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Sheet 1 of 31
ENGINEERING SPECIFICATION
MINIMUM REQUIREMENTS FOR WELDING
PROCEDURE SPECIFICATION
FOR
CIVIL WORKS
FOR
HINDUSTAN PETROLEUM CORPORATION LTD.
VISAKH REFINERY
DHT PROJECT
TEIL JOB NO. : 6261
DOCUMENT NO. : H 331
29.12.2008
Rev.
no.
Issue Date
Description
UCM
PRK
SSV
INDIA
Revision History
Rev.
Date
29.12.2008
Description
For Bid Enquiry
HPCL, Visakh
ISSUED : 29.12.2008
DOC.No. H 331
Sheet 3 of 31
CONTENTS
Section
1
Topic
Page No.
GENERAL
1.1
Scope
1.2
Conflicts
1.3
1.4
2.1
2.2
Responsible Organizations
2.3
2.4
2.5
3.1
Welding Processes
3.2
Base Metals
3.3
3.4
Dissimilar Joint
11
3.5
13
3.6
13
3.7
14
ATTACHMENT 1
Table-1 List of Items for Welding Procedure Qualification (QW-451.1)
Table-2 Applicable Base Material Specification
Table-3 Selection of Electrodes and Welding Rods
ATTACHMENT 2
Attached Figure of Joint Sketch
ATTACHMENT 3
Appendix 1 Welding Specification for Pressure Piping
16
17
18
20
23
24
27
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DOC.No. H 331
1.
GENERAL
1.1
Scope
Sheet 4 of 31
Conflicts
Any conflict between the requirements of this specification and the provisions of any
applicable codes, standards and Customers requirements shall be referred to PMC
for resolution prior to the work.
1.3
Qualification
Standard
for
Welding
and
Brazing
1.4
Power Piping
AWS D1.1
H-109E
Piping Support
H-301E
H-321E
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Sheet 5 of 31
2.
2.1
2.2
Responsible Organizations
The construction LSTK contractor shall list the parameters applicable to welding that
he performs in construction of weldments build in accordance with this specification.
These parameters shall be listed in documents known as a Welding Procedure
Specification (WPS).
welding test specimens, and recording the welding data and test results in
documents known as Procedure Qualification Records (PQR).
The welders or welding operators used to produce weldments to be tested for
qualification of procedures shall be under the full supervision and control of the
LSTK contractor during the production of these test weldments. It is not permissible
for the construction LSTK contractor to have the welding of test weldments
performed by another organization.
LSTK contractor as the organization, which has the responsible operation control of
the production of the weldments to be made in accordance with the requirements of
this specification. If in an organization effective operational control of welding
procedure qualification for two or more companies of different names exits, the
company involved shall describe in their Quality Control System/ Quality Assurance
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Sheet 6 of 31
2.3
2.3.1 Applicable WPS for the specific job shall be selected and prepared in accordance
with ASME B-31.3 and ASME SECTION IX, Engineering Specification H-103 and
H-301. WPS shall be identified by a unique number and shall contain complete data
including all the Essential, Supplementary Essential and Non Essential Variables
with maximum and minimum values qualified.
2.3.2 PQR to support related for the specific job shall be prepared in accordance with
Attached Table 1 List of Items for Welding Procedure Qualification. All test results
to be recorded into PQR shall be from specimens representative of the final
condition including all heat treatments of the weldment.
2.3.3 Joint designs referred to in each WPS shall be referred to Attached Figure Joint
Sketch.
2.3.4 The WPS and PQR shall be recorded and documented in the following forms:
APPENDIX -2 WELDING PROCEDURE SPECIFICATION (1/2 and 2/2).
APPENDIX -3 PROCEDURE QUALIFICATION RECORDS (1/3, 2/3 and 3/3).
2.4
specification
and
APPENDIX-
WELDING
SPECIFICATION
FOR
PRESSURE PIPING shall give the minimum requirements and guidelines for the
establishment of WPS and supporting PQR for the most used manual welding
processes, Gas Tungsten Arc Welding (GTAW), Shielded Metal Arc Welding
(SMAW) process or a combination for the piping or a combination for the piping
systems based upon the piping code ANSI/ ASME B31.3 and B31.3.
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Sheet 7 of 31
Any deviation from Minimum Requirements for WPS and related requirements on
this specification, including the application of other welding process than GTAW or
SMAW shall be informed to PMC for approval.
2.5
temperature must be done. (See Par. 323.3.4 Test Temperatures in ANSI/ ASME
B31.3).
2.5.2 Hardness Test
The welding procedure qualification test shall include hardness test when required
by the applicable codes, standards, or specifications for such process designs as
wet hydrogen sulfide, amine etc.
3.
3.1
Welding Processes
3.1.1 General
(1)
Welds shall be made by gas tungsten are welding (GTAW), shielded metal
are welding (SMAW) process or a combination thereof. Any other welding
process requires PMC approval.
(2)
(3)
(4)
Argon gas with purity of not less than 99.995% shall be used as shielding
gas.
HPCL, Visakh
ISSUED : 29.12.2008
DOC.No. H 331
(5)
Sheet 8 of 31
Argon gas backing with purity of not less than 99.995% shall be performed for
P-No.9B metals, 5Cr-1/ 2 Mo and higher low alloy metals, stainless steels,
and nonferrous metals.
GTAW process shall be applied to root pass welding for all groove joints
except for specified in Par. 3.3.1.
(2)
Gas composition and flow rate of the shielding gas and backing gas shall be
recorded in the PQR and specified in the WPS, where applicable.
AWS classification E6010 may be used for root pass and filler passes of
carbon steel, except Al-killed carbon steel, provided all of the following
conditions are met:
-
(2)
(3)
All the SMAW electrodes for carbon and low alloy steels shall be low
hydrogen types except E6010/E6011.
3.2
Base Metals
3.2.1 P-Numbers 1, 4, 5A, 8 are covered in this specification, and examples of base
metals are listed in Attached Table 2. Other metals shall be qualified in accordance
with QW-424.1 in ASME Sec.IX.
3.2.2 Where the AWS D1.1 is applied for piping support and / or shoe welding, the
specification or designation of base metals shall meet those specified in H-109
Piping Support.
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3.3
Sheet 9 of 31
3.3.1 Electrodes and welding rods shall be selected from Attached Table 3 Selection of
Electrodes and Welding Rods.
(1)
(2)
(3)
(4)
Electrodes and welding rods shall be specified and identified in WPS and
PQR by ASME specification and AWS classification.
Brand name of
3.3.2 All electrodes and welding rods shall be used within the limits recommended by
manufacturers.
3.3.3 When H Grade is specified for type 304, 316, 321 and 347 stainless steels, the
filler metal shall have 0.04% of carbon content or more.
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DOC.No. H 331
(2)
Sheet 10 of 31
The chemical composition of the weld deposit is changed from A-No. 1 to ANo.2 and vice versa.
For GTAW, the filler metals shall meet the chemical and mechanical
requirements of SFA5.18 classification ER70S-3, ER70S-6, TGS-50 (ER70SG: Kobe Steel Ltd) is acceptable for using.
(2)
For GTAW, the certificates of filler metals shall include impact test which have
been conducted at - 460C or minimum design temperature and the results
shall conform to the absorbed energy requirement.
(2)
For SMAW, the electrodes designated AWS classification E7016-1 or E70181 shall be used.
It is acceptable to use a trade designations of LB-52NS (SFA 5.5 E7016G:Kobe Steel, Ltd.) NB-1 SFA 5.5 E8016-G: Kobe Steel Ltd) provided that
the certificates of filler metals shall include impact test which have been
conducted at -460C or minimum design temperature and the results conform
to the absorbed energy requirement.
(3)
For sour service application (NACE MR0175), nickel content in the filler metal
shall not exceed 1.0%. NB-1 shall not be used for sour service because of
exceeding 1.0% of Ni content.
The certificates of filler metals shall include impact test which have been
conducted at -1010C or minimum design temperature and the results conform
to the absorbed energy requirement.
HPCL, Visakh
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DOC.No. H 331
(2)
Sheet 11 of 31
For GTAW, the welding rods designated AWS classification ER80S-Ni3 shall
be used.
The trade designation of TGS-3N (Kobe Steel, Ltd) can be used provided that
the certificates of filler metals include impact test which have been conducted
at -1010C or minimum design temperature and the results conform to the
absorbed energy requirement.
(3)
NB-3N shall be used where the design temperature is -600C or higher in case
of as-welded condition. If the design temperature falls within the range from 600C to -1010C, PWHT is required regardless of base metal thickness.
3.3.8
C-1/2Mo
ERXXS-G is specified for GTAW, the deposited weld metal shall have the
same chemical composition and mechanical properties as the base metal.
3.4
Dissimilar Joint
3.4.1 For dissimilar joint made of ferritic steel and austenitic stainless steel at the design
temperature above 4500C, nickel - chromium -iron filler metal (Inconel-type) shall be
used in order to minimize the carbon migration and thermal fracture during service.
3.4.2 Inconel - type welding rods and electrodes shall not be used, where the joints are
exposed to a sulfidation environment at the design temperature above 5370C.
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Sheet 12 of 31
3.4.3 For dissimilar joint which includes P-No.8 metal, preheat, interpass and postweld
heat treatment conditions shall be confirmed from PMC.
3.4.4 The following guidance for special DISIMILAR WELDS and ELECTRODES are as
follows:
Whenever possible, dissimilar welds between stainless steel and carbon or low alloy
steel should be avoided in wet H2S and other services where hydrogen
embrittlement is possible. This is because of hard zone that occurs at the fusion line
of austenitic metal and the carbon or low alloy steel base metal. This hard zone can
not be completely removed with PWHT. When dissimilar welds between carbon
steel and UNS NO8825 or UNS S32205 are specified in the drawings. The following
guidance is offered.
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DOC.No. H 331
Sheet 13 of 31
survey should be run across the weld to make sure that there is no hardness that
exceeds those recommended by NACE MRO103. In addition, because the yield
strength of the Duplex 2205 is so much higher than that of carbon steel, the welding
procedure should be qualified using longitudinal bends rather than transverse bends
as permitted by the code. This will avoid failure in the carbon steel before the Duplex
2005 begin to bend.
Some refiners weld carbon steel directly to Duplex 2205 using filler metal type ERNiCrMo-3 (INCO 625) wire and E-NiCrMo-3 rod (INCO 112). As part of the welding
procedure qualification a micro hardness survey should be run across the weld to
make sure that there is no hardness that exceeds those recommended by NACE
MRO103.
3.5
3.6
3.6.1 Preheat temperature for procedure qualification test must be measured just before
start of welding and temperature shall be recorded in PQR.
3.6.2 The maximum interpass temperature for austenitic stainless steels shall not exceed 1800C.
HPCL, Visakh
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3.7
Sheet 14 of 31
3.7.1 PWHT for dissimilar joint between ferritic materials shall be at higher of the
temperature range for the materials in the joint.
3.7.2 PWHT cycles used for procedure qualification test shall be recorded in a chart and
attached to PQR for PMC approval.
3.7.4 PWHT shall be performed when it is stipulated in H-103 for certain services
regardless of base metal thickness.
3.7.5 When joining austenitic material to ferritic material of the thickness being required
PWHT by applicable code, the welding procedure and PWHT applications shall be
confirmed from PMC.
3.7.6 The requirements for PWHT of fillet weld joints and branch connections shall be
referred to the requirements on H-301 Piping Construction Works.
3.7.7 All 18-8 cold bends should be heat treated at 1500-16500F (843-8990C) , 1 hour per
inch of thickness, 1 hour minimum for resistance to chloride stress corrosion
cracking (CISCC).
3.7.8
Drain lines and lower points in austenitic stainless steel lines are particularly prone to
chloride stress corrosion cracking (CISCC) shall be PWHT. PWHT lowers the
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Sheet 15 of 31
3.7.10 All weld of 18-8 stainless steel for thick walled piping in hydrogen or hydrogenhydrocarbon services should be post weld heat treatment.
3.7.11 All weld of Cr-Mo steel piping for thick walled piping in hydrogen or hydrogenhydrocarbon services should be post weld heat treatment.
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Sheet 16 of 31
ATTACHMENT 1
TABLE 1
TABLE 2
TABLE 3
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DOC.No. H 331
Sheet 17 of 31
TABLE - 1
List of Items for Welding Procedure Qualification (QW-451.1)
Test piece
Material
Thickness t
of test
Classificat
coupon
ion
welded
Less than 1.6
mm (1/16 in.)
1.6 mm (1/16
in.) to 9.5 mm
(3/8 in.)
Classificat
ion
of
PNumber
Note *
Over 9.5 mm
(3/8 in.), less
than 19 mm
(3/4 in.)
19 mm (3/4
in.) to less
than 38 mm
(1 1/2 in.)
38 mm (1 1/2
in.) and over
Applicable
Thickness
in actual
work
Face
bend
Root
bend
Side
bend
Impact
t - 2t
1.6 - 2t
4.8 - 2t
4.8 - 2t
4.8 - 203
(8 in.)
* 2 sets
(3
pcs/set
)
* 2 sets
(3
pcs/set
)
* 2 sets
(3
pcs/set
)
* 2 sets
(3
pcs/set
)
For
both
sides of all
test
specimen
Notch toughness test shall be made at the weld metal, base metal, and heat
affected zone when impact test is required.
Remark
Appearance
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Sheet 18 of 31
TABLE - 2
Applicable Base Material Specifications
PNo.
1
Base
Metal
No.
1
Pipes
Material Specification
Fittings
Flanges
A106Gr B
A105
API 5L Gr B
A53 Gr A/B
A672 Gr.A55 CL.13
A672 Gr.A55 CL.22
A672 Gr.A60 CL.13
A672 Gr.B60 CL.12
A672 Gr.B60 CL.22
A333 Gr.1
A234 Gr WPB
A515 Gr. 55
A283 Gr. D
Others
A105
A216
WCB
Gr.
A350
LF2
A352
LCB
Gr.
Gr.
A516 Gr.60
4
A335 Gr P11
A182 Gr F11
A182Gr.
CL.1
A691 Gr.11/4Cr
A335 Gr P12
A234 Gr WP11
A387 Gr.11 CL.1
A182 Gr F12
A182
CL.1
F11 A217
WC6
Gr.
Gr.F12
A234 Gr WP12
A691 Gr.1Cr CL.22
A387 Gr.12 CL.1
A691 Gr.1 1/4Cr
CL.42
5A
A335 Gr P22
Gr.
A182
CL.1
Gr.
F22 A217
WC9
Gr.
WP22
A312 TP304
A358 Gr. 304 CL.2
A182 F304
A403 WP 304
A182 F304
A182 F304
A351
Gr.CFB
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Sheet 19 of 31
A312 TP304H
A182 F304H
A403 WP 304H
12
A312 TP316
A182 F316
A403 WP 316
A312 TP316L
A182 F316L
A403 WP 316 L
13
A182 F304H
A351
Gr.CF8M
A351
CF8M
Gr.
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Sheet 20 of 31
TABLE - 3
Selection of Electrodes and Welding Rods
Base Metal
SL. No.
(P-No.)
Nominal
Type of
Base Metals
(P-No.1)
Carbon Steel
(P-No.1)
Al-Killed
Carbon Steel
(P-No.3)
C-1/2Mo
(P-No.4)
1Cr1/2Mo,11/4
Cr-1/2Mo
9
10
11
12
13
(PNo.5A)
(PNo.5B)
(PNo.5B)
(PNo.9B)
(P-No.8)
(P-No.8)
(P-No.8)
(P-No.8)
(P-No.8)
14
(P-No.8)
5
6
7
8
21/4 Cr-1Mo
5 Cr - 1/2 Mo
9 Cr-1Mo
3-5Ni
Type 304
Type 304L
Type 304H
Type 316
Type 316L
Type 321 and
Type 347
2
(2)
3
(2)
4
(2)
5
(2)
10
(4)
(4)
R/T
(3)
R/S
11
12
(4)
R/T
(3)
R/S
14
A/B
R/T
A/B
R/S
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/T(4)
R/S
R/S
J
K
J
L
J
M
M
N
(3)
(3)
R/S
(3)
R/T
(4)
R/T
13
(4)
(3)
R/T
(4)
HPCL, Visakh
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DOC.No. H 331
Nomenclature:
Spec.
(SFA)
A
5.18
5.1
B
5.18
5.1
C
5.28
5.5
D
5.28
5.5
5.28
5.5
5.9
5.4
5.9
5.4
5.28
5.5
G
H
5.9
5.4
AWS (Class)
ER7OS-G (5)
E7016/ E7018
ER70S-G (6)
E7016-1/E7018-1
ERXXS-G (7)
E7016-A1/E7018A1
ER 80SB2
E8016-B2/
E8018-B2
ER90S-B3
E9016-B3/
E9018-B3
ER502
E502-16
ER505
E505-16
ER80S-Ni3
E7016C2L/E7018-C2L
ER308
E308-16
Spec.
(SFA)
5.9
5.4
5.9
5.4
5.9
5.4
ER308L
E308L-16
ER308H
E308H-16
ER316
E316 - 16
5.9
5.4
ER316L
E316L-16
5.9
5.4
ER347
E347-16
5.9
5.4
5.9
5.4
5.14
5.11
ER309
E309-16
ER309L
E309L-16
ERNiCr-3
ENiCrFe-2
K
L
M
S
T
AWS (Class)
ENiCrFe-3
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Sheet 22 of 31
Notes:
(1) Application of AWS classification E6010 (DC only) for root pass shall be subject to PMC
approval (see par. 3.3.1).
(2) Do not use E6010 (DC only) for root pass.
(3) When the applicable code requires PWHT for the ferritic base metal, the application of
welding procedure and PWHT shall be confirmed to PMC.
(4) When the applicable code requires PWHT for the ferritic base metal, the application of
welding procedure and PWHT shall be confirmed to PMC.
Type 309 welding materials shall not be used where the design temperature exceeds
4500C.
Inconel can not be used for the sulfidation environment at the design temperature
above 5370C.
(5) The filler metal shall meet the chemical and mechanical test requirements of SFA 5.18,
classification ER70S-2, ER70S-3 or ER70S-6.
(6) Filler metals for welds shall meet the same minimum impact test requirements as those
of the base metal.
(7) Chemical composition and mechanical properties of the deposited weld metal shall be
same as the base metal.
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Sheet 23 of 31
ATTACHMENT 2
ATTACHED FIGURE OF JOINT SKETCH
HPCL, Visakh
Sheet 24 of 31
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ATTACHMENT 3
APPENDIX 1
WELDING SPECIFICATION FOR PRESSURE PIPING
HPCL, Visakh
Sheet 25 of 31
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DOC.No. H 331
1.
2.
3.
Identification
B3
SR
PWHT
Base Metal No. (2) (2)
Base Metal No. (1)
Code (3)
(1)
4.
(2)
(3)
The differences of the listed base metals between PWHT YES and PWHT NO
sheet are subjected to code requirements for :
(a)
(b)
(c)
(d)
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DOC.No. H 331
Sheet 26 of 31
APPENDIX 1
B3-1.1
B3-1.8
B3-8.8
B3-4.4
B3-4.4 SR
HPCL, Visakh
Sheet 27 of 31
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DOC.No. H 331
APPLICABLE CODE
THICKNESS RANGE
ASME B31.3
Groove Weld : Nominal Thickness T (mm) : T< 19
ASME SEC. IX
Fillet Weld : See Par. 3.9.3 in H 301.
BASE METALS (QW-403)
P-No. 1
Material Spec. (P-No./ Group No.)
Pipes
Fittings
A106 Gr B
API 5L Gr B
A53 Gr A/B
A672 Gr. A55 CL.13
A672 Gr. B60 CL.13
A672 Gr. B60 CL.13
IS 1239 Part I
IS 3589
(1/1)
(1/-)
(1/1)
(1/1)
(1/1)
(1/1)
(1/-)
(1/-)
A105
A234 Gr. WPB
A515 Gr. 55
A283 Gr. D
WELDING PROCESS
1)
Groove weld :
GTAW (Root Pass)
Flanges
(1/2)
(1/1)
(1/1)
(1/1)
PREHEAT (QW-406)
0
Preheat Temp. ( C)
0
Interpass Temp. ( C)
Preheat Maintenance
:
:
:
Min 10.
-
(1/2)
A105
Others
5.18
(Class)
ER70S-G 2)
5.1
5.1
E7016
E7018
(1/2)
(1/2)
GAS (QW-4089)
Shielding gas :
Argon 99.9%
vol. or over
Gas Backing :
Not Applicable
TECHNICAL NOTES :
0
1)
A Minimum preheat of 95 C is applied when the nominal material thickness of either of the base metals
exceed 25.0 mm.
2)
Application of AWS classification E6010 (DC only) for root pass shall be subjected to PMC approval.
3)
Filler metals shall meet the chemical and mechanical test requirements of SFA 5.18, AWS class. ER70S-2,
ER70S-3, or ER70S-6. TGS-50 (ER70S-G: Kobe Steel) is acceptable for using.
4)
Process conditions such as caustic, amine and wet hydrogen sulfide may require PWHT regardless of
thickness.
5)
A1A, A2S, A6S Class H 103
HPCL, Visakh
Sheet 28 of 31
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DOC.No. H 331
APPLICABLE CODE
THICKNESS RANGE
ASME B31.3
Groove Weld : Nominal Thickness T (mm) : T< 19
ASME SEC. IX
Fillet Weld : See Par. 3.9.3 in H 301.
BASE METALS (QW-403)
P No. 1 To P. No.8
Material Spec. (P-No./ Group No.)
Pipes
Fittings
A106 Gr B
API 5L Gr. B
A53 Gr A/B
A 312 TP 304
A 358 TP 304
(1/1)
(1/-)
(1/1)
(8/1)
(8/1)
Flanges
A105
A234 Gr. WPB
(1/2)
(1/1)
A182 F 304
A403 WP 304
(8/1)
(8/1)
WELDING PROCESS
Groove weld :
GTAW (Root Pass)
(1/2)
(8/1)
A105
A182 F 304
Others
5.9
(Class)
ER309
5.4
E309-16
(1/2)
(1/2)
A182 F 304
(8/1)
GAS (QW-4089)
Shielding gas :
Argon 99.9%
vol. or over
Gas Backing :
Argon 99.9%
vol. or over
PREHEAT (QW-406)
0
Preheat Temp. ( C)
0
Interpass Temp. ( C)
Preheat Maintenance
:
:
:
Min 10.
O
180 C
-
TECHNICAL NOTES :
1)
Filler metals shall meet the chemical and mechanical test requirements of SFA 5.9, ER 309 and SFA 5.4
AWS E 308-16
HPCL, Visakh
Sheet 29 of 31
ISSUED : 29.12.2008
DOC.No. H 331
APPLICABLE CODE
THICKNESS RANGE
ASME B31.3
Groove Weld : Nominal Thickness T (mm) : T< 19
ASME SEC. IX
Fillet Weld : See Par. 3.9.3 in H 301.
BASE METALS (QW-403)
P. No.8
Material Spec. (P-No./ Group No.)
Pipes
Fittings
A 312 TP 304
A 358 TP 304
(8/1)
(8/1)
A182 F 304
A403 NP 304
WELDING PROCESS
Groove weld :
GTAW (Root Pass)
Flanges
(8/1)
(8/1)
(8/1)
(8/1)
A182 F 304
F 316
Others
5.9
(Class)
ER308
5.4
E308-16
A182 F 304
(8/1)
GAS (QW-4089)
Shielding gas :
Argon 99.9%
vol. or over
Gas Backing :
Argon 99.9%
vol. or over
PREHEAT (QW-406)
0
Preheat Temp. ( C)
0
Interpass Temp. ( C)
Preheat Maintenance
:
:
:
Min 10.
O
180 C
-
TECHNICAL NOTES :
1)
Filler metals shall meet the chemical and mechanical test requirements of SFA 5.9, AWS class. ER 308 and
SFA 5.4 AWS E 308-16
2)
A1K, A1L, B3K, B1L Class of H 103
HPCL, Visakh
Sheet 30 of 31
ISSUED : 29.12.2008
DOC.No. H 331
APPLICABLE CODE
THICKNESS RANGE
ASME B31.3
Groove Weld : Nominal Thickness T (mm) : T< 12.7
ASME SEC. IX
Fillet Weld : See Par. 3.9.3 in H 301.
BASE METALS (QW-403)
P. No.4
Material Spec. (P-No./ Group No.)
Pipes
Fittings
(4/1)
(4/1)
(4/1)
(4/1)
A 234 WP 11
A 234 WP 12
A 182 F 11
A 182 F 12
A 387 Gr. 11
A 387 Gr. 12
WELDING PROCESS
Groove weld :
GTAW (Root Pass)
Flanges
(4/1)
(4/1)
(4/1)
(4/1)
(4/1)
(4/1)
A182Gr.F 11
A182Gr.F 12
Others
(4/1)
(4/1)
5.28
(Class)
ER80S-B2
5.5
E8018-B2
A 217Gr. WC 6
(4/1)
GAS (QW-4089)
Shielding gas :
Argon 99.9%
vol. or over
Gas Backing :
Argon 99.9%
vol. or over
PREHEAT (QW-406)
0
Preheat Temp. ( C)
0
Interpass Temp. ( C)
Preheat Maintenance
:
:
:
Min 180 C
O
300 C Max
Yes
TECHNICAL NOTES :
1)
Filler metals shall meet the chemical and mechanical test requirements of SFA 5.28, AWS class. ER 80S-B2
and SFA 5.5 AWS Class E 8018-B2
HPCL, Visakh
Sheet 31 of 31
ISSUED : 29.12.2008
DOC.No. H 331
APPLICABLE CODE
THICKNESS RANGE
ASME B31.3
Groove Weld : Nominal Thickness T (mm) : T > 12.7
ASME SEC. IX
Fillet Weld : See Par. 3.9.3 in H 301.
BASE METALS (QW-403)
P. No.4
Material Spec. (P-No./ Group No.)
Pipes
Fittings
(4/1)
(4/1)
(4/1)
(4/1)
A 234 WP 11
A 234 WP 12
A 182 F 11
A 182 F 12
A 387 Gr. 11
CL 1
A 387 Gr. 12
CL 1
WELDING PROCESS
Groove weld :
GTAW (Root Pass)
Flanges
(4/1)
(4/1)
(4/1)
(4/1)
(4/1)
A182Gr.F 11
A182Gr.F 12
Others
(4/1)
(4/1)
(4/1)
(4/1)
(4/1)
(4/1)
A 182 Gr. F 11
A 182 Gr. F 12
A 217Gr. WC 6
5.28
(Class)
ER80S-B2
5.5
E8018-B2
GAS (QW-4089)
Shielding gas :
Argon 99.995%
vol. or over
Gas Backing :
Argon 99.995%
vol. or over
PREHEAT (QW-406)
0
Preheat Temp. ( C)
0
Interpass Temp. ( C)
Preheat Maintenance
Min 180 C
:
:
300 C Max
Yes
TECHNICAL NOTES :
1)
Filler metals shall meet the chemical and mechanical test requirements of SFA 5.28, AWS class. ER 80S-B2
and SFA 5.5 AWS Class E 8018-B2