour
es the pore space fills with biomass (Taylor, et ai., 1990). It is important to underline that a
major assumption made in this analysis is that of a uniform biofilm thickness. In order to
descnbe the variability of the biofilm thickness, a specific permeability model could be
manipulated to yield expected values of specific permeability with biofilm growth, if a
probability distribution of biofilm growth were available.
Even though the Mualem-based specific pemeability model and porosity model c m be
used to make reasonable predictions of these parameters for a porous media affected by biofilm
(Taylor and J e , 1990), they are complex models requiring values of parameters not easily
available. Besides, the biofilm approach used assumes continuous and uniform biomass growth
on the exposed surface of each particle in the porous medium, and as stated by Bayeve and
Valocchi (1989) (Clement et al., 1996), these authors did not support evidence to ver@ the
Efects of Biomass Growth on Pressure Drop in Bioffters
34
growth patterns, and hence the assumptions taken. Furthemore, it is more probable that
biomass grows in a heterogeneous fashion as stated in previous sections of this work.
In a more recent study, Clement et al. (1996) developed analytical equations to model
changes in porosity, surface area, and specific permeability caused by biomass accumulation in
porous media exposed to water flow. nieir analysis was based on macroscopic estimates of
average biomass concentrations and it did not assume any specific pattern for microbial growth.
From the three different approaches to model microbial growth and accumulation processes in
porous media: continuous biofilm (model by Taylor et al. (1990)), discrete micro-colony, and
macroscopic approach, they developed the macroscopic approach, which considers only
spatially averaged biomass concentration as the model variable.
On the other hand, the micro-colony model (Vandevivere and Baveye (1992), Clement
et al. (1996)) considers discrete microbial colonies or sparse rnicrobial growth. In reality,
biomass growth may involve both continuous and patchy growth patterns, hence a macroscopic
approach considering spatially distributed averaged concentrations seems to be more realistic
(Clement et al., 1996).
The main assumptions taken by (Clement et al., 1996) in order to develop their model
are:
3. Microorganisms are assumed to exist in both aqueous and solid phases, and biornass
growth and nutrient consumption occur in both phases.
4.
The fmai macroscopic mode1 equations, which can be used to compute biomass-afTected
specific permeability, specific surface area, and porosity values at any specific attached biomass
concentration, are:
35
weight) of microbial cells per unit mass of aquifer solids, pk is the bulk density of aquifer solids,
p . is the solid-phase biomass density, no is the unaffected porosity, and nb is the biomass-
afTected porosity.
This model is in agreement with the macroscopic-level Darcy equation fiom which the
models are developed. Furthemore, for the case of a size distribution index equal to 3, the
results fiom the macroscopic model are in exact agreement with the predictions of continuous
biofilm model of Taylor et al. (1990), and the model is computationally more efficient (Clement
et al., 1996).
2.4.2.2 Models Developed for Bioreactors
Other studies have investigated the correlation between biomass growth and pressure
drop in bioreactors, such as in a solid state fermentor and in an aerated cocurrent upflow fixedbed bioreactor,
Experiments carried out with solid state fermentors (SSF) (Auria et a l , 1993) have
revealed that the variation of pressure &op observed as air passes through the packed bed was
linked to mould growth due to reduction in the bed void fraction. In these experiments, an
increased pressure drop dong the column was clearly conelated to an increase in biomass
concentration over time at different airflow rates. Auria et al. (1993) determined that lower
relative permeabilities, k&,
through a porous bed was simplified to Darcy's law (Eq. 5). Darcy's law was used to estimate
Effects of Biomass Growth on Pressure Drop in Bioflters
36
the hydraulic c~nductivityfiom pressure &op data, and specific pemeability was then
calculated using the definition of hydraulic conductivity (Eq. 8). Finally, a linear correlation
equation was obtained to estimate the mould growth based on the observed decrease in specific
permeability. This expression, suitable for the inert resin used as packing material, is not
suitable for estimating biomass concentrations in supports that are modified during microbial
growth since the changes in specific permeability may not be only attnbuted to biomass
accumulation, but also to macroscopic changes in the suppon such as compaction.
Nevertheless, in experiments where Auria et al. (1993) used natural support media that acted as
substrate source too and underwent changes in their properties, the same behaviour of pressure
drop vs. time was observed as with the inert medium. This suggests that similar phenornena
affecting pressure drop in the inert medium take place in the natural media. However, in this
last case other factors such as water sorption and compaction, should also be considered (Auria
et al., 1995).
In another study, Deront et al. (1998) investigated the possibility of evaluating biomass
accumulation by pressure drop measurements in an aerated concurrent upflow fixed bed
bioreactor, which was continuously fed with wastewater containing industrial organic
pollutants. They obtained an expression that related pressure &op, the Reynolds numbers of the
gas and liquid, and the equivalent diarneter of the particles used as packing material, clay balls:
where A P L is the pressure &op dong a specific height, de is the equivalent diameter of packing
particles, VSG is the superficial velocity of the gas, pc is the gas density, Re is the gas Reynolds
number, and R ~ isL the liquid Reynolds nurnber. The Reynolds nurnbers are defined as:
Re, = V s d , PG
Re, = G d , P L
where p and p denote the density and viscosity of the gas (G) and liquid (L), VsL is the
superficial liquid velocity, and d, is the average particle diameter of the clay balls.
37
Using Eq. 24, fiom pressure drop measurements, and the operating conditions, the equivalent
diameter (de)can be calculated. Then, the biomass-affected porosity ( E ~ )CM be estimated from
the expression of equivalent diameter:
Hence, the biofilm thickness (Lj)can be estimated, assuming a planar geometry, from:
E* =go
-a,L,
Y
(Eq*28)
where EO is the initial porosity, a, the specific area of the packed bed, and both parameten are
known fiomthe packing materiai specifications. This approach used by Deront et al. (1998)
applies for two-phase flow through a packed column.
Deront et al. (1998) also measure volatile suspended solids fiom suspended biomass
detached fiom fixed biomass fiom the substratum. These values divided by the estimated
biofilm thickness gave a biofilm density. Consequently, an expression correlating biofilrn
density and biofilm thickness was obtained. In this way, based on pressure drop measurements.
biomass growth and accumulation could be estimated.
Modelling the relationship of pressure drop and biomass accumulation in these
bioreactors has been done in order to be able to estimate the amount of biomass growing in the
packing meterial based on physical operating pararneters such as pressure drop. Nevertheless,
their approaches are valuable when trying to mode1 the effects that biomass growth has on
pressure drop in biofilters, especially for the case of an SSF, which operates similarly as a
biofilter,
Both the models developed for groundwater flow and for bioreactors take into account
that biomass accumulation in porous media results in the reduction of the interparticle void
space, measured as porosity, and in the change of the hydrodynamic characteristics of the
media. Al1 these models have involved key hydrodynamic variables (Cunningham et a!., 199 1):
porosity describing the fiee pore space, specific permeability descnbing the conductive
properties of the media, and the Giction factor that quantifies fictional resistance. And even
though some of these pararneters are evaluated for water flow, there is the possibility of using
38
them for aimow, given that they can be calcuiated considering air properties such as density and
viscosity.
Eiperimental Procedure
39
3 EXPERIMENTAL PROCEDURE
3.1 General Approach
The experimental approach involved the operation of a biofiltration system to study the
effects of microbial mass growth and distribution on pressure &op, and their correlation during
the removal of methanol. The system was operated for 150 days during which time excessive
biomass accumulation was achieved that was frequently monitored along with pressure drop.
At the end of this period, similar monitoring on biomass development and pressure drop was
performed during the biofiltration of a-pinene for 60 days.
Hardwood chips and inert pellets, called Nova lnertQ, were used as packing materials.
Wood chips were used as a natural packing material that is available on site in pulp and paper
mills where this technology has a potential application. While the feasibility of wood chips
alone as a biofilter packing matenal was assessed, the Nova Inert pellets were used since they
allowed for interference-fiee biomass quantification, and a shape- and size-defined particles for
modelling the effects of biomass accumulation on pressure drop. Nutrients were provided in
excess to both packing materials to ensure enough biomass growth. In the rest of this work,
Nova Inert will be used as a reference to Nova lnertB.
Biomass quantification along the bed and pressure drop measurements were
complemented with tracer tests as a means of assessing the effects of biomass accumulation on
the airflow characteristics in the biofilters. Simultaneous to the study of biomass effects on
pressure drop conducted in this research project, the biofilm characteristics and biofilm
development on the biofilter beds were investigated by two other students (Farrugia, 1999).
Information related to analytical techniques and experimental procedures are presented
in the following sections.
The biofiltration system consisted of two identical bench-scale biofilters which were
operated in a dom-flow mode to remove frorn a moist air Stream methanol, in a first run,and apinene, in a second run (see Figure 3.1 and 3.2). For each biofilter, building compressed air was
passed through a ~ l e x i ~ l ahumidification
ss~
column (0.1 5 m diameter, 1.55 m height) packed
Effects of Biomass Growth on Pressure Drop in Biojlters
Experimentul Procedure
40
with Intalox saddles (2 cm diameter), to hurnidifi the air to 100% relative humidity and control
its temperature. The air stream temperature was controlled by the humidifier's circulating
water, which allowed the bed temperature in the biofilters to be in the mesophilic range of 35 to
40
OC.
Water in the humidifier was continuously circulated by a pump (model 3E-12N, Little
Giant Pump Co., Oklahoma City, OK), and the water flow rate was controlled manually and its
temperature was maintained by a heater (model 11 12, V W R Scientific, Polyscience, Niles, IL).
A small and controlled airflow fiorn the
steel vesse1 containing liquid methyl alcohol (Sigma-Aldrich, 99.8 +%, ACS reagent), and
mixed with the main humidified air stream, which then was fed into the biofilter's top. Airflow
rates (flowmeter main Stream: model F 1- 1SO2A, Omega Engineering Inc., Stamford, CT;
polluted Stream: Scott Specialty Gases, Inc., Troy, MI), temperature and pressure in the
biofilters and humidifiers were controlled by a control panel.
Flow
contr
parger
voc
l-
W o o d chips or
N o v a Inert@
Air
W ater bath
Figure 3.1
1 Treated air
in series. Each section had a diameter of 28 cm and a height of 30 cm. Perforated stainless steel
plates (7 mm mesh diameter) were used as bed supports and as flow distributors in each section.
Effects of Biomass Growth on Pressure Drop in Biojiters
E.perinzentu2 Procedure
41
Rubber sealing was used to prevent $as leakage from the biotilters and eacli section l i a s
screwed to each other in sis points. Each section of 111c hiotiltrrs Iiad one port
at
for air sampling and three ports distributed axially for pressure drop iueasureiiiiit:, i 5c.c Fiyiirc:,
3 and 4 . Methanol and a-pinene concentrations in the air were measured ot the inlet. iop 'if
section 2. top of section 3. top of section 4. and outlet of racli biofilter.
Figure 3.2
Photography of the actual experimental set-up. From lefi to right: conrrol panel.
valve control panel and manometer fpr AP measurement. humidification system. biofilters. and
GC
Experimental Procedure
Figure 3.3
Photography of section 1 of the wood cliip biofilter on day 1 1 that s l i o w
axial ports for pressure drop measurement on the right Iiaiid sidr
ilir
gure 3.4
Photography of section 1 of the Nova Inert biofilter on day 1 1 that shows
axial ports for pressure drop measurement on the right hand sidz
-
fiperimentd Procedure
43
(Nova [ne#', NovaBiotec Dr. Fechter GmbH,Berlin, Germany) consisting of porous inflatedglass pellets. The type of wood chips has been successfully used in previous biofiltration
experiments (Mohseni, et al., 1998), and the inert material has been successfully used in
biotrickling filters (NovaBiotec Dr. Fechter GmbH, persona1 communication).
The wood chips and the Nova Inert pellets were sieved through screens of different mesh
diameten. The selected wood chips had a size between 0.7 cm and 3.5 cm, and the Nova Inert
pellets had an average diarneter between 0.5 cm and 1.1 cm. Table 3.1 presents the size
distribution of wood chips and Nova Inert pellets used to pack the biofilters. Small s i x
particles, less than 0.7 cm for the wood chips and less than 0.5 cm for the Nova Inert pellets,
were not used in order to avoid higher pressure drops due to less void space within the bed.
Table 3.1
Size distributions in percentage volume for wood chips and Nova Inert pellets
used to pack the biofilters ( d a stands for not available)
7%
da
33%
nia
40%
da
20%
33%
da
66%
--
Each section of the biofilters was packed with 15 L of packing material. Before packing,
macronutrients were supplied to the media with
utr ri cote^
270 (Plants Products Co. Ltd., Brampton, ON); 800 g of fertiliser pellets were rnixed with 15 L
of packing matenal for each section. Macronutnent requirements were calculated based on a
CM ratio of 30, recommended for an optimal microbial activity, and based on maximum
Experimental Procedure
44
120 days with each pollutant (refer to Appendix A for detailed calculations). A micronutrient
solution was added only to the inert material in a ratio of 5 L of solution per 15 L of packing
material. For the case of the wood chips, trace compounds were considered to be supplied by
the packing material itself. Tables 3.2 and 3.3 present the composition and some specifications
of the fertiliser pellets and the composition of the micronutrient solution, respectively. The
addition of both macro- and micronuients was expected to ensure enough biornass growth in
order to register its effects on pressure drop in the biofilters.
Composition and some specifications of the ut ri cote" slow-release fertiliser
Table 3.2
pellets used as a source of macronutrients in the biofilters (Manufatum specifications)
utr ri cote^ pellets type 270 - fertiliser releases 80% of its nitrogen evenly over a 270 day
period at a constant temperature of 25 O C . Faster release at a higher temperature.
Compound
Total Nitrogen
Composition
20 %
10.7%
Ammoniacal nitrogen
Nitrate nitrogen
7%
63%
packhg material. For the case of the Nova Inert biofilter, the size distribution of the packing
materiai mixture for each section was prepared mixing together 5 L of pellets (bulk volume)
with a diameter between 1.1 cm and 0.7 cm, and 10 L of pellets with a diameter between 0.7 cm
and 0.5 cm. The total volume of 15 L of Nova Inert pellets was subsequentiy combined in a
bucket with 5 L of micronutrient solution and 5 L of an inoculum solution. The 15 L of wood
chips for each section was prepared by combining 1 L of wood chips with a mesh diameter
Effects of Biontars Growth on Pressure B o p in Biofilers
k~erimentalProcedure
45
between 3.5 cm and 2.3 cm, 5 L with a mesh diameter < 2.3 cm and N . 6 cm, 6 L with a mesh
diameter < 1.6 cm and > 1.1 cm, and 3 L with a mesh diameter < 1.1 cm and > 0.7 cm. The
wood chips were then mixed in a bucket with 5 L of an inoculurn solution.
Table 3.3
Concentration (mgL)
O $44
Ferrous suiphate ( F e S 4 )
2.49
0.308
0.404
0.254
2.48
1
1
1.26
0.393
0.430
overnight. The supernatant was then decanted and used as the inoculurn solution, which was
added to the new packing matenal, dong with the micronutrient solution (only Nova Inert
pellets). The packing media with the inoculum solution were let to stand in the buckets for 4
days. Just before packing each section of the biofilters with the respective materials, the media
were drained and 800 g of fertiliser pellets were added to each 15 L volume of packing mixture.
Five hundred ml more of the micronutrient solution were added to each section of the Nova
Inert biofilter on day 84.
Experimental Procedure
46
Superior
view
Section
In the wood chip biofilter, new wood chips were added penodically. At the beginning of
the third period (day 76); 2 L of fiesh chips were added to section 1, 1 L to section 2, and 1 L to
section 4. At the beginning of the operation with a-pinene (day 148); 1L of fiesh chips was
added to section 2, 2L to section 3, and 1 L to section 4. This helped to replace the sampled
wood chips and to counterbalance the reduction of bed volume due to sampling.
Pressure drop dong segments of the packed beds were measured as differential pressure
using a digital manorneter (475-1 Mark II, Dwyer Instruments Inc., Michigan City, IN)
connected to a designed valve systern, which permitted selecting of different ports of
Effects of Biomass Growth on Pressure Drop in Biofilrers
Experimentul Procedure
47
measurement dong the biofilters. The manometer minimum detectable differential pressure
was 2.5
Pa (0.01 in water). Before measuring pressure drop, the plastic tubing c o ~ e c t i n gthe
using a Total Hydrocarbon Analyser (MSA Baseline 8800 THC analyzer, MSA Canada Inc.,
Downsview, ON). In order to retrieve the measured concentrations in a cornputer system, the
measurements were automatically stored in a datalogger (Ultra-Logger, Lakewood Systems
Ltd., Edmonton, AB), which was connected to the analyser.
The pulse injections were conducted three times in a row, just allowing enough time in
between each injection for the outlet methane concentration to reach the respective baseline of
zero. This ensured the reproducibility of the injections and methane concentration measurement
at the time of the experiments.
The concentrations of methanol and a-pinene in the air strearns were measured by gas
chromatography. Axial ports located dong the biofilters were available for automatic air
sampling. The air samples were taken using a vacuum pump (Mode1 400-1901, Barnant
Company, Barrington, IL) and conducted to the GC through 1.6-mm(1116") stainless steel lines.
Sampling and injection were controlled by a 16-position Stream selecting valve (Valco
Instruments Co., Inc., Houston, TX) comected to a 6-position switching valve (Valco
Instnunents Co., Inc.) on the GC. The sampling iines were heated for preventing sanirated gas
condensation, and the sample volumes automatically injected to the GC were 250 PL.
berimental Procedure
48
Methanol and u-pinene concentrations were monitored fiom air samples taken at the
inlet, outlet, and top of the second, third and fourth sections of each biofilter.
A gas
chromatograph mode1 Star 3600 CX (Varian Chrornatography Systems, Walnut Creek, CA) was
used for these analyses. From a total of 4 injection in each port, three were taken to be averaged
and calculate the VOC concentration at the respective port. Helium was used as carrier gas and
the samples were passed through a 15-mmegabore column (0.53 mm ID, J& W Scientific, DB-
mL/min and hydrogen at 30 mLJmin, and the detection temperature remained at 250C.
Appendix B presents the calibration data for measuring methanol and a-pinene in the GC.
3.6.2 Bed Moisture Content and pH
Bed moisture content and pH were measured by duplicate in each section of the
biofilters fiom samples taken after remixing the bed. Bed moisture content was assessed
gravimetrically by the weight lost on heating to 105OC for 24 hours. The weight difference
between the wet bed sample and the dry bed sarnple was considered to be the water content of
the sample. Bed moisture content was then reported as a percentage by weight.
Measurements of pH fiom bed samples were conducted based on Methods for Soi1
Analysis (1996). Approximately 10 g of bed sarnple were placed in 30 mL of nanopure water,
for the case of Nova Inert pellets, and 50 mL of nanopure water for the case of wood chips. The
container was covered with paraffin paper to prevent equilibrium with ambient CO2, and let
stand for 10 minutes. Before introducing the pH probe into the water, the sarnple was stirred
and then the pH measured.
The interparticle porosity in the beds was measured in each section of the biofilters from
samples taken d e r remixing the bed. In a beaker of known volume and weight, a bed sample
of the sarne beaker's volume was placed in it, weighed, and then filled with water. The volume
of water required to filled out the void space in the beaker was then measured, and the
interparticle porosity was calculated as the quotient of the water volume per unit mass of bed
sample over the bed sarnple volume per unit mass of bed sample.
Eflects of Biomass Growth on Pressure Drop in Biofiters
Erperimental Procedure
49
Biomass quantification was conducted via four different techniques as described below.
The four techniques were applied to two composite samples taken fiom the top, middle, and
bottom of each section of the biofilters. The final biomass quantification was an average of the
two values obtained for each composite sample.
3.6.4.1 Biomass Detachment Technique
The four techniques used involved the detachment of biomass fiom the support medium.
which allowed suspending the biomass in water. The biomass detachment procedure consisted
The simplest technique for biomass quantification used in this study consisted of
measuring biomass as g of detached biolayer per g of dry substratum. The mas of detached
biolayer was calculated as the difference in weight between the wet bed sample and the
substratum dned at 105C for 24 hours after detaching the biomass.
3.6.4.3 Total and Volatile Solids (TS & VS)
Total solids and volatile solids were determined in the biomass suspension obtained afier
detaching the biomass fiom the substrata. The definitions and general procedures for measuring
total and volatile solids were followed fiom the Standard Methods for the Examination of Water
and Wastewater (APHA,1992), section 2540 B and section 2540 G, respectively. In general,
the total solids were considered to be the solids remairhg in the sample dish after drying it in an
Experimental Procedure
50
oven at 105OC for 24 hours, and the volatile solids the solids loss on ignition in an oven at
550C. The msults were reported as mg of TS or VS per g of dry substratum.
3.6.4.4 Chemical Oxygen Demand (COD)
COD was determined fiom a 1.5-mL sample of the biomass suspension obtained after
biomass detachment. This sample was diluted with nanopure water to have a total volume of 6
rnL ( 1 5 4 . 5 dilution).
From the diluted 6 rnL sample, 2.5 mL were used for COD
determination.
COD was detemined using a closed reflux, colorimetric technique which was originally
modified fiom the Standard Methods for the Examination of Water and Wastewater (APHA,
1992), section 5220 D. This technique involves the following reagents and procedure (Bagley,
1997):
Reaeents
1. Digestion solution: Add to 500 mL distilled water, 10.2 16 g K2Cr207, primary
standard grade, previously dried at 103C for 2 hours; 167 mL concentrated H2SO4;and
33.3 g HgS04. Dissolve, cool to room temperature, and dilute to 1000 mL.
2. Sulphuric acid reagent: Add 11 g Ag2S04to 2.5 L concentrated sulphuric acid. Let
constant weight at 120C. Dissolve 680 mg in distilled water and dilute to 1000 mL.
This solution has a theoretical COD of 800 mg/L.
I?mduts
1. Place 2.5 of diluted sample into a 16x 100 mm COD digestion tube. Add 1.5 mL of
digestion solution and 3.5 mL of sulphuric acid reagent. Tightly cap the tubes, mix well,
digest for two hours at 150C in a block heater, and let them cool.
2. Prepare a blank for every group of samples, adding 2.5 ml of distilled water instead
40, 80, 200, 400,600, and 800 mg CODL Use 2.5 mL of standard solution instead of
sample and follow al digestion steps. A blank should be prepared as well.
Effecfsof Biomuss Growth on Pressure Drop in Biojlters
Experimentuf Procedure
4.
51
After the tubes have been cooled, measure the absorbance at 600 nrn with a
factor of 0.25, and corrected for the total volume of biomass suspension fiom which the
sample was onginally taken. The final result was reported as mg COD per g of dry
substratum.
3.6.4.5 Total Protein
The protein content in sarnples from the biomass suspension was measured using a
colorirnetric method (Lowry et al., 195l), based on the Folin reaction (Famgia, 1999). The
general procedure is presented below.
1. One mL of sample was added to 5 ml of reagent C (20 g Na2C03 in 1 L of 0.1 N
sodium tartrate) in a ~ a c h @
culture tube and mixed well.
2. The mixture was allowed to stand for 10 minutes at room temperature.
3. Another 0.5 mL, now of Folin reagent (diluted Folin and Ciocalteu's phenol reagent,
10 mL to 90 mL of deionized distilled water) was then added to the mixture and mixed
immediately.
4.
The absorbance (Atow) of the samples was measured at 750 nrn with a
5. Protein content measurements were corrected for humic substances present in the
biomass suspension.
Humic substances were determined with the following steps (Famgia, 1999):
1. One mL of sample was aded to a borosilicate g l w 10 mL test tube. A blank was
Experimentul Procedure
52
7. Finally , the calculation of absorbance due to proteins and humic substances was
conducted as follows:
Aprokin=
Ahumis
1 WAtotai - Abiind)
= Ablind - 0-2Aprotsin
The protein and humic acid analyses were conducted with 1 or 2 mL of original biomass
suspension, which were diluted differently for each sampling day in accordance to the biomass
concentration. From the diluted sample, 1 mL was taken for the protein and humic acid tests,
respectively. The IrnL or 2 mL of biomass suspension were taken fiom a 3 mL sample
confonned by mixing 1.5 mL fiom the biomass suspension of a first composite bed sample, and
1.5 mL fiom the biomass suspension of a second composite bed sample.
- -
Results
4 RESULTS
Methanol was used as the pollutant during most of the operation period of both
biofilters. The results for the first 150 days of operation using methanol are presented in
subsection 4.1. Results from the subsequent biofiltration of a-pinene for 6 1 days are reported in
subsection 4.2.
4.1 Biofiltration of Methanol
4.1.1 Performance
4.1.1.1 Overall Methanol Removal
During the first 150 days, both biofilters were operated at similar methanol loading rates
and methanol inlet concentrations as showri in Figures 4.1 and 4.2. Figure 4.1 presents the
performance of the biofilters in terrns of inlet and outlet concentration versus tirne, and in Figure
4.2 methanol loading rate and percentage removal are plotted over time for both biofilten.
In the first 20 days of operation, the methanol loading rate was gradually increased from
15 to 100 g methanol/m3 bedh in order to allow an active microbial community to grow.
Methanol inlet concentrations and empty bed retention times (EBRT)varied accordingly up to
900 ppmv and 42 s, respectively. Values for the first 5 days of operation were not registered
because of operational problems with the OC. From day 20 to day 40, an attempt was made to
maintain a constant loading rate around 100 g merhanoV m3 bedh since methanol removals
higher than 98 % were observed and this loading rate was considered high enough to provide
extensive microbial growth. After day 40, the loading rate was gradually increased, and around
day 70 the system was operating at loading rates as high as 250 g methanol/m3 bedh. Before
this increase, high variations in loading rates and methanol inlet concentrations were registered
because of line plugging due to a-pinene accumulation on the wall of the lines from previous
biofiltration experirnents. When loading rates of 200 g methanol/m3 bedm were reached, the
biofilters were running at its maximum capacity, and wide loading variations were also
registered.
M e r day 80, the loading rate was kept relatively constant around 120 g
methanol/rn3bed/h, but also decreases were observed due to plugging in the delivery lines.
Results
54
20
40
60
1O0
80
120
160
140
Time (days)
Figure 4.1
Inlet and outlet concentrations of the Nova Inert and wood chip biofilter during
the biofiltration of methanol at 40C bed temperature
20
40
60
80
t00
120
140
160
Tirne (days)
Figure4.2 Nova Inert and wood chip biofilters performance durhg the biofiltration of
methanol at 40 O C bed temperature
Results
55
Figures 4.1 and 4.2 also show that the two biofilters performed similarly. AAer the first
40 days of operation, methanol inlet concentrations varied in the range of 600 to 1200 ppmv,
and loading rates varied from 100 to 250 g methanol/m3 bedh; however the removal efficiency
remained higher than 95 % at EBRT of 27 to 30 s in both biofilters.
4.1J.2 Axial Profiles of Metbanol Removal
As presented in the axial profiles of Figures 4.3 and 4.4, in both the Nova Inert and the
wood chip biofilter, most of the methanol was removed in the first 3 sections (around 0.7 to 0.8
m bed depth) of the biofilters during the 150 days of experiments. Each of these profiles was
taken at the end of an undisturbed-bed operation period. As s h o w , at the end of the first
undisturbed-bed period (Nova Inert: day 55; wood chip: day 49), the first two sections removed
up to 95 % of the incoming methanol in both biofilten. But in the second undisturbed-bed
period, as the rnethanol loading rates increased, methanol removal in section 3 began to
increase.
Figure 4.3
Typical methanol axial concentrations dong the Nova Inert biofilter before
sampling and remixing the bed during the biofiltration of methanol. A dashed line indicates the
approximate location of each section.
Figure 4.4
Typical methanol axial concentrations dong the wood chip biofilter before
sampling and remixing the bed during the biofiltration of methanol. A dashed line indicates the
approximate location of each section.
The profiles shown in Figure 4.3 and particularly in Figure 4.4 reflect variations in
methanol loading rates in the system. As shown in Figure 4.4 the variation was great for day
104 the inlet methanol concentration in the wood chip biofilter was lower than for the other days
because of a decrease in loading rate experienced at this tirne. A decrease in removal capacity
in section 1 of the wood chip biofilter occurred at the end of the last three undisturbed-bed
operation periods (days 76, 104, and 139) (see Figure 4.4). This removal decrease coincided
with both less biomass growih and lower pressure drop in this section over these last 3 periods
of operation.
4.1.2 Biomass Accumulation in the Packed Beds
period. The wood chip biofilter was sampled on days 49,76, 105, and 148, while the Nova lnert
biofilter was sarnpled on days 56,84, 111, and 148. The first 3 sarnpling days for both biofilters
were different to facilitate handling and testing of samples. Detached biomass was measured
using four techniques. A water suspension of detached biomass was prepared fiom which
biomass was quantified as Chemicai Oxygen Demand (COD),Total Solids (TS), and Total
Volatile Solids (TVS). In addition, by difference in weights between wet bed sample and clean
dry packing material, biomass was quantified as g of biolayer, which included biomass and
water present in the bed sample. Al1 biomass measurements were norrnalised to g of dry
substratum where dry substratum denotes dry packing material, either Nova Inert pellets or
wood chips.
considers the wet rnicrobial mass detached from the substratum together with the water content
of the packing material. The profiles of detached biolayer are s h o w in Figure 4.5 for the Nova
Inert biofilter and in Figure 4.6 for the wood chip biofilter. These biomass profiles are in
accordance with visual observations of biomass development on the beds, and pressure drop
measurements, and therefore, were considered suitable for descnbing biomass accumulation in
the biofilters.
Figure 4.5 clearly shows that most of the biomass accumulated in the first half of the
Nova Inert bed. The decreasing biomass concentration along the bed are in agreement with
observations of biomass development on the packing material. In the wood chip biofilter these
concentration profiles tended to have the same decreasing trend dong the bed; however, there
are two concentration peaks on day 76, which account for the greatest accumulation of biomass
at the top of sections f and 2 of the wood chip biofilter. Moreover, a significant difference
between the amount of biomass accumulated at the top and middle and bottom of each section
can be obsewed in the profiles of both biofilters, but it is more evident in the wood chip biofilter
(Figure 4.6). The biomass concentrations on the wood chip bed are roughly 3-4 fold higher than
Effects of Biomass Growth on Pressure Drop in Biojlters
in the Nova Inert bed; however, in both biofilters the biomass profiles show uneven
accumulation along the bed and in between sections. High concentrations at the top of section 1
in the Nova Inert biofilter (Figure 4.9, and at the top of section 1 and 2 on day 76 in the wood
chip biofilter (Figure 4.6 below) correlate to the observed formation of thick biomass layers on
the top of these sections.
I
I
I
I
I
I
I
I
I
I
I
I
t
I
I
I
I
-+Day SS
+Day 84
-+ Day I l 1
+Oay 148
I
I
section 4
Figure 4.5
Biomass concentration profiles as detached biolayer along the Nova Inert biofilter in 4
different days during the biofiltration of methanol. A dashed line indicates the approximate location of
each section.
A relative increase of biomass over time in al1 the sections of both biofilten is s h o w by
the detached biolayer measurements, which is consistent with the continuous removal of the
pollutant along the beds.
Results
59
+Day 49
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
+Day
76
Oay 105
*Day
148
0.9
Figure 4.6
Biornass concentration profiles as detached biolayer along the wood chip biofilter in 4
different days during the biofiltration of methanol
4.1.2.2 Biomass Quantification as Chernical Oxygen Demand (COD), Total Solids (TS),
section 3 and 4 than expected and than visually assessed, which contradicted the other results of
biomass quantification and pressure drop. This might be due to interference fiom the wood
chips in these techniques. Higher values could be explained by the presence of substances and
fibres released from the wood chips during the preparation of the biomass suspension since
wood chips were being degraded and were loosing their firm structure. Higher biomass
concentrations as solids were measured in the wood chip bed, 1.5- to 44old higher, than in the
Nova Iwrt bed. The solids concentration in the biomass suspension from the wood chip
Effects of Biomass Growth on Pressure Drop in BioBIters
Results
60
samples was expected to be higher since there was visibly greater biomass accumulated on the
wood chips than on the Nova Inert pellets.
Both the TS and the TVS profiles present a similar trend in both biofilters. For the Nova
Inert biofilter the average TVSITS ratio for the analysed sarnples was 0.582 (std. deviation =
0.096), indicating that more than half of the TS were organic solids. This ratio was expected to
be closer to one since most of the biomass material is largely organic. For the wood chip
biofilter, the average ratio TVS/TS of the analysed sarnples was 0.775 (std. deviation = 0.185),
higher probably due to organic materials detached fiom the wood chips.
The COD,TS, and TVS profiles show some of the high concentrations at the top levels
of the sections of the biofilters, and thus, the uneven biomass accumulation, in a similar way as
was represented by the detached biomass measurements. However, the highest biomass
concentrations corresponding to the thick biolayer formed at the top level of section 1 were not
measured neither by the COD nor by TS/TVS tests. This is more clearly illustrated by the
comparative plot of the results in Figure 4.7 and 4.8, which show the results of COD and TS
measurements versus g of biolayer per g of dry substratum for the Nova Inert biofilter. The
majority of the data points tend to describe a proportional relation between the measurements,
especially for the case of TS (Figure 4.8). Nevertheless, there are some data points (marked
within a rectangle) that are the highest biomass concentrations measured as g of biolayer per g
of dry substratum that do not follow this trend. These data points correspond to the peak
biomass concentrations observed and measured as detached biomass at the top level of the first
and second section of the Nova Inert biofilter. Since these high values of biomass concentration
as detached biomass have similar COD and TS values than lower values of detached biomass
concentration, this indicates that the COD and TS,and correspondingly, the TVS measurements
fail to quanti@ this type of biomass accumulated at the top of the bed, which is the area where
biomass had a great impact on pressure drop in the biofilter. Similar results were obtained in
the wood chip biofilter (see Appendix D).
II
X
0.5
X X X
2
Q biolayerlgdry rubtratum
1.5
2.5
Figure 4.7
Comparison between biomass measurements as mg COD/$dry substratum and as g
biolayerlg dry substratum in the Nova Inert biofilter during the biofiltration of methanol
Figure 4.8
Comparison between biomass measurements as mg TSIg dry substratum and as g
biolayerfg dry substratum in the Nova Inert biofilter during the biofiltration of methanol
3.5
Results
62
Visual assessrnent of the beds during sampling indicated that biomass accumulated in an
uneven fashion. On the first two occasions when the beds where sampled (Nova Inert biofilter:
day 56 and 84; wood chip: day 49 and 76), a layer of biofilm, approximately 1 cm thick, was
observed at the top level of the first and second sections of both biofilten.
Biomass
accumulation was greater on the wood chips than in the Nova Inert pellets, but in both biofilters
biomass accumulated in a patchy way, especially at the top of the first sections and near the
walls of the biofilters. Inside the beds, biomass also tended to grow near the walls leaving
central areas dry, particularly during the first 100 days of operation. During the last 50 days of
operation, previous mixing of the beds might have hefped to obtain a more uniform biomass
accumulation in the central inner parts of the beds. The uneven biomass growth in the beds is
illustrated in Figures 4.9 and 4.10, where the top levels of the four sections of the biofilters are
shown for day 84 for the Nova Inen biofilter and for day 74 for the wood chip biofilter.
the
end of the second undisturbed-bed period of operation (day 84)
Results
63
the
Pressure drops, both total and at different bed levels, dong the Nova Inert and wood chip
biofilters were regularly monitored. During the operation of the biofilters, in between two days
of bed sampling and mixing, the bed was not disturbed. Consequently, 4 undisturbed-bed
periods of operation were allowed since the beds were sampled 4 times in total.
4.1.3.1 Total Pressure Drop
As shown in Figure 4. 11, the total pressure drop dong both biofilters began to increase
steadily &er 30 days of operation. Since the beginning, greater pressure drops were measured
in the wood chip biofilter, and pressure drop increased more rapidly in the wood chip biofilter
than in the Nova Inert biofilter. The highest pressure drop values were registered during the
second undisturbed-bed period of operation, when the formation of a biomass layer at the top
levels of sections 1 and 2 of both biofilten caused pressure drops as high as 2600 Pidm bed in
the wood chip biofilter, and 550 Pdm bed in the Nova Inert biofilter. In the case of the Nova
.
.
.
-..--.
Results
64
Inert biofilter, a steady increase in pressure &op over time was observed after remixing the bed
at the end of each period. However, in the wood chip biofilter the steady build-up in pressure
drop was only observed in the first two undisturbed-bed periods. In the last two penods of
operation, &er observing a steady increase in pressure drop, the pressure drop remained
relatively constant and/or with small increases. This pressure drop behaviour in the wood chip
could be related to the way biomass accumulated, and to the changes that the wood chips were
experiencing because of self composting and supplying nutrients for biomass growth.
Pressure drop was on average 6-fold higher in the wood chip biofilter than in the Nova
Inert biofilter, consistent with more biomass growth on the wood chips and compaction of the
bed. Figure 4.1 1 also shows that the pressure drop peaks before mixing were different. The
total pressure drop, however, decreased almost to zero afier remixing, indicating that an even
biomass distribution within the bed was a controlling factor in pressure &op.
-
Period 4
+Fkvalnert biofilter
+Wood chip biediter
Figure 4.1 1 Total pressure &op dong the Nova Inert and the wood chip biofilters during the
biofiltration of methanol. Bed remixing points are indicated by continuous lines for the Nova
Inert bed and by dotted lines for the wood chip bed.
In order to assess how pressure &op was being afTected dong the bed of the biofilters,
pressure drop profiles were measured on a daily basis. Cumulative pressure drop profiles at the
beginnhg and at the end of the 4 undisturbed-bed periods are presented in Figures 4.12 and 4.13
for the Nova Inert and the wood chip biofilter, respectively. In general, for both biofilters,
similar profiles were observed, where most of the pressure drop (around 90 %) was caused in
the first half of the bed, i.e. sections 1 and 2, during al1 the 4 undisturbed-bed periods.
Figures 4.12 and 4.13 also show higher pressure drops in the wood chip biofilter in
cornparison to the Nova Inert biofilter. The effects that mixing had on the decrease of pressure
drop is also evident in these Figures. M e r remixing, the pressure drop was significantly
reduced to a value similar to the initial value of the period. AAer mixing, most of the pressure
drop registered at the beginning of each period was caused in the first 30 cm of bed (section 1)
Figure 4.12 Cumulative pressure &op profiles dong the Nova Inert biofilter at the b e g i ~ i n gand
at the end of each undishirbed-bed period of operation. A dashed line indicates the approximate
location of each section
Results
66
+-&y
-A-
19 (period 1)
D ~50
Y (pend 2)
+Day 77 (period 3)
+-Day
106 (pend4)
-
. -.
Figure 4.13 Cumulative pressure drop profiles dong the wood chip biofilter at the beginning
and at the end of each undisturbed-bed period of operation. A dashed line indicates the
approximate location of each section
Figure 4.13 shows that in the wood chip biofilter at the end of penod 4 (day 146) and in
the first 30 cm of bed (section 1) pressure drop did not increase as significantly as in the
previous periods. This was consistent with less biomass growth and less compaction in this
section of the wood chip biofilter. This could be an indication that the microbial activity was
reduced in this section.
4.1.3.3 Pressure Drop vs. Aidlow Rate
during the third undisturbed-bed operation period. Similar curves for the same period of
operation are show in Figure 4. 15 for the wood chip biofilter.
Results
20
40
60
80
100
120
140
Figure 4.14 Total pressure drop in the Nova Inert biofilter, as a function of airflow rate.
measured on different days during the third undisturbed-bed period of operation
The semiparabolic curves of total pressure drop vs. airfiow rate were obtained during the
entire period of operation of the biofilters with methanol. As s h o w in Figure 4.14 for the Nova
Inert biofilter during period 3, the curvature of these lines tended to increase accordingly to
higher total pressure drops as time went on and biomass accumulation took place. Similar
results were obtained for al1 the undisturbed-bed operation periods, and also in the wood chip
biofilter. These results indicate that increased biomass accumulation had an effect on the
pressure drop in the biofilters. It is probable that biomass increased the kinetic energy losses
dong the bed, causing an increase in the curvature of these lines at higher flow rates, and higher
pressure drops as biomass accumulated on the packing materials. Compaction may have also
affected pressure &op in the woodchip biofilter.
Results
68
Figure 4.15 Total pressure drop in the wood chip biofilter, as a fnction of airflow rate,
measured on different days during the third undisturbed-bed period of operation
4.1.3.4 Bed Compaction
The wood chip bed, in contrast to the Nova Inert bed, underwent compaction, which was
calculated as the difference between initial and final bed height over initial bed height for each
period. Even though compaction took place during the operation with methanol. the greatest
compaction, around 7 % of the totd height of the bed, occurred in the last undisturbed-bed
operation penod (day: 106-148), possibly due to the degradation of the wood chips. As shown
in Figure 4.16, compaction of the wood chip bed during the other penods was around 3.5 %.
Most of the compaction took place in the first and second sections of the biofilter, except in the
fust undisturbed-bed period when sections 3 and 4 also compacted. As showed by Figure 4.16,
compaction of each section did not foliow any specific trend. Bed remixing and different
biomass accumulation in each section could have cuased different compaction patterns in each
section of the biofilter.
Results
69
lnitid bed
depth:1.O3m
Initial bed
depth: 0.97 m
Figure 4.16 Percentage bed compaction measured as percentage of initial bed height in the
wood chip biofilter during the four undisturbed-bed operation penods. The duration of each
period appears in parenthesis on the x axis.
Two parameters that are related to biomass accumulation and pressure drop are bed
moisture content and bed porosity. Moisture content was measured in each section of the
biofilters fiom mixed samples taken fiom each section at the end of each undisturbed-bed
period. Figures 4.17 and 4.18 show the moisture content at the end of each period in the Nova
Inert and wood chip biofilters, respectively. As suggested by the tests of biomass quantification
as detached biolayer, which also included the water retained in the bed, the moisture content in
each section of the beds tended to increase throughout the experiment. A relatively constant
moisture content was measured in the e s t section of the wood chip biofilter, where relatively
low biomass concentrations were measured during the last two periods. Higher moisture
content in the wood chips than in the Nova Inert material was probably due to the presence of
more biomass in the wood chip biofilter, and to higher water retention by the wood chips.
Results
70
Section 4
Figure 4.17 Moisture content in each section of the Nova Inert biofilter at the end of each
undisturbed-bed period of operation. Error bars are standard deviations.
Figure 4.18 Moistwe content in each section of the wood chip biofilter at the end of each
undisturbed-bedperiod of operation. Error bars are standard deviations.
As biomass grows on the bed packing material, the interparticle void spaces are
occupied by biomass and, consequently, the porosity of the bed is diminished. As seen fiom
Figure 4.19 for the Nova Inert bed, the interparticle porosity tended to decrease over time as
more biomass accumulated. Figure 4.20 also indicates a similar effect of biomass growth on
porosity in the wood chip biofilter; however, the high standard deviations in the wood chip bed
do not allow a final conclusion. The high standard deviations in the measurements of porosity
in the wood chip biofilter might have been due to the less unifom shape and size of the chips
which interfered with the technique used to measure porosity since the bed structure could not
be maintained.
Section1
Section2
Section 3
Section 4
Figure 4.19 Interparticle porosity in each section of the Nova Inert biofilter at the end of each
undisturbed-bed period of operation (biomass-fiee porosity = 0.52). Error bars are standard
deviations.
Results
72
Figure 4.20 Interparticle porosity in each section of the wood chip biofilter at the end of each
undisturbed-bed period of operation (biomass-fiee porosity = 0.62). Error bars are standard
deviations.
4.2 Switchover from Metbanol to a-pinene
4.2.1 Switchover Period
The pollutant shift fiom methano1 to a-pinene was made after sampling and remixing
the bed, and &er allowng the biofilters to reach a pseudo-steady state removing methanol.
Once this state was reached, the system was fed with a-pinene. AAer bed sarnpling and
remixing, under an average methanol loading rate of 123 - 132 g methanoll m3 bedh and an
EBRT of 30 s, the steady operation was reached in 22.5 hours in the Nova Inert biofilter, and in
19.5 hours in the wood chip biofilter (see Appendix E). Under steady operation, 96-98 %
methanol removal was achieved in both biofilters. Under transient conditions, in the first 2 to 3
hours after the start-up, methanol removals around 80- 95 % were observed, which was
attributed to absorption of methanol into water. About 6 to 7 houn after the s*t-up, methanol
removals dropped off, but they began to increase again with tirne, indicating that biological
activity was taking place.
Effects of Bionass Growth on Pressure Drop in Biojiters
After the switchover to a-pinene, the acclimation period for the degradation of a-pinene
until a pseudo-steady state was reached, took about 64 to 65 hours in both biofilters. During this
period, the biofilters were d n g at an a-pinene idet concentration of 22 ppmv and EBRT's of
68-70 s, which corresponded to an a-pinene loading rate of 6-7 g a-pinene/m3bed/h. An a-
pinene removal of 100 % was achieved. The results of this period are presented in Appendix F.
AAer the acclimation period of 65 h and until day 166, both biofilters operated with apinene removals above 90 %, a-pinene inlet concentrations of 16-21 ppmv and EBRT's of 34-
wood chip biofilter did not reach removal efficiencies higher than 90 % and its performance
decreased. In contrast, the Nova Inert biofilter continued to perform satisfactorily, recovering
after bed sampling and remixing. Nevertheless, at the end of the experiments the removal
effciency declined as in the case of the wood chip biofilter.
During the biofiltration of a-pinene, the a-pinene inlet loading was maintained relatively
constant at 10 g a-pinenelm3 bed/h, except at the end of the operation penod. Line clogging
problems and removal efficiencies lower than 90 % in the wood chip biofilter prevented an
increase in the loading rate. This period was charactensed by unstable removals, and a slow
decrease in performance, which was most evident in the wood chip biofilter. This behaviour
seemed to be related to the process of wood chip degradation. A change in the wood chip
appearance was observed during the biofiltration of a-pinene; the wood chips darkened at the
surface, and in both biofilters, white fimgal materid formed.
Results
74
Figure 4.2 1 Performance of the Nova Inert and wood chip biofilters removing a-pinene, after
150 days of operation with methanol
Figure 4.22 shows that the total pressure drop in both biofilters remained relatively
constant, except for an increase observed during days 150 to 160, which coincided with the
highest removal eficiencies of both biofilten during the biofiltration of a-pinene. Pressure
drop in the wood chip biofilter was lower than in the Nova Inert biofilter, even after sampling
and remixing the beds on day 182, contrary to what happened during the biofiltration of
methanol. M e r remixing, pressure drop decreased in the wood chip biofilter, but in the Nova
Inert biofilter it rernained as high as before. This suggests that biomass in the Nova Inert
biofilter might have been uniformly distributed after 5 previous remixings, and that it might
have reached such a concentration where remixing did not have any impact on pressure drop.
This observation is supported by biomass quantification presented as detached biolayer in
Figure 4.23 for both biofilters. As seen fiom this Figure, biomass dong the Nova Inert biofilter
remained relatively constant during this 60-day penod and more evenly distributed dong the
biofilter, although in the last half of the bed slightly lower concentrations were measured. The
biomass concentrations in the Nova Inert bed measured during the biofiltration of a-pinene
ranged fiom 2.5 to 1.5 g biolayerl g dry substratum, which are close to the range measured
Effects of Biomass Growth on Pressure Drop in Biofilers
Results
75
before switching over fiom methanol to a-pinene (2.9-0.8 g biolayed g dry substratum).
Pressure drop profiles along the Nova Inert biofilter (see Appendix G) were similar to those
observed during the biofiltration of methanol, with most of the pressure drop occurring in the
first half of the bed.
Pressure cirops registered in the wood chip biofilter were lower compared to previous
values measured during the biofiltration of methanol, and compared to values of the Nova Inert
biofilter. This dong with the decreased performance of the wood chip biofilter during the
biofiltration of a-pinene suggests that the microbial activity in the wood chip bed was
diminishing. Biomass, quantified as detached biolayer and presented in Figure 4.23, remained
at an average value of 6-7 g biolayerl g dry substratum as at the end of the methanol biofiltration
period. Pressure drop profiles of the wood chip biofilter, presented in Figure 4.24, show that
during the last undisturbed-bed period (period 6), the pressure drop did not increase as rapidly
along the bed depth as it did during penod 5. This agrees with the biomass concentration
profiles along the wood chip bed presented in Figure 4.23, and which biomass concentration
increases slowly along the bed.
Figure 4.22 Total pressure drop in the Nova Ineri and wood chip biofilters during the
biofiltration of a-pinene
Effects of Biomass Growth on Pressure Lkop in Biofllters
Results
76
Figure 4.23 Profiles of biornass quantification as detached biolayer dong the Nova Inert biofilter
and the wood chip biofilter at 2 bed sampling days during the biofiltration of a-pinene
Figure 4.24 Cumulative pressure drop profiles dong the wood chip biofilter at the beginning
and at the end of each undisturbed-bed operation period during the biofiltration of a-pinene
Effects of Biotnass Growth on Pressure Drop in Biofilers
Results
77
Profiles of biomass quantified as COD, TS, TVS, and total protein content are shown in
Appendix H.
the biofiltration of a-pinene. The methane pulse injections were carried out in triplicate in both
biofilters. Unfomuuitely, the response curves obtained from dl the tracer tests seem to imply the
opposite of what was expected based on other results and on the physical characteristics of the
beds. Further results and discussions are presented in Appendix K.
Discussion
5 DISCUSSION
5.1 Evaluation of Biomass Quantification Techniques
suspension. By difference in weights between the bed sample and the dry bed sample after
biomass detachment, microbial mass was also quantified as detached biolayer, which inciuded
the bed moisture content.
These four techniques were selected based on literature since they follow a relatively
simple procedure and they do not require sophisticated equipment. Moreover, it was thought
that these techniques could measure indirectly, for the case of COD, TS and TVS, and directly,
for the case of detached biomass, the total amount of biomass growing on the packing material
responsible for airfiow energy losses. Since the goal of quantifiying biomass was to relate this
to the volume occupied by the ce11 m a s , techniques that measure active biomass, such as ce11
counting or measurement of adenosine triphosphate (ATP), would have not been useful since
the activity of the biomass excludes biomass constituents such as EPS and dead microbial mass.
The same applies to biomass techniques based on specific biofilm constituents like proteins or
polysaccharides whose composition may vas, on different packing materials and within the
biofilm and EPS (Cooksey, 1992; Famgia, 1999), which hence may add more inaccuracy to the
rneasurements.
Composite sampling of the bed at the top, middle, and bottom of each section
satisfactorily described biomass accumulation in terms of both quantity and distribution on the
packing material, based on visual assessrnent and pressure drop measurements. Biornass
quantification by detached biomass (g biolayedg dry substratum) offered the best description of
the differences in the amount of biomass accumulated on the media and of its uneven
distribution within the beds. Moreover, biomass accumulation patterns observed in the beds and
the pressure drop profiles dong the beds (Figures 4.12 and 4.13) correlated with the detached
Effects of Biomass Growth on Pressure Drop in Bioflters
Discussion
79
biomass axial profiles (Figures 4.5 and 4.6): higher pressure drops were measured in the first
hdf of the beds where higher biomass concentrations were also quantified.
The COD tests, and especially the TS and TVS tests, did not correlate with visual
assessrnents of biomass growth in the beds and with pressure drop axial profiles, particularly, at
the highest concentrations of biomass observed at the top levels of the first two top sections of
both biofilters during the first two bed-undisturbed periods of operation.
Low biomass
concentrations were measured as COD, TS, and TVS at these top leveis while high
concentrations of biomass were visually detected and quantified as detached biomass (see
Figures 4.7 and 4.8). This thick biolayer was not measured as COD, TS or TVS probably
because of the high water content of the EPS,which were suspected to be its major components;
however, this biolayer increased the pressure drop significantly by decreasing the bed void
volume. Biomass water content in this thick layer was as high as 27-59 g watedg TS in the
Nova Inert biofilter (compared to 11-1 3 g water/g TS in the rest of the bed), and as high as 97-
122 g water/g TS in the wood chip biofilter (compared to 20-22 g water/g TS in the rest of the
bed), which supports these results.
Aside fiom biomass underestimation by COD, TS and TVS at high water content on the
top levels, these techniques showed results in agreement with the detached biomass profiles
dong the rest of the beds. Therefore, the COD, TS and TVS techniques may be useful for
biomass measurement in biofilters with low water content biofilm, probably induced by medium
to low pollutant loading rates. The COD rneasurements, and in a lesser extent those of solids,
seem to depend on the type of packing material. Interference fiom the wood chips might have
increased the COD and solid concentrations, especially during the last two operation periods
during the biofiltration of methanol (Appendix C), when the wood chips were degrading. The
measurements of biomass as COD,TS, and TVS are in agreement with each other as shown by
the proportionality relation in Figures 5.1 and 5.2, which compare the COD and TSlTVS
measurements in the Nova Inert and in the wood chip biofilters.
Discussion
80
Figure 5.2
Comparison between biomass measurements as mg COD/g dry substratum and as
mg TS (TVS)/g ds,substratum in the wood chip biofilter during the biofiltration of methano1
Discussion
81
The detached biomass profiles (Figure 4.23), and TS and TVS profiles (Appendix H) in
both biofilters during the biofilation of a-pinene are very similar in each biofilter, indicating
that for this case these techniques suitably described biomass concentration in the beds. This
was probably due to a more homogeneous moisture content of the biomass in the biofilters
achieved by previous mixing, and due to lower microbial growth observed in this period, which
rnay have not affected the biomass composition. During this period, protein analyses were also
conducted in order to validate the volatile solids measurements. The protein profiles for the
Nova Inert biofilter (Appendix H) were qualitatively similar to those obtained using the other
techniques. During the biofiltration of a-pinene, the COD results for both biofilters and the
protein profiles for the wood chip biofilter showed a less uniform biomass distribution along the
beds (see Appendix H), probably due to changes in the composition of the biofilm and
interference fiom the decaying wood chips.
For purposes of funher analysis, just the profiles of detached biomass (g biolayedg dry
substratum) will be discussed since they were consistent with visual observations and pressure
drop measurements, and therefore, considered to most suitably characterise biomass
accumulation in the beds.
5.2 Pressure Drop and Cumulative Methanol Removal
When comparing the cumulative pressure drop profiles of both biofilters (Figures 4.12
and 4.13) with those of methanol concentration (Figures 4.3 and 4.4), the higher pressure drops
measured in the first top sections of the biofilters correspond to the greater cumulative methanol
removals also measured in these first two sections. The fact that most of the total pressure drop
in the biofilters was observed in the top sections, where most of the incoming methanol was
removed, suggests that methanol supported enough microbial growth and biomass accumulation
to occupy and/or clog void spaces within the bed, which caused an increase in airfiow
resistance. This behaviour was similar in both the Nova Inert and the wood chip biofilter.
Although both biofilters operated under similar removal efliciencies and methanol
loading rates, they generated different amounts of biomass and were subject to different
pressure drops. The pressure drop was on average dfold higher in the wood chip biofilter than
in the Nova hert bioflter (see Figure 4.1 l), consistent with greater biomass accumulation and
--
Discussion
82
compaction of the wood chip bed. Greater biomass accumulation in the wood chip biofilter
supports the idea that a naturai packing material such as wood chips, besides providing
nutrients, can aiso act as a second carbon source for microbial metabolism.
As an attempt to correlate the arnount of methanol removed and the pressure drop in the
biofilters, the pressure drop registered in each section at the end of each undisturbed-bed
operation period was plotted against the total amount of methanol removed in each section ai
that time. As can be seen in Figure 5.3 for the case of the Nova Inert biofilter, there exists a
non-linear relationship between pressure drop and methanol removed, with pressure drop
increasing more rapidly at high methanol removals. A similar, but less clear trend was obtained
for the wood chip biofilter (see Figure 5.4). In the wood chip biofilter, however, compaction
and the changes in the packing material infiuenced the correlation of pressure drop and biomass
accumulation.
Figure 5.3
Pressure drop dong each section as a function of the cumulative amount of
rnethanol removed in each section of the Nova Inert biofilter, measured at the end of each
undisturbed-bed operation period
Discussion
83
Figure 5.3 shows that there exists a critical value of methanol removal per bed section
(about 4000 gkection) after which pressure &op begins to increase steadily. This critical value
of methanol removal would correspond to a critical amount of biomass developed on the
medium that reduces porosity in such a way that airflow resistance increases significantly. This
is relevant to the operation of a biofilter since it suggests that pressure drop could be predicted
based on the amount of pollutant removed, and that there exists a critical removal amount before
pressure drop increases dramatically.
1000
2000
3000
4000
5000
6000
7000
Cumulative methand removed (glsection)
8000
9000
10000
Figure 5.4
Pressure &op along each section as a fnction of the cumulative amount of
methanol removed in each section of the wood chip biofilter, measured at the end of each
undisturbed-bed operation period
5.3 Pressure Drop and Biomass Accumulation during the Biofiltration of Methanol
5.3.1 Correlation between Pressure Drop and Biomass Accumulated in the beds
The biomass concentration profiles were also correlated with pressure drop profiles
along the beds. Higher pressure drops took place at the inlet sections of the beds, where most of
the methanol was degraded over t h e and higher biomass concentrations were measured. This
is illustrated by the results of Figures 4.5 and 4.6 for both biofilters. The detached biomass
Effects of Biomass Growth on Pressure Drop in Biofilrrs
Discussion
84
profiles clearly show that the greatest amount of biomass tended to accumulate at the top level
of the first section. The highest concentrations were measured at the end of period 2 (day 24Nova Inert; day 72-wood chips), when a thick biolayer formed at the top level of the first two
sections, especially in the wood chip biofilter. These high values of biomass in these sections
correlated with the highest pressure drops registered dong the beds, which were responsible for
almost 90% of the total pressure drop measured in this period in both biofilters (see Figure
4.1 1).
A plot of pressure drop per section versus amount of biomass accumulated in each
section of the biofilters at different times, as presented in Figure 5.5 for the Nova Inert biofilter,
gives also a non-linear, semiparabolic relation as for the case of cumulative methanol removal.
A similar relationship was obtained for the wood chip biofilter as s h o w in Figure 5.6. Cox et
al. (1998) obtained a similar parabolic increase of pressure drop with biomass concentration in
r Sedion 2
A Section 3 r
@section4
2 2000 a
g ,Of
E
&
1000 -
500
? - -O
Figure 5.5
Pressure drop dong each section as a function of the average amount of biomass
accumulated in each section of the Nova Inert biofilter, measured at the end of each undisturbed-bed
operation period
Discussion
85
A steep increase in pressure drop takes place in the range of 3000 to 4000 g of biomass
for the Nova Inert biofilter, and in the range of 20 000 to 30 000 g of biomass for the wood chip
biofilter. These correspond to critical values of biomass accumulation, which mark the steady
increase in pressure &op. Figures 5.5 and 5.6 show that while in the Nova Inert biofilter
pressure drops under 500 Palm were registered before the sudden pressure drop increase at the
critical biomass values, in the wood chip biofilter, the pressure drops before the sudden increase
were below 1000 Pdm. This difference of twice as much pressure drop can be explained not
only by more biomass growth in the wood chip bed, but also by the degradation of the wood
chips and related bed compaction, and different bed pore structure. In addition, pressure drop in
the wood chip bed increased drastically when the amount of biomass accumulated on the bed
went over the mentioned critical value. This indicates that, although wood degradation and bed
compaction contributed to high pressure drops, it was the amount of biomass accumulated on
the wood chip bed that played the main role controlling the pressure drop increase. This was
clearly the case for the Nova Inert biofilter as shown by Figures 5.5 and 5.6.
*Section 1
iSedion 2
t
A Section 3
xSedion4,
Figure 5.6
Pressure drop dong each section as a function of the average amount of biomass
accumulated in each section of the wood chip biofilter, measured at the end of each undisturbed-bed
operation period
Discussion
86
The results of detached biomass profiles show that biomass concentrations in the wood
chip biofilter were higher, nom 0.5 to 19 g biolayerl g dry substratum, than in the Nova Inert
biofilter, where concentrations fkom 0.4 to 3.2 g biolayerf g dry substratum were measured.
This was likely due to nutrient availability in excess of what was required for methanol
degradation, and to two substrate sources in the wood chip bed, that is, methanol and wood.
Higher biomass accumulation was believed to be the main cause of higher pressure drops
measured in the wood chip biofilter. Auria et al. (1993) also found that pressure losses in a
solid state fermentor packed with wheat bran and cane bagasse were controlled by mould
growth, even though these supports undenvent changes due to microbial growth. Compaction,
as a consequence of biomass growih and degradation of the wood chips also afTected pressure
drop in the wood chip biofilter; however, compaction did not seem to be the main factor
controlling pressure drop in the wood chip biofilter. As can be observed fiom Figure 5.7, for
the bottom sections of the wood chip biofilter (section 3 and 4), where low biomass growth took
place, pressure drop did not increase significantly even at the highest compaction values around
1.5 %. For sections 1 and 2, the high values of pressure drop do not correlate with percent
compaction (Figure 5.7), as did with biomass concentration. The complexity of segregating the
influence of different factors affecthg pressure drop in bioreactors packed with natural media,
has been recognised for solid state fermentors (Auria et al., 1993), and this is the case when
high biomass growth occurs simultaneously with compaction.
The link between biomass growth and methanol removal was frther investigated by
estimating a yield coefficient. For the Nova Inert biofilter a biomass yield coefficient of 0.01 g
dry biomass (TVS)/g rnethanol was obtained fiom the slope of the straight line of ploaing
for the wood chip biofilter where methanol and wood chips were used as substrate sources, and
there was low correlation between TVS and methanol removed (yield coefficient: 0.02 g TVS/g
methanol; ~ ~ 4 . 0 4 The
) . value of the yield coefficient for the Nova Inert biofilter is lower than
the values of yield coefficients for methanol degrading rnicroorganisms reported in the literature
(0.30-0.54) (Bailey and Ollis, 1986; Shareefdeen et al., 1993), probably due to a high
endogenous decay rate in the biofilter. It has to be kept in mind that these yield coefficients
Discussion
87
reported in the literature were obtained for growing cultures in well mixed reactors and
endogenous decay is not considered.
Figure 5.7
Pressure drop as a function of percent compaction in each section of the wood chip
biofilter, measured at the end of each undisturbed-bed penod
Pressure &op axial profiles measured in both biofilters before and after mixing the beds
(Figure 4.12 and 4.13) illustrate the influence of biomass distribution on pressure drop in
biofilters. Different amounts of biomass and different pressure drops were measured in the beds
at the end of each undisturbed-bed operation period before remixing. Nevertheless, after
uniformiy distributhg the biomass by remixing the bed of each section, the total pressure drop
decreased significantly and almost to the same value around 40 Pa/m for the Nova Inert biofilter
and 100 Pdm for the wood chip biofilter. The decrease of pressure drop after remixing the bed
in each section indicates that pressure drops at the end of each period were much higher than
100 P a h because biomass was not eveniy distributed at that t h e before remixing. Biomass
tended to grow unevenly and accumulated more at the top level of the inlet sections, particularly
Discussion
88
at the end of penod 2, which caused signifiant pressure drop increases, probably by
channelling near the walls.
Lower pressure drops, compared with those at the end of period 2 and 3, were measured
at the end of the fourth undisturbed-bed operation period in both biofilters during the
biofiltration of methanol (Figures 4.12 and 4.13). This is explained by a more even biomass
distribution within and along the beds due to 3 previous remixings of each section, as s h o w by
the more uniform biomass profiles along the biofilters at the end of period 4 (Figures 4.5 and
4.6). These results also support the conclusion that an uneven biomass distribution (understood
as localised, high biomass concentrations) within the bed is the key factor afTecting increased
pressure drops in biofilten due to a non-optimal use of the void space within the bed. Thus, the
assessment of pressure drop effects due to biomass accumulation requires the consideration of
not only the arnount of biomass growing on the packing material, but also of its distribution on
it. Consequently, biomass distribution on the filter medium stands out as the factor upon which
the optimisation of the bed utilisation of a biofilter might rely, and it may suggest the need for
new designs of biofilters in order to achieve a uniform biomass distribution within the packing
bed. If lower pressure drops are achieved by even biomass distribution in the bed, compaction
might still have an impact on pressure &op since compaction would be caused by biomass
growth, and since the pressure drop wouid be low enough for compaction to have an important
effect.
5.4 Cornparison of Performance behveen Packing Media
5.4.1 Pollutant Removal
During the period of biofiltration of methanol and during the first 1O days of biofiltmtion
of a-pinene, both the Nova Inert and the wood chip biofilter performed similarly in tenns of
overall pollutant removal, under almost equal loading rates and EBRT's. Removal efficiencies
along the complete beds were above 95 % and corresponded to average removal capacities of
112 g methanol/m3bed in the Nova Inert biofilter and 127 g methanol/m3 bed in the wood chip
biofilter. The slightly greater value of the specific removal capacity in the wood chip biofilter
was a result of bed compaction, which reduced the bed volume.
Discussion
89
When comparing the removal capacities of the biofilters by sections as shown in Figure
5.8, it is observed that the Nova Inert biofilter tended to operate with slightly higher removal
capacities than the wood chip biofilter. However, the rernoval capacity in both biofilters seems
to reach a plateau around 100 and 140 g methanol/m3 bedh. The Nova Inert biofilter was
expected to have a higher removal capacity since the bed, composed of small porous pellets,
was believed to have a larger surface area per unit of bed volume than the wood chip bed. The
larger surface area was supposed to allow for greater biomass growth (Bryers, 1987) and mass
transfer, and given excess nutrients, a better removal per section and per total bed in the Nova
lnert biofilter. However, as seen fiom the methanol axial profiles (Figures 4.3 and 4.4) and
Figure 5.8, both biofilters tended to remove similar arnounts of methanol in each section, even
though the wood chip bed was suffering compaction. The exception was section 1 of the wood
chip biofilter, where a decrease in removal was observed after the first undisturbed-bed
operation period during the biofiltration of methanol.
NOMlnert biofilter
rn W o d diip bioiiter
removd rate = loading rate
--
Figure 5.8
Cornparison of the performance of the Nova Inert and wood chip biofilters in terms
of removal capacity in each section of the biofilters
The sirnilarity in methanol removal in both biofilters, in spite of a larger specific surface
area available in the Nova Inert bed, could be explained by the patchy pattern of biomass growth
Discussion
90
accumulation was observed, although higher biomass concentrations were obtained in the wood
chip biofilter, where the same amount of methanol was being degraded, but also wood
constinients could have been utilised as substrates. The formation a thick biomass layer at the
top levels seemed to be determined by the methanol loading rate in each section, which
decreased dong the bed as methanol was removed, and by the air residence time in the
biofilters, which was lower in the 4 bed sections placed in series, and higher in between each
section, where unpacked volume was available.
The decrease in methanol rernoval in the first section of the wood chip biofilter after the
first undisturbed-bed petiod of operation could have been caused by air channelling, probably
near the walls of the column, since a thick biofilm layer had fonned at the top level of this
section, which impeded airflow through it. Nonetheless, this was not the case for the last two
periods of operation since remixing the bed did not improve the performance in this section. A
constant, low pressure drop profile dong this section was observed just at the end of the fourth
undisturbed-bed period of operation; however, the amount of biomass in this section did not
decrease as s h o w by the detached biomass profiles (Figure 4.6). Since the sarne or greater
arnount of biomass was present in this section, but less methanol was being removed, the
substrate for the microorganisms could have corne from the wood chips.
The performance of the wood chip biofilter began to detenorate around day 160, after 10
days fiom switching over to a-pinene. The removd efficiency dropped from 100 to 40%
removal under an inlet loading rate of 10 g cepinene/m3bed h in a period of 45 days (see Figure
4.21). During the biofiltration of a-pinene, the wood chips becarne dark-brown and they
seemed to be covered with white fhgi. In contrast, the Nova Inert biofilter remained operating
with 100% removal efficiencies for a longer period, until day 190, even d e r remixing the bed
and experiencing overheating at 55 OC during 5 h around day 155, which required the system 4
days to achieve 100% removal again. The robustness of the Nova Inert biofilter as compared
with the wood chip biofilter may lie on the inert characteristics of the packing material, which
did not compte with the degradation of methanol and a-pinene.
The decrease in removal efficiencies observed in both biofilters around day 190, could
have been related to a depletion in nutrients since just macronutrients were added to the Nova
Eflects of Biomass Growth on Pressure Drop in Biofiters
Discussion
91
Inert biofilter during bed remixing before switching over to a-pinene. This is in agreement with
observations made in previous biofiltration experiments using a-pinene and the same fertiliser
pellets, where a lower performance of the biofilters was related to low nutrient availability in the
bed around 150 to 200 days of operation (Mohseni, 1998). It is possible that nutrients were first
depleted in the wood chip biofilter since more carbon as methanol and wood would have been
consumed.
5.4.2 Pressure Drop
The moisture content of the bed is another important factor that would have affected
pressure drop in the biofilters. Bed moisture contents varying fiom 25 to 60% in weight were
measured in the Nova Inert bed, and fiom 50 to 80% in the wood chip bed.
Biomass
quantification as detached biomass (g biolayer/ g dry substratum) took into account the bed
moisture content since the biomass quantified corresponded to the difference between
substratum with wet biomass and dry substratum without biomass. However, detached biomass
concentrations in the wood chip biofilter were higher not only because of the water content, but
also because of the greater amount of biofilm, as shown by the higher TS and TVS content of
the biomass sarnples in the wood chip biofilter as compared with that of the Nova inert biofilter.
Nevertheless, moisture content seemed to strongly influence pressure drop in the biofilters. In
the wood chip biofilter, where higher pressure drops were measured, aiso a high bed moisture
content was registered, as compared with an optimal moisture content of 30 to 60% by weight
(Williams and Miller, 1992b). The higher pressure drops in the wood chip bed observed since
the start-up period c m be related to the high moisture content of the bed, however moisture
content per se was not responsible for the steady increase in pressure losses. Higher water
content in the wood chip bed, besides occupying void space within the bed and reducing bed
porosity, may have contributed to greater biomass growth and accumulation, and to an
accelerated wood chip degradation. The increase in moishm content in each section of the
biofilters over tirne (Figures 4.17 and 4.18) was correlated to an increase of biomass in each
section over time, which suggests that the moisture content in the bed depended on the amount
of biomass present.
Discussion
92
During the first two undisturbed-bed periods of operation with methanol, biomass
accurnulated at the top levels of the first two sections of both biofilters, but also near the walls
of the column in each section, probably due to biomass sloughing fiom the thickest portions.
High loading rates in the first sections of the biofilters could have been the cause of the
formation of these biomass layers. As discussed previously, greater biomass accumulation was
observed in the wood chip bed. The development of a continuous biomass layer has been
reported in wastewater biofilm systems, and it is believed to originate fiom ce11 microclusters
with extracellular polymeric substances (EPS) in the voids (Bishop, 1997). This could have
been the case at the top levels of the first sections of the biofilters, where high methanol
loadings allowed the microclusters and the continuous layer to develop.
Biomass sloughing, even though not well studied, has been reported to occur in biofilm
systems, and may play an important role in biofilm formation and persistence (Bryers, 1987). In
the centre of the sections of both biofilters, where dry regions were detected, hingal growth was
observed. Biomass growing on the moist parts of the bed was responsible for the increased
pressure drop in the biofilters, and as revealed from its analysis ( F w g i a , 1999), had a high
carbohydrate content, which suggests that the microorganisms were degrading methanol and
storing it as carbohydrates in the form of EPS. The EPS could also have supported a population
of non-methanol degrading organisms as suggested by other authors in biofiltration experiments
(Smith et al., 1996).
It is hypothesised that a mon even biomass distribution or less localised high biomass
concentrations could be achieved fiom the start-up period, without remixing the bed, if the
biofilter is fed with a uniform VOC loading rate along the biofilter. The initial maner of how
biomass accumulates on the packing materiai may have an impact on its later development.
This would allow for a better airflow distribution due to the development of a microbial
community subject to the same substrate loading rates, without regard to their location along the
column.
completely mked conditions, unifonn biofilm growth is achieved (Zhang et al., 1997).
Discussion
93
however, the increase was larger at the highest airflow rates (up to 130 Llmin). At the highest
flow rates, which were close to the actual airflow rates of operation (around 120 L/min), the
increase in pressure &op in the plots of AP versus flow rate, was described by an increase in the
degree of curvature of the lines. This indicates that the increase in pressure drop was due to an
increase in both kinetic and viscous energy losses, where kinetic energy losses becarne the
controlling losses rather than viscous energy losses, which are the controlling factor at low
airflow rates. An examination of the modified Ergun equation (Eq. 2) supports this observation
since the term representing kinetic energy is a function of the flow rate squared, which is
responsible for the parabolic shape of the curves.
Figure 4.14 and 4.15 also suggest the direct effect of biomass accumulation on the
increase of pressure &op. More biomass accumulation reduces the porosity of the bed, which
causes both viscous and kinetic energy losses to increase; however, the kinetic losses increase
more rapidly than the viscous losses as s h o w by the increase of the degree of curvature of the
lines over tirne. This is explained by the more rapid increase of the factor (~-E)/E"~ in the term
of kinetic energy losses with decreasing porosity
(E)
3.6
in the term of
Discussion
94
two sections, and suggests characteristics of a hubulent flow regime in the beds, as suggested by
the Reynolds numbers and kinetic energy losses.
Similar deviations from linearity of AP versus airflow rate curves in biofilters have been
reported in other biofiltration studies (Leson and Winer, 1991;Sabo, et al., 1993).
5.6 Modelliig Pressure Drop vs. Biomass Accumulation
The Ergun equation c m be used to obtain a rough estimate of pressure drop in biofilters,
as suggested by Ottengraf et al. (1986), and, in the sarne way, the Modified-Ergun (M-E)
equation for rough particles (Macdonald et al., 1979) could be used to estimate pressure drop in
biofilters. However, predicting air pressure losses in a biofilter still remains a challenge since
the variations in bed moisture content, biomass growth, and compaction affect the porosity of
the bed in such a marner that great differences between the predicted and expenmental pressure
operation period. For an inert packing material such as the Nova Inert pellets, since there is no
compaction, biomass growth plays the main role decreasing porosity and increasing pressure
drop across the bed. For the case of n a d packing materials, predicting biomass growth
effects on bed porosity represents the first step that needs to be taken in order to obtain a mode1
that predicts bed porosity changes due to biomass growth coupled with aging phenornena such
as compaction.
--
Discussion
95
contact during biomass accumulation, which does not consider biofilm growth on the
whole surface of the spheres.
3. Biomass has a constant density within the biofilm, which can be assumed at a macro
scale, even though at a micro scale there are strong evidences of high biofilm
heterogeneity (Bishop, 1997).
The initial data required are:
3. Shape or sphericity factor of the packing material, which for the Nova Inert pellets is
assumed to be 0.85, after consulting values of 0.83 for rounded sand, and of 0.75 for an
average of various sand types (Perry and reen, 1988).
4. Biofilm density, which was determined experimentally.
5.6.1.1 Estimation of Biofilm Thickness
In order to take into account the decrease in bed porosity due to biomass accumulation,
biofilm thickness values are first estimated fiom biomass concentrations (g biolayedg dry
substratum) in the bed. The biomass concentrations are converted fiorn g biolayer (biomass)/g
dry substratum to g biomasslm2substratum surface using the dry substratum buk density and an
estimated initiai superficiai area of the packed substratum (Appendix M). The initial surface
Effects of Biomass Growth on Pressure Drop in Biofilers
Discussion
96
area per'volurne of clean substratum (m2/m3 ), a , is estimated fiom the following expression
(Perry and Green, 1988):
where 4 is the sphericity factor for the packing solids, and R is the radius of the sphere
equivalent to the packing medium, in this case, considered to be the average radius of the
pellets. Then, the biofilm thickness (LI) is calculated as:
where X is the superficial biomass concentration in g biornass/ m2 surface area, and p~ is the
biofilm density in g biornass/m%iomass.
This equation requires the coordination number, n, which accounts for the number of
contact points among the spheres.
expression correlating porosity and the coordination number for a close randorn type of packing
(Dullien, 1992):
With an initiai porosity of 0.52, deterrnined experimentally, the two solutions of Eq. 3 1
are: nr=22 and n2=6. Since the value of n ranges fiom 6, for a cubic arrangement, to 12, for a
rhombohedral arrangement, the value of n=6 is selected.
Discussion
97
expression deduced by Cunningham et al. (1991) for spheres packed in a cubic arrangement
(refer to Eq. 5 in section 2), and the expression obtained by (Taylor et oz., 1990) for porosity
with a biofilm thickness for a heterogeneous size distribution of spheres (refer to Eq. 12 in
section 2). While Cunningham's expression (Eq. 5) gave negative values for the experimental
biomass concentrations used, indicating complete clogging of the void space, Taylor's equation
(Eq. 12) did not predict any change in porosity based on the diflerent experimental values of
biomass concentration. In contrast, the porosities calculated using Alonso's expression (Eq. 4)
decreased with increasing biomass concentration, and were close to values of porosity
determined experimentally.
5.6.1.3 Estimation of Pressure Drop
Pressure drop across the Nova Inert bed was estimated using the Modified-Ergun
equation (refer to Eq. 2 for more details) proposed by Macdonald et al. (1 979). The use of the
M-E equation is justified by its consideration of porosity as a variable that characterises the
packing medium, and its effective application for describing pressure drop in compost-wood
chip mixtures (MacFarlane, 1998).
The coefficients used in the MO energy losses terms of the M-E equation were A= 180
for the viscous losses, and B=4 for the kinetic losses. The coefficient B=4 was used since it is
recommended for particles with high surface roughness (Macdonald et ai., 1979), and the Nova
Inert pellets had a rough surface which was considered to become rougher due to uneven
biomass accumulation as observed in these experiments. Pressure drop was then evaluated at
each biomass-aected porosity, estimated previously.
Pressure drop was also estimated fiom values of biomass-affected, specific permeability,
which were estimated using Equation 20 as proposed by Clement et al. (1996), and the equation
used by Auria et al. (1993) to predict specific permeability in a solid state fermenta-:
where k is specific permeability, E is porosity, Dp is the average particle diameter, and t is the
tortuosity factor (1.58 for sphens). Equation 32 is equivalent to the capillaric permeability
Effects of Biomass Growth on Pressure Drop in Biofiters
Discussion
98
In order to compare the estimated values of pressure drop with the experimental data
fiom the Nova Inert biofilter, both series of pressure drop data were plotted as a function of the
experimental biomass concentration as g biolayed g dry substratum, as presented in Figure 5.9.
Figure 5.9 shows the experimental AP measured in every subsection of each section (recall that
AP was measured in 2 subsections of each section of the biofilter), and the AP estimated by the
model. Both series of AP data are plotted versus the corresponding biomass concentration at the
top of each section for the AP of the first subsection, and the average of biornass concentrations
at the middle and bottom of each section for the AP of the second subsection.
It can be observed in Figure 5.9 that the estimated pressure drops lie under the
experimental values, suggesting an underestimation by the proposed model. This is due partly
to the biomass measurement technique that averages biomass concentrations over a specific
volume. However, one assumption of the model is that biomass accumulates uniformly on the
packing material, and as explained in previous sections, this was not observed in these
experiments, hence, these results are not suprising. This difference in results leads to identiQ
two important issues. First, that the patchy and uneven biomass accumulation (localised high
biomass concentration versus low biomass concentration in some parts) in the biofilter bed
caused a more pronounced increase in pressure &op rather than a smooth increase as proposed
by the model. And second, that if biomass wodd have accumulated uniformly on the Nova
Inert pellets, the pressure drop would not have reached the highest values of close to 3000 Pajrn,
registered in the top section of the bed. This last observation implies that if the uneven biomass
distribution could be taken into account in the prediction of the model, e.g. by measuring
differential spatial distribution of biomass concentration in the bed, then the pressure drop
values predicted wouid be higher and closer to the experimental values. This shows the
Discussion
99
relevance of achieving a uniform biomass distribution in the bed, which would allow for lower
pressure drops during the operation of a biofilter.
Experimental and estimated by the proposed model pressure drop values for the
Figure 5.9
Nova Inert biofilter during the biofiltration of methanol
As part of a frther analysis of the model developed in this section, bed porosity values
were calculated fkom experimentd values of pressure drop (2 AP values per section) using the
Modified-Ergun equation. These caiculated porosities and the porosities estimated using the
model for biomass growth on spheres in contact (Eq. 4) from experimentd values of biomass
concentration (same values used as in Figure 5.9) were plotted as presented in Figure 5.10.
Figure 5.10 also shows the values of wet porosity (detemillied by filling the bed void space with
water) measured fiom sarnples taken fiom each mixed section of the Nova Inert biofilter, as a
function of the average biomass concentration per section, and as a function of pressure drop.
Discussion
1 00
6 ~odified-~rgun
equation
Figure 5.10 Comparison between wet porosity measured fiom well mixed bed samples and
the bed porosity in the Nova lnert biofilter as predicted by the M-E equation fiom AP
expenmental data, and by the biomass growth model on spheres in contact with each other
There is a gap between the estimated porosities fiom the biomass growth model and the
calculated porosities from the M-E equation. This is not surpnsing since the growth-mode1
series was estimated assurning even biomass distribution on the spheres and dong the bed
sections for which the experimental biomass concentrations were used (top and average of
rniddle and bottom). On the other hand, the M-Eequation series was calculated fiom actual
experimental values of pressure drop registered for uneven biomass accumulation; however, the
M-E equation inherently predicts much lower bed porosities based on the AP values. This
shows that biomass growth, when occurring in an uneven way, controls more significantly
pressure drop in a biofilter. And in order to predict values of pressure drop in agreement with
the experirnental rneasurements, it is necessary to consider not only biomass concentration, but
also its distribution on the packing material with its consequent effects on bed porosity. Thus,
the difference in the predicted porosities may be due to uneven biomass growth, which caused
higher pressure drops, rather than due to lower pressure drops as for the case of a more even
biomass growth.
Discussion
101
Figure S. 10 also shows that the porosity values predicted by the biomass-growth model
are in good agreement with the experimental values of wet porosity measured fiom sarnples
taken fkom each section of the Nova Inert biofilter, afler mixing. In contrast, the wet porosities
as a function of pressure drop do not present the sarne agreement with the porosities predicted
fiorn the M-E equation due to the effect of uneven biomass distribution on high values of
pressure drop. In conclusion, the mode1 for estimating bed porosity based on biomass growth
on spheres in contact, adequately predicts the porosity changes due to even biomass
accumulation, and is a good estimate for predicting biomass-affected porosity in beds packed
The three series of pressure &op data predicted fiom the experimental values of biomass
concentration using the models (refer to Appendix M for detailed calculations) are lower than
the experimental ones (see Figure 5.1 1). Figure 5.1 1 illustrates that pressure drops estimated
using specific permeability rnodels and Darcy's law are significantly lower than those calculated
fiom the Modified-Ergun equation. The underestimation by the specific permeabilityDarcy's
models might mise fiom the assumptions of these models. The macroscopic model proposed by
Clement et al. (1996) considers functions that describe the distribution of pore radii that is
derived from Van Genuchten's and Brooks and Corey's functions, which are soil-water
(drainage) retention relations for descnbing the relationship between relative water saturation
and pressure head in porous media. One source of error could be the consideration that the pore
size distribution function rernains constant even with biomass growth as assumed by Clement's
permeability model.
considering that only viscous energy losses affect pressure drop in the biofilter, as stated by
Darcy's law, instead of considering both viscous and kinetic energy losses, the last of which
become more significant with biomass growth as shown by the results of this study.
Discussion
102
Figure 5.1 1 Cornparison between values of pressure drop estimated by the explained models
and the experimental values fiom the Nova Inert biofilter
The estimated values of pressure drop as presented in Figure 5.9 are obtained from
experimental values of biomass concentration (g biolayed g dry substratum). The biomass
concentrations used correspond to the concentration at the top of each section, and the average
value of the concentration at the middle and bottom of each section at the end of each
undisturbed-bed period before remixing the bed (see Appendix M).
concentrations describe a profile dong the bed with the highest biomass concentrations at the
inlet sections, the mode1 predicts the highest pressure drops at these biomass concentrations as
well; however, not as high as the experimental values, due to averaging biomass concentration
over a specific bed volume and due to uneven biomass distribution. Part of the underestimation
could also originate fiom inadequately measuring biomass concentration spatial distribution in
the bed.
On the other hand, when pressure drops are estimated fiom the average biomass
concentration in a section (average of biomass concentration at the top, rniddle, and bottom of
each section), the estimated pressure drop values are much lower than the predicted data shown
in Figure 5.9. This happens because the predicted pressure drops correspond, for this last case,
Eficts of Biomass Growth on Pressure Drop in Biofilrers
Discussion
103
to lower biomass concentrations obtained fiom averaging the top, middle, and bottom biomass
concentrations in each section. This average biomass concentration could be considered as
values of biomass concentration for a unifonn biomass growth on the Nova Inert pellets in each
section. In order to prove this hypothesis, the pressure drop measurements after remixing the
bed were plotted against biomass concentration in the same graph as the estimated pressure
drops fiom the averaged (top, middle, bottom) biomass concentrations (see Figure 5.12). Figure
5.12 shows that there is a good agreement between these two series of data, indicating that the
model successfully predicts pressure &op for the case of even biomass growth on the packing
material, and that deviations from the experimental data before remixing (as in Figure 5.9) are
due to uneven biomass distribution at high biomass concentrations. This also verifes that the
success of the model lies on the prediction of biomass-affected porosity, coupled with the
Modified-Ergun equation for rough particles, which takes into account the viscous and kinetic
energy loss increase due to biomass accumulation.
0.0
Experirnentalafter remixing
Experimental befm remixing j
0.5
1.O
1.5
2.0
2.5
Figure 5.12 Cornparison between estimated pressure drop from averaged biomass
concentrations and experimental pressure &op data before and &er remixing the Nova Inert bed
104
within the biofilter bed, is the key factor affecting increased pressure drops in biofilters due
to local clogging andor extreme local void space reduction. The optimal utilisation of a
biofilter bed strongly depends on the amount of biomass growing on the packing material,
but also on its distribution on it.
2. The highest pressure drop in the beds was caused by thick layers of biomass with high
extrapolymeric substance concentration and high moishve content, both of which increased
the biomass specific volume and significantly decreased the bed porosity at the top levels of
the first sections of the biofilters.
3. A non-linear, semiparabolic correlation exists between pressure drop along the biofilter and
amount of biomass accurnulated in the bed, and cumulative methanol removal. There is a
critical value of methanol removal, and of biomass accumulation, after which airfiow
resistance increases significantly. This is relevant to the operation of a biofilter since it
suggests that pressure &op could be predicted based on the arnount of pollutant removed.
4. Wood chips caused higher pressure drops, on average 6 times higher, than the Nova Inert
5. Biomass accumulation on the wood chip bed, compared with compaction, piayed the main
role controlling the pressure &op increase. Wood chips could have enhanced nutnent
availability and provided a second carbon source for microbial metabolism, which caused
greater biomass accumulation. It is recommended that wood chip degradation and its relation
to nutrienthubstrate consumption and biomass growth in the bed should be M e r
investigated in order to understand these phenomena and operate biofilten using wood chips
105
of the model lies in predicting biomass-affected porosity, coupled with the Modified-Ergun
equation for rough particles, which takes into account both viscous and kinetic energy losses
increase due to biomass accumulation.
7. The model of biomass growth on spheres in contact with each other predicts higher bed
law arise likely fiom averaging biomass concentrations over a bed volume, and fiom
considering that the pore size distribution function involved in Clement's permeability model
remains constant with biomass growth. Further underestimation is due to considering that
only viscous energy losses affect pressure &op in the biofilter, as stated by Darcy's law,
instead of considering both viscous and kinetic energy losses, as in the Modified Ergun
equation.
9. Further studies are recommended to evaluate the impact of unifonn VOC loading rates on
even biomass distribution along a biofilter, which could imply a distribution of the incorning
air dong the biofilter bed in a new biofilter design. Given a uniform air distribution, the
initial uniforni pattern of biomass accumulation in the bed may ensure a more even biomass
distribution throughout the operation period.
10. Composite sampling at the top, rniddle, and bottom of each section and biomass
described biomass concentrations in the bed responsible for pressure drop, except when
biomass had a high water content, as at the top of the fmt sections of the biofilters.
1 1. Biomass accumulation in the biofilter bed reduces the porosity of the bed, which causes
both viscous and kinetic energy losses to increase. While at lower superficial gas velocities
106
pressure &op is controlled by viscous energy losses, at higher superficial gas velocities,
kinetic energy losses become the controlling factor.
12. It is recomrnended that tracer tests in biofilters be conducted in such a way that any
accounted for. This could involve tracer step changes, instead of tracer pulses, and the
measurement of the tracer concentration at the inlet and outlet of the biofilter. In addition,
smoke tests and radiai measurements of the pollutant concentration at different bed levels
could help to gain insight into the chatacteristics of the flow through the biofilters.
7 NOMENCLATURE
surface area per volume of clean substratum
Constant in viscous energy loss term in M-E equation
cross sectional area
Constant in kinetic energy loss term in M-Eequation
constant equal to 115
sphere diameter
equivalent diameter of packing particles
average particle diarneter of the clay balls
effective diameter of particles
pore size distribution fiuiction
acceleration due to gravitgravitational constant
air mass flow rate
piezometric head
specific pemeability
biofilm-affected specific pemeability
apparent first order rate constant
hydraulic conductivity
biofilrn thickness
specific surface
biomass-afYected specific surface
biomass-unafXected porosity (Taylor's model)
nurnber of packing spheres in contact with a single sphere
biomass-af5ected porosity (Taylor's model)
biomass volume fraction (volume of biomass/totai volume)
Reynolds number for flow through the biofilter beds
water flow rate
pore radii of a pair of serially connected capillary elements
minimum and maximum p r e radii
radius of the sphere equivalent to the packing medium
gas Reynolds number
liquid Reynolds number
outlet and inlet substrate concentration in the gas
Effects of Biomuss Growth on Pressure h o p in Biofilers
Nomenclature
t
u,
VSG
VSL
x
X
x'
108
tortuosity factor
residence time in the bed
superficiai air velocity
superficial velocity of the gas
superficial liquid velocity
distance dong the column
superficial biomass concentration g biomassl m2 surface area
dry biomass weight per unit mass of aquifer solids
Greek Letters
Pa n i '
Abbreviations
ATP
CFU
COD
EBRT
(U.S.) EPA
EPS
GAC
adenosine triphosphate
colony forming units
chernical oxygen demand
empty bed retention tirne
United States Enviromentai Protection Agency
extracellular polymeric substances
grandar activated carbon
Effects of Biomass Growth on Pressure Drop in Biof fters
Nomenclature
GC
1O9
gas chromatograph
HAP
MACT
M-Eequation
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Effects of Biomass G r ~ w t h
on Pressure Drop in Biofilers
A- l
Appendix A
APPENDlX A:
Biofilters
Macronutrient requirements were calculated using a C/N ration of 30: 1. The fertilizer pellets
were assurned to be the only supply of macronutrients. The calculation considered 100 %
removal, based on maximum removal capacities observed in biofilters in other experiments
conducted in this research group (Mohseni, 1998). Macronueients were supplied in excess
since the removal capacities of the biofilters were lower than the maximum values assumed
here.
Bed specitkations:
Bed height/ section: 0.30 m
Bed diamter: 0.28 m
Bed volume/section = n*(0.28m/2)~*30m= 0.0185 m3
Total be volumehiofilter = 4* 0.0185m3= 0.074 m3
Loading rates:
Operating tirne:
Total loading
Molecular weight
Density (liquid)
Number of carbons
Carbon loading
Methanol
a-pinene
150 g methanol/m3bed/h
120 days
2880 h
150*2880*0.074 =
= 31921 g methanol
34.04 g/mol
0.79 14 g/mL
1 (Cho)
3 1921/(34.04* 12.01) =
= 11965 g C
40 g agpinene/m3bedfh
120 days
2880 h
40*2880* ,074 =
= 85 12 g a-pinene
136.24 g/mol
0.858 g/mL
10 (ci0Hi6)
85 l2/(136.24* 10*12.01) =
= 7504 g C
Total carbon/biofilter
g nitrogenhiofilter
Fertiliser's nitrogen content
Fertiliser requiredhiofilter
Fertiliser requiredhection
the Varian
3600CX
Gas
The GC was calibrated based on air samples containing a known arnount of moles of methanol
or a-pinene, which were prepared in sealed Teflon bags. The following sections show the
procedure and calibration data for each compound.
B.1
M.W.
density
M.P.
B.P.
BOTTLE #
32.04 glmol
0.7915 g/mL
-97.7 C
64.7 C
Added
Added
Added
Air
methanol methanol
(PL)
mols
(mL)
ppmv-aw*
Moles of
(based on
methanol in
250
of air 250
air)
1800
1800
1800
1800
1800
1800
1800
1800
M #O
900
0.2
0.5
1.5
3
5
6.5
8
1O
4.94E-06
1.24E-05
3.71 E-05
7.41 E-05
1.24E-04
1.61 E-04
1.98E-04
2.47E-04
10
2.47E-O4
6.86E-08
*Based on molar volume = 24.5 Lhol air (P=l atm; T=298 K)
6724.8
Calculation sample
Total moles methanol in sample (eg. 0.2 MLadded)
=V*pIM.W.
=(0.2 PL 0.791 5 glmL 1 32.04 gimol) 1 1000 PLImL
= 4.94E-6 mol
500
1000
1500
2000
2500
3000
3500
4000
ppmv methanol
Experimental data:
Peak area (counts)
Concentration
Average of 3 runs Standard deviation
ppmv methanol
Regression equation:
Peak area = Slope x concentration + intercept
Parameter
R~
Slope
Intercept
Set intercept to zero
Estimate
0.999
392
2703
Confidence interval
Lower 95 % Upper 95 %
389
-4756
395
10162
R~
Slope
B.2
M.W.
density
M.P.
B.P.
Appendix B
B-4
e
e
5
ppmv-air
BOTTLE #
methanol in
(mL)
(+)
moLp
250
of air
C# 1
1800
0.1
6.30E-07
8.75E-11
C #2
1800
O .3
1.89E-06
2.62E-10
C #3
1800
O .5
3.15E-06
4.37E-10
C #4
1800
0.8
5.04E-06
7.00E- 10
C #5
1800
1.2
7.56E-06
1.OSE009
C #6
1800
1.8
1.13E45
1S7E-09
C #7
1800
3
1.89E-05
2.62E-09
C #8
800
2
1.26E-05
3.94E-09
C #18
1800
2.5
1S7E-05
2.19E-09
C #19
1800
4
2.52E-05
3SOE-09
* B a d on molar volume = 24.5 Ymol air (P= 1atm; T=298K)
Air
methanol
methanol
Calculation sample
lotal moles a-pinene in sample (eg. 1.2 PL added)
=V P 1 M.W.
=(1.2 PL * 0.858 g/mL / 136.24 glmol) / 1000 vL/mL
= 7.56E-6 mol
.
-. ..
(based on
250 ,& air)
8.6
25.7
42.9
68.6
102.9
154.3
257.2
385.7
2 14.3
342.9
CALIB
LEVEL
1
2
3
4
5
6
7
8
9
10
-..
Experimental data:
Concentration Peak area (counts)
ppmv ,-pinene
Average of 3 runs
9
142546
Standard deviation
7962
Regression epuation:
Peak area = Slope x concentration + intercept
Parameter
Estimate
Confidence intewal
Lower 95 % Upper 95 %
R2
Slope
I
I
I
E
a
100
I
I
I
I
I
I
O. 1
0.2
0.3
0.4
0.5
I
I
I
I
I
I
1-
- - . - - -Day 56
4D ~ 84
Y
-Day
111
0.6
0.7
0.8
**
Day 148
0.9
1.1
Figure C.l
Biomass concentration profiles as Chemicai Oxygen Demand (COD) along the Nova
Inert biofilter measured in 4 different days during the biofiltration of methanol
-Day
49
+Day 76
D
y IO5
+Day 148
---
Figure C.2
Biomass concentration profiles as Chemicai Oxygen Demand (COD)along the wood
chip biofilter in 4 different days during the biofiltration of methanol
Figure C.3
Biomass concentrationprofiles as Total Solids (TS)dong the Nova Inert biofilter in 4
different days during the biofiltration of methanol
Figure C.4
Biomass concentration profiles as Total Volatile Solids (TVS) dong the Nova hert
biofilter at 4 bed sampling days
Appendix C
C-3
Figure CS
Biomass concentration profiles as Total Solids (TS) along the wood chip biofilter in 4
different days during the biofiltration of methanol
Figure C.6 Biomass concentration profiles as Total Volatile Solids (TVS) dong the wood chip
biofilter in 4 different days during the biofiltration of methanol
--
oDay49
Day76 I
~ D a 105
y
x Day 148
1
10
15
20
Figure D.l
Comparison between biomass measurements as mg COD/g dry substratum and as g
biolayerlg dry substratum in the wood chip biofilter during the biofiltration of methanol
10
15
20
Figure D.2 Comparison between biomass measurements as mg TS/g dry substratum and as g
biolayedg dry substratum in the wood chip biofilter during the biofiltration of methanol
Effects of Biomass Growth on Pressure Drop in Biofilters
Appendix E
E-l
I
I
SBdjal 2
i
I
1
1
I
I
I
I
section 4
Figure E.1
Methanol axial concentrations along the Nova Inert biofilter after sampling and remixing the
bed, just before switching over to a-pinene. A discontinuous line indicates the approxirnate location of each
section
Figure E.2
Methanol axial concentrations along the wood chip biofilter, after sampling and remixing
the bed, just before switching over to a-pinene. A discontinuous line indicates the approximate location of
each section
sedion 1
I
I
Section 2
I
I
section 3
I
I
I
section 4
25
Q
Y
c
0
20
E
C
g
CI
15
g IO
Q)
9-
35
O
O
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.1
Figure F.1
Pinene axial concentrations along the Nova Inert biofilter afier switching over from
methanol to a-pinene.
O. 1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
ed depth (m)
Figure F.2
Pinene axial concentrations along the wood chip biofilter after switching over from
methanol to a-pinene
Appendix G
G-1
sedion 1
I
I
I
section 2
A
w
l
I
..
I
I
section 3
"
I
l
I
section 4
I
I
I
I
Fl
I
1
I
1 ,
v.-.- - -- ...
1
I
I
I
I
1
I
1
I
I
I
0.1
0.2
0.4
0.3
0.5
0.7
0.6
-w- - -
-.
-- -
0.8
--
. . .
0.9
1.1
Figure G. 1 Cumulative pressure drop profiles dong the Nova Inert biofilter at the beginning
and at the end of each undisturbed-bed penod of operation during the biofiltration of a-pinene. A
discontinuous line indicates the approximate location of each section
1
1
section 3
section 4
I
I
O. 1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Figure G.2
Cumulative pressure drop profiles dong the wood chip biofilter at the beginning and
at the end of each undisturbed-bed period of operation during the biofiltration of a-pinene. A
discontinuous line indicates the approximate location of each section
I
O
O. 1
+~
a216
ywood chips
--.- - -
0.2
0.3
0.4
0.5
0.6
O.7
O.8
O.9
Figure H.1 Profiles of biomass quantification as Chemicd Oxygen Demand (COD) along the Nova
Inert and wood chip biofilters at each bed sampling day during the biofiltration of a-pinene
Figure H.2
Profiles of biomass quantificationas Total Solids (TS)dong the Nova Inert and wood
chip biofilter at each bed sampling day during the biofiltration of a-pinene
-&y
l82-Miod chips
216 Hlood chips
Figure H.3
Profiles of biomass quantification as Total Volatile Solids (TVS)along the Nova
Inert and wood chip biofilters at each bed sampling day during the biofiltration of a-pinene
- -...- .- - - - --- . -
10
8 -
W a n2
- --- -- -
6 -
0.1
. .
d o n4
m o n1
m o n3
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Figure H.4
Profiles of biomass quantification as total protein dong the Nova Inert and wood
chip biofilters at each bed sarnpling day during the biofiltration of a-pinene
Figure 1.1
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Figure 1.2
Appendix J
APPENDIX J:
Biofilters
J- 1
for Both
J. 1 Calculation
Reynolds nurnbers were calculated for each measurernent of pressure drop as a function of air
flow rate in each biofilter. The expression used is (Holland, 1973):
where p is the air density, p is the air dynamic viscosity, u is the air superficial velocity, E is bed
porosity, and so is the surface area per unit volume of solid matenal. Equation J.1 assumes that
the equivalent diameter (de) for flow through the packed bed can be defined as 4 times the cross
sectional flow area divided by the flow perimeter, as show by the following equation for a unit
height of bed;
The surface area per unit volume of the solid material in the bed (sn) was estimated for nonspherical paxticles assuming an average particle diameter, d,,:
(Eq. 5.3)
where v is a shape factor equal to the quotient of the area of a sphere equivalent to the volume
of the particle divided by the actual surface of the particle (y = 1 for spheres).
Parameters:
1. Air dynamic viscosity at 40 O C near ambient pressure: 1.85~10'~
Pa.s (Peny and Green,
1988)
2. Air density by Ideal Gas law:
rnolHzO/mol air):
Air at T = 3 13 K, P = 1 atm, 100%relative humidity (y,,,,=0.0726
Average molecular weight of humidified air = 0.9274(29g/mol)+0.0726(18g/mol)
= 28.2 g/mol
(P)MW - (101300~ax28.2~
/ mol)
lkg
= 1.089kg / m3
P=
RT
( 8 . 3 ) l O O O g
3. Air superficial velocity (u):
Cross-sectional area of the bed = n ( 0 . 2 8 m ~ =
) ~6.158x10-2 m2
-2 2
u=(Qrn3/~)/6.158~10
m
4. Packing materials:
Particle size distribution: refer to Table 3.1 for both materials
Mean particle diameter estirnated based on screening size and volumetnc fraction of size
in mixture:
d, = L ((average size)(volurnetric fraction))
Nova Inert pellets:
d,, = [(l .l+.7)/2](0.33) + [(.7+.5)12](0.67) = 0.7 cm = 0.007 m
y = 0.85 (W = 0.75 for sand of various types; y = 0.83 for rounded sand)
Wood chips:
dp= [(3S+2.3)/2](0.07)+[(2.3+l.6)/2](0.33)+[(1.6+l. 1)/2](0.40)+
[(1.1+0.7)/2](0.20) = 1.6 cm = 0.016 m
w = 0.3 (y = 0.3for Raschig rings; = 0.28 for mica flakes; y~ = 0.69 for cork)
S. Bed porosity
Estimated fiom the average wet porosity measurements for the four sections of the
biofilter
Nova Inert
Wood chip
First penod
E = 0.48
E = 0.48
Second period
E = 0.44
E = 0.41
Third period
E = 0.39
E = 0.39
Fourth period
E = 0.38
E = 0.34
Appendix J
5.2
5-3
Data
1
op-no
dw
~ o 2 10.y
.d - 57 a31
ir fiaw rats (Umin)
Total AP ( P d m bed)
1281
751
I
(NRJb
14
153
136
4:
87
126
131
153
97
83
4(
lt7
133
1 53
87
5:
1 27
1 37
151
113
Ba
81
125
140
82
151
1l a
93
74
mnoaJ(uq
Operaling day
9
1 O(
128l
1241
(NRJb
13
10'
Ili
Table J. 1
Estimation
Reynolds
measurement
function of air flow rate for the Nova Inert biofilter during the biofiltration of methanol
Avvendix J
5-4
REYNOLDS NUMBERS
I
Ur fiow rate (Umin)
1
2
6
133
114
98
81
126
129
114
99
79
65
38
127
113
96
75
61
43
128
il5
98
82
65
45
120
111
94
82
62
40
128
il3
95
70
60
42
127
1O7
92
75
57
37
124
i la
91
76
59
41
Table 5.2
Estimation of Reynolds numbers for each pressure drop measurement as a function
of air fiow rate for the wood chip biofilter during the biofiltration of methanol
p.iiw 3 (oay
Iperating day
r7 104)
Totai AP (Palm b a i )
124
APPENDIX K:
Figure K. 1 Nomalised response curves to methane pulse injections coaducted at the inlet of
the Nova Inert and wood chip biofilters on day 126 during the biofiltration of methanol. C
stands for tracer concentration and Cmax for the maximum tracer concentration measured at the
outlet of the biofilters.
Appendix K
K-2
Figure K.2
Normalised response curves to methane pulse injections conducted at the inlet of
the Nova Inert and wood chip biofilters on days 147 and 148, before and after remixing previous
to switch over to a-pinene. C stands for tracer concentration and Cmax for the maximum tracer
concentration measured at the outlet of the biofilters.
Figure K.3 Normalised response curves to methane pulse injections conducted at the iniet of
the Nova Inert and wood chip biofilters on day 167 during the biofiltration of a-pinene. C
stands for tracer concentration and Cmax for the maximum tracer concentration measured at the
outlet of the biofilters.
Appendix K
K-3
The effects of remixing the beds on the flow characteristics in both biofilters are reflected in
Figure K.2. The tracer c w e s before and after remixing the Nova Inert bed (Figure K.2) show
that there seemed to be no particular effect of remixing on the airfiow. On the other hand, for
the case of the wood chip biofilter since &er remixing the maximum of the curve was reached
faster, this would suggest that the porosity in the bed was reduced. The observations made fiom
these curves seem to oppose what would be expected to happen, that is, an increase in the
porosity of the bed after remixing due to bed expansion. It should be pointed out that new wood
chips needed to be added to the bed d e r remixing (7% in volume more). This certainly
changed the characteristics of bed, and may not allow for cornparisons of the response curves
before and after remixing.
nie response curves fiom day 167 during the biofiltration of a-pinene indicate that both
biofilters had similar flow characteristics, which was not expected because both biofilters had
different bed porosities, different biomass concentrations, and different bed volumes, after the
wood chip bed had experienced compaction.
Tracer tests are employed as a means of obtaining information about the flow characteristics in a
reactor, and have been used in biotrickling filtea (Karamanev et al., 1994) and biofilters
(Kiared et al., 1996). For the case of a packed reactor, such as a biofilter, in addition to
describing the air movement through the biofilter, tracer tests can provide information to
calculate the effective interparticle porosity of the bed (Deshusses et ai., 1995). This is
advantageous for effective porosity estimation since it does not require the disturbance of the
bed.
In this study, tracer tests were conducted in the biofilters in the middle of the fourth operation
period, before and after switching over to a-pinene, and during the first period operating with apinene. Even though these expenments would have been useful during the other undisturbedbed periods of operation with methanol, they were not carried out since the set-up was not
available at that time. Unfortunately, the results obtained f h m the tracer tests that were
conducted did not provide reliable information about the flow characteristics through the
biofilters.
Even though the unimodal shape of the tracer tests indicates that no major air channelling was
taking place in the biofilters, it is believed that the actuai tracer curve for the biofilters could
have been masked by the operation of the total hydrocarbon analyser (THA) used to measure the
methane (tracer) concentration at the outlet of the biofilters. The analyser pumped air from the
outlet of the biofilters and passed this sample through the flame ionisation detector. A
description of the flow through the THA only was obtained with pulse tracer tests conducted
using just the line fiom the outlet of the biofilters and the hydrocarbon analyser. The tracer
c w e fiom these tests showed a unimodal distribution of the concentration. In addition, there
was more fiow dispersion in the analyser than expected, which deviated the flow fiom plug
flow.
Further analysis of the airfiow through the THA was achieved by using the tanks-in series (TIS)
and the dispersed plug flow (DPF)models. These models for non-ideal flow characterise the
fluid flow through a vesse1 using one adjustable parameter: the number of completely stirred
tanks in series (N) in the TIS model, and the dimensiodess quotient of convective flux over
dispersed flux referred as the Peclet number (PeL)in the DPF model. As calculated in Appendix
L, the response time curve fiom the analyser alone gave an N value amund 11 and a PeL
between 21 and 25. Considering that for the TIS model N=l corresponds to an ideal mixed flow
and for N>30 plug flow is virtually achieved, and given that for the DPF model PeL+O
approximates to mixed flow and PeL+ 00 approximates to plug flow, it was concluded that the
Appendix K
K-4
flow in the analyser alone was subject to mixing, which could have made indistinct the flow
characteristics through the biofilters.
Moreover, a similar analysis using the parameter N for the tracer curves obtained from tests
where the biofilters were comected to the THA showed that N was higher than 1 1, tending the
flow more to plug flow for these cases (See Appendix L). This proved the inconsistency of the
tracer tests since the flow of the tracer through the THA could not have changed the
characteristics of the flow through the biofilters to be closer to those of plug flow. In any case,
it would have been expected that the THA would have controlled the response fiom the tracer
pulses, so that N would have been lower than 1 1, indicating strong flow mixing. There also
exists the possibility that the THA did not affect the tracer response. Nevertheless, the
porosities estimated fiom the tracer tests varied fiom 0.75 to higher than 1, which were very
high porosities or senseless, even though time corrections were considered due to the THA time
delays. The high values of porosities could also have k e n due to a high airflow rate (or
superficiai velocity) used for the tracer tests, which was constant and the sarne for al1 the
experiments, around 0.02 m3/s (120 L/min). MacFarlane (1998) found that the effective
porosity detennined using tracer curves increased when the superficial gas velocity increased
when conducting tracer tests in a compost-wood chip bed. Macfarlane explained these changes
based on the dependence of the mean residence time on the coefficient of dispersion and linear
velocity.
Consequently, a quantitative analysis of the tracer response curves did not provide useful
information about effective porosities in the bed, or even effects on flow before and afier mixing
the bed due to the probable interference from the THA operation. However, a qualitative
analysis of the response curves could indicate that no major channelling occurred in the
biofilters at the time of the tests. This was probably the case, because it is believed that the
THA could not have transformed the response cuves so significantly as to change the response
fiom a bimodal cuve (major channelling) to a unimodal (no major channelling) curve. Some
minor channelling could have happened, although not able to modify significantly the tracer
response curves. Mysliwiec et al. (1996) studied channelling in biofilters, and concluded that a
biofilter may operate for some time with a channel in formation without displaying symptoms of
channelling until the channellised flow reaches a cntical point. Also based on their results, it
c m be concluded that the greater the number of channels, the higher is the probability of the
tracer curve of being unimodal. MacFarlane (1998) obtained unimodal tracer curves fiom pulse
tests with a compost-wood chip bed, even though channelling was present within the bed. By
sampling a tracer at the same bed height but different locations in the compost-wood chip bed,
MacFarlane deduced the presence of channels because of the different residence times obtained
at each location, based on the tracer curves.
In this study, some variations in radial concentrations of a-pinene were measured in the Nova
Inert biofilter at the end of the experimental run, which could indicate this type of channelling.
Based on this expenence, it is recommended that tracer tests be conducted in such a way that
any interference fiom the equipment quantifying the tracer concentration be able to be
accounted for. This could involve tracer step changes, instead of tracer pulses, and the
measurement of the tracer concentration at the inlet and outlet of the biofilter. In addition,
smoke tests and radial measurements of the pollutant concentration at different bed Ievels could
help to gain insight into the characteristics of flow through the biofilters.
K.2
Table K.1 presents the calculation of the first moment (mean retention time) and second
moment (variance) about the origin for the RTD hction obtained fiom the first pulse tracer test
conducted in the Nova Inert biofilter on day 147. A methane mass balance was also conducted.
Similar analyses and calculations were conducted with the rest of the tracer data fiom other
tests.
MFILtER I (NOVUNtRt)
15.Apr-08
T
m mahane 98%
[ GaugsP(bar)
Run 1
0.B
1 AbsolutsP(am)1
T(C dogme)
1.O9
25.7
(K)
2g0.85
0.44
0.32
0.78
0.44
0.42
0.64
0.64
0.64
0.50
0.62
0.48
0.44
0.44
0.82
0.71
0.71
0.68
0.64
o. 64
0.53
0.w
0.64
0.43
0.68
0.64
0.68
0.42
0.53
0.64
E(t)
(1JJ)
7.55t-05
5.53E-05
t.30E-04
7.55E-05
7.14E-05
l.lOE94
1.10E-04
1.10E-04
9.B6E-05
1.06E-04
8.35E-05
7.55E-05
7.55E-05
1.O6604
1.22E-04
1.22E-04
1.16E-04
1.10E-04
l.10E-04
9.16E-05
1.48E-04
1.10E-04
7.14E-05
1.16E-04
1.1OE-04
1.16E-04
7.14E-05
9.16E-05
1.l
OE-04
t t ( 1 ) At
S
O.O0k+dO
5.53E-O5
2.60E-04
2.27E-04
2.86E-04
5.48E-04
6.58E-04
7.68E-04
7.97E-04
9.51E44
8.35E-04
8.31E-04
9.06E-04
1.37E-03
1.70E-03
1.83E-03
1.85E-03
1.ME-03
1.97E-03
1.74E-03
2.9BE-03
2.30E-03
1.57E-03
2.66E-03
2.63E-03
2.89E-03
1.86E-03
2.47E-03
3.07503
'able K.1
Retention Time Distribution function analysis for t racer tests conducted in t
Nova Inert biofilter on day 147 (run 1)
Appendix K
K-6
1'
W)At
s2
0.09
O 10
0.07
O 11
0.08
0 12
0.09
O 14
0.24
0.25
0.43
O 53
0.73
1.O7
1.57
2.18
2.98
3.97
5 26
6.90
8.75
11.01
11.51
14.08
17 O4
23.30
27 43
31.44
36 11
41.08
46 10
51 22
56.60
62.12
67 47
72.80
78.69
83 28
89.08
94 22
98.43
103 19
106 81
110 75
114.88
118.19
121.O8
123.40
125.72
126.97
129.25
130.24
130.03
130.77
t 30.65
130.32
129.53
129.32
128.28
126.76
125.07
123.64
121.75
n the
Tme
No
ppmv mehme
t (0)
93
94
95
96
93
94
95
97
98
98
99
100
101
102
103
104
1OS
106
107
108
109
110
97
98
99
100
101
102
103
For t, =
104
105
106
107
1oa
108
Il a
+ C(tT)la) =
0.000228
m
m(ml
--
---
able K.1 (contd.) Retention Tirne Distribution fiinction analysis for tracer tests conducted in
the Nova Inert biofilter on day 147 (nui 1)
Efects of Biomass Growth on Pressure Drop in Biofiters
mol CM
c(ma)
1.95Em
9.70E-00
9.79E4
9.79E-08
8.979(1
7.91 4 1
7.59E-08
ll.03E4
7.91 4 8
7.31E98
6.06E-M
6.86E-08
6.UE-00
S.89E-00
4.ME-01
5.52E-00
4.04E-00
4.OBE-08
4.24E-08
4.56EQn
4.43E-00
3.97E-(M
3.51E-00
3.69E01
3.37E-08
3.37E-08
2.96E-08
156
157
1Sll
158
100
161
162
163
164
165
186
167
180
169
170
171
172
173
174
f 75
176
177
178
Lmght (m):
cwnaer (in):
0.67 kw me (Umm ):
C#racted fml mlanlkn Ilme
:omcWd main nuntlon tlme (THA nrponw Umm)
THArwponn~
bn-
tm
No=
6.10E-04
82.58 s
24.3 s
QI
moi malhwie
~np.tkld
v d u h~ b
b=
VU (L) =
119.24
~ ~t ~ ~b
4t
'able K. 1 (contd.) Retention Tirne Distribution fiinction analysis for tracer tests conducted in the
Nova Inert biofilter on day 147 (run 1)
K.3
The results fiom the tracer test are s h o w in table K.2 below.
~ o v lnert
a ontbr
82 1
831
84
911
!d
uun
Mern retentionUme tm (O)
(aa)
Varirme of th.diotribution,
al (0)
Comcted moan rotonuon timo (s)
M ~ V ~ I rnjactoa
U
(mol.)
Methrrn qwntifled bmod on nrpome cunn (mok)
Parcant a m r
~ o v ra ~ rWofiltlr
t
uun
Mein rebntlaci Ume tm (O)
Variance at the dlrtilbution, (sa)
et@)
Comced maan ratontionUme (s)
mamm inJoctM[moro)
Mottirna qwntifiod bsod on mponw c u m (mok)
Parcont error
T ~ volume
I
ot ma InClUdInavoia apmce, vb
Vdume calcukbd tram tracer otudy, Vtr (L)
Unpackad vai~rnein biollbr, Vt-Vb (L)
Vdd volume In k d (L)
Elncuvo k d poraity
-
wooti chip ~ ~ o n ~ t o r
3
:,,
rable K.2
50
0.8 1
49
50
0.79
0.80
48
0.84
47
0.82
46
0.80
Results fio& the aaalysi of the response tirne distribution function obtained
fiom tracer snidies performed in the Nova Inert and wood chip biofilter in 3 different days
Appendix K
K.4
Figure K.4
K.5
K-10
References
Deshusses, M. A., G. Hamer, and 1. J. Dunn (1995). "Behavior of biofilters for waste air
biotreatment. 2. Experimental evaluation of a dynarnic model". Environ. Sci. & Technol..
29(4): 1048- 1058 pp.
Karamanev, D. Ga, Belanger, MX., Chavarie, C., Chaouki, J., and Mayer, R. (1994).
"Hydrodynarnic characteristics of a tncking bed of peat moss used for biofiltration of
wastewater". The Canadian Journal of Chemiccll Engineering, 72:4 1 1-4 17 pp.
Kiared, K.,Bibeau, L., Bnezinski, R., Viel, G., and Heitz, M. (1996). Biological elimination of
VOCs in biofilter". Environmental Progress, 15(3): 148- 152 pp.
N (number of
Cakulation sample
The number of tanks in series parameter (N) for the Tank in Series (TIS) model, and the Peclet
number (Pe3 for the Dispersed Plug Flow (PDF)model were calculated for each run of the
tracer tests conducted in both biofilter. The following equations were used.
where t,, is the mean residence time estimated as the first momentum about the origin of the
retention time distribution function of the tracer cruve, and E(tJ is the exit-age distribution
fhction evaluated at t,,,.
2. Based in the variance (
a
:
)
N=-t
(Eq. L.2)
The calculation of PeL depends on the approach considered when solving the continuity
equation for the DPF model.
Gaussian solution
2t;
Pe, = -
(Eq. L.3)
0:
:.P
: 0
- 1 + e+~)- aL,
=
( ~ q .LS)
Appendix L
L-2
L.2 Results
Panmeter calculation based on average tracer c u m 8 from 3 runs
N
Panmeter
P ~ L
hrst moment
Variance
Gauss
Open-open Closed-closed Closed-open
APPmch
11.3
10.9
21.8
THA
25.3
20.8
23.2
March 25,19981 Day 126
22.7
21.6
Nova ln& Biofilter
20.4
21.2
Wood chip biofilter
April15,19981 ay 147
Nova lnert Biofilter
153.0
Wood chip biofitter
April16,1998/ Dey 148
Nova Inert Biofilter
17.9
Wood chip biofilter
18.8
Table L.1
Appendix A4
M-1
MODELLINO PRESSURE DROP IN THE NOVA INERT BIOFILTER AS A FUNCTION OF BlOMASS ACCUMULATION
Erimrtad drtm
0.85 '
Sh8pe factor (iphericity)
Avongo prrllck ridius(m)
0.0035 '
SpecHic surface rnr
484
Coordinrtion number
6
Torluonity hctor (rpherer)
1.58 "*
tnitiil permsability(m2)
1.6637t E-07 ***Air vircoaity for 100%RH (kglmr)
9.61 E-06
Air density for 100%RH (kg/m5)
1.O89
'(Sae Appondix J)
**mz prftkle rurlrcel m3 clarn bad substratum
***Ertim8tod with initial porority using Dullien'r axpresaion (Eq. 31)
""Estimited with initial ~ o r o s-tk ~ex~teision
as in Ea. 32
.
Exporlmentrl d r u
Biomarr donsity (kglm')
Initial porority
perimentrl
Cleen bed denrity (kglm5)
(Bulk bed subrtmtum denrity)
Air temperitum (C)
Section
of the
Bloflltor
D ~ Y
A l i flow
Experlmontal b l o m r r i
concontmUon
BiOIn888
par 8 u d 8 8~r.a
X
monlm
thic knoss
Lf
(Llm in )
1
56 1
2
5
:alculrtia
1.1
1.2
2.1
2.2
3.1
3.2
84
111
148
56
84
111
148
56
84
111
148
56
84
111
148
i urlng
56
84
Ill
148
56
84
111
148
56
84
111
148
56
84
11 1
148
56
84
111
148
56
84
111
148
4.1
56
4.2
84
111
148
56
84
11 1
148
128
130
124
125
128
130
124
125
128
130
124
125
128
130
124
1.853
1.765
2.305
0.838
0.751
0.884
1.447
0.573
0.616
0.61 3
1.250
0.545
0.447
0.678
1.O64
af bl0mi88 conc
able h( n
based m biomass concentrations in the
Nova Inert biofilter. The resdts that most suitably describe the relation between pressure &op
and biomass concentration in the biofilter are shown in shaded columns.
Appendix M
attached spheres
(Eq. 4 Alonso et al., 1997)
2. Biohlm growtri on
spheres in a cubic arrangement
(Eq. 5 1 Cunningham et al., 1991 )
-0.8209
-1.3372
-0.9294
-1 .O503
0.2008
0.0225
-0.0372
-0.4423
0.0992
0.1907
-0.0362
-0.1239
0.1 999
0.21 O8
0.2309
-0.1 193
0.31 13
0.2093
0.2651
-0.2348
0.2572
0.2828
0.2574
0.0760
0.3234
0.2805
0.1213
-0.0833
0.2673
0.3440
0.2863
0.1371
:ompredicting pressru
the Nova Inert biofilter. The results that most suitably describe the relation between pressure
&op and biomass concentration in the biofilter are shown in shaded columns.
Appendix M
M-3
Calcubtion of prerrure drop u8ing Darcy'r Law for gas flow [(APIL)=U~I~
Eq. T)
~ e n e r ~ i i i (KI
ty
I
~ermor~iiity
(11
I
~rsarurecirop (APIL) ~ a a e aon
difterent value8 of permeability
(Eq. 32 1 Au ria, 1993)
(Eq. 21 1 Clement ef al., 1996)
I
l
B. 1
8.2
A. 1
A. 2
B.1
B.2
In2
m2
Palm
Palm
Pdm
Paim
8.18E-09
8.00E-12
8.76E-10
6.94E-09
8.06E-09
9.53E-09
1.27E-08
3.28E-08
9.32E-09
1.Q7E-08
1.79E-08
2.42E-08
1.79E-08
3.77510
3.70E-O8
2.36E-08
f .66E-09
2.02E-08
4.50E-08
2.Sf -O8
2.44E-09
-7.1
-2.8
-5.7
4.3
93.9
101977.3
-25788.3
-28.5
989.6
715.1
-28003.6
-786.9
95.4
81.1
59.5
-873.9
18.7
83.1
35.9
-139.6
38.6
27.7
40.0
2307.4
16.1
28.6
535.5
-2404.3
33.5
12.9
26.9
342.1
:tingpressu
Ion biornass concentrations
the Nova Inert biofilter. The resuk that m% suitably descnbe the relation between pressure
drop and biomass concentration in the biofilter are shown in shaded columns
Paim
txperirnentar
pmsaum drop (APIL)
~aim
from predicting
--