Академический Документы
Профессиональный Документы
Культура Документы
Introduction
The first transparent conductive oxide (TCO) thin film was reported
by Badeker [1] in 1907, 100 years ago. This first TCO was a thin film of
CdO prepared by thermally oxidizing a vacuum sputtered film of cadmium metal. While CdO is not widely used today because of toxicity
concerns, it remains of theoretical interest because of its high electron
mobility apparently due to a low effective electron mass. Post-oxidation
of evaporated metal films to form the metal oxide was one of the earliest deposition methods for TCO. Tin Oxide (TO) was deposited by this
method at least as early as 1937 [2]. Transparent conductive (approximately 10 S cm-1) indium oxide (IO) made by post-oxidation of metal
thin films was reported in 1954 [3].
The first 50 years following the discovery of CdO saw little practical
development of TCO until the 1940s when a chemical deposition
method (pyrolysis) for TO, SnO2, from SnCl4 was developed [4], [5].
Transparent conductive IO also was made by chemical deposition
(pyrolysis) from InCl4 [6]. The early interest in SnO2 development was
for anti-static coatings and as a transparent electrode in electroluminescent panels. Applications of TO as a transparent heater film also were
important, particularly in aircraft windshields [4]. While there was,
of course, some research on other TCO during the time period, there
were few practical applications and little commercialization of thin film
TCO beyond that discussed here.
During the second 50 years after its discovery (i.e., since 1957),
TCO films have undergone very significant development and are seen
by most of us virtually everyday in applications ranging from digital
watches to computer screens or other types of displays. This chapter
will review the advances in TCO during the last 50 years, appropriately
for the 50th Anniversary of the Society of Vacuum Coaters, in 2007.
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
using only TCO materials was fabricated on a glass substrate with the
structure, n+-ZnO/n-ZnO/p-SrCu2O2/ITO. The semiconducting materials, n-ZnO and p-SrCu2O2, were contacted with ohmic transparent
electrodes of n+-ZnO and ITO. The spectral transmittance of this p-n
junction is shown in Figure 3 [26, 27].
Transparent
pn junction
diode
The diode had an average transmission of 70% in the visible spectrum. A photograph of the transparent junction with a text background
is shown in the inset to Figure 3. A typical current voltage (I-V) characteristic of the p-n heterojunction diode is shown in Figure 4 [26, 27].
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
Figure 4. Typical I-V characteristic of TCO p-n junction diode [26, 27].
BEMaGS
F
lowest resistivity of 1.7 x 10-4 ohm-cm was achieved at a low carrier concentration (2 - 4 x 1020 cm-3) but very high electron mobility, exhibiting
values of approximately 100 cm2/V-s. The best mobility achieved for
IMO in this work was 130 cm2/V-s (glass substrate). It is interesting that
Mengs original motivation was to increase the carrier concentration, not
the mobility, by doping In2O3 with Mo6+ instead of Sn4+ [32, 33]. After
Mengs work, IMO became much studied by others using different deposition conditions and methods [34, 35, 36, 37]. These workers generally
found high mobility but not as high as reported by Meng. Also, in some
of this later work, it was shown that the electrically active dopant was
Mo4+ not Mo6+ or a mixture of Mo4+ and Mo6+ in their samples [34, 35,
36]. It is thought, as explained above for ITO, that a cluster model with
sensitivity to oxygen partial pressure may be at work in IMO [33, 34, 35,
36].
The experimental success of IMO also stimulated studies with other
transition metals (e.g., Ti and Zr) as potential dopants in IO [38, 39]
and in other hosts such as ZnO [40]. High-mobility TCO films were
demonstrated with several of these transition metal dopants using different deposition conditions and methods. Particularly good results were
found with In2O3:Ti (ITiO) using RF magnetron cosputtering with a
substrate temperature of about 550C and demonstrating a high mobility
of 83 cm2/V-s [38].
Recent theoretical work [41] using first-principles band structure
calculations has explained the unexpected success of IMO in achieving
high conductivity and low optical (visible) absorption as resulting from
a smaller increase in m* with increased carrier concentration because
of the magnetic exchange splitting of the Mo d-states into the two spin
states. Thus, carriers of one spin are only affected by (1/2) scattering
centers of like spin. This magnetic exchange splitting mechanism is
likely with other transition metals dopants also. The sensitivity to
oxygen partial pressure and its affect on the Mo dopant state in IMO
was shown by modeling to be related to a cluster mechanism similar to
but more complex than for ITO [41].
Perhaps even more surprising than the success of transition metal
dopants in known TOC hosts, is the experimental discovery of a new
TCO, niobium doped anatase titanium oxide, (Ti1-xNbxO2) [42]. TiOx
has been known to exhibit some very limited n-type conductivity but
has never been considered a viable TCO or TCO host material. The
reported performance of Ti1-xNbxO2 with x 0.03, deposited by pulsed
continued on page 42
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Figure 6. Crack onset strain COS) and intrinsic crack onset strain (COS*)
versus ITO film thickness [44].
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
devices and the power generated is area dependent, the need for low
electrical loss with high conductivity transparent electrodes is critical.
Additionally, a TCO with high transmittance of the solar spectrum to
which the device is sensitive is critical for efficiency. The new highmobility TCO discussed previously (e.g., IMO and ITiO) are attractive
in this application and superior to ITO because of their higher transmittance in the near infrared combined with high conductivity [32]. As
shown earlier, a TCO with much higher conductivity on temperature
sensitivity plastic substrates is required for flexible displays and electronics, including roll-to-roll coated PV devices. Thus, there is a need
for higher conductivity TCO, which is compatible with both high and
low temperature processes.
Future
Improving ITO conductivity
In the 35 years since the work of Fraser and Cook [9], the resistivity
achieved with ITO on glass has been reduced by < 2x. Fraser and Cook
reported a low (best) value of 1.77 x 10-4 ohm-cm. Today, approximately 1.2 x 10-4 ohm-cm is the best reproducible resistivity reported.
Occasionally, super samples are reported with a resistivity of about
4 8 x 10-5 ohm-cm [48, 49, 50]. In general, these results have not been
reproducible or in several cases the substrate was not glass but a lattice
matching material not suitable for general application either because of
cost or size or both.
How likely is it that an order of magnitude improvement will be
made in ITO resistivity? Of course, it is always highly risky to predict
the results of future work, but a 10x improvement and probably more
than about a 2x reduction in ITO resistivity on glass in the next decade
is unlikely. Consider the historical progress in reducing ITO resistivity
versus time, as shown in the Figure 8 [15].
Figure 8. Resistivity versus time (year) for various binary oxide TCO [15].
The plot for In2O3 includes results for Sn (ITO) and other dopants
and for various deposition methods. Note that in Figure 8 the slope
of the plot for improvement verses time in lowering ITO resistivity
appears to plateau at approximately 1 x 10-4 ohm-cm. Thus, it would
appear that further technological improvement in lowering ITO resistivity is limited. Also shown in Figure 8 are plots of the lowest resistivity
reported in the literature as a function of the reporting year for two
other TCO host materials, SnO2 and ZnO. Like ITO, SnO2 resistivity
appears to have reached a plateau, with little change in the last 25
years. However, the ZnO plot still appears to have a descending slope
of improvement verses time. Therefore, further technological improvement to reduce the resistivity may be possible.
continued on page 44
Modular design
Easy maintenance
Mounting position
upward/downward
Opening sizes up to
DN 300 x 2500 (12" x 100")
Swiss Headquarters
Tel ++41 81 771 61 61
CH@vatvalve.com
VAT Benelux
Tel ++31 30 6018251
NL@vatvalve.com
VAT France
Tel 01 69 20 69 11
FR@vatvalve.com
VAT Germany
Tel (089) 46 50 15
DE@vatvalve.com
VAT U.K.
Tel 01926 452 753
UK@vatvalve.com
VAT Japan
Tel (045) 333 11 44
JP@vatvalve.com
VAT Korea
Tel 031 662 68 56
KR@vatvalve.com
VAT Taiwan
Tel 03 516 90 88
TW@vatvalve.com
VAT China
Tel 021 5854 4300
CN@vatvalve.com
VAT Singapore
Tel 0065 6252 5121
SG@vatvalve.com
VAT USA
Tel (781) 935 1446
US@vatvalve.com
www.vatvalve.com
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
Alternatives to ITO
There is increasing emphases on not only developing a TCO with
higher conductivity but also with a material other than ITO (i.e.,
other than an In2O3 host). Two major concerns with ITO are the cost
and the potentially limited supply. Indium is currently obtained as a
byproduct of zinc mining. The question of how much indium is in the
Earths crust and if it can be economically extracted is hotly debated
[52]. The majority of indium used is as ITO transparent electrodes in
displays. Display manufacturers quest for ever-lower costs. They have
indicated that the ITO transparent electrode is the highest cost in the
display module, and it must be lowered to continue driving prices down
following the price-volume curve. TCO as transparent electrodes for
PV applications, discussed previously, is another very cost-sensitive
application.
Current candidate materials for a higher conductivity TCO include
the classic binary oxides of CdO, SnO2, In2O3, ZnO, with alternative
dopants, and combinations of these binaries, plus Ga2O3, in ternary,
quaternary, and even quintinary combinations of these five oxides [53].
While some work continues on CdO with alternative dopants and in
combinations with these other binaries, most applications avoid Cd
containing materials because of the toxicity, even though excellent
TCO performance can be obtained (e.g., CdO:In approximately 6 x
10-5 ohm-cm). Also, there is little work on alternative dopants for SnO2
because of the long history of such work with limited success (approximately 4 x 10-4 ohm-cm) as apparent from the SnO2 curve in Figure
8. However, work with SnO2 in combinations with the other binaries,
In2O3, ZnO, Ga2O3, is continuing.
Of the current candidate binary oxide TCO materials, ZnO is considered the prime candidate for a higher conductivity (i.e., continuing
the slope of minimum ZnO resistivity verses time in Figure 8) and to be
low cost. However, ZnO is more sensitive to oxygen than ITO, and process control is more difficult. Work continues on improving ZnO with
alternative impurity dopants. The lowest resistivity reported for various
dopants, through 2000, are summarized in reference [15]. Further, a
resistivity of < 1 x 10-4 ohm-cm, at least equivalent to ITO, has been
obtained with ZnO:Al (AZO) deposited by PLD [54]. However, PLD is
not considered a suitable deposition process for large-area substrates.
Considerable progress has been made in developing robust process control and scaling to large-area substrates in the preparation of AZO films
by DC and mid-frequency (MF) reactive magnetron sputtering using
metallic and ceramic (oxide) targets. However, the resistivity obtained
with these sputter deposited AZO film is approximately 3 x 10-4 cm or
higher, depending on film thickness and process choice [55, 56]. Both
ZnO:Al (AZO) and ZnO:Ga (GAO) are commercially available and in
use as translucent electrodes in thin film solar cells.
Work on ZnO in combinations with other binaries is also very
BEMaGS
F
References
1. K. Badeker, Ann Phys. (Leipzig) 22 (1907) p. 749.
2. T.G. Bauer, Ann. Phys. (Paris), 30 (1937) p. 433.
3. G. Rupprecht, Z. Phys., 139 (1954) p. 504.
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F
47. C.I. Bright, Multilayer ITO Coatings with High Transparency and Low Sheet Resistance,
Optical Interference Coatings, Conference Proceedings, OSA Technical Digest, pp. FC4-1
- FC4-2 (2001).
9. D.B. Fraser and H.D. Cook, Highly conductive transparent films of sputtered
In2-xSnxO3-y, J. Electrochem. Soc., 119 (1972) p. 1368.
48. P. Nath, R.F. Bunshah, B.M. Basol and O.M. Staffsud, Thin Solid Films, 72 (1980) pp. 463468.
49. E. Benamar, M. Rami, C. Messauudi, D. Sayah, and A. Ennaoui, Solar Eng. Mat. and Solar
Cells, 56 (1999) pp. 125-139.
50. H. Hosano, H. Ohat, M. Orita, K. Ueda, and M. Hirano, Vacuum 66 (2002) pp. 419-425.
13. K. Wasa, S.Hayakawa, and T. Hada, Jpn. J. Appl. Phys. 10 (1971) p. 1732.
51. J.R. Bellingham et al., Intrinsic Performance Limits in Transparent Conducting Oxides,
J. Mat. Sci. Let. 11 (1992) p. 263.
14. J. Aranovich, A. Ortiz, and R.H. Bube, J. Vac. Sci. Technol. 16 (1979) p. 994.
15. T. Manami, New n-Type Transparent Conducting Oxides, MRS Bull, 25 (2000) pp. 3844.
16. M. Hansen, Reactive Sputtering ITO for the Electronics Industry, 29th Annual
Technical Conference Proceedings of the Society of Vacuum Coaters, pp. 485-491, 1986;
and M. Hansen personal communication.
17. M. Mayr, High Vacuum Sputter Roll Coating: A New Large-Scale Manufacturing
Technology for Transparent Conductive ITO Layers, 29th Annual Technical Conference
Proceedings of the Society of Vacuum Coaters, pp. 77-94, 1986.
18. M. Mayr, S. Muller and P. Wirz, Reactive Sputter Roll Coating with Automatic On-Line
Process Control, 30th Annual Technical Conference Proceedings of the Society of Vacuum
Coaters, pp. 183-193, 1987.
19. S.F. Meyer, Computer Control of Wide Web Sputtering Processes, 32nd Annual
Technical Conference Proceedings of the Society of Vacuum Coaters, pp. 187-198, 1989.
20. N. Ogawa, T. Mori and T. Iwamoto, T. Minami and S. Takata, Y. Murayama, K. Kashiwagi,
and O. Itoh, Studies on Sputtering Characteristics of ITO Target Materials, 33rd Annual
Technical Conference Proceedings of the Society of Vacuum Coaters, pp. 289-302, 1990.
21. D. Christie, Chapter on Power Supplies for Vacuum Coating, 50 Years of Vacuum
Coating Technology and the Growth of the Society of Vacuum Coaters, D.M. Mattox and
V. Harwood Mattox, eds., Albuquerque: Society of Vacuum Coaters, 2007.
22. T. Minami, H. Nanto, and S. Takata, Jpn. J. Appl. Phys, 2: Lett. 23 (1984) L280.
23. T. Manami, J. Vac. Sci.Technol, A 17(4), p. 1765 (1999).
24. T. Minami, H. Sonohara, T. Kakumu, and S. Takata, Jpn. J. Appl. Phys., Part 2, 34, pp.
L971-L974. (1995).
25. H. Kawazoe, M. Yasukawa, H. Hyodo, M. Kurita, H. Yanagi, and H. Hosono Nature
(1997), 389, p. 939.
52. U. Schwarz-Schampera and P.M. Herzig, Indium Geology, Mineralogy and Economics,
Springer, 2002.
53. A.J. Freeman, K.R. Poeppelmeier, T.O. Mason, R.P.H. Chang, and T.J. Marks, Chemical
and Thin-Film Strategies for New Transparent Conducting Oxides, MRS Bull. 25, pp. 4551 (2000).
54. H. Agura, A. Suzuki, T. Matsushita, Takanori Aoki, and M. Okudab, Thin Solid Films 445
(2003) pp. 263267.
55. B. Szyszka, T. Hing, X. Jiang, A. Bierhals, N. Malkomes, M. Verghl, V. Sittinger, U.
Bringmann, and G. Bruer, Large Area Deposition of Transparent and Conductive
ZnO:Al Layers by Reactive Mid Frequency Magnetron Sputtering, 44th Annual
Technical Conference Proceedings of the Society of Vacuum Coaters, pp.272-276, 2002.
56. F. Milde, M. Dimer, J. Fiukowski, J. Strmpfel, Sputtering of Conductive ZAO Films
from Metallic and Ceramic Targets using Planar and Cylindrical Magnetrons, 47th
Annual Technical Conference Proceedings of the Society of Vacuum Coaters, pp.255-260,
2004.
57. C.I. Bright, ITO and Other Transparent Conductive Coatings: Fundamentals,
Deposition, Properties, and Applications, Society of Vacuum Coaters, Short Course C304, at the Annual Technical Conference, 1995 2006.
58. H. Kawazoe, N. Ueda, H. Unno, T. Omata, H. Hosono, and H. Tanoue, J. Appl. Phys. 76, p.
7935 (1994).
59. J.E. Medvedeva, Unconventional Approaches to Combined Optical Transparency with
Electrical Conductivity, 1st International Symposium on Transparent Conductive Oxides,
Crete, Greece, Conference Proceedings, (2006).
60. K. Hayashi, S. Matsuishi, T. Kamiya, M. Hirano, and H. Hosono, Nature 419, p. 462
(2002).
26. A. Kudo, H. Yangi, H. Hosono, H. Kawazoe, and Y. Yano, Appl. Phys. Lett. 75, p. 2851,
(1999).
27. H. Kawazoe, H. Yanagi, K. Ueda, and H. Hosono, Transparent p-Type Conducting
Oxides: Design and Fabrication of p-n Heterojunctions, MRS Bull. 25, pp. 28-36 (2000).
28. D. Ginley and C. Bright, Transparent Conducting Oxides, MRS Bull. 25, pp. 15-18
(2000).
29. H.Odaka, Y. Shigesato, T. Murakami, and S.Iwata, Jpn. J. Appl. Phys 40 (2001) p. 3231.
30. G. Frank and H. Kostlin, Appl. Phys. A: Solids Surf. 27, p. 197 (1982).
31. G.B. Gonzalez, J.B. Cohen, J.-H. Hwang, and T.O. Mason, J. Appl. Phys. 89 (5), pp. 25502555 (2001).
32. Y. Meng, X. Yang, H. Chen, Y. Jiang, Z. Zhang, and Z. Hua, Thin Solid Films 394, p. 219
(2001).
33. Y. Meng, X. Yang, H. Chen, J. Shen, Y. Jiang, Z. Zhang, and Z. Hua, J. Vac. Sci. Technol. A
20, p. 288 (2002).
34. Y. Yoshida, T. Gessert, J. Perkins, and T. Coutts, J. Vac. Sci. Technol. A 21, p. 1092 (2003).
35. Y. Yoshida, D. Wood, T. Gessert, and T. Coutts, Appl. Phy. Lett. 84, 12, pp. 2097-2099
(2004).
36. C. Warmsingh, Y. Yoshida, D.W. Readey, C.W. Teplin, J.D. Perkins, L.M. Gedvilas, B.M.
Keyes, and D.S. Ginley, J. Appl. Phys. 95, p. 3831 (2004).
37. S. Sun, J. Huang, and D. Lii, J. Vac. Sci. Technol. 22, pp. 1235-1241 (2004).
38. M.F.A.M. van Hest, M. Dadney, J. Perkins, and D. Ginley, M. Taylor, App. Phy. Lett. 87, p.
032111 (2005).
39. Y. Yoshida, C. Warmsingh, T. Gessert, J. Perkins, D. Ginley, and T. Coutts, J. Mat Res. Soc.
Symp. Proc., Vol. 747, pp. V1.4.1-V1.4..6 (2003).
40. Su-Shia Lin, Jow-Lay Huang, and P. Sajgalik, Surf. & Coat. Tech., 191 (2005) pp. 286-292.
41. J. E. Medvedeva, Phys. Rev. Lett. 97, p. 086401 (2006).
42. Y. Furubayashi, T. Hitosugi, Y. Yamaoto, Y. Hirose, G. Kinoda, K. Inaba, T. Shimada, and T.
Hasegawa, Thin Solid Films, 496 (2006) pp. 157-159.
43. D.R. Cairns, R.P.W. Il, D.K. Sparacin, S.M. Sachsman, D.C. Paine, G.P. Crawford, and R.R.
Newton, Appl. Phy. Lett. 76, p. 1425 (2000).
44 Y. Leterrier, L. Medico, F. Demarco, J.-A.E. Manson,
P.C.P. Bouten, J. de Goede, and G. Nisato, Mechanical Properties of Transparent
Functional Thin Films for Flexible Displays, 46th Annual Technical Conference
Proceedings of the Society of Vacuum Coaters, pp. 169-174, 2003.
45. C.I. Bright, Fundamental Issues with TCO on Plastic Substrates, 1st International
Previous Page | Contents | Zoom in | Zoom out | Front Cover | Search Issue | Next Page
BEMaGS
F