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2013
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01
2013
EDUCATION
Raw materials production - Abbau fester mineralischer Rohstoffe im untertgigen Bergbau
Tudeshki, H.
TRANSFER OF TECHNOLOGY
Global Blast Borehole Technique Surface and Underground Mining with an Outlook to Future
Techniques and Mining Developments
Wennmohs, K.-H.
Becker | Schwark-Werwach
Analysis of transfer stations of belt conveyors with help of Discrete Element Method (DEM) in the
mining industry
Minkin, A.
Gschaider, H. J.
Binder+Co AG | Austria
Operta-BBM
Thyssen Krupp: Modern gearless drive systems for high-capacity belt conveyors
Sandvik Mobile Crushers and Screens unveil two new models at Bauma 2013
Sandvik Construction
One crusher, two configurations Sandvik s New Prisec TM CI5** Series HSI
Sandvik Construction
Sandvik Construction
PREMIERE: First Presentation of the New REMAX 1112 MAXI to the Expert Audience!
allmineral Aufbereitungstechnik
Global innovation in the Contractor market: New mobile jaw crusher generation from Kleemann
Kleemann GmbH
Kleemann GmbH
Wirtgen: rounds out new generation of cold recyclers and soil stabilizers
Wirtgen GmbH
Wirtgen Group
Wirtgen Group introduces 29 new products at bauma 2013: Innovative Solutions for Road and
Mineral Technologies
Wirtgen Group
Bochum | Germany
Essen| Germany
Essen| Germany
Essen| Germany
Essen| Germany
Oberweis | Austria
Duisburg | Germany
Gppingen | Germany
Gppingen | Germany
Windhagen | Germany
Windhagen | Germany
Windhagen | Germany
Sandvik
Metso
MTC
Vermeer
Wirtgen
allmineral
01
2013
NEWS
& REPORTS
EDUCATION
BELL VersaTruck: Full OEM solutions for niche markets
Volvo Penta at Bauma 2013: A new, exciting Start /Stop function and an update of the coming Tier 4
Final engine range
Volvo Penta
World Premiere at the 2013 Bauma: Liebherr TA 240 Articulated Dump Truck
Liebherr International AG
Liebherr is exhibiting its large IIIB-generation Wheel Loaders at the 2013 Bauma
Liebherr International AG
Liebherr International AG
Liebherr introduces the 22-tonne R 922 Crawler Excavator at the 2013 Bauma
Liebherr International AG
Liebherr is exhibiting the 350-tonne R 9400 Mining Excavator at the 2013 Bauma
Liebherr International AG
LB 44 Rotary Drilling Rig completes Liebherrs Range of Products for Deep Foundation Applications
Liebherr International AG
Liebherr International AG
The Bauer BG range of rotary drilling rigs: The Premium Line concept
Cut high fuel cost and increase productivity with Atlas Copcos new drill rig FlexiROC T45
Alsfeld | Germany
Hanover | Germany
Hannover | Germany
Hanover | Germany
Hanover | Germany
Hanover | Germany
Ismaning | Germany
Ismaning | Germany
Schrobenhausen | Germany
Schrobenhausen | Germany
Essen | Germany
Essen | Germany
Sandvik
Metso
MTC
Vermeer
Wirtgen
allmineral
01
2013
NEUHEITEN
EDUCATION & REPORTAGEN
ThyssenKrupp Steel Europe expands its service network on four continents!
ThyssenKrupp Steel Europe: When the going gets tough: XAR heavy plate for mining machinery!
PHOENIX at Bauma: PHOENIX with New Monitoring System and Corrugated Sidewall Belt
Duisburg | Germany
Duisburg | Germany
Hamburg | Germany
Machines and systems for bulk material and piece good transport: BEUMER provides efficient
solutions for the cement industry
Rotor impact mills for sand processing: BHS-Sonthofen: Cubical shaped grains with round edges
BHS-Sonthofen GmbH
Processing technology: BHS-Sonthofen: Gravel processing with BHS rotor centrifugal crushers
BHS-Sonthofen GmbH
HAVER NIAGARA GmbH Member of the new HAVER & TYLER Alliance: HAVER & BOECKER
Machinery Division Muenster became HAVER NIAGARA GmbH
HAVER NIAGARA F-Class Eccentric Screening Machine with New Bearing Concept
HAVER NIAGARA Hydro-Clean 2000 New High Pressure Washing System with Increased Material
Throughput: Minimized water consumption and improved cleanliness of bulk mineral products
New Holland Construction will launch new W170C Recycler wheel loader at Bauma 2013
ContiTech AG
ContiTech AG
EVENTS
Beckum | Germany
Sonthofen | Germany
Sonthofen | Germany
Mnster | Germany
Mnster | Germany
Mnster | Germany
Mnster | Germany
Berlin | Germany
Hanover | Germany
Hanover | Germany
Munich | Germany
Sandvik
Metso
MTC
Vermeer
Wirtgen
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EDUCATION
Abbauverfahren
Die Verfahren, nach denen der Abbau von festen
mineralischen Rohstoffen im Tiefbau vorgenommen
wird, sind sehr vielfltig. berspitzt kann gesagt werden,
dass die Abbauverfahren in ihrer Erscheinungsform
so vielfltig sind wie die Lagersttten selbst. Bei der
Auswahl eines Abbauverfahrens ist die Ausprgung
der Lagersttte und hier besonders die Teufenlage, die
Mchtigkeit, das Einfallen und die Standfestigkeit des
Lagersttten- und Nebengesteins der Haupteinflussfaktor.
Nur durch Abstimmung des Abbauverfahrens auf diese
Lagerstttenparameter wird ein Abbau des mineralischen
Rohstoffes wirtschaftlich und technisch mglich. Die
Abbauverfahren knnen nach verschiedenen Merkmalen
eingeteilt werden. Die Merkmale knnen in drei Ordnungen
unterteilt werden. Merkmale der ersten Ordnung sind die
Bauweise und die Dachbehandlung, Merkmale der zweiten
Ordnung umfassen Angaben ber die Verhiebsart und
-richtung. Die Merkmale der dritten Ordnung geben letztlich
Auskunft ber die Abbaufhrung und Abbaurichtung.
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Merkmale der ersten Ordnung
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langfrontartige Bauweise,
stoartige Bauweise,
pfeilerartige Bauweise,
kammerartige Bauweise und
blockartige Bauweise.
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EDUCATION
Die blockartige Bauweise ist beschrnkt auf
sehr mchtige Lagersttten. Das Vorkommen wird in
Lagerstttenabschnitte mit zum Teil betrchtlichen
Abmessungen, so genannte Blcke, unterteilt. Der
durch den Abbau geschaffene freie Raum ist bei diesem
Abbauverfahren im Gegensatz zum Kammerbau nicht
zugnglich.
Eine weitere Unterteilung der Abbauverfahren kann
durch die verschiedenen Mglichkeiten der Behandlung
der Firste whrend und nach dem Abbau vorgenommen
werden. Unter diesem auch als Dachbehandlung
bezeichneten Merkmal wird die Behandlung der
lotrecht ber dem Abbauraum anstehenden losen oder
festen Massen verstanden. Die Mglichkeiten der
Dachbehandlung sind:
der Festenbau,
der Versatzbau und
der Bruchbau.
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EDUCATION
Abb. 1:
Beispiel Strebbau [1]
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Issue 01 | 2013
Ein
weiteres
Merkmal
der
Abbauverfahren mit langfrontartiger
Bauweise ist die Abbaurichtung, bei der
beim Strebbau die Richtung verstanden
wird, in die sich der Streb als Ganzes
bewegt. Im Bezug auf die Lage des
Flzes im Gebirge kann sich der Streb in
streichender, schwebender oder fallender
Richtung bewegen. Eine Auswahl von Kombinationen der
Abbau- und Verhiebsrichtungen zeigt die nachstehende
Abbildung 2.
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EDUCATION
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Abbau- und Verhiebsrichtungen
beim Strebbau
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Abb. 3:
Vor- und Rckbau
Issue 01 | 2013
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EDUCATION
Abb. 4:
Strebbau im Golderzbergbau [2]
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Abb. 5:
Golderzbergbau Mponeng Mine, Sdafrika [3]
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Abb. 6:
Stobau in flacher Lagerung,
Beispiel Erzbergwerk Meggen [1]
Issue 01 | 2013
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EDUCATION
Abb. 7:
Prinzip des Strossenstobaus [Quelle:
SME Mining Engineering Handbook 2nd
Edition Volume 2, 1992]
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Abb. 8:
Prinzip des Firstenstobaus [1]
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EDUCATION
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Abb. 9:
Magazinbau [2]
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12
EDUCATION
Bibliography
[1]
[2]
[3]
Fotomaterial:
http://web.uct.ac.za/depts/geolsci/dlr/hons2000/
[4]
[5]
[6]
[7]
[8]
[9]
Univ.-Prof. Dr.-Ing. habil. Hossein H. Tudeshki studied from 1977 to 1980 at the Mining College of Shahrud (Iran);
following several years of work in the mining industry, he completed his mining study at the RWTH Aachen in 1989.
Since 1992 he was Chief Engineer at the Institute for Surface Mining (Bergbaukunde III) of the RWTH Aachen, mainly active in the field of open cast mining and drilling technique. He did his doctor degree in 1993 and qualified as a
university lecture in 1997. In 1998 the Venia Legendi was awarded to him be the RWTH Aachen for the field Rock
and Earth Open Pit Mining. In November 2001 he was appointed as Professor for Surface Mining and International
Mining at Clausthal University of Technology.
He already has over 25 years of experience in the field of project planning and cost-benefit analysis within the frame
of various mine planning projects. The international tasks rendered by him mount up to more than 300 international
raw material-related projects.
| tudeshki@tu-clausthal.de | www.bergbau.tu-clausthal.de |
Issue 01 | 2013
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13
Program
Programm
half-year
11.st Halbjahr
2013
2013
Practitioners
meet
practitioners
Important education
and training
Fortbildung
wird grogeschrieben
Eine praxisnahe und kompakte Fortbildung fr Betriebsleiter und Mitarbeiter in Baustoff-/Steine- und ErdenBetrieben ist das Ziel der GEOPLAN AKADEMIE.
Spezifische Problemlsungen und deren Umsetzung
werden dem Anwender direkt vom Anbieter erlutert und
detailliert vorgestellt praxisnahes Fach-Know-how vom
Spezialist fr den Spezialist.
Vorbrechanlagenkonzepte/
Schwerlastsiebe
15.05.2013
Betriebskosten senken
durch sinnvollen Verschleischutz
26.06.2013
In
cooperation
In
Kooperation
Weitere
Infos:www.geoplanGmbH.de
www.geoplanGmbH.de
More infos:
Issue 01 | 2013
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14
TRANSFER OF TECHNOLOGY
Blasting and drilling engineering has proven to be one of the most effective and safe loosening
techniques in global surface and underground mining. However, it should be noted that this
statement does not refer to mining operations with geological conditions that allow for
application of economic, mechanical loosening techniques.
Fig. 1:
Development of Impact Performance
in Hydraulic Drill Hammers
Issue 01 | 2013
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15
TRANSFER OF TECHNOLOGY
Fig. 2:
Four-armed drilling jumbo Boomer XE 4
with COP 4038 drilling hammers
Fig. 3:
Drilling equipment for
underground extraction
drilling
Issue 01 | 2013
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16
TRANSFER OF TECHNOLOGY
Fig. 4:
Extraction drilling device with water-driven
down-the-hole hammers
Fig 5:
Detecting and drilling
through dislocations
Issue 01 | 2013
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17
TRANSFER OF TECHNOLOGY
Modern long-hole drilling devices for underground
extraction offer all possibilities for control and can generate
a complete wheel of bore holes, up to a borehole length
of 50m, either fully automatic or through remote control.
Since, according to the rocks to be drilled, such borehole
lengths call for a change of drill bits, these devices with
top drill hammers offer the possibility of automatic drill bit
change. The drill bit magazine on the drilling device makes
this possible. This magazine can carry 9 drill bits with a
diameter of 115 mm. Based on the parameters given, a
modern drilling device control selects the time of changing
the drill bit. This is critical for the drilling progress, but
also an important step towards optimizing costs of drilling
devices, since it prevents over-drilling of drill bits. In order
to ensure that high-performance drilling devices can drill
securely and appropriately, they have to be able to timely
detect and react to irregularity in mountains, e.g cavities or
areas with very soft formations.
This technique ensures that, upon reaching such
a zone, the drill hammers automatically are put into a
reduced impact performance mode, and unnecessary
empty strokes are avoided. After drilling through this zone,
the system recognizes the situation, and the drilling device
continues to work at full force.
Fig. 6:
Rotary drilling DM for borehole
diameters of 203 305 mm
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Nowadays, drilling devices for diameters of 51 178 mm
are the drills mostly used in quarries and they work with
top- or down-the-hole hammers. The impact performance
of top drill hammers in this machine sizes lies in a spectrum
between 20 and 40 kW. Modern down-the-hole hammers
of this class, with an operation pressure of 30 bar, have a
comparable impact performance of 40 kW and above on
the borehole bottom. Drilling devices in weight categories
of up to 25 tons are used in open pit mines with an annual
production of up to 10 million tons, or in large operations
for special drilling tasks, which cannot be covered by
large-scale drilling equipment. This so-called large-scale
drilling equipment are design sizes with machine weights
of up to 200 tons.
This is understandable, since it is necessary to specify
respective pressure values on the drill string, without
changing the position of the drilling device. When applying
rotary drilling technique, in which mostly rotary bits are
applied, large amounts of cleaning air are needed to convey
the cuttings from the borehole bottom to the borehole
top with high speed. In order to do so, compressors are
installed on these drilling devices. They have a delivery
quantity of up to 105 m3/min, with an operation pressure
of 7.5 bar. With this technical fitting the installed motor
performance on the drilling devices is 1200 kW. This can
be either a diesel engine or an electrical engine.
Fig. 7:
7 PARD = Percussion Assisted Rotary Drilling
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Fig. 8:
Boddington open pit mine of the Newmont Company in Australia
Issue 01 | 2013
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20
TRANSFER OF TECHNOLOGY
Fig. 9:
Developed mining with bock caving
Outlook
Future mining operations, which are developed from
open pit mines or as greenfield projects, increasingly are
planning their work with the bock caving mining method,
in order to achieve their high production goals. However,
this technique presumes specific mountain parameters.
In case these are not met, known mining methods are to
be applied, which can be modified based on the available
machine- and blasting agent technique.
In these large mines, automation possibilities should
increasingly be used, particularly in the areas of drilling
engineering and conveyance. This includes involvement of
the entire equipment in a computer network, which allows
for remote control and access to equipment functions
in case of interruptions. The connection can help to use
recorded data of the drillings, as well as borehole position
and length for consecutive blasting. The search for
suitable personnel is more and more becoming a key issue
for mining companies. Jobs in mining have to offer more
than financial incentives, they have to be attractive and to
attract the future generation. Among these attractions are
trainings with simulators (drilling, loading, conveying).
Issue 01 | 2013
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21
TRANSFER OF TECHNOLOGY
Fig. 10:
Networking of Equipment
Issue 01 | 2013
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22
TRANSFER OF TECHNOLOGY
During the 17th BUS- Congress, the two authors of this paper have made two separate
presentations on the characteristics (1) of the PMMA-LOX-Ex system and the resulting automated
applications with regard to blasting (2). During the past two years many new studies have been
conducted on the PMMA-LOX-Ex system, as well as studies on further applications of the system
in various areas of blasting , such as special blasting and extraction blasting.
Fig. 1:
Pre-cooler (right), LOXEx- storage box (left)
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
In a thermos container, shown in figure 1, the material
needed for the application are weighed in, mixed with the
LOX and kept until usage.
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
6 Boreholes of 28 cm depth and 20 mm in diameter
were drilled into the anhydride soil in two lines and with
a distance of 45 to 50 cm, vertical to a brim. PE tubes
with an internal diameter of 14 mm were inserted into
the boreholes, which were each filled with approx. 38 g
PMMA-LOX-Ex, furnished with an electrical detonating
cap, insulated and ignited. The holes directly facing the
brim were furnished with instantaneous fuses and the
second row was furnished with fuses with 25 ms delay. Due
to some mishaps during precooling of the insertion slots
and fuses it was only possible to fill and ignite 4 holes
instead of 6. In addition the terrace was neatly blasted off
and it was proven that charge columns with diameters of
14 mm can ignite and blast without output losses.
Table. 1:
Blasting results of a pit blasting operation
3,9 m
3,2 m
2,6 m
2 t/m
Volume of rocks
30 m
Amount of rocks
Amount of explosive
60 t
5 kg
Specific baring/heading
6 m/kg
12 t/kg
Explosive requirement
ca. 84 g/t
Table
1
contains
all
quantifiable specifications for
this test.
And the most important result is
that, based on type of rock, 85 g
to 100g stemmed PMMA-LOXEx can breakoff approximately
1 t of rocks.
Fig. 3:
Image sequence of pit blasting from
the high-speed video documentation
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Fig. 4:
View of the excavated pit
Plating
Blasting open a 3mm thick, 30 cm wide and 40 cm long
Cu-plate on a construction steel plate of the same size. The
image segments of the image show the test procedure.
Above left: Sample preparation; right; blasting with a
total of 4.5 kg LOX-Ex. Below is the team with the welded
plate and on the right the sawed out sample stripes.
The detonation speed of PMMA-LOX-Ex was set at
approx. 4000 m/s up to 4500 m/s.
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Fig. 6:
Left - close-up view of the LOX-EX-connection, right- typically occurring wave structure over the connection (DMC Dynaplat Co)
Impacting
Contrary to plating, where metal parts are rolled into
each other through blasting, the goal of impacting is to
explosively connect small-area and conventionally unweldable metals through direct exposing and higher
speed. During the tests a Cu-, as well as an AI plate with
thicknesses of 3 mm and 50 mm square were flatly exposed
on a construction steel plate with measures of 20 mm
thickness and 100 mm square, through 300g LOX-EX.
Picture 7 shows the impacted plates immediately after
the test. In the upper part of picture 8 micro-sections over
the inter-metallic interface of AI and in the lower part the
one of the CU steel bonding is shown.
Fig. 7:
Left- Impacting CU on steel and
right AI on steel
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Fig. 8:
Above: microscopic view of the
metal connection AI and below
CU on steel
Fig. 9:
Ready for operation plant, according to the
LOX-Ex method
Fig. 10:
Left- PET capsules and right- rock baring/penetration into the rock face
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Depth Profile Vertical
Fig. 11a:
Depth Development of the
Penetration Process
After 10
shots
After 5
shots
Fig. 11b:
Depth Development of the
Penetration Process
Issue 01 | 2013
number of shots
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TRANSFER OF TECHNOLOGY
Fig. 12:
State of greywacke rock, approx.
1.2 m3, after the 7th shot
Fig. 13:
Principle of Imloch drillblast
method
Fig. 14:
Test of the Imloch Drillblast method
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
The LOX-Ex-Method
Issue 01 | 2013
Bibliography
[1] C. Becker: Ein Kryosprengstoff der neuen Generation; 17.
Kolloquium Bohr-und Sprengtechnik, TU Clausthal, Januar 2011.
[2] B. Schwark-Werwach: Ein neues Verfahren zum
automatisierten Sprengvortrieb; 17. Kolloquium Bohr- und
Sprengtechnik, TU Clausthal, Januar 2011.
[3] P. S. De Carli and M. A. Meyers: Design of Uniaxial Strain
Shock Recovery Experiments; Preprint from: Shock waves
and high-strain-rate phenomena in metals (1981); Poulter
Laboratory, SRI-International Menlo Park , California 94025
U.S.A.
[4] Maurer, W. C.: Advanced Drilling Techniques, ISBN 0-87814117-0, Petroleum Publishing Co., Tulsa, Oklahoma 74101, 1980.
[5] C. Becker: Neue Methoden zur Sprengung
Umweltschonend und Kostengnstig; Public Security
Energie & Rohstoffe 1-2012.
[6] Videodokumentationen und Verffentlichungen zu den
LOX-Ex-Versuchen des INBT im Internet; s. youtube, Kanal von
Aruncillos .
Dr.-Ing. B. Schwark-Werwach
Institute for New Basic-Technologies
(INBT)
Alte Leipziger Str. 50
99734 Nordhausen
www.advanced-mining.com
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TRANSFER OF TECHNOLOGY
Literaturverzeichnis
Dr. rer. nat. C. Becker
Dr.-Ing. B. Schwark-Werwach
Institut fr Neue Basis-Technologien
(INBT)
[4] Maurer, W. C.: Advanced Drilling Techniques, ISBN 0-87814117-0, Petroleum Publishing Co., Tulsa, Oklahoma 74101, 1980.
99734 Nordhausen
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Issue 01 | 2013
Modul 1:
Rohstofflagersttten
(Mrz 2013)
Modul 2:
Tagebautechnik
(April 2013)
Modul 3:
Untertgiger Bergbau
(Juni 2013)
Modul 4:
Arbeitssicherheit & Recht
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Kontakt
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TRANSFER OF TECHNOLOGY
Fig. 1:
Raise boring HG250 while drilling
n July 2008 RAG issued a call for tenders for the sinking of a new staple shaft at West colliery.
The bidding consortium ventilation borehole F275 comprising partners Thyssen Schachtbau
GmbH and DHSS GmbH has tendered successfully for RAG vertical development projects for
a number of years and the client also entrusted this challenging engineering project to the
experience and know-how of the F275 consortium.
Technical background
Ventilation borehole F275 was constructed by raise
boring to a diameter of 3.66 m and a depth of 320 m. Its
completion meant a new ventilation route to the two
proposed new working panels 630 and 632 in the deeplying Girondelle seam.
Given the existing shaft parameters it was decided to use
a Wirth type HG 250 raise boring machine for sinking the
staple shaft. In order to achieve the directional accuracy
specified by the client a Micron self-adjusting rotary vertical
drilling system (RVDS) was employed in conjunction with a
10 drill string for the 12 directional borehole. After
the pilot hole had been drilled to completion the directional
drilling system with its roller bits was replaced by a Sandvik
3.66 m-wide raise boring head fitted with 20 monobloc disc
cutters.
Issue 01 | 2013
Raise boring:
Raise boring is a technique for drilling largediameter boreholes in solid rock. Raising means using
a dry drilling process whereby an extension drilling
head fitted with discs gradually cuts its way to the
surface.
The largest raise boring machines currently in
operation can draw up to 1,500 tonnes. This class of
machine can drill shafts more than 6.0 m in diameter
and up to 1,000 m in depth depending on the strength
of the local rock strata. One of the prerequisites of the
raise boring method is to have access at the bottom end
of the hole in order to clear away the debris produced
as the machine cuts its way upwards.
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TRANSFER OF TECHNOLOGY
Pilot drilling
The assembly and equipping work began at West
colliery in November 2008, though the pilot drilling did not
commence until 21.01.2009 due to a delay in completing
drivage E550 for the bottom roadway.
This lower road was to be widened to create a chamber
that would constitute the end-point for the staple shaft
with its shaft bottom. The pilot hole had to break through as
accurately as possible to the centre point of this chamber.
In order to achieve this level of directional accuracy it
was decided to use a self-adjusting vertical drilling system,
which is capable of a drilling precision of up to 0.3%
deviation from the vertical. The pilot hole was drilled using
a rotary, direct flush boring technique (direct circulation
method) and the drill mud in this case clean water was
fed to the drilling unit by means of a twin piston pump.
The drilling operation started off smoothly and after
seven days the pilot hole broke through to the chamber.
The deviation from vertical was about 15 cm. The RVDS did
not have to be changed over and completed the entire 320
m without a hitch.
The entire drill string was then removed and the RVDS
with its drill bits dismantled. The drill string was then
reassembled and connected to the raise boring head so
that the raise boring machine with its connecting rod could
be set up in the shaft bottom chamber. Once this assembly
work had been completed the chamber was sealed off
with a baffle wall, for safety reasons, so that the drilling
debris falling down the raise hole would not pose a risk to
men and machinery. A small opening was left in the right
side of this screen to provide access for a chain conveyor
that would gather up the material as it came piling over the
top of the debris heap and transport it directly to the main
belt installation.
Hole widening
All the preparatory work was completed by 11.02.2009
and the raise boring phase could begin. Unfortunately
the drilling team realised after just a few metres that the
geological conditions were far from ideal for a raise boring
operation. During the first 30 m there were major rock
collapses that prevented the drilling head from cutting
uniformly and steadily. Add to this the fact that these large
blocks of rock, some of which measured up to 0.5 m in
size, occasionally caused damage to the drill head, which
then had to be repaired.
Fig. 2:
Assembling of the reaming head
at the bottom of the blind shaft
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
After discussions with Sandvik it was decided that
the raise boring head should have its cutter arms and
disc cutters strengthened so that the normal drilling
performance could be achieved even under such difficult
conditions. Some of the drilling parameters, including
contact pressure and rotational speed, were also adjusted
to meet the challenge. As soon as these measures had been
implemented the boring operation was able to continue at
a quite acceptable rate of advance.
The extremely large-sized debris also posed loading
problems at the foot of the shaft: the larger blocks
sometimes jammed the chain conveyor and transfer point
to the belt installation and had to be reduced in size. This
meant frequent belt stoppages, which had a major impact
on the drilling work and resulted in significant delays.
The enormous mechanical stress imposed on the drill
head, combined with the frequent changes in the geological
make-up of the strata harder rock alternating with soft
to very soft ground also meant that the drill head had
to be repeatedly inspected and cleaned. The entire hole
widening operation lasted until 04.06.2009.
Despite the delays imposed by the poor geomechanical
conditions the operation was completed within the planned
time frame thanks to the introduction of week-end working
shifts.
Shaft support
After the drilling operation had been completed on
schedule the shaft support phase was able to commence
as planned in June 2009. RAG also commissioned the F275
consortium to carry out this part of the overall project.
The infrastructure required to complete the support
work was set up around the top of the shaft opening. This
comprised a rope pulley frame, a platform winch, two
hoisting winches for men and materials, an emergency
travel winch and a cablewire winch.
The ventilation shaft was to be lined with a layer of
shotcrete at least 5 cm thick to support the inner face of
the shaft column and, additionally, to act as a levelling
layer in those areas where breakouts had occurred. The
frequent side-wall collapses encountered during the raise
boring operations resulted in a much higher consumption
of shotcrete than originally planned and formwork had to
be installed in some sections before applying shotcrete to
level off the larger cavities that had formed in the sides
of the shaft. The shotcrete was delivered pneumatically
Issue 01 | 2013
Fig. 3:
Working stage and rope pulley
Pipework
As soon as the shaft lining had been completed the
operation then switched to the installation of some 15 inshaft pipe columns. This comprised two fully-supported
GRP pipes plus a total of 13 tension-proof socket
connections with their mounting points at the top of the
shaft. Screw couplings were also used for various pipes
that would supply the new working panels with water, gas,
air and calcium chloride (CaCl2).
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TRANSFER OF TECHNOLOGY
The final phase
The final piece of equipment to be installed was a small
cage system that would be used for regular descents of
the shaft in order, for example, to examine the condition of
the pipes. This installation comprised a rope pulley frame,
winch and travel cage. The cage itself ran on a tensionrope guidance system, with boarding and alighting points
provided at the top and bottom of the shaft.
Conclusions
Despite all the problems and unforeseen obstacles
staple shaft F275 was finally delivered on time, and fully
equipped, in March 2010. The completion of F275 signalled
the go-ahead for the first panel in the Girondelle seam to
be started up.
Authors:
Tilo Jautze
Veit Passmann
Mario Schniger
Fig.:
Raise boring HG250 while drilling
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Table 1:
Typical transfer station designs used in the mining industry
Impact wall
Rock box
Grizzly fingers
Source:
Gulf Conveyor Systems Pty Ldt., Australia
Issue 01 | 2013
Source:
Jadco Manufacturing Inc., USA
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TRANSFER OF TECHNOLOGY
Fig. 1:
3D simulation models of the transfer chute geometry
Table 2:
Operational parameter of the simulation models
Issue 01 | 2013
Belt
velocity
Belt
Troughing
Angle
Material Trasnition
Surcharge Distance
Angle
Material
Density
ERB
20.000 t/h
7,6 m/s
35
12
3,8 m
1,9 t/m
ARB
20.000 t/h
7,6 m/s
35
12
3,8 m
1,9 t/m
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TRANSFER OF TECHNOLOGY
Fig. 2:
Simulated material flow. Particle colour: Particle velocity: 0
>10m/s
Fig. 3:
Particle velocity vectors and impact direction on the receiving belt
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Fig. 4:
Forces on the rock box caused by the particle impact (x-direction)
Fig. 5:
Forces on the rock box caused by the mass of stored material (z-direction)
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Fig. 6:
Impact forces on the receiving belt
Conclusions
The DEM simulation of two rock boxes showed that by
means of the DEM superior design could be identified and
the higher wear impact on a belt reduced at the design stage
with less cost. Summarizing it can be mentioned, that DEM
is a powerful tool, which can be used for the development,
design and calculation of conveyors and their elements
and for problem solving in conveyor technology.
References
[1] Itasca Consulting Group Inc.: PFC3D Theory and
Background.
[2] GRGER, T., KATTERFELD, A.: Application of the
Discrete Element Method in Materials Handling: Basics
and Calibration; Bulk Solid Handling, Vol. 27 (2007) Nr. 1
Contact:
Dipl.-Ing. Andrey Minkin
ContiTech Conveyor Belt Group
Breslauer Strae 14
D-37154 Northeim
Tel. +49 (0) 5551-702-207
Fax +49 (0) 5551-702-504
Issue 01 | 2013
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41
TRANSFER OF TECHNOLOGY
ADVERTISEMENT
Issue 01 | 2013
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42
TRANSFER OF TECHNOLOGY
inder+Co is an internationally successful specialist for machines and overall systems for
crushing, screening, drying and sorting, as well as for packing and palletizing of any kind
of bulk solids. The company, which is located in the Styrian Gleisdorf, is seen as the global
market leader in screen technology and glass recycling. Its machines are used for processing of
bulk solids, such as construction commodities, coal, ores, minerals, waste glass, waste paper,
plastics waste, chemical and petrochemical industry products, chemical fertilizers, salt, food and
animal feed. Within the field of processing of construction commodities, Binder+Co particularly
focuses on screening machines for special requirements. Responding to the growing demands
regarding overall cost-effectiveness of a processing plant, Binder+Co focuses on development,
implementation and integration of innovative screening systems.
Apart from ensuring the required product quality and
throughput rates, an important factor is minimizing the
costs of investment and operation, leading to a sustainable
success in mineral processing. Particularly in plant
alterations, the space available plays a major role and
calls for tailored solutions with regard to process and
mechanical engineering. With the overall goal of offering
optimum solutions, Binder+Co promotes continuous
advancement and new product development.
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
lead frame
0,2 mm line-perforation
precision frame
80 m quadratic perforation
The so-called filler removal requires corresponding
fine perforations. In the past, mostly longhole perforation
mats with mat thicknesses of approximately 1 to 2 mm
have been used. The corresponding width of the hole lies
in areas between 0.8 and 0.2mm. Holes of sizes 0,5 mm x
5 mm, 0,3 mm x 3 mm and 0,2 mm x 4 mm are often
used.
A relatively new development of Binder+Co is the BIVITEC
precision tissue mat. Here, fine tissue cuts are inserted into
a form of synthetic-basic frame. The respective fine tissue
is characterized by exactly defined and systematically
controlled, reproducible tissue characteristics, such
as mesh size, thickness, tear resistance and dimension
stability. The standard mesh sizes used for crushed sand
filler removal are 315 m, 210 m, 177 m and 105 m. The
finest BIVITEC precision tissue mat currently has a mesh
size of 80 m.
Issue 01 | 2013
Fig. 1:
Perforation mat and precision tissue mat
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TRANSFER OF TECHNOLOGY
Aufgabe
A1.1
....representative
Reprsentative
Probenahme
....
sampling
tv1.1 = tv1.2 = tv1.3
Fig. 2:
Flow chart of the test procedure with three test phases:
Ai.j. Task, G i.j. coarse material, F i.j. fine material, tv i.j.
duration of the test phase, i. number of test series, j number
of test phase
tv1.1
G1.1 (=A1.2)
1
tv1.2
G1.2 (=A1.3)
2
F1.1
tv1.3
3
G1.3
F1.2
F1.3
Case study
Over the last years, more than 20 new BIVITEC screening
machines were installed for crushed sand filler removal.
Currently single-, double, triple and quadruple deck
screening machines are in operation. In addition to the
filler removal, the double-decker machines allow for the
coarser separating cut of 2 mm with the upper deck, for
example. The separating cuts of the two-and- half decker
are 2 mm and 5 mm through the upper deck. The short
tween deck offers an additional screening area for the
separating cut 2 mm, and the lower deck is entirely used
for filler removal. The three-decker is in application for
three separating cuts, the four-decker for four separating
cuts.
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
feeding 0/3 mm
filler 0/63 m
Fig. 3b:
Three-decker BIVITEC for granite screening with precision fabric mats in the under-deck
Space saving
Issue 01 | 2013
parting element
coarse material
ventilation
fine material
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TRANSFER OF TECHNOLOGY
Fig. 5:
3D- sectional model of the new gas
cyclone with continuous drawbar
conduct
coning
cover
compensation
compensation
Fig. 6:
A comparison of test results
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Initial comparative filler removal tests in the technical
center of Binder+Co were conducted in late 2012. Crushed
sand with a nominal grain size of 0/2 mm from a German
limestone processing plant with a filler content of 22%
served as feedstock. The filler content is defined as the
mass fraction of the grain size category <63 m in the sand
product. During the analysis of the test data, a specific
feed rate was defined, as the relation of feeding rate (t/h)
to the available nominal screening surface (m2).
In figure 6 the reciprocal value of this specific feeding
rate is recorded on the x-coordinate. This reciprocal value
specifies the amount of square meters of screening area
per 1 t/h crushed sand feeding, which has been provided
for the filler removal. The filler contents < 63 m of the
coarse material are recorded in percentage on the y-axis.
The filler contents of the feeding material are assigned
to the x-axis value zero. The more of screening area or
separating area is made available per t/h feeding material,
the lower is the corresponding filler content in the coarse
material.
Blue rhomb symbols were used to present the results
of the classical screening filler removal tests, and a blue
compensating curve was drawn to characterize the
screening behaviour. Similarly, the red squares and the red
curve show the air-supported classification with suction
and gas cyclone. The initial summarizing statement is:
Compared to the classic screening filler removal, the airsupport only requires half of the separating area for the
same amount of filler content in the coarse material.
Bibliography
Author:
Dr.mont. H.J. Gschaider | Binder+Co AG
Dipl.-Ing.
Dr.mont.
Helfried
Gschaider studied mining and
processing at the Montan-University
Leoben in Austria. Between 19911997 he first was an assistant for
processing of industrial projects
and then an assistant Professor at
the Department of Processing at
this university. Sinve november 1997
he is working for the Binder + Co AG in the areas of process
engineering, project management and sales with a focus on
screening, wet processing and sensor based sorting.
| office@binder-co.at | www.binder-co.com |
Contact:
Dr.mont. H.J. Gschaider
Binder+Co AG
Grazer Strae 19-25
8200 Gleisdorf, Austria
Tel.: +43 (0)3112 800-0
Fax: +43 (0)3112 800-300
eMail: office@binder-co.at
Internet: www.binder-co.com
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Mining specialist
BBM Maschinenfabrik Meran presents
roadheader at BAUMA 2013
Fig. 1:
The BRH 130 is designed for high performance and low
wear. The illustration shows the design for a salt mine
(photograph: BBM)
he highly efficient BBM Group, based in the city of Mlheim an der Ruhr, has for decades been
one of the leading and deeply rooted service partners of the German coal mining industry.
BBM has also acquired an excellent reputation internationally. For nearly two years BBM has
also been on the market with the firm BBM Maschinenfabrik Meran GmbH as a manufacturer of
high-performance mining machines and supplies a wide range of technical equipment such as
roadheaders, roof cutters and milling loaders. With the BRH 130, BBM Meran are presenting at
BAUMA 2013 the revised version of a selective roadheader that has long proved its worth.
True to BBMs slogan Quality leads to Quantity, the
crawler-mounted BRH 130 equipped with a cross-cutting
head displays all of the features to make it an efficient,
safe and durable high-performance device when driving
roadways and galleries , as well as during mining operations
under the most adverse conditions.
With the 160 kW of power installed for driving the
cross-cutting head, it can cut minerals and rocks with a
compressive strength of up to 100 MPa. During the cutting
work, claws relieve the load on the crawler chassis and
increase the stability. Intrusion cutting is also performed
with the crawler chassis supported by the hydraulic, zeroplay 400 mm advance motion. This is a significant advantage
compared to the fixation via the crawler chassis which has
been standard practice so far.
Fig. 2:
The BRH 130 is versatile and can be used in various
fields of application, such as in coal mines using the
design shown in the illustration above (photograph:
BBM)
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
and scrapers and optionally available as a double-chain
conveyor. For the discharge a sufficiently large conveyor
cross-section is available. The machine can be operated
by radio remote control - with visualisation on a monitor
being provided in the rear of the machine - or by a control
unit with an electronic profile control system display and
the required operating and monitoring equipment, which
is arranged on the side of the machine. The operators
cab provides the machine operator with a good view
of the working face. The drivers seat and the elements
arranged around the drivers seat are designed according
to ergonomic principles and thereby help the driver to work
safely and without becoming tired.
For the hydraulic supply of all drives there is a double
pump unit installed.
Issue 01 | 2013
Fig. 3:
Additional optional equipment from up to down: cutting
arm sprinkling air-water, profile control system, wireless
remote control (photos: BBM)
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TRANSFER OF TECHNOLOGY
Fig. 4:
Dimensions of the BRH 130 (photograph:BBM)
Tables 4 & 5:
Dimensions of the device and radii of action of the machine BRH 130
Cutting profile:
Cutting height
Cutting width
Undercut
Cutting speed
4.200
4.500
200
3,2
mm
mm
mm
m/s
2.200 mm
2.500 mm
6.000 mm
Electrical system:
Standard operating voltage
Total installed power
Cutting head drive
Frequencies
Issue 01 | 2013
1000/50
290
160
50
V/Hz
kW
kW
Hz
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TRANSFER OF TECHNOLOGY
Fig. 5:
The big sister of the BRH 130, the
BRH 300/400 (photograph: BBM)
Please
visit us!
Hall C2, Booth 507
Contact:
Operta-BBM
Dieter-aus-dem-Siepen-Platz 1
D-45468 Mlheim an der Ruhr
Tel.: +49(0)208 459 59-0
Fax: +49(0)208 459 59-59
eMail: info@operta-bbm.de
Internet: www.operta-bbm.de
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
BROAD SERVICE SPECTRUM The BBM Group is active in a variety of future-orientated business areas:
Our core business comprises mining, structural, underground and civil engineering as well as assembly. In addition,
as an innovative company we have also embarked on the development and marketing of new IT technologies. Our
services at a glance:
CONTACT:
Operta-BBM
Dieter-aus-dem-Siepen-Platz 1
D-45468 Mlheim an der Ruhr
PHONE +49 (0) 208 459 59-0
FAX +49 (0) 208 459 59-59
EMAIL info@operta-bbm.de
DIVERSE ACTIVITIES ACROSS EUROPE The proprietor-managed BBM Group has enjoyed success on the market since 1990 and is active in a wide range
of business areas. Networked with internationally renowned cooperative partners, we support demanding projects throughout Europe. In doing
so we apply the skills of around 1,000 highly qualified employees, who work with competence and commitment to ensure the seamless fulfilment
of our orders. It is with maximum flexibility that we set benchmarks in quality and reliability. Thanks to rapid decision-making and the central
steering of all activities, we offer integrated solutions from a single source and generate tailored solutions in all business sectors.
W W W. O P E RTA - B B M . D E
Issue 01 | 2013
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ADVERTISEMENT
WE BUILD THE FUTURE Every project needs a vision and the resources to transform it into reality. BBM combines both: Top quality demands throughout all of our activities in a wide range of areas, excellent corporate knowhow and expert knowledge of the skilled trades and technology. This
results in excellent products and services, for which we are renowned and valued right across Europe. BBM is a reliable and in-demand partner, greatly trusted by its clients and cooperative partners. This high performance level and consistent orientation towards the demands of our
customers makes us exceptional. We accept challenges and create added value: As a dynamic company that will continue to grow in the future
and tap into new markets across Europe. BBM brings projects to a successful conclusion take our word for it and profit from our rich wealth
of experience.
53
TRANSFER OF TECHNOLOGY
Thyssen Krupp:
n many mining areas, ore grades are declining. New mines are being developed in ever
more remote areas. Pits are getting deeper and more hard-rock mines are switching to
underground operations. This means that more material must be transported over longer
distances, which creates new challenges. As mining volumes increase, demands for
availability are also rising. As a result, conveying systems need to be equipped with modern
drive systems that guarantee a high degree of reliability.
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
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TRANSFER OF TECHNOLOGY
Fig. 1:
Gearless drive rotor during shop
inspection at Siemens
Fig. 2:
Reduced footprint of
gearless drive system
(motor on left is shown in
maintenance position with
the stator housing moved
away)
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TRANSFER OF TECHNOLOGY
Fig. 3:
Comparison of standard vs. gearless
drive solution
Fig. 4:
Prosper Haniel mine, conveyor drive station with
gearless drive system, 2 x 3,100 kW
Issue 01 | 2013
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TRANSFER OF TECHNOLOGY
Summary
Long conveyors with large throughputs and/or high
lifts require a significant amount of power. When the
demand for power exceeds 3 MW per pulley, gearless
drives for the conveyor become the preferred solution.
Gearless drive solutions provide many benefits
compared to gearreducer drive systems:
Issue 01 | 2013
Fig. 5:
Rendering of a drive station for the Xstrata
Copper Antapaccay mine in Peru
ThyssenKrupp AG
ThyssenKrupp Allee 1
D-45143 Essen
Tel.: +49(0) 201 844 0
Fax: +49(0) 201 844 536000
E-Mail: info@thyssenkrupp.com
Internet: www.thyssenkrupp.com
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TRANSFER OF TECHNOLOGY
www.vermeer.de
Deutschland GmbH
Puscherstr. 9
90411 Nuremberg, Germany
Issue 01 | 2013
ANZEIGE
ADVERTISEMENT
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59
etsos latest development in comminution equipment, the HRC, is a major step in the
profitable application of high pressure grinding roll (HPGR) technology. Metso has made
M
several key innovations in order to increase throughput and decrease total cost of operation.
Issue 01 | 2013
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60
www.metso.com/miningandconstruction
Metso
Metso is a global supplier of technology and services
to customers in the process industries, including mining,
construction, pulp and paper, power, and oil and gas. Our
30,000 professionals based in over 50 countries deliver
sustainability and profitability to customers worldwide.
Expect results.
www.metso.com
Fig .2:
Currently, several HRC units are in operation around the
world with a total of 6,500 operating hours including over
3,800 hours in a mining hard rock application.
Issue 01 | 2013
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61
Diabase
Issue 01 | 2013
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62
Limestone
River Pebbles
Metso Minerals
Mrs. Victoria Herman,
Product Manager, Hydraulic Roll Crushers
Tel.: +1 717 849 7241 | Mobile: +1 717 309 1150
eMail: victoria.herman@metso.com
Internet: www.metsominerals.com
Issue 01 | 2013
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63
Sandvik Construction Mobile Crushers and Screens will be using the showcase
of Bauma 2013 to officially launch two new additions to their advanced product
offering, thereby demonstrating continuous commitment to new product
development. Sandviks dedicated R&D team have been working hard over the
past couple of years to design customer-focused solutions which are easy to
operate, and more efficient to run, whilst maintaining the high standard of quality
whilst adhering to the latest safety directives.
Issue 01 | 2013
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64
Pic:
Sandvik QA450 in action
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65
Sandvik DC125R
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66
Sandvik Construction
Nina Lehtonen
Marketing Communications,
Surface Drilling and Tunneling
Tel. +358 400 534 344
eMail: nina.lehtonen@sandvik.com
The Sandvik-Group
Table:
Sandvik DC125R
Hole diameter
Rock drill
Engine output
Flushing air
Production capacity
Total weight
Contact:
22 - 45 mm
5,5 kW
37 kW
1.2 m3/min, up to 8 bar
300 400 m3/8 h
3 150 kg
Sandvik Construction
Sandvik Construction is a business area within
the Sandvik Group providing solutions for virtually
any construction industry application encompassing
such diverse businesses as surface rock quarrying,
tunneling, excavation, demolition, road building,
recycling and civil engineering. The range of
products includes rock tools, drilling rigs, breakers,
bulk-materials handling and crushing and screening
machinery. In 2011 sales amounted to more than
9,000 MSEK, with approximately 2,600 employees
(pro forma rounded numbers).
Issue 01 | 2013
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67
he new generation of compact horizontal impact crushers (HSI) from Sandvik provides customers
with a low capital cost solution, optimum performance and good cubical shape, whilst ensuring the
lowest operating cost per ton for a wide range of materials and applications. The all new patented and
highly modularized Sandvik CI5** Prisec TM crusher range, additionally combines the ability to configure
one base crusher into either a Primary or a Secondary configuration, thereby making it adaptable to everchanging requirements.
The new Horizontal Shaft Impactor (HSI) range
of crushers from Sandvik Construction have been
developed in response to customer demands, building on
the rock solid foundation of the primary and secondary
series they will replace. Spearheaded by the CI511, this
new range of crushers establish Sandvik as market
leaders in the design and development of HSI crushers
that have been developed to deliver exceptional rates
of productivity and efficiency. All crushers possess the
ability to be configured into either a primary or secondary
crusher operating mode and with this unique, exclusive
to Sandvik, patented design, provides customers with
unparalleled adaptability.
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69
Contact:
Sandvik Construction
Rowan Dallimore
Sandvik Construction
Product Manager Impact Crushers
Stationary Crushing and Screening
Tel: +44(0) 1761 239249
eMail: rowan.dallimore@sandvik.com
Table:
Sandvik Cl511 PrisecTM crusher
Technical Data
Rotor diameter (mm)
Max. feed size (mm)
Rotor configuration
Tonnage throughput (nominal)
Tonnage throughput (nominal)
Issue 01 | 2013
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In order to match the increased energy output from modern high power rock drills
now used in drilling and tunneling, Sandvik Construction is proud to launch the
Alpha 330 drilling tool system. This advanced system has been developed with
special features that control power and, most importantly, ensure that this power
is transmitted into the rock as efficiently, accurately and economically as possible.
In tests, in varying rock conditions, the new design has been proven to deliver a
30-80% increase in rod life, provide more accurate collaring and straighter blastholes, thereby delivering greater advancement, improved profile control, thus
enabling projects to be completed more rapidly, as well as reducing the overall
cost of drilling and tunneling.
Issue 01 | 2013
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Issue 01 | 2013
the rigidity of the joint. After the bit-skirt, the rod crosssection increases to Hex-35 quickly, and smoothly,
ensuring that the sturdy thread is well guided inside the
bit-skirt, offering higher precision in collaring even in
complex rock formations and uneven surfaces.
Customer satisfaction
The reported benefits customers have experienced
from using the Sandvik Alpha 330 tool system in global
tunneling projects has been staggering: rod life has been
extended by at least 30%; as well longer shank adaptor
and coupling life spans. These factors alone have seen a
reduction in total drilling tool cost by 20%, with additional
benefits including high rates of penetration, advanced
precision in collaring, superior drilling accuracy, faster
and easier uncoupling of bits, as well as reduced machine
downtime. Furthermore, the hard wearing and productive
features inherent to the Alpha 330 has enabled tunneling
projects to be completed in less time.
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Contact:
Issue 01 | 2013
Sandvik Construction
Emilie El Tarzi
Marketing Communications Specialist
Tel: +46 (0) 26 26 23 26
eMail: emilie.eltarzi@sandvik.com
www.advanced-mining.com
73
New mobile mineral processing plant from SBM: The new plant REMAX 1112 MAXI
offers a completely redesigned material flow. Image: REMAX 1312 MAXI. SBM
Issue 01 | 2013
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allmineral: sishen
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About allmineral
Bauma 2013:
allmineral is at the Hazemag Groups corporate
booth | Hall B2, Booth 319/414
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Kleemann GmbH
At this years bauma Kleemann will show for the first time its new
jaw crushers Mobicat MC 110 Z and MC 110 R, which further expand the
successful EVO Contractor Line of Kleemann. Also here EVO represents a
redevelopment of the entire plants, real progress in terms of power and
efficiency.
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Kleemann GmbH
Kleemann GmbH is a member company of the Wirtgen Group, an expanding and international group of
companies doing business in the construction equipment industry. This Group includes the four well-known
brands, Wirtgen, Vgele, Hamm and Kleemann, with their headquarters in Germany and local production
sites in Brazil, India and China. Worldwide customer support is provided by its 55 own sales and service
companies.
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Kleemann GmbH
Kleemann GmbH is a member company of the Wirtgen Group, an expanding and international group of companies doing business
in the construction equipment industry. This Group includes the four well-known brands, Wirtgen, Vgele, Hamm and Kleemann,
with their headquarters in Germany and local production sites in Brazil, India and China. Worldwide customer support is provided
by its 55 own sales and service companies.
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Maximum quality every time the WR 240 already delivered this level of
performance when it was introduced to the market in summer 2012 as the first
representative of the new-generation cold recyclers and soil stabilizers. With
the two, new WR 200 and WR 250 models, Wirtgen now rounds out this product
segment in time for bauma 2013.
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With the Wirtgen surface miners and Kleemann crushers and screens, the Wirtgen
Groups Mineral Technologies division offers a well-matched product range for
mining and processing minerals.
Extracting minerals from open-cast deposits and
processing mineral raw materials impose high demands on
man and machine. Durable, high-performance equipment
is essential here. The experiences gained in practical
applications are continually channelled into further
technological advancements and it is this which now
permits the Wirtgen Group to offer its customers technically
perfected, practical products which are designed to
withstand the most extreme operating conditions. From
material extraction to material processing, these robust
machines stand for reliability and economic efficiency.
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One of the key features of the Wirtgen surface miner is its ability to load
cut material directly onto trucks like this 4200 SM. The height-adjustable
conveyor can be swung 90 degrees to either side.
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Bell celebrates:
2013 will be a milestone year in the history of Bell Equipments German manufacturing facility,
which celebrates its 10-year anniversary and gears up for the production of the new Bell E-series
generation of Articulated Dump Trucks (ADTs) later in the year. Following the companys recent
announcement to re-enter the Americas, the worlds largest ADT market, the factory will also
increase its production to supply Bell ADTs to this strategic new market.
10 years of German
manufacturing
Comments Bell Equipment Group Chief
Executive, Gary Bell: Having started
manufacturing in Germany 10 years ago weve
had a fair opportunity to assess the value of
producing our trucks in Europe and going forward
we believe that our decision to produce in
Germany is still good and valid. Weve positioned
the company well to leverage new opportunities
and are looking forward to the exciting times that
lie ahead. We are also satisfied with the quality
of our product from this factory; its produced
to a high standard as expected from a German
facility.
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Bell Equipments new E-series, represented at BAUMA 2013 by the B30E, is set to build on the companys strong heritage as an Articulated
Dump Truck specialist. The new range offers latest developments in 6x6-technology, continuing to provide class leading power and weightratios, advanced engine and drivetrain characteristics. (Photos: Bell Equipment)
Previewed at last years Intermat show, the brand-new Bell B30E will take centre stage for
Bell Equipment at BAUMA 2013 to start the market introduction of Bell Equipments evolutionary
new E-Series ADT range (Hall B4, Stand 108). Following the modular performance class concept
Bell launches its new 30-tonner together with the smaller Bell B25E, both incorporating latest
developments in 6x6-technology. While continuing to provide class leading power and weightratios, advanced engine and drivetrain characteristics, both models set new standards in safety,
driver comfort and truck management.
The Bell B30E, on display at BAUMA 2013, showcases
the improvements Bell Equipments design engineers have
made in the key areas of performance and fuel efficiency.
They have also taken ADT functionality to new levels
with customer-focused advancements and the highest
level of automated machine protection. The all-new truck
platform has been specifically engineered to handle future
emissions requirements and take ADT innovation into the
next era.
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Bell Equipments new E-series, represented at BAUMA 2013 by the B30E, is set to build on the companys strong heritage as an Articulated
Dump Truck specialist. The new range offers latest developments in 6x6-technology, continuing to provide class leading power and weightratios, advanced engine and drivetrain characteristics. (Photos: Bell Equipment)
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With the E-series Bell Equipments engineers have carried through the A-frame suspension used on
the larger ADT models to the smaller trucks in the range to increase suspension travel and deliver a more
independent ride. The result? An unparalleled experience in terms of ride quality. (Photos: Bell Equipment)
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Table:
Key technical data B25E and B30E (* Weights are best estimates based on
measurements done on pre-production trucks and exclude bin liners and tailgate)
Engine
Gross power
Gross torque
Bin volume (SAE 2:1)
Unladen weight*
Payload
B25E
B30E
OM926LA, Stage 3B
210 kW @ 2 200 rpm
1120 Nm @ 1200 - 1600 rpm
15,0 m
19 000 kg
24 000 kg
OM926LA, Stage 3B
240 kW @ 2 200 rpm
1300 Nm @ 1200 -1600 rpm
17,5 m
19 950 kg
28 000 kg
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BEll
VersaTruck:
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Gross power
240 kW
Gross torque
1 250 Nm
17,0 m
Unladen weight
17 250 kg
Payload
27 000 kg
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The newest addition to the Bell VersaTruck range, the B30D 4x4 will be
on show at BAUMA 2013. The 4X4 base offers improved manoeuvrability,
with tighter turning circle and shorter dimensions without impacting on
payload and engine performance. A cost effective, tailor made OEM
solution for customers not requiring the functionality of a standard 6x6
ADT but still needing the higher flexibility offered by an articulated truck in
terms of terrain and weather capabilities with reduced operating cost.
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omatsus 91-tonne capacity rigid dump truck will be on display at Bauma 2013. The HD785-7 offers
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impressive engine power and brake retardation, as well as excellent fuel efficiency. Its powerful and
efficient Komatsu SAA12V140E-3 engine delivers 1178 HP at 1900 rpm and provides great acceleration,
low fuel consumption with a top speed of 65 km/h.
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Greater versatility
An easy-to-clean radiator compartment in combination
with an auto reversible radiator fan effectively supports
work on job sites that are littered with a lot of debris.
A newly designed multi-function lever has integrated
proportional controls for the easy handling of attachments
that require a third hydraulic line, such as High-Dump
buckets. For attachments, you can adjust the flow rate
individually and select a continuous or proportional flow,
and the new unique user interface allows saving your
customized settings.
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Quick Specs
Operating weight
17,910kg
143kW
4,095mm
2,915mm
12,890kg
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Greater versatility
This machine is well suited for the toughest quarry and
mining applications and for material handling. Due to a
superior dumping height of 3.300mm, it can easily load high
boarded trucks even with a 5.6m bucket, saving valuable
time at the jobsite. With a 40 steering articulation angle
to both sides, the WA500-7 is extremely manoeuvrable in
tight places for faster loading cycles, especially on small
quarry benches.
Quick Specs
Operating weight
Engine power (ISO 14396)
34.335 kg
263kW
4.770mm
3.300mm
22.680 kg
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Komatsu
At bauma 2013
he Komatsu Hybrid HB215LC-1 hydraulic excavator will be showcased at Bauma 2013. It is now
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available in Europe and worldwide, with more than 1900 Komatsu hybrid excavators owned by
customers and millions hours of field operation logged in. With an operating weight of 21.220 kg and
bucket sizes ranging from 0.8 m to 1.05m the Komatsu HB215LC-1 fits into the large 21tonnes class
of hydraulic excavators and boasts an average of 25% less fuel consumption and CO2 emissions than
a traditional excavator. Its a second generation hybrid machine and a product of groundbreaking
research going back to the beginning of this millennium when Komatsu decided to develop hybrid
technology for construction machinery to a level compatible with full scale serial production.
Cutting-edge technology
The HB215LC-1 offers to customers the benefits
that make the Komatsu hydraulic excavators world
renowned: low operating costs, first class operator
comfort, highest safety standards and extreme reliability.
The cabin, boom and arm, undercarriage and revo frame,
as well as the Look and feel of the new machine are
practically identical as on a standard Komatsu PC210-8.
Controls and wear parts are the same, making it simple
for both owners and operators to profit from the added
value of the HB215LC-1.
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Crossrail project
The first UK sale of the unique Komatsu HB215LC-1
hybrid excavator was completed in July 2013, with
the machines first deployment being the prestigious
Crossrail transport project in Central London.
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Komatsu Europe
Bettina Meeuw Coordinator
Komatsu Sales Promotion
Hanomagstrae 9
30449 Hanover
Tel.: +49(0) 511 4509 212
eMail: bettina.meeuw@komatsu.eu
Internet: www.komatsu.eu
www.komatsu-deutschland.de
Looking ahead
Komatsu plans to expand its hybrid technologies
to larger excavator models and other construction
equipment. As a leading manufacturer, Komatsu will
always introduce new equipment that is specifically
designed to curb environmental impact on the natural
environment of the planet, thereby meeting the
requirements of the times. Komatsu will continue to
strengthen their leadership in innovation for the success
of their customers.
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t the BAUMA 2013 international trade fair, in Munich on April 1521 2013, Komatsu Europe
International n.v. will showcase their industry leading technologies, fuel efficient machines and
exclusive products and services, all designed and manufactured to provide customers with an advanced
and complete solution to run a successful business in the earthmoving industry.
Komatsus Innovations
In a world premiere, Komatsu will present a new dozer
and an excavator built around Komatsus revolutionary
concept of intelligent Machine Control (iMC), which can
change the future of the construction business. At Bauma
2013, these 2 exclusive machines will demonstrate in a live
performance how they will help customers enhance their
productivity, reduce costs of operations and improve job
site safety.
On the 4500m indoor stand, Komatsus ground breaking
HB215LC-1 Hybrid Excavator, the first green machine of
its kind, already at work on hundreds of job sites around
the world, will no doubt once again be a main attraction for
all visitors of the Bauma fair. Three other new machines,
with EU Stage IIIB engines (S3B) and featuring the
latest innovations aimed towards improving customer
profitability, will be presented to the public for the first
time: the WA320-7 and WA470-7 wheel loaders, and the
PC138US-10 excavator.
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Oil analysis
A service to help customers plan maintenance as
well as reduce the risk of unplanned downtime and
expensive repairs. Volvo-trained service technicians can
give machines a thorough health check-up by analyzing
samples of oils in the engine, transmission, hydraulic
system, axles and brakes as well as coolant and fuel
quickly and efficiently through the Volvo laboratory.
CareTrack
Most new larger machines come with three years of free
activation of the Volvo Construction Equipment telematics
system CareTrack, which provides customers with a
solution that facilitates monitoring of machine health, fuel
consumption and activity. CareTrack is available in most
regions and will continue to expand to new markets. Speak
to our trained dealers on the stand about how to interpret
the valuable data that helps owners maximize productivity
and efficiency.
MATRIS-analysis
Volvo dealers can provide expert analysis of machine
operating activity via this tool. MATRIS analysis supports
optimized operation by tracking activity characteristics
and identifying opportunities for improvement resulting
in better economy and reduced wear.
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hen the doors to Bauma 2013 will open on 15 April, Volvo Penta is ready for an
exciting follow-up of the new Tier 4 Final engine range and for displaying engine
features like the Start/Stop function the latest Volvo Penta innovation that will
help operators to significantly reduce their fuel costs.
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ith its new TA 240 Litronic, Liebherr is using the 2013 Bauma trade fair to introduce another
model in its articulated dump truck range. The successful launch of the 30-tonne TA 230
is now followed by a model in the 40-tonne category Liebherrs response to growing market
demand for complete programmes from a single source for the loading and transport of various
materials.
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t the 2013 Bauma, Liebherr is presenting its new IIIB generation of large machines for the
first time to users worldwide. These wheel loaders were first shown to a wider public at the
Intermat in April 2012.
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t the 2013 Bauma, visitors will have a first opportunity to see Liebherrs redesigned midsize
range of wheel loaders. The L 524, L 528, L 538 and L 542 conform with IIIB / Tier 4i emission
standards.
These Allrounders on the wheel loader scene have
been further optimised in the efficiency and safety areas
in particular. Their performance and stability, their engine
output and the power hydraulic ratings are now higher.
Throughout their product range, the tipping load limits
have been raised and the structural steelwork reinforced
to make the machines even stronger.
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Liebherr introduces
the 22-tonne R 922
Crawler Excavator at
the 2013 Bauma
t the 2013 Bauma Liebherr is presenting its new R 922 crawler excavator, which is to supersede
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the previous R 906 model. Together with the R 918 and R 926 crawler excavators that are to be
seen on partner stands, the 22-tonne R 922 is a member of the newly developed product range with
up to 30 tonnes service weight. Its Liebherr diesel engine with oxidating catalytic converter has a
rated output of 105 kW (143 hp) and complies with Stage IIIB exhaust emission limits.
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t the 2013 Bauma trade fair in Munich, Liebherr is presenting the face shovel versionof its 350A
tonne R 9400 mining excavator. With a 22-m bucket as standard equipment, the R 9400 is the ideal
machine for loading a mining truck fleet in the 136 tonnes class. The R 9400 is available with either a
diesel engine or an electric motor, for optimal flexibility in a wide variety of applications.
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Weiterbildungsprogramm
Mining
Kontakt:
ANZEIGE
www.advanced-mining.com/academy
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he Components division of the Liebherr Group has its own stand at the 2013 Bauma, (Stand
A4/115 in Hall 4). The exhibits from the mechanical, hydraulic and electrical drive systems
areas have been developed and manufactured at various Liebherr competence centres, and
demonstrate the exceptional bandwidth of the divisions product programme.
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The Bauer
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Atlas Copco:
ith an improved user interface, including a new intuitive touchscreen, and user-friendly design,
the next generation of Rig Control System is here today.
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Underground Manager
All over the world the demand for documentation and
follow-up are increasing. This led us to create the new
underground manager, which takes planning and evaluation
to a higher level. With the underground manager you can
get support to all kind of underground machines from Atlas
Copco. The user interface is new, modern and easy to use.
The system contains a new drill plan generator, complete
3D view of the tunnel, smart, interpolation of contours and
improved log- and report function.
- With these improvements, we are confident that the
new Boomer series offers one of the most powerful and
productive underground mining rigs and tunneling rigs on
the market. Says, Johan Jonsson, Product Manager at
Atlas Copco Underground Division.
The new Boomer rigs will be available via Atlas Copcos
own worldwide sales organization from 2013.
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Atlas Copco:
t Bauma 2013 Atlas Copco launches its new tophammer surface drill rig, the FlexiROC T45,
along with its new rock drill COP 3060. As the name suggests, this new rig is flexible yet
uncompromising when it comes to fuel efficiency, while the new rock further drill enhances
drilling capacity. The FlexiROC T45 is a production workhorse, just like the ROC F9 before it, but
outstandingly fuel-efficient and even more productive.
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Innovative solutions
Key to the success of the new rig lies in building
on a proven platform fitted with a number of clever
solutions to effectively reduce unnecessary energy
losses and increase productivity. During operation, the
operator can adjust the airflow and the dust collector
fan speed according to actual working demands. The
speed of the engine and compressor are then adjusted
automatically.
The FlexiROC T45 - with its efficiency, productivity,
and superior cabin environment - is everything you
would expect from Atlas Copco. However, these are
not the only proofs that Atlas Copco is on the leading
edge of drilling development. Compared to similar rigs
on the market the FlexiROC T45 has 50% fewer hoses
and 70% fewer couplings.
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Atlas Copco is an industrial group with world-leading positions in compressors, expanders and air treatment systems, construction and mining
equipment, power tools and assembly systems. With innovative products and services, Atlas Copco delivers solutions for sustainable productivity.
The company was founded in 1873, is based in Stockholm, Sweden, and has a global reach spanning more than 170 countries. In 2011, Atlas Copco
had 37 500 employees and revenues of BSEK 81(BEUR 9).
Atlas Copco Surface Drilling Equipment is a division within Atlas Copcos Construction and Mining Technique business area. It develops,
manufactures, and markets rock drilling equipment and mobile crushers and screeners for various applications in civil engineering, quarries and
open pit mines worldwide. The division focuses strongly on innovative product design and aftermarket support systems, which give added customer
value. The divisional headquarters and main production center is in rebro, Sweden. More information is available on www.atlascopco.com
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XAR: The special structural steel XAR from ThyssenKrupp Steel Europe is a match for the highest wear requirements, for
example in dump trucks. That makes it easy to transport raw materials around the world. The robust, hard-wearing XAR steels are
ideal for use in, for example, mining equipment, cement plants, and earth-moving and agricultural machinery.
hroughout the world, XAR special structural steels from ThyssenKrupp Steel Europe make the mining,
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transportation and processing of raw materials easier. Deep rock, fluctuating climatic conditions and extreme
loads are no problem for the robust XAR (eXtra Abrasion Resistant) steels from ThyssenKrupp Steel Europe.
They were developed especially for applications requiring maximum wear resistance for example in mining
equipment, cement plants, and earth-moving and agricultural machinery.
In the minerals & mining sector worldwide they have
long been a by-word for reliability. Customers in Europe,
Asia and North and South America purchase XAR steels
via ThyssenKrupp Steel Europes global network. Only
recently the steel company opened a warehouse in Taiwan
especially to distribute XAR heavy plate.
With plate thicknesses of 3 to 100 millimeters, XAR
steels offer optimum solutions for all areas of mining
equipment. Alloyed with chromium and niobium, they
display hardnesses of up to 600 Brinell, guaranteeing
optimum wear resistance. Components made from XAR
steels last five times longer than conventional structural
steel components. XAR steels also meet the highest
requirements in terms of quality and processing properties.
They are ideal for press braking, bending, welding and
cutting. In addition, with thickness tolerances as low
as 0.2 millimeters, XAR heavy plate can help reduce
weight.
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ThyssenKrupp AG, Corporate Communications
Erik Walner
Phone: +49 203 52 45130 | Telefax: +49 203 52 25707
eMail: erik.walner@thyssenkrupp.com
www.thyssenkrupp-steel-europe.com
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PHOENIX at BAUma:
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About PHOENIX
PHOENIX Conveyor Belts, headquartered in
German Hamburg, is an international group company
that is more than 150 years old. Phoenix Conveyor
Belt Systems GmbH has produced significant
advancements in conveyor belt design, which
include world records such as the strongest belts,
the steepest overland and the worlds heaviest belt,
to name a few.
Phoenix serves the worldwide bulk handling
industry from international production facilities with
textile and steel cord conveyor belts. Technological
achievements such as the PHOENOTEC active belt
protection system in combination with more than
100 years of experience in conveyor belt production
make PHOENIX Conveyor Belts the first choice for
highest reliability and efficiency.
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Regina Schnathmann
Tel. + 49 (0) 2521 24 381
Regina.Schnathmann@beumergroup.com
Verena Breuer
Tel. + 49 (0) 2521 24 317
Verena.Breuer@beumergroup.com
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BHS-Sonthofen GmbH
Roland Schmid
Head of Marketing & Communications
An der Eisenschmelze 47
D-87527 Sonthofen
Tel. +49 8321 6099-231
Fax +49 8321 6099-220
eMail: press@bhs-sonthofen.de
Internet: www.bhs-sonthofen.de
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Processing technology :
BHS rotor centrifugal crusher of type RSMX for production of highgrade crushed sand, aggregate chippings and high-quality aggregates.
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BHS-Sonthofen
at BAUMA in Munich,
April 15 to 21, 2013:
Hall B2, booth 325/420
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About BHS-Sonthofen
BHS-Sonthofen GmbH offers innovative and efficient
mechanical process solutions for mixing, crushing, recycling
and filtration applications.
For more than 100 years, the crushing technology division
of BHS has been manufacturing machines that are used for
processing minerals in quarries and gravel pits and in the
mining industry. The product range includes impact crushers
and impact mills with horizontal and vertical shafts. For more
information, visit www.bhs-sonthofen.de.
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Alongside its SCR lines tried and tested a million times over
ContiTech also offers an advanced second generation version with
heated quick con-nectors. (Photo: ContiTech)
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The showing is complimented by drive belts for twowheelers the full gamut, from motorcycles and scooters
through to bicycles equipped with electric motors. Going
forward, the topic of individual mobility in metropolitan areas
will continue to grow in importance and with it the demand
for electrically powered two-wheelers. The ContiTech
Power Transmission Group has developed a drive system
for this purpose that replaces the classical chain with a
drive belt with a host of advantage for consumers. The
drive belts and matching pulleys are developed in close
collaboration with manufacturers and sales partners in
the two-wheeler industry. We are growing worldwide,
not only with our high-tech belts for machinery and plant
engineering but in the two-wheeler market as well, notes
Konrad Mller, head of the Power Transmission Group
business unit. Our wide-ranging competence in the area
of drive belts makes us a coveted partner.
Also available for viewing at the ContiTech booth in hall
25 are hoses for compressors and large hoses for use at
construction sites as well as air suspension systems and
ContiTech SCHWINGMETALL rubber-to-metal-bonded
components for reducing vibrations in industrial vehicles
and machines.
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Jens Fechner
Director Market Communications,ContiTech AG
Vahrenwalder Strae 9
D-30165 Hanover
Tel.: +49(0) 511 938-14019
Fax: +49(0) 511 938-14025
eMail: jens.fechner@contitech.de
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ADVERTISEMENT
com
www.construction.sandvik.com
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Category: Machinery
Category: Research
Category: Design
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ry Mac
hiner
y
he latest development from Aker Wirth, the Mobile Tunnel Miner (MTM) for underground
tunneling and mining, has been nominated for this years bauma Innovation Award. A jury of
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experts picked the MTM as one of the three best contributions from among 156 entries in the
Machinery category. The nomination was announced officially at the bauma Media Dialogue
event, which was held in Munich, Germany end of January. The winners will be announced
officially and handed their awards in Munich on 14 April 2013.
The innovative Mobile Tunnel Miner combines the
flexibility of a roadheader with the robustness of a tunnel
boring machine. The knowledge gained from a previous
version developed and tested already by Aker Wirth is also
exploited. The nomination is a welcome confirmation of
our performance and innovation strength. Our MTM sets
a revolutionary new benchmark in underground mining,
particularly with regard to safety and efficiency, said Aker
Wirth CEO Einar Brnlund.
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Catego
ry Mac
hiner
y
ith Pipe Express the Herrenknecht AG has developed a new semi-trenchless method
for installing pipelines. In comparison with the open construction method, routes are
W
considerably narrower, no groundwater lowering is necessary and there is less impact on
nature. This has a very positive effect on the grid operators construction costs. Because of the
especially ecological and cost-efficient working method, the development of this new system
is subsidized by the German Environment Ministry. An expert jury has now nominated Pipe
Express for the bauma Innovation Award 2013.
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Environmentally-friendly installation of
pipelines
PipeExpress
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PipeExpress in action
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The Herrenknecht AG
As the only company worldwide, Herrenknecht AG delivers
tunnel boring machines for all ground conditions and in all
diameters ranging from 0.10 to 19 meters. The Herrenknecht
product range includes tailor-made machines for transport
tunnels, supply and disposal tunnels and additional equipment
and service packages. Furthermore, Herrenknecht manufactures
drilling rigs for vertical and sloping shafts as well as deep drilling
rigs. In the year 2011, the Herrenknecht Group achieved a total
operating performance of 1,104 million euros. Since the formation
of the company in 1977, Herrenknecht machines have excavated
a total of 1,900 kilometers of tunnels in the large diameter
range of more than 4.20 meters. Around 850 Herrenknecht
Utility Tunnelling Machines are in operation around the world
constructing or laying water and wastewater systems, gas and
oil pipelines, as well as conduits for electricity, the Internet and
telephone lines. The Herrenknecht Group employs around 4,000
members of staff worldwide and is training more than 240 young
people. With 77 subsidiaries and associated companies working
in related fields in Germany and abroad, Herrenknecht provides a
comprehensive range of services close to the respective project
and customer.
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Catego
ry Mac
hiner
y
Production method
applying a joint filler
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for
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Category Mac
ery
Componenhtin
s
n the Component category, BAUER Maschinen GmbH presents the tablet-PC for foundation
equipment, a helpful tool to facilitate communication and documentation procedures in
construction projects.
A generic tablet-PC is fixed in the operators cabin and
equipped with electronic and mechanical theft protection.
A data interface with the construction equipment and
the internet as well as various applications offer multiple
benefits for all important stakeholders of a project.
One of these apps enables the B-Tronic operator screen
to be displayed on the tablet-PC. Thus the operator can
be observed or instructed from a distant and safe position
outside the working area. Another app provides editing of
photos and screenshots, with a linked e-mail facility. The
BAUER World app includes functionality which allows
users to access the BAUER Maschinen customer centre
or the online Parts & Service catalogue. A wide range of
applications is available to optimize working procedures
on-site.
Using tablet-PCs for industrial applications is stateof-the-art. The actual innovation is the integration in the
process of construction. With this technology the digital
age is brought into construction equipment. Since 2012,
the tablet-PC can be found in all of BAUERs PremiumLine
drilling rigs, piling rigs and foundation cranes.
.
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Tablet-PC fr Baustelleneinsatz
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Category Mac
ery
Componenhtin
s
olvo Construction Equipments extractor for bituminous fumes has been shortlisted for a
bauma Innovation Award. The innovative design improves the operator environment on the
companys ABG pavers by substantially reducing fumes without significantly increasing fuel
consumption, noise or affecting visibility into the auger channel.
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Category Mac
ery
Componenhtin
s
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ry Con
procestructio
ss
n
number of BAUER Group companies were involved in a project in the summer of 2011 to
install a monopile into the sea bed as the foundation for a tidal turbine. The contract was
executed by BAUER Renewables Ltd. with the help of its parent Bauer Spezialtiefbau GmbH.
Tidal flows are a good source of renewable energy,
as they provide a regular and predictable output. In the
North Sea off Scotland, close to the Orkney Islands, a test
field of the European Marine Energy Centre (EMEC) has
been established for such projects aimed at generating
renewable energy.
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Catego
ry Con
procestructio
ss
n
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Catego
ry Con
procestructio
ss
n
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Catego
ry Res
earch
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Environmental advantages
Reduction of waste
Reduction of noise and dust formation.
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Catego
ry Res
earch
pplicability, performance and safety of mobile machines are determined by their work
equipment. Thus it contributes heavily to the technical solution of construction as well as
forestry, agriculture and transportation machines. Within the scope of a research project funded
by the BMBF a parallel kinematics, also known as Hexapod has been developed to be applied
as device interface (e.g. tractor), as linkage for blades (e.g. grader) and to combine different
equipment versions for wheel loaders. The latter shall be used to demonstrate the numerous
advantages that come with this innovation.
Because of its mobility and large variety of tools the
wheel loader as a heavy equipment machine is adjusted
to different processes (e.g. loading, mixing, milling,
hammering, sieving, displacing). This diversity is especially
demanded by the classes from 2t to 12t weight that have a
market share of more than 60%. Up to now this demand
has led to a wide range of technical solutions for wheel
loaders, compact-, front-, telescope- or swivel loaders and
tools with integrated prismatic or revolute module. The
HEXAPOD has been developed in addition to or rather as a
replacement for these solutions, since it is able to move the
tool (e.g. loading shovel, pallet-fork, milling head, hammer)
using the full capacity of all 6 degrees of freedom in relation
to the machine. With this manipulator the wheel loader
can tilt, lift and telescope a loading shovel without moving,
put down a pallet whilst reaching over an obstacle or push
bulk material forward with a laterally displaced tool. As a
result many different new ranges of application emerge,
which increases the practical value and the advantage in
competition for wheel loaders.
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Catego
ry Res
earch
raunhofer Institute for Industrial Mathematics and Institute of concrete structures and
structural engineering at TU Kaiserslautern team up as one of three nominees in the category
Research in this years Bauma Innovation Award competition.
Issue 01 | 2013
TU Kaiserslautern | FB Bauingenieurwesen
Paul-Ehrlich-Strae | D-67663 Kaiserslautern
Telefon: +49 631 205-2157
eMail: juergen.schnell@bauing.uni-kl.de
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Catego
ry Des
ign
he Liebherr Compact Loaders on display at the 2013 Bauma represent an entirely new
machine concept. The L 506 C und L 508 C combine high performance with maximum safety
and extreme versatility on all kinds of task. Both models are exceptionally low in height, at less
than 2,500 mm. The L 508 C with its 49 kW (67 hp) engine is the only compact loader with centrepivot steering in this performance category to have such a low overall height.
The excellent versatility of these models opens up
many additional applications, for example in road building,
drainage, forestry and agriculture and in the service of
local authorities and communities. The frequent changes
of operator and workplace constraints associated with
such operating tasks present no problems.
The new Liebherr Compact Loaders are an addition to
the existing range of stereo, medium-size and large wheel
loaders.
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Category Design
he innovative design of KAISERs new S-Line cannot fail to impress. Rounded bodywork,
enhanced ergonomics and optimised optional equipment not only create visual harmony but
also ensure a significant increase in driver comfort.
Perfectly formed
The new generation of walking mobile excavators
reveals a consistent focus on dynamic and at the same
time functional design of every element of the vehicle
whether its the cab interior, the field of vision inside and
out of the cab or the positioning of the heating and airconditioning system. The cab and superstructure form a
single unit which in turn harmonises with the vehicle as
a whole. The new design is based on the principle of a
compact radius excavator, offering outstanding all-round
visibility of the entire working zone. The driver has a direct
view of each of the excavators pads from the cab.
Integration of the new, significantly more powerful drive
and cooling system called for innovative technological
concepts and presented a major challenge in the design
phase. When it came to developing and designing the
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Catego
ry Des
ign
n extremely high demolition performance with a single stroke impact energy of 100 Joule
combined with a good power to weight ratio these are the facts which are readily available
at this point in time regarding Wacker Neusons new demolition breaker. Its name: EH 100.
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ADVERTISMENT
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EVENTS
2013
www.coaltrans.com
Milan, Italia
www.madeinsteel.it
www.ausimm.com.au
Santiago, Chile
www.crugroup.com
Hanover, Germany
www.messe.de
Saskatoon, Canada
www.enterprisesaskatchewan.ca
Santiago, Chile
www.crugroup.com/events/miningandenergy
www.acteva.com
Aachen, Germany
www.advanced-mining.com/academy
London, UK
www.mining-journal.com
15 - 16 Apr
www.psrcentre.org
Chanty-Mansijsk, Russia
www.rohstoff-forum.org
15 - 17 Apr 6. Rohstoff-Konferenz
15 - 17 Apr MineWater Solutions in Extreme Environments 2013
Lima, Peru
www.infomine.com
Mnchen, Germany
www.bauma.de
Antalya, Turkey
www.imcet.org.tr
Vancouver, Canada
www.beedie.sfu.ca/rmsi/gemm2013
Gaborone, Botswana
www.immevents.com/botswanacoal
Zurich, Schwitzerland
www.europeangoldforum.org/egf13
Ulaanbaatar, Mongolia
www.mongolia-mining.org
Lexington, USA
www.worldofcoalash.org
Nrnberg, Germany
www.nuernbergmesse.de
Sudbury, Canada
www.dacshows.com
Terrace, Canada
www.mineralsnorth.ca/future-conferences
25 Apr REWIMET-Symposium
Goslar, Germany
www.rewimet.de
Hanover, Germany
www.bgr.bund.de
London, UK
www.mining-in-a-day.com
Sydney, Australia
www.iired.com.au/training
Brisbane, Australia
www.drillandblastevent.com.au
Perth, Australia
www.beaconevents.com/2013/AfricaMiningAustralia2013
09 Apr - 02 May Annual Coal Processing Exhibition and Conference Coal Prep 2013
Lexington, USA
www.coalprepshow.com
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EVENTS
2013
Toronto, Canada
www.web.cim.org/toronto2013
Toronto, Canada
www.ptmss.com
Baltimore, USA
www.intertechconference.com
www.arminera.com.ar
Seggauberg, Austria
www.bvo.at
www.edumine.com
09 - 10 May Uganda and COMESA Oil, Gas and Mining Summit 2013
Kampala, Uganda
www.comesaogm.com
Gttingen, Germany
www.efzn.de
Bhubaneswar, India
www.geominetech.webs.com
Thessaloniki, Greece
www.iea-coal.org.uk
Karlsruhe, Germany
www.dechema.de
13 - 14 May The Metals and Minerals Investment Conference New York 2013
www.metalsandmineralsevents.com
Nice, France
www.ihs.com/events
Moscow, Russia
www.miningworld-russia.primexpo.ru
North Lincolnshire, UK
www.bulk-online.com
15 - 16 May 4th Annual Metals Trading Operations & Technology Summit 2013
London, UK
www.mtotsummit.com
Freiburg, Germany
www.geothermiekonferenz.de
Phoenix, USA
www.haulageandloading.com
Sydney, Australia
www.im4dc.org
St Andrews, UK
www.dundee.ac.uk
21 - 22 May 3rd Sino-German Conference & Excursions. Underground storage of CO2 and energy
Goslar, Germany
www.efzn.de
Beijing, China
www.expominchina.com
Aachen, Germany
www.aims.rwth-aachen.de
Golden, USA
www.csmspace.com/events
Muscat, Oman
www.miningandquarryingoman.com
Potsdam, Germany
www.icegs.eu
Lima, Peru
www.edumine.com/courses
Lima, Peru
www.edumine.com/courses
Lima, Peru
www.edumine.com/courses
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EVENTS
2013
Kampala, Uganda
www.umec-uganda.com
Lima, Peru
www.edumine.com/courses/short-courses
Geneva, Schwitzerland
www.wtc2013.ch
Hanover, Germany
www.waste-to-resources.eu
Bochum, Germany
www.gdmb.de
Iserlohn, Germany
www.urban-mining-kongress.de
June 2013
Accra, Ghana
www.ghanaminingsummit.org
Sozopol, Bulgaria
www.bmpc2013.com
Istanbul, Turkey
www.terrapinn.com/exhibition
Leipzig, Germany
www.bergbauforum.de
www.goldminingconference.com
Weimar, Germany
www.emc.gdmb.de
www.sdimi2013.conferences.gr
Hanover, Germany
www.hannovermesse.de
Munich, Germany
www.bauma.de
Munich, Germany
www.enerchange.de
North Lincolnshire, UK
www.bulk-online.com
Freiburg, Germany
www.enerchange.de
Aachen, Germany
www.aims.rwth-aachen.de
Freiburg, Germany
www.enerchange.de
Iserlohn, Germany
www.urban-mining-kongress.de
Bochum, Germany
www.gdmb.de
30 Jun - 03 Jul SDIMI 2013 Sustainable Development in the Minerals Industry Conference
Event-Highlights 2013
08 - 12 Apr Hannover Messe
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EVENTS
Special-Event
www.recycling-aktiv.com
ADVERTISEMENT
Ich mchte
als Besucher
als Aussteller mehr ber die recycling aktiv wissen.
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EVENTS
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EVENTS
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Company-Presentation
NEWS & REPORTS
equipment selection
Exploration
geological modelling
resource classification
hydrological investigation
mine design
mine optimization
Geological Investigation
Exploration
Survey & Mapping
Mineral exploration program
Geological investigation
Geochemical investigation
Geological and structural analysis
Microscopic investigation and mineralogical analysis
Geological Modelling
Data collection and review of projects
Database validation and verification
Exploration and data management
3D geological, structural and mineralization interpretation
and modeling
Statistic and geostatistic analysis
Geostatistical resource estimation
Resource classification, reporting andreconciliations
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Company-Presentation
NEWS & REPORTS
Equipment Selection & Modelling
Loading and haulage
Transport route optimization
Optimization of primary crusher location (Mobile / semimobile / stationary crusher)
Economic evaluation
Compact courses
For the international mining industry on mining methods
and technology:
Seminars, conferences, courses, lectures and workshops
Albrecht-von-Groddeck-Str. 3
D-38678 Clausthal-Zellerfeld
Tel.: +49(0) 53 23 - 98 39 33
Fax: +49(0) 53 23 - 96 29 90 8
www.mtc-tudeshki.com
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Presentation
NEUHEITEN
of new
& REPORTAGEN
products
Mining Calculator:
A Software for Mine Optimization
Software characteristics
Key applications
Key functions
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IMPRINT
PUBLISHING COMPANY
EXECUTIVE MANAGER
PUBLISHER
EDITORIAL TEAM
BANK CONNECTION
GRAPHICAL DESIGN
Graumann Design
Dipl.-Des. Kerstin Graumann
Mildestieg 13
22307 Hamburg | Germany
Tel.: +49 (0) 40 - 741 061 64
eMail: kontakt@graumann-design.de
Internet: www.graumann-design.de
79pixel
Steffen Ottow, B.Sc.
Bodestrae 9
38667 Bad Harzburg | Germany
Tel.: +49 (0) 53 22 - 7 84 16 57
eMail: steffen@79pixel.de
Internet: www.79pixel.de
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CONTENTS
The contents of our magazine as well as our website are compiled with utmost
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