Innovative solutions based on new

BELLMER state of the art

technology in the solid/liquid
separation
International Congress of Pulp, Paper and Board,
February 24-26, 2016, Cali, Colombia
presented by Artur Salawa

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Agende
Contents:

BELLMER Group

BELLMER Industries Divisions of the business area

BELLMER Product groups

BELLMER Technology

BELLMER Service

BELLMER Success story

CUSTOMER benefits

CHALLENGES for BELLMER

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BELLMER Group
BELLMER - for 6 generations family owned
1842
1872
1912
1937
1957
Philipp Kollmar

Martin Kollmar

Erich Kollmar

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BELLMER Group

Bellmer Headquarters in Niefern since 1842

The BELLMER Group

BELLMER GapCon
Germany, Willich

Europe

BELLMER Vaahto, Finland, Hollola & Tampere

Gebr. BELLMER Maschinenfabrik

BELLMER Kufferath Machinery, Germany, Dren

Headquarter, Germany, Niefern-schelbronn

Stockholm

Lang Steam systems, Germany, Eschborn

Hafner Air systems, Germany, Apfeltrach

London

Berlin

Whitehorse

Magadan

BELLMER China,
China, Shanghai

Mnchen

Denver
Phoenix

BELLMER Licensee,
USA, Houston Tx

Solis projects bv
Netherlands, Lelystad
BELLMER Iberica,
Spain, Tolosa & Valladolid

Paris
Rom
Madrid

Beijing
Tokio

Mexiko City
Ho Chi Minh City
BELLMER
GapCon India,
India, Kolkata

Bamako
Caraca
s

Kuala Lumpur
Kisangani

Darwin

Santa Cruz
Belo Horizonte

Buenos Aires

Cape Town

Perth

Sydney

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BELLMER Group
The future on
our mind

New companies for new markets

Member oft BELLMER Group

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BELLMER Industries Divisions

of the business area

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Industries Divisions of the business area
Industry

Major Applications

Deinking Sludge
Primary Sludge
Secondary Sludge
Biologically Sludge
Sand Treatment
Effluent Water Treatment
Reject

Beverages (Beer, Wine, Juice)

Dairy
Vegetable Oil
Animal Processing
Functional Ingredients
Nutraceutical
Industrial Fermentation
Starches & Proteins
Sugar

Industry

Major Applications

Calcium Carbonate
Potash
Clay
Salt
Coal & Tailings
Aluminum
Iron & Tailings
Copper & Tailings
Phosphate

Potable Water Treatment

Sewage Treatment
Stone Processing Sludge
Industrial Wastewater and Sludge
(Textile, Food, Iron & Steel, other Industries)

Metal Hydroxide
Solid Waste & Biomass Treatment

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BELLMER Product groups

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Product groups

BELLMER + BELLMER KUFFERATH

World Market leader in
High Demand Separation Technology
BELLMER offered our customers:

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BELLMER SEPARATION
Product groups

BELLMER TurboDrainGreen
Multi talent for filtration and thickening

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Product groups

Advantages of BELLMER TurboDrainGreen

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Product groups

WinklePress Green
Highest dry solids contents and lowest flocculants
costs due to unique process technology

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Product groups

WinklePress
WinklePress Green
Higher dry solids contents due to optimized
roller configuration
4%
more dewatering area
50 %
longer press time (approx.
30 sec at 1m/min)
>2%
higher final dry solids
content

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Product groups

WinklePressGreen
Reduced energy consumption + CO2 saving

6% lower Energy
consumption

Example:
4 kW drive for an operating time 8 h/d, 5 d/w, 50 w/a:

Energy saving about 660 kWh p.a.

CO2 Saving about 400 kg p.a.

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Product groups

New BELLMER high quality Rolls & Bearings

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Product groups

New BELLMER Nanotech dewatering belts

Effective sludge
dewatering
Longer period
in operation
Less polymer
consumption

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Product groups

Advantages of the WinklePress

WinklePress Green

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BELLMER new Products

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Product groups

New BELLMER CombiPress

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Product groups

New BELLMER TurboScreen

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BELLMER KUFFERATH Machinery GmbH

Dewatering Equipment: Sludge Dewatering

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Product groups

BELLMER KUFFERATH Sludge dewatering plant

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Product groups

AKSE F/S: Design / Function

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Product groups

AKUPRESS:
AKUPRESS: Dewatering principle

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Product groups

AKUPRESS X Screw Press

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BELLMER Technology

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BELLMER SEPARATION
Bellmer Technology

BELLMER Cascade function principle

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Bellmer Technology

BELLMER Cascade combinations

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Bellmer Technology

BELLMER Cascade combinations

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Bellmer Technology

Principle of BELLMER TurboDrain Recovery

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Bellmer Technology

Recycled Fibre Stock Preparation

Reject Dewatering

Sludge Dewatering

Pulp Dewatering

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BELLMER Technology

Fields of industrial applications for

BELLMER TurboScreen

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BELLMER Technology

Fields of industrial applications for

BELLMER TurboScreen

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BELLMER Technology

Municipal/industrial effluent treatment with

BELLMER dewatering equipment

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BELLMER Service:
Service:
more than just a word

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BELLMER Service
BELLMER 154 years of OEM*
OEM* experience to work!
One of the world's largest OEM*
OEM* manufacturers for solid/liquid
separation technologies

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BELLMER Service
Modern production facilities all over the world,
guaranteeing availably of machines and spare
parts as well as first class service.

...just personal!
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BELLMER Service

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BELLMER Success story

(selection)

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Success story

the worlds biggest plant for belt-filter-presses:

24 WinklePresses in Milwaukee, USA

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Success story
20 Dewatering systems for Johannesburg, South Africa

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Success story
Customer

ILIM Koryazhma Branch, RUSSIA

one of the worlds largest pulp producers

Application

Biological/Reject Sludge dewatering

Challenge

Increase capacity, reduce energy and

investment costs, minimize moisture
content of filter cakes

Solution

Fine and coarse dewatering for optimal

process control

Equipment

Results

6 CASCADE TurboDrain + WinklePress

incl. peripheral equipment

20% higher capacity

10% higher outlet dryness
260 t/d of dry cake with 28% residual
moisture

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Success story
Customer

Mets Tissue Paper, GERMANY

Application

Dinking Sludge dewatering

Challenge

Change in the Enviromental law

No effluent to the recipient allowed
Reduce energy and investment costs

Solution

Water cycle closing to stock preparation

possible
Filtrate can be used as process water as
cooling water

Equipment

CASCADE TurboDrain + WinklePress

incl. peripheral equipment

Results

Water will be retained at the System by

sludge dewatering
Low polymer consumtion 0,78 kg/t (DS)
Increase of dry content from 47 % up to
60 % !

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Success story
Customer

Holmen Paper AB, Hallstavik, SWEDEN

Hallsta Paper Mill is taking the lead in
Holmen Papers. Produces MF magazine
paper and a range of special qualities of
wood-containing printing paper

Application

Mixed sludge dewatering

Challenge

Renewal of the mixed sludge dewatering

lines. Increase production and finally dry
content

Solution

Continuously operating and efficient series

of large belt presses

Equipment

2 CASCADE TurboDrain + WinklePress

incl. peripheral equipment

Results

20% higher capacity

Flow rate (per Cascade) up to 90 m / h
>10% higher outlet dryness

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Success story
Customer

Hydrotechnika Mobile Plant,

Moscau, RUSSIA

Application

Industrial wastewater treatment

Challenge

See cleaning- sludging, special application

for water purification

Solution

Continuously operating and efficient series

of Cascade

Equipment

CASCADE TurboDrain + WinklePress

incl. peripheral equipment

Results

Use BELLMER cascades for 9 months:

Lake area: 860,000 m
Dehydrated lake- sludge 600,000 m
Number trucks for sludge transportation
about 4,500

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BELLMER SEPARATION
Success story
Cascades for lake / river sludge dewatering

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BELLMER SEPARATION
Success story

Customer

Ningbo, China
Part of the worlds biggest papermaking
group

Application

Dewatering of mixed sludge from effluent

treatment (high secondary and tertiary
percentage)

Challenge

Maximize cake dryness in order to enable

use as a fuel (co-firing with coal).
Mill expansion required large dewatering
capacity .

Solution

After one BKM sludge dewatering line had

operated 2 yrs., four new lines followed.

Equipment

Four lines each consisting of

AKSE S 175/10 Disc Thickener
AKUPRESS BX 1100 LL-H Screw Press

Results

Total capacity 335 BDTPD

Dryness 50 60 %

Balance Sheet

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Success story

Customer

Trujillo, Per,
Bagasse-Based Papermaking since 1968

Application

Bagasse pith / PM sludge dewatering

Challenge

Recover water
Maximize cake dryness

Solution

Two-stage dewatering with disc thickener

and
high torque screw press

Equipment

AKSE S 175/03 Disc Thickener

AKUPRESS BX 625 LL-H Screw Press

Results

40 50 % Cake dryness (at < 1 % ash)

Operation without polymer is possible

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BELLMER SEPARATION
Success story

Customer

Propapier PM2
High-end OCC-based paper mill in Germany

Application

Production of fuel (RDF) from reject and sludge

(fine reject)

Challenge

Drum pulper puts all reject into one stream.

RDF boiler sets high requirements on fuel quality
(dryness, contaminations, particle size).

Solution

Turn-key systems for pulper reject treatment and

sludge/fine reject dewatering.

Equipment

Pulper reject treatment with

AKUPRESS AX 1000
Fine reject treatment with AKUPRESS BX 1000

Results

Pulper reject:
Total capacity 200 BDTPD, dryness >65%
Fine reject:
Total capacity 100 BDTPD, dryness 55%

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Customer Benefits

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BELLMER SEPARATION
Customer benefits
We maximize your ROI Return on Investment
High quality standards
Innovative solutions based on state of the art technology
Best prices by global sourcing and production

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BELLMER SEPARATION
Customer benefits
We minimize your operating expenses by high
level of operational efficiency
Reliable performance of equipment and processes
Optimized energy consumption
Optimized polymer consumption
Optimal serviceability
Minimized downtimes
Experienced service support worldwide

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Challenges for BELLMER

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Challenges for BELLMER

Typic BELLMER

Detailed offers

Focus on whole situation

Fast decisions

Rely on promises

Complete a project

Flexible even during a project

Sales assistant even during a project available

Excellent Service
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Challenges for BELLMER

HAPPY CUSTOMER

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Contact

BELLMER Contact:
Artur Salawa
Sales Manager Separation Technology
Gebr. BELLMER GmbH Maschinenfabrik
Hauptstrasse 37 - 43 D-75223 Niefern-schelbronn
Mobile +49 172 46 25 879
E-Mail: Artur.Salawa@bellmer.de
www.bellmer.de
President: Philipp Kollmar, Martin Kollmar, Erich Kollmar

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Thank You For Your Attention !

International Congress of Pulp, Paper and Board,

February 24-26, 2016, Cali, Colombia

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BELLMER SEPARATION
Legal Disclaimer
All data, information, statements, photographs and graphic illustrations
contained in this presentation are without any obligation to the publisher and
raise no liabilities to Gebr. BELLMER GmbH Maschinenfabrik
or any affiliated companies, nor shall the contents in this presentation form part
of any sales contracts, which may be concluded between BELLMER Group
companies and purchasers of equipment and/or systems referred to herein.
BELLMER 2015. All rights reserved. No part of this copyrighted work may be
reproduced, modified or distributed in any form or by any means, or stored in
any database or retrieval system, without the prior written permission of
BELLMER or its affiliates. Any such unauthorized use for any purpose is a
violation of the relevant copyright laws.

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