Pipe Rack Loading Data - 2 PDF

Date: Apr.
30,2001
Rev:
CHIYODA DESIGN PRACTICE

PIPERACK LOADING DATA
PREPARATION PROCEDURE
CDP L 3009 E R0
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PIPERACK LOADING DATA PREPARATION PROCEDURE
ALL RIGHTS RESERVED. THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF CHIYODA CORPORATION
(CHIYODA) AND THE COPYRIGHT THEREIN IS VESTED IN CHIYODA. NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED
IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF CHIYODA.
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CONTENTS
Page
1. PURPOSE ........................................................................................................................................................4
2.BASIC PROCEDURE.........................................................................................................................................4
2.1 CONTENTS OF LOADING DATA IN EACH STEP ...............................................................................................4
2.2 PREPARATION SCHEDULE OF LOADING DATA AT EACH STEP ..........................................................................5
2.3 REQUIRED UPSTREAM DATA FOR PREPARATION OF LOADING DATA ..................................................................5
3.ITEMS TO BE CONSIDERED IN BASIC PLANNING OF PIPE RACK ......................................................6
3.1 ECONOMICAL WIDTH, LONGITUDINAL SPAN AND STRUCTURAL SYSTEM ............................................................6
3.2 DIFFERENCE IN ELEVATION BETWEEN TRANSVERSE AND LONGITUDINAL DIRECTIONS ......................................8
3.3 STRUCTURAL MATERIAL (CONCRETE/STEEL) .................................................................................................9
3.4 PLANNING IN PIPING LAYOUT.....................................................................................................................9
3.5 HEADER SUPPORT AND MAINTENANCE STAGE FOR AIR COOLED HEAT EXCHANGES(AFC) ..............................10
3.6 VALVE OPERATING STAGE .........................................................................................................................11
3.7
INSERT PLATE .......................................................................................................................................11
3.8
PIPE SUPPORT .......................................................................................................................................11
3.9
ANCHOR FORCE .......................................................................................................................................12
3.10 SUPPORT FOR PIPING LOOP .....................................................................................................................12

4. PIPING LOAD CALCULATION PROCEDURE...............................................................................................12
4.1 VERTICAL LOAD .........................................................................................................................................13
4.2 ANCHOR AND GUIDE FORCE ........................................................................................................................15
4.3 STAGE LOAD ..............................................................................................................................................16
4.4 OTHER LOADS .............................................................................................................................................17
5. PIPE RACK LOADING DATA FOR CIVIL DESIGN.................................................................................17
5.1 VERTICAL LOAD ........................................................................................................................................17
5.2 GUIDE AND ANCHOR FORCE .........................................................................................................................21
5.3 FRICTION FORCE .......................................................................................................................................21
5.4 WIND AND SEISMIC LOADS .........................................................................................................................21
5.5 VIBRATING AND IMPACT LOAD ....................................................................................................................22
5.6 DESIGN ALLOWANCE IN PIPING LOAD .........................................................................................................22
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5.7 STAGE LOAD ..............................................................................................................................................22

5.8 CABLE AND CABLE RACK.............................................................................................................................22
5.9 AFC ..........................................................................................................................................................23
6
DRAWINGS FOR LOADING DATA..............................................................................................................23
REVISION CONTROL AND FINAL LOADING DATA (DESIGN COMPLETION STAGE) .......................24
CHECK LIST ..............................................................................................................................................25
APPENDICES ..............................................................................................................................................26
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1. PURPOSE
This procedure supplements CES L 4011 EA PIPING LOAD DATA REQUIRED FOR
CIVIL AND STRUCTURAL ENGINEERING, and describes the procedure for the
preparation of pipe rack loading data, which is consistent from both piping
and civil engineering point of view, for the purpose of early start and
completion of pipe rack construction. It describes the items which must
be taken into consideration by the piping group (a party to issue the loading
data) and the civil group (a party to receive the loading data.)
2. BASIC PROCEDURE
In order to minimize revision and prepare the economical and accurate pipe
rack loading data, the usage of loading data shall be made clear for each
item and the loading data shall be prepared in 3 steps for such usage. For
actual items, refer to Table 1-1 ISSUE STEPS FOR PIPING LOAD DATA.
2.1 Contents of Loading Data in Each Step
(1) 1st-STEP
The loading data shall cover the basic dimensions including width, length,
height, number of layers, column spacing in longitudinal direction,
requirement and location for intermediate beams, brace arrangement and
location, and location of stairs. It shall be sufficient for Civil Group
to design the foundation (including piles).
Based on this loading data, Civil Group shall prepare structural planning,
determine approximate sizing of major framing members, develop the
initial model and order piling materials.
(2) 2ND-STEP
The loading data shall be sufficient for Civil Group to perform the detail
design of all elements in the pipe rack. (However, minor stages, pipe
supports and insert plates which do not affect the design of major
structural members are excluded.)
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Based on this loading data, Civil Group shall perform the detail design
(for purchase of steel materials and preparation of steel fabrication
drawings) and size the members and foundations. The 1st issue of drawings
to the client (IFA or IFR) shall be prepared.
(3) 3RD-STEP
The loading data shall cover minor stages, insert plate, floor openings,
trolley beams, and loads for miscellaneous equipment. The loading data
shall be "Final". It should be noted that major framing members cannot
be revised without cost/schedule effect at this stage, since materials
have been ordered already.
2.2 Preparation Schedule of Loading Data at Each Step
Issue schedule of the loading data at each step shall, in general, be as
shown below; however, it shall be finalized for each project by Piping and
Civil Groups(Refer to Table-1.1):
1ST STEP
3 Months After Start of Piping Route Study
ND
STEP
4.5 Months After Start of Piping Route Study
RD
STEP
6 Months After Start of Piping Route Study
2
3
2.3 Required Upstream Data for Preparation of Loading Data

To prepare the loading data for each step in Table 1.1, the following upstream
data is required.
(1) 1-STEP
PLOT PLAN
P&ID, UHD(UTILITY HEADER SIZE)
FIREFIGHTING P&ID
PIPING ROUTE STUDY DRAWING (ON PIPE RACK)
ELEC. AND INST. CABLE DUCT ROUTE INFORMATION
AFC HEADER PIPING ARRANGEMENT
EXTENT OF FIREPROOFING
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EQUIPMENT LOADING DATA SUCH AS AFC (IN-HOUSE DATA)
REQUIREMENT FOR TROLLEY BEAM FOR THE MAINTENANCE OF EQUIPMENT
(2) 2ND-STEP
UPDATED INFORMATION, WHICH WERE ISSUED IN 1ST-STEP
EQUIPMENT LOADING DATA SUCH AS AFC (BY VENDER)
PIPING STUDY DRAWING (FOR STAGE ARRANGEMENT)
(3) 3RD-STEP
PIPING STUDY DRAWING / PDS 3D MODEL (FOR INSERT PLATE LOCATION AND
MINOR STAGE INFORMATION)
ELEC/INST.
DESIGN
(FOR
INSERT
PLATE
LOCATION
AND
MINOR
STAGE
INFORMATION)
LOADING DATA FOR MICELLANEOUS EQUIPMENT, LIFTING LOAD OF TROLLEY BEAM
3.ITEMS TO BE CONSIDERED IN BASIC PLANNING OF PIPE RACK

To achieve economy, ease of construction and reduction in design schedule,
the basic structural planning of pipe racks and piping layout shall be
performed with the following items taken into consideration from the start
of the project.
3.1 Economical Width, Longitudinal Span and Structural System
The width and longitudinal span of the pipe rack greatly affect the
economical design; therefore, the following shall be reviewed to decide
the configuration by related disciplines (piping, plot, electrical,
instrument, mechanical and civil):
The standard configuration shall be 6m span in longitudinal direction

without intermediate beams. A large reduction in concrete/steel work
volume will be achieved.
When intermediate beams are required, steel without fireproofing shall

be
used.
However,
specifications,
if
fireproofing
selection
of
material
is
specified
(concrete
or
in
Client's
steel
with
fireproofing) shall be based on the cost study.

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[Note]
- When requirement for fireproofing on intermediate beams is not clearly
defined, the judgment criteria shall be based on the following:
- If piping is not overstressed when a strength of intermediate beams is

reduced in a case of fire, and girders supporting the piping is not
overstressed without intermediate beams, fireproofing is not required.
However, prior approval by Client is required.
Use the same pattern. (It is desirable to make the shape uniform and
repetitious to simplify the design/fabrication/construction)
Consider the optimum width (Concrete: 8m2m, Steel: 7m1m)
The maximum length of continuous pipe rack shall be approximately 50

m.
Number of pipe layers should be determined considering the combination

of width and number of pipe layers. After consultation with related
disciplines, a number of pipe layers shall be decided and reflected
in the plot. In general, it is more economical to increase the number
of pipe layer than making the width much wider than the optimum width.
The maximum width of pipe racks with AFC should be limited to 10m.
When the width becomes wider than 10m, additional columns or
cantilevered girders should be considered.
The locations of vertical braces for steel pipe racks shall be

determined considering the access.
Electrical and instrument cable trays should be located at the top

level.
[Note]
- The following shall be noted with regard to the effective space for piping
layout.
- For precast pipe racks, in addition to column/girder sizes, corbels for
supporting
girders
are
provided.
Sockets
are
provided
for
column/footing connections.
- For steel pipe racks, about 100mm space from the column face is required
for plates and bolts in column/girder connections.
- Conceptual sketches of cast-in-situ concrete pipe racks, precast concrete

pipe racks and steel pipe racks are shown in APPENDIX-1.
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Longitudinal Span
Longitudinal Girder
Width
Girder
Intermediate Beam
Width
Long.
Girder
at diff.
level
Long.
Girder
at
same
level
No. of Pipe
Layer (3 for this
case)
3.2 Difference in Elevation Between Transverse and Longitudinal Directions
For concrete pipe rack, the transverse girders and longitudinal girders
shall be located at different level for ease of construction.
For steel pipe rack where pipes run straight and few branches are
provided, the transverse girders and longitudinal girders shall be
located at the same elevation.
The difference in elevation shall be determined after consultation

between Piping and Civil Groups considering the structural material,
requirement in fireproofing, pipe diameter and girder sizes. (An
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economy is achieved by reducing the pipe rack height; however, 2m is

required in pipe layer level for concrete members and steel members
with fireproof and 1.5 m for steel members without fireproof.)
3.3 Structural Material (Concrete/Steel)
Selection of structural material (concrete or steel) shall be based on
economy, constructability, fabrication/transportation/erection schedule
of structural steel. The following factors affect the selection:
Concrete is more economical when fireproofing is required for pipe

racks.
Case by case judgment is required based on local characteristics,

market condition of structural steel when fireproofing is not required.
Fabrication schedule of structural steel varies greatly because of

special conditions in the country and fabricator of steel fabrication.
It is necessary to investigate on the ease of obtaining raw material,
delivery period, ability of shop drawing preparation and fabrication
capacity. It should be noted that the cost is not the only factor in
selecting concrete or steel as structural material.
3.4 Planning in Piping Layout

Large Pipes at
Planning in piping layout has a large
Ends
effect in civil work volume.

The following shall be given a priority
in layout planning:
Large diameter pipes shall be placed
Layout of Large Pipes
at ends of girders. (Refer to the

sketch. Since no large loads are placed at mid-span, the moment at
center of girder is small and the required beam size is also small.)
As a basic rule, no intermediate beams shall be placed; however, when

it is necessary to provide intermediate support for small piping, such
small pipes shall be placed at the same level and provide intermediate
beams or small racks. (Refer to the sketch below left.) Requirements
for support of small branch piping shall also be considered.
Provision of support from larger pipes shall be considered for small
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piping.Refer to the sketch below right.
Small Pipes Supported

from Large Pipes
Small Rack for Small
When cantilevers are provided outside the pipe rack framing, small
pipes shall not be placed on cantilevers. (It is difficult to provide
intermediate beams).
3.5 Header Support and Maintenance Stage for Air Cooled Heat Exchanges(AFC)
Header pipe for AFC tends to make the support structure complicated.
The steel weight of header support is substantial. Furthermore, since
the data is not finalized in a short period, the design period is
extended and it is often the cause for engineering re-work and
construction re-work.
Therefore, unless there is a special reason
(such as tournament type piping arrangement is required from the

process point of view), header pipe shall be supported directly on
AFC nozzles. When supports for header pipes are required, Piping Group
and Civil Group shall discuss and simplify the shape of such supports.
[Note]
- A request shall be made to Process Group to minimize the tournament type

piping arrangement as much as possible.
Discussion shall be held among related disciplines to reduce the
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maintenance stage below AFC as much as possible.

3.6 Valve Operating Stage
The design data for valve operating stages has a large influence on the
structural design and steel fabrication schedule.
It also affects the
construction schedule and cost, because it can cause an additional

fabrication at site.
Therefore, as a minimum, an approximate size and
location shall be determined at early design stage after discussion among

related disciplines. It shall be planned in such a way that the support
can be provided from columns/girders.
[Note]
- Uniform load due to the self weight of stage and design live load for staging
becomes 300 kg/m2 as a minimum. It is a significant item in determining the size
of major structural member of pipe rack.
3.7 Insert Plate

In general, insert plates for electrical/instrument works shall not be
provided, but the support shall be provided by expansion bolt after pipe
rack erection is completed. The same principle applies to piping. As a
general rule, insert plates should be provided by Civil Group for those
supporting more than 1 ton. (It shall be discussed with Civil Group on project
by project basis).
3.8 Pipe Support
It is important to have pipe supports, which are structurally stable. Try
to avoid planning structurally "unstable" supports. The following shall
be considered.
Do not provide supports, which are cantilevered from the side of a

beam, because they will cause torsion (for large diameter piping).
Do not provide support from insert plates at bottom of beams. (for

medium to large diameter piping). Unless the load is given and designed
accordingly, there is a possibility that the insert plate will fail
due to lack of strength. As a general rule, when more than 500 kg load
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is acting, support shall be provided using the insert plate on the

side of beams. When this is not possible, consult with Civil Group.
When supports for large diameter piping are required, Civil Group
should be consulted even for
a case where pipe supports are designed and fabricated by Piping Group.
Avoid These Configurations

3.9 Anchor Force
It is desirable to place the anchor points on one girder so that necessary
reinforcements can be provided at one location. Measures to reduce the
magnitude of anchor forces such as those outlined below shall be considered:
Piping with thermal load shall be located at the same level. (Steam
line etc.)
Piping flexibility analysis shall be carried out with clearance between

the pipe and guide/stopper taken into consideration to reduce thermal
forces.
3.10
Support for Piping Loop
Supports for piping loops shall be provided in regular spans and should
not be located at locations such as road crossings.
When it is necessary to provide piping loops at large span location such
as road crossings, it is possible to have the truss in a longitudinal
direction, which may cause clashes between piping and truss members when
thermal expansion/contraction occurs. Civil Group and Piping Group shall
consult at the start of design.
4. PIPING LOAD CALCULATION PROCEDURE
Definition of piping load and computation shall be according to " CES L
4011". The following shall be considered in preparation of loading data:
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4.1 Vertical Load
(1) Vertical Load
Fluid weight shall be as follows:

(a) Liquid
Actual fluid weight shall be used.
(However,
for 8" or smaller pipes, full water weight may be

used.)
() Liquid-gas or Liquid-vapor mixture

To be determined individually.
() Steam
All steam piping High low medium
---
Specific Gravity = 0
(d) Flare
Specific Gravity = However, to be determined

individually for liquid flare
()
GasAirNitrogen
(f)
Others
Specific Gravity=
To be determined individually
Fluid weight for test shall be as follows:

Specific Gravity - For hydrostatic test
For pneumatic test
1
0
[Note]
- For large diameter piping for gas/vapor (flare header, column
overhead piping etc.) where test loads greatly affect the design of
pipe racks, pneumatic test should be considered. When pneumatic test
is selected as basis of design and construction, Client's approval
is required.
Such approval shall be obtained prior to start of
design.
- Hydrostatic test loads of large diameter pipes shall be computed
based on actual test method used at site.
- The above shall be reflected in pipe test plan.
(2) Loads in Transverse Direction
For preparation of piping loading data for piping empty load, fluid
load and test fluid load shall be performed using Appendix-2 & 3 "Load
Table for Pipe Rack". Actual piping data shall be used.
For evaluation of piping load, uniform load (kg/m2) shall also be

computed and entered. Values in APPENDIX-8 shall be used as a reference
to check whether the computed uniform load is reasonable or not.
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Whether piping load acts on girders only or on intermediate beams shall

be indicated in the table, considering the pipe support span.
[Note]
- Loads on intermediate beams
In general, pipe rack span in longitudinal direction shall be 6m without
intermediate beams; however, for concrete pipe racks with intermediate
concrete beams, load from piping without shoe or pad may act on intermediate
beams.
Piping Group and Civil Group shall have a meeting before detail
design and discuss about the structural system.
When sliding plate is used under the pipe, it shall be noted in the remarks
column in the table.
At ends of pipe rack, corners, at locations where valves are concentrated,

and at saddle for large diameter piping, it is not appropriate to use average
load. At such locations, girder number shall be identified and additional
concentrated load shall be computed and indicated in the table.
[Note]
- Civil Group's interpretation of loads at start of pipe rack and at corner

bent is as shown in Figure - 5.1. Additional load due to deflection of
pipe shall be indicated. (especially for large diameter piping)
When there is a requirement for future piping, space, size, and number
of pipes shall be indicated and the loading data shall include the
load for future piping. However, when size and number of pipes are
not clear, the load of average pipe size on pipe rack piping shall
be applied on the future space. When there is no requirement, space
and load for future piping need not be considered.
If there is a
specific requirement from the Project Team or Client, it shall be

followed.
To account for valves, branch line, support, saddle, and shoe of piping,
the following additional load shall be considered:
Additional Load = { Piping Empty Weight Fluid Weight
Insulation Weight}5%
* This equation is listed as standard load in the Load Table.
In general, no design development (design contingency) loads shall

be included. However, when P & ID/UHD is not developed sufficiently,
a meeting shall be held among related disciplines to decide the design
development value. Such a value in percentage shall be entered in the
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Load Table
(3) Loads on Longitudinal Girder
Loads shall be indicated in Elevation Drawings.
For 6m longitudinal span (in longitudinal direction) pipe racks,

longitudinal girders are sized mainly based on slenderness ratios
(flexural buckling lengths). Therefore, piping loads less than 1 ton
need not be informed
[Note]
- Variation in equivalent load to 1 ton load acting at mid-span of 6m
long longitudinal girders is shown in APPENDIX-7.
- Depending on the location, loads greater than 1 ton can be applied
as shown below.
- For cases shown below, the bending moment for girder design is the
same.
1t
3m
3m
1t
1t
1.5
1.5
1t
1.5
0.25 t
2.5
TOTAL = 2 ton
1.5
1t
TOTAL = 1ton
TOTAL = 2.5 ton
TOTAL = 2 ton
1.5
0 .33t/m(6m= 2t)
4.2 Anchor and Guide Force
(1) Thermal Loads / Friction Forces
Thermal loads / friction forces shall be computed according to the

requirements in CES L-4011 with cancellation of loads due to direction
and long/short term loading taken into consideration.
Locations and loading at anchor points as well as approximate routing

of piping shall be indicated on the loading data drawings.
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(2) Thrust Force
Locations and forces shall be indicated where thrust forces occur by

expansion joint.
(3) Wind and Seismic Loads
When wind and seismic loads are required, locations and loads shall
be indicated.
[Note]
- For domestic projects (where High Pressure Gas Regulation is applicable),

when seismic design is required, meetings shall be held among related
disciplines and loads shall be computed and points shall be clearly informed.
(4) Vibration and Impact Loads
Pulsating loads in reciprocating compressors, and impact loads due

to pressure relief loads, start-up and shutdown of pumps, and sudden
opening/closing of valves shall be made clear of locations and
informed.
4.3 Stage Load

At 1st Step Issue (Rev. 0), even if detailed information is not available,
approximate sizes and locations of stages exceeding 1/3 of span, or over
one span shall be informed to Civil Group, because they affect the structural
design.
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4.4 Other Loads

(1) Electrical / Instrument Cable Load
Routes (location and width) of electrical and instrument cable ducts

shall be indicated on the drawing.
[Note]
- Piping Group shall coordinate the space allocation of pipe racks including
electrical and instrument cables.
- Loads shall be informed by Electrical and Instrument Groups. Piping Group

need not provide information on these loads.
5. PIPE RACK LOADING DATA FOR CIVIL DESIGN

5.1 Vertical Load
(1) Longitudinal Girder
Piping load shall be calculated from data in " Load Table for Pipe
Rack".
Concentrated Load and Uniform Load: Uniform load shall be grouped into
3 groups based on the location and magnitude. For large loads which
are not treated as uniform loads shall be treated as concentrated loads.
Loads on girders and intermediate beams shall be computed based on

pipes supported on girders only and pipes supported on both girders
and intermediate beams. However, at road crossings, intersections and
location of elevation changes, piping loads from large diameter piping
may act on intermediate beams. Consult with piping engineer in charge
for such cases.
For interpretation of loads, refer to Diagrams 5.1, 5.2, and 5.3.
Load where Elevation Changes

At locations where piping elevation changes, it shall be noted that
an additional
weight
of
pipes needs
to
be
accounted
for.
Furthermore, it shall be confirmed that additional load due to

thermal expansion is included.
Future Load
Future piping is also included in the Piping Loading Table. - Such
piping load shall be indicated in the table.
For hydrostatic loads, only one pipe which is critical for the
design of the particular beam need to be considered and other pipes
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If it is clear that the
hydrostatic load is not critical for the design of the pipe rack,
it may be omitted.
(2) Load on Longitudinal Girders
At 1st Step Issue, the piping load on the longitudinal girders covers
the large diameter piping only. Therefore, in addition to those loads
indicated on the loading data from Piping Group, a concentrated load
of 1 ton shall be applied at midpoint of each longitudinal girder.
These concentrated loads shall be included in the foundation design.
However, for longitudinal girders such as those for yard pipe racks
and over the access, where it is clear that no pipes are supported,
such additional concentrated loads need not be considered.
At intersection or branch of pipe racks, it shall be confirmed from

the loading data that the same load as that on the framing girder is
acting on the longitudinal girder.
It shall be noted that an additional torsion load may occur depending
on the shape of the pipe support when pipes are supported on
structural members via pipe support.
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Page:
Fig-5.1 Piping Load at Road Crossings

Intermediate Beam
(FOR LONG SPAN & OVER PASS)
Girder
Intermediate Beam
l1
l2
l2
l2
l2
l2
h
PI
PE
RA W
CK
WI
DT
H
l4
l3
l4
W2
W1
W3
l2 + l4
+h)/W =
2
l2 + l2
W2 = ( + +
)/W =
X1.05X(
2
l4 + l4
W3 = ( + +
)/W =
X1.05X(
2
W1 = ( + +
X1.05X(
Kg/m
Kg/m
Kg/m
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FIG-5.2 Load on Girder When Pipes Are Supported by Girder Only

l2
ID
T
l1
PI
PE
RA W
CK
W
Girder
Intermediate Beam
X1.05X(
W = ( + +
l1
+ l2
2
)/W =
Kg/m
(UNIFORM LOAD)
FIG-5.3 Load on Intermediate Beam When Pipes Are Supported

l1
l3
l3
l2
l4
l4
W2
W3
PI
PE
RA W
CK
W
Girder
ID
TH
W1
Intermediate Beam
W = ( + +
X1.05X(l3 OR l 4) / W =
Kg/m
(UNIFORM LOAD)
Note-1)Same load acts on girders and shall be included in the design

Note-2
l3
, , ar e l oads i n Appendix-1 o f LOAD TA
l4
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5.2 Guide and Anchor Force
The piping loading data shall be followed. The direction of the force
and short/long term load shall be made clear and shall be reflected
in the design.
For a large force, modifying the detail of pipe guide/anchor such that
some sliding is allowed instead of completely fixity may reduce the
magnitude of the force.
It shall be consulted with Piping Group,
especially when the loading data is revised so that member sizes will
not be revised.
When forces given in the loading data is very large, it shall be

consulted and confirmed with Piping Group.
5.3 Friction Force
Unless noted otherwise in Client's specifications, it shall be treated

as short term load (short term load in CSJS, and long term load in
CES)
Unless noted otherwise in Client's specifications, It shall be used

for the design of the beam where it is acting, and need not be considered
in the design of framing.
For those pipes anchored in a direction perpendicular to the girder,

the pipes will not move over the girders due to thermal movement;
therefore, it is not necessary to consider friction force at anchor
point.
[Note]
Even if some sliding is allowed at pipe anchor/guide points, it may not be
necessary to consider friction force.
Friction force shall be reduced depending on the number of pipes on

the girders. (Where specified, the Client's specification shall be
followed.
Otherwise, CSJS shall be followed.
However, attention
shall be paid to large diameter piping.)

5.4 Wind and Seismic Loads
Wind and seismic forces shall be computed according to the Client's

specifications or CSJS. In general, they can be computed based on the
Date: Apr.30,2001
Rev:

CDP L 3009 E R0
Page:
22 of 26
weight given in "Load Table for Pipe Rack" and pipe sizes. However,
when the Client's specification requires to compute the wind load and
seismic load of individual piping at the fix point of pipes, such loads
shall be included in the loading data. (e. g. When seismic loads for
each pipe is to be computed according to the High Pressure Gas
Regulation in the domestic projects, and wind load on large diameter
piping at high elevation.)
In computing the wind load on the pipe rack along the longitudinal
direction, wind loads on pipes need not be considered.
5.5 Vibrating and Impact Load
It shall be consulted and confirmed with the Group who prepared the
loading data whether such loads are to be considered as long term loads
or short term loads. The result shall be incorporated in the design.
5.6 Design Allowance in Piping Load
For vertical loads, only the design contingency indicated on the piping
loading data shall be considered.
For anchor force, a possibility that the force may vary up to 20% when
sizing members based on the loading data at 1st Step.
5.7 Stage Load
When a detail of stage is not finalized, the self-weight and specified

live load shall be considered and included in the design of pipe rack.
A reduction of live load permitted in the design code and criteria

shall be considered.
5.8 Cable and Cable Rack
When the pipe rack is designed based on 6m longitudinal span, use of

cable duct/cable tray material which can span 6m without intermediate
beams shall be set as standard.
However, there are cases, such as
branches and ends of pipe racks and when conduits are used, where
Date: Apr.30,2001
Rev:

intermediate beams are required.
CDP L 3009 E R0
Page:
23 of 26
Consult with Electrical and
Instrument Groups prior to start of design.

5.9 AFC
The location of AFC columns needs to be fixed at early stage.
The
Mechanical Group shall coordinate with the vendor.
When a fireproofing is required for , it shall be confirmed that

the weight of fireproofing is included in AFC loading data.
Normally, the AFC loading data includes the wind and seismic loads
acting on AFC. However, when the issue of such data is late, Civil
Group shall compute such loads.
DRAWINGS FOR LOADING DATA

The following information shall be prepared as the piping loading data:
(1) Load Table (Refer to APPENDIX-2 and APPENDIX-3)
The self weight of pipes and the weight of their contents in operation
and test in the direction of longitudinal span shall be prepared using
Load Table for Pipe Rack. Preliminary data at 1st-Step and the final
data in 2nd-Step shall be prepared and issued to Civil Group.
(2) Plan Drawing (Refer to APPENDIX-4)
As a minimum, the following items shall be included in Plan Drawings:

ISSUE STEP
PLAN DRAWING
PRE. DATA FINAL DATA
a) Thermal loads due to restraints
1ST-STEP
2ND-STEP
b) Friction forces at restraints
1ST-STEP
2ND-STEP
c) Operating platforms / center walk way
1ST-STEP
2ND-STEP
d) Stairway / ladder
1ST-STEP
2ND-STEP
e) Bracing locations
1ST-STEP
2ND-STEP
f) Piping loads at supports
1ST-STEP
2ND-STEP
g) Cable ducts locations
1ST-STEP
2ND-STEP
h) AFC location / stage
1ST-STEP
2ND-STEP
Date: Apr.30,2001
Rev:

CDP L 3009 E R0
Page:
24 of 26
2ND-STEP
j) Trolley beam locations
2ND-STEP
3RD-STEP
k) Loads of miscellaneous equipment
2ND-STEP
3RD-STEP
l) Opening of platforms ( Floor openings )
3RD-STEP
m) Embedded ( Insert ) plate locations
3RD-STEP
i) Some other reaction forces, such as discharge

reaction of PSV
(3)Elevation Drawing (Refer to APPENDIX-5)
As a minimum, the following items shall be included in Elevation

Drawings:
ISSUE STEP
ELEVATION DRAWING
PRE DATA FINAL DATA
a) Pipe rack width and height
1ST-STEP
2ND-STEP
b) Bracing locations
1ST-STEP
2ND-STEP
c) Dead and live loads on longitudinal beams
1ST-STEP
2ND-STEP
d) Center walkway
1ST-STEP
2ND-STEP
e) Stairway / ladder
1ST-STEP
2ND-STEP
f) Cable ducts locations
1ST-STEP
2ND-STEP
g) AFC location / elevation and stage elevation 1ST-STEP
2ND-STEP
h) Embedded ( Insert ) plate locations
3RD-STEP
REVISION CONTROL AND FINAL LOADING DATA (DESIGN COMPLETION STAGE)
(1) Civil Group shall feed back the design load used by them to Piping Group.
Piping Group shall confirm how the net loading data is used in the civil
design.
Date: Apr.30,2001
Rev:

CDP L 3009 E R0
Page:
25 of 26
(2) When the piping loading data is changed, Piping Group need not issue
the revised loading data to Civil Group when the revised loading data
is within the actual loading data used by Civil Group or within the value
of design development.
However, Piping Group shall show the record of revised loading data
clearly on the drawings.
[See Note-1]
(3) Piping Group shall ensure that information on all the anchor/guide forces
are given.
However, during design revised information need not be issued provided
that the changes in anchor/guide forces are within the limit described
below:
(*) For anchor point of each line, within 20% of the load and
within 500 kgf
However, Piping Group shall show the record of revised loading data
clearly on the drawings and shall inform Civil Group if the above limit
is exceeded. [See Note-1]
(4) To check the consistency of the final loading data at the time of
completion of PDS model, Piping Group shall check the loading data whether
it is within the design load used by Civil Group and inform them. [See
Note- 1]
[Note -1]
- Changes in load and location shall be indicated by crossing out the previous values
and adding the new data next to them so that the revision history can be identified
easily on the drawings.
CHECK LIST
APPENDIX-6 Check List highlights the items, which are to be considered
in preparation of the loading data. Piping Group shall improve the quality
Date: Apr.30,2001
Rev:

CDP L 3009 E R0
Page:
26 of 26
of design by making clear the responsibility in checking items in APPENDIX-6

Check List and performing such checks.
APPENDICES
APPENDIX-1
: Conceptual Sketch of Pipe Rack
APPENDIX-2
: Form Sheet for Load Table
APPENDIX-3
: Sample of Load Table
APPENDIX-4
: Sample Loading Data for Pipe Rack (Plan)
APPENDIX-5
: Sample Loading Data for Pipe Rack (Elevation)
APPENDIX-6
: Check List
APPENDIX-7
: Variation in Load Which Is Equivalent to Load of 1 Ton

Applied at Midpoint of 6m Long Longitudinal Girder
APPENDIX-8
Data in Actual Projects (Pipe Rack Loading Data in

Weight/m2)
Table-1
TABLE-1.1ISSUE STEPS FOR PIPING LOAD DATA
CDP L 3009 ER0

Page 1 of 1
SCHEDULE ( MONTH ) *1
ISSUE STEP
PIPING LOAD DATA INFORMATION
STATUS
INFORMATION DRAWING
PURPOSE AND ACTION BY CIVIL GROUP
10
11
12
13
14
15
CONTRACT AWARD
1ST-STEP
( REV.0 )
1)PIPE RACK CONFIGURATIONWIDTH, HEIGHT,

NUMBER OF LAYERS, COLUMN SPACING,
INTERMEDIATE BEAMS, LOCATION OF STAIR
FIXED
PLOT/P&ID
2)LOCATION OF LONGITUDINAL GIRDER, LOAD

*2
PRELIMINARY
PIPING STUDY
3)PIPE LAYOUT, UNIT WEIGHT, INDICATION OF

PIPES ON INTERMEDIATE BEAMS
PRELIMINARY
4)GUIDE , ANCHOR & FRICTION FORCE
PRELIMINARY
5)BRACE(VERTICAL, HORIZONTAL) LOCATION
PRELIMINARY
6)LOCATION AND ELEVATION OF CENTER

WALKWAY
PRELIMINARY
L/D PREPARATION
2ND-STEP
( REV.1 )
STRUCTURAL PLANNING, INITIAL SIZING OF

MODEL, PLAN, ELEVATION, MAJOR STRUCTURAL MEMBERS,
SECTION, LOAD TABLE DEVELOPMENT OF INITIAL 3D MODEL,
PROCUREMENT OF PILES
1ST STEP
3RD STEP
L/D ISSUE DATE

2ND STEP
7)OPERATING STAGELOCATION AND SIZE,

APPROX FOR THOSE PLANNED BUT NOT
FIXED
PRELIMINARY
8)SIZE AND ROUTE OF CABLE DUCT
PRELIMINARY
9)AFC LOCATION, SHAPE AND LOAD OF

HEADER SUPPORT
PRELIMINARY
1)LOCATION AND LOAD FOR LONGITUDINAL

GIRDER *2
FIXED
2)PIPE LAYOUT, UNIT WEIGHT, INDICATION OF

PIPES ON INTERMEDIATE BEAMS
FIXED
3)GUIDE , ANCHOR & FRICTION FORCE
FIXED
4)BRACE(VERTICAL, HORIZONTAL) LOCATION
FIXED
5)LOCATION AND ELEVATION OF CENTER

WALKWAY
FIXED
7)SIZE AND ROUTE OF CABLE DUCT
FIXED
8)AFC LOCATION, SHAPE AND LOAD OF

HEADER SUPPORT
FIXED
DWG IFR DWG IFC
CIVIL DWG ISSUE

DATE
STEEL CONSTRUCTION
CALCPILE
CALC(FDN, MEMBER, CONNECTION), DWG
PILE PURCHASE STEEL PURCHASE

FABRICATION DWG
STEEL FABRICATION
FOR DETAIL DESIGN(STEEL PROCUREMENT,

ADDITION/REVI MODEL, PLAN, ELEVATION, PREPARATION OF FABRICATION DRAWINGS).
SECTION, LOAD TABLE FOR MEMBER SIZING AND FOUNDATION
6)ADDITION/REVISION OF OPERATING STAGE
SION
DESIGN
PILING START
FDN START
ERECTION
HANDOVER TO PIPING
9)LOCATION AND LOAD FOR TROLLEY BEAM
PRELIMINARY
10)SUPPORT AND LOAD OF MISCELLANEOUS

EQUIPMENT SUCH AS SILENCER
PRELIMINARY
RC PRECAST/ERECTION
3RD-STEP
1)INFORMATION ON DELETION OF
LONGITUDINAL GIRDERS(NOT REQUIRED
STRUCTURALLY)
FIXED
2)ADDITION/DELETION OF OPERATING STAGE
ADDITION/REVI
SION
(PRIOR TO
3)LOCATION AND LOAD FOR TROLLEY BEAM
FIXED
MATERIAL
4)SUPPORT AND LOAD OF MISCELLANEOUS

EQUIPMENT SUCH AS SILENCER
( REV.2 )
PROCUREMENT) 5)FLOOR OPENING( =>150 DIA) *3

6)INSERT PLATE LOCATION (LOAD =>1 TON)
*4
PLAN, ELEVATION
FIXED
FOR UPDATE OF IFC DRAWINGS TO REFLECT

MINOR ADDITION/REVISION SUCH AS
OPERATING STAGE. SINCE STEEL MATERIAL
WILL BE ORDERED AT THIS STAGE, MAJOR
MEMBERS CANNOT BE REVISED AT THIS TIME.
FIXED
FIXED
*1: OVERALL PROJECT SCHEDULE IS 26-28 MONTHS AFTER CONTRACT AWARD. PIPING GENERAL ROUTING IS TO START AT 1-2 MONTHS AFTER CONTRACT AWARD.
DETAILED SCHEDULE SHALL BE SET FOR EACH PROJECT.
*2: ONLY THOSE LOADS GREATER THAN 1 TON (FOR LONGITUDINAL SPAN OF 6 M) SHALL BE INDICATED IN LOADING DATA.
*3: OPENINGS GREATER THAN OR EQUAL TO 150 DIA SHALL BE FIXED IN STEP 3. OPENINGS SMALLER THAN 150 DIA SHALL BE PROVIDED AT SITE. (PIPING GROUP AND CIVIL GROUP SHALL DISCUSS AND CONFIRM ON PROJECT BY PROJECT BASIS).
*4: FOR LOADS LESS THAN 1 TON, INSERT PLATE SHALL BE PROVIDED AT SITE BY USING CHEMICAL ANCHOR ETC.(PIPING GROUP AND CIVIL GROUP SHALL DISCUSS AND CONFIRM ON PROJECT BY PROJECT BASIS).
APPENDIX-1
CDP L 3009 E
Page 1 of 1
PRECAST CONCRETE PIPE RACK
CAST-IN-SITU CONCRETE PIPE RACK
DETAIL-X
STRUCTURAL STEEL PIPE RACK
CONCEPTUAL SKETCHES OF
PIPE RACKS
DETAIL-X
ALL RIGHTS RESERVED. THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF
CHIYODA CORPORATION (CHIYODA) AND THE COPYRIGHT THEREIN IS VESTED IN CHIYODA. NO PART OF THIS DOCUMENT, DATA, OR INFORMATION
SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF CHIYODA.
APPENDIX-2A
CDP L 3009 ER0
Page 1 of 1
PROJECT :
JOB No. :
LOAD TABLE FOR
PIPE RACK
PIPE RACK NAME
DOC NO.
COLUMN No.
REV NO.
PIPE RACK WIDTH
DATE
PIPE RACK HEIGHT

LINE DATA
LINE NUMBERS
SERVICE
CLASS
INFORMATION DATA
PIPE
WALL
INS.
SIZE
THK
THK
(NPS) (Sch No)

mm
PIPE
SPECIFIC
FLUID
WEIGHT
kg/m
GRAVITY
WEIGHT
kg/m
+ +
ADDITIONAL
kg/m
(NOTE-4)
kg
TEST FLUID INSULATION

WEIGHT
kg/m
WEIGHT
kg/m
WEIGHT
SUPPORT POINT (NOTE-2)

INDICATE
INDICATE
OTHERS
REMARKS
PIPE TO
INDICATE
PIPE
WHEN PIPE
WHEN ON
(NOTE-3) DISTANCE
SIZE IS
ONLY WHEN INTERMEDIATE
mm
NOT FIXED
BEAM
ON GIRDER
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
TOTAL
(kg/m2)
NOTES :
- 1 WEIGHTS OF STEAM TRACER AND STEAM JACKET PIPE ARE TO BE INCLUDED IN PIPE WEIGHTS SHOWN ABOVE.
- 2 " GIRDER " MEANS A BEAM LOCATED AT A COLUMN, " INTERMEDIATE BEAM " MEANS A BEAM LOCATED BETWEEN COLUMNS
OTHER PIPING LOADS (TO BE CONSIDERED IN STRUCTURAL DESIGN )
- 3 WHEN SPECIAL CONSIDERATION IS NEEDED, INDICATE IN THIS COLUMN AND SHOW THE SUPPORT POINTS ON THE
LOADING DATA INFORMATION DRAWINGS.
(1) LOADS OTHER THAN PIPE SUCH AS VALVES, FITTINGS AND BRANCH PIPE WEIGHTS : ( 5 %
(2) DESIGN DEVELOPMENT LOADS ( DESIGN CONTINGENCY )
: ( ) %
- 4 WHEN NOT APPROPRIATE TO APPLY AVERAGE WEIGHT, SUCH AS AT ENDS OF PIPE RACK, CORNERS, AT LOCATIONS WHERE VALVES ARE
CONCENTRATED, AND AT SADDLE FOR LARGE DIAMETER PIPING, ADDITIONAL WEIGHTS SHALL BE INDICATED IN THIS COLUMN.
APPENDIX-2B
CDP L 3009 ER0
Page 1 of 1
HOW TO MAKE LOAD TABLE FOR 2D DESIGN

PROJECT :
PIPE RACK NAME
JOB No. :
LOAD TABLE FOR
COLUMN No.
PIPE RACK
DOC NO.
REV NO.
PIPE RACK WIDTH
DATE
PIPE RACK HEIGHT

LINE DATA
LINE NUMBERS
SERVICE
CLASS
INFORMATION DATA
PIPE
WALL
INS.
SIZE
THK
THK
(NPS) (Sch No)

mm
PIPE
SPECIFIC
FLUID
WEIGHT
kg/m
GRAVITY
WEIGHT
kg/m
+ + ADDITIONAL

WEIGHT
kg/m
WEIGHT
kg/m
WEIGHT
(NOTE-4)
kg
kg/m
REMARKS

INDICATE
INDICATE
OTHERS
PIPE TO
INDICATE
PIPE
WHEN PIPE
WHEN ON
(NOTE-3) DISTANCE
SIZE IS
ONLY WHEN INTERMEDIATE
mm
NOT FIXED
BEAM
ON GIRDER
0
0
0
0
0
0
0
0
TOTAL
(kg/m2)
A square meter load
A Manual input by designer

B Automatically calculate by "EXCEL"system
APPENDIX-2C
CDP L 3009 ER0
Page 1 of 1
HOW TO MAKE LOAD TABLE FOR D-PDS DESIGN

PROJECT :
PIPE RACK NAME
JOB No. :
LOAD TABLE FOR
COLUMN No.
PIPE RACK
DOC NO.
REV NO.
PIPE RACK WIDTH
DATE
PIPE RACK HEIGHT

LINE DATA
LINE NUMBERS
SERVICE
CLASS
INFORMATION DATA
PIPE
WALL
INS.
SIZE
THK
THK
(NPS) (Sch No)

mm
PIPE
SPECIFIC
FLUID
WEIGHT
kg/m
GRAVITY
WEIGHT
kg/m
+ + ADDITIONAL
TEST FLUIDINSULATION
WEIGHT
kg/m
WEIGHT
kg/m
WEIGHT
(NOTE-4)
kg
kg/m
REMARKS
PIPE TO
INDICATE
INDICATE INDICATE OTHERS
PIPE
WHEN PIPE
WHEN ON
(NOTE-3) DISTANCE
SIZE IS
ONLY WHEN INTERMEDIAT
mm
NOT FIXED
E BEAM
ON GIRDER
0
0
0
0
0
0
TOTAL
Automatically input
continuously piping from
north or east side by 3D
PDS MODEL
A Manual input by designer

B Automatically calculate by "EXCEL"system
C Automatically input by 3D-PDS MODEL
(kg/m2)
A
C
A square meter load
Appendix-3
SAMPLE
CDP L 3009 ER0

Page 1 of 1
PROJECT : XXXXXXXXX
JOB No. :
PIPE RACK NAME
BBBBB
COLUMN No.
LOAD TABLE FOR
NO. 1 PIPE RACK
SERVICE
CLASS
PIPE
DOC NO.
-3
PIPE RACK WIDTH
8.0
PIPE RACK HEIGHT
6.5
LINE DATA
LINE NUMBERS
No. 1 Pipe Rack
INS.
SIZE
THK
THK
(NPS)
(Sch No)
mm
PIPE
SPECIFIC
FLUID
WEIGHT
kg/m
GRAVITY
WEIGHT
kg/m
+ + ADDITIONAL

WEIGHT
kg/m
WEIGHT
kg/m
WEIGHT
(NOTE-4)
kg
kg/m

INDICATE
INDICATE
REV NO.
m
DATE
INFORMATION DATA
WALL
********
OTHERS
Feb. 20, 2000
REMARKS
PIPE TO
INDICATE
PIPE
WHEN PIPE
WHEN ON
ONLY WHEN
ON GIRDER
(NOTE-3) DISTANCE
SIZE IS
INTERMEDIATE
mm
NOT FIXED
BEAM
COLUMN "F"
P-1001
A1
10
40
59.19
0.86
41.81
48.62
109.00
P-1020
B1
1-1/2
80
5.41
1.00
1.14
1.14
6.55
FUTURE PIPE
A1
40
16.02
1.00
8.22
8.22
24.24
150
FUTURE PIPE
40
16.02
1.00
8.22
8.22
24.24
150
FUTURE PIPE
40
16.02
1.00
8.22
8.22
24.24
150
of average size locate at future
40
16.02
1.00
8.22
8.22
24.24
150
space.
FUTURE PIPE
CABLE DUCT
W-5001
60
500
1000W
AI
16
330
If future piping exist,piping loads

calculate a condition that piping
100
30
1.00
92.98
117.87
92.98
200
COLUMN "E"
450
600
0
0
0
0
0
0
TOTAL
305.49
200
8000
150.0 (kg/m2)
NOTES :
- 1 WEIGHTS OF STEAM TRACER AND STEAM JACKET PIPE ARE TO BE INCLUDED IN PIPE WEIGHTS SHOWN ABOVE.
- 2 " GIRDER " MEANS A BEAM LOCATED AT A COLUMN, " INTERMEDIATE BEAM " MEANS A BEAM LOCATED BETWEEN COLUMNS
OTHER PIPING LOADS (TO BE CONSIDERED IN STRUCTURAL DESIGN )
- 3 WHEN SPECIAL CONSIDERATION IS NEEDED, INDICATE IN THIS COLUMN AND SHOW THE SUPPORT POINTS ON THE
LOADING DATA INFORMATION DRAWINGS.
(1) LOADS OTHER THAN PIPE SUCH AS VALVES, FITTINGS AND BRANCH PIPE WEIGHTS : ( 5 %
(2) DESIGN DEVELOPMENT LOADS ( DESIGN CONTINGENCY )
: ( ) %
- 4 WHEN NOT APPROPRIATE TO APPLY AVERAGE WEIGHT, SUCH AS AT ENDS OF PIPE RACK, CORNERS, AT LOCATIONS WHERE VALVES ARE
CONCENTRATED, AND AT SADDLE FOR LARGE DIAMETER PIPING, ADDITIONAL WEIGHTS SHALL BE INDICATED IN THIS COLUMN.
Appendix-6
CDP L 3009 ER0
Page 1 of 1
DWG No. :
CHECK LIST
PIPE RACK LOADING DATA
PROJECT :
JOB No. :
LE
DESIGNER
( REVIEW )
CHECK
a. CONSISTENCY WITH PLOT PLAN AND ELEVATION DRAWINGS
bCONSTRUCTABILITY AND REQUIREMENT OF FUTURE PLAN
cSPACE FOR INSTRUMENT, ELECTRIC DISTRIBUTION PANEL, CABLE DUCT, ETC.
dACCESS FOR EVACUATION ROUTE, FIRE FIGHTING, OPERATIONAL PATROL, ETC.
No.
LE
SIGN
CHECK ITEM
LAYOUT
PIPING
aSUPPORT LOCATIONS AND LOADS
bECONOMICAL DESIGN FOR PIPE SUPPORTS ( ESPECIALLY FOR AFC HEADER SUPPORTS )
cSPACE AND LOADS FOR FUTURE PIPING AND INSTRUMENT & ELECTRICAL CABLE
d. LOCATION AND THRUST FORCES AT ANCHOR, STOPPER & GUIDE POINTS
eSUPPORT LOCATION, HEIGHT AND LOADS FOR AFC HEADER PIPING
aMAINTENANCE FOR AFC

b. MAINTENANCE FOR PUMP, MOTOR, ETC.
cCONFIRMATION WITH EQUIPMENT AND PLOT GROUPS FOR AFC MAINTENANCE FLOOR
d. PLAN/ RULE FOR PROVISION OF SIDE WALK WAY FOR AFC AND ESCAPE ACCESS FROM AFC
MAINTENANCE FLOOR
eACCESS TO VALVES, SB, FLANGES, SPRING HANGERS/ SUPPORTS, INSTRUMENT, ELECTRICAL
f. OPERATING STAGE AT BATTERY LIMIT FOR VALVES, SB AND PURGE CONNECTIONS
g. INTER-CONNECTING WALK WAY WITH ADJACENT PLATFORM OF STRUCTURE & EQUIPMENT
LOCATION OF VERTICAL BRACE AND CONFIRMATION OF VIBRATION FORCE, IF ANY, WITH CIVIL GROUP
SIZE OF STAGE & WALK WAY AND MAX. LENGTH OF LADDER
STEP LADDER TO AFC SIDE WALK WAY
d. REQUIREMENT OF MAINTENANCE TROLLEY BEAM FOR PUMP AND/OR MOTOR
LOCATION AND SIZE OF STAGE OPENING FOR PIPING
bINTERFERENCE BETWEEN PIPING AND EQUIPMENT, AUXILIARY EQUIPMENT, INSTRUMENT, CABLE DUCT ETC.
ACCESS AND MAINTENANCE SPACE
SWITCHES
STRUCTURAL
INTERFERENCE
INTERFERENCE BETWEEN PIPING AND COLUMN*, DIRDER*, BEAM*, VERTICAL & HORIZONTAL BRACE, ETC.
( * EXPECTED SIZE )
DESIGNER
DATE
REMARKS
SIGN
DATE
Appendix-7.1
CDP L 3009 ER
Page 1 of 1
Variation in Load Which is Equivalent to Load of 1 Ton Applied at

Midpoint of 6 m Long Longitudinal Girder
Note for Loads in Longitudinal Direction

For 6 m longitudinal span (in longitudinal direction) pipe racks, longitudinal girders are sized
mainly based on slenderness ratios (flexural buckling lengths). Therefore, piping loads less
than 1 ton need not be informed.
Variation in equivalent load to 1 ton load acting at mid-span of 6m long longitudinal girders
is shown in this APPENDIX.
INDEX
PIPE MATERIAL
( Note 1 )
INSULATION
( Note 2 )
CASE : 1
C.S
NON
CASE : 2
C.S
50mm
CASE : 3
C.S
100mm
Notes :
1 PIPE
: ASME standard
2 INSULATION : Heat insulator made of calcium silicate
Page 1 of 2
Appendix-7.2
CDP L 3009 ER
REV NO.0
PIPING MIN. LINE QUANTITY TABLE

(FOR SPAN:6m TARGET Wt:1ton)
CASE : 1
DATE4/30'99
NON INSULATION
MADE BYY,SHITAYA
SPECIFIC GRAVITY
0
PIPE
WALL
INS.
SIZE
THK
THK
PIPE
(NPS) (Sch No)
10
12
14
(kg/m)
++
FLUID INSULATION
WEIGHT WEIGHT
(mm)
(kg/m)
0.5
MIN. LINE
QUANT.
WEIGHT
(kg/m)
(kg/m)
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
1.0
MIN. LINE
QUANT.
(kg/m)
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
160
11.1
0.0
11.1 14
( 0.93 TON)
0.7
11.8 14
( 0.99 TON)
1.5
12.6 13
( 0.98 TON)
80
7.5
0.0
7.5 21
( 0.94 TON)
1.0
8.4 19
( 0.96 TON)
1.9
9.4 17
( 0.96 TON)
40
5.4
0.0
5.4 29
( 0.95 TON)
1.1
6.5 25
( 0.98 TON)
2.2
7.6 21
160
21.4
0.0
21.4
( 0.90 TON)
1.8
23.1
( 0.97 TON)
3.5
24.9
( 0.90 TON)
80
15.3
0.0
15.3
( 0.82 TON)
2.1
17.4
( 0.94 TON)
4.3
19.6
( 0.94 TON)
( 0.96 TON)
40
11.3
0.0
11.3 14
( 0.95 TON)
2.4
13.7 12
( 0.99 TON)
4.8
16.1 10
( 0.97 TON)
160
33.6
0.0
33.6
( 0.81 TON)
3.0
36.6
( 0.88 TON)
6.0
39.5
( 0.95 TON)
80
22.4
0.0
22.4
( 0.94 TON)
3.7
26.1
( 0.94 TON)
7.4
29.8
( 0.89 TON)
40
16.0
0.0
16.0 10
( 0.96 TON)
4.1
20.1
( 0.97 TON)
8.2
24.2
( 0.87 TON)
160
66.0
0.0
66.0
( 0.79 TON)
6.5
72.5
( 0.87 TON)
13.0
79.0
( 0.95 TON)
80
41.8
0.0
41.8
( 0.75 TON)
8.1
49.9
( 0.90 TON)
16.1
57.9
( 0.70 TON)
40
27.7
0.0
27.7
( 0.83 TON)
9.0
36.6
( 0.88 TON)
17.9
45.6
( 0.82 TON)
160
109.6
0.0
109.6
( 0.66 TON)
11.4
121.0
( 0.73 TON)
22.8
132.4
( 0.79 TON)
80
63.8
0.0
63.8
( 0.77 TON)
14.3
78.1
( 0.94 TON)
28.6
92.4
( 0.55 TON)
40
42.1
0.0
42.1
( 0.76 TON)
15.7
57.8
( 0.69 TON)
31.4
73.5
( 0.88 TON)
80
94.0
0.0
94.0
( 0.56 TON)
22.1
116.0
( 0.70 TON)
44.2
138.1
( 0.83 TON)
40
59.2
0.0
59.2
( 0.71 TON)
24.3
83.5
( 0.50 TON)
48.6
107.8
( 0.65 TON)
20
41.2
0.0
41.2
( 0.99 TON)
25.5
66.6
( 0.80 TON)
50.9
92.1
( 0.55 TON)
80
129.2
0.0
129.2
( 0.78 TON)
31.6
160.8
( 0.96 TON)
63.2
192.4
( 0.00 TON)
40
78.3
0.0
78.3
( 0.94 TON)
34.8
113.1
( 0.68 TON)
69.7
148.0
( 0.89 TON)
20
49.3
0.0
49.3
( 0.89 TON)
36.7
86.0
( 0.52 TON)
73.4
122.7
( 0.74 TON)
80
157.7
0.0
157.7
( 0.95 TON)
39.6
197.3
( 0.00 TON)
79.2
236.9
( 0.00 TON)
( 0.00 TON)
40
94.3
0.0
94.3
( 0.57 TON)
43.7
138.0
( 0.83 TON)
87.3
181.6
20
67.7
0.0
67.7
( 0.81 TON)
45.3
113.1
( 0.68 TON)
90.7
158.4
( 0.95 TON)
80
203.2
0.0
203.2
( 0.00 TON)
51.9
255.1
( 0.00 TON)
103.8
307.0
( 0.00 TON)
REMARKS
Page 2 of 2
Appendix-7.2
CDP L 3009 ER
REV NO.0

CASE : 1
DATE4/30'99
NON INSULATION
MADE BYY,SHITAYA
SPECIFIC GRAVITY
0
16
18
20
24
26
0.5
1.0
40
123.3
0.0
123.3
( 0.74 TON)
57.0
180.3
( 0.00 TON)
114.0
237.3
( 0.00 TON)
20
77.6
0.0
77.6
( 0.93 TON)
59.9
137.6
( 0.83 TON)
119.8
197.5
( 0.00 TON)
80
254.4
0.0
254.4
( 0.00 TON)
65.9
320.3
( 0.00 TON)
131.8
386.1
( 0.00 TON)
40
156.2
0.0
156.2
( 0.94 TON)
72.1
228.3
( 0.00 TON)
144.3
300.5
( 0.00 TON)
20
87.5
0.0
87.5
( 0.53 TON)
76.5
164.0
( 0.98 TON)
153.0
240.6
( 0.00 TON)
80
311.3
0.0
311.3
( 0.00 TON)
81.5
392.8
( 0.00 TON)
163.0
474.3
( 0.00 TON)
40
183.6
0.0
183.6
( 0.00 TON)
89.7
273.2
( 0.00 TON)
179.3
362.9
( 0.00 TON)
20
116.8
0.0
116.8
( 0.70 TON)
93.9
210.7
( 0.00 TON)
187.8
304.6
( 0.00 TON)
80
442.3
0.0
442.3
( 0.00 TON)
117.8
560.1
( 0.00 TON)
235.5
677.9
( 0.00 TON)
40
255.5
0.0
255.5
( 0.00 TON)
129.7
385.2
( 0.00 TON)
259.3
514.8
( 0.00 TON)
20
140.6
0.0
140.6
( 0.84 TON)
137.0
277.6
( 0.00 TON)
274.0
414.5
( 0.00 TON)
80
525.2
0.0
525.2
( 0.00 TON)
137.8
663.0
( 0.00 TON)
275.6
800.9
( 0.00 TON)
40
299.0
0.0
299.0
( 0.00 TON)
152.2
451.2
( 0.00 TON)
304.4
603.4
( 0.00 TON)
20
202.9
0.0
202.9
( 0.00 TON)
158.3
361.2
( 0.00 TON)
316.7
519.6
( 0.00 TON)
Page 1 of 2
Appendix-7.3
CDP L 3009 ER
REV NO.0

CASE : 2
DATE4/30'99
INSULATION:50mm
MADE BYY,SHITAYA
SPECIFIC GRAVITY
0
PIPE
WALL
INS.
SIZE
THK
THK
(NPS) (Sch No)

(mm)
80
(kg/m)
(kg/m)
QUANT.
(kg/m)
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
( 0.99 TON)
0.7
3.9
15.7 10
( 0.94 TON)
1.5
3.9
16.4 10
( 0.99 TON)
11.3 14
( 0.95 TON)
1.0
3.9
12.3 13
( 0.96 TON)
1.9
3.9
13.3 12
( 0.95 TON)
9.3 17
( 0.95 TON)
1.1
3.9
10.4 15
( 0.94 TON)
2.2
3.9
11.5 14
( 0.97 TON)
160
21.4
0.0
4.7
26.1
( 0.94 TON)
1.8
4.7
27.9
( 0.84 TON)
3.5
4.7
29.6
( 0.89 TON)
15.3
0.0
4.7
20.0
( 0.96 TON)
2.1
4.7
22.2
( 0.93 TON)
4.3
4.7
24.3
( 0.88 TON)
11.3
0.0
4.7
16.1 10
( 0.96 TON)
2.4
4.7
18.5
( 0.89 TON)
4.8
4.7
20.9
( 0.88 TON)
33.6
0.0
5.5
39.1
( 0.94 TON)
3.0
5.5
42.1
( 0.76 TON)
6.0
5.5
45.1
( 0.81 TON)
22.4
0.0
5.5
27.9
( 0.84 TON)
3.7
5.5
31.6
( 0.95 TON)
7.4
5.5
35.3
( 0.85 TON)
16.0
0.0
5.5
21.5
( 0.90 TON)
4.1
5.5
25.6
( 0.92 TON)
8.2
5.5
29.8
( 0.89 TON)
50
80
50
80
50
66.0
0.0
7.1
73.0
( 0.88 TON)
6.5
7.1
79.6
( 0.95 TON)
13.0
7.1
86.1
( 0.52 TON)
41.8
0.0
7.1
48.9
( 0.88 TON)
8.1
7.1
56.9
( 0.68 TON)
16.1
7.1
65.0
( 0.78 TON)
40
27.7
0.0
7.1
34.7
( 0.83 TON)
9.0
7.1
43.7
( 0.79 TON)
17.9
7.1
52.7
( 0.95 TON)
160
109.6
0.0
8.6
118.3
( 0.71 TON)
11.4
8.6
129.6
( 0.78 TON)
22.8
8.6
141.0
( 0.85 TON)
63.8
0.0
8.6
72.4
( 0.87 TON)
14.3
8.6
86.7
( 0.52 TON)
28.6
8.6
101.0
( 0.61 TON)
42.1
0.0
8.6
50.7
( 0.91 TON)
15.7
8.6
66.4
( 0.80 TON)
31.4
8.6
82.1
( 0.99 TON)
94.0
0.0
10.2
104.1
( 0.62 TON)
22.1
10.2
126.2
( 0.76 TON)
44.2
10.2
148.3
( 0.89 TON)
59.2
0.0
10.2
69.4
( 0.83 TON)
24.3
10.2
93.7
( 0.56 TON)
48.6
10.2
118.0
( 0.71 TON)
41.2
0.0
10.2
51.4
( 0.92 TON)
25.5
10.2
76.8
( 0.92 TON)
50.9
10.2
102.3
( 0.61 TON)
129.2
0.0
11.7
140.9
( 0.85 TON)
31.6
11.7
172.5
( 0.00 TON)
63.2
11.7
204.2
( 0.00 TON)
78.3
0.0
11.7
90.0
( 0.54 TON)
34.8
11.7
124.9
( 0.75 TON)
69.7
11.7
159.7
( 0.96 TON)
49.3
0.0
11.7
61.0
( 0.73 TON)
36.7
11.7
97.7
( 0.59 TON)
73.4
11.7
134.4
( 0.81 TON)
157.7
0.0
12.9
170.6
( 0.00 TON)
39.6
12.9
210.2
( 0.00 TON)
79.2
12.9
249.8
( 0.00 TON)
94.3
0.0
12.9
107.2
( 0.64 TON)
43.7
12.9
150.8
( 0.90 TON)
87.3
12.9
194.5
( 0.00 TON)
20
67.7
0.0
12.9
80.6
( 0.97 TON)
45.3
12.9
125.9
( 0.76 TON)
90.7
12.9
171.3
( 0.00 TON)
80
203.2
0.0
14.4
217.6
( 0.00 TON)
51.9
14.4
269.5
( 0.00 TON)
103.8
14.4
321.4
( 0.00 TON)
123.3
0.0
14.4
137.7
( 0.83 TON)
57.0
14.4
194.7
( 0.00 TON)
114.0
14.4
251.7
( 0.00 TON)
77.6
0.0
14.4
92.0
( 0.55 TON)
59.9
14.4
152.0
( 0.91 TON)
119.8
14.4
211.9
( 0.00 TON)
80
50
40
50
20
80
40
50
20
80
16
15.0 11
++
3.9
80
14
(kg/m)
3.9
WEIGHT
3.9
40
12
(kg/m)
FLUID INSULATION
WEIGHT
MIN. LINE
0.0
160
10
QUANT.
1.0
++
0.0
40
0.0
WEIGHT
7.5
160
(kg/m)
11.1
MIN. LINE
5.4
40
(kg/m)
0.5
++
40
80
50
FLUID INSULATION
WEIGHT WEIGHT
160
2
PIPE
40
40
20
50
50
REMARKS
Page 2 of 2
Appendix-7.3
CDP L 3009 ER
REV NO.0

CASE : 2
DATE4/30'99
INSULATION:50mm
MADE BYY,SHITAYA
SPECIFIC GRAVITY
0
PIPE
WALL
INS.
SIZE
THK
THK
(NPS) (Sch No)

(mm)
40
50
26
(kg/m)
254.4
0.0
MIN. LINE
QUANT.
WEIGHT
(kg/m)
16.0
(kg/m)
1.0
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
270.3
( 0.00 TON)
65.9
16.0
336.2
( 0.00 TON)
131.8
16.0
402.1
( 0.00 TON)
0.0
16.0
172.2
( 0.00 TON)
72.1
16.0
244.3
( 0.00 TON)
144.3
16.0
316.4
( 0.00 TON)
87.5
0.0
16.0
103.5
( 0.62 TON)
76.5
16.0
180.0
( 0.00 TON)
153.0
16.0
256.5
( 0.00 TON)
311.3
0.0
17.5
328.8
( 0.00 TON)
81.5
17.5
410.3
( 0.00 TON)
163.0
17.5
491.8
( 0.00 TON)
183.6
0.0
17.5
201.1
( 0.00 TON)
89.7
17.5
290.7
( 0.00 TON)
179.3
17.5
380.4
( 0.00 TON)
20
116.8
0.0
17.5
134.3
( 0.81 TON)
93.9
17.5
228.2
( 0.00 TON)
187.8
17.5
322.1
( 0.00 TON)
80
442.3
0.0
20.6
462.9
( 0.00 TON)
117.8
20.6
580.7
( 0.00 TON)
235.5
20.6
698.5
( 0.00 TON)
255.5
0.0
20.6
276.1
( 0.00 TON)
129.7
20.6
405.8
( 0.00 TON)
259.3
20.6
535.5
( 0.00 TON)
80
24
(kg/m)
0.5
++
156.2
20
20
FLUID INSULATION
WEIGHT WEIGHT
80
18
PIPE
40
40
50
50
20
140.6
0.0
20.6
161.2
( 0.97 TON)
137.0
20.6
298.2
( 0.00 TON)
274.0
20.6
435.2
( 0.00 TON)
80
525.2
0.0
22.2
547.4
( 0.00 TON)
137.8
22.2
685.2
( 0.00 TON)
275.6
22.2
823.0
( 0.00 TON)
299.0
0.0
22.2
321.2
( 0.00 TON)
152.2
22.2
473.4
( 0.00 TON)
304.4
22.2
625.6
( 0.00 TON)
202.9
0.0
22.2
225.0
( 0.00 TON)
158.3
22.2
383.4
( 0.00 TON)
316.7
22.2
541.7
( 0.00 TON)
40
20
50
REMARKS
Page 1 of 2
Appendix-7.4
CDP L 3009 ER
REV NO.0

CASE : 3
DATE4/30'99
INSULATION:100mm
MADE BYY,SHITAYA
SPECIFIC GRAVITY
0
PIPE
WALL
INS.
SIZE
THK
THK
PIPE
(NPS) (Sch No)
160
10
12
(kg/m)
MIN. LINE
QUANT.
WEIGHT
(kg/m)
(kg/m)
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
0.0
9.2
20.3
( 0.97 TON)
0.7
9.2
21.0
( 0.88 TON)
1.5
9.2
21.7
( 0.91 TON)
7.5
0.0
9.2
16.6
( 0.90 TON)
1.0
9.2
17.6
( 0.95 TON)
1.9
9.2
18.6
( 0.89 TON)
40
5.4
0.0
9.2
14.6 11
( 0.96 TON)
1.1
9.2
15.7 10
( 0.94 TON)
2.2
9.2
16.8
( 0.91 TON)
160
21.4
0.0
10.6
32.0
( 0.96 TON)
1.8
10.6
33.7
( 0.81 TON)
3.5
10.6
35.5
( 0.85 TON)
15.3
0.0
10.6
25.9
( 0.93 TON)
2.1
10.6
28.0
( 0.84 TON)
4.3
10.6
30.2
( 0.91 TON)
( 0.96 TON)
80
100
100
40
11.3
0.0
10.6
22.0
( 0.92 TON)
2.4
10.6
24.4
( 0.88 TON)
4.8
10.6
26.8
160
33.6
0.0
11.9
45.5
( 0.82 TON)
3.0
11.9
48.5
( 0.87 TON)
6.0
11.9
51.5
( 0.93 TON)
22.4
0.0
11.9
34.3
( 0.82 TON)
3.7
11.9
38.0
( 0.91 TON)
7.4
11.9
41.7
( 0.75 TON)
80
100
40
16.0
0.0
11.9
27.9
( 0.84 TON)
4.1
11.9
32.0
( 0.96 TON)
8.2
11.9
36.2
( 0.87 TON)
160
66.0
0.0
14.5
80.5
( 0.97 TON)
6.5
14.5
87.0
( 0.52 TON)
13.0
14.5
93.5
( 0.56 TON)
( 0.87 TON)
41.8
0.0
14.5
56.3
( 0.68 TON)
8.1
14.5
64.4
( 0.77 TON)
16.1
14.5
72.4
40
80
27.7
0.0
14.5
42.2
( 0.76 TON)
9.0
14.5
51.1
( 0.92 TON)
17.9
14.5
60.1
( 0.72 TON)
160
109.6
0.0
17.1
126.7
( 0.76 TON)
11.4
17.1
138.1
( 0.83 TON)
22.8
17.1
149.5
( 0.90 TON)
80
100
63.8
0.0
17.1
80.9
( 0.97 TON)
14.3
17.1
95.2
( 0.57 TON)
28.6
17.1
109.5
( 0.66 TON)
40
42.1
0.0
17.1
59.2
( 0.71 TON)
15.7
17.1
74.9
( 0.90 TON)
31.4
17.1
90.6
( 0.54 TON)
80
94.0
0.0
19.7
113.7
( 0.68 TON)
22.1
19.7
135.8
( 0.81 TON)
44.2
19.7
157.8
( 0.95 TON)
( 0.77 TON)
40
100
59.2
0.0
19.7
78.9
( 0.95 TON)
24.3
19.7
103.2
( 0.62 TON)
48.6
19.7
127.5
20
41.2
0.0
19.7
60.9
( 0.73 TON)
25.5
19.7
86.4
( 0.52 TON)
50.9
19.7
111.8
( 0.67 TON)
80
129.2
0.0
22.3
151.5
( 0.91 TON)
31.6
22.3
183.1
( 0.00 TON)
63.2
22.3
214.7
( 0.00 TON)
40
100
100
80
16
++
1.0
11.1
80
20
14
(kg/m)
FLUID INSULATION
WEIGHT WEIGHT
(mm)
0.5
40
100
78.3
0.0
22.3
100.6
( 0.60 TON)
34.8
22.3
135.4
( 0.81 TON)
69.7
22.3
170.3
( 0.00 TON)
49.3
0.0
22.3
71.6
( 0.86 TON)
36.7
22.3
108.3
( 0.65 TON)
73.4
22.3
145.0
( 0.87 TON)
157.7
0.0
24.2
181.9
( 0.00 TON)
39.6
24.2
221.5
( 0.00 TON)
79.2
24.2
261.1
( 0.00 TON)
94.3
0.0
24.2
118.5
( 0.71 TON)
43.7
24.2
162.1
( 0.97 TON)
87.3
24.2
205.8
( 0.00 TON)
20
67.7
0.0
24.2
91.9
( 0.55 TON)
45.3
24.2
137.3
( 0.82 TON)
90.7
24.2
182.6
( 0.00 TON)
80
203.2
0.0
26.8
230.0
( 0.00 TON)
51.9
26.8
281.9
( 0.00 TON)
103.8
26.8
333.8
( 0.00 TON)
123.3
0.0
26.8
150.1
( 0.90 TON)
57.0
26.8
207.1
( 0.00 TON)
114.0
26.8
264.1
( 0.00 TON)
77.6
0.0
26.8
104.4
( 0.63 TON)
59.9
26.8
164.3
( 0.99 TON)
119.8
26.8
224.2
( 0.00 TON)
40
20
100
REMARKS
Page 2 of 2
Appendix-7.4
CDP L 3009 ER
REV NO.0

CASE : 3
DATE4/30'99
INSULATION:100mm
MADE BYY,SHITAYA
SPECIFIC GRAVITY
0
PIPE
WALL
INS.
SIZE
THK
THK
PIPE
(NPS) (Sch No)
80
20
24
26
40
100
++
FLUID INSULATION
WEIGHT WEIGHT
(mm)
18
0.5
MIN. LINE
QUANT.
WEIGHT
(kg/m)
(kg/m)
1.0
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
++
FLUID INSULATION
WEIGHT
WEIGHT
(kg/m)
(kg/m)
MIN. LINE
QUANT.
(kg/m)
(kg/m)
(kg/m)
254.4
0.0
29.4
283.7
( 0.00 TON)
65.9
29.4
349.6
( 0.00 TON)
131.8
29.4
415.5
( 0.00 TON)
156.2
0.0
29.4
185.6
( 0.00 TON)
72.1
29.4
257.7
( 0.00 TON)
144.3
29.4
329.8
( 0.00 TON)
20
87.5
0.0
29.4
116.9
( 0.70 TON)
76.5
29.4
193.4
( 0.00 TON)
153.0
29.4
269.9
( 0.00 TON)
80
311.3
0.0
31.9
343.3
( 0.00 TON)
81.5
31.9
424.8
( 0.00 TON)
163.0
31.9
506.3
( 0.00 TON)
183.6
0.0
31.9
215.5
( 0.00 TON)
89.7
31.9
305.1
( 0.00 TON)
179.3
31.9
394.8
( 0.00 TON)
20
116.8
0.0
31.9
148.7
( 0.89 TON)
93.9
31.9
242.6
( 0.00 TON)
187.8
31.9
336.5
( 0.00 TON)
80
442.3
0.0
37.1
479.5
( 0.00 TON)
117.8
37.1
597.2
( 0.00 TON)
235.5
37.1
715.0
( 0.00 TON)
255.5
0.0
37.1
292.7
( 0.00 TON)
129.7
37.1
422.3
( 0.00 TON)
259.3
37.1
552.0
( 0.00 TON)
40
40
100
100
20
140.6
0.0
37.1
177.7
( 0.00 TON)
137.0
37.1
314.7
( 0.00 TON)
274.0
37.1
451.7
( 0.00 TON)
80
525.2
0.0
39.7
564.9
( 0.00 TON)
137.8
39.7
702.7
( 0.00 TON)
275.6
39.7
840.6
( 0.00 TON)
299.0
0.0
39.7
338.7
( 0.00 TON)
152.2
39.7
490.9
( 0.00 TON)
304.4
39.7
643.2
( 0.00 TON)
202.9
0.0
39.7
242.6
( 0.00 TON)
158.3
39.7
400.9
( 0.00 TON)
316.7
39.7
559.3
( 0.00 TON)
40
20
100
REMARKS
Appendix-8.1
CDP L 3009 ER0
Page 1 of 1
Data in Actual Projects ( Piping Data in Weight/ m2 )
INDEX
PROJECT NAME
JOB NO.
ATTACHMENT NO.
TCP : TURKMENBASHI CCR PLATFORMER PROJECT
51067
SSP : SHARQ EXPANSION PROJECT
71003
QMM : METHANOL / MTBE PROJECT
51073
GKD : KAWASAKI DEVELOPMENT PROJECT
62445
BZP :
62477
Page 1 of 2
Appendix-8.2
CDP L 3009 ER0
PROJECT: TCP
JOB NO : 51067
9,000
EL +7,000
EL +5,000
PROCESS MAIN RACK ( RC-P/R )

SECTION ELEVATION
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
(m)
MAX. SIZE
(B)
7000
135
21
12 (MP STEAM)
5000
200
16
16 (PROCESS)
7000
130
18
12 (MP STEAM)
5000
135
16
16 (PROCESS)
REMARKS
Page 2 of 2
Appendix-8.2
CDP L 3009 ER0
PROJECT: TCP
JOB NO : 51067
9,000
EL +7,000
EL +5,000

SECTION ELEVATION
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
(m)
MAX. SIZE
(B)
7000
100
16
12 (MP STEAM)
5000
150
22
16 (PROCESS)
7000
115
13
12 (MP STEAM)
5000
145
25
16 (PROCESS)
7000
120
14
12 (C. WATER)
5000
140
23
16 (PROCESS)
7000
120
16
12 (C. WATER)
5000
150
23
14 (PROCESS)
7000
125
15
12 (C. WATER)
5000
130
22
12 (PROCESS)
7000
130
17
14 (C. WATER)
5000
130
23
12 (PROCESS)
7000
130
17
14 (C. WATER)
5000
140
14
8 (PROCESS)
7000
135
14
14 (C. WATER)
5000
140
13
8 (PROCESS)
REMARKS
Appendix-8.3
CDP L 3009 ER0
Page 1 of 1
PROJECT: SSP
JOB NO : 71003
9,500
GL +10,300
GL +8,800
GL +6,700
PROCESS MAIN RACK ( STEEL-P/R )

SECTION ELEVATION
A D
E I
J M
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
(m)
MAX. SIZE
(B)
10,300
150
20
28 (FLARE)
8,800
200
7.2
22
24 (PSD)
6,700
150
3.5
35
8 (SCP)
10,300
150
20
28 (FLARE)
8,800
200
7.6
18
EF : 11
FH : 6
HI : 7
6,700
150
3.5
33
10,300
150
20
8,800
150
6.0
11
6,700
150
5.0
26
REMARKS
24 (PSD)
8 (MEG)
JK : 7
KL : 11.5
LM : 5.5
MN : 3.5
28 (FLARE)
12 (SCP)
16 (CLR)

SECTION ELEVATION
N U
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
LONGITUDINAL SPAN
(m)
10,300
120
28
8,800
120
6.9
12
6,700
100
4.0
20
NP : 6
PS : 7
ST : 6
TU : 7
MAX. SIZE
(B)
28 (FLARE)
16 (NSB)
8 (MEG)
REMARKS
Page 1 of 3
Appendix-8.4
CDP L 3009 ER0
PROJECT: QMM
JOB NO : 51073
10,000
GL +7,000
GL +5,000
A
SECTION ELEVATION
21
22 25
26
27
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
MAX. SIZE
(B)
REMARKS
(m)
*1
7000
195
5.6
27
22 (SWR)
5000
155
3.4
27
6 (PL)
7000
210
7.2
25
24 (LS)
*1
5000
190
3.3
22
6 (PL)
*1
7000
200
7.6
19
24 (LS)
*1
5000
190
3.3
15
6 (PG)
*1
7000
200
7.6
18
24 (LS)
*1
5000
210
4.9
15
26 (PG)
*1
7000
200
7.0
21
24 (LS)
*1
5000
200
4.0
18
26 (PG)
*1
7000
180
7.0
21
24 (LS)
5000
150
4.0
17
26 (PG)
7000
175
7.2
20
18 (LS)
5000
140
4.4
18
26 (PG)
7000
150
7.8
18
18 (LS)
5000
125
3.6
19
8 (LS)
7000
120
6.3
19
16 (LS)
5000
125
3.3
18
8 (LS)
*1: Piping load is big due to large diameter and heavy wall thickness piping. ( However impact of the piping loads on
structural design was not so big, since pipe rack was RC type and AFC`s were on it. )
Page 2 of 3
Appendix-8.4
CDP L 3009 ER0
PROJECT: QMM
JOB NO : 51073
10,000
GL +7,000
GL +5,000
A
SECTION ELEVATION
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
(m)
MAX. SIZE
(B)
7000
175
7.5
14
36 (FL)
5000
175
4.4
16
10 (PL)
7000
175
7.5
13
36 (FL)
5000
180
8.3
10
10 (PL)
7000
175
7.5
13
36 (FL)
5000
210
11.5
20 (PL)
7000
180
8.5
15
36 (FL)
5000
220
11.5
20 (PL)
7000
160
8.5
15
36 (FL)
5000
250
11.4
24 (FG)
7000
175
8.5
15
36 (FL)
5000
220
12.0
24 (FG)
7000
175
7.5
15
36 (FL)
5000
225
13.5
24 (FG)
7000
175
8.5
17
36 (FL)
5000
235
13.2
10
24 (FG)
7000
175
8.5
17
36 (FL)
5000
185
12.2
11
24 (FG)
REMARKS
*1
*1
*1
*1
*1
*1
Page 3 of 3
Appendix-8.4
CDP L 3009 ER0
PROJECT: QMM
JOB NO : 51073
10,000
GL +7,000
GL +5,000
A
SECTION ELEVATION
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
MAX. SIZE
(B)
REMARKS
(m)
*1
7000
200
9.5
17
36 (FL)
5000
185
11.3
11
30 (PG)
7000
200
8.2
16
36 (FL)
*1
5000
250
12.8
11
30 (PG)
*1
7000
215
8.9
18
36 (FL)
*1
5000
270
14.0
30 (PG)
*1
7000
155
6.3
12 (LS)
5000
205
16.5
20 (FG)
*1
Appendix-8.5
CDP L 3009 ER0
Page 1 of 2
PROJECT: GKD
JOB NO : 62445
8,000
EL +9,250
EL +7,250
EL +5,750
Ab
Aa

SECTION
A1 A16
ELEVATION
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
A1A5 : 8
A5A12 : 6
A12A16 : 8
9,250
190
8.2
17
7,250
170
9.1
15
5,750
170
5.0
26
(m)
MAX. SIZE
(B)
34 (FLARE)
28 (M.STEAM)
26 (NITROGEN)
REMARKS
Appendix-8.5
CDP L 3009 ER0
Page 2 of 2
PROJECT: GKD
JOB NO : 62445
6,000
EL +8,000
EL +6,500
B2
B1

SECTION
Ba Bd
Bd Bh
ELEVATION
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
LONGITUDINAL SPAN
(m)
MAX. SIZE
(B)
8,000
160
7.9
13
26 (MP N2)
6,500
175
6.3
18
16 (HP OXYGEN)
8,000
175
8.3
12
26 (MP N2)
6,500
175
6.9
13
16 (HP OXYGEN)
REMARKS
Appendix-8.6
CDP L 3009 ER0
Page 1 of 1
PROJECT: BZP
JOB NO : 62477
9,000
EL +6,200
EL +4,700

SECTION ELEVATION
W
(kg/m2)
AVE. SIZE
(B)
LINE QTY
(MAX.)
6,200
110
5.1
15
4,700
85
3.3
33
LONGITUDINAL SPAN
(m)
:
:
:
:
6
4
8
6
MAX. SIZE
(B)
14 (WCR)
6 (RMT)
REMARKS

Pipe Rack Loading Data - 2 PDF

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Date: Apr.

CHIYODA DESIGN PRACTICE

PIPERACK LOADING DATA PREPARATION PROCEDURE

CHIYODA DESIGN PRACTICE

INSERT PLATE .......................................................................................................................................11

PIPE SUPPORT .......................................................................................................................................11

ANCHOR FORCE .......................................................................................................................................12

3.10 SUPPORT FOR PIPING LOOP .....................................................................................................................12

CHIYODA DESIGN PRACTICE

5.7 STAGE LOAD ..............................................................................................................................................22

DRAWINGS FOR LOADING DATA..............................................................................................................23

CHECK LIST ..............................................................................................................................................25

CHIYODA DESIGN PRACTICE

CHIYODA DESIGN PRACTICE

3 Months After Start of Piping Route Study

4.5 Months After Start of Piping Route Study

6 Months After Start of Piping Route Study

2.3 Required Upstream Data for Preparation of Loading Data

P&ID, UHD(UTILITY HEADER SIZE)

PIPING ROUTE STUDY DRAWING (ON PIPE RACK)

ELEC. AND INST. CABLE DUCT ROUTE INFORMATION

AFC HEADER PIPING ARRANGEMENT

CHIYODA DESIGN PRACTICE

EQUIPMENT LOADING DATA SUCH AS AFC (IN-HOUSE DATA)

REQUIREMENT FOR TROLLEY BEAM FOR THE MAINTENANCE OF EQUIPMENT

UPDATED INFORMATION, WHICH WERE ISSUED IN 1ST-STEP

EQUIPMENT LOADING DATA SUCH AS AFC (BY VENDER)

PIPING STUDY DRAWING (FOR STAGE ARRANGEMENT)

LOADING DATA FOR MICELLANEOUS EQUIPMENT, LIFTING LOAD OF TROLLEY BEAM

3.ITEMS TO BE CONSIDERED IN BASIC PLANNING OF PIPE RACK

The standard configuration shall be 6m span in longitudinal direction

When intermediate beams are required, steel without fireproofing shall

fireproofing) shall be based on the cost study.

CHIYODA DESIGN PRACTICE

- If piping is not overstressed when a strength of intermediate beams is

Consider the optimum width (Concrete: 8m2m, Steel: 7m1m)

The maximum length of continuous pipe rack shall be approximately 50

Number of pipe layers should be determined considering the combination

The locations of vertical braces for steel pipe racks shall be

Electrical and instrument cable trays should be located at the top

- Conceptual sketches of cast-in-situ concrete pipe racks, precast concrete

CHIYODA DESIGN PRACTICE

3.2 Difference in Elevation Between Transverse and Longitudinal Directions

The difference in elevation shall be determined after consultation

CHIYODA DESIGN PRACTICE

economy is achieved by reducing the pipe rack height; however, 2m is

Concrete is more economical when fireproofing is required for pipe

Case by case judgment is required based on local characteristics,

Fabrication schedule of structural steel varies greatly because of

3.4 Planning in Piping Layout

Planning in piping layout has a large

effect in civil work volume.

Large diameter pipes shall be placed

Layout of Large Pipes

at ends of girders. (Refer to the

As a basic rule, no intermediate beams shall be placed; however, when

Provision of support from larger pipes shall be considered for small

CHIYODA DESIGN PRACTICE

piping.Refer to the sketch below right.

Small Pipes Supported

Small Rack for Small

Therefore, unless there is a special reason

(such as tournament type piping arrangement is required from the