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INDEX

CHAPTE
R
1

DESCRIPTION
ABSTRACT

Pg.N
o
1

INTRODUCTION

PROBLEM DEFINITION

METHODS OF REDUCING STRESS CONCENTRATION

1.
3
2

OBJECTIVE OF THE WORK

COMPUTER AIDED DESIGNING AND DRAFTING

2.
1
2.
2
2.
3
2.
4

CAD

INTRODUCTION TO CATIA

CAPABILITIES AND BENEFITS

10

FEATURES OF CATIA

10

SIMPLE AND POWERFUL TOOL

11

PARAMETRIC DESIGN

11

FEATURE BASED APPROACH

11

PARENT CHILD RELATIONSHIP

11

ASSOCIATIVE AND MODEL CENTRIC

11

CATIA BASIC DESIGN MODES

12

ASSEMBLY IN CATIA

12

MATERAIL AND MATERIAL PROPERTIES FOR THE


ANALYSIS OF WHEEL HUB
MATERIAL PROPERTY

20

MECHANICAL PROPERTIES

20

YOUNGS MODULUS

20

1.
1
1.
2
1.2.
1

2.4.
1
2.4.
2
2.4.
3
2.4.
4
2.4.
5

2.
5
2.
6
3
3.
1
3.
2
3.2.

20

1
3.2.
2
3.2.
3
3.2.
4

POISONS RATIO

22

YIELD STRENGTH

24

TRUE ELASTIC LIMIT

24

CHAPTER

DESCRIPTION

Pg.No

3.2.5

PROPORTIONALITY LIMIT

24

3.2.6

ELASTIC LIMIT

24

3.2.7

YIELD STRENGTH

25

3.2.8

OFF SET YIELD POINT

25

3.2.9

UPPER AND LOWER YIELD POINTS

25

3.3

AL-7075-T6

26

3.4

AZ91D

27

3.5

Am60

27

3.6

Az92a-t6

28

CAE ANALYSIS TOOL

29

4.1

ANALYSIS

30

4.2

BENEFITS OF ANSYS

30

4.3

FINITE ELEMENT METHOD

31

4.4

ANSYS PROCESS

38

STRUCTURAL ANALYSIS

38

RESULTS

43

4.5.1

FOR EXISTING MODEL AZ91D

43

4.5.2

ANALYSIS OF AZ92A-T6

45

4.5.3

ANALYSIS OF AM60

48

4.5.4

ANALYSIS OF AL-7075-T6

49

4.4.1
4.5

4.5.5

CONSOLIDATED RESULTS FOR ANALYSED MATERIALS

50

DESIGN MODIFICATION

51

4.6.1

Results for (40.062mm, 8 mm)

51

4.6.1.1

Az91d

51

4.6.1.2

Az92a-t6

53

4.6.1.3

Am60

54

4.6.1.4

Al-t6-7075

56

4.6.2

Results for (41.062mm, 7mm)

57

4.6

CHAPTER

DESCRIPTION
4.6.2.1 Az91-d

57

4.6.2.2 Az92a-t6

59

4.6.2.3 Am60

60

4.6.2.4 Al-7075t6

62

4.7

Pg.No

Consolidated Results for all models

63

4.7.1

39.75mm, 7.5mm

63

4.7.2

40.062mm, 8 mm

63

4.7.3

41.062mm, 7mm

64

MODAL ANALYSIS(DYNAMIC ANALYSIS)

65
66

5.1.1

DYNAMIC ANALYSIS OF MODAL WITH SAME HOLE


DIAMETER VARYING MODALS
Material:Az91d

5.1.2

Material: AZ92-T6

68

5.1.3

Material: AM60

71

5.1.4

Material: AL-7075

73
76

5.2.1

ANALYSIS OF MODIFIED HOLE DIAMETER WITH


DIFFERENT MATERIALS
MODIFIED DESIGN 1 (40.062mm)

5.1

5.2

66

76

5.2.1.1 Material: Az91d

76

5.2.1.2 Material: Az92-t6

78

5.2.1.3 Material: Am60

81

5.2.1.4 Material: Al-7075

83

5.2.2

86

MODIFIED DESIGN 2(41.062mm)

5.2.2.1 Material: Az91d

86

5.2.2.2 Material: Az93-t6

88

5.2.2.3 Material: Am-60

91

5.2.2.4 Material: Al-7075

93

5.3
5.3.1
5.3.2
6

CONSOLIDATED RESULTS FOR MODAL


ANALYSIS(DYNAMIC ANALYSIS)
FOR THE EXISTING HOLE DIAMETER WITH 39.4mm FOR
DIFFERENT MATERIALS
FOR VARYING HOLE DIAMETER WITH DIFFERENT
MATERIALS
CONCLUSION

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96
97
98