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Article history:
Received 10 October 2014
Accepted 24 December 2014
Available online 20 January 2015
Keywords:
BIGCC
CHP
Steam gasication
Solar energy
System efciency
a b s t r a c t
A mathematical model that describes a trailer scale biomass steam gasication system coupled with a
solar collector heat source and a micro gas turbine is reported in this paper. This combined heat and
power system is set to a prescribed output of 20 kWe and several system conditions have been optimized
in a parametric study to minimize resource consumption rates. Biomass feeding rates under optimal conditions were found to range between 23 and 63 kg/h depending on the types of feedstock and other
parameters. Water consumption is reduced through a condensation and recirculation process that is part
of a heat recovery unit. Also, solar energy requirements have been reduced by means of a recuperator that
extracts heat out of the combustion products. The overall system performance has been evaluated by a
utilization factor which was found to range between 30% and 43%. The system has been compared to a
baseline case of an air breathing gasication system of a similar scale. It was found that steam gasication
produces the syngas with heating values over twice as high as those obtained by air gasication. Steam
gasication also led to a 25% and 50% reduction in emission rates of contaminants like CO2 and nitrogen
oxides respectively relative to the baseline case.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
A major challenge for engineers and scientists in the pursuit of
sustainable development is the procurement of renewable energy
sources that result in low damage to the environment. Energy
transfer processes in nature are virtually cyclic where no raw
materials are converted to waste. Manmade processes are characterized by the consumption of nonrenewable resources and the
production of wastes and pollutants that must be disposed of properly. For example in 2013, 6.9 billion barrels of oil were consumed
in the United States to produce in part 135 million tons of municipal solid waste (MSW) that were discarded in landlls. The energy
content the aforementioned MSW is estimated to be equivalent to
330 million barrels of oil [1,2]. Biomass and wastes are renewable
energy sources that can be used in combined heat and power
systems although today these kinds of processes are not as
competitive as fossil fuels due to their low efciency and high
production costs.
Early efforts to recover some of the energy content of wood,
MSW, plastic, rubber among other wastes involved their direct
incineration. These waste-to-energy projects are highly
Corresponding author. Tel.: +1 352 392 9607; fax: +1 352 392 1071.
E-mail address: jnchung@u.edu (J.N. Chung).
http://dx.doi.org/10.1016/j.enconman.2014.12.069
0196-8904/ 2014 Elsevier Ltd. All rights reserved.
73
Nomenclature
STBR
MGT
TIT
LHV
HHV
gup
gdw
P
Pv
Pr
Cp
Q_ s
Q_ HX
Q_ rec
F/A
Tad
_ net
W
_ out
W
_ in
W
Eb
cp
_
m
n_
M
Mav
y
H
DHDry Gas
h
h
i
0
h
f ;i
74
The heat recovery unit decreases the heat input requirements and
the low temperature induces water condensation which is recycled
making the system more sustainable. A purication unit removes
any tar that might be sent back to the upstream process with the
stream of condensed water. The downstream process is dened
as a normal gas turbine idealized by a Brayton cycle where syngas
is compressed prior to combustion at a design equivalence ratio
and the products are used to power a turbine that generates
electricity.
2.2. Assumptions and justications
Simplications of the model were based on achieving reasonably accurate system performance results while reducing the
computational complexity. The theoretical optimal performance
of the MGT is found at a particular pressure ratio for a
predetermined equivalence ratio. Parasitic energy losses to the
surroundings have not been accounted for as these depend on
environmental conditions and geometric characteristics of the
system. The following assumptions have been made given that
this work focuses on the global thermochemical behavior of the
system, not on a specic hardware model or irregular environmental conditions:
Gasication process assumed to be under adiabatic equilibrium
conditions.
Syngas composition neglects the presence of solid carbon.
Water and air enter the system at standard pressure and
temperature.
Ideal gas behavior of non-condensable gases.
No heat losses in heat exchangers or solar collector.
No pressure losses due to friction.
Upstream processes assumed to occur at constant atmospheric
pressure.
Isentropic compression and expansion.
Isobaric combustion.
Combustion losses are independent of pressure ratio, stoichiometric ratio or fuel composition.
The combustion analysis has been performed with Cantera [17]
software. This program provides thermodynamic properties of the
products on the basis of the equilibrium reactions with a given
interchangeable reactant composition and the equivalence ratio.
Although the combustion process involves reactions that do not
approach equilibrium due to the presence of unstable species
and the uid dynamic effects driven by the geometry of the combustor, it is good enough to evaluate the feasibility of this system
under optimal conditions. Since the maximum combustion temperature (adiabatic ame temperature) is signicantly higher
than the turbine inlet temperature (TIT), a correction factor is
75
F
U F A
act:
A stoich:
where F/A is the fuel to air ratio entering the combustor. The subscripts act. and stoich. have been used to indicate actual and stoichiometric conditions respectively.
Bhattacharya et al. [18] demonstrated that in a MGT, the pressure ratio is more inuential than the temperature ratio. The
increase in temperature that syngas could induce to the reactants
would have negligible effects. The combustion reaction varies minimally by alterations of the reactants temperature and pressure as
the equivalence ratio decreases. This trend is shown in Fig. 2 where
the adiabatic ame temperature is computed. This temperature is
from the entire combustion of the reactants without any heat
transfer. These graphs illustrate the case of woody biomass with
1000 C steam when the STBR is 6. Two cases are shown to demonstrate the inuence of the equivalence ratio on the combustion system. Case (a) demonstrates stoichiometric conditions, while (b)
illustrates the effects of an equivalence ratio of 0.75. It is clear that
a lower equivalence ratio leads to lower adiabatic ame temperatures and the dependence on the pressure ratio decreases. The
pressure ratio dependency is even smaller as the STBR increases.
The tendency for different cases of feedstock and STBR is the same
with the adiabatic ame temperature values changing accordingly
to the caloric value of the syngas reaching the combustor. The
presence of water has the same effect as diluting the caloric value
of the fuel.
The gas turbine is modeled as an ideal open Brayton cycle, having isentropic compression and expansion with isobaric combustion. Incoming air is assumed to be at standard temperature and
pressure.
=1
743 K
703 K
663 K
2200
2100
Pressure Ratio
(b) 2400
T12syng = 783 K
2300
(a) 2400
3. System modeling
10
=0.75
2300
T12syng = 783 K
2200
743 K
703 K
663 K
2100
10
Pressure Ratio
Fig. 2. Adiabatic ame temperature graphed as a function of pressure ratio across MGT and incoming syngas temperature.
76
Table 1
Chemical properties of biomass feedstock entering the gasier.
Property
Wood
Plastic
Rubber
MSW
C (wt.%)
H (wt.%)
O (wt.%)
Moisture (wt.%)
LHV (MJ/kg)
HHV (MJ/kg)
Empirical formula
47.13
5.63
38.54
8.18
19.14
20.48
CH1.43O0.61
62.20
4.20
32.87
0.00
21.85
22.77
CH0.8O0.4
81.15
7.10
3.32
1.48
32.06
33.61
CH1.05O0.03
43.40
5.29
39.88
14.93
13.98
15.55
CH1.46O0.69
The molar ow rate of this stream is calculated using the average molecular weight of the syngas, Mav, from the molar fraction,
yi, and molecular weights of each individual species, Mi:
M av ;7
X
yi M i
n_ 7
_7
m
Mav ;7
n_ H2 O;10
X
Pv =P
n_ i
1 Pv =P
i
Q_ HX
X
n_ i;7 hi;7 hi;8 n_ 3 h4 h3
9
10
_ 7 1 STBRm
_6
m
In these equations T
where T7 is dened in kelvin. The
total change of enthalpy of the dry gas is found by integrating these
correlations between input and output heat exchanger
temperatures.
DHDry Gas
X Z
n_ i
i
T8
C P;i TdT
13
T7
_ 8 hfg m
_ 9 hg
DHH2 O;7 m
14
15
Finally, the total heat transfer rate across the heat exchanger is
found as the addition of both changes in enthalpy dry gases and
water.
16
_ 3 h5 h4
Q_ s m
17
77
gup
19
f nH2 O;7
The performance of the MGT is greatly inuenced by the pressure difference across the compressor and turbine. This value is
commonly presented as a pressure ratio (cp ) dened between the
pressures after and before compression. Because an isobaric process has been assumed, the pressure ratio across the turbine during
the expansion process is assumed to be the inverse of the compression process. In this model, the performance of the gas turbine is
evaluated across a wide range of pressure ratios. The optimal pressure ratio is found as it leads to a maximum net-work output given
a pre-established biomass feeding rate, heat exchanger output
temperature and STBR. These upstream input parameters dene
the composition, ow rate and thermodynamic properties of the
syngas reaching the MGT at state 10. The STBR and biomass feeding rate dene state 8 while the heat exchanger output temperature denes how the syngas composition and ow rate change
based on the amount of water being extracted via condensation.
Since this work emphasizes on the application of a trailer scale gasication system, the target output for the gas turbine has been set
_ 6 starting at 1 kg/h are tested
to 20 kWe. Biomass feeding rates m
in an iterative process until the power output is obtained. The analysis starts from the assumed pre compressor air conditions P11, T11
and a given pressure ratio, these parameters dene the air temperature and pressure (P12, T12) conditions exiting the compressor
while assuming an isentropic compression process. The syngas
thermodynamic properties (P12,syng, T12,syng) leaving the compressor are found similarly given that the temperature of the incoming
syngas is the same as the design heat exchanger output temperature and the pressure throughout the upstream process including
state 10 is assumed to be atmospheric. State 13 is found after performing an isobaric combustion simulation that denes the turbine
inlet temperature or T13. Finally the temperature at the turbine
exhaust (T14) is determined making use of the pressure ratio
assuming isentropic conditions.
where nH2 O;7 is the number of moles of water in the syngas leaving
the gasier. n_ H2 O;7 can be obtained from the gasication model and
n_ H2 O;10 can be calculated from Eq. (7). A mass balance process for
each element solves for the coefcients e, y and z. The actual global
reaction is dened as follows, with an equivalence ratio, u.
18
n_ H2 O;10
n_ H2 O;7
20
3:76N2
e
O2 3:76N2
21
_ 10 m
_ 12s is part of the results of the heat
The syngas ow rate m
_ 12 is found using Eq. (3)
exchanger model, and the air ow rate m
and isolating the actual fuel to air ratio. These ow rates are later
on used to determine the energy balance across each component.
_ 10
F
F
m
U
_ 12
A act:
A stoich:
m
22
78
Hreact Hprod
X
23
X
ni h
ni h
i
i
react
24
prod
X
X
0 c T react 298
0 c T 298
ni h
ni h
p;i
p;i
ad
f ;i
f ;i
react
25
prod
_ net W
_ out W in m
_ 13 h13 h14 m
_ 12 h12 h11
W
_ 12syng h12syng h10
m
26
_ 10 LHV10
Q_ in m
27
_
W
gdw _ net
Q in
_ out W
_ in
W
_
Q in
28
_ 14 h14 h15
Q_ rec m
29
input and the power produced by the MGT. The plant energy input
is the summation of the required energy intake in the form heat
necessary to bring water from standard temperature and pressure
conditions to a design steam temperature (ranging between 800 C
and 1200 C) and the caloric value of the feedstock consumed.
_ 5 is found by meeting a design steam
First the water ow rate m
_ 6 . The lower
to biomass ratio (STBR) and biomass feeding rate m
heating value of the feedstock is that found in Table 1. The biomass
energy consumption rate is calculated as the product of the bio_ 6 ).
mass lower heating value and the feeding rate (E_ B LHV 6 m
Finally, the utilization factor for this CHP system is calculated by
the following expression.
eu
_ net
_ net
Q_ HX W
Q_ HX W
_
_
_
_6
Q s EB
Q s LHV6 m
30
79
18
18
Wood
14
12
CH4
10
H2
8
6
CO
Plastic
16
16
14
12
CH4
10
H2
8
6
CO
4
2
0
2
10
STBR
10
STBR
18
18
MSW
14
CH 4
12
10
H2
8
6
4
CO
Rubber
16
16
CH4
14
12
10
H2
8
6
4
CO
0
2
10
10
STBR
15
20
25
STBR
Fig. 3. Syngas composition reaching the MGT as a function of STBR for different feedstock.
100
80
80
60
40
Wood
Plastic
MSW
Rubber
20
70
60
50
40
30
Wood
Plastic
MSW
Rubber
20
10
0
5
10
15
20
25
STBR
10
15
20
25
STBR
0.8
140
2.5e-3
Wood
Plastic
MSW
Rubber
Vera et al. [5]
0.6
100
Mole fraction
120
80
60
1.5e-3
0.4
1.0e-3
0.2
40
5.0e-4
Wood
Plastic
MSW
Rubber
20
0.0
H2O
0
5
10
15
20
CO2
N2
NOx
0.0
25
STBR
Fig. 6. Solar power required as a function of STBR for different feedstock.
0.95
2.0e-3
80
0.90
0.85
0.80
Wood
Plastic
MSW
Rubber
0.75
0.70
2
10
12
14
STBR
Fig. 7. Upstream efciency as a function of STBR with a steam temperature of
1000 C.
Table 2
System comparison on effects of air blown and steam gasication on combustor under stoichiometric conditions and a pressure ratio of 4. Incoming air and syngas mixture
assumed to be at room temperature (298 K).
Gasication process and syngas composition (% molar fractions)
H2
CO
CO2
CH4
H2O
N2
LHV(MJ/kg)
Air blow process with olive tree leaves and prunings (Cycle Tempo) [5]
Steam gasication with wood
Steam gasication with plastic
Steam gasication with MSW
Steam gasication with rubber
18.89
61.43
60.14
61.37
63.81
19.20
4.33
4.70
1.84
1.63
9.12
26.91
27.28
29.31
25.59
1.45
0
0
0
1.65
0
7.07
7.31
7.31
7.31
42.31
0
0
0
0
7.005
11.18
10.72
10.50
12.89
1722.9
2176.0
2166.1
2143.9
2192.6
81
22
0.09
=1.0
20
=
0
16
.60
14
=0
.7
=0
.7
18
50
0.
Wnet (kW)
0.08
=1.0
12
10
0.07
=
0
0.06
=
0
0.05
.60
.50
0.04
0.03
8
6
0.02
5
10
15
20
25
10
15
20
25
Fig. 9. Graphs representing the efciency and net electric output across the MGT as a function of pressure ratio at different equivalence ratios.
Table 3
Required biomass feeding rates and optimal pressure ratio for the cases presented in
Fig. 5.
Equivalence ratio u
_6
Biomass feeding rate m
(kg/h)
1.00
0.75
0.60
0.50
41.5
44.5
50.5
56.5
13.5
10.0
8.0
6.5
220
Wood
Plastic
MSW
Rubber
200
signicantly larger than the amount required by steam gasication processes as can be noted in the in optimal condition shown
in Table 4. Among other benets of steam gasication is the
reduction of pollutants and greenhouse gases, especially CO2
and nitrogen oxides. Fig. 8 illustrates the composition of the main
combustion products in the form of mole fractions; it has been
shown that the CO2 production rate can be reduced as much as
25% by volume in the steam gasication process relative to the
air gasication process. Also, the mole fraction of nitrogen oxides
is reduced about 50% in the case of the steam gasication
processes.
In order to demonstrate the behavior of the MGT, calculations
were performed using four types of feedstock. Fig. 9 summarizes
the net work and the efciency, gdw of the MGT as a function of
pressure ratio for different equivalence ratios when the woody biomass are used as the feedstock. The steam temperature was set to
1000 C with a STBR of 6 and a heat exchanger output temperature
of 40 C. It is found that decreasing the equivalence ratio from stoichiometric conditions across the gas turbine leads to a lower optimal pressure ratio and increases the biomass consumption
therefore reducing the thermal efciency of the MGT. The optimal
pressure ratio and the required biomass feeding rate for each case
is summarized in Table 3.
In order to optimize the equivalence ratio, two factors were
considered. First, lower pressure ratios are benecial as the infrastructure cost would be reduced. Second, a lower biomass feeding
rate is preferred in order to consume fewer resources for the same
electric output. Based on these factors and considering a steady
state composition of the syngas, the optimal equivalence ratio
was found to be around 0.60. Considering that stoichiometric conditions lead to the smallest ow rate required, the optimization
process involves minimizing the biomass feeding rate and the
pressure ratio. Fig. 10 illustrates how the biomass feeding rate
changes as a function of the equivalence ratio using different feed-
180
160
140
120
100
80
60
40
20
0
0.2
0.4
0.6
0.8
1.0
Equivalence Ratio ()
Fig. 10. Graph illustrating the required biomass feeding rate as function of the
system equivalence ratio. STBR was set to 6 when consuming wood, plastic and
MSW; and 14 for rubber. Steam temperature 1000 C.
82
120
Wood
Plastic
MSW
Rubber
100
80
60
40
20
0
2
10
Wood
Plastic
MSW
Rubber
20.0
7.62
0.162
0.726
77.1
13.7
25.4
33.3
804
8.20
2.00
52.2
28.6
20.0
7.58
0.170
0.588
64.8
26.9
25.4
30.1
801
8.20
2.50
42.0
43.3
20.0
8.00
0.135
0.952
94.7
24.5
20.6
42.6
792
9.30
2.00
63.0
6.02
20.0
8.30
0.098
0.738
54.3
31.3
20.4
30.5
808
9.4
4.00
23.8
24.9
STBR
Fig. 11. Graphs illustrating biomass consumption rate as a function of STBR for
different feedstock and a steam temperature of 1000 C.
62
T5
800C
1000C
1200C
60
5. Conclusions
58
56
54
52
50
48
2
10
STBR
Fig. 12. Graphs illustrating wood biomass consumption rate as a function of STBR
for different steam temperatures.
consumption is greatly reduced by the condensation process. Having a low heat exchanger output temperature, not only reduces the
water consumption but it increases the heating value of the syngas.
Also, condensation of vapor implies that the heat transferred in the
heat exchanger is much higher due to the phase change and the
latent heat recovered. These performance benets are summarized
by a high utilization factor, which under optimal conditions ranges
between 30% and 43%.
Acknowledgment
This research was partially supported by the Andrew H. Hines,
Jr./Progress Energy Endowment Fund.
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