3 CLAMP-ON PROJECT

HEERA FIELD

LEIGHTON PROJECT NO: I1158A

PROCESS DATA SHEET

FOR
RESTRICTION ORIFICE

Doc. No. I1158A-GEN-PET6-PRO-DS-0083

REVISED

PETRO6

LWIN

ONGC-OD

ONGC-OW

1
0
A
Rev

5-Jun-12
30-Apr-12
6-Mar-12
Date

REVISED & AFC

AFC
Issued For ONGC Review & Comments
Reason for Issue

RM
RM
RM
Prepared

RMR
RMR
RMR
Checked

0083

SHEET 1 OF 5

AGR
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Approved

PROCESS DATA SHEET FOR RESTRICTION ORIFICE

DOC.NO.I1158A-GEN-PET6-PRO-DS-0083

GENERAL

PROCESS
CONDITIONS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Tag No.
Service
Location
P&ID No.
Line No.
Fluid & State
Design Flow Rate
Volume to be depressurised
Initial /Final Pressure
D/s Pressure
Operating Temperature
Design pressure
Design Temperature
Design Differential pressure
Viscosity
Mol. Wt.
Cp/Cv
Compressibility Factor
Gas Composition
Connection
Flange Size
Flange Rating
Calculated Cv

24

Selected Cv

HG-RO-900
Lift Gas vent from condensate dru
Field - offshore
I1158A-HG-PET6-PRO-PID-0168
2"-P-B1N-NN-1240
Hydrocarbon Gas
kg/hr
1819 (Note 3)
( m3)
2.25 (Note 4)
2
( kg/cm g) 30 / 0
( kg/cm2g) 3.403 (Note-4)
C
-3 (Note 5) to 75
( kg/cm2g) 47
C
-29 (Note 6) /105
2
( kg/cm ) 47
0.012-0.014 (Note 7)
cp
16.97
1.23 - 1.32 (Note 7)
0.934 - 0.964 (Note 7)
suitable for either composition give
sandwiched between flanges / valv
2"
#300 RF - NACE
VTS (Note 8)
VTS (Note 8)

NOTES:
1. All material of construction shall comply with NACE MR-01-75 / ISO-15156-1/2/3 and suitable for the fluid handled
2. Vendor to submit calculations
3. Design flow rate is the peak flow rate arrived in "HYSYS-Depressurisation dynamics"
4. Based on calculation sheet attached.

5. Based on hysis simulation.

6. Based on minimum design temperature for the material selected.
7. Based on existing data sheet of HZ Platform.
8. VTS - Vendor to Suggest.
1
0
A
Rev

5-Jun-12
30-Apr-12
6-Mar-12
Date

REVISED & AFC

AFC
Issued For ONGC Review & Comments
Reason for Issue

RM
RM
RM
Prepared

N ORIFICE

0083
SHEET 2 OF 5

HG-RO-900
Lift Gas vent from condensate drum
Field - offshore
I1158A-HG-PET6-PRO-PID-0168
2"-P-B1N-NN-1240
Hydrocarbon Gas
1819 (Note 3)
2.25 (Note 4)
30 / 0
3.403 (Note-4)
-3 (Note 5) to 75
47
-29 (Note 6) /105
47
0.012-0.014 (Note 7)

16.97
1.23 - 1.32 (Note 7)
0.934 - 0.964 (Note 7)
suitable for either composition given in Table
sandwiched between flanges / valves
2"
#300 RF - NACE
VTS (Note 8)

VTS (Note 8)

ble for the fluid handled

RMR
AGR
RMR
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Checked Approved

CLIENT

PROCESS DATA SHEET FOR RESTRICTION ORIFICE

DOC.NO.I1158A-GEN-PET6-PRO-DS-0083 - TABLE

Composition
Component
Nitrogen
Carbon di-oxide
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
Hexane +
Pressure kg/cm2a
Temperature deg C
Calculated parameters
Sp Gravity w.r.t air
GCV kcal/m3
NCV kcal/m3
Avg Mol wt

(1)
Heera Lift / Associated Gas
Mole % (dry basis)
0.1032
1.2845
72.2743
10.9178
9.234
1.9048
2.5961
0.8498
0.8149
0.02

(2)
HG free gas sample
Mole % (dry basis)
0.149
3.101
96.123
0.627
0
0
0
0
0
0

80
51

56
27

0.8081
12292
11176
23.32

0.5898
8757
4885
16.97

1
0
A
Rev

5-Jun-12
30-Apr-12
6-Mar-12
Date

REVISED & AFC

AFC
Issued For ONGC Review & Comments
Reason for Issue

RM
RM
RM
Prepared

RIFICE

ABLE
Sheet 3 of 5

(2)
free gas sample
e % (dry basis)
0.149
3.101
96.123
0.627
0
0
0
0
0
0
56
27

0.5898
8757
4885
16.97

RMR
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Checked Approved CLIENT

PROCESS DATA SHEET FOR RESTRICTION ORIFICE

DOC.NO.I1158A-GEN-PET6-PRO-DS-0083 - HYSYS REPO

1
0
A
Rev

5-Jun-12
30-Apr-12
6-Mar-12
Date

REVISED & AFC

AFC
Issued For ONGC Review & Comments
Reason for Issue

OR RESTRICTION ORIFICE

RO-DS-0083 - HYSYS REPORT

Sheet 4 of 5

ents

RM
RMR
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RM
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Prepared Checked Approved CLIENT

PROCESS DATA SHEET FOR RESTRICTION ORIFICE

DOC.NO.I1158A-GEN-PET6-PRO-DS-0083 - CALCULATION

DATA
Peak flow rate from "HYSYS"
mass flow rate
discharge coefficient
ratio of specific heats
density
Absolute upstream pressure

m
C
k

P1

kg/hr
kg/s

kg/m3
Pa

1819
0.51
0.60
1.38
21.06
3043298

Formula used

CALCULATION
Orifice area
Orifice diameter

A
dia

PRESSURE DROP IN VENT PIPES

Pipe I.D.
Flow rate
Pressure at end of pipe (abs)
Density at P2T
Viscosity
Surface Roughness
C/S Area of Pipe
Mass Velocity
Velocity at P2
Mach Number at P2
Reynolds No.
Friction Factor
Equivalent Length of pipe

di
P2

e
G

m
kg/hr
pascals
kg/m3
cP
metre
m2
kg/m2.s
m/s

Re
f
L

metre

P1

pascals
pascals
kg/cm2

mm2
mm

154.39
14.02

3"
2"
0.0737
0.0492
1819
1819
101333
241870
0.7859
1.8758
0.0130
0.0130
0.000046 0.000046
0.00426 0.00190
118.6
265.6
150.9
141.6
0.365
0.343
671839 1005438
0.018
0.020
7.42
7.14
107.84
36.10

Formula used

Pressure at start of pipe (abs)

Pressure drop
Pressure drop

241870
140537
1.433

435074
193205
1.970

Pressure at the d/s of Restriction Orifice kg/cm2g

1
0
A
Rev

5-Jun-12
30-Apr-12
6-Mar-12
Date

REVISED & AFC

AFC
Issued For ONGC Review & Comments
Reason for Issue

3.403

RM
RM
RM
Prepared

RIFICE

ULATION
Sheet 5 of 5

RMR
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Checked Approved CLIENT

BALL VALVE

reducer

elbow 45

elbow 90

reducing tee

Descriptiosize
NEW
2"
26.943
NEW
3"
2.261
3"-VG-A1- 3"
17.765
3"-VG-A1- 3"
6.305
3"-VG-IA- 3"
0.633
3"-VG-A1- 3"
1.285
3"-VG-A1- 3"
32
3" pipe
Total Numbers
Equivalent Length
60.249
Total Equivalent Leng107.7978
2" pipe
Total Numbers
Equivalent Length
26.943
Total Equivalent Leng
36.1

tee

length

S.NO
1A
1B
2
3
4
5
6

1
2

2
0

1
3

7
8.5344

4
2.4384

6
7.3152

1
0.6096

1
1
0
2

3
3.6576

1
1.2192

1
1.2192

0
0
2

2
1.2192

1
30.48

FLAME ARRESTOR

PROCESS DATA SHEET FOR RESTRICTION ORIFICE

DOC.NO.I1158A-GEN-PET6-PRO-DS-0083 - CALCULATION

A
REV

6-Mar-12
DATE

Issued For ONGC Review & Comments

Description

RM
PRE

RIFICE

ULATION
Sheet 6 of 7

RMR
CHD

AGR
APPD

CLIENT

PROCESS DATA SHEET FOR RESTRICTION ORIFICE

DOC.NO.I1158A-GEN-PET6-PRO-DS-0083 - CALCULATION

A
REV

6-Mar-12
DATE

Issued For ONGC Review & Comments

Description

RM
PRE

RIFICE

ULATION
Sheet 7 of 7

RMR
CHD

AGR
APPD

CLIENT

Petro6

VP PETRO6 ENGINEERS AND CONSULTANTS PVT L

PROJECT ONGC-3CLAMP-ON
SUBJECT LINE SIZING CALCULATIONS
PREP. BY
CHKD. BY
APPD. BY
DATE
DATE
DATE
LINE SIZING CALCULATIONS (COMPRESSIBLE FLUID)
S.NO
ITEM
SYMBOL UNITS

SERVICE

P & ID NO.

I1158A-HG-PET6-PRO-PID-0168

LINE NO.

3"VG-A1-N

4
5

Pipe I.D.
Flow rate
P2 (absolute)

6
7
8
9
10

di

m
kg/hr
pascals
kg/m3
cP
metre
m2
kg/m2.s
m/s

P2

Density at P2T
Viscosity
Surface Roughness
C/S Area of Pipe
Mass Velocity
velocity at P2
Mach Number
Reynolds No.
Friction Factor

Re
f

14
15

Equivalent Length of pipe

P1 (absolute)
P1 (gauge)

L
P1
P1

16

pressure drop
1.405

11
12
13

dP

VENT
GAS

e
G

f.dL.V2.

0.0737
1819
101333
0.7859
0.0130
0.000046
0.00426
118.6
150.9
0.365
6.72E+05
0.018
7.42
107.84
241870
1.405
1.405

metre
pascals
barg
bar

2gc.D

kg/m2

f.dL.G2 /

f.dL.G P1 /
2.

2gc.D.

2gc.D.1.P kg/m2
2gc.D.1).dL

P.dP
=
Integrating and applying limits,

(f.G P1 /

P12 - P22

2.f.L.G2.P1 /

2.

kg/m2

f.L.G2.P1 /

2gc.D.1
gc.D.1

PAGE
SHEET
REVISION.
CONTRACT NO.
DOC. NO.
REF. DRG. NOS.

FLUID)

I1158A-HG-PET6-PRO-PID-0168
2"VG-A1-NN-2166
0.0492
1819
241870
1.8758
0.0130
0.000046
0.00190
265.6
141.6
0.343
1.01E+06
0.020
7.14
44.40
468359
3.670
2.265

0.0737

101333.3
molecular weight
z
Pressure
temperature
density @ atm pr

velocity of sound

3.670

When discharge final is to atmosphere

f.dL.V2.

2D

pascals

atm
K
kg/m3
m/s

16.97
0.964
1
273
0.785881
1.275
413.1763

f.dL.G2 / 2D.
f.dL.G2.P2 / 2D.2.P

pascals

(f.G2.P2 /

pascals

2D.2).dL

2.f.L.G2.P2 /
f.L.G P2 /
2.

2D.2
D.2

(above+P22)^0.5

)
= 2/P2* P (P1, P in same unit

pascals

pascals
pascals

P12 - P22
P1

(P1, P in same unit)