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Aquaseal

Butterfly & Check Valves

L&T Valves

L&T Valves Limited is a wholly-owned subsidiary of L&T and one of the


largest valve manufacturers in the world.
The company has three modern manufacturing facilities, in Chennai,
Coimbatore and Kancheepuram, in Tamil Nadu, India. The company
leverages its world-class capabilities in design, quality assurance and
manufacturing to ensure that their products consistently meet customer
expectations.
Product Range:
Gate, Globe & Check Valves
Valves for Power
Pipeline & Process Ball Valves
Triple-offset Butterfly Valves
Flanged and Wafer-type Butterfly & Check Valves
Double Block and Bleed Plug Valves
Control Valves
Customised Solutions
The quality management system is certified to comply with ISO 9001 and
API Spec Q1. The company is licensed to offer products monogrammed
API 600, API 6D, API 609 as well as valves with CE Marking (Pressure
Equipment Directive 97/23/EC) and ATEX certification (Council Directive
94/9/EC). L&T Valves meets the requirements of ISO 14001 and OHSAS
18001, and every phase of manufacture is governed by an institutionalised
environment, health and safety policy.
L&T Valves distribution network spans the globe, partnering some of the
largest valve distribution companies in the world. In India, L&T Valves has a
presence in every industrial centre through a network of offices, stockists,
automation centres and service franchisees.

Aquaseal Butterfly & Check Valves


L&T Valves manufactures a comprehensive range of Butterfly & Check Valves. The range addresses
water treatment and distribution systems, power plants, utility lines, fire water lines and HVAC.






Aquaseal 10 Integrally-moulded Butterfly Valve in PN 10


Aquaseal 16 Integrally-moulded Butterfly Valve in PN 16
Aquaseal Plus Integrally-moulded Butterfly Valve in Class 150
Aquaseal 25 Integrally-moulded Butterfly Valve in PN 25
Aquaseal Chek Dual-plate Check Valve
Aquaseal Max Large-size Fabricated Steel Butterfly Valve
Aquaseal FabChek Fabricated Steel Check Valve

The versatile range is available in various body styles, materials, and actuation options to suit
customer requirements.
Aquaseal 10 Integrally-moulded Butterfly Valve - PN 10
Body Style

Pressure
Rating

50

65

80 100 125 150 200 250 300 350 400 450 500 600

Wafer

PN 10

10

12

14

16

18

20

24

10

12

14

16

18

20

24

Aquaseal 16 Integrally-moulded Butterfly Valve - PN 16


Body Style

Pressure
Rating

50

65

80 100 125 150 200 250 300 350 400 450 500 600 650 700 750 800 900

PN 16

Wafer
Lugged

Flanged

26

28

30

32

36

14

16

18

20

24

26

28

30

32

36

Aquaseal Plus Integrally-moulded Butterfly Valve - Class 150


Body Style

Pressure
Rating

Wafer
Lugged

Class 150

50

65

80 100 125 150 200 250 300 350 400 450 500 600 650 700 750 800 900

Flanged

10

12

Aquaseal 25 Integrally-moulded Butterfly Valve - PN 25


Body Style

Pressure
Rating

50

65

80 100 125 150 200

Wafer

PN 25

Aquaseal Chek Dual-plate Check Valve


Body Style

Pressure
Rating
PN 10

Wafer

PN 16
Class 125

50

65

80 100 125 150 200

Aquaseal Max Large-size Fabricated Steel Butterfly Valve


Aquaseal FabChek Fabricated Steel Check Valve
Body Style

Pressure
Rating

Flanged,
Fabricated

PN 10

Size

PN 6
Available in sizes up to 120 (3000 mm)

PN 16

Aquaseal 10 Integrally-moulded Butterfly Valve - PN 10

Aquaseal10 Integrally-moulded Wafer-type Butterfly Valve is available in sizes from 50 mm (2) to


600 mm (24), in PN 10 pressure rating. The valve was developed to provide reliable sealing in water
and air lines, and is today the industry benchmark.
The most striking feature of Aquaseal10 Butterfly Valve is its integrally-moulded body liner.
Aquaseals elastomer body seat is vulcanised insitu onto the body using high temperature and
pressure, and this provides longer life and superior performance when compared to valves with loose
liners.
Aquaseal 10 requires no maintenance, and is truly a fit-and-forget valve.

Compliance Standards
Parameter

Standard

Valve Design

EN 593 (BS 5155), API 609, MSS SP 67, ISO 5752

Pressure Testing

EN 12266/ API 598

End Connection

To suit BS 10 Table D & E, ASME B 16.1 Class 125, B 16.5 Class 150,
EN 1092-2 PN 10, BS 4504 PN 10, IS 6392 Table 11

Materials of Construction
Components

Materials

Rated Working Pressure (bar)

10

Body

Cast Iron EN 1561 (BS 1452)


Gr. 200, Gr. 250

Shell Test Pressure (bar)

15

Seat Test Pressure (bar)

11

Body Liner

Nitrile, EPDM

Disc

Cast Iron EN 1561 (BS 1452) Gr.


250, CF8M

Shaft

BS 970 - 080M40

Other material avaible on request

Pressure Rating

Features & Benefits

Longer Life
The strength of the vulcanised liner as well as its strong bonding with the
body ensure that it doesnt get deformed and torn by the disc during valve
operations. Further, friction during operations is minimised owing to the
smooth liner surface. The strong seat and reduced friction greatly enhance
service life of the valve
Tight Sealing, and Consistent Low Torque
Bubble-tight sealing is obtained by the tight interference fit between liner
and disc. The insitu moulded seat does not deform with age, and hence
the operating torque stays low and consistent during the entire life cycle of
the valve. Aquaseal is the valve of choice for actuated systems because of
high reliability and consistent torque.

Top Shaft

Assured Shaft Sealing


The flat profiles on the top and bottom of Aquaseal disc engage with
matching profiles on the body liner, and the large area of contact prevents
leakage to atmosphere. Integrally moulded O-Rings that compresses
around the top shaft provide a secondary seal. Weather seal is provided to
prevent the ingress of foreign particles on valves with flow control lever.

Weather Seal

Bearing

Actuator Mounting Platform


The integral ISO 5211 platform facilitates direct mounting of actuators and
gear units, thereby improving system reliability and efficiency.
Anti-Blow Out Pin

Body
Disc

Lower Resistance to Flow


The discs are hydrodynamically
designed to provide minimum
resistance to flow and improved flow
coefficients.

Body Liner

Dowel Pin

Ease of Installation
The integral liner of the valve acts
as a gasket between the valve
and companion flange. The liner
being bonded to the body doesnt
get stretched or damaged during
installation unlike loose liners.

O Ring
Bearing

Bottom Shaft

Reliable Drive
Positive shaft-disc connection with anti-blow out is a key Aquaseal feature.
The shaft is Xylan-coated to reduce friction and improve wear resistance.
Further, the self-lubricated bearings reduce the torque and increase valve
reliability.

Aquaseal 10 Integrally-moulded Butterfly Valve - PN 10

DN 50 to DN 300

DN 50 to DN 600

Dimensions - PN 10
Valve Size

D1

ZN

ZF

50

43

99

65

129

228

152

163

132

176

27

65

46

110

78

140

239

152

163

132

176

80

46

116

85

146

245

152

163

132

100

52

134

105

164

263

152

163

125

56

164

118

194

293

152

150

56

177

144

207

306

200

60

235

169

300

10

250

68

259

214

12

300

78

284

249

14

350

92

318

16

400

102

370

18

450

114

20

500

24

600

NPS

DN

Gear Unit

2.5

11

47

10

11

176

63

16

12

132

268

83

23

14

163

132

268

107

32

15

152

163

132

268

136

45

17

365

152

163

132

405

185

67

16

23

332

438

250

197

181

513

234

88

27

32

357

463

250

197

181

516

280

106

36

40

275

512

300

218

217

324

123

57

310

564

300

218

217

374

144

70

410

336

604

300

218

217

423

166

89

127

448

362

642

300

218

217

475

183

129

154

510

430

704

300

218

217

573

220

170

All dimensions in mm and weights in kg

Weight
FC Lever

Aquaseal 16 Integrally-moulded Butterfly Valve - PN 16

Aquaseal 16 Integrally-moulded Butterfly Valve sets a new benchmark in performance for butterfly
valves. The versatile valve is offered in a variety of elastomer-disc combinations to address myriad
process requirements. The highly reliable butterfly valve has successfully completed over 10,000
cycles at its rated pressure.
Available in sizes from 50 mm (2) to 900 mm (36), the valve is available in Cast Iron, SG Iron
and carbon steel, in a variety of body styles, materials and actuation options. The body seat of
Aquaseal16 Butterfly Valve is vulcanised insitu onto the body, which provides longer life and superior
performance when compared to valves with loose liners.
Compliance Standards
Parameter

Standard

Valve Design

EN 593 (BS 5155), API 609, MSS SP-67

Pressure Testing

EN 12266 Part 1&2, API 598, ISO 5208

End Connection

Wafer Flangeless, Lugged (EN 1092),


ASME B16.42 & ASME B16.5 Class150/ BS 4504 PN 16

Face-to-Face

EN 558 Series 20 (For 350mm - EN 558 series 25)/ API 609 Cat A,
MSS SP-67 (Narrow Body), ISO 5752 (Short)

Materials of Construction
Components
Body
Seat/ Liner
Disc

Stem
Bearing

Pressure Rating
Materials

Rated Working Pressure (bar)

Cast Iron IS 1561 EN GJL-250,


SG Iron to
EN 1563-400/ 18, CS to A 216
Gr. WCB
Nitrile Rubber, EPDM, Viton
SG Iron to EN 1563-400/
18 with Nylon-coating,
CF8, CF8M to A 351,
AB2 to IS EN 1982, CF3M
ASTM A479 Type 410 with
Xylan Coating, 17-4 Ph
Acetal, PTFE, Phosphor Bronze

Shell Test Pressure (bar)

24

Seat Test Pressure (bar)

17.6

Valves in other materials available on demand

16

Features & Benefits

Longer Life
The strength of the vulcanised liner as well as its strong bonding with the
body ensure that it doesnt get deformed and torn by the disc during valve
operations. Further, friction during operations is minimised owing to the
smooth liner surface. The strong seat and reduced friction greatly enhance
service life of the valve.

Tight Sealing, and Consistent Low Torque


Bubble-tight sealing is obtained by the tight interference fit between liner
and disc. The insitu moulded seat does not deform with age, and hence
the operating torque stays low and consistent during the entire life cycle of
the valve. High reliability and consistent torque make Aquaseal 16 the ideal
valve for actuated systems.

Top Shaft

Assured Shaft Sealing


The flat profiles on the top and bottom of Aquaseal Plus disc engage with
matching profiles on the body liner, and the large area of contact prevents
leakage to atmosphere. Integrally moulded O-Ring that compresses around
the blowout-proof shaft provide a secondary seal.

Weather Seal

Bearing

Actuator Mounting Platform


The integral ISO 5211 platform facilitates direct mounting of actuators and
gear units, thereby improving system reliability and efficiency.

Anti-Blow Out Pin

Body
Disc

Body Liner

Dowel Pin
O Ring

Enhanced Reliability
The rugged body is designed to withstand
pipeline stresses and vibrations. Further,
enhanced liner thickness assures reliable
performance over an extended service.
Reinforcements are provided on Aquaseal 16
disc also.
Lower Torque, Longer Life
The Aquaseal 16 disc is profiled for smoother
flow. Further the coating/ encapsulation of Nylon
and EPDM on the disc helps to reduce torque
and prevent disc damage.

Bearing

Bottom Shaft

Reliable Drive
In Aquaseal 16 a two-piece shaft is employed for closer control and
smooth operation. The shaft is Xylan-coated to reduce friction and improve
wear resistance. While the square shaft provides positive drive, the bottom
shaft acts as a pivot for operational ease.

Aquaseal 16 Integrally-moulded Butterfly Valve - PN 16 (Wafer & Lugged)

C
B

ZN

ZF

E
Valve with Flow
Control Lever

Water Flangeless
Valve

C
Valve Size

Flow
Control
Lever

Standard
Gear Unit

99
110
116

129
140

277
288

146
164

294
312

194
207

342
355

300
332

428
452

450
476

357
-

477
510

501
535

587
790

828
889

NPS

DN

2
2

50
65

43
46

3
4

80
100
125

46
52

5
6
8
10
12

150
200
250
300

14
16

350
400

18
20

450
500

24

600

56
56
60
68
78
92
102
114
127
154

All dimensions in mm and weights in kg

10

134
164
177
235
259
284
318
370
409
441
501

Heavy
Duty
Gear Unit

Wafer
Flangeless

Wafer
Lugged

65
78

96
105
123

158
180

85
105
118

157
180

144
169

212
262

214
249

322
373

304
340

430
481

408
430

524
583

500

685

190
216
255
280
345
405
485
530
600
650
710
820

G
F

Water
Lugged Valve

F
Flow
Control
Lever

Heavy
Standard
Duty
Gear Unit
Gear Unit

Flow
Control
Lever

Heavy
Standard
Duty
Gear Unit
Gear Unit

216
216

242
242

216
308

242
242

308
308

242
242

217
217

255
255

470
610

217
217

255
255

612

176
176

181
181

176
268

181
181

268
268

181
181

405
513
516

Valve with
Gear Unit

255
437
437
437

ZF

FC Lever

Standard Gear Unit


Wafer

Lugged

24
46

4
10

3
3.5

4
5

11
11.5

12.5
13

62
82

16
23

4
6

12
14

107
135

32
45

16
18.5
20

375
375

184
234

67
88

7
9.5
18

8
10.5
11.5

375
375

279
324

106
123

375
552

374
423

144
163

552
552

475
573

183
220

290
290

290
290

Weight
ZN

Wafer

Lugged

30
41

14.5
29.5

15
17.5
25

44
61

35
45

48.5
66

72
113
162

106
156

189
270

22.5
36

206
264
362

11

Aquaseal 16 Integrally-moulded Butterfly Valve - PN 16 (Flanged)

DN 150 to DN 300

DN 350 to DN 600

DN 650 to DN 900

Dimensions (ASME B16.5)


Valve Size

Weight

150

140

177

144

306

175

163

132

35

200

152

235

169

429

300

218

217

52

10

250

165

259

214

453

300

218

217

66

12

300

178

284

249

478

300

218

217

106

14

350

190

318

342

512

300

218

217

150

16

400

216

370

377

587

300

271

255

215

18

450

222

410

445

788

578

338

437

225

20

500

229

440

477

820

578

338

437

278

24

600

267

500

547

880

578

338

437

370

NPS

DN

6
8

Dimensions (B16.47 Series A & B or AWWA C207 Class E)


Valve Size

Weight1

Weight2

650

292

540

587

890

500

510

513

550

450

28

700

292

600

661

950

500

510

513

680

660

30

750

318

625

686

975

500

510

513

840

720

32

800

318

670

750

1120

700

510

613

965

800

36

900

330

720

785

1170

700

510

613

1180

1075

NPS

DN

26

ASME B16.47 Series A & AWWA C207 Class E, 2ASME B16.47 Series B
All dimensions in mm and weights in kg
1

12

13

Aquaseal Plus Integrally-moulded Butterfly Valve - Class 150

Aquaseal Plus Class 150 Integrally-moulded Butterfly Valve is a second generation valve developed to
address requirements of modern process, utility and HVAC systems that demand high performance
at higher pressures. The highly reliable butterfly valve has successfully completed over 10,000 cycles
at its rated pressure.
Available in sizes from 50 mm (2) to 900 mm (36), the valve is offered in SG Iron and carbon steel,
in a variety of body styles, materials and actuation options. The body seat of Aquaseal Plus Butterfly
Valve is vulcanised insitu onto the body, which provides longer life and superior performance when
compared to valves with loose liners.
Compliance Standards
Parameter

Standard

Valve Design

EN 593 (BS 5155), API 609 Cat A, MSS SP-67

Pressure Testing

EN 12266 Part 1&2, API 598, ISO 5208

End Connection

Wafer Flangeless, Lugged (EN 1092), ASME B16.42 & ASME B16.5 Class150,
BS 4504 PN 10/16, ASME B 16.47 Series A & B, AWWA C 207 Class E

Face-to-Face

EN 558 Series 20 (For 350mm - EN 558 series 25), API 609 Cat A,
MSS SP-67 (Narrow Body), ISO 5752 (Short)

Materials of Construction

Pressure Rating

Components

Materials

Rated Working Pressure (bar)

20

Body

SG Iron EN 1563-400/ 18,


Carbon Steel A 216 Gr. WCB

Shell Test Pressure (bar)

30

Seat Test Pressure (bar)

22

Seat/ Liner
Disc

Shaft
Bearing

Nitrile Rubber, EPDM


SG Iron EN 1563-400/
18 with Nylon-coating,
Stainless Steel A351 CF8,
CF8M to A 351, CF3M, AB2
ASTM A479 Type 410 with
Xylan Coating, 17-4 Ph
Acetal, PTFE, Phosphor Bronze

Valves in other materials available on demand.

14

Features & Benefits

Longer Life
The strength of the vulcanised liner as well as its strong bonding with the
body ensure that it doesnt get deformed and torn by the disc during valve
operations. Further, friction during operations is minimised owing to the
smooth liner surface. The strong seat and reduced friction greatly enhance
service life of the valve.
Tight Sealing, and Consistent Low Torque
Bubble-tight sealing is obtained by the tight interference fit between liner
and disc. The insitu moulded seat does not deform with age, and hence
the operating torque stays low and consistent during the entire life cycle
of the valve. High reliability and consistent torque make Aquaseal Plus the
ideal valve for actuated systems.

Blowout-proof Shaft

Assured Shaft Sealing


The flat profiles on the top and bottom of Aquaseal Plus disc engage with
matching profiles on the body liner, and the large area of contact prevents
leakage to atmosphere. Integrally moulded O-Ring that compresses around
the blowout-proof shaft provide a secondary seal. An additional O-Ring
which provides tertiary sealing is an Aquaseal Plus hallmark.

O-Ring
Bearings

Actuator Mounting Platform


The integral ISO 5211 platform facilitates direct mounting of actuators and
gear units, thereby improving system reliability and efficiency.
Anti-Blow Out Pin
Body
Disc

Body Liner

Dowel Pin

Enhanced Reliability
The rugged body is designed to withstand
pipeline stresses and vibrations. Further,
enhanced liner thickness assures reliable
performance over an extended service.
Reinforcements are provided on Aquaseal Plus
disc also.
Lower Torque, Longer Life
The Aquaseal Plus disc is profiled for smoother
flow. Further the coating/ encapsulation of Nylon
and EPDM on the disc helps to reduce torque
and prevent disc damage.

Bearing
O-Ring

Bottom Shaft

Reliable Drive
In Aquaseal Plus a two-piece shaft is employed for closer control and
smooth operation. The shaft is Xylan-coated to reduce friction and improve
wear resistance. While the square shaft provides positive drive, the bottom
shaft acts as a pivot for operational ease.

15

Aquaseal Plus Integrally-moulded Butterfly Valve - Class 150 (Wafer & Lugged)

Valve with Flow


Control Lever

Water
Flangeless Valve

Dimensions
C
Valve Size

Flow
Control
Lever

Standard
Gear Unit

Heavy
Duty
Gear Unit

Wafer
Flangeless

Wafer
Lugged

NPS

DN

50

43

99

129

277

65

102

158

65

46

110

140

288

78

112

180

80

46

117

147

294

85

127

190

100

52

135

165

312

105

162

216

125

56

164

194

342

118

192

255

150

56

177

207

355

144

212

280

200

60

235

302

428

450

169

272

345

10

250

68

259

326

452

476

214

322

405

12

300

78

284

351

477

501

249

377

485

14

350

92

318

510

535

342
304

432

530

16

400

102

370

587

377
340

483

600

18

450

114

409

790

447
408

526

650

20

500

127

441

828

485
430

585

710

24

600

154

501

889

556
500

687

820

All dimensions in mm and weights in kg

16

Water
Lugged Valve

F
Flow
Control
Lever

Standard
Gear Unit

268

Valve with
Gear Unit

G
Heavy
Duty
Gear Unit

Heavy
Duty
Gear Unit

Weight

Flow
Control
Lever

Standard
Gear Unit

181

320

242

24

268

181

320

242

268

181

320

242

268

181

320

268

181

320

268

181

508

217

508
508

ZN

ZF

Flow Control Lever

Standard Gear Unit

Wafer

Lugged

Wafer

Lugged

12

13

46

10

13

15

62

16

14

17

242

82

23

11

16

19

242

107

32

11

15

19

23

320

242

135

45

13

19

21

27

255

620

290

375

184

67

27

37

29

38

217

255

620

290

375

234

88

36

49

38

50

217

255

620

290

375

279

106

49

68

50

70

217

255

290

375

324

123

95

120

255

375

374

144

125

168

437

552

423

163

160

215

437

552

475

183

215

300

437

552

573

220

320

410

17

Aquaseal Plus Integrally-moulded Butterfly Valve - Class 150 (Flanged)

DN 150 to DN 300

DN 350 to DN 600

DN 650 to DN 900

Dimensions (ASME B16.5)


Valve Size

Weight

150

140

177

144

306

175

163

132

35

200

152

235

169

429

300

218

217

52

10

250

165

259

214

453

300

218

217

66

12

300

178

284

249

478

300

218

217

106

14

350

190

318

342

512

300

218

217

150

16

400

216

370

377

587

300

271

255

215

18

450

222

410

445

788

578

338

437

225

20

500

229

440

477

820

578

338

437

278

24

600

267

500

547

880

578

338

437

370

NPS

DN

6
8

Dimensions (B16.47 Series A & B or AWWA C207 Class E)


Valve Size
NPS

DN

Weight1

Weight2

26

650

292

540

587

890

500

510

513

550

450

28

700

292

600

661

950

500

510

513

680

660

30

750

318

625

686

975

500

510

513

840

720

32

800

318

670

750

1120

700

510

613

965

800

36

900

330

720

785

1170

700

510

613

1180

1075

ASME B16.47 Series A & AWWA C207 Class E, 2ASME B16.47 Series B
All dimensions in mm and weights in kg
1

18

Aquaseal 25 Integrally-moulded Butterfly Valve - PN 25

Aquaseal 25 Integrally-moulded Butterfly Valve is a customised second generation valve that


addresses requirements of higher pressures systems.
The wafer-type valve is available in sizes from 50 mm (2) to 200 mm (8) - in SG Iron and carbon
steel, with nitrile rubber and EPDM elastomer options. The liners of Aquaseal 25 Butterfly Valve
is vulcanised insitu onto the body, which provides longer life and superior performance when
compared to valves with loose liners.

Compliance Standards
Parameter

Standard

Valve Design

EN 593 (BS 5155), API 609 Cat A, MSS SP-67

Pressure Testing

EN 12266 Part 1&2, API 598, ISO 5208

End Connection

Wafer Flangeless, Lugged (EN 1092), ASME B16.42 & ASME B16.5 Class150,
BS 4504 PN 10/16, ASME B 16.47 Series A & B, AWWA C 207 Class E

Face-to-Face

EN 558 Series 20, API 609 Cat A, MSS SP-67 (Narrow Body), ISO 5752 (Short)

Materials of Construction

Pressure Rating

Components

Materials

Rated Working Pressure (bar)

25

Body

SG Iron EN 1563-400/ 18,


Carbon Steel A 216 Gr. WCB

Shell Test Pressure (bar)

37.5

Seat Test Pressure (bar)

27.5

Seat/ Liner

Shaft

Nitrile Rubber
SG Iron EN 1563-400/
18 with Nylon-coating,
Stainless Steel A351
CF8, CF8M to A 351
ASTM A479 Type 410

Bearing

Acetal, PTFE, Phosphor Bronze

Disc

Valves in other materials available on demand.

19

Aquaseal Max Large-size Fabricated Steel Butterfly Valve


Aquaseal Max is a fabricated steel butterfly valve developed as an ideal alternate for cast iron
butterfly and sluice valves in water distribution systems. The highly reliable valve also finds application
in power plants, utility and fire water lines, and HVAC systems. Customised Aquaseal Max can be
used to handle air, gases and vacuum services. The valve has successfully under gone Proof of Design
(POD) test as per AWWA C 504 and AWWA C 516.
Gear Unit

O-Ring
Top Shaft
Keys
Body

Bearings

Disc
Disc Seal
Bearings
Retainer Ring
Bottom Shaft
Nylon Washer
O-Ring
Bottom Cover

Thrust Plate

D
A
B

Self-energising Disc Seal


The most unique feature of Aquaseal Max is Autoseal (A), a self-energising
disc seal that performs consistently over a wide range of pressures without
any adjustment. A retainer ring (B) bolted directly to the disc (C) holds the
resilient Autoseal in place. In closed position, line pressure forces Autoseal
against the body seat (D) to obtain bi-directional bubble-tight sealing.
Benefits of Autoseal
High integrity sealing, Aquaseal Max is suited for vacuum services
Lower break torque - Saving in valve automation costs
Easy to replace at site

Lighter and Stronger Construction


Aquaseal Max body, fabricated from carbon steel plates, has better mechanical and structural
properties compared to a cast iron body of the same size and pressure rating. The body also handles
piping stresses and misalignments better. Being lighter, the valve is easier to handle, and requires less
piping supports, and thus reduces valve installation cost considerably.
Assured Sealing to Atmosphere
Double O-Rings on the shaft provide reliable sealing to atmosphere. Unlike gland packing, this
arrangement does not require any maintenance.
Lower Torque, Longer Life
The shaft is offset from the seat plane to provide uninterrupted seating surface through 360 degrees.
The offset also ensures that disc loses contact with the seat at crack open, and thereby reduces
friction and operating torque.
Maintenance-free Bearings
Self-Lubricated bearings are provided on the shafts.

20

Compliance Standards
Parameter

Standard

Valve Design

AWWA C 504, AWWA C 516,


EN 593, ISO 5752

Pressure Testing

EN 12266 Part 1&2,


AWWA C 504, AWWA C 516, ISO 5208

Flange Drilling

AWWA C 207, BS 4504


EN 1092-1, ASME B 16.5 & 16.47
Class 150, IS 6392

Face-to-Face

AWWA C 504, AWWA C 516, EN 558

Materials of Construction
Components

Materials

Body

Carbon Steel IS 2062 Gr. B,


A 36, A 516 Gr. 60/70

Disc

Carbon Steel IS 2062 Gr. B,


A 36, A 516 Gr. 60/70

Retainer

Carbon Steel IS 2062 Gr. B,


A 36, A 516 Gr. 60/70

Top & Bottom Shafts

Stainless Steel A 276


Type 410/ 316/ 304

Body Seat

Stainless Steel A 240/182


Type 304/ 304L/ 316

Disc Seal

Nitrile Rubber, EPDM, Viton

Bearings

Steel Backed PTFE,


SS Backed PTFE, Phosphor Bronze

Thrust Plate

Cast Iron IS 210 Gr. FG260

Bottom Cover

Cast Iron, Carbon Steel

Valves in other materials available on demand.

Specials:
EPDM/ Ebonite-lined valves for sea water applications
Dry shaft for nuclear applications
Special sealing systems for vacuum services
Butt-weld ends

Ordering Information
Type

Operator

Body Material

Disc Material

Shaft Material

Seal Material

Options

TB

G - Gear
Operated

2 - IS 2062

2 - IS 2062

4 - SS 410

N - Nitrile
Rubber

Eb - Ebonite Lining

E - Electric

4 - SS 304

4 - SS 304

5 - SS 304

E - EPDM

LA - Locking
Arrangement

A - Pneumatic
Double Acting

6 - SS 316

6 - SS 316

6 - SS 316

V - Viton

FS&ES - Floor Stand


& Extn. Spindle

H - Pneumatic
Spring Return

7 - A 516
Gr. 70

7 - A 516
Gr. 70

CW - Chain Wheel
for GU

Y - Hydraulic

21

Aquaseal Max Large-size Fabricated Steel Butterfly Valve


Aquaseal Max is available in sizes up to 120 (3000 mm) in PN 6, PN 10 and PN 16 pressure ratings.
Since the valves are of welded construction, the valves can be offered in intermediate sizes to suit
customer requirements. Aquaseal Max welding procedures meet ASME Section IX requirements, and
welding is carried out by experienced and qualified welders. All longitudinal welds in the valve are
butt-welded and subjected to 100% radiography. The acceptance criteria for radiographs are as per
ASME Section VIII, Division I.

Dimensions - PN 6
Valve Size

Weight

150

127

154

175

240

300

270

72

200

152

210

225

420

300

270

76

10

250

203

258

245

445

300

270

100

12

300

203

308

270

460

300

270

105

14

350

203

358

315

505

300

270

130

16

400

203

408

340

530

300

270

150

18

450

203

458

365

555

300

270

170

20

500

203

508

390

630

400

315

200

24

600

203

608

440

735

400

290

270

26

650

305

658

465

750

400

290

360

28

700

305

708

490

770

400

290

410

30

750

305

758

585

995

650

415

450

32

800

305

808

615

1020

650

415

530

36

900

305

915

680

1025

600

500

860

40

1000

305

1010

750

1150

600

500

1035

42

1050

305

1060

780

1125

600

500

1110

44

1100

381

1110

790

1360

650

620

1290

48

1200

381

1210

850

1470

650

620

1550

50

1250

381

1260

890

1505

650

620

1700

52

1300

381

1310

910

1530

650

620

1850

54

1350

381

1360

955

1575

650

620

2200

56

1400

381

1410

950

1570

650

620

2480

60

1500

381

1510

1035

1655

650

620

2745

64

1600

457

1610

1090

1665

800

610

3250

72

1800

457

1810

1200

1765

800

610

4000

78

1950

610

1960

1260

1825

900

650

4600

80

2000

610

2010

1325

2050

900

650

5000

84

2100

610

2110

1385

2150

900

650

5400

88

2200

610

2210

1400

2190

900

650

6100

92

2300

610

2310

1590

2325

900

650

6400

94

2350

610

2360

1615

2350

900

650

6730

96

2400

711

2410

1620

2405

1000

820

8950

100

2500

762

2510

1625

2410

1000

820

9300

102

2550

762

2560

1625

2410

1000

820

9600

104

2600

762

2610

1625

2410

1000

820

9750

106

2650

762

2660

1775

2560

1000

820

9900

108

2700

762

2710

1715

2500

1000

820

13200

110

2750

762

2760

1730

2515

1000

820

13520

112

2800

762

2810

1870

2655

1000

820

14840

116

2900

762

2910

2000

2820

1000

1020

16340

120

3000

813

3010

2125

2950

1000

1020

17840

NPS

DN

6
8

All dimensions in mm and weights in kg. Please contact us for dimension details of valves in other sizes.

22

Dimensions - PN 10
Valve Size

Dimensions - PN 16

Weight

150

127

154

175

370

300

270

200

152

210

225

420

300

270

10

250

203

258

245

445

300

12

300

203

308

270

460

300

14

350

203

358

315

505

16

400

203

408

340

18

450

203

458

20

500

203

24

600

203

26

650

28

Valve Size

Weight

150

140

154

202

395

300

270

76

200

152

210

235

430

300

270

80

10

250

203

258

265

460

300

270

110

12

300

203

308

290

470

300

270

140

150

14

350

203

358

315

505

300

270

185

270

180

16

400

216

408

370

560

300

270

200

300

270

185

18

450

222

458

385

665

400

270

250

630

400

315

230

20

500

229

508

390

670

400

270

300

795

400

290

385

24

600

267

608

510

795

400

290

430

525

825

400

290

460

26

650

280

658

530

835

650

415

500

708

535

865

400

290

540

28

700

292

708

545 1080 650

620

600

305

758

570

975

650

415

580

30

750

305

758

625 1150 650

620

700

800

305

808

595

950

600

450

750

32

800

318

808

650 1175 650

620

820

900

305

915

680 1075 700

515

1070

36

900

330

915

735 1355 650

620

1300

40

1000 305 1010 750 1205 700

515

1250

40

1000 410 1010 770 1305 650

620

1500

42

1050 305 1060 775 1240 700

515

1400

42

1050 425 1060 805 1335 650

620

1750

44

1100 381 1110 800 1420 650

620

1700

44

1100 440 1110 835 1360 650

620

1900

48

1200 381 1210 880 1500 650

620

1950

48

1200 470 1210 890 1430 650

620

2350

50

1250 381 1260 890 1810 650

620

2200

52

1300 500 1310 950 1485 650

620

2700

52

1300 381 1310 940 1560 650

620

2500

56

1400 530 1410 995 1405 650

620

3450

54

1350 381 1360 955 1575 650

620

2900

60

1500 560 1510 1040 1555 800

610

4400

56

1400 381 1410 985 1605 650

620

3200

64

1600 600 1610 1100 1605 800

610

5000

60

1500 381 1510 1040 1660 650

620

3600

72

1800 670 1810 1200 1780 800

610

5500

64

1600 457 1610 1100 1670 800

610

3950

80

2000 930 2010 1350 2090 900

650

6100

72

1800 457 1810 1190 1765 800

630

4300

78

1950 610 1960 1325 1985 900

650

4865

80

2000 610 2010 1350 2090 900

650

5200

84

2100 610 2110 1400 2110 900

650

5600

88

2200 610 2210 1500 2220 900

650

6400

NPS

DN

NPS

DN

6
8

72

76

270

100

270

125

300

270

530

300

365

555

508

390

608

510

305

658

700

305

30

750

32
36

Face-to-face dimensions meet AWWA C504 for sizes DN 350 to


DN 350, and DN 750. Valves in other sizes meet EN 558 Series 13.

All dimensions in mm and weights in kg. Please contact us for dimension details of valves in other sizes.

23

Aquaseal Chek Dual-plate Check Valve


Aquaseal Chek Valve is a soft-seated dual-plate check valve that conforms to API 594. The valve with
cast iron body is available in sizes 2 (50mm) to 8 (200 mm), in PN 10, PN 16 and ASME Class 125
pressure ratings.

Features & Benefits


Patented retainer-less design - High integrity
sealing, facilitates quick disassembly at site.
Two independent seats - Consistent sealing
even in uneven flow.
Raised profile of the soft seat enhances
sealing.
Integrally moulded liner.
Stopper pin prevents the discs from coming
into contact with each other and thus
prevents disc damage. The stopper pin also
prevents spring failure by ensuring that
the discs dont travel beyond the full-open
position.
For sizes 6 and above, lifting eyebolt option
is provided.
Drain connections provided on demand.

Bracket

Hinge Pin

Stopper Pin

Body

Seat

Closure Plate

Spring

Spacer

Bearing Washer

24

Compliance Standards
Parameter

Standard

Valve Design

API 594
PN 10 & PN 16

Pressure Testing

API 598

PN 10 & PN 16

EN 1092

Class 125

ASME B16.1

PN 10, PN 16 & Class 125

API 594

End Connection
Face-to-Face

EN 12266 Part 1

Class 125

Materials of Construction
Components

Materials

Body

Cast Iron EN1561 (BS 1452) Gr. 200

Seat

EPDM

Closure Plate

Stainless Steel A 217 Gr. CA15

Bracket

Stainless Steel A 240 Type 410

Hinge Pin

Stainless Steel A 276 Type 410

Stopper Pin

Stainless Steel A 276 Type 410

Bearing Washer

Stainless Steel A 276 Type 410

Spring

Stainless Steel 316

Spring Spacer

Stainless Steel A 276 Type 410

Set Screw

Stainless Steel A 276 Type 316

Identification Plate

Steel

Dimensions
Valve Size

50

54

109

80

67

144

100

67

150

200

NPS

DN

2
3

Weight

64

99

92

132

164

116

156

10

95

220

172

211

16

127

275

221

266

27

All dimensions in mm and weights in kg.


Please contact us for dimension details of valves in other sizes.

25

Aquaseal FabChek Fabricated Steel Check Valve


Aquaseal Fab Chek Fabricated Steel Check Valve compliments Aquaseal
Max Large-size Fabricated Steel Butterfly in water distribution systems and
power plants. The valve is fabricated from carbon steel plates, and body
and disc seats are hard-faced using 13% Cr steel.
Smooth closure of the valve is ensured by using a counter weight. The
valve can be supplied with hydraulic dash pot to prevent disc slamming
and water hammer. Automated Fab Chek can also be used as combined
shut-off and non-return valve on pump discharge lines.
The valve is available in PN 6, PN 10 and PN 16 pressure ratings, with
flanged ends.

Compliance Standards
Parameter

Standard

Valve Design

Manufacturers Standard

Leakage Rate

EN 12266 Leakage Rate E

Face-to-Face

EN 558 Series 14

Flange Drilling

AWWA C 207, BS 4504


EN 1092-1, ASME B 16.5 & 16.47
Class 150, IS 6392

Materials of Construction
Components

Materials

Body

Carbon Steel IS 2062 Gr. B with


13% Chromium Steel on Seating Surface

Disc

Carbon Steel IS 2062 Gr. B with


13% Chromium Steel on Seating Surface

Top Shaft

Stainless Steel A 276 Type 410

Bottom Shaft

Stainless Steel A 276 Type 410

Bearings

Phosphor Bronze

Bottom Cover

Cast Iron IS 210 Gr. FG 260 or


Carbon Steel IS 2062 Gr. B

Valves in other materials available on demand.

26

Valve in Close Position

Valve in Open Position

Dimensions - PN 10
Valve Size

Weight

300

270

400

375

240

210

14

350

290

510

480

275

300

16

400

310

540

510

305

380

18

450

330

540

550

355

420

20

500

350

610

580

355

450

24

600

390

660

665

430

730

26

650

410

660

715

460

760

28

700

430

725

740

500

795

30

750

450

900

805

300

860

32

800

470

900

835

560

900

36

900

510

1050

850

615

960

40

1000

550

1220

970

650

1070

Weight

NPS

DN

12

Dimensions - PN 16
Valve Size
NPS

DN

12

300

270

450

425

240

240

14

350

290

540

490

310

310

16

400

310

610

560

315

325

18

450

330

610

560

360

385

20

500

350

660

650

425

450

24

600

390

725

700

440

585

26

650

410

900

775

520

690

28

700

430

1050

805

535

760

30

750

450

1050

825

555

835

32

800

470

1050

835

560

900

36

900

510

1050

850

650

1150

40

1000

550

1220

970

705

1300

All dimensions in mm and weights in kg. Please contact us for dimension details of valves in other sizes and pressure rating.

27

Ordering Information
Aquaseal Integrally-moulded Butterfly Valves
Pressure
Rating

Body
Material

Body Style

Liner

Disc

Shaft

Operator

Special

1 - PN 10

I - Cast Iron

W - Wafer

N - Black
Nitrile

I - Cast Iron

C - Carbon
Steel (EN 8)

L - Lever

Long Neck

2 - PN 16

G - SG Iron

L - Lugged

E - EPDM

G - SG Iron

S - SS 410

G - Gear Unit

Extended
Stem

3 - Cl. 150

C - Carbon
Steel

F - Flanged

V - Viton

4 - SS 304 (CF8)

4 - SS 304

M - Motorised

Locking
Arrangement

4 - PN 25

4 - SS 304
(CF8)

H - Hypalon

6 - SS 316
(CF8M)

5 - 17-4 Ph

D - Double
Acting Pn. Act.

Limit Switch

6 - SS 316
(CF8M)

S - Silicon

A - Al Bronze

6 - SS 316

S - Spring
Return Pn. Act.

Chain-wheel
Operator

W - White
Nitrile

C - Carbon Steel

M - Monel

B - Bare Shaft
Pn. Act. Pnuematic Actuator

L&T Valves Limited


Mount - Poonamallee Road, Manapakkam, Chennai 600 089, INDIA
Tel. : + 91 44 2252 9855 Fax: +91 44 2252 9870 ContactUs@Lntvalves.com www.Lntvalves.com
CIN: U74999MH1961PLC012188
Publication Number: VC005-R3/0216
As we continuously endeavour to improve our products, the data given herein is subject to change. Please refer www.Lntvalves.com for the latest catalogue.

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