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EXPORT POTENTIAL OF STEEL REBAR AND BILLETS IN MENA REGION
Undertaken at
DECLARATION
I, SOOBIAN AHMED, a bonafide student of MIB (Full Time) Programme at the Centre
for Management Studies, Jamia Millia Islamia, New Delhi, hereby declare that I have
undergone the Summer Training at STEEL AUTHORITY OF INDIA LTD,
INTERNATIONAL TRADE DIVISION, India under the supervision of Mr. ROHAN SINGH
on export potential of Steel Billets and Rebars .
I also declare that the present project report is based on the above summer training
and is my original work. The content of this project report has not been submitted to
any other university or institute either in part or in full for the award of any degree,
diploma or fellowship.
Further, I assign the right to the university, subject to the permission from the
organization concerned, use the information and contents of this project to develop
cases, case lets, case leads, and papers for publication and/or for use in teaching.
SOOBIAN AHMED
10-MIB-40
ACKNOWLEDGEMENT
I am heartily thankful to my supervisor Mr .Rohan Singh, JM(Marketing-ITD), whose encouragement,
guidance and support from the initial to the final level enabled me to develop an understanding of
the project .It is his support and guidance due to which I remain able to come out with this project
report.
I owe the highest sense of appreciation for the talented, Cooperating and hardworking team of SAIL
(ITD) especially Mrs. Shanta Rao, DGM (Marketing-ITD) numerous other officials for cooperating
during the Internship and for providing me the most valuable comments and suggestions without
which this report might not have been complete.
Last but not least I wish to avail myself of this opportunity, express a sense of gratitude and love to
my friends and my beloved parents, my brother for their immense support, strength, their faith in
me and for everything.
SOOBIAN AHMED
EXECUTIVE SUMMARY
Steel Authority of India Limited (SAIL) is the leading steel-making company in India. It is a
fully integrated iron and steel maker, producing both basic and special steels for domestic
construction, engineering, power, railway, automotive and defence industries and for sale
in export markets. SAIL is also among the five Maharatnas of the country's Central Public
Sector Enterprises.
SAIL manufactures and sells a broad range of steel products, including hot and cold rolled
sheets and coils, galvanised sheets, electrical sheets, structurals, railways products,
plates, bars and rods, stainless steel and other alloy steels. SAIL produces iron and steel at
five integrated plants and three special steel plants, located principally in the eastern and
central regions of India and situated close to domestic sources of raw materials, including
the Company's iron ore, limestone and dolomite mines. The company has the distinction
of being Indias second largest producer of iron ore and of having the countrys second
largest mines network. This gives SAIL a competitive edge in terms of captive availability of
iron ore, limestone, and dolomite which are inputs for steel making.
SAIL's wide range of long and flat steel products is much in demand in the domestic as
well as the international market. This vital responsibility is carried out by SAIL's own
Central Marketing Organisation (CMO) that transacts business through its network of 37
Branch Sales Offices spread across the four regions, 25 Departmental Warehouses, 42
Consignment Agents and 27 Customer Contact Offices. CMOs domestic marketing effort
is supplemented by its ever widening network of rural dealers who meet the demands of
the smallest customers in the remotest corners of the country. With the total number of
dealers over 2000, SAIL's wide marketing spread ensures availability of quality steel in
virtually all the districts of the country.
SAIL's International Trade Division ( ITD), in New Delhi- an ISO 9001:2000 accredited unit of
CMO, undertakes exports of Mild Steel products and Pig Iron from SAILs five integrated
steel plants.
The research has been carried out to Estimate the Export Potential of steel billets and
Rebars with focus on MENA (Middle East & North Africa) region. The scope of the study
covers the competition patterns of both the products globally as well as regionally. The
report is based on the desk research methodology .The study covers the duty structure of
both the products in prospective markets. The research study puts special emphasis on
the pricing pattern of billets from Turkey and CIS which are the major suppliers of these
products. The research is also done on three African states which, at the moment have no
such big steel industry but the government policies and changing economic and political
The Middle East and North Africa (MENA) region is considered currently a key growth
markets for the steel industry at the consumption and production alike due to the fastexpanding construction & fabrication sector. It has witnessed major transformations over
the past years, as Arabian countries try to emerge from the shadows of the developed world
and become more industry oriented.
The Middle East and North Africa (MENA) remains a source of high demand for steel, which
continues to outpace the rest of the world. Meanwhile, a persistent trend of recycling high
gas and oil prices into construction and capital investments in the region continues to serve
fast-growing, increasingly wealth populations. These trends have been in place for nearly a
decade now as a result supply is being developed to meet the higher levels of demand.
Nonetheless, external suppliers remain important players as they fulfil over one-third of
demand generated in the MENA region.
Over the past couple of years, the steel industry worldwide has been experiencing stunning
growth and the Middle East has flourished to become major players in the steel market. The
real estate sector has been at the heart of the demand, as this sector witnessed tremendous
activity. Consequently, steel companies in the MENA region entered 2008 strongly, pushed
by their momentum and massive profits achieved in the previous year. In 2007, Egypt and
Saudi Arabia ranked 27th and 35th, respectively, among the worlds steel producing
countries and in 2010, Egypt and Saudi Arabia ranked 24th and 28 th respectively.
There are 67 steel plants in the Arab region. The demand for steel is rising at five to six per
cent every year. It is predicted that half of the world's steel production will be done in Arab
countries by 2012 and Arab countries succeed in keep up with worldwide development in
the steel industry. The MENA region is considered to be among the top five locations in the
world to establish a steel factory, due to a favourable demand ,congenial environment and
relatively cheap energy prices.
The Egyptian steel industry represents one of the cornerstones of Egypts economic growth
and development, due to its linkages to almost all other industries that stimulate economic
expansion. Steel is everywhere, in construction, housing, infrastructure, consumer goods
and automotive industry, all rely heavily on the steel industry and so, the importance and
development of the steel sector is imperative for the progress of the Egyptian economy in
general.
5
Egypt is definitely playing a key role as a major producer of steel in the Middle East & North
Africa. In addition to the rapid growth in population (now more than 88 million and rising at
2% per year) and in the economy, which gained 7% last year to achieve per capita GDP of
$5400. Further to, in a ranking of 59 countries, "FDI Intelligence" ranks Egypt 2nd in Africa
with regard to Foreign Direct Investment (FDI) in FY 2009/2010. This affected on the
growing of the steel industry in Egypt.
The recent political uprising in MENA region has certainly affected the business but there is
a bigger opportunity for Exporters to MENA region as the governments of Kuwait, Kingdom
of Saudi Arabia and Republic of Syria has announced the Billions of dollar packages of
developments to suppress the dissent in protestors even by distributing cash subsidy and
money to buy homes for them which will boost the demand for housing and infrastructure
sectors once again in MENA region. Kingdom of Saudi Arabia has allotted US $ 6 billion for
housing projects for enabling people to buy home.
Morocco was ranked 3rd, Sudan 15th and Ethiopia 10th by Grail Research among African
nations in Steel producing capabilities. The Sudanese iron and steel industry
began contributing to meeting the growing domestic needs of the iron and steel products
represented in the reinforcing steel, wire rods and tubes and pipes. This industry has seen
its start-up in concurrence with founding Giad industrial city established by the Sudan
Master Technology Company. The annual production capacities are estimated by 60
thousand tons of crude steel, 150 thousand tons of long products and 140 thousand tons of
pipes. Sudan Master Technologies Company completed the iron and steel complex
consisted of two mills, the first specialised in billets production with a capacity of 60
thousand tons per year, which comprises one electric arc furnace, and one Ladle furnace to
receive the molten metal with the capacity of 25 tons charge. The second mill is specialised
in reinforcing steel production of a range of 8 25 mm diameters, angles of 25 to 50 mm
sizes and 3-4 mm thickness, and flats with 16-60 mm sizes and 3-10 mm thickness. The
investment value in this mill is 38 million U.S dollars. It employs 130 workers, engineers and
administrative personnel. It extends over an area of 33 km 2.
The production of crude steel of MENA region has risen by 13% in 2010-2011.This is also
due to the upcoming football world cup in 2022 in Qatar and the proposed housing projects
by many Arab nations.
CONTENTS
Certificate
Declaration by the Trainee
Acknowledgement
Executive Summary
Contents
CHAPTER 1
Page Number
11
11
12
12
CHAPTER 2
2.1 World Steel Scenario
14
22
29
30
30
31
32
34
35
39
CHAPTER 3
EXPORT POTENTIAL OF BILLETS WITH FOCUS ON MENA
3.1 Market Introduction
7
42
41
44
45
46
49
56
57
58
59
61
CHAPTER 4
EXPORT POTENTIAL OF REBAR IN MENA REGION
4.1 Export potential of Rebar in MENA
62
64
67
69
70
71
71
76
CHAPTER 5
5.1 INDIA GCC FTA
80
81
83
89
91
92
Field Research focuses on consumer or buyers motives (e.g. Why they will buy your product
instead of your competitors product), which forms the basis of the positioning strategy.
The process of conducting field research in estimating the export potential includes
1. visiting the researcher own country
2. Visiting potential overseas markets which involves
A.
B.
C.
D.
Planning of visits
Seeking /making appointments with target companies/organizations
Field research in exhibitions/trade fairs which involves Right Timing
Questionnaire
10
Steel Authority of India Limited exports its Steel Products through its International Trade
Division. International Trade Division (ITD) of SAIL at New Delhi an ISO 9001:2000
accredited unit of CMO, undertakes exports of Mild Steel products and Pig Iron from SAILs
five integrated steel plants.
SAIL from time to time conducts International Marketing research for estimating Export
potential of its Steel Products. SAIL maintains a close liaison with various information
agencies, bodies, organizations for extracting a relevant PRODUCT-MARKET match.
ITD is vigilant in meeting the demands of its global customers; ITD maintains a close liaison
with customers and the production units to cater to the customized requirements of its
customers both in terms of quality and sizes. ITD exports its product through Vizag,
Vishakhapatnam, Haldia, Paradip ports.
ITD exports steel products mentioned below via its joint venture service centre
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Rails,
Structurals,
Merchant Products,
Wire Rods,
Re-bars,
Plate Mill Plates,
Hot Rolled Coils,
Hot Rolled Plates / Sheets,
Cold Rolled steels,
Chequered Plates,
Slabs, Billets and Pig Iron.
13
14
galvanized products are optimistic. However, development of pipe and galvanized sections will meet
difficulty because of constrained supply of raw material.
World crude steel production in the first six months of 2011 was 757.8 mmt, 7.6% higher in
comparison with the same period of 2010. All major steel-producing regions showed increased
production. Chinas crude steel production for June 2011 was 59.9 mmt, an increase of 11.9%
compared to June 2010.
Elsewhere in Asia, Japan produced 8.9 mmt of crude steel in June 2011, down -5% compared to the
same month last year. India produced 6.0 mmt for June 2011, an increase of 7.3% over June 2010.
South Koreas crude steel production for June 2011 was 5.7mmt, 19% up compared to June 2010.
In the EU, Germanys crude steel production for June 2011 was 3.9 mmt, an increase of 0.2% on June
2010. Italy produced 2.6 mmt, 15.2% higher than the same month in 2010. Spains crude steel
production for June 2011 was 1.5 mmt, up 4.5% on June 2010. France produced 1.4 mmt of crude
steel in June 2011, a decrease of -6.1% compared to June 2010.
Turkey produced 2.8 mmt of crude steel in June 2011, 12.3% higher than June 2010. The US
produced 7.2 mmt of crude steel in June 2011, an increase of 1.7% compared to June 2010. Brazilian
crude steel production was 3.0 mmt, 3.9% higher than June 2010.
The world crude steel capacity utilisation ratio of the 64 countries in June 2011 was 82.8%, 1.2
percentage points higher than in May 2011. Compared to June 2010, the utilisation ratio in June
2011 increased by 2.5 percentage points.
16
The World Steel Association forecasts an increase in the apparent use of steel finished
products during 2010 and 2011 by 10.7% and 5.3% respectively. World steel also expects
the apparent steel use in 2010 to reach 1.241 billion tons compared to 1.121 billion tons for
2009,
and
this
shall
rise
to
1.306
billion
tons
in
2011.
The report indicated that the MENA region will see a rise in steel apparent use in 2010 to
reach 59 million tons, thus increasing by 8.9%, and to 62.5 million tons in 2011, i.e. an
increase by 5.9%. According to the report, it is predicted that Asia will stay on top in terms
of steel demand with a share of 66.2% of the world steel demand in 2010 and 65.5% in
2011. Meanwhile, some other regions will see improvement in apparent steel use during
2011 after the huge drop of 2009. The report estimated the increment in NAFTA steel
consumption in 2010 to be at 23.5% after a 37.4% drop. In CIS, the rise is projected to reach
11% compared to a 28.2% decline, and in EU27 there shall be a 13.7% rise as compared to a
35.2% depression. Meanwhile, the crude steel production in Arab companies during Q1
2010 increased by 21.58% compared to the same period of 2009. Most of this increase
comes from countries like Egypt (11.2%), Qatar (87.5%), Saudi Arabia 41.8% and Morocco
(25.2%).
17
Steel Demand, mt
139
29
45
108
44
74
833
1272
Steel shape
Flat products
Long products
Tube products
World
Steel Demand, mt
585
562
125
1272
18
Demand by Quality
Steel quality
Carbon steel
Engineering steel
Stainless steel
Tool steel
World
Steel Demand, mt
1209
38
24
~1
1272
Demand Forecast
Year
World steel demand, mt
19
2009
1125
2010
1272
2011
1359
2012
1441
2013
1491
20
2
3
4
5
6
7
8
9
10
Country/Region
World
People's Republic of China
European Union
Japan
United States
Russia
India
South Korea
Germany
Ukraine
Brazil
Turkey
2007
1,351.3
494.9
209.7
120.2
98.1
72.4
53.5
51.5
48.6
42.8
33.8
25.8
2008
1326.5
500.3
198.0
118.7
91.4
68.5
57.8
53.6
45.8
37.3
33.7
26.8
2009
1,219.7
573.6
139.1
87.5
58.2
60.0
62.8
48.6
32.7
29.9
26.5
25.3
2010
1,413.6
626.7
172.9
109.6
80.6
67.0
66.8
58.5
43.8
33.6
32.8
29.0
21
2007
Company
Headquarters
98.2
52.9
37.0
36.5
35.4
35.0
31.1
23.2
23.2
23.2
13.6
116.4
31.1
28.6
20.2
31.1
35.7
34.0
22.9
26.5
13.9
Arcelor Mittal
Hebei Iron and Steel
Baosteel Group
Wuhan Iron and Steel
POSCO
Nippon Steel
JFE
Jiangsu Shagang
Shandong Iron and Steel Group
Tata Steel
Luxembourg
China
77.5
40.2
31.3
30.3
31.1
26.5
25.8
20.5
26.4
20.5
13.5
103.3
33.3
35.4
27.7
34.7
37.5
33.0
23.3
21.8
24.4
13.7
China
China
South Korea
Japan
Japan
China
China
India
22
23
Industry with the leading industry players from the country and abroad, stalwarts of the sector and
policy makers at Global Steel 2010, where this report is being released.
Production for
sale
2005-06
46566
2006-07
52529
2007-08
56075
2008-09
57164
2009-10
60892
Apr-Dec 10-11*
47296
Source: JPC; * =Provisional
24
Import
Export
Consumption
4305
4927
7029
5841
7296
5359
4801
5242
5077
4437
3235
2462
41433
46783
52125
52351
57675
44275
Crude steel production has shown a sustained rise since 2004-05 along with capacity. Data on crude
steel production, capacity and capacity utilization are given in the table below:
Year
Crude steel
Production
('000 tonne)
Capacity
('000 tonne)
Capacity
Utilisation (%)
2005-06
51171
46460
2006-07
56843
50817
2007-08
59845
53857
2008-09
66343
58437
2009-10
72963
64875
Apr-Dec 2010-11*
56597**
50594
Source: JPC; *=Provisional; ** 2.5 million tonne capacity added during April-December 2010
91
89
91
88
89
89
22
2005-06
52
18
30
100
India is also a leading producer of sponge iron with a host of coal based units, located in the mineralrich states of the country. Over the years, the coal based route has emerged as a key contributor to
overall production; its share has increased from 69% in 2005-06 to 70% in 2009-10. Capacity in
sponge iron making has also increased over the years and currently stands at 32 million tonne.
25
27
16.964
29.496
46.460
36.5
17.003
33.814
50.817
33.5
17.091
36.766
53.857
32
16.372
42.065
58.437
28
Existing Capacity
Total capacity Total capacity
capacity additions by expected by
proposed by
2011-12
201112
2019
SAIL
RINL
TATA
ESSAR STEEL
JSW
JSPL
ISPAT
POSCO
ARCELOR MITTAL
BHUSHAN POWER & STEEL
12.5
2.9
6.8
4.6
6.6
2.4
3
BHUSHAN STEEL
OTHERS & SECONDARY
2.2
21.9
28
7.7
3.4
3.0
5.4
3.2
1.2
.9
1.5
2.8
9.1
20.2
6.3
9.8
10.0
9.8
3.6
4.2
1.5
23.1
16.3
22.8
16.0
29.8
25.8
4.2
12.0
24.0
1.5
5.0
31.0
5.0
31.0
29
VISION
To be a respected world Class Corporation and the leader in Indian steel business in quality,
productivity, profitability and customer satisfaction.
30
CREDO
We build lasting relationships with customers based on trust and mutual benefit.
We uphold highest ethical standards in conduct of our business.
We create and nurture a culture that supports flexibility, learning and is proactive to change.
We chart a challenging career for employees with opportunities for advancement and
rewards.
1.Structurals
2.Crane Rails
5. M S Arch
6. Bars, Rods & Rebars:
SAIL TMT
7. Wire Rods
FLAT PRODUCTS
Skelp
2. Plates
3. CR Coils & Sheets
1. Rails
2. Wheels, Axles &
Wheel Sets
OTHER
PRODUCTS
SEMIS
RAILWAY PRODUCTS
1.Blooms
2.Billets
3.Slabs
Pig Iron
31
Subsidiaries
1. Maharashtra Elektro-smelt Limited (MEL) in Maharashtra
C. SAIL produces iron and steel at five integrated plants and three special steel plants,
located principally in the eastern and central regions of India and situated close to domestic
sources of raw materials, including the Company's iron ore, limestone and dolomite mines.
D. SAIL's wide range of long and flat steel products is much in demand in the domestic as
well as the international market. This vital responsibility is carried out by SAIL's own Central
Marketing Organisation (CMO) that transacts business thorough International trade
Division.
E. SAIL's International Trade Division ( ITD), in New Delhi- an ISO 9001:2000 accredited unit
of CMO, undertakes exports of Mild Steel products and Pig Iron from SAILs five integrated
steel plants.
F. With technical and managerial expertise and know-how in steel making gained over four
decades, SAIL's Consultancy Division (SAILCON) at New Delhi offers services and consultancy
to clients world-wide.
32
G. SAIL has a well-equipped Research and Development Centre for Iron and Steel (RDCIS) at
Ranchi which helps to produce quality steel and develop new technologies for the steel
industry.
Category
GOI
Financial Institutions
Banks
Mutual Funds
FIIs
GDRs
Cos. (incl Soc & Tr)
Individuals (incl
employees)
Total
33
Equity Share
No of
Amount in
% of
holders
Holders
Rs./Cr
Equity
3544690285
1
3544.69
85.82
211213818
33
211.21
5.11
76138307
51
76.14
1.84
24511749
102
24.51
0.59
175759727
282
175.76
4.26
614245
2
0.61
0.02
21426619
3070
21.43
0.52
76045795
338069
76.05
1.84
4130400545
341610
4130.40
100.00
Japan,
P.R. of China,
Korea,
Taiwan,
Vietnam,
Philippines,
Singapore,
Malaysia, Nepal, Bangladesh
Thailand, Sri Lanka
Indonesia,
Australia,
Europe
34
PRODUCTION
Corporate Plan 2012 envisages production of hot metal from the integrated steel plants of
SAIL reaching an aggregate level of about 20 MT per annum by 2011-12 against the current
level of 13 MT. This would be achieved through optimal utilization of assets coupled with
marginal capacity expansion. Plant-wise break-up of hot metal production would be as
follows: The envisaged growth in volumes is to be achieved by:
Realisation of full potential of existing assets
Do-bottlenecking
Linked facilities for value addition
Capacity enhancement in growth segments
35
Based on the above, crude steel production by SAIL is planned to reach a level of 18.7
million tonnes per annum (MTPA) by 2012 from the current level of 11.83 MT, leading to
saleable steel production of 17.38 MTPA against the level of 10.73 MT achieved in 2003-04.
In view of emerging market requirements, SAIL has also planned to raise its output of
finished steel to 16.6 MTPA by 2011-12 from the current level of 8.6 MT, and reduce
generation of semi-finished steel from 20% of saleable steel to 5%. This will enable inclusion
of more value-added products in the companys product basket.
Broadly, this would enable SAIL to achieve 30% market share in flat products and 23% in
longs by 2011-12.
INVESTMENT
SAIL has estimated that the measures to be taken to achieve the targeted levels of
growth and sustain higher levels of cost and quality competitiveness will require investment
in the region of Rs.25, 000 crore by 2011-12. The immediate priority schemes, to be
taken/completed by 2006-07, have been estimated to be around Rs.4, 300 crore.
The capital expenditure envisaged will be financed mainly through internal accruals, and
will be supplemented by market borrowing if the need arises. Care will be taken to ensure
that the companys debt-equity ratio attains, and is maintained at, a level of 1:1. The plan
for capital expenditure covers up gradation/modernization of some existing assets as well as
installation of some new facilities. The areas broadly identified for investment pertain to:
Development of iron ore mines
Rebuilding Coke Oven Batteries as BSP, DSP and RSP
Revamping of iron & steel making facilities at BSP, DSP and BSL
Installation of one blast furnace at RSP
Installation of auxiliary fuel injection systems in all blast furnaces in a phased manner
Installation of new finished mills Among new finished mills planned to be set up are: BSP:
Thin slab casting/inline Hot Strip Mill (1.1 MT), Bar & Rod Mill (1MT), Pipe Plant (0.2 MT)
DSP: Bar & Rod Mill (1.4 MT), Structural Mill (0.4 MT) RSP: Plate Mill (0.7 MT), CRNO Mill
(0.075 MT) BSL: Hot Strip Mill (2.5 MT), CRM Line (0.6 MT)
RAW MATERIALS
The growth plan and achievement of quality/cost competitiveness of SAIL to a significant
extent will hinge on the availability, quality and cost of key inputs like coal and iron ore.
36
SAIL has the largest iron ore mining operations in India. To enable production of around 20
MT of hot metal by 2012, substantial development of mines to increase the iron ore
production to a level of around 33 MT, including 6-7 MT of lump ore, will have to be taken
up, sources said. To meet the requirement, SAIL has planned to adopt following strategies:
Development new blocks/mines
Increased production from existing mines to their potential
Improving the quality of iron ore by suitable beneficiation
Achieving operating efficiencies by economic scale of operations
IMPLEMENTATION
Corporate Plan 2012 has considered the following major risk factors in achievement of the
targeted growth have been identified as
Declining global steel demand and prices
Constraints in availability, and cost of critical raw material like coking coal, iron ore, etc.
Infrastructure constraints, viz. ports, railways, etc.
These factors will be reviewed proactively and timely interventions will be ensured. Steel
being a universal intermediary, its demand is driven by economic growth and the expansion
trajectory of the industrial sector. The growth trajectory (reflected in terms of percentage of
GDP growth) is essentially a range based on macro-economic parameters, government
policies and global economic trends. While drawing up Corporate Plan 2012, conservative
market growth projections have been considered. However, while the growth trends and
macro indicator present opportunities for the companys higher growth potential; major risk
factors have also been taken into consideration like decline in global steel demand and
prices, non-availability/cost of major input materials like coal, etc. Therefore, in any case,
SAILs plans may have to be revised from time to time, depending on the market growth,
competition, international situation, change in countrys policies, resources availability, etc.
with a combined capacity of 314 megawatts (MW). It has installed additional capacity by
implementation of 500 MW (2 x 250 MW Units) power plant at Bhilai. The commercial generation of
1st Unit has commenced in April2009 and the 2nd Unit in October 2009
B. Bokaro Power Supply Company Pvt. Limited (BPSCL)
This 50:50 joint venture between SAIL and the Damodar Valley Corporation formed in January 2002
is managing the 302-MW power generating station and 660 tonnes per hour steam generation
facilities at Bokaro Steel Plant. BPSCL has proposed to expand its capacity by installing 2x250 MW
coal based thermal unit at Bokaro. In addition, construction activities are underway for installation
of 9th Boiler (300T/Hr) & 36 MW Back Pressure Turbo Generator (BPTG) project at Bokaro.
C. Mjunction Services Limited
A 50:50 joint venture between SAIL and Tata Steel formed in 2001. This company promotes ecommerce activities in steel and related areas. Newly added services include e-Assets sales, Events &
Conferences, Coal Sales & Logistics, Publications etc...
D. SAIL-Bansal Service Centre Ltd.
SAIL has formed a joint venture with BMW industries Ltd. on 40:60 basis to promote a service centre
at Bokaro with the objective of adding value to steel.
E. SAIL&MOIL Ferro Alloys (Pvt.) Limited
SAIL has incorporated a joint venture company with M/s Manganese Ore (India) Ltd on 50:50 basis
to produce Ferro-manganese and silico-manganese required for production of steel:
MOU
A. POSCO to establish strategic alliance for cooperation in a wide range of business &
commercial interest areas. Pursuant to this, another MoU has been signed for joint venture
initiative in the area of (a) manufacture & commercialization of CRNO; & (b) Exploration of
upstream & downstream opportunities in utilizing FINEX technology by both the companies.
B. Rashtriya Ispat Nigam Ltd. (RINL) - To jointly explore and develop low silica Limestone mines
in the Sultanate of Oman. .
C. Shipping Corporation of India Ltd (SCI) To set up a joint venture which will provide
shipping-related services to SAIL for imported coking coal and also participate in worldwide
dry bulk shipping trade.
D. Government of Kerala (GOK) To revive the existing facilities at Steel Complex Ltd in Calicut
owned by the state government, and also set up, develop and manage a TMT rolling mill of
65000 MT capacity along with balancing facilities and auxiliaries.
E. Larsen & Toubro Ltd (L&T) To jointly set up, develop, manage and own
captive/independent power plant(s) at suitable location/s to meet future power
requirements of SAIL including opportunities to own captive thermal coal blocks to cater to
the power plants requirements..
38
FY 11 FINANCIAL REPORT
NET SALES OF SAIL (RS CRORE)
39
40
41
4- RAK Steel
RAK Steel is a joint venture between Ras Al Khaimah Investment Authority and Middle East Traders
group. The second largest rebar manufacturing mill in the UAE, it has a design capacity of 500,000
tonnes per year.
RAK Steel rebar are made from pure steel billets, hot rolled in a highly automatic rolling mill and
subjected to an online thermo-mechanical treatment called Quenching and Self Tempering (QST).
The mill produces: 8mm, 10mm, 12mm, 14mm, 16mm, 20mm, 25mm and 32mm diameter steel
deformed reinforcement bars (Rebars) to international British and American standards according to
client requirements. The firm is aiming to increase its capacity by 50% by the end of this year to
cater to increased local demand.
5- Sabic Metals
Sabic is one of the largest and most profitable non-oil companies across the Middle East and one of
the worlds five largest petrochemicals manufacturers. It is a leading steel producer in the Middle
East, and the firms metals business has played a vital role in the construction, development and
industrialisation of the region. A number of flat and long steel products are manufactured at its
production facilities. Sabic is a public company with its headquarters in Riyadh. The Saudi Arabian
government owns 70% of its shares, while the remaining 30% are held by private investors across
the GCC.
43
44
Analysis:
1. MENA steel crude production has risen over the years due to increase in production
capacity and setting up of new steel mills.
2. Although the steel production has risen but the domestic production is far below the
domestic demand for the steel.
3. Steel mills export to MENA region shows that there is at least a demand of 40 million
tons.
Raw steel cannot be of use while in its pure form, thus it has to be cast into shape. The freshly made
steel, which is still in the form of a metal bar or rectangle, is called steel billet. Steel billets became
popular in the early 1800s, just after the British colonization of the United States ended and
American entrepreneurs began to manufacture brass and bronze billet, which later became one of
the fast-rising industries in the new country. Copper and iron were almost not to be found in the
United States back then, as the British transported all American copper to Britain for further molding
and processing.
Steel billets have distinct characteristics as compared with already furnished steel bars and products.
Billets have a specific grain structure, which enables the metal to be processed more intricately.
Steel billets are also known for their malleability and ductility, especially when exposed to varying
temperatures during shaping and molding.
Billets or ingots are not of practical use until they have been formed into more functional shapes
and sizes. While they have already been put in the furnace, they still require a series of shaping and
molding procedures such as hot and cold working, milling and cutting before they are sold in
hardware stores, or used for different applications. The unformed billets, however, can be used in
striking currency such as coins and as reserves, similar to gold bars. Steel billets are considered fresh
and raw, and they must undergo a series of manufacturing processes before they can be used for
various purposes. Billets are made by means of freezing molten liquid, and are later exposed to
extremely low temperatures in order to allow the metal to take shape and solidify in chemical
structure. The temperature manipulates the metal's physical properties, and tones its strength and
durability. The subsequent processes provide the metal's curved mold design so that it can fit the
45
allotted space provided by other machines, which complete the finishing procedures
Steel billets result from the second stage of the steel production process. They are hot-rolled or
forged from an ingot or strand cast. Smaller and longer than a bloom, billets are usually a square
cross section less than 36 square inches. They are used for the manufacture of all 'long' steel
products such as bars, rods, pipes, tubes, wire and wire products.
1. Ladle
2. Stopper
3. Tundish
4. Shroud
5. Mold
6. Roll support
7. Turning zone
8. Shroud
9. Bath level
10. Meniscus
11. Withdrawal unit
12. Slab
46
A.
B.
C.
D.
E.
Liquid metal
Solidified metal
Slag
Water-cooled copper plates
Refractory material
Molten metal (known as hot metal in industry) is tapped into the ladle from furnaces. After
undergoing any ladle treatments, such as alloying and degassing, and arriving at the correct
temperature, the ladle is transported to the top of the casting machine. Usually, the ladle sits in a
slot on a rotating turret at the casting machine; one ladle is 'on cast' (feeding the casting machine)
while the other is made ready, and is switched to the casting position once the first ladle is empty.
From the ladle, the hot metal is transferred via a refractory shroud (pipe) to a holding bath called
a tundish. The tundish allows a reservoir of metal to feed the casting machine while ladles are
switched, thus acting as a buffer of hot metal, as well as smoothing out flow, regulating metal feed
to the molds and cleaning the metal.
Metal is drained from the tundish through another shroud into the top of an open-base
copper mold. The depth of the mold can range from 0.5 to 2 metres (20 to 79 in), depending on the
casting speed and section size. The mold is water-cooled to solidify the hot metal directly in contact
with it; this is the primary cooling process. It also oscillates vertically (or in a near vertical curved
path) to prevent the metal sticking to the mold walls. A lubricant can also be added to the metal in
the mold to prevent sticking, and to trap any slag particlesincluding oxide particles or scalethat
may still be present in the metal and bring them to the top of the pool to form a floating layer of
slag. Often, the shroud is set so the hot metal exits it below the surface of the slag layer in the mold
and is thus called a submerged entry nozzle (SEN). In some cases, shrouds may not be used between
tundish and mold; in this case, interchangeable metering nozzles in the base of the tundish direct
47
the metal into the moulds. Some continuous casting layouts feed several molds from the same
tundish.
In the mold, a thin shell of metal next to the mold walls solidifies before the middle section, now
called a strand, exits the base of the mold into a spray-chamber; the bulk of metal within the walls of
the strand is still molten. The strand is immediately supported by closely spaced, water cooled
rollers; these act to support the walls of the strand against the ferrostatic pressure
(compare hydrostatic pressure) of the still-solidifying liquid within the strand. To increase the rate of
solidification, the strand is also sprayed with large amounts of water as it passes through the spraychamber; this is the secondary cooling process. Final solidification of the strand may take place after
the strand has exited the spray-chamber.
It is here that the design of continuous casting machines may vary. This describes a 'curved apron'
casting machine; vertical configurations are also used. In a curved apron casting machine, the strand
exits the mold vertically (or on a near vertical curved path) and as it travels through the spraychamber, the rollers gradually curve the strand towards the horizontal. In a vertical casting machine,
the strand stays vertical as it passes through the spray-chamber. Molds in a curved apron casting
machine can be straight or curved, depending on the basic design of the machine.
In a true "Horizontal Casting Machine", the mold axis is horizontal and the flow of steel is horizontal
from liquid to thin shell to solid (no bending). In this type of machine, either strand oscillation or
mold oscillation is used to prevent sticking in the mold.
After exiting the spray-chamber, the strand passes through straightening rolls (if cast on other than a
vertical machine) and withdrawal rolls. There may be a hot rolling stand after withdrawal, in order to
take advantage of the metal's hot condition to pre-shape the final strand. Finally, the strand is cut
into predetermined lengths by mechanical shears or by travelling oxyacetylene torches, is marked
for identification and either taken to a stockpile or the next forming process.
In many cases the strand may continue through additional rollers and other mechanisms which
might flatten roll or extrude the metal into its final shape.
48
2009-10
3922
25607
1745
1139
60
33353
57
65898
2006-07
2007-08
2008-09
2009-10
EU
C.I.S.
North
South
America America
Africa
Asia
Oceania
49
Analysis:
1. Continent wise Asia has emerged the largest steel billet producer.
2. Region wise also Asia has overtaken CIS in billet production.
3. CIS was the largest steel billet producer in 2007,08 and 09 but Asia is now the
largest billet producer with 33353 thousand MT followed by CIS with 25607
thousand MT.
4. Increase in the cost of manufacturing due to increased prices of coal and
coking coke has resulted in fall in output of CIS Steel makers.
5. The demand has also fallen due to uprising in Middle East a major market for
CIS producers.
50
2007-08
2008-09
2009-10
C.I.S.
40000
Asia
20000
World
0
2006-07
51
2007-08
2008-09
2009-10
Asia
C.I.S.
World
Analysis:
1. From the graph it can be seen that the CIS billet production and world billet
production has a positive correlation since CIS was the world largest billet
producer.
2. From table it can be seen the share of CIS has been falling continuously and
Share of Asia has been rising.
3. Asia share is rising due to increased production capacity of China and Indian
steel mills and high domestic demand.
2007-08
2008-09
2009-10
EU
13359
15684
15075
9060
C.I.S.
29289
28272
30367
26133
North America
2958
3897
4739
2478
South America
6384
5689
5943
4994
Africa
301
220
143
462
Middle East
22
27
56
48
15610
13844
9727
8466
16
33
68401
67928
68719
54304
Asia
Oceania
World
52
30000
2007-08
20000
2008-09
10000
2009-10
Analysis:
1. World steel billet exports have fallen over previous year.
2. Although CIS exports have fallen but still CIS has lived up to the reputation of being
the largest exporter of steel Billets.
3. In Asia Japan, China, Taiwan, Malaysia and South Korea have been the largest
exporters.
Turkey
10000
Russia
8000
6000
Ukraine
4000
India
2000
0
2006-07
2007-08
2008-09
2009-10
40000
Asia
20000
World
0
2006-07
2007-08
2008-09
2009-10
2009-10
10625
299
2777
649
3279
6641
24838
5
53256
15000
2007-08
2008-09
10000
2009-10
5000
0
EU
54
C.I.S.
North
America
South
America
Africa
Middle
East
Asia
15000
2007-08
10000
2008-09
5000
2009-10
0
EU
Asia
Africa
Analysis:
1. Billet imports have fallen.
2. CIS is the least importer which is quite understood since CIS is the largest exporter.
3. The largest importer has been Asia and Europe. Asia has imported 24838 thousand MT of
billets followed by Europe with 10625 thousand MT.
4. Middle East and Africa has shown promise of being big importer which is mainly due to
Infrastructural development there.
6000
Lebanon
4000
UAE
2000
Syria
0
2006-07
55
2007-08
2008-09
2009-10
Analysis:
4. The prices of Turkey Billet were more volatile in 2nd and 3rd quarter year of
2010 and prices ranged from $ 420 to $ 630 per ton.
5. Billet price also depends on demand for final product sine billet is a semi
finished product (Bars, rods, Pipe, Tube and wires).
6. The price of Billet moves with the price of Rebar. It can be seen in graph that
billet price moves with rebar price. If the Rebar prices rises than billet prices
also rises.
56
Analysis:
1. There is also a correlation between prices of wire rod and billets.
2. Prices of billet is always less than wire rod as billet is a semi product from which wire
rod is made as final product.
3. With the increase in price of wire rod demand and price of billet also increases.
$/FOB/t
Co-Relation = 0.649346
Scrap
400
Billet
200
0
Q3
08
57
Q4
08
Q1
09
Q2
09
Q3
09
Q4
09
Q1
10
Q2
10
Q3
10
Q4
10
Q1
11
58
COUNTRY BASED
Remark*
Kardemir
Turkey
100 by 100
120 by 120
130 by 130
150 by 150
$477-480(ExW)
Evraz
Russia
100 by 100
120 by 120
130 by 130
150 by 150
China
100 by 100
120 by 120
150 by 150
Kobe Steel
Japan
100 by 100
120 by 120
130 by 130
140 by 140
150 by 150
155 by 155
China
100 by 100
120 by 120
140 by 140
Henan
China
150 by 150
China
120 by 120
100 by 100
150 by 150
150 by 230
165 by 225
Advanced Technology
China
100 by 100
59
4mt(Capct)
DHT Metal
Azerbaizan
130 by 130
150 by 150
India,Russia,Yemen,Turkey,Middle East
150 by 150
120 by 120
(Capct)900000
Machine 2
150 by 150
135 by 135
120 by 120
(Capct)15000000
JSPL
India
130 by 130
150 by 150
200 by 200
Anshan Shegylin
China
120 by 120
150 by 150
South Korea,Japan,Thailand
Anshan Shenmao
China
120 by 120
150 by 150
South Korea,Japan,Thailand
Egi Cilik As
Turkey
100 by 100
110 by 110
115 by 115
120 by 120
130 by 130
140 by 140
150 by 150
160 by 160
170 by 170
200 by 200
Qatar Steel
Qatar
130 by 130
150 by 150
200 by 200
TKCSteel
Phillipines
120 by 120
130 by 130
140 by 140
150 by 150
60
(Capct)0.75
Light Billets
400,000(Capct)
61
4.1
A Rebar (short for Reinforcing bar), also known as reinforcing steel, reinforcement steel, or
a deformed bar, is a common steel bar, and is commonly used as a tensioning device in reinforced
concrete and reinforced masonry structures holding the concrete in compression. It is usually
formed from carbon steel, and is given ridges for better mechanical anchoring into the concrete.
In Australia, it is colloquially known as reo.
Grades
Rebar is available in different grades and specifications that vary in yield strength, ultimate tensile
strength, chemical composition, and percentage of elongation. The grade designation is equal to the
minimum yield strength of the bar in ksi (1000 psi) for example grade 60 rebar has minimum yield
strength of 60 ksi Rebar is typically manufactured in grades 40, 60, and 75.
Common ASTM specification is:
ASTM A82: Specification for Plain Steel Wire for Concrete Reinforcement
ASTM A184/A184M: Specification for Fabricated Deformed Steel Bar Mats for Concrete
Reinforcement
ASTM A185: Specification for Welded Plain Steel Wire Fabric for Concrete Reinforcement
ASTM A496: Specification for Deformed Steel Wire for Concrete Reinforcement
ASTM A497: Specification for Welded Deformed Steel Wire Fabric for Concrete Reinforcement
ASTM A615/A615M: Deformed and plain carbon-steel bars for concrete reinforcement
ASTM A616/A616M: Specification for Rail-Steel Deformed and Plain Bars for Concrete
Reinforcement
ASTM A617/A617M: Specification for Axle-Steel Deformed and Plain Bars for Concrete
Reinforcement
ASTM A706/A706M: Low-alloy steel deformed and plain bars for concrete reinforcement
ASTM A955: Deformed and plain stainless-steel bars for concrete reinforcement
ASTM A996: Rail-steel and axle-steel deformed bars for concrete reinforcement
Historically in Europe, rebar is composed of mild steel material with yield strength of approximately
250 N/mm. Modern rebar is composed of high-yield steel, with a yield strength more typically 500
N/mm. Rebar can be supplied with various grades of ductility, with the more ductile steel capable of
absorbing considerably greater energy when deformed - this can be of use in design to resist the
forces from earthquakes for example.
Difference between Bars and Rod:
1. Shape - Bars are in the form of round bars, flat bars, hexa bars, etc Wire rods are always
round.
2. Size: Bars are in range of 8 mm to 50 mm (round bars); whereas wire rods come the range of
5.5 to 22 (max upto 28.6 mm)
63
Assured quality and fitness for purpose of steel irrespective of origin of material
Overseas experience shows certification neither affects availability nor competitive price
levels
Preservation of Australia's world-class construction technologies
Prevent reintroduction of site inspection and testing
Removes the need for customers to check every supplier test certificate
Benefits to Certificate Holders include:
Process and materials benchmarked to appropriate Standards
Reduced compliance costs for projects requiring certified materials
Share in the benefits of ACRS promotion of the 'mark'
ACRS MARK
An important point to emphasise is that ACRS is voluntary and inclusive of imported steel. Our goal
is simply to ensure that reinforcing and pressurising steels are quality-approved materials, which
comply with Australian Standards, thereby maintaining confidence in reinforced concrete as the preeminent building material in Australia.
OCAB-BELGIUM
The OCAB is also the agency notified by the Belgian State to issue the CE mark of lighting columns
(according to 40), structural steel (according to EN 10025), the structural supports (according to EN
1337), and fasteners (according to EN 14399). It also certifies kits preload (as ETAG013).
The OCAB manages BENOR the mark in the field of steel products for concrete, following the
mandate received from Mark Committee Benor, in accordance with the requirements of Articles 1015 of the General Rules for Use and Control Mark Benor to Standards (published in 2000).
64
AFCAB-FRANCE
AFCAB is an independent body settled in 1990 to deliver certificates of conformity to companies that
manufacture or fix on site concrete reinforcing steels or their accessories. Choose cut, bent or
welded steels certified by AFCAB, choose a fixing company certified by AFCAB, provides to the
contractor and to the user the guarantee that the reinforcing steel will not break the quality of the
building, from the design to the construction. The certification rules were established including all
the relevant parties. They ensure that the level of quality of the certified products meets the needs
of all the members involved in the construction.
GLOBE CERT AB
GlobeCert AB is a private company established for the global certification of all reinforcing steel for
the Nordic market. The activities are mainly concrete reinforcing steel, pressurising and steel
mesh. GlobeCert AB is since December 28, 2007 an accredited environmental auditor as
certification of products. GlobeCert Ltd is accredited to the international standard / regulation EN
45011.Accreditation means that GlobeCert Ltd has been assessed in possession of the required skills
in defined areas and applies a quality management system meets the requirements.
DIBT-GERMANY
Deutsches Institut fr Bautechnik (DIBt) is an institute of the Federal and Laender Governments for a
uniform fulfilment of technical tasks in the field of public law.
These tasks include in particular:
Granting of European technical approvals for construction products and systems
granting of allgemeine bauaufsichtliche Zulassungen ('national technical approvals') for
construction products and types of construction,
recognition of testing laboratories, inspection bodies and certification bodies for tasks within
the framework of the -Zeichen (' mark') and the CE marking of construction products
Publication of Bauregellisten ('Construction Products List') A and B as well as List C for
construction products.
65
UK-CARES
66
2006-07
2007-08
2008-09
2009-10
EU
North
South
America America
Africa
Middle
East
Asia
150000
145000
140000
135000
2006-07 2007-08 2008-09 2009-10
67
2009-10
139038
166761
83.37561
200000
150000
100000
Asia
World
50000
0
2006-07
2007-08
2008-09
2009-10
Co-Relation: 0.86
China
60000
Asia
40000
20000
0
2006-07
68
2007-08
2008-09
2009-10
(In US$/tonne)
A p r-10
May -10
Ju n -10
Ju l-10
A u g-10
Se p -10
O ct-10
N o v -10
De c-10
Jan -11
Fe b -11
Mar-11
A p r-11
Y-O -Y% C HA N GE
39
23
16
5
0
2
1
5
16
16
12
12
17
C H IN A D O M E S T IC R E B A R (IN U S $/ton n e
555 540 550
520 500
39
23
16
460
440 420 420
430
400 400 420
70
16
16
12
12
17
REBARIMPORT
2003AVG.
2004AVG.
2005AVG.
2006AVG.
2007AVG
2008AVG.
2009AVG
2010AVG.
Y-O-Y%CHANGE
ASIAREBARIMPORTPRICETREND
280
451
416
446
572
825
497
650
61
8
7
28
44
30
31
REBARIMPORT
Y-O-Y%CHANGE
825
650
451 416 446 572 497
280
61 8 7 28 44 30 31
PRO DU CT
G R A D E /A P P LIC A T IO N
REBA R
B U ILD IN G A N D C O N S T R U C T IO N M IN .420N / m m s q
m i n .620N / m m s q .
R E B A R IN C O ILS
B U ILD IN G A N D C O N S T R U C T IO N M IN .460/ m m s q .
IN D U S T R IA L A P P LIC A T IO N
S T R A IG H T E N IN G
m i n .3000/ m m s q .
W IR E R O D
IN D U S T R IA L A P P LIC A T IO N ,
W IR E D R A W IN G
M E S H A P P LIC A T IO N
& FEN C E
210- 360N / m m s q .
210- 360N / m m s q .
220- 360N / m m s q .
PRO DU CT
TEST M ETH O D
STEEL G RA D E
R e i n f o rce m e n t b a r
A S T M G R A D E 60
A S T M G R A D E 40
B S 4449,460
A S T M G R A D E 60
A S T M G R A D E 40
B S 4449,460
B S 4449,260
R E B A R IN C O IL
W IR E R O D
A IS I
A IS I
A IS I
A IS I
A IS I
A IS I
A IS I
A IS I
71
1006
1008
1012
1015
1018
1021
1025
1010
T Y P IC A L Y IE LD S T R E N G T H
T Y P IC A L T E N S ILE S T R E N G T H
RA N G E
400
500
610
700
800
900
810
1100
Qatar steel
QATAR STEEL :REBAR AND WIRE ROD PROFILE
A
PRODUCT
STANDARD
REBAR
YS(min.) TS(min.)
EQUIVALENT TO
ASTM A615,GR 40
ASTM A615,GR 60
SS A 2/1992
BS 4449:1997
GRB460B
BS 4449:2005
GRB500B
B
PRODUCT
WIRE ROD
SIZE
5.5m to 12m
REBAR IN COIL
8mm to 12 mm
280
420
420
620
460
506
460 YS*1.08
500 YS*1.08
STEEL GRADES:SAE/1008/SAE1018/SAE1012
SAE/1042/SAE/1060/SAE1065/SAE1070/
ASTM GR60 BS/4449;GR460
TECHNICAL SPECIFICATION
Mechanical Properties of Wire Rods and Rebars
GRADE
SAE 1008
SAE 1018
*ASTM GR60
*BS4449;
GR460
Ys-N/mm2
250-300
300-350
420 min
460 min
Ts-N/mm2
350-425
450-525
620 min
600 min
%El
30 min
22 min
9 min
14 min
72
ROD
REBAR
DIMEN SION
le ngth
5.5,6,8,10,12m m
10,12,14,16,18,20,25,28,30,32,40m m
12m
12m
L IS C O : P R O D U C T P R O F IL E ( W IR E & R O D )
RO D
REBA R
D IM E N S IO N
le n g th
5 .5 ,6 ,8 ,1 0 ,1 2 m m
1 0 ,1 2 ,1 4 ,1 6 ,1 8 ,2 0 ,2 5 ,2 8 ,3 0 ,3 2 ,4 0 m m
12m
12m
STA N D A RD
A IS I
1008-1074
D IN 4 4 8
B St 420s
D IN 1 7 1 0 0 S t 3 7 - 2
st 44-2
st 50-2
st 60-2
st70-2
AFN O R
N F A 3 5 - 0 1 5 :F e E 2 2 ,F e E 2 4
N F A 3 5 - 0 1 6 :F e E 4 0
N F A 3 5 - 5 0 1 :E 2 8 - 2 ,E 5 0 - 2 ,E 6 0 - 2
A STM
A S T M A 6 1 5 :G R 4 0 ,G R 6 0
TO LER A N C E
D IN
RO D
BAR
73
488
488
59110
1013
Sonasid (Morocco)
FeE400NS
FeE4005
FeE500S
FeTE500
FeE215
400
440
2.5
6,8,10,12,
14,16
500
550
2.5
6,8,10,12,
14,16
20,25,30,32,
40
500
550
8
4,5,6,7,8,9,
10
215
330-490
22
5.5,8,10,12,14,16
STANDARDS
ELASTICITYLIMIT
400
RESISTANCE
440
ELONGATIONAS%
14
DIAMETER
6,8,10,12,
14,16
STANDARD
MECHANICAL PROPERTIES
As Specified
Guarenteed By ESI
Elongation (%)
Min. 14
Min. 16
BAR DIMENSIONS
Nominal Diameter (mm)
74
STANDARD
MECHANICAL PROPERTIES
As Specified
Guarenteed By ESI
Elongation (%)
Min. 14
Min. 16
BAR DIMENSIONS
Nominal Diameter (mm)
STANDARD
MECHANICAL PROPERTIES
As Specified
Guarenteed By ESI
Elongation (%)
Min. 14
Min. 16
BAR DIMENSIONS
Nominal Diameter (mm)
75
AFRICA(TOTAL)
Algeria
Egypt
Morocco
ASU*(mmt)
Growthrate(as%age)
2009(est.)2010(f)2010(f) 2009(est.)2010(f) 2010(f)
26.4 28.7
31.3 9.60% 8.60% 9.30%
4.4
9.2
1.9
4.8
9.5
2.1
*ASU-APPARENTSTEELCONSUMPTION
*ASU(mmt)
Growthrate
2009(est.) 2010(f) 2011(f) 2009(est.)2010(f) 2011(f)
MiddleEast,
IRAN
SAUDIARABIA
U.A.E
40.7
16.3
7.6
6
44.7
16.6
9.3
6.9
48.4
17.5
10
7.4
-8.00%
4.60%
-13.10%
-38.60%
10.00%
1.80%
22.20%
16.40%
8.20%
5.50%
7.90%
6.50%
FINDING: From the above figure it can be concluded that Morocco and Egypt in the North
Africa and UAE and Saudi Arabia in the Middle East has promising demand of steel in future.
MENA REGION
MENA
*ASU (mmt)
Growth rate
2009(est.) 2010(f) 2011(f)
2009(est.) 2010(f) 2011(f)
57.5
62.9
68.2
0.80%
9.50%
8.40%
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Findings:
The Middle East has traditionally had a very small ratio of capacity to demand, relying
heavily on imported steel to meet the demands of the construction and oil and gas sectors.
However due to capacity enhancement in the steel sector (in MENA region), led a
satisfactory level of production for the internal consumption. In near future MENA region
will produce enough to satisfy their internal demand at least. In MIDDLE EAST the
capacity/demand ratio could rise significantly in the future, as many mini-mill projects come
on stream. This would foster a reduction in the regions wide steel trade deficit
In Africa, capacity has been greater than demand in recent years, but due to difficulties in
bringing production on stream, steel output has remained lower than consumption.
In the future, demand is projected to reach the regions capacity, but production will
probably continue to lag and the region will remain a large net importer.
77
Findings:
The Middle East has traditionally had a very small ratio of capacity to demand, relying
heavily on imported steel to meet the demands of the construction and oil and gas sectors.
However due to capacity enhancement in the steel sector (in MENA region), led a
satisfactory level of production for the internal consumption. In near future MENA region
will produce enough to satisfy their internal demand at least. In MIDDLE EAST the
capacity/demand ratio could rise significantly in the future, as many mini-mill projects come
on stream. This would foster a reduction in the regions wide steel trade deficit
78
Findings:
In Africa, capacity has been greater than demand in recent years, but due to difficulties in
bringing production on stream, steel output has remained lower than consumption.
In the future, demand is projected to reach the regions capacity, but production will probably
continue to lag and the region will remain a large net importer.
79
80
81
Despite the decline of Turkish exports to the Egyptian market during the period in question, Egyptian
steel mills represented by the Chamber of Metal Industries are still demanding from the Ministry of
Trade & Industry in Egypt to take immediate measures in order to limit the rebar imports, either by
imposing protective charges or levying customs duties until decisions are reached in the dumping
lawsuits filed by the Chamber.
Sources form the Chamber say that rebar mills in Egypt are facing a real crisis as a result of not being
able to sell their stockpiles that accumulated to huge amounts after large shipments of Turkish rebar
entered the market, encouraged by the removal of customs duties between the two countries.
Media reports say that the Chamber of Metal Industries has lately filed again a dumping lawsuit
against imported Turkish rebar, demanding a 10% customs duty to be levied on imported rebar. The
continuous influx of steel imports into Egypt have lead to a partial shutdown of some mills and
reducing production in others as a result of the inability of local mills to sell out their products.
Turkish rebar exports are reported to have fallen 17% year-on-year in May to 559,320 tonnes. May
rebar exports were also 21% down from Aprils 709,000t. Market sources tell that a strong domestic
market in the last weeks of May and slow export demand, prior to that, caused producers to focus
mainly on the domestic market. The gap between domestic market and export market prices
reached around $80/t in May, while in June this gap seems to have narrowed to $40/t.
Producers expect export markets to accept higher rebar offer prices in the coming days, but exports
may not strengthen significantly, since the domestic market is still found to be more attractive to
producers.
According to data released by General Secretariat of Istanbul Mineral and Metals Exporters
Association, Turkey's steelmakers exported 3.62 million tonnes of rebar in the H1 of 2011 up by
16.89% YoY. Moreover, the total figures of the rebar exports amounted USD 2.42 billion jumped by
38.70% YoY. However, the countrys rebar exports in this June declined by 17.11% YoY to 487,815
tons. Among them, 94,105 tonnes were exported to UAE, 68,856 tonnes were to Egypt and 67,138
tonnes were to Iraq.
Turkey's exports increased in April to USD 11.8 billion keeping the rate of increase in exports for the
first 4 months of 2011 at more than 22% compared to the same period last year.
Mr Mehmet Bykeki president of TM said that Turkey had exported nearly USD 43.3 billion
overseas in the January and April period up 22.2% from a year ago. If this sharp growth trend in
exports continues at a similar pace for the rest of the year, Turkey will reach a record-high export
volume of some USD 135 billion. April's increase in the export sector came despite the fact that the
Middle East and North Africa region has been experiencing havoc, and also while the Turkish lira has
gained notable value against the US dollar because of present uncertainties in the world's largest
economy. Mr Bykeki stated that Exports to the MENA region have dramatically declined,
nearing almost zero in Libya. However, recent revolts in Syria have not affected exports to this
country yet. Despite the ongoing uncertainties in the Middle East and North Africa and the increased
value of the Turkish lira against the US dollar, Turkey managed to export nearly USD 43.3 billion in
goods in the January to April period this year, signaling that it may earn an all time high of USD 135
billion in export revenue in 2011
82
A total of $4.3 trillion is forecast to be spent on construction in the Middle East and North Africa
region over the next decade, representing growth of 80 percent. The report, sponsored by
PricewaterhouseCoopers and carried out by Global Construction Perspectives and Oxford Economics,
predicts growth in global construction will outpace world GDP growth over the next decade.
The report, Global Construction 2020, forecasts that global construction will grow by 67 percent
from $7.2 trillion to $12 trillion annually by 2020.
The MENA region is expected to outpace the global growth rate, driven by population increases,
economic growth, the desire for diversification and, in some cases, preparations for global sporting
events, particularly the 2022 World cup in Qatar. Meanwhile, Qatar is looking to spend $70-billion to
host the FIFA World Cup in 2022 as part of its wider investment to achieve its 2030 Vision.
The report highlights Qatar as the fastest growing construction market.
Important facilitators of construction growth in the region are expected to include changes to
mortgage laws in Saudi Arabia, driving residential construction, and more private participation in
infrastructure investment across the region. Mohammad Dahmash, PwC's leader of real estate,
construction & engineering for the Middle East said: "Particular emphasis will be placed on social
and affordable housing to meet the needs of the growing indigenous populations.
"The procurement process is also getting sophisticated and many countries within the Middle East
have started applying 'Build Operate Transfer' and 'Public Private Partnership' schemes which not
only help in financing projects but also ensure the efficient implementation and execution to
international standards."
Charles Lloyd, PwC's head of capital projects and infrastructure for the Middle East and North Africa
added: "This report shows that the MENA region is likely to continue to be a major source of growth
in the global construction market.
"Demographic factors, economic growth and regional Governments' pursuit of more balanced
economies will all be powerful stimuli of construction demand."
The Kingdom Tower and Kingdom City, estimated to cost 75 billion riyals and to take around 10 years
to complete, are among other projects to transform Jeddah into a city with high rise buildings to
rival Dubai. It is said that an elevator ride from the ground to the top takes about 12-minutes, but
we didnt know that the entire structure would include 59 elevators with five of those being doubledeck elevators.
Prince Alwaleed, a nephew of Saudi King Abdullah, said the Jeddah tower would eventually top
1,000 metres, but the final height is a closely guarded secret.
Building this tower in Jeddah sends a financial and economic message that should not be ignored,
Prince Alwaleed told reporters. It has a political depth to it to tell the world that we Saudis invest in
our country despite what is happening around us from events, turmoil and revolutions even.
When completed, the tower would replace Dubais 828-metre Burj Khalifa as the tallest tower in the
world. The Burj Khalifa was built by Emaar Properties for a total cost of $1.5 billion. The Kingdom
Tower is still an impressive skyscraper to look at, but well reserve judgment for when we actually
see it break ground and as its floors reach into the sky.
Dubai 2024
Dubai's bid to host the Olympics in 2024 is completely in line with the emirate's efforts to raise its
international profile and emerge as a vibrant global city capable of hosting major events. Hosting the
Olympics is seen as the ultimate stamp of approval and shows that a city is capable of hosting a
complex global event, across multi-disciplines that bring together the city's political, economic, social
and leisure capabilities to the fore. For the duration of the event, the host city would have the entire
84
world as a captive audience and it is a once-in-a-lifetime opportunity for the city to put all its
greatest attractions and capabilities on display. That sounds like something Dubai would thrive in.
But while the event may give the emirate just the fillip it needs, it would also raise interesting
questions on how the emirate will fund its Olympic-related investment needs.
Hosting the Olympics is as much about 'hard' infrastructure and economic acceleration as it is
about 'soft' stuff such as national pride and raising the host city's profile on the global scale.
Dubai's decision to bid for the 2024 Olympics is bold and ambitious - and suggests that after a couple
of years of lack of self-confidence, the city is once again looking to regain its status as the region's
most dynamic city.
Doha's winning bid - though not without its controversy - also shows Dubai that it can be done. No
Middle East country had ever hosted the Football World Cup before - the greatest single-sport event
in the world - and now Dubai's 2024 bid could well make it the first Middle East country to host the
Olympics - the biggest sporting spectacle on earth.
Dubai needed a stimulus and a higher aspiration for the city to revive its glorious years of can-do,
will-do attitude and this bid will be a leaf from the old Dubai book.
Hopefully though, this time it will not be a mad frenzy with poor legal and financial frameworks and
un-coordinated financing that led to the almost-scandalous downfall in real estate and other sectors
in Dubai.
A PriceWaterHouseCoopers study on Dubai's bid concludes that as much of 70% of the 'hard'
infrastructure was already in place or planned, noted a National Olympic Committee of the United
Arab Emirates.
85
Algeria alone has invested 145 billion dollars over the last three years in infrastructures and a
growing number of Italian companies are present on the market. The Government in Algiers
recently approved a plan that will be implemented between 2010 and 2014 for the construction of
popular homes, schools, hospitals, roads and railways involving an investment of 286 billion
dollars. The list of projects indicated by the Government envisages the construction of schools,
health facilities, popular homes, the extension and modernisation of the road and railway network
in the country, ports and airports and major efforts to upgrade the water distribution and
procurement network.
These projects are envisaged: construction or modernisation of 5 thousand schools and 1 million
university rooms, the construction of 1,500 health facilities, 2 million new homes, 80 stadiums and
400 swimming pools. 220,000 new connections to the natural gas network, especially in rural areas
of the country. 35 new dams, 25 large pipelines, 34 new water depuration stations, 8 new
desalination plant. 2 new urban arteries (Rocades) in Algiers, an interior motorway (Autoroute des
Hauts Plateaux) parallel to the East-West motorway, of about 1,200 km, a further 830 km of
motorway connections, as well as 3,000 km of new roads, modernisation and renovation work on
another 8,000 km of roads. Production of 20 new fishing ports, re-qualification of 25 commercial
ports and container terminals, extension of the countrys 4 main ports. Modernisation and
restructuring of 10 airports.
In Morocco, the development of several important infrastructural projects is well underway:
construction of ports and airports, railways, roads and motorways for a state investment estimated
at 10 billion. The construction of roads and motorways will see ADM (Autoroutes du Maroc) set
aside 3 billion by 2015 to ensure by that date the construction of 1,500 Km of new sections of road.
The railway sector, managed by ONCF (Office National des Chemins de Fer), has envisaged for its
coming business plan (2009-2013) about 3 billion, a large portion of which will go to the
construction of the Knitra-Tangiers high-speed section. Moreover, an investment of 1.8 million is
envisaged for the development the tram system in Casablanca, Rabat-Sal and the RER line between
Mohammedia and Nouacer. A further sum of 320 million is envisaged for the airports serving Fs,
Rabat and Oujda (ONDA, Office National des Aroports).
This rapid development in the construction of homes and urban re-qualification creates enormous
potential in the sector, where Italy can play a major role. Italian technology is held in very high
regard and products have a good quality/price ratio. Bearing in mind the numerous projects to be
completed 2010-2012, the sectors where Italy could well improve its penetration are property with
new materials and the hotel field. The latter segment enjoys a cardinal role in the economic
development of Morocco, given the need to meet growing demand for homes, offices and tourism
facilities, as well as to develop and enhance infrastructures. The constant development of the
building sector in recent years should inasmuch maintain the same rhythm for the next decade.
Libya has also seen authorities in Tripoli launch a huge infrastructural development
programme (funded to a great extent by petroleum income accumulated in recent years) that is by
now vital for a country recently re-opening its doors to international markets and called upon to
tackle the challenges of a globalised and extremely dynamic economy. On the other hand, the recent
normalisation of diplomatic relationships between Libya and the European Union continues to
86
arouse growing interest among international investors, which is further stimulated by the
encouraging economic performance.
North Africa is a promising market, yet much is still to be done for alignment with European
standards. Labour is one of the discussion themes and training programs have also already been
launched in these countries for the construction sector. The way ahead is long since trainers
themselves have to be trained. Yet in the future it may be possible for Italian companies to operate
in Morocco or Tunisia, for example, and rely on already qualified local labour aware of the safety and
quality standards of Italian companies.
investment plans that would see 36.9 percent of the 2010/2011 fiscal budget ($11.9 billion)
allocated to major capital projects.
Major infrastructure projects would include the $9 billion New Doha International Airport, the $7
billion New Doha Port project, the $13 billion Qatar-Bahrain Causeway, the $17 billion development
of a national rail network, as well as a handful of power and water plants.
"The country's comfortable fiscal position will enable it to continue to allocate large sums to the
infrastructure sector," the report said. "Strong project finance and infrastructure business
environment ratings means the country will continue to attract private investors to its infrastructure
sector." The BMI noted that it was the government's support for infrastructure projects that was
almost solely responsible for Qatar's growth in the sector.
88
worldsteel forecasts that apparent steel use will increase by 5.9% to 1,359 mmt in 2011, following
13.2% growth in 2010. In 2012, it is forecast that world steel demand will grow further by 6.0% to
reach a new record of 1,441 mmt.
This forecast suggests that by 2012, steel use in the developed world will still be at 14% below the
2007 level whereas in the emerging and developing economies, it will be 38% above. In 2012, the
emerging and developing economies will account for 72% of world steel demand in contrast to 61%
in 2007.
The worldsteel Economics Committee met in Beijing in March 2011 to discuss the SRO, just before
the natural disaster in Japan. The forecast has not been revised yet due to the difficulty of assessing
the impact of the earthquake and tsunami.
Commenting, Daniel Novegil, Chairman of the worldsteel Economics Committee said, 2010 saw a
steady recovery of steel demand which began in the second half of 2009 driven by stimulus packages
globally, the resilience of emerging economies and an overall market recovery. In 2011, we expect to
see a further 5.9% growth in world steel demand.
Our forecast is based on a stable and steady recovery of the world economy. There are however
uncertainties deriving from financial fragilities in Europe, unrest in some oil producing countries in
the Middle East and the earthquake in Japan, which could have a negative impact on the recovery
and thereby affect steel demand. At our worldsteel board meeting last week the industry again
expressed its condolences and support to its Japanese members.
Chinas apparent steel use in 2011 is expected to increase by 5.0% to 605 mmt following 5.1%
growth in 2010. Given the pace of steel production in the first quarter of 2011, Chinese apparent
steel use could be even higher. However, it is expected that the Chinese governments efforts to cool
down the overheating economy, particularly the real estate sector, will impact Chinese steel demand
somewhat later this year. In 2012, Chinese steel demand is expected to maintain 5.0% growth, which
will bring Chinas apparent steel use to 635 mmt.
India is expected to show strong growth in steel use in the coming years due to its strong domestic
economy, massive infrastructure needs and expansion of industrial production. In 2011, Indias steel
use is forecast to grow by 13.3% to reach 68.7 mmt. In 2012, the growth rate is forecast to
accelerate further to 14.3%.
The rebound in apparent steel use in the US is forecast to continue with growth of 13.0% to 90.5
mmt in 2011, reflecting the second round of quantitative easing and new fiscal policy initiatives that
gave a boost to economic activities and sentiments in industrial and energy markets. Construction
markets remain at depressed levels. US is expected to grow by 6.9% to 96.7 mmt, bringing it back to
90% of the 2007 level. For NAFTA as a whole, apparent steel use will grow by 10.9% and 6.3% in
2011 and 2012 respectively.
89
In Central and South America, apparent steel use is forecast to grow by 6.6% in 2011 to 48.8 mmt. In
2012, the regions apparent steel use is forecast to grow by 8.3% to 52.8 mmt, almost 30% higher
than the 2007 level.
Apparent steel use in the EU is forecast to grow by 4.9% to 151.8 mmt in 2011 on the back of an
export-driven industrial rebound. The largest economy euro zone countries like Germany and France
are forecast to enjoy solid recovery in steel use mainly in the automotive and machine building
sectors. Other economies (i.e., Greece, Ireland, Portugal and Spain) are projected to show slow
growth in steel use particularly as a result of weak construction activity. In 2012, the region will see
an increase of 3.7% to 157.5 mmt in its apparent steel use, bringing it back to 80% of the 2007 peak.
Japans steel use was expected to decline by -1.2% to 63 mmt in 2011 as stimulus measures expire.
However, the forecast was prepared before the natural disaster and it is too early to fully grasp the
implications of these recent tragic events. In 2012, apparent steel use in Japan was forecast to
remain around 63 mmt, 78% of the 2007 level. The impact of the earthquake and tsunami points to
a significant downward adjustment in steel use for 2011 and upward adjustment for 2012.
The recovery of steel use in the CIS has been surprisingly healthy due mainly to an unexpectedly
strong rebound from steel-using sectors in Russia. As domestic demand and business investment
continue to grow healthily in the region, apparent steel use is expected to grow by 7.5% to 52.1 mmt
in 2011 and then by 8.9% to 56.7 mmt in 2012.
Steel demand in the MENA region is expected to remain stagnant in 2011, mainly due to downward
revisions from North African countries. However, boosted by high oil prices, steel use in MENA is
forecast to resume growth in 2012 at a rate of 7.9%. Given the political situation in the region, there
are considerable uncertainties to the current forecasts.
90
SUGGESSTION
Following are some of the suggestions which I arrived during my 6 weeks
training in SAIL-ITD
The company should continuously monitor the potential market for their product.
There should be a complete idea about the competitors presence and their product mix in a
potential market.
Company should work for BRANDING of their product like Rebars and Billets in the
overseas market.
Company should open a marketing office in MENA region to push the demand of the
product.
91
Bibliography
Websites
www.sail.org
www.livemint.com
www.alibaba.com
www.metalbulletin.com
www.worldsteel.org
www.misif.org
www.arabsteel.org
www.jpc.org
Newspaper/ Magazines
Economic Times
Mint
Business World
Business Outlook
Metal Bulletin
92