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HOW TO SAVE
THEEARTH
WAYS OF SAVINGS
1) IMPROVETHEEFFICIENCYOF
EQUIPMENT
2) REMOVINGEXCESSCAPACITY:a) Downsizing of Equipment
b) Variable Frequency Drive or VFD
c) Matrix Lepro Seva
3) PROPERMAINTENANCE
In order to save power using VFD, speed must be reduced. However, in doing so flowrate
and pressure are affected. This could affect equipment output or reliability.
Major Components
Energy Storage Capacitors
Rectifier
DCLink
Insulated-Gate Bi-Polar
Transistor(IGBT) Switches
Logic Controls
TOTALSAVINGS
10 to 15
15 to 20
5 to 8
2 to 3
2 to 3
%
%
%
%
%
30 TO 50 %
Title: Optimisation of Cooling Water Fan (XX-23030A) Implementation of Fuzzy LogicController (API
West)
Must NOT be a Merck SigmaCertification project.
K
Kaaiizzeenn C
Cllaassss iiffiiccaattiioonn::
Safety
Quality
Cost
Delivery
5S
Operation:
Problem:
Action Taken:
Results / Benefits:
Average Amperes
Before Kaizen (Photo/Drawing)
134 AExternal
@83 kW
Average Amperes 87
After Kaizen (Photo/Drawing) Internal
A @ 55 kW
TeamLead/ Members: Chew Eng Cheow; Ong, Tuan Lock; Sanusi, Anuar; Ghani, Noorman; Gasper, Danny; Sundaram, Suresh Kumar (ES).
Approved by: Jakkariya Mohamed, Syed Yousuff
LEPRO
52.8 Amperes
Motor Side
Motor
45KW
80FLA
Since the motor speed iskept constant, there isno change seen in both flow
and pressure with Lepro.
40%Consumption Reduction
Motor runshotter
Bearings wear down faster
Motor Insulation damage
Pumpsmore stress
Motor life span shorter
More maintenance required
Savings 10 to 15%
Motor runscooler
Bearings last longer
Insulationslast longer
Pumpslessstress
Motor life span longer
Lessmaintenance required
Savings 30% to 50%
Existing
Y-DStarter
Panelboard
Double
Throw
Switch
Motor
LEPRO