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Abstract
From 1967 to 1997, pioneering propulsion flight
research activities have been conceived and conducted at
the NASA Dryden Flight Research Center. Many of
these programs have been flown jointly with the United
States Department of Defense, industry, or the Federal
Aviation Administration. Propulsion research has been
conducted on the XB-70, F-111A, F-111E, YF-12,
JetStar, B-720, MD-11, F-15, F-104, Highly
Maneuverable Aircraft Technology, F-14, F/A-18,
SR-71, and the hypersonic X-15 airplanes. Research
studies have included inlet dynamics and control,
in-flight thrust computation, integrated propulsion
controls, inlet and boattail drag, wind tunneltoflight
comparisons, digital engine controls, advanced engine
control optimization algorithms, acoustics, antimisting
kerosene, in-flight lift and drag, throttle response criteria,
and thrust-vectoring vanes. A computer-controlled thrust
system has been developed to land the F-15 and MD-11
airplanes without using any of the normal flight controls.
An F-15 airplane has flown tests of axisymmetric thrustvectoring nozzles. A linear aerospike rocket experiment
has been developed and tested on the SR-71 airplane.
This paper discusses some of the more unique flight
programs, the results, lessons learned, and their impact
on current technology.
Nomenclature
ACTIVE
ADECS
AGL
AMK
antimisting kerosene
APF
ARI
aileron-rudder interconnect
CID
CFD
DEEC
EMD
EPR
ERD
HARV
HIDEC
HiMAT
HISTEC
HRE
ILS
IPE
IPCS
LASRE
PCA
propulsion-controlled aircraft
PSC
performance-seeking control
PSL
SST
supersonic transport
TACT
USAF
Introduction
XB-70
XB-70
Government partner
Other
Hypersonic propulsion
Lewis
X-15
Integrated propulsion/flight
Inlet/flight
Engine/flight
Engine/inlet/flight
Acoustics
Engine
Inlet
Nozzle
Airframe
Propulsion control
Inlet
Engine
Engine/inlet
Langley
JetStar
F-111A
F-111A
Ames
YF-12
F-111E
IPCS
DoD
F-15
JetStar APF
F-15
F100
EMD
MSFC
F-15
F100-220P
F-15 PSC
F-104
throttle
response
F-15
F-15 HIDEC
CID
1990
F-15
X-29
X-29/F404
X-29
F404
1985
F-15
F-111E
YF-12
B-747, CV-990
YF-12
F-15
F-111A
Nozzle research
Nozzle performance
External burning
YF-17
F-14 ARI
HiMAT
F-15
F-15
F-111A
TF30
F-15
KC-135
Winglets
Engine research
Stall margin evaluation
Thrust calculation XB-70
Flow properties
YF-12
F-111 TACT
1980
F-15
F-111A
1975
1970
F-15
ARC-jet
Scramjet
2000
980194
X-33
High altitude sampling
SR-71 LASRE
Hyper-X
F-15 ACTIVE
Propulsion-controlled aircraft
F-15/F-18/MD-11/B-747/C-17
F-16XL
110 IPE
F-18
F-16XL
F-15 ACTIVE
F-18 SR-71
SR-71
F-18 HARV
F-15 ERD
SR-71
LASRE
1995
inlet ducts and large base area were not suitable for the
proposed SST. Thrust calculation research continued to
be a major activity at NASA Dryden the next 30 years.
The Hypersonic Research Scramjet
In 1967, NASA was involved in planning for flight
tests of the hypersonic research engine (HRE), an
axisymmetric variable geometry ramjet/scramjet engine
fueled with hydrogen and designed to be flown on the
X-15 research airplane. A nonflowing ramjet shape the
size of the HRE was fabricated and flown to determine
the effects on the flow field and on overall X-15 stability,
control, and performance. The nonflowing ramjet was
flown to Mach 6.72. Pressure probes on the ramjet and
pylon measured the local flow conditions, local Mach
number, and flow angularity.
Maximum
afterburner
8
Error in
calculated
net thrust,
percent
7 points
4
0
Idle
Military power
4
8
0
20
80
40
60
Power-control-lever angle, deg
100
120
980195
Figure 2. Thrust calculation accuracy, gas generator method, XB-70 airplane, ground static thrust stand.2
4
American Institute of Aeronautics and Astronautics
Local
angle of
attack,
deg
Mach
3.0
4.0
4.6
6.0
2
6.5
1
0
Local
angle of
attack
1
2
4
0
2
4
6
8
10
Free-stream angle of attack, deg
12
14
980196
Figure 3. A local flow angularity at the dummy ramjet spike tip, X-15 flight data.3
other four rakes contained miniature transducers closecoupled to probes and recorded the outputs on a pulse
code modulation system at 400 samples/sec. The
miniature transducers were very temperature-sensitive,
and their steady-state pressure levels were totally
unreliable. The conventional rake data were used to
correct the absolute values of the miniature transducers,
and these instantaneous pressure data were used to
develop instantaneous distortion maps and parameters.
High levels of instantaneous distortion that persisted for
as few as one fan revolution were found to cause stalls.
Stall
1500
Stall limit
1300
1100
Mean
value
Distortion
factor
900
700
40 probe
rake
0.1 sec
500
Time, sec
980197
Figure 4. Time history of inlet instantaneous distortion factor leading to fan stall, F-111A airplane, Mach 2.17.16
Increasing
Spike tip
Spike bleed
exit louvers
Aft bypass
doors
Forward bypass
exit louvers
Spike
Cowl
Translating
spike
Cowl, upstream
of throat
Cowl, in throat
Cowl, downstream of throat
Spike
bleed
Compressor face
Spike support
strut
Forward bypass doors
Cowl bleed (shock trap)
.2 .1
.1
.2 .3 .4
Time, sec
.5
.6
.7
980198
Figure 5. Time history of inlet unstart and restart static pressures, YF-12 inlet, Mach 2.5.17
7
American Institute of Aeronautics and Astronautics
Airspeed, knots
125 150 175 200
60 x 103
50
Phase
4
Altitude,
40
ft
Success boundary
Standard F100-PW-100
F100 DEEC phase 2
F100 DEEC phase 3
F100 DEEC phase 4
Successful tests
in DEEC phase 4
3
2
30
20
.2
.4
.6
.8
Mach number
1.0
980199
Figure 6. Improvement in idle-to-maximum power throttle transient success, DEEC-equipped F100 engines in NASA
F-15 airplane.25
9
American Institute of Aeronautics and Astronautics
Inlet Integration
10
American Institute of Aeronautics and Astronautics
50
Maximum power
40
Specific
excess 30
power
increase, 20
percent
10
0
50,000
40,000
30,000
.9
15
1.1
1.3
Mach number
Military power
Thrust
increase, 10
percent
1.5
Reduction in fuel flow with
uptrim to obtain nonuptrimmed
maximum thrust
Altitude, ft
30,000
20,000
40,000
20
10,000
5
.6
.7
.8
Mach number
Flight
30,000 ft
Fuel flow
reduction, 10
percent
0
.9
.4
.8
Mach number
1.2
980200
Figure 7. HIDEC performance, thrust, and fuel flow improvements, F-15 airplane.
Performance-seeking
control
developed
and
implemented modes similar to the HIDEC modes, but
with higher performance. Flight tests were flown with
the Kalman filter on and off to determine the effects of
engine model update technology. The onboard engine
model was very successful. The engine manufacturer
now uses the self-tuning onboard engine model in their
advanced engine controllers, including the controllers on
the F119 engine used to power the F-22 airplane.
Performance-Seeking Control
12
American Institute of Aeronautics and Astronautics
(Uncontrollable) 10
9
8
7
Pilot
Cooper-Harper 6
pilot rating
5
A
B
C
D
4
3
Average for
time delay
2
(Excellent)
100
200
300
400
Time delay, msec
500
980201
Figure 8. Effect of time delay on close-formation handling quality ratings, F-104, 300 kn, an altitude of 15,000 ft.28
The X-31 airplane employed a multiaxis thrustvectoring system with paddles on its single F404 engine.
The Cal Poly facility was employed by the X-31
program to expand the thrust-vector range of the paddles
from 25 to 35. A primary aspect of this research
included instrumenting the nozzle model with pressure
measurements to assure engine stability was adequate at
the extreme deflection angle.
Thrust-Vectoring Research
The F/A-18 HARV employed a special
nonproduction-quality,
multiaxis
thrust-vectoring
system consisting of three paddles mounted asymmetrically at the exhaust plane of each nozzle. An extensive
ground test of the multiaxis thrust-vectoring system
installed in the aircraft was conducted on the Edwards
AFB thrust stand before its first flight. Results of
.20
.16
Peak
.12
circumferential
.08
distortion
.04
0
40
Angle
of attack,
deg
20
3
Time, sec
Figure 9. Peak distortion at steady and dynamic angle of attack from 10 to 60, F/A-18 HARV.
14
American Institute of Aeronautics and Astronautics
5
980202
Propulsion-Controlled Aircraft
In the past 25 years, a minimum of 10 aircraft,
including B-747, L-1011, DC-10, B-52, and C-5A
aircraft, have experienced major flight control system
failures. The crews tried to use engine thrust for
emergency flight control. In most cases, a crash resulted;
the B-747, DC-10, and C-5A crashes claimed more than
1200 lives.
One of the F-15 PCA test engines, P063, was the same engine
originally provided by the USAF for the F-15 program 17 years
earlier.23
15
American Institute of Aeronautics and Astronautics
Touchdown
at 1 ft/sec
22
Second flare at 30 ft
.5
Flightpath 1.0
angle,
1.5
deg
Flare
command
Measured
2.0
2.5
First flare at 130 ft AGL
800
Radar
altitude,
ft AGL
600
400
200
0
160
Airspeed,
kn
155
150
1.3
1.2
Right
EPR
1.1
Center
Left
1.0
20
40
Time, sec
60
80
970616
Figure 10. Time history and pilot views of MD-11 propulsion-controlled aircraft system approach and landing, ILScoupled, smooth air, center engine at idle, no flight control movement.14
16
American Institute of Aeronautics and Astronautics
18
American Institute of Aeronautics and Astronautics
Pitch-yaw
thrust-vectoring
nozzle
3800
3400
3000
Vector
force, 2600
lbf
2200
Predicted model in
nozzle controller
Measured from engine-mount
strain gages
Sinusoid and step pitch
vector command sequence,
Mach = 0.94, 5,000 ft,
military power
1800
1400
1000
10
20
Time, sec
30
40
980203
Figure 11. F-15 ACTIVE thrust-vectoring nozzle results from extended range demonstration flights.
Gaseous helium
H2O Water
LN2 Liquid nitrogen
LO2 Liquid oxygen
TEA / TEB Tetra-ethyl aluminum /
tetra-ethyl borane
LO2 vent
Balance
Model
Canoe
He He He
GH2
LO2
He
Kayak
Canoe
He
GH2
GH2
He
TEA
TEB
Engine
Reflection
plane
H2O exit
Controller GH
2 dump
SR-71
Purge LN2
980204
CONCLUDING REMARKS
Propulsion flight research from 1967 to 1997 has had
many important results. Propulsion, propulsion/flight
control, and digital control research have been shown to
have significant performance benefits for high
performance and supersonic cruise airplanes, and many
lessons have been learned. The YF-12 cooperativecontrol flight research concept was implemented on the
SR-71 fleet. Flight research on the digital electronic
engine control system on the NASA F-15 airplane led to
production use in the F-15 and F-16 aircraft. More recent
highly integrated digital electronic control and
performance-seeking control flight research is now
being applied to advanced engines. Emergency flight
10Burcham,
REFERENCES
12Conners,
1Burcham,
13Fiorentino,
2Burcham,
14Burcham,
3Burcham,
15Arnaiz,
4Burcham,
16Burcham,
5Anderson,
17Burcham,
6Burcham,
18Schweikhard,
7NASA
19Smith,
9Johnson,
22
American Institute of Aeronautics and Astronautics
20Lasagna,
29Alexander,
21Burcham,
30Yechout, T.
22Burcham,
31Walsh,
23Burcham,
32Burcham,
24Burcham,
33Conners,
25Burcham,
34Smolka,
26Orme,
35Miller,
28Walsh,
23
American Institute of Aeronautics and Astronautics
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July 1998
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NASA/TP-1998-206554
Presented at the AIAA/SAE/ASME/34th Joint Propulsion Conference, Cleveland, Ohio, July 13-15, 1998,
AIAA 98-3712.
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13. ABSTRACT (Maximum 200 words)
From 1967 to 1997, pioneering propulsion flight research activities have been conceived and conducted at the
NASA Dryden Flight Research Center. Many of these programs have been flown jointly with the United States
Department of Defense, industry, or the Federal Aviation Administration. Propulsion research has been
conducted on the XB-70, F-111A, F-111E, YF-12, JetStar, B-720, MD-11, F-15, F-104, Highly Maneuverable
Aircraft Technology, F-14, F/A-18, SR-71, and the hypersonic X-15 airplanes. Research studies have included
inlet dynamics and control, in-flight thrust computation, integrated propulsion controls, inlet and boattail drag,
wind tunneltoflight comparisons, digital engine controls, advanced engine control optimization algorithms,
acoustics, antimisting kerosene, in-flight lift and drag, throttle response criteria, and thrust-vectoring vanes. A
computer-controlled thrust system has been developed to land the F-15 and MD-11 airplanes without using any
of the normal flight controls. An F-15 airplane has flown tests of axisymmetric thrust-vectoring nozzles. A linear
aerospike rocket experiment has been developed and tested on the SR-71 airplane. This paper discusses some
of the more unique flight programs, the results, lessons learned, and their impact on current technology.
29
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