Solar, Wind, 2-Input Hybrid Battery Charger Circuit - Electronic Circuit Projects

8/14/2016
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Solar,Wind,2InputHybridBattery
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PostedbySwagatamMajumdarat12:55PM
Thearticle
explainsa
dualinput
hybridsolar
windbattery
chargercircuit
usingcheap
andordinary
ElectronicCircuit
Categories
components.
3phase(13)
Theideawas
AlarmCircuits(37)
requestedby
Appliances(16)
oneofthe
Arduino(25)
interested
AudioProjects(49)
membersofthisblog.
Automation(6)
Ballast(5)
BatteryCharger(91)
BicycleProjects(6)
Bluetooth(4)
TheRequest
Buck/Boost(20)
CarElectronics(49)
Goodafternoonsiramdesigninga"SolarandWindenergy
CellPhoneProjects(22)
harvestregulatorcircuit"whichhastwoinputsandoneoutput.
Chaser/Flasher(17)
ThePVsolarpanel(021VDC)andtheotherinputisawind
ChristmasProjects(11)
turbine(15VDC).
Components(13)
Thecircuitmustbedesignedforcharginga12vbattery.the
Datasheets(37)
http://www.homemadecircuits.com/2015/09/solarwind2inputhybridbattery.html
1/23
8/14/2016
outputcurrentbeingdeliveredtotheloadedbatterymustnot
DetectorsSensors(62)
delivermorethan3.5A.
EmergencyLight(17)
Mygroupandmyselfhavegottenafewcircuitsofftheinternet
FenceCharger(8)
andsimulatedthemusingpspicenoneofthemisgivingusthe
FishAquarium(7)
outputcurrentof3.5A.pleasesircanyoupleasehelpuswith
examplesofcircuitswhichwecanuse.
TheDesign
FreeEnergyDevices(31)
Generators(8)
HobbyCircuits(49)
HowitWorks(16)
IC4017(71)
IC4033(2)
InoneofmypreviouspostsIintroducedasimilarconcept
IC4043(1)
whichenabledabatterytobechargedfromtwosourcesof
IC4047(10)
energysuchaswindandsolarsimultaneouslyandwithoutthe
IC4060(47)
needofanymanualintervention.
IC555(19)
IC741(48)
TheabovedesignisbasedonPWMconceptandtherefore
couldbeabitcomplexanddifficulttooptimizeforalaymanora
newhobbyist.
Thecircuitpresentedhereoffersexactlythesamefeatures,
IndicatorCircuits(55)
InductionHeater(5)
InfraredProjects(13)
InverterProjects(94)
Laser(6)
LEDDriver(91)
thatis,itenablesthechargingofabatteryfromtwodifferent
LM317(17)
sources,yetkeepingthedesignextremelysimple,efficient,
LM338(10)
cheapandhasslefree.
LM567(4)
Medical(6)
Let'sunderstandthecircuitindetailswiththehelpofthe
Meters(28)
followingexplanation:
Microcontrollers(20)
MotorCircuits(39)
MotorcycleProjects(19)
opamp(31)
Pets(1)
PIR(8)
PowerSupply(28)
ProtectionCircuits(14)
PWM(83)
RaspberryPi(1)
RelayChangeovers(26)
RemoteControls(36)
Thefigureaboveshowstheproposedsolar,windtwinhybrid
batterychargercircuit,usingveryordinarycomponentssuchas
opampsandtransistors.
Robotics(1)
SeaEnergy(2)
smps(20)
SolarProjects(70)
2/23
8/14/2016
SportProjects(6)
Wecanseetwoexactlysimilaropampstagesbeingemployed,
SurgeSuppressors(15)
oneontheleftsideofthebatteryandtheotherontherightside
TemperatureController(12)
ofthebattery.
Thermostat(9)
Theleftsideopampstagebecomesresponsibleforaccepting
TimerProjects(47)
TL494(1)
andregulatingthewindenergysourcewhiletherightside
TransformerlessPower
Supply(22)
opampstageprocessesthesolarelectricityforchargingthe
TransmitterCircuits(18)
singlecommonbatteryinthemiddle.
TriacControl(7)
Tubelight(15)
Althoughthetwostageslooksimilar,themodesofregulation
Tutorial(90)
aredifferent.Thewindenergycontrollercircuitregulatesthe
TV(2)
windenergybyshuntingorshortingtheexcessenergyto
UPS(18)
ground,whilethesolarprocessorstagedoesthesamebutby
cuttingoftheexcessenergyinsteadofshunting.
Theaboveexplainedtwomodesarecrucialsinceinwind
USB(10)
VoltageDoubler(4)
VoltageStabilizers(15)
WaterSensors(41)
Windmill(3)
generatorswhichareessentiallyalternatorsrequiretheexcess
energytobeshunted,andnotcutoff,sothatthecoilinsidecan
besafeguardedfromovercurrent,whichalsokeepsthespeed
ofthealternatoratacontrolledrate.
ThisimpliesthattheconceptcanbealsoimplementedinELC
applicationsalso.
Nowlet'sinvestigatethefunctioningoftheopampstages
throughthefollowingpoints:
Theopampsareconfiguredascomparatorswherethepin#3
(noninvertinginput)isusedasthesensinginputandpin#2
(invertinginput)asthereferenceinput.
TheresistorsR3/R4areselectedsuchthatattherequired
batterychargingvoltage,pin#3justbecomeshigherthanpin#2
referencelevel.
Thereforewhenthewindenergyisappliedtotheleftcircuit,the
opamptracksthevoltageandassoonasittriestoexceedthe
setthresholdvoltage,pin#6oftheICgoeshighwhichinturn
3/23
8/14/2016
switchesONthetransistorT1.T1instantlyshortcircuitsthe
excessenergyrestrictingthevoltagetothebatteryatthe
desiredsafelimit.Thisprocessgoesoncontinuouslyensuring
therequiredvoltageregulationacrossthebatteryterminals.
Theopampstageatthesolarpanelsidealsoimplementsthe
samefunctionhoweverheretheintroductionofT2makessure
thatwheneverthesolarenergyishigherthanthesetthreshold,
T2keepsoncuttingitOFF,therebyregulatingthesupplytothe
batteryatthespecifiedrate,whichsafeguardsthebatteryas
wellasthepanelfromunusualinefficientsituations.
R4onboththesidesmaybereplacedwithapresetfor
facilitatingeasysettingupofthethresholdbatterycharging
level.
Partslistforthesolarwinddualhybridbatterychargercircuit
R1,R2,R3,R5,R6=10k
Z1,Z2=4.7V,1/2wattzenerdiode
C1=100uF/25V
T1,T2=TIP147,
T3=BC547
D2=1N4007
D1=10amprectifierdiodeorSchottkydiode
4/23
8/14/2016
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44COMMENTS:
VICTORY
September11,2015at1:48AM
Pleasemrswagatamcanyouprovidemewitha6v
4.5amp transformerless power supply circuit and
alsohelpmewithhintonhowtomeasurevoltageof
a transformer...u can also provide the charger with
transformer.
Reply
VICTORY
Plsmrswagatampleaseprovidemewitha6v4.5ah
batterytransformerlesschargercircuitandalsohelp
me with hint on how to measure transformer
voltage...alsoidesignedacd4047inverterbutwhen
iconnectthedrainstoatransformerbatteryvoltage
immediatelydropswatsthereasonbehindit?
Reply
Replies
6/23
8/14/2016
SWAGATAMMAJUMDAR
Mr victory, you can
September11,2015at8:24PM
refer to the following article for the details

on6V4ahbatterychargercircuit.
http://www.homemade
circuits.com/2012/07/make6v4ah
automaticbatterycharger.html
It would be difficult to troubleshoot the
inverter problem unless I have the
schematicwithme.
Reply
VICTORY
I designed the charger but i get 0.00v dc at the

output and transformer is humming i then removed
thetransformerandplacedtheprimaryinthemains
then i used a dmm to measure the secondary
voltageandit'salso0.0vbticanalsosensesparks
at the secondary when i connect the dmm but no
voltage but the transformer is rated 12012 1amp
pleasesuggesttomewhaticando..regards
Reply
Replies
SWAGATAMMAJUMDAR
it will be difficult to
identify
the
fault
without
practically
7/23
8/14/2016
checking the circuit...there could be

something severely wrong with the
connections...
Reply
VICTORY
but please can you help me as to how to check

transformer secondary voltage when connected to
mains i checked my connection but i don't sense
anythingwrongwithit
Reply
Replies
SWAGATAMMAJUMDAR
youcancheckitwith
amultimeterbyselectingtheACrangeinit
Reply
VICTORY
Thanks sir i think my transformer is faulty...please

caniusea 12v 1.5 amp transformer for ur inverter
circuit using cd4047?...2. If i can't use the
transformer please help me with how to connect 4
12v 1.5amp transformers in parallel to get 12v
6amp..thanksinadvance
8/23
8/14/2016
Reply
Replies
SWAGATAMMAJUMDAR
you can connect the
input winding in parallel, no issues......but

the outputs of the individual transformers
will need to be terminated to separate
loads....do
not
parallel
the
output
winding.....
Reply
VICTORY
Thankssirbutforthecircuitintheabovelinkthatu
senttomecaniuseatyn112transistorinplaceof
tip122
Reply
Replies
SWAGATAMMAJUMDAR
if it's a 1amp rated
transistorthenitwoulddo...
Reply
9/23
8/14/2016
VICTORY
Hello sir, can i use a 12v 1amp transformer to test

thefirststageofursinewaveinverterusingcd4047
and three 555ic will it give me 230v 12watt
output?...ificonnect4oftheminparallelhowmany
wattwillitgivemeandcanitfunctionproperlylyka
single12v4amptransformer?iwillusea12v4.5ah
battery please help me as i want to design this
circuit also where will i connect the positive and
negativeterminalsofthebatterytoaftercompleting
the2ndstage...pleasereplya.s.a.p
Reply
Replies
SWAGATAMMAJUMDAR
hello victory, I think I
have already replied you many times, that

if you want many trafos in parallel for an
inverterapplicationyoumustonlymakethe
input side of a trafo in parallel, while the
output winding needs to be terminated
separatelytotheloads.
don't jump to a sinewave directly...first
make a basic square wave inverter
successfullyandthenyoucanproceedfor
thesinemod...
Reply
SANKETAJMIRE
10/23
8/14/2016
Thanks Sir for your reply it
hashelpmealotbutsircanu
go with detail specification regarding the solar
paanelandcanuhelpmeinhowdoesthatwindmill
works......replyasearly
Reply
SWAGATAMMAJUMDAR
Sanket, the solar panel specs will depend on the

batteryspecsthatyoumaybeintendingtousewith
it...tellmethebatteryrating,andI'lltellyouthesolar
panelratings.
Reply
Replies
SANKETAJMIRE
siriwanttochargethebatteryofNokiac1
01
its
specifications
are
1020mAh,3.7V,,3.8Wh,andsirletmeknow
about the wind energy gen for the above
specsandwhatcomponentaretobeused
forit??
SWAGATAMMAJUMDAR
Sanket, if you want to
October1,2015at5:56PM
useonlyawindgeneratorthenyoucantry
a different circuit for it, the above hybrid
designwon'tbeapplicableforyou.
11/23
8/14/2016
Youcantrythefollowingdesign
http://www.homemade
circuits.com/2015/06/simplestwindmill
generatorcircuit.html
use a bicycle dynamo for the generator
motor.
anddonotusetheboostcircuit,justusea
bridge rectifier and followed by a LM317
circuitasshownhere:
http://www.homemade
circuits.com/2012/02/howtomakecurrent
controlled12volt.html
NICHOLABENOJA
July12,2016at6:48AM
Hi Mr. Swagatam, I would like to use your

circuit in my project. May I ask if I use a
4Ahor7Ahbattery,willa40Wsolarpanel
do?Thankssir.
Reply
UNKNOWN
Hello sir, is it possible to change the wind energy

input with house grid input using this circuit?
because I would like to recharge the battery using
solarenergyandgridenergy.ThankyouSir.
Reply
12/23
8/14/2016
Replies
SWAGATAMMAJUMDAR
the wind input cannot
bechangedwithamainsadapter....butyou
canusethesolarpanelonthe"wind"side
and the mains adapter on the solar panel
sidefortheintendedresults
Reply
SHIRAHUSSIN
November2,2015at8:24AM
hi sir.. can i used this circuit for solar/ac power

supply dual battery charger circuit? means that i
want to change wind to ac power supply. thanx in
advance..
Reply
Replies
SWAGATAMMAJUMDAR
the wind input cannot
November2,2015at2:24PM
bechangedwithamainsadapter....butyou
canusethesolarpanelonthe"wind"side
and the mains adapter on the solar panel
sidefortheintendedresults
Reply
13/23
8/14/2016
DISHAKARNATAKI
December31,2015at2:08PM
Is this charger efficient to charge 150Ah smps

battery?
Andialsoneedtoincludeabatteryprotectioncircuit
to decouple the charging circuit whenever not
required to keep battery at safe operating region
right?
Reply
Replies
SWAGATAMMAJUMDAR
you can charge any
December31,2015at4:37PM
battery using the above circuit just by

modifyingtheoutputtransistoraccordingly,
for 150AH use 2N3055 transistor for T1
andT2withadequateheatsinking.
yesyouwouldrequireahighchargecutoff
circuit at the respective inputs for
preventingoverchargingofthebattery
Reply
ANGELAJOHN
January16,2016at8:28PM
hisir,
i would like to design a mobile battery charger
similartotheoneshownhere.
whatsolarpanelandwindenergydco/pvoltageis
14/23
8/14/2016
necessary to charge a mobile battery and what

changesaretobemadeinthecircuit?
Reply
Replies
SWAGATAMMAJUMDAR
angela, no changes
would be required in the circuit for the

mentionedapplication.
the current from the sources should be
equivalenttotheAHratingofthebattery
SWAGATAMMAJUMDAR
..voltage
could
be
much higher which may be ultimately

regulatedbytheopampsetting
Reply
MOHAMMEDAFROZE
sir, the circuit above is not working in multisim. I

replaced the wind and solar input sources with a
constantdcvoltage.Howdidyouimplementthisto
seetheoutput.pleasehelpmesoon.
Reply
15/23
8/14/2016
Replies
SWAGATAMMAJUMDAR
Mohammed,
simulated the design successfully in my

mind,andanythingsimulatedbymeworks
95timesoutof100.
Idon'ttrustsimulatorsoftwares,neitherdo
Iusethem,soIcannotcommentonthem.
Reply
ANGELAJOHN
February5,2016at6:19AM
is it possible to use 2N3773 instead of T1 and

T2....the TIP 147 is not availiable in my place.....or
whatarethealternatives??
Reply
Replies
SWAGATAMMAJUMDAR
T1
will
require
February5,2016at2:23PM
supportingBC547with2N3773,configured
asDarlington...thenitwillwork.
for the other section T3 will need to be
changed with 2N2222, and R5 replaced
with a 470 ohm 2 watt, these mods would
allow2N3773forT2also
16/23
8/14/2016
Reply
UNKNOWN
SomethingIhavebeenlookingfor.Thanksforwhat
youdosit
Reply
Replies
SWAGATAMMAJUMDAR
youarewelcomer
Reply
UNKNOWN
Hi, just out of curiosity, which ic would you

recommendfortheaboveapplication?
thanks
Reply
Replies
SWAGATAMMAJUMDAR
you can use two IC
741orLM321
17/23
8/14/2016
Reply
LUCASTAYLOR
Justoutofcuriosity,whaticwouldyourecommend
toreplicatetheabovecircuit?
Reply
SHEKHARNAIK
March21,2016at1:06AM
Hisir..thankuforthecircuit..imusing12v5wsolar
panel and 12v from wind and so charging
battery..whatshouldbethecurrentgiventobattery?
shoulditbeconstantorvariable?
replysoonsir...
Reply
SHEKHARNAIK
Hisir..thankuforthecircuit..iamusing12v5wsolar
panel with 12 v from wind and so charging the
battery..the current which we are providing to
battery..should it be constant or variable?..reply
soonplz
Reply
Replies
SWAGATAMMAJUMDAR
18/23
8/14/2016
Hi shekhar, what is the
March21,2016at2:25PM
batteryAHrating?
Reply
SHEKHARNAIK
Its12v1.2AH
Reply
SHEKHARNAIK
Actuallysircaniusethiscircuitfor
Charging 12v 1.2AH battery with 12v 5W solar and
12vwindoutput?ifyesthenitwillbefine,ifnotwhat
shouldbechangesrequired?..replysoonsir!
Reply
Replies
SWAGATAMMAJUMDAR
Shekhar, just add a 50
ohm 2 watt resistor in series with the

batterypositive,that'lldothejob.
Reply
ANONYMOUS
July31,2016at2:50PM
19/23
8/14/2016
Gooddaysir!doyouhavearduinobasedsolar/wind
circuit?
Reply
Replies
SWAGATAMMAJUMDAR
good
day,
sorry
August1,2016at11:09AM
presentlyidonothaveit!
Reply
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20/23
8/14/2016
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Mr victory, you can

refer to the following article for the details

I designed the charger but i get 0.00v dc at the

checking the circuit...there could be

but please can you help me as to how to check

Thanks sir i think my transformer is faulty...please

you can connect the

input winding in parallel, no issues......but

if it's a 1amp rated

Hello sir, can i use a 12v 1amp transformer to test

hello victory, I think I

have already replied you many times, that

Thanks Sir for your reply it

Sanket, the solar panel specs will depend on the

Sanket, if you want to

Hi Mr. Swagatam, I would like to use your

Hello sir, is it possible to change the wind energy

the wind input cannot

hi sir.. can i used this circuit for solar/ac power

the wind input cannot

Is this charger efficient to charge 150Ah smps

you can charge any

battery using the above circuit just by

necessary to charge a mobile battery and what

would be required in the circuit for the

much higher which may be ultimately

sir, the circuit above is not working in multisim. I

simulated the design successfully in my

is it possible to use 2N3773 instead of T1 and

Hi, just out of curiosity, which ic would you

you can use two IC

Hi shekhar, what is the

Shekhar, just add a 50

ohm 2 watt resistor in series with the

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