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METHOD STATEMENT FOR PILING WORKS (OVERCROSSING PIPE)

PROJECT: PACKAGE 3-CONSTRUCTION AND COMPLETION OF 9ML BUKIT TAISHO RESERVOIR,


SUPPLY AND LAYING OF MILD STEEL PIPES TO BUKIT GENTAM RESERVOIR

A. OBJECTIVE
1) To outline the sequence of work or construction methodology
for Piling Works at Sg Jempol, Sg Pelangai and Sg Jemapoh
.Methodology starts from survey setting out until excess pile
cutting until as-built drawing submission for Consultant
review.
2) To outline preparation or coordination required before start
work
3) To outline quality plan or inspection test required during
project implementation.
4) To perform safe working environment and compliance to the
safety requirements.
B. SCOPE OF WORK
In general scope of work for this work method statement cover the
following:Scope of Works
Piling Works (Drop
hammer method)
Methodology starts
from pile position
setting out until asbuilt preparation for
Consultant review.

Descriptions / Details
Piling Works (Drop Hammer Method) consist
of the following items;
Soil Investigation
Survey Setting Out
Pile Driving and Pile Jointing
(welding)
Piling Records
Pile Cutting
As-built (Actual Piles Position)
Prepared by Surveyor

C. REFERENCES
BS 8004- Foundation

METHOD STATEMENT FOR PILING WORKS (OVERCROSSING PIPE)


PROJECT: PACKAGE 3-CONSTRUCTION AND COMPLETION OF 9ML BUKIT TAISHO RESERVOIR,
SUPPLY AND LAYING OF MILD STEEL PIPES TO BUKIT GENTAM RESERVOIR

D. RECOURCES PLANNING
Material Planning
Item
Material Descriptions
1
R.C Pile (250 x 250)
2
Pile Head / Pile Toe for pile joints
Manpower Planning
Ite
m
1
2
3
4

Manpower Descriptions
Project Manager
Project Engineer / Supervisor / Surveyor
Machine Operator
Skilled and Semi Skilled Workers

Machinery & Equipment Planning


Item
1
2
3
4

Machinery & Equipment Descriptions


Drop Hammer
Pile Cutter Machine
Mobile Crane
Welding Machine with welding consumable

E. MATERIAL HANDLING & DELIVERY INSPECTION


Material Handling
a) RC Pile (Square/ Spun Piles) All material shall be loaded and
unloaded with care by mobile crane or other type of suitable
machinery to avoid pile damaged. Materials shall be placed
where the materials are not obstructing the main road access
in order to prevent material double handlings.
b) All material shall be stacked on top of the piece of timber
with proper timber shim to prevent material damaged or easy
material lifting.
Material Delivery Inspection: Checking Methodology
Material

RC Pile
(Square/
Spun) and
others
accessories

Items to be Checked or Inspected


R.C Pile shall be: Correct Specification/ Grade
Correct Size
Material delivered in good
condition, no damaged.
All accessories shall be
available and ready for use.

Method of
Inspection

Visual
Check &
Random
Sampling

METHOD STATEMENT FOR PILING WORKS (OVERCROSSING PIPE)


PROJECT: PACKAGE 3-CONSTRUCTION AND COMPLETION OF 9ML BUKIT TAISHO RESERVOIR,
SUPPLY AND LAYING OF MILD STEEL PIPES TO BUKIT GENTAM RESERVOIR

F. COORDINATION BETWEEN OTHER TRADES


1) Coordination between Others Architecture Trades (NOT APPLICABLE)
2) Coordination between Others C&S Trades (NOT APPLICABLE)
3) Coordination between Others M&E Trades (NOT APPLICABLE)

METHOD STATEMENT FOR PILING WORKS (OVERCROSSING PIPE)


PROJECT: PACKAGE 3-CONSTRUCTION AND COMPLETION OF 9ML BUKIT TAISHO RESERVOIR,
SUPPLY AND LAYING OF MILD STEEL PIPES TO BUKIT GENTAM RESERVOIR

G. WORK METHODOLOGY

1) Soil Investigation
2) Survey Setting Out (Pile Position)
The surveyor will set out the alignment of the pipe by means
of EDM using the marking on the piles and the pump house
as a reference point.
Lower down the pile into position as in above step by using
crane mounted piling frame and adjust the position and
vertically of the pile with the aid of the surveyor.
Liaise with Consultant or Client representative to conduct
joint inspection.
3) Pile Driving and Pile Jointing
The steel pipe piles will be sand blast to removed dirt &
grease on the pipe then a layer of hot bitumen coating will be
apply on the body of the piles.
Piles shall be driven by using 1.5 tonne drop hammer type by
follow the Calculation of Setting.
Positioning Pile Machine: Piling base machine shall be placed
manoeuvre to align with the piling points.
Placement of the Pile: the initial pile segment is pitched using
a low speed hydraulic winch and then the pile is placed into
the guide or chamber of the piling machine.
Pile is driven into the ground by the drop hammer.
The driven pile should be maintained straight in line at all the
times.
Piles should not deviate more than 75mm from their designed
positions as at the working level of the piling rig.
Extension Pile: When the initial pile segment is driven close to
ground, operator shall stop driving and install the second
piles into the position for jointing.
Pile shall be jointed by using welding the mild steel plate
between piles.
Continue Pile Driving Process until Set.
Pile driving process repeated until the required resistance to
pile penetration is achieved, or the required pre-determined
penetration depth is reached. The setting is achieved when
the set taken for the final 10 blows of the hammer is within
the set as calculated. (Refer calculation attach)
4) Piling Records
All the pile reading shall be recorded in the Pile Record
Form.
All pile records shall be checked correct and signed by
relevant C&S consultant or Client representative.
5) Pile Cutting
Excess piles length shall be cut according to the piling CutOff-Level.
4

METHOD STATEMENT FOR PILING WORKS (OVERCROSSING PIPE)


PROJECT: PACKAGE 3-CONSTRUCTION AND COMPLETION OF 9ML BUKIT TAISHO RESERVOIR,
SUPPLY AND LAYING OF MILD STEEL PIPES TO BUKIT GENTAM RESERVOIR

Suitable type of pile cutter machine shall be used to ensure


pile not damaged during pile cutting process.
All the excess piles shall be collected and removed away from
site.

6) As-built (Actual Piles Position) Prepared by Surveyor


Actual piles position shall be recorded by surveyor in the
survey book.
From the actual data taken at site, surveyor will plot the Pile
As-built Drawing for C&S Design Consultant review.
If any piles out of construction tolerance (the piles should be
driven as accurately as possible to vertical or the specified
rake- piles should not more than 75mm from their design),
rectification shall be carried out according to C&S Design
Consultant instructions.

METHOD STATEMENT FOR PILING WORKS (OVERCROSSING PIPE)


PROJECT: PACKAGE 3-CONSTRUCTION AND COMPLETION OF 9ML BUKIT TAISHO RESERVOIR,
SUPPLY AND LAYING OF MILD STEEL PIPES TO BUKIT GENTAM RESERVOIR

H. QUALITY: INSPECTION & TEST PLAN


Inspection & Test Plan
No

Stage of
Work

Material
Selection

Sample
Submissio
n
(If
applicable
)

Material
Delivery
Survey
Setting
Out
(Boundary
/ pile
position
pegs)
Pile Jacked
In ( Drop
Hammer
Method)

Frequency

Once

Once

Checking Required
Check material to
be used (Grade/
Size): RC Piles either
square piles or
spun piles
Material Product
Brochure
submission
approved by Client

Method

Acceptance

Review
Catalogue
or relevant
test
certificate

Material as
per Project
Specification/
Requirements

Sample
Submission
Form /
Letter

Approved by
Client
Material as
per spec,
good
conditions
and no
damaged.

Every
Delivery

Material delivered
as per material
order, No Damaged
(Quantity, Quality &
Spec)

During
Survey
Setting
Out

Mark and Check: Building


Boundary
Pile Position
Pile (Cut-Off
Level)

Visual Check
Pegs per
& Random
construction
Measureme
drawing
nt

Before Pile
Jacked In
Process

Check initial piles


Correct Size
Correct Grade
Correct Positions
Straight
Alignment
(Pile/Helmet/Ha
mmer)

Pile driving as
per
construction
Visual Check drawing and
visually
straight
alignment

During Pile
Jacked In
and Pile
Jointing

Check the all in


straight alignment
and joint
satisfactorily done
Ensure all pile
records in Pile
Records Form
6

Random
Sampling
Check

Visually
straight
alignment
Visual Check and pile joint
was
satisfactory
done
Visual Check Proper
& Recorded records with
authorized

METHOD STATEMENT FOR PILING WORKS (OVERCROSSING PIPE)


PROJECT: PACKAGE 3-CONSTRUCTION AND COMPLETION OF 9ML BUKIT TAISHO RESERVOIR,
SUPPLY AND LAYING OF MILD STEEL PIPES TO BUKIT GENTAM RESERVOIR

signature

Upon
completio
n of piling
works

Pile
Cutting

As-Built:
Data &
Info:
plotting
and
Consultant
submissio
n

Upon
completio
n of pile
cutting

Check the
following: All the piles shall
be cut follow the
marked CutOff-Level
Suitable
machine
Surveys pick up info
and data for AsBuilt drawing
preparation and
submission.
As-built review by
C&S Design
Consultant

Visual &
Measured

Field Survey
and plotting
Review AsBuilt
Drawing

Pile cutting as
per Cut-OffLevel and
suitable pile
cutter
machine, No
pile damaged.

All piles within


construction
tolerances/
Acceptable by
Consultant

Relevant Construction Standard & References


NIL
QC Documents or Relevant Checklist
Attachment B: Inspection Checklist for Pile Records Form

I. OCCUPATIONAL SAFETY AND HEALTH (OSH)


All occupational safety and health (OSH) measures shall be as per
FACTORY AND MACHINERY ACT 1967 under: Building Operation and Works of Engineering Construction
(BOWEC) Safety Regulations 1986. Relevant Regulations
further details please refer to the following regulations: Part II : General Provision
Part XII : Excavation Work
Part IX : Material Handling and Storage, Use and
Disposal
Part XVI : Hand and Power Tools

J. ATTACHMENT

Appendix A : Inspection Checklist for Pile Records Form

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