Syme Elbasc Enel Cide 0001 b02

PROJECT:
SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
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Electrical Design Criteria

SYME-ELBASC-ENEL-CIDE-0001-B02
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02-Mar.-2014
Issued for Design
T.Rostami
S.Garjani
A.Bodaghi
B01
24-Sep-2013
Issued for Comment
S.Garjani
S.Garjani
A.Bodaghi
Rev.
Date
Description
Prepared
Checked
Approved
SAZ. POI :
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IFD1
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Table of Contents
1. Purpose..................................................................................................................... 4
2. Applicable Documents .............................................................................................. 4
3. Overview ................................................................................................................... 4
4. General Requirements .............................................................................................. 5
5. Codes and standard .................................................................................................. 5
6. Summary of power supply......................................................................................... 9
7. Basic design criteria ................................................................................................ 10
8. Electrical system design.......................................................................................... 10
9. Electrical equipment ................................................................................................ 17
10.
System protection and metering .......................................................................... 30
11.
Operation and control philosophy ........................................................................ 36
12.
Substation requirement ........................................................................................ 40
13.
Electrical power and distribution system .............................................................. 41
14.
Cable and cable system ...................................................................................... 44
15.
Lighting and small power system ......................................................................... 49
16.
Earthing and lightning protection system ............................................................. 53
17.
Heat Tracing ........................................................................................................ 57
18.
Over head line ..................................................................................................... 58
19.
Cathodic protection .............................................................................................. 58
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1. Purpose
This document provides the general minimum technical requirements for the design,
engineering and installation of electrical facilities required for the south YARAN Project.
2. Applicable Documents
Document references which shall be used in conjunction with this general specification are
listed below, but shall not be limited to the below documents;
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Specification For Power Transformer

Specification For MV Switchgear / MCC
Specification For LV Switchgear / MCC
Specification For LV Distribution / Lighting Panel
Specification For MV / LV Power And Control
Cables
Specification For MV/LV Motors
Specification For Ac Ups
Telecommunication General Specifications
Specification For Battery and charger
Specification For EDG (Generator)
Technical Specification For Diesel Engine
Instrument Design Criteria
Specification For Emergency Shutdown System
(ESD)
Specification for cathodic protection system
hazardous equipment list
Specification for capacitor bank
SYME-ELBASC-ENEL-SPEL-0001
SYME-ELBASC-ENEL-SPMC-0001
SYME-ELBASC-ENEL-SPMC-0002
SYME-ELBASC-ENEL-SPEQ-0001
SYME-TLBASC-ENTE-SPDE-0001
SYME-MEBASC-ENRM-SPEQ-0007
SYME-INBASC-ENIN-CIDE-0001
SYME-INBASC-ENIN-SPDE-0003
SYME-SABASC-ENSA-LIEQ-0001
3. Overview
3.1
Introduction
South Yaran oil field is located in Khuzestan province 120KM west of Ahwaz with 20Km
length and 2.5Km width at south part of Yaran oil field.
24 No wells considered at this area consisting of 14 No Sarvak wells, 8 No Fahlian &
Gadvan wells and 2 No appraisal wells for sarvak and fahlian&Gadvan layers with total
estimated output between 50,000 to 60,000 STB/Day.
Flow of wells is transferred to the 2 phase separation unit (Cluster) for separation of gas
from liquids and dehydrating of gas.
The dehydrated gas is transferred to NGL 3200 and the liquids are transferred to Karoon
production plant for further processing.
3.2
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Definitions
OWNER
CLIENT
CONSULTING ENGINEER
PROJECT
:NIOC
:Petroleum Engineering and development Co.(PEDEC)
:Sazeh Consultants
:South Yaran oil Field Development (Basic Engineering)
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LOCATION
APPROVED
3.3
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: Khuzestan Province-120Km west of AHWAZ

: Approved by Client
Precedence of documents:
In the event of conflicts between codes and specifications, the Construction Contractor
shall notify the Client and secure a written clarification before proceeding with any work.
Unless otherwise, precedence of document shall be as below:
Material requisition
Design criteria
Drawings
Data Sheets
Project specification
Standards and Codes (IPS, IEC , BS, IEEE respectively)
4. General Requirements
4.1
Language
All documents, drawings and submittals shall be in English.

4.2
Climate data
Max absolute temperature
Min temperature
Max & Min Wind speed
Storm wind speed
Soil temperature
Maximum sun temperature
Rain fall volume
Barometric pressure
Maximum & Minimum Humidity
50 oC
0 oC
9.6 & 6.2 m/s
68 m/s
40 oC (1m under finish grade)
85 oC
170-250mm/y
736 mmHg
74% & 41%
5. Codes and standard
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The design, engineering and installation of electrical facilities shall be in accordance with
the requirements of Iranian Petroleum Standards, International Codes, Standards and
Regulations, environmental Codes, Standards & Regulations.
In the event of conflicts between codes and specifications, the Construction Contractor
shall notify the Client and secure a written clarification before proceeding with any work.
In case of conflicts between this document and references, unless the conflicts are raised
by the Construction Contractor and agreed upon, the information included in this
specification shall govern.
The latest revisions available at the date of issue of the enquiry shall apply.
5.1
International codes and standard
API 670
Machinery Protection Systems
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API 670
API 678
API RP505
Vibrations, Axial Position, and Bearing Temperature Monitoring Systems

Accelerometer-Based Vibration Monitoring System
Recommended Practice for Classification of Locations for Electrical
Installations at Petroleum Facilities Classified as class 1, zone 0, zone 1 and
zone 2
ASTM A36
Standard Specification for Carbon Structural Steel
ASTM A123 Standard Specification for Zinc (Hot Galvanized) Coating on Products
BS 4278
Eyebolts for Lifting Purposes
BS 4999
General Requirements for Rotating Electrical Machines
BS 5958
Control of Undesirable Static Electricity
BS 6004
Electric cables PVC insulated, non-armoured cables for voltages up to and
including 450/750 V, for electric power, lighting and internal wiring
BS 6121
Mechanical cable glands
BS 6651
Code of practice for protection of structures against lightning
EEMUA 191 Alarm Systems - A guide to design management and procurement
EN 50209
Test of insulation of bars and coils of high-voltage machines
EN 55014-1
Electromagnetic compatibility Requirements for household appliances,
electric tools and similar apparatus Part 1 Emission
IEEE1262
Recommended practice for Qualification of Photovoltaic (PV) Modules
IEEE 32
Neutral Earthing Resistors
IEEE 80
Guides for Safety in AC Substation Grounding
IP Part 1
Electrical safety code
IP Part 15
Area Classification Code For Petroleum Installations
ISO 1132
Rolling Bearings-Tolerances-Definitions
ISO 11342
Mechanical vibration - Methods and criteria for the mechanical balancing of
flexible rotors
ISO 115
Rolling Bearings-Radial Bearings-Boundary Dimensions- General Plan ISO
1940-1 Mechanical vibration - Balance quality requirements for rotors in a
constant (rigid) state Part 1: Specification and verification of balance
tolerances
NEMA ICS 6 Enclosures for Industrial Controls and Systems Enclosures
NFPA70
National Electrical Code
UL 1703
Flat-Plate Photovoltaic Modules and Panels
IEC 60034
Rotating Electrical Machines
IEC 60038
IEC Standard Voltage
IEC 60044
Instrument transformers
IEC 60050
International Electrotechnical Vocabulary
IEC 60051
Direct Acting Indicating Analogue Electrical Measuring Instruments and
Their Accessories
IEC 60056
High-voltage alternating-current circuit-breakers
IEC 60059
IEC Standard Current Ratings
IEC 60072
Dimensions and Output Series for Rotating Electrical Machines
IEC 60073
Basic and safety principles for man-machine interface, marking and
identification - Coding principles for indicators and actuators
IEC 60076
Power Transformers
IEC 60079
Electrical Apparatus for explosive gas atmospheres
IEC 60085
Thermal evaluation and classification of electrical insulation
IEC 60088
Standard rated current of fuse links for low voltage fuses
IEC 60099
Surge arrestors
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IEC 60112
Method for the determination of the proof and the comparative tracking
indices of solid insulating materials
IEC 60119
Recommendations for Polycrystalline Semiconductor Rectifier Stacks
IEC 60137
Insulated Bushings for Alternating Voltages above 1000 V
IEC 60144
Degrees of Protection of enclosure for LV Switchgear and Controlgear
IEC 60146
Semiconductor converters
IEC 60157
Circuit breakers
IEC 60158
Low voltage control gear
IEC 60183
Guide to the selection of high voltage cables
IEC 60044-1 Current Transformers
IEC 60186
Voltage Transformers
IEC 60214
Tap Changers
IEC 60227
PVC insulated cables of rated voltage up to and including 450/750V
IEC 60228
Conductors of insulated cables
IEC 60255
Electrical relays
IEC 60258
Direct acting recording electrical measuring instruments and their
accessories
IEC 60265
High Voltage Switches
IEC 60269
Low voltage fuses
IEC 60282
High Voltage Fuses
IEC 60287
Electric cables Calculations of the current ratings
IEC 60288
PVC insulated cables for switchgear and controlgear wiring
IEC 60289
Reactors
IEC 60296
Specification for Unused Mineral Insulating Oil for Transformer and
Switchgear
IEC 60309
Plugs socket outlets and couplers for industrial and explosive gas
atmospheres
IEC 60331
ests for electric cables under fire conditions - Circuit integrity
IEC 60332
Test on electric and optical fibre cables under fire conditions
IEC 60337
Control switches (low voltage switching devices for control and auxiliary
circuits, including contactor relays)
IEC 60354
Loading guide for Oil-immersed power transformer
IEC 60364
Electrical Installations for Buildings
IEC 60391
Marking of insulated and bare conductors by colour
IEC 60408
Low voltage air break switches, air break disconnectors, air break switch
disconnectors and fuse combination units
IEC 60417
Graphical symbols for use on equipment
IEC 60420
High Voltage A.C Switch fuse Combination
IEC 60423
Conduits for Electrical Purposes-Outside Diameters of Conduits for
Electrical
Installations and Threads for Conduits and Fittings
IEC 60439
Low-voltage switchgear and control gear assemblies
IEC 60445
Basic and safety principles for man-machine interface, marking and
identification - Identification of equipment terminals and of terminations of
certain designated conductors, including general rules for an alphanumeric
system
IEC 60446
Identification of Conductors by Colors or Numerals
IEC 60470
High Voltage a.c. Contactors and Contactor-based Motor Starters
IEC 60479
Effects of Current Passing Through the Human Body
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IEC 60502
Extruded solid dielectric insulated power cables for rated voltages from 1kV
up to 30kV.
IEC 60521
Class 0.5, 1 and 2 Alternating Current Watt-hour Meters
IEC 60529
Degrees of protection provided by enclosures (IP code)
IEC 60598
Luminaires
IEC 60606
Application guide for power transformers
IEC 60616
Terminal and tapping markings for power transformers
IEC 60617
Graphical symbols for diagrams
IEC 60622
Sealed Nickel Cadmium Prismatic Rechargeable Single Cells
IEC 60623
Vented Nickel Cadmium Prismatic Rechargeable Single Cells
IEC 60644
High Voltage Fuse Links for Motor Circuit Application
IEC 60664
Insulation coordination for equipment within low-voltage systems
IEC 60688
Electrical Measuring Transducers for Converting ac. Electrical Quantities to
Analogue or Digital Signals
IEC 60694
Common Clauses for High Voltage Switchgear and Control gear Standards
IEC 60715
Dimensions of low-voltage switchgear and control gear. Standardized
mounting on rails for mechanical support of electrical devices in switchgear
and control gear installations
IEC 60751
Industrial platinum resistance thermometers and platinum temperature
sensors
IEC 60755
General Requirements for Residual Current Operated Protective Devices
IEC 60811
Common test methods for insulating and sheathing materials of electric
cables
IEC 60896
Stationary Lead Acid Batteries
IEC 60898-1 Electrical Accessories - Circuit-Breakers for Overcurrent Protection for
Household and Similar Installations - Part 1: Circuit-Breakers for A.C.
Operation
IEC 60904
Photovoltaic Devices
IEC 60905
Loading guide for dry type power transformer
IEC 60909
Short circuit calculations in 3-phase AC systems
IEC 60934
Circuit-breakers for equipment
IEC 60947
Low-voltage switchgear and control gear
IEC 60993
Electrolyte for Vented Nickel Cadmium Cell
IEC 61000
Electromagnetic compatibility (EMC)
IEC 61131
Programmable Controllers
IEC 61204
LV Power supplies, DC output, performance characteristics
IEC 61850
Communication Networks and Systems in Substations
IEC 62040
Uninterruptible power systems
IEC 62271
High-voltage switchgear and controlgear
IEC 62305
Protection against Lightning
5.2
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Iranian Petroleum Standards
IPS-C-EL-115(1)
IPS-E-EL-100(1)
IPS-E-EL-110(1)
IPS-I-EL-215(1)
IPS-I-EL-217(1)
Construction Standard for Electrical Installation

Engineering Standard for Electrical System Design (Industrial and
Non-Industrial)
Engineering Standard for Hazardous Area
Procedure for Initial & Periodic Inspection in Potentially Explosive
Atmospheres (Hazardous Area)
Inspection Standard for Precommissioning Electrical Tests
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IPS-M-EL-131(2)
IPS-M-EL-132(2)
IPS-M-EL-136(0)
IPS-M-EL-138(1)
IPS-M-EL-143(2)
IPS-M-EL-144(1)
IPS-M-EL-151(1)
IPS-M-EL-152(2)
IPS-M-EL-165(0)
IPS-M-EL-174(2)
IPS-M-EL-176(2)
IPS-M-EL-185(0)
IPS-M-EL-190(1)
IPS-M-EL-220(0)
IPS-M-EL-230(0)
IPS-M-EL-240(0)
IPS-M-EL-271(1)
IPS-M-EL-272(1)
IPS-M-EL-290(0)
IPS-E-TP-100(1)
IPS-G-SF-900(0)
IPS-E-SF-260(0)
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Material and Equipment Standard for Low Voltage Induction Motors

Material and Equipment Standard for Medium and High Voltage
Induction Motors
Material and Equipment Standard for Rotating Electrical Machines
Direct Current Motors
Material and Equipment Standard for Synchronous Generators
Material and Equipment Standard for Low Voltage Switchgear and
Control gear
Switchgear and Control gear
Material and Equipment Standard for Dry Type Power Transformers
Material and Equipment Standard for Oil Immersed Power
Transformers
Material and Equipment Standard for Low Voltage Industrial and
Flameproof a.c. Motor Control Centres (MCC)
Material and Equipment Standard for Battery and Battery Charger
(DC Power Supply)
Material and Equipment Standard for Uninterruptible Power System
(UPS)
Material and Equipment Standard for Industrial and Flameproof Motor
Remote Control Stations
Material Standard for Electrical Heat Tracing
Material and Equipment Standard for Current Limiting Reactors
Material and Equipment Standard for Electrical Lighting Columns
Material and Equipment Standard for Low Voltage Industrial and
Flameproof a.c. Switch-fuse Assembly
Material and Equipment Standard for Low Voltage Cables & Wires
Power Cables
Material Standard for General Electric Items
Engineering Standard for Paints
General Standard for Noise Control and Vibration
Gas Detection
6. Summary of power supply

The power for the plant is supplied by two circuit 33KV over head lines. 33kV lines will be
supplied from 230/33kV SS that is located in north side of YARAN oil field. These lines will
be connected to 33 KV switchgear.
33KV voltage will be stepped down to 11KV via 33/11.5KV transformers and will be
connected to 11 KV switchgear. 11kv switchgear will be used for supply of large pumps
and compressors.
33KV switchgear feed wellheads power by two 33KV rings. Each ring will start from 33KV
bus and will finish to the other bus. These rings will be made via overhead lines.
Each downstream 0.4KV MCC and panels are supplied via two 33/0.42KV redundant
transformers. Also 0.42KV emergency diesel generator is connected to 0.42KV switchgear
to supply emergency loads in the event of normal power loss. Diesel driven essential
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services 400V generators, with black start capability, shall be installed at cluster substation
to provide emergency power.
7. Basic design criteria

The design of electrical facilities and systems shall be based on the following:
1. Safety to personnel, building and electrical equipment during operation and
maintenance
2. Reliability and continuity of service under all working conditions at site
3. Ease of operation, inspection, maintenance and repairs
4. Ease of future addition of loads / facilities
5. Convenience of operation
6. Full inter-changeability of corresponding parts of similar equipment
7. Numerical / Microprocessor based relays in switchboards
8. Communication facilities between electrical system and instrument control system
9. Safe start and shut down of the plant under all conditions
10. Redundancy of electrical Supply / Distribution System as addressed by the process
requirements
11. Secured Emergency power supply and distribution for essential loads
12. DC & AC UPS for critical Controls and safety equipment
13. Design life of 25 years
14. Suitability for specified environment conditions
8. Electrical system design

8.1
Electrical load
Electrical Loads shall be classified as Critical, Essential and Non-essential.

8.1.1
Critical loads:
These are loads of prime importance to the safety of the installation or the operational staff,
and which require power to permit their safe shutdown in emergency.
They shall have a second independent power source and be generally associated with no
break supplies. In certain cases, a short supply break may be acceptable if this does not
represent a hazard to safety.
8.1.2
Essential loads:
These are loads whose loss would affect continuity of plant operation resulting in loss of
revenue but would not result in an unsafe situation arising. Any decision to provide an
alternative source of supply for these types of load shall be based on economic
considerations as specified by COMPANY.
8.1.3
Non-essential loads:
Non-essential loads are those which do not form an important component of a production or
process plant and their disconnection is only of minimal or nuisance value. They usually
form a small proportion of the total connected load and may have a single power source.
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Critical loads will be fed from UPS, essential loads will be fed from normal supply and upon
disruption of normal supply they will be fed from emergency DG, non-essential loads will be
connected to the normal power supply only.
Load schedules have been prepared for each switchboard and motor control centre for both
normal and emergency operating conditions. The schedules shall list all the electrical loads,
identifying their individual power requirements for the local generation, compressor drives
and all electrical consumers within its distribution system. The maximum demand of each
switchboard and motor control centre is calculated and used to establish the current rating
for sizing switchgear, transformers and distribution feeders.
The load schedules shall detail loads for each consumer on the basis of the consumers
being a continuous, intermittent or standby duty category load, defined as follows:
8.1.4
Continuous:
Consumers which are normally running / energized for 24 hours per day, 365 days per
year, e.g. process pump motors.
8.1.5
Intermittent:
Consumers in service on an intermittent basis, e.g. Diesel Unload pumps.

8.1.6
Standby:
Consumers connected but not normally energized on a permanent basis and installed
spares.
The plant peak load (The maximum simultaneous load) is calculated using the following
formula:
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For calculation of power and distribution transformer rating:(According to IPS-M-EL152(2) )

Peak Load = 100% continuous power generation plant s loads + 75% intermittent loads
+ the biggest standby load or 10% of all the standby loads, whichever is higher.
For calculation of main and emergency generator rating

Power generation plant Peak Load = 100% continuous loads + 30% intermittent loads +
10% growth margin.
An allowance and contingency multiplication factor shall be applied to the estimated load
when selecting equipment. The following factors should be used:
FEED : 1.20
Detail Engineering (preliminary info/bid data) : 1.10
Detail Engineering (as purchased info) : 1
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System Voltage
The power system voltage levels have been selected with respect to the following
considerations:
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Total System load.
Individual loads and the availability of drivers.
System Fault Levels and the availability of suitable switchgear.
Voltage Regulation including driver starting considerations.
Iranian Standard Voltages.
The characteristics of medium and low voltage systems are 33kV10%, 11kV10%, and
400/230V10%. And Characteristic of electrical system frequency is 50Hz5%.
Rated voltage
(KV)
6
11
20
33
Insulation level
(KV)
7.2
12
24
36
Power frequency
test voltage(KV)
20
28
50
70
Impulse wave
(1.2/50) (KV)
60
75
125
170
Standard system utilization / operating voltages, frequency and neutral earthing for this
project shall be as given on Table below:
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Consumer
Utilization Voltage
Main Incomings
33kV, 50Hz, 3ph/3W
Emergency Generator
Substation 33/11.5(6)kV Transformer
Motors rated above 1000KW
Motors rated between 150KW and
1000KW
Motors rated 0.4 kW up to 150 kW
Motors rated up to 0.4 kW
Motors rated up to 0.4kW for critical
services
33/0.42kV Transformer (Lower
Voltage side)
Unbalance three phase loads
(Lighting and HVAC , )
Motorized operating valves
Chargers input voltage rated above
2kVA
Chargers input voltage rated below
2kVA
UPS input voltage rated above 1kVA
UPS input voltage rated below 1kVA
Welding Sockets
400V, 50Hz, 3ph/4W

11(6)kV, 50Hz, 3ph/3W
11kV ,50Hz, 3ph/3W
Neutral Earthing
Grounding
Transformer/resistance
Solid
Resistance
Resistance
11kV ,50Hz, 3ph/3W
Resistance
400V, 50Hz, 3ph/3W

230V, 50Hz, 1ph/2W
Solid
Solid
400V, 50Hz, 3ph/3W
Solid
400V, 50Hz, 3ph/4W
Solid
400V, 50Hz, 3ph/4W,
Solid
400V, 50Hz, 3ph/3W
Solid
400V, 50Hz, 3ph/4W
Solid
230 volts, 50Hz, 1ph/2W
Solid

Solid
Solid
Solid
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Convenience Sockets
Normal & Essential Lighting
Emergency & Exit Lighting
Anti Condensation Heaters for Panels
and motors etc (Above 3kW)
Anti Condensation Heaters for Panels
and motors etc (Below 3kW)
EDG Set Starting Battery
MV & LV Switchgear and MV MCC
Protection, Controls (closing &
tripping) & Spring Charging
LV Motor starter control supply
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Instrumentation Non Vital

Instrumentation
Vital/Telecommunication
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230V, 50Hz, 1ph + N + E

230V, 50Hz, 1ph + N + E
230V, 50Hz, 1ph + N + E with
built-in battery, charger & inverter
Solid
Solid
400V, 50Hz, 3ph/3W
Solid
230V, 50Hz, 1ph/2W
Solid
24V, DC (or manufacturers

standard system)
As per vendor
requirement
110V, DC (DC System Supply)
Unearthed
Solid
230V AC derived in each motor

feeder
230V, 50Hz, 2 Wire
Solid
230V, 50Hz, 2 Wire (UPS supply)
Solid
Solid
Permissible Voltage Drop
The electrical power system design permissible voltage drop shall be in accordance with
IPS-E-EL-100(1) section 9.3.1.
The electrical distribution system shall be design based on the following steady state limits
on cable voltage drop:
Description
Bus duct or cable between transformer secondary, generator and switchgear
Main feeder to local downstream switchboards/MCCs
Main feeders to panel boards
LV motor feeders to motor terminals at full load
MV motor feeders to motor terminals at full load
Motor feeders to motor terminals during starting
Feeders to light fittings
DC supply circuits
UPS circuits
8.4
Maximum voltage
drop
1%
1%
2%
5%
3.25%
15%
3%
5%
5%
Power Factor Correction
As stated in IPS-E-EL-100(1) section 11.1, power factor correction equipment shall not be
provided as it is only required when power is imported from a public utility system where
tariff penalty is imposed on low power factor energy provision.
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Power Factor of each substation loads shall be regulated to achieve 92% by means of
power capacitor banks installed in LV/MV switchgears. The power capacitor banks shall be
indoor type, self cooled and suitable for housing inside panels. The capacitor banks shall
be protected by means of power fuses with trip indicator. Suitable power factor control
regulator shall be adopted for power factor control. The capacitor panel shall consist of
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metal enclosed, free standing, vertical, steel structure containing power buses, a ground
bus, control and metering components as specified, capacitor units etc. The thickness of
enclosure shall be minimum 2.5mm.
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in 2 bus bar switchgears ,every capacitor banks shall be sized for 100% of switchgear load.
8.5
System Studies
System studies shall be categorized according to project stage. In basic design, Load flow,
short circuit and motor starting shall be done. In feed package and detail design duration,
load flow, short circuit, protection co-ordination and dynamic transient study (which include
motor starting, load tripping, load shedding, etc) studies shall be done. Studies shall be
carried out using computer based design tools such as ETAP. These studies would be
used to verify the continuous current capacity and fault ratings of the switchgear and
transformers and to review the system operation under normal and abnormal operating
conditions.
Voltage dips and surges due to the starting and tripping of large motors or loads shall be
investigated. The electrical power system shall be designed to limit voltage dips and surges
to values as per IPS-E-EL-100(1) section 9.3. The worst case voltage dip and surge values
will be used in the protection study to specify equipment design limit and also to determine
settings for under and over voltage protection relays.
The studies shall be carried out in two stages: preliminary and final, taking into
consideration the anticipated load for the full phase development. Reports shall be
prepared for both stages. These reports shall include a discussion of results, and a list of
recommendations, conclusions and executive summary. All assumptions and estimated
data shall be clearly identified. The preliminary studies shall be performed before
equipment is ordered using typical design data where actual data is not available and shall
include recommendations for modifications to equipment and/or operating configurations.
The final studies shall be conducted after equipment MANUFACTURERs data has been
received and shall confirm that the equipment selected and the system configuration meet the
following electrical system design criteria.
The studies shall show the following:
Maximum load (kW, kVA, power factor and kVAr) on each busbar
Maximum load (kW, kVA, power factor and kVAr) on each transformer
Voltage at each busbar
Distribution shall be designed according to the power stated in the Load Summary
8.5.1
Short circuit study:
The short circuit studies shall be executed using the following criteria:
The method of IEC 60909 shall be adopted for calculating the maximum and
minimum short circuit currents.
IEC tolerances shall be used accordingly for generator and transformer impedances
during the preliminary phase and later updated using tested data for the final report
unless otherwise agreed with Client.
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Both resistance and reactance shall be taken into account for all impedances.
The DC component of the asymmetric short circuit current shall be shown to have
decayed sufficiently by the time that the circuit breaker contacts open to enable the
arc to extinguish. The capability of the MV circuit breaker to withstand 100% DC offset
shall be confirmed with the switchgear MANUFACTURER based on main generator
data.
The following parameters shall be shown:

Initial symmetrical short circuit current Ik
Peak short circuit current Ip
Symmetrical short circuit breaking current Ib
Steady state short circuit current Ik
DC component of short circuit current Idc at the break point
The results of the short circuit study shall be used to confirm the following:
Busbar Ratings
Switchgear Ratings
CB Rating and interrupting Capacity
Cable Size
Bus-duct Ratings
Protection co-ordination study
8.5.2
Load flow study:
Load flow studies shall be carried out to calculate all bus-voltages, branch power factors,
currents and power flows throughout the plant electrical system. The load flow reports shall
tabulate the magnitude of active (real) power and reactive power supplied by each
transformer, feeder and busbar with the total connected plant load. Load flow diagrams
shall be prepared for both main and emergency systems and shall indicate MW & MVAR
figures, busbar volts and voltage angles. IEC tolerances shall be used accordingly for
generator and transformer impedances during the preliminary phase and later updated
using tested data for the final report unless otherwise agreed with COMPANY.
The load flow studies shall include the preparation of tabulations and diagrams showing the
distribution of loads under predicted normal, abnormal operating conditions, such as loss of
one feeder or transformer due to fault or maintenance conditions and no-load condition.
System losses shall also be determined and indicated on the diagrams.
Voltage drop and voltage regulation calculations shall be carried out as part of the load flow
studies. These calculations shall determine the voltage profile of the network under full load
and light/no load conditions.
The results of the above load flow studies shall be used to check the following:
Feeder Capacity
System Voltage Profile and angles
Transformer Ratings/Loadings/Tap Changing Type
Transformer Tap Settings
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Stability studies
Studies shall determine the limits of stability of the power system, in terms of voltage,
frequency and synchronism of the elements, during disturbances including short circuits,
and starting of large motors. The results shall be used to:
Verify selection of equipment and system configuration
Determine the need for load shedding following a fault, and maximum acceptable
load shed times
Confirm the protection plan
Confirm stability of the system, and maximum acceptable fault clearance times
Verify motor starting capability
Starting the largest motor on both the main and the emergency systems under
minimum supply conditions with the rest of the plant operating at full load.
Tripping the largest load
Short circuit fault
Verify motor restart capability and develop restart sequences
8.5.4
Protection Co-ordination Studies
During detailed design a protection co-ordination study shall be performed for the complete
network using computer based design tools such as ETAP.
Studies shall determine correct settings for protection relays to ensure correct devices
operate on the occurrence of a fault (3 phases or 1 phase) so that the effect of the fault is
minimised and to ensure discrimination is always achieved. Particular care shall be taken to
avoid loss of primary busbars, unnecessary loss of plant and also to maintain grading
where backfeeds are possible
Curves shall be produced showing current and time settings to confirm selectivity and
network reliability when using Inverse definite minimum Time Lag (IDMTL) relays.
Appropriate settings shall be calculated for each relay and the characteristics of all the
protective devices on the circuit branch under consideration compared to ensure
discrimination. The following data shall be used:
A one-line diagram of the power system involved, showing the type and rating of the
protective devices and their associated current transformers.
The impedances of all power transformers, rotating machines and feeder circuits.
The maximum and minimum values of short circuit currents that are expected to flow
through each protective device.
The starting current requirements of motors and the starting and stalling times of
induction motors.
The maximum peak load current through protective devices.
Decrement curves showing the rate of decay of the fault current supplied by
generators.
Performance curves of the current transformers in setting differential protection and
restricted earth fault schemes. Metrosil and stabilising resistor sizing calculations shall
also be prepared and submitted for review.
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Fuse contactor coordination check to ensure the contactors are capable to withstand the
let-thru fault current. Earth fault protection trip time (typically 0.5s for LV motor feeders)
shall also be considered to ensure that contactors are not subjected to high earth fault
currents beyond its short time rating.
Suitability of protection devices and relay types selected for each circuit shall be reviewed
and shown on the protection and metering single line diagrams
8.5.5
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Harmonic Distortion
No significant sources of harmonic distortion are envisaged within the design. However, the
effect of variable frequency drives for the two gas compressors or any other pumps, a
harmonic study to be required to ensure the harmonic levels are maintained within the set
limits.
Total steady state harmonic distortion shall be limited to 5% THD at each voltage level
during normal operation. A level of 7.5% THD shall be acceptable for short term conditions
e.g. motor starting.
8.5.6
Arc Flash Hazard Analysis
In detail design stage, an arc flash hazard analysis will be performed in order to protect
personnel from the possibility of being injured by an arc flash, while working on energized
equipment, e.g. switchgear. The analysis shall determine the flash protection boundary
and the personal protective equipment that people with the flash protection boundary shall
use. This analysis can be performed using the software utilized for the system studies.
The software should consider arc short circuit current and protection device clearance
times. Reference should be made to NFPA 70E and IEEE 1584.
8.5.7
Cable sizing
Refer section 15
8.5.8
Earthing
Refer section 17
8.5.9
NER sizing
The NER current and time ratings shall be confirmed. The current rating shall consider the
system voltage capacitive charging current and also consider minimizing equipment
damage. Protections devices shall ensure that time ratings are not exceeded.
9. Electrical equipment
9.1
Operation Conditions
The equipment shall be suitable in all aspects for continuous operation at full load service.
The MV and LV switchgears, AC and DC UPS, will be installed in an air conditioned
electrical substation which is non hazardous and has temperature range defined in the
project environmental data specification.
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Hazardous Area Classification
Hazardous area classification drawings shall be used as a basis for the selection of
electrical equipment. Where practical, equipment shall be located in an unclassified, safe
area.
The hazardous area classification shall be prepared in accordance with the latest revisions
of IEC-60079 and Institute of Petroleum (IP) Model Code of Safe Practice: Part 15 Area
Classification Code for Installations Handling Flammable Fluids.
The selection, installation and maintenance of equipment in hazardous areas shall be
carried out in accordance with the IEC-60079 and Institute of Petroleum (IP) Model Code of
Safe Practice: Part 1 - Electrical safety code.
All equipment and materials installed in hazardous areas on the plant shall be certified by
an internationally recognized certifying authority for use in the respective Classified Area.
Hazardous Source Schedule shall identify equipment as continuous, primary or
secondary sources of release and show the extent of hazard radius for each source, in
accordance with the Institute of Petroleum Area Classification Code for Installations
Handling Flammable Fluids, IP Code part 15 and IEC 61241-10 Electrical Apparatus for
Use in the Presence of Combustible Dusts Classification of Areas where Combustible
Dusts are or may be present. The schedule will present the area zone classification for
flammable gases/vapors as zone 0, zone 1 or zone 2 and show applicable gas group/sub
group and equipment temperature classifications.
9.2.1
Electrical equipment selection
The three criteria to specify electrical apparatus for use in flammable gases/vapours
hazardous areas are:
The gas group of the explosive mixture
The temperature class related to minimum ignition temperature of the explosive
mixture
The method of protection
The three criteria to specify electrical apparatus for use in combustible dusts hazardous
areas are:
The minimum IP rating
The maximum surface temperature related to minimum ignition temperature of the
dust cloud or 5mm layer (it is considered that dust levels will be low so 5mm used)
The method of protection
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The selection of electrical apparatus for explosive atmosphere shall comply with IEC and in
particular IEC 60079-14 and IEC 61241-14.
All electrical equipment located in hazardous areas shall be certified as gas group IIA and
IIB temperature class T2, except in specific locations such as battery rooms, where gas
group IIC will be mandatory due to hydrogen gas.
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Wiring method in hazardous areas
Wiring method shall comply with IEC 60079-14. Normally wiring system shall use cables
and not rigid threaded conduits.
a. Wiring method in zone 1 or 2
Cables routed partly in zone 1 and partly in zone 2 shall be from following types:
Galvanised steel wire armoured cables with a flame-retardant sheath tested to
IEC 60332.
Armoured fire resistant cables tested to IEC 60331 (circuits with safety
requirements only e.g. F&G system)
Flexible cables for movable equipment subject to the conditions of use specified in IEC
60079-14.
b. Installation of cables in Zone 1 or 2
Armoured cables installed above ground level shall be supported on their whole routing
and installed on suitable cable trays or ladders. Single run of armoured cable shall be
laid in open conduit system.
c. Connections
All cable glands shall be suitable for use in Zone 1 area. Non-certified glands shall not
be used anywhere.
9.2.3
Zone 0
Use of electrical equipment within these areas shall be avoided.

9.2.4
Zone 1
Electrical installations in zone 1 areas shall be avoided wherever possible. General

classifications shall be:
Type of protection EEx "e" (increased safety),
Type of protection EEx "d" (flameproof enclosure).
Specific classifications shall be as follows:
Electric motors
:EEx "d" for HV and LV motors
Power transformers
:Shall be avoided
Arcing and sparking equipment, :EEx d
Control panels, switches etc.
Plugs and sockets

Light fixtures
Portable torch lamps
Heating apparatus
Non sparking equipment,
:Shall be avoided
:EEx d
:EEx "ib"
:EEx "e" or EEx "d"
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:EEx "e" or EEx "d"

:EEx de
Zone 2
General classifications shall be:

Motor suitable for zone 1 or EEx e for HV and LV motors.
Type EEx "de" or EEx d for lighting fittings and for movable apparatus
EEx de or EEx d for plugs and sockets
Zone 1 requirements apply for other equipment
9.2.6
Non-hazardous external areas
For outdoor electrical equipment installed in non-hazardous areas shall be weather

proof according to indicated IP in data.
9.3
Ingress Protection
As a general rule outdoor equipment shall have a minimum ingress protection of IP55 to
IEC 60529.
Equipment mounted inside buildings shall have a minimum ingress protection of IP42 to
IEC 60529.In substation and control room all equipment and devices shall be IP44
9.4
Fault Level
Power systems with a voltage in excess of 1000 V shall be so designed that the rms
value of the a.c. components of the short-circuit breaking current of the circuit breakers
is to IEC 60056 and or shall not exceed 25 kA.
For power systems with a voltage less than 1000 volt, the rms value of the AC
component of the short circuit breaking current of circuit breaken designed shall be IEC
60157 and shall not exceed 50 kA.
The minimum short time withstand current for low voltage busbar with explosion
protection type Exd (EExd) shall be 15 kA.
The minimum short time withstands current for busbars shall be according to Table
below:
RATED VOLTAGE
63KV
33KV& 20KV
11KV& 6KV
400V
WITHSTAND CURRENT
20KA
25KA
25KA
50KA
If the power system design indicates prospective short circuit requirements exceeding
the maximum circuit breaker rating given above, the use of higher rated equipment is
allowed subject to availability.
The fault currents that flow as a result of short circuits shall be calculated at each
system voltage for both three phase and phase to earth fault conditions. These
calculated currents shall be used to select suitably rated switchgear and to allow the
selection and setting of protective device to ensure that successful discriminatory fault
clearance is achieved.
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All switchgear and distribution equipment on the power system shall be capable of
carrying the prospective symmetrical fault currents for specified short time duration of 3
seconds without deleterious effect.
The back-up fault current protection clearing times shall always be less than the
equipment short time current rating.
9.5
Main power supply
Power of entire oil field will be fed directly from two 33kv over head lines. 33kV over
head lines in upstream will be connected to 33kv switchgear in local 230kv/33kV
substation. Each 33kv line shall be capable to supply entire of oil field load individually.
In detail engineering duration, Short circuit rating of 33kv lines in delivery point to plants
shall be investigated to ensure that short circuit level is sufficient for plant normal
operation and starting condition.
B02
Short circuit level of upstream network shall be considered according to power system
study.
33kV over head line shall be established on hot-dip galvanized steel towers. Distance
between poles will be calculated according to line calculation report. Tower shall be
carried two circuits and one guard line. Main conductors shall be aluminum or copper
with steel core. Steel core shall be aluminum clad type. In guard wire it is permitted to
use fiber optic Instead of steel core.
Over head line isolators shall be silicon rubber type with class 3 creapge distances.
All clamp and accessories shall be made aluminum and shall be capable to withstand
against mechanical and thermal forces of short circuit.
B02
9.6
Emergency Generator
Emergency generator shall generally be in accordance with IPS-M-EL-138(1) "Materials

and Equipment Standard for Synchronous Generators", IPS-E-EL-100(1) "Engineering
Standard for Electrical System Design (Industrial and Non-Industrial) Appendix A:
Rotating Electric Machines", IPS-G-SF-900 "General Standard for Noise Control and
Vibration".
Emergency generator shall be capable of starting and running when no alternative
source of electrical AC power is available i.e., a black start capability.
Emergency generator shall be rated to have a spare capacity of 10% and be capable of
starting the largest connected motor without exceeding the allowable voltage dip with
other base loads running. Testing facilities shall permit the loading of standby generator
sets.
The DG Set shall be designed for black starting by means of a dedicated dual battery
system. DG Set starting batteries shall be located together with the DG sets. Batteries
shall be of vented nickel cadmium type cells and rated for six consecutive starts. The
battery charger shall be part of DG control panel.
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Regarding that there is no emergency load in process, so EDG will supplied only nonprocess emergency load.
9.7
Switchgears
9.7.1
MV Switchgear
MV Switchgear and Controlgear shall generally be in accordance with IPS-M-EL- 144(1)

"Materials and Equipment Standard for Medium and High Voltage Switchgear and
Controlgear", IPS-E-EL-100(1) "Engineering Standard for Electrical System Design
(Industrial and Non-Industrial) Appendix B: Switchgear and Controlgear".
B02
The switchgear specified herein will generally be installed indoor in substation rooms,
which will be ventilated and/or air conditioned.
The enclosure shall be metal clad type, as defined in IEC 60298 and shall be selfsupporting, free standing, floor mounted. Components shall be accessible from the front
of the switchgear.
The MV switchgears include only circuit breakers which are used as incomer, bus tie
breaker, outgoing feeder and motors with rating more than 1000KW. For motor less than
1000KW, fuse contactor to be considered.
B02
All MV feeders shall be equipped with lightning arrester heavy duty with discharge
current 10KA. Surge arresters shall be have suitable creepage distance and to be
performed with ZnO discs.
MV switchgears shall include around 20% spare (10% equipped and 10% without
equipment), at least one of contactor type motor starter units and one circuit breaker unit
on each end of assembly as spare units. The spare units shall be equipped with all
necessary components. Also 10% space shall be considered for future extension.
Circuit breakers shall be three pole withdrawable complete with vacuum interrupters and
self aligning disconnecting devices. The contacts of vacuum interrupters shall be made
of proper material such as chrome-copper or equivalent in order to assure low chopping
levels of current and produce no harmful over voltages.
Unless otherwise indicated in data sheet/s the voltage of the spring charging motor as
well as the circuit breaker close and trip voltage shall be 110V DC. 110V
DC will be supplied from the substations DC power supply system.
B02
Contactor type motor starters which are only employed in 11(6)kV switchgear shall be in
accordance with the requirements of IEC 60470 and shall consist of the following:
HRC power fuses

Electrically operated vacuum contactor
Appropriate protective relays
Other protection and/or control devices and indicating instruments shown on the
single line diagram/s and/or specified in specification
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The rated control voltage of contactors shall be single phase 230 volt ac supplied from a
11000V/230V control transformer installed in each starter unit after the main power
fuses.
Where DC operated latched contactors are specified in the requisition the DC power
shall be supply from substation main DC supply.
The phase rotation shall be R - S - T, counting clockwise. The phase position for
busbars shall be R - S - T from top to bottom and from left to right and from front to rear.
The bus bars are marked with white labels with black inscription: L1, L2, L3, and PE.
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9.7.2
LV Switchgear
LV Switchgear and Controlgear shall generally be in accordance with IPS-M-EL-143(2)

"Materials and Equipment Standard for Low Voltage Switchgear and Controlgear", IPSE-EL-100(1) "Engineering Standard for Electrical System Design (Industrial and NonIndustrial) Appendix B: Switchgear and Controlgear".
The switchgear specified herein will generally be installed indoor in substation rooms,
which will be ventilated and/or air conditioned.
The enclosure shall be metal enclosed compartmented type for indoor use and metal
clad for outdoor use, self supporting, free standing, floor mounted. Components shall be
accessible from the front of the switchgear.
The switchgear shall be air insulated and include sleeve insulated busbars.
Spare starter cubicles and space for future extensions shall be provided to cater for
future load growth. The spare cubicles and space for extension shall be 20% of the
installed switchgear.
The low voltage switchgear includes motor starters and/or motor control center/s (MCC),
incomer circuit breaker/s, bus tie circuit breaker/s, outgoing feeder breakers and/or
switch fuses and auxiliary components Circuit-breakers used as incomers and bus tie
breaker shall be three/four pole withdrawable air circuit breakers. Molded case circuit
breakers (MCCB) shall not be used for such purpose.
Circuit-breakers used as feeders can be molded case type.
B02
Circuit breakers rated up to 400 Ampere can be molded case circuit breaker (MCCB)
type and For Circuit breakers with current rating more than 400 Ampere, air circuit
breaker (ACB) shall be used.
Unless otherwise indicated in data sheet the voltage of the spring charging motor as well
as the circuit breaker close and trip voltage shall be 110V DC. 110V DC will be supplied
from the substations DC power supply system. 230V AC can be utilized for the spring
charging motor if approved by company representative.
The low voltage switchgear shall include withdrawable motor starters installed in
individual compartments.
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Motor starters shall primarily consist of the following:
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HRC fuses with isolator or molded case circuit breaker (MCCB)

Electrically operated air break contactor
Appropriate protective relays
Other protection and/or control devices and indicating instruments shown on the
single line diagram/s and/or specified in specification
The low voltage switchgear may include outgoing feeder switch fuses and/or circuit
breakers.
The phase rotation shall be R - S - T, counting clockwise. The phase position for
busbars shall be R - S - T from top to bottom and from left to right and from front to rear.
The bus bars are marked with white labels with black inscription: R, S, T, PE.
Bus duct shall be considered for feeder with rated current more than 2000A. These bus
ducts shall be of Isolated and Phase Segregated Type. If body of bus duct is metal, shall
be connect to earth.
9.7.3
Substation Alarm Panel
Substation will be provided with a floor standing alarm panel. Alarm logic shall be solidstate type. The alarm shall be equipped with visual display, audible device and relay
unit. This panel will contain multi-LED lamps and be used to provide visual indication of
alarms generated from Generator Unit Control Panels, Back-Up Synchronising Panel,
switchboards, AC UPS and DC UPS units. Alarms shall be latched in this panel.
The panel will contain lamp test pushbutton, alarm acknowledge pushbutton and alarm
reset pushbutton.
Alarms will be hardwired from the Generator Unit Control Panels, Back-Up
Synchronising Panel, Switchboards/MCCs, AC UPS and DC UPS units to the panel.
B02
Alarm window shall be considered for below equipments:

9.7.4
Transformeres , Overhead lines and Switchgears
Emergency Switchgear
400V emergency switchboard shall be provided for the power generation plant.
Emergency power supply will be included one 400V emergency diesel generator.
This shall be capable of receiving power from both the normal power system and the
emergency generator. Low voltage detection at the emergency switchboard shall initiate
automatic start-up and connection of an emergency generator to supply emergency
loads.
The emergency power system shall supply life support systems and control power for
safe plant shutdown and monitoring.
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Emergency switchgear shall be located in a physically separate room to the normal

supplies switchgear to improve security of supplies
9.8
B02
Packaged Substation
The packaged substation shall comprise of a 33kV Ring Main Unit (RMU), a 33/0.42kV
transformer all assembled on a common skid and provided with a metallic enclosure.
The packaged substation shall be fabricated at site or may be pre- fabricated at factory,
and all equipments required as per specifications / data sheets / drawings shall be
installed in the enclosure.
The enclosure shall have ingress protection IP 55. The ingress protection shall comply
with the requirements of IEC 60529.
Steel step ladders shall be provided for access into the enclosure.
The enclosure shall be provided with a thermostatically controlled anti-condensation
heater and an air Conditioning system.
The enclosure shall also be provided with a thermostatically controlled exhaust fan and
also a circuit switch.
Dry type transformer shall be used.
B02
Relative facility and equipment shall be considered for wellheads pump starting.
9.9
9.9.1
Power & Distribution Transformer

Transformer general requirement:
B02
Transformers shall generally be in accordance with IPS-M-EL-151(1) "Material and

Equipment Standard for Dry Type Power Transformers", IPS-M-EL-152(2) "Material and
Equipment Standard for Oil Immersed Power Transformers", IPS-E-EL-100(1)
"Engineering Standard for Electrical System Design (Industrial and Non-Industrial)
Appendix C: Transformers".
Transformer/s shall be sized for the maximum simultaneous actual load (Peak Load) of
the connected switchgear plus about 20% spare capacity for future expansion.
Each transformer shall be sized such that, if any transformer is out of service, the
remaining transformer can meet the combined maximum demand of the loads within its
ONAN rating.
The rated power of transformer is the apparent power input to the transformer as
defined in IEC 60076 Part 1. The rated power values shall be selected from the series of
preferred numbers as indicated in IEC 60076 Part 1.
For ratings up to and including 500 kVA with 400/230 volt secondary voltage dry type
transformer can be employed in non process units.
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For capacities higher than 500kVA and/or secondary voltage other than 400/230V oil
immersed transformer shall be utilized.
Oil Immersed transformers with 400/230 volt secondary voltage up to 2000 kVA rating
shall be Sealed Type; in excess and including of 2000 kVA shall be of Conservator
Type.
Oil Immersed transformers with 11kV or 6kV Secondary voltage up to 3150kVA rating
shall be Sealed Type.
Oil Immersed transformers with 11kV or 6kV Secondary voltage above and including
3150kVA rating shall be Sealed Type or Conservator Type.
Normally the oil Immersed transformers shall be filled with mineral oil.
Where fire protection requirements prohibit the use of mineral oil, silicone oil shall be
used. Polychlorinated biphenyls (PCB) based insulating oil shall not be used.
Transformers shall be provided in accordance with vector group Dyn11. The installation
of transformers to any other group shall be subject to agreement.
For Dry type transformers cooling system shall be AN type.
B02
33/11.5(6)kV and 33/0.42kV transformers shall be furnished with lightning arrester. It

shall be installed in 33kv cable box. Lightning arresters shall be 36KV, 10KA and heavy
duty and to be contained ZnO discs.
9.9.2
B02
Tap changer
All transformers except main transformers shall be equipped with off load tap changer.
For main transformers (230/33kV transformer) on load tap changer shall be provided
with 19 equal steps including 91.67% (15%).
Off load tap changer shall contain 5 equal steps including 22.5% (5%) in primary
side.
On load tap changer shall be contain 9 equal steps including 42.5% (10%) in primary
side.
9.10
AC UPS
B02
AC UPS shall generally be in accordance with IPS-M-EL-176(2) "Material and

Equipment Standard for Uninterruptible Power System (UPS)", IPS-E-IN-180
Engineering standard for instrument electrical power supply and distribution systems ,
IPS-E-EL-100(1) "Engineering Standard for Electrical System Design (Industrial and
Non-Industrial) Appendix D: Batteries, Chargers and Ups".
Each UPS unit shall consist of a rectifier/charger, an inverter, batteries, a static transfer
switch, a maintenance bypass switch, and when required, a bypass transformer. The
UPS system adopted for different types of AC loads can consist of one or two units. For
special critical loads duplicate units shall be applied.
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When duplicate unit configuration is selected, the units shall operate in parallel, to share
the load, and shall energize a single distribution panel. Both units are to be fed from
synchronized AC supply.
Each unit shall be rated for 100% of the rated capacity, such that, when one unit fails or
switches off, the other unit shall accept the total load.
For duplicate units one single bypass supply shall be provided, which shall be
synchronized with both inverters output. The bypass supply shall also be rated for 100%
of the rated capacity.
The AC power supply to the UPS unit/s will be symmetrical three phase 400 volt 50
Hertz with solidly earthed neutral. For small size UPS unit/s single phase 230 volt supply
voltage, one phase and earthed neutral may be selected. Use of single phase supply
voltage for UPS units above one kVA is not recommended.
The rated capacity shall include 20 percent spare capacity over the estimated load, in
order to accommodate future loads.
Unless otherwise specified, the output power of UPS unit/s with rating up to and
including 30 kVA shall be single phase and neutral. The output power of units rated
above 30 kVA can be 3 phase and neutral. In general, single phase output is preferred.
The output voltage of the UPS system shall be 230V.
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The neutral of the UPS output voltage/s shall be solidly earthed.

The UPS unit/s shall be modular in design allowing for easy maintenance, and shall be
electronically regulated type.
The UPS components shall be installed in suitable free standing floor mounted or wall
mounted steel enclosure/s fabricated from sheet steel with a minimum thickness of
2mm. Unless otherwise specified in the data sheet the enclosure shall provide a degree
of protection of at least IP42, according to IEC 60529. The enclosure/s shall be arranged
for front operation. Rear access will not be required.
The battery shall be NickelCadmium sealed type.
Unless otherwise indicated in data sheet, the battery cells shall be sized to supply the
load, for a period of 30 minutes for process units and 1 hour for emergency utilities
control system with charger in off condition. For telecommunication, back up time shall
be considered 6 hours and for fire and gas detection system shall be 24 hours.
The battery shall be installed in separate cabinet or on freestanding support racks. The
supply of battery cabinet or racks shall be indicated in the data sheet.
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UPS by-pass branch shall be supplied from emergency bus.
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DC UPS
DC UPS shall generally be in accordance with IPS-M-EL-174(2) "Material and

Equipment Standard for Battery and Battery Charger (DC Power Supply)", IPS-E-EL100(1) "Engineering Standard for Electrical System Design (Industrial and NonIndustrial) Appendix D: Batteries, Chargers and Ups".
The DC power supply shall consist of two similar static chargers each rated for 100
percent of rated load, two battery banks each rated for 50 percent of the rated load and
one DC distribution panel. Both chargers are to be fed from synchronized AC supplies.
Duplicate chargers can operate in parallel or one in service, and one in hot standby.
The output voltage of the battery chargers shall be 110V.
The DC output shall be unearthed unless otherwise specified.
For small size DC power systems, single-phase 230-volt supply voltage, one phase and
solidly earthed neutral may be selected. Use of single phase supply voltages for
chargers above 2 kVA is not recommended.
The battery charger shall be static type and shall be furnished with provisions to
automatically initiate the equalize charge upon restoration of AC power after an outage.
The charger shall automatically reset to float charge when the battery voltage reaches
the specified nominal voltage.
The charger shall be completely assembled and wired in a free-standing floor
mounted.The enclosure shall be arranged for front operation. Rear access will not be
required. Each charger shall be installed in one enclosure.
The battery shall be Nickel Cadmium sealed type.
Cells will be mounted on a rack inside the battery room. Battery room shall have
adequate ventilation. Unless otherwise specified in data sheet, the battery cells shall be
sized to supply the rated load for a period of 4 hours with chargers in off condition.
The enclosure of the DC distribution panel shall be similar to chargers enclosure
9.12
Motors
Motors shall generally be in accordance with IPS-M-EL-131(2) "Material and Equipment

Standard for Low Voltage Induction Motors", IPS-M-EL-132(2) "Material and Equipment
Standard for Medium and High Voltage Induction Motors", IPS-E-EL-100(1)
"Engineering Standard for Electrical System Design (Industrial and Non-Industrial)
Appendix A: Rotating Electric Machines".
In order to permit the proper selection and installation of the electrical motors, the areas
in which the motor will be installed are classified. The electrical motor shall meet the
requirements of the classified areas.
Insulation materials shall be class F as defined in IEC 60034-18. The rating of motor
shall be based on class B temperature rise for all parts of the motor. All insulated
windings shall be non-hygroscopic, oil resistant and the materials shall be resistant to
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flame propagation. Insulation shall comply with the requirements of IEC 60085. Stator
windings shall have identical insulation at star point and line side of the coils, graded
insulation is not acceptable.
The voltage of the motors shall be selected based on the kW rating of the motor. The
voltage of the motors below 150 kW shall be 400 volt.
The voltage of the motors rated 150 kW to 1000 kW shall be 6 kV. The voltage of the
motors above 1000 kW can be selected as 11 kV based on technical and economical
considerations of the electrical power supply system, in particular the voltage drop
during starting of the motor.
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Because only there are 2 motors that they have rated power between 150 KW to 1000
KW. Refer to economical considerations, 6KV switchgear and related transformers is not
considered and one of them that is large will be connect to 11kv and second will be
supplied form LV bus. But if the number of motors in this range is increased in detail
design stage, 6KV switchgear shall be considered too.
The voltage of the motors rated up to 0.4 kW can be selected as 230 volt single phase
and neutral. Motors for critical services such as compressor auxiliaries, lube oil systems,
special pumps, etc. shall be 400 volts, 3 phase.
Unless otherwise specified in data sheet, motors shall be suitable for Direct on Line
Starting.
In order to monitor the temperature of the stator winding, embedded resistance
temperature detectors (RTD) shall be provided for all MV motors
Oil lubricated bearings and/or bearings of motors rated 1000 kW and above, and also
the thrust bearings of all 11kV vertical motors shall be equipped with resistance
temperature detectors. The Winding temperature detectors shall be distributed at least
three per phase totally nine numbers (6 connected with 3 spares) on each motor. Each
bearing shall be equipped with two RTD.
LV Motors shall be furnished with PTC sensor when they are greater than 50KW. For
each phase one PTC will be considered. In MCC devices and accessories for using of
PTC sensor shall be provided.
The temperature detectors (RTD or PTC) shall be wired to a separate terminal box
mounted on the motor frame.
Anti-condensation heaters shall be provided for all 11kV and 6kV motors.
The voltage of the anti-condensation heaters shall be 230 volt single phase for heaters
of up to 3 kW. For heaters above 3 kW, 400 volt three phase and neutral shall be used
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10. System protection and metering

10.1
System Protection
Protection requirements shall generally be in accordance with IPS-E-EL-100(1) and the

use of intelligent microprocessor based protection relays shall be maximized using
established and reliable market proven technology.
All protection scheme that use secondary protection relays, shall be included trip relay,
close relay, trip circuit supervision relay. All medium voltage circuit breaker shall be have
one trip coil, therefore for each feeder one trip relay shall be used.
Regarding to using 110VDC for supply of protection relays, alarms, motor supply, a DC
supply failed relay to be installed in each feeder that it will be on a signal lamp.i
Electrical protection scheme shall be studied during next design stage, but as a
minimum requirement is given below:
33KV incoming lines shall be protected against the following faults:
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Inverse minimum time over current relay for line faults in both sides
Instantaneous earth fault relay
Sensitive earth fault relay
Directional over current inverse time relay in both sides
Instantaneous Overcurrent
U/V& O/V protection relay
Under/Over frequency relay
Inter tripping to upstream and downstream circuit breakers
Check sync relay (3 phase type)
Trip circuit supervision
Emergency generators shall be protected against the following internal faults:
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Voltage sensitive over-current relays to detect phase faults.

IDMTL earth fault relays for sets not normally run in parallel with other earth fault
power sources.
Reverse power relay for generators which may be operated in parallel with other
power sources.
A means of indicating over-current or overload of emergency supply generators
where these may be subjected o overload.
Over current protection matched to the generator thermal characteristic for all self
excited generators (normally portable).
Over & under voltage protection
Instantaneous and delayed earth fault
Where portable self excited generators are provided they shall all include phase and
earth fault and reverse power protection to cover for the possibility of them ever being
run in parallel with other power source.
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33kV outgoing feeder to 33/0.42kV transformer protection is described as below:
Inverse definite minimum time overcurrent (2 Pole).

Instantaneous earth fault.
Instantaneous high set short circuit (2 Pole) set to operate for 33kV fault only.
Delayed Earth Fault with core balance CT
External lockout relay
Instantaneous Directional Overcurrent
Delayed Directional Overcurrent
33kV outgoing feeder to 33/11.5kV transformer protection is described as below:
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Inverse definite minimum time overcurrent (2 Pole).

Instantaneous high set short circuit (2 Pole) set to operate for 33kV fault only.
33kV outgoing feeder to overhead line protection is described as below:
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Delayed Overcurrent
Instantaneous Earth Fault
Sensitive Earth fault
33/11.5(6) kV transformer protection is described as below:
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Low impedance Instantaneous restricted earth fault in 33 KV side.

Transformer surge tripping , transformer gas alarms, both fitted to conservator type.
Intertripping with 33kV and 11(6)KV circuit breaker.
Sustain overload alarm (single phase thermal relay).
For transformer 2MVA and above, differential protection is required.
Over current inverse time relay
Instantaneous earth fault and sensitive earth fault on neutral point of LV sidea
All transformer mechanical protection
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33/0.42 kV transformer protection is described as below:

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Low impedance Instantaneous restricted earth fault in LV side.

Transformer mechanical protection.
Intertripping with 33 KV and 400V side circuit breaker.
Sustain overload alarm (single phase thermal relay)
Over current inverse time relay
Instantaneous earth fault and sensitive earth fault on neutral point of LV side
11(6)kV Motor protection is described as below:
Thermal or magnetic inverse definite minimum time limit overcurrent (2 Pole).

Instantaneous short circuit (2 Pole).
Single phasing prevention
Motor stalling
RTD protection if any
Undervoltage time delayed adjustable between zero and five seconds (Voltage
transformer connected on the circuit side).
For motor 1000kW and above, differential protection is required.
LV Motor protection is described as below:

For motor less than 4kW: Thermal over load
For motor 4kW<P50kW: Thermal over load, earth fault (50G)
For motor 50kW<P75kW: Thermal over load, earth fault (50G), PTC
For motor 75kW<P150kW: Motor protection relay (Locked Rotor, over current) , earth
fault (50G), PTC
10.2
Intertripping
Intertripping shall be provided between associated equipment to correctly isolate faulted

items and to leave the system in a predictable orderly state after operation of protection
devices. Intertrip circuits shall be hard wired normally without repeat relays.
Operation of any transformer Buchholz or overpressure / gas evolution protection, high
winding/oil temperature, low low oil level or standby earth fault protection shall trip the
downstream circuit breaker. The transformer feeder circuit breaker shall also be tripped
via the downstream lockout.
Opening of any transformer feeder circuit breaker, by protection operation or manual
opening shall intertrip the associated downstream circuit breaker.
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Interlocking/Close Permissive
Interlocking shall be provided to prevent mal-operation of equipment:

Transformer feeder circuit breakers shall be electrically interlocked with the associated
downstream circuit breaker such that closure of the downstream circuit breaker is
prevented if the transformer feeder circuit breaker is open or isolated. Interlocks and
synchronism check circuits shall be hardwired normally without repeat relays.
Closure of any 11kV incoming or outgoing circuit earthing switch shall be prevented
unless the associated circuit breaker is withdrawn.
33kV switchgear earth disconnectors shall be both mechanically and electrically
interlocked with associated circuit breakers to prevent them making or breaking current.
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Interlocks between switchboards in the same substation shall be by key. Interlocks

between switchboards in different substations shall be by electro/mechanical.
Paralleling of transformers and bus bars shall be prevented unless they are in
synchronism beforehand. Short time paralleling of synchronised supplies is only
permitted during supply changeover.
Access to transformer bays shall be fitted with padlock facilities.
Back feed to the primary high voltage system from the emergency diesels shall be
prevented.
10.4
Instruments and Meters
Electrical instruments and meters shall be studied during next design stage, but as a
minimum requirement is given below:
The following instruments and meters shall be provided at the relevant control locations
for incoming feeders:
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KW meter.
KVAR meter
Power factor meter
Voltmeter and phase selector switch.
Ammeter for three phases
KWh meter
KVAR meter
Transducer for Voltage, current, KW, KWH, KVAR, KVARH
Signal lamps for ON/OFF/FAULT/DC FAIL (signal lamps shall be colored according to
below:
- Red for ON status
- Green for OF status
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Amber for Fault status

White for DC FAIL status
All bus (in 33kV , 11kV & 0.42kV switchgear) instrument and meters are described as
below:
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Voltmeter & selector switch (each bus)

Frequency meter (each bus)
33 kV outgoing feeder instrument and meters are described as below:
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Ammeter (with phase selector switch).

Transducer for current
11(6) kV motor starter instrument and meters are described as below:
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Ammeter (with phase selector switch).

Transducer for current
LV motor starter instrument and meters are described as below:
Ammeters shall be provided for motors above 4 kW (5 HP) except for those driving
motorized valves, cranes and winches, furnace fan without vane control and general
ancillary equipment such as drinking water coolers, room ventilating fans airconditioning units, etc.
Ammeters shall be provided for motors of 4 kW (5 HP) and below only when such
motors are not viewable in operating position, when a change in noise level is not
easily detectable, or when an ammeter provides adequate indication for essential
process control to the exclusion of more expensive instrumentation.
Ammeters shall be located adjacent to or be incorporated in the associated push
button station for process area motors.
Ammeters shall be located on the motor starter panel in the associated sub-station or
switch house for other than process area.
10.5
Voltage Transformers
When voltage transformers are required they shall be in accordance with IEC 60186,
with secondary voltage as specified by the MANUFACTURER of protective and/or
measuring instruments.
The secondary winding of voltage transformers shall be earthed at one end, through a
removable link.
Rating and type:
The rated primary voltage depends on system data as stated on the data sheets.
The secondary voltage of measuring and protection transformers shall be 110 V.
The rated output capacity of the transformers shall be in accordance with the single
line diagrams.
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Class of accuracy:
Measuring voltage transformers shall be class 1.

Voltage transformers for use with generator AVRs shall be accuracy Class 0.5.
Protective voltage transformers shall be of Class 3 P.
Winding connections:
Single phase
The MV windings shall be connected between phases. LV windings shall be earthed at
one side. The termination shall be provided with an earthing link.
Three phase
Depend on the system arrangement preferred connections are:
MV windings, star connected, star point isolated.

LV windings, star connected, star point earthed.
Protection:
Voltage transformers shall be withdrawable and shall be protected by disconnect type
current limiting fuses on primary and secondary sides.
10.6
Current Transformers
Current transformers shall be in accordance with IEC 60044-1.

Rating and type:
Rated primary current shall be selected from the range of standard values and shall
be in accordance with the single line diagrams. CT rated burden shall be calculated
according to connected circuit.
Rated secondary current shall be preferably 1A for all protection current transformers
Class of accuracy:
Accuracy class 1 for current measuring and the accuracy class 3 for remote
ammeters.
Accuracy class 5P for protective relays.
Accuracy class 10P for the protection of electric motors, capacitor banks, etc.
The accuracy class of differential and distance protection current transformers shall
be class X as defined in IEC60044-1.
Current transformers shall have appropriate VA rating and saturation factor. The
saturation factor shall not be less than 5.
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Current transformers shall be rated to withstand the thermal and magnetic stresses
resulting from the switchgear rated & peak fault level.
Measurement of earth fault current shall be provided by core balance CTs. Use of
residual current from connection of 3 CTs is not allowed due to the low accuracy of this
arrangement.
The secondary of the current transformers shall be earthed on one side. Where current
transformers are connected in Wye, the Wye point shall be earthed.
Current transformers for circuit breakers shall be installed in the stationary part of the
relevant cubicle. Current transformers for motor starters shall be installed in the
withdrawable part of the cubicle.
11. Operation and control philosophy

11.1
Power Distribution Control Systems (PDCS)
A microprocessor based power distribution control system based on the application of

intelligent electrical protection relays shall provide system monitoring, distribution circuit
breaker opening and closing, load control and shedding, motor monitoring, relay
configuration and event recording.
It shall be possible to monitor the electrical power network in DCS by serial link. All
electrical alarm functions shall be available to the DCS, which is plant process control
system.
Facilities shall be provided at the switchgear to manually open and close breakers and
contactors.
11.1.1 Measuring values to PDCS
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The measuring values to the PDCS are to be prepared in a range of 4-20 mA.
For 33kV incomers:
Voltage of three phase

Current of one phases
Frequency of one phase
Power factor
KVAR measurement
kW measurement
For 11kV and 0.4kV incomers:
Voltage of three phase

For 11kV motor outgoing feeders:
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11.1.2 Signals to PDCS
All signals to PDCS will be transferred via serial link in the low voltage switch-room.
For all signals from the switchgear dead change over contacts have to be provided.
From 11kV motor feeders to PDCS-system:
CB ON status (contact closed)

CB OFF status (same contact as above, open)
Earthing switch on status
Earthing switch off status
Protection operated
Protection relay remote setting
Feeder available
From incoming and bus tie to PDCS-system:
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CB ON status (contact closed)

CB OFF status (same contact as above, open)
Earthing switch on status
Earthing switch off status
Feeder Available
Protection operated
Protection remote setting

11.1.3 Signals from PDCS
The control (closing and opening) of 33KV & 11KV switchgear and main 400V distribution
system circuit breakers shall be possible from the Power Control System located in PDCS
room in PDCS building.
The controls shall be hardwired between PDCS and the relevant circuit breakers. Signals
controlling 33kV and 11(6)kV and 0.4kV feeders need 24VDC interposing relays.
11.1.4 Signals from ESD
Automatic ON for motors if required (contact closed for 0.01-3 seconds)

Automatic OFF for motors if required (contact closed for 0.01-3 seconds)
Process stop for motors if required (contact open)
Emergency stop for motors if required (contact open)
11.2
Automatic transfer system (ATS)
Switchgears are fed by 2 incoming feeders with not synchronous mains. The longitudinal
bus-tie breaker will be open during normal operation. Incoming breakers and bus-tie
breakers are interlocked and controlled in automatic version by an ATS.
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A selector switch Automatic/Manual allows the switch over either manually or

automatically.
The reduction of the voltage below a pre-selected value, Approx. 75 % x UN(adjustable)
on anyone of the three phases and after an adjustable pre-selected time period of about
0.8 seconds the affected incoming breaker will trip. After the breaker has disconnected
the mains the bus-tie breaker will close.
11.3
Motor Starter Control
Under normal operating conditions, the control of motor starters shall be from the DCS.
Under no circumstance is a start signal to be maintained once the motor has started.
Motors are not allowed to start on reset of a stop push-button or trip device. A local
emergency stop push button shall be provided at each motor with padlocking facility.
Status and control functions made available at the DCS shall be:
Starting and stopping of motors.

Running indication
Transfer switch local/remote status
Available for DCS start
Trip Alarm
Communication fault
Commands from UCPs to switchgear/MCCs shall be hardwired; drive status from
switchgear/MCCs to UCP shall be hardwired. Shutdown commands from ESD to
switchgear/MCCs and UCPs shall be hardwired. Other interfaces between electrical
system and DCS shall be serial link.
11.4
Circuit Breaker Control
Incoming circuit breakers, bus-sections and feeders except motor starter shall provide
status information to the PDCS via the serial links. All switching operations associated
with this equipment shall be performed locally within substations via the power control
system. Emergency shutdown signals from the ESD system shall be hardwired. Status
information to be made available to the ICSS for each circuit breaker shall include:
Open or closed.
Tripped on fault alarm.
Common fault alarm.
Voltage and current measurements.
11.5
Circuit Breaker Indication
Display modules installed on each circuit breaker shall indicate:
Line Current (each line)

Line to line voltages
Phase to neutral voltages
Active Power (total three phase)
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Reactive Power (total three phase)

KWh
Frequency
11.6
Motor Remote Control Stations
Motor remote control station shall generally be in accordance with IPS-M-EL-185

"Material and Equipment Standard for Industrial and Flameproof Motor Remote Control
Stations".
Motor control stations will be located near the motors which they control.
Motor control stations in areas classified as zone 1 and zone 2 shall be flameproof Ex"d"
according to IEC 60079-1.
"Local-remote" or "hand-auto" selector switches shall be provided on the doors of the
starter compartments, when indicated on the single line diagram/s.
In the interests of standardization, zone 2 approved or certified remote control stations
shall be used for industrial purposes in safe areas within the boundary limits of the
production unit or process plant.
Start push button to be shrouded or of inset design to avoid accidental operation and to
be colored green.
Stop push buttons to be of the stay put reset type i.e. the stop button remains in the stop
position until released by a twist and pull action and to be colored red.
Ammeters shall be provided for motors rated 4kW (5HP) and above. Ammeters shall be
normally direct operated up to 30A (site) the ammeter above 30A to be current
transformer operated. Ammeters shall be provided for motors of 4kW (5HP) and below
only when such motors are not visible for the starting positions, when a change in noise
level is not easily detachable, or when an ammeter provides adequate indication for
essential process control to the exclusion of more expensive instrumentation.
Earthing terminal shall be provided for each remote control station where necessary.
11.7
Emergency power
When power failure was occurred, emergency power generation shall be started
automatically to supply of essential loads. After reach speed and voltage of EDG to
nominal rates, below sequence to be done.
Ensure all the power generation and power distribution system feeder circuits are in
the off position. An suitable interlock to be provided between emergency power and
normal power for preventing any fault due to non-synchrony connection.
The 400V voltage is available on the bus bar.
Close the lighting distribution board feeder and close the lighting circuits.
Energize the UPS 230V AC and UPS 110V DC.
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Energize the 110V DC control circuit of the 400V switchgear.

Energize the DC and AC UPS systems.
Once the power system is healthy, ensure any override to the power distribution
system is reset.
Close all essential load feeders.
12. Substation requirement

12.1
General
The substation buildings, power and distribution transformers and all equipment
accommodated within the substations shall be located in unclassified non hazardous
areas.
Where the use of weather protected compact or package unit substations is
economically justified, and they can be practically transported to site, they shall be
supplied as a complete factory assembled and tested unit. The switchgear and
associated controls shall be installed and tested to the maximum practical extent prior to
despatch in the MANUFACTURERs works. Reference shall be made to the maximum
allowable container dimensions for transportation to site. Equipment exceeding these
dimensions shall be designed for transportation in separate sub-sections, which can be
easily assembled at site.
Compact or packaged substation units shall include MV & LV devices including a
switchboard. Electrical installation work at site shall be restricted to connecting the
incoming power cables and feeder cables from the switchboard.
12.2
Power and Distribution Transformer Building
To enable transformers of higher rating to be installed in the event of subsequent

increase in power the building design of substations for transformers of up to 630kVA
rating is based on the dimensions of a 630kVA transformers; with rating from 800 to
2500kVA shall be designed according to dimensions of 2500kVA transformers.
The length and width of transformer building shall be such that with transformers of up to
630kVA rating there is an inspection gangway at least 70 cm wide on all sides and with
rating from 800 to 2500kVA at least 75cm.
The length and width of transformer building shall be such that with transformers above
2500kVA rating there is an inspection gangway at least 80 cm wide on all sides and
100cm wide on door side.
12.3
Switchgear Room
Main electrical equipment shall be housed in the substation buildings with heating,
ventilation and air conditioning. Air conditioning for seasons with high temperature is
necessary to keep the room temperature below 35 C. Maximum design temperature for
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substation equipment shall be 45 C. Substation layout shows the equipment dimensions

and layouts.
MV switchgear can be located together with LV switchgear in a separate room.
Instrumentation and control system interface panels shall be located in the same
switchgear room as the associated switchboard.
Emergency switchgear, emergency DG control panel, power generation plant AC and
DC UPS shall be located in the same room to the normal supplies switchgear to improve
operations and maintainability.
Switchgear room height shall be minimum 4m from lower edge of HVAC duct to floor.
12.4
Battery Room
Battery rooms shall comply with IP Model Code of Safe Practice Part 15.
All electrical equipment and installations inside the battery rooms shall be suitable for
Zone 1, Ex IIC, T3 with the presence of hydrogen.
12.5
Expansion Consideration
12.5.1 General
Plant load generally increase, consideration of the plant voltages, rating of equipment,
space for additional equipment and capacity for increased load must be included
according to requirements described below. Minimum 20% spare space for stand type
panels. For wall mounted panels minimum 40% spare sleeves shall be implemented in
first floor.
12.5.2 Main 33kV incomings
The rating of the incoming lines will allow for the electrical load of plant, but the space
for future will be reserved as 25%.
12.5.3 Main Substation
The space for future MV switchgears shall be reserved.
The space for future transformer room reserved at least one room for each type of
transformer
13. Electrical power and distribution system

13.1
Main power supply
The Yaran oil field is near to a local HV/MV substation. Rating of incoming lines will be
selected as the principal source of power for plant loads and the entire field.
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Main incomings have been selected subject to the following considerations:
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Total Peak System load

Overall Availability (considering plant availability in the event of one incoming failure).
Capital Expenditure
Operational Expenditure
Stability and Reliability of Power Supply.
There shall be sufficient power to meet the ADMD (After Diversity Maximum Demand),
when the one incoming is out of service at peak demand times due to maintenance or
any other reason.
Incoming line shall be able to cater for the load requiring a supply after automatic load
shedding (if provided) when one of incoming is out of service.
Main power incomings are 33 kV and they will feed 11KV switchgear via 33/11.5kV
transformers. 11KV switchboard will feed the 11kV motors. cluster LV loads shall be
supplied via 2 LV switchgears. These switchgears will be fed from 33/0.42kV
transformers. 33kV overhead line shall be supply well-site and camp loads via
33/0.42kV dry type transformers.
For essential loads, one emergency diesel generator 400V will be utilized. One EDG
shall be sized with 20% spare capacity for future loads. One diesel tank will be sized to
contain one day diesel fuel supply.
13.2
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Distribution System
33kV switchgears will be located in a separate room. 33kV switchgears consist of

incomers connected to 230/33kV transformer, two bus sections, a bus coupler with a
normally closed breaker and outgoings to 33/11.5kV and 33/0.42kV transformers and
outgoing 33kV over head line feeders. Duplicate equipment shall be supplied from
different bus bar sections.
Emergency diesel generator auxiliarys device and panels will be located in switchgear
room or located near the generator sets.
13.3
Electrical Equipment & Materials
Power for emergency in black-start condition will be generated via 400V. Emergency
diesel generator with one day fuel tank shall be sized.
The emergency generators shall be arranged for parallel operation with the main power
grid for regular testing and maintenance of the set. The system shall be designed for the
short circuit current that can occur during such operation.
13.4
UPS
DC power system (DC UPS) will be provided for MV and LV switchgear control.
AC UPS will be provided for telecommunication, instrumentation, load and distribution
management system and control supplies.
UPS will be located together with switchgear or in Control building.
13.5
Substation
Substation will be preferred near to main incomings tie in points.

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Two 33/11.5(6) kV transformers will be located in transformer room separately and will
be connected with 33kV switchgear and will transform the 33kV voltage to 11(6)kV volts
and feed two 11(6)kV normal buses that are separated by a normally open circuit
breaker, each of the distribution transformers shall be sized for supplying 100 percent of
the total expected load of the pair with 20% spare capacity in ONAN normal operation
rating.
Two 33/0.42 KV transformers will be located in transformer room separately and will be
connected to 33kV switchgear and will transform the 33kV voltage to 420 volts and feed
two 400V normal buses and one emergency bus. LV switchgear shall have two bus
couplers And three incomings .Emergency bus shall be feed from emergency diesel
generator that it is separated by a normally open circuit breaker from normal buses.
Each of the distribution transformers shall be sized for supplying 100 percent of the total
expected load of the pair 20% spare capacity in ONAN normal operation rating.
Duplicate normal loads shall be supplied from different bus bar sections.
The emergency generator will be connected with the emergency switchgear.
Loads connected to the emergency distribution system shall as a minimum include the
following:
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Security lighting and emergency lighting

AC UPS
DC UPS
Emergency diesel generator battery charger
Control room auxiliaries
Fire water pump
Fire water jockey pump
Telecommunications
CCTV (where provided)
Compressor lube oil pump and cooler fan
Package Unit Control Panel (UCP) where classed as essential
Other essential load required by process.
In normal operation the emergency switchboards shall be fed from the transformers.
After loss of transformers power, the emergency system shall be fed from the
emergency diesel generator. Change over from transformers to emergency generator
shall be automatic on loss of transformers power. Manual facilities, including
synchronising relays, for the bumpless, make before break, reinstatement of normal
power shall be provided.
13.6
Electrical Equipment & Materials
Power for emergency in black-start condition will be generated via 400V. Emergency
diesel generator with one day fuel tank shall be sized.
The emergency generators will have separate operation from the power grid. The
system shall be designed for the short circuit current that can occur during such
operation.
The following major electrical equipment and materials shall be located in cluster:
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33kV Switchgears
33/11.5kV Transformers
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33/0.42kV Transformers
Neutral grounding resistor (NGR)
400V Normal Switchgears
400V Emergency Switchgears
DC System (DC UPS)
AC UPS
Cabling System
Outdoor and indoor lighting and small power system
Earthing System
13.7
Well Sites Design
13.7.1 Battery Limits

The battery limits for the wellsite starts from taking the incoming power supply from
separation unit substation or nearby wellsite to wellsite power supply skid or LV
distribution board by means of 11(6)kV or 0.6/1kV buried cables and further downstream
electrical system.
13.7.2 Distribution System
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Some of the wellsites far away from cluster shall be powered by the power source from
separation unit 33kV switchgear outgoing feeders through 33kV cables.
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Some of the wellsites far away from separation unit shall be powered by other wellsites
packaged substation outgoing feeders at 33kV through 33kV cables.
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The packaged substation consisting of 33kV ring main unit (RMU), a 33/0.42kV dry type
transformer and 400V switchgear will be installed in wellsites mentioned above. Air
condition is required in the packaged substation.
The wellsite near cluster could be powered by the power source from manifold LV
switchgear outgoing feeder at 400/230V through low voltage cables. A weatherproof and
suitably rated for hazardous area outdoor type distribution board shall be provided for
RTUs, small power and lighting loads.
The wellsite near other wellsite could be powered by the power source from near
wellsite LV switchgear outgoing feeder at 400/230V through low voltage cables. A
weatherproof and suitably rated for hazardous area outdoor type distribution board shall
be provided for RTUs, small power and lighting loads.
The power will be distributed to the different users within each well site, e.g.wellhead
hydraulic power pack, wellhead control circuits, inhibitor chemical injection pumps,
perimeter lighting, etc.
14. Cable and cable system

14.1
Cable - General
The voltage designation of the cables shall be Uo/U (Um) as defined in IEC 60502-2:
33 kV system
20/33 kV (36 kV)
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8.7/15 kV (17.5 kV)

6/10 kV (12 kV)
600/1000V
600/1000V
600/1000V
Voltage drop calculations shall be performed for both the cable maximum current rating
and during motor starting. Calculations shall also be performed for the maximum and
minimum short circuit conditions.
Cable current carrying capacity shall be determined by applying the manufacturers
published data and making the necessary allowances for derating to account for the
installation conditions. Derating shall be applied for the following parameters:
Ambient or ground temperature,

Ground thermal resistivity of the soil for buried cables,
Depth of laying for buried cables,
Maximum sunlight temperature for cables in trays,
Grouping/Spacing,
Method of installation.
The current rating capacity of cables after being derated shall be as follows: The
transformer feeder cables shall have a current carrying capacity equal to the transformer
rated current in ONAF condition when applicable. Each switchgear feeder cables shall
have a current carrying capacity equal to the rated current of connected transformers in
ONAF conditions when applicable. The motor feeder cables shall be selected based on
motor nameplate rating multiplied by a factor of 1.25 taking into account the cable
derating factor as depth of installation soil thermal resistivity, grouping factor, soil
temperature etc. Cables for other application not mentioned above shall have a current
carrying capacity equal to the maximum current demand of duration not shorter than one
hour.
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For shielded cable sizing, It shall be considered that shield connected to earth from both
side.
The electrical power and control cables used on emergency services circuits shall be fire
resistant, all other cables shall be flame retardant with low smoke emission.
All cables except which are used in camp and internal of buildings or in above ground,
shall be have lead sheath for protection against of hydrocarbon material emission.
14.2
Medium Voltage Cables
Unless otherwise approved by the company representative, the maximum conductor

cross section of the medium voltage power cables shall be limited to 185 mm2 for 3 core
cables and 400 mm2 for single core cables.
Minimum wire size for 6kV and 11 kV cables shall be 50 mm.
Medium voltage cables shall be copper conductor with Cross Linked Polyethylene
(XLPE) insulation, single wire armoured, lead sheath and PVC overall jacket.
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Medium voltage shall be consist of shield wire with helix copper tape on shield wire.
Conductors shall be circular plain annealed stranded copper conforming to class 2 of
IEC 60228.
The armour shall be galvanized round steel wire supplemented by a helix of galvanized
steel tape to keep the armour wires tight. At the discretion of the company
representative, such galvanized steel tape may be eliminated.
For single core power cables the armour shall be made of non-magnetic materials.
The outer sheath over the armour shall be extruded red PVC complying with the
requirements of IEC 60502 Part 2.
14.3
Low Voltage, Control and Earthing Cables
For four core cables reduced cross section for neutral conductors is acceptable. Neutral
conductor shall be sized according to BS 6346 or equivalent IEC standard.
Unless otherwise approved by the company representative, the maximum conductor
cross section of the low voltage power cables shall be limited to 185 mm2 for 3 and 4
core cables and 400 mm2 for single core cables.
The minimum conductor cross section for control cables shall be 2.5 mm2.
The minimum conductor cross section for lighting and power cables or wires shall be 2.5
mm2.
Minimum wire size for 400 volt motors shall be:
0 to 3.7kw 4 mm
3.8 to 7.5kw 6 mm
7.6 to 15kw 10 mm
15.1 to 22kw 16 mm
22.1 to 37kw 25 mm
37.1 to 55kw 35 mm
55.1 to 75kw 70 mm
75.1 to 90kw 95 mm
90.1 to 150kw 120 mm
The low voltage power cables shall be copper conductor with XLPE insulation 600/1000
V grade, single wire armoured, with PVC overall jacket. Only in low voltage control
cable, PVC insulation could be used instead of XLPE. Insulation shall consist of an
extruded layer of PVC with rated voltage 600/1000. All LV power and control cable
except cable will be used in camp, shall be have lead sheath cover for protection against
hydrocarbon materials.
Conductors of power cable shall be plain annealed stranded copper conforming to class
2 IEC 60228.
For battery cells, conductor type shall be full stranded copper confirming class 5 IEC
60228.
The armour for power cable shall be galvanized round single wire supplemented by a
helix of galvanized steel tape to keep the armour wires tight. Flat wire armour is not
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desirable, for single core power cables the armour shall be made of non-magnetic
materials.
The outer sheath over the armour for power cable shall be extruded black PVC
complying with the requirements of IEC 60502 Part 1.
For cables to be used for normal loads, the over sheath shall be made of flame retardant
PVC or an elastomeric compound which satisfies the requirements of the latest edition
of IEC 60332.
For cables to be used for essential and critical loads, the over sheath shall be made of
fire resistant PVC or an elastomeric compound which satisfies the requirements of the
latest edition of IEC 60331.
B02
Control cables that they used as signal cable for data transmission via 4-20mA, pair
cable will be used. TiCu/XLPE/ISC/OSC/Bd/SWA/LSPVC shall be used.
For RTD cables, 2Y(st)YSWAY-fl will be used with 5x(3x1.5)mm2 cores as minimum.
Conductors for control cables shall be plain annealed solid or stranded copper.
The armour of control cable shall be galvanized round steel wire supplemented by a
helix of galvanized steel tape to keep the armour wires tight. Flat wire armour is not
esirable, however, it could be considered upon the approval of company representative.
For cables to be installed on trays, galvanized steel wire braid armour is acceptable.The
outer sheath over the armour for control cable shall be extruded black PVC
For applications where the equipment connected to the power or control cable is subject
to vibration, flexible cables or wires shall be used. Flexible cables and wires shall be
capable of withstanding bending and other mechanical stresses occurring in normal use
and shall comply with the requirements of IEC 60227-2.
The conductors for flexible cables or wires shall be plain annealed stranded copper.
The insulation for flexible cables or wires shall consist of an extruded layer of PVC or
EPR. The armour for flexible cables shall be galvanized steel wire braid. The armouring
of single core flexible cables shall be made of non magnetic material.
Low voltage wires shall be stranded or solid copper conductor, PVC insulated, rated
voltage 600 volt according to IEC 60227.
Earthing cables and wires shall be single core with plain stranded or solid copper
conductor. Insulation shall be PVC with rated voltage of 600/1000 volt. No. armor is
required.
The color of insulation for earthing cables and wires shall be green/yellow.
When a multi-conductor cable includes a neutral conductor, it shall be sized according to
the following table:
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Cross section of phase cores (sqmm) Cross section of neutral cores (sqmm)
S
S 25
35
25
50
25
70
35
95
50
120
70
150
95
185
95
240
120
300
150
When a multi-conductor cable includes a protective core, it shall be sized according to

the following table:
Cross section of phase cores Cross section of protective cores
(sqmm)
(sqmm)
S 16
16 < S 35
S 50
14.4
S
16
S/2
Cable core identifications:
The following cable core identification will be used.

Cable voltage grade 600/1000V
Lighting cable 3 core (single phase): Red, Black and Green/Yellow
Lighting Cable 4 core (single phase with battery back-up): Red, Blue, Black and
Green/Yellow
1 core: Black, yellow/green for earthing
2 cores: Red, Black
3 cores: Red, Yellow, Blue (phase R, S, T)
4 cores: Red, Yellow, Blue, Black (phase R, S, T, N)
5 cores: Red, Yellow, Blue, Black and Green/Yellow
Cables exceeding 5 cores: number (black printed numbers on the core white insulation)
14.5
Cabling
Routing and general arrangement of all cables, for example power, instrumentation,
control and communications shall be planned with respect to main pipe racks and
vehicle access, to provide unimpeded direct routes wherever possible. Power cables
shall be segregated from instrumentation and communications cables to eliminate any
possibility of electrical interference with control and communication circuitry.
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MV&LV power cables shall be routed in cable ladder. Control, signal and
telecommunications cables shall be installed in cable tray.
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Cable ladder with 600mm, 400mm and 200mm width will be used as main rout. Also
600mm, 450mm, 300mm cable tray will be as main route. For secondary route 100mm
cable tray/ladder could be used. Secondary route is adjust at site and only block
diagram will be issued for construction site.
The cable routing design shall minimize the use of direct buried cables. Where practical,
the cables shall be installed above ground on heavy-duty hot dipped galvanized steel,
cable tray or cable ladder rack.
Cable trenches and cable trays/ladder racks shall be designed to allow for 25 % spare
capacity.
Cables shall be installed in concrete encased duct banks in the instances detailed
below:
At road crossings,
In load-bearing areas (e.g. access ramps to equipment shelters),
At access points to buildings,
In other areas where access to excavate trenches shall be restricted by plant
equipment (e.g. under pipe racks at grade level).
Cables laid below ground shall be buried in accordance to the Company standard
drawings unless otherwise specified in project drawings.
When conduit is used as cable route, 60% of conduit space shall be free.
Cables above ground shall be adequately supported on galvanized cable trays, fixed to
steel brackets. Cables shall be fixed or cleated to the trays.
Cable ducts or cable ways entering or leaving building shall be sealed at both ends by
bitumastic compound or other accepted practices to prevent ingress of hydrocarbons,
water etc., into cable.
Cable identification tags showing the cable identification number as appears in data
sheet/s and/or Cable Schedule will be fixed on the cables (by installer). Tags shall be
stainless steel or equivalent and shall be fixed on the whole length of each cable at
intervals of every 20 meters, and also on bends and crossings. Tags shall be engraved
black font and without any sharp edge.
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In areas without cable duct or cable tray, Earthing wires and street lighting cables shall
be of buried type according to civil layouts.
15. Lighting and small power system

15.1
Lighting System
The categories of lighting to be considered and installed at the plant site shall be as
follows:
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Roadway lighting,
Perimeter fence lighting,
Process area lighting,
Shelter lighting,
Walkway lighting,
Building interior lighting,
General lighting,
Emergency lighting.
The number of lights, the placement of these lights and the level of illumination shall
provide a safe environment for 24 hours per day of operation. The installed lighting shall
provide sufficient illumination along escape routes. Lighting levels shall be in
accordance with values listed in IPS-E-EL-100(1).
Location of luminaires shall be selected to illuminate pumps, valves and as close as
practical to instruments to obviate the need for special lighting. Lighting installations
shall be designed to prevent stroboscopic effects.
Luminaires shall be located such that maintenance and lamp changing can be safely
carried out without the use of ladders or other equipment.
Area lighting shall be automatically controlled via photoelectric cells. A manual override
facility shall be provided. Flood lights shall be used to the maximum practical extent to
illuminate general off-site areas; however, sufficient quick strike fluorescents shall be
installed to provide a safe level of lighting in the event of an interruption to the power
supply.
Indoor lighting shall be controlled locally by suitably located switches.
Control rooms lighting shall have dimmer control. Lighting shall be designed, including
the selection of fittings, to avoid glare and reflections on monitor screens.
The power supply for the normal lighting system shall be 400/230 V, 50 Hz supplied
from the normal services bus. The power supply for the emergency lighting system shall
be 400/230 V, 50 Hz supplied from the emergency switchboard.
All lighting shall be supplied at single phase and neutral voltage from three phase four
wire and/or single phase and neutral feeders from the low voltage distribution boards.
The normally operating lighting load shall be balanced within practical limits; across
three phases at all main distribution boards.
While single phase 100A services are adequate for the smaller office unit, premises with
a prospective maximum demand in excess of about 25kW will be provided with a three
phase 230/400 volt supply.
Emergency lighting shall provide a separate system from all other forms of lighting.
Emergency lighting shall be supplied from the essential services bus.
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In all cases, emergency lighting luminaires with integral batteries shall be provided to
illuminate the control rooms, substations, generator rooms, auxiliary rooms and building
exits and personnel escape routes. The batteries shall provide a minimum of 1.5 hours
back up.
Substations and control rooms shall be equipped with portable battery hand operated
lamps and charger located on wall mounted support brackets near each door.
Exterior lighting shall be controlled by automatic photoelectric switch, incorporating a
hand/auto manual override.
Circuit connections shall be made by looping through junction boxes on lighting circuits;
however, their use shall be kept to the minimum necessitated by the plant layout.
Adjacent lighting fittings shall be supplied from separate lighting circuits.
Where roadways and/or walkways are adjacent to the perimeter fence, the perimeter
lighting system may be designed to also illuminate the roadway and/or walkway.
Where considered economically and technically practical, the process area and general
area floodlighting may be designed to also illuminate the roadways, walkways and/or
perimeter fence.
Aircraft warning / obstruction lights shall be installed on tall structures, such as vent
stacks and antenna towers that may pose a hazard to air navigation. The type, number
and location of such lights shall be governed by applicable governmental regulations.
The lights shall be of the long life type with an automatic lamp changer. The obstruction
lights shall be supplied from the emergency switchboard.
Helipad area (If any) night landing lights shall be provided based on the Iranian Aviation
Authority to allow for night time emergency landing.
Flare stacks shall be flood lit from grade.
The use of fluorescent types of lighting is preferred, supplemented if necessary in local
areas by tungsten filament types or Quartz Halogen where there is a space limitation.
Sodium type lamps shall be used for street lighting and flood lighting.
For other interior area such as substation, control room, warehouses and workshops
industrial lighting fixtures with metal halide lamps shall be used.
All exposed lighting fittings shall be of weatherproof construction IP55.
Critical areas may be protected by providing ample lights to illuminate the area either by
local fixtures or by floodlighting from more distant points, but sufficient units must be
used to provide complete coverage.
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Boundary lighting is often found to provide more useful illumination when asymmetrical
fixtures are used and arranged so that the greater portion of the light output is spread
along the boundary.
No plant security system is complete unless it has ample provision for lighting vulnerable
areas, where employees enter and leave the plant, fences and boundaries and other
particularly important points. Lighting of these areas is usually arranged to be
independent of normal lighting circuits and may be used either continuously during the
night hours or may be controlled for intermittent use automatically or by the plant
security personnel.
Street lighting and essential area lighting shall be automatically controlled from a light
sensitive device incorporating a manual over-ride control.
The emergency lighting system shall be fed via circuits having a stand-by supply from
an emergency generator. Lighting fixtures having built-in battery & inverter shall be
provided for Substation and Control Room and plant escape routes. The escape
luminaires shall generally be part of the emergency luminaire installation, but the
luminaires shall have integral batteries rated to maintain the lighting for at least 90min.
15.2
Air craft warning lights
B02
Aircraft warning lights shall be provided on the highest point of the process area in
accordance with IEC 529 and ICAO regulations.
The aircraft warning lights shall be red omni-directional fixed beacons with 100 W lamps.
The beacons shall be of the dual type, i.e. one is in operation and the other is
automatically switched on via a relay if the first beacon fails.
In case of power failure, the warning light shall automatically be changed over to the
emergency power supply. Failure and alarm signals are transferred hardwired to the
PDCS.
The aircraft warning lights shall be installed so that they are visible from all horizontal
directions but in minimum at 3 points of one level.
15.3
Small Power and Convenience Outlets:
For maintenance purposes adequate number of 230V 1 Ph outlets for movable

equipment.
Accepted standard ratings for 1Ph outlets are as follows:
16 A, 250 Volt Two pole socket outlets with centre earthing

16 A, 250 Volt Two pole plugs with centre earthing
16 A, 250 Volt Two pole socket outlets with pin type earthing contact
16 A, 250 Volt Two pole plugs with pin type earthing contact
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Appliances shall be in compliance with the requirements of BS 5501 Parts 5 convenient

for Zone 1 and Zone 2 apparatus Groups IIA and IIB ,T2 with type of protection EEx d
degree of protection IP 65, 20mm entry.
Plugs shall not be interchangeable with sockets of a different voltage or current rating,
nor shall it be possible to insert an industrial type of plug into a Zone 1 classified outlet.
The extension cord shall be 25 meter long suitably sockets shall be located in plant.
Small power distribution boards will be used to distribute power to some small power,
such as MOVs and some small electrical load packages.
Every small power circuit shall be protected by phase short circuit protective devices.
Every convenience outlet circuit shall be protected by phase short circuit protective
devices and by current-operated earth leakage protective devices which are in
accordance with IEC 60947-2, i.e., residual current circuit breakers (RCCB).
15.4
Power and Welding Outlets
Power and Welding outlets shall generally be in accordance with IPS-M-EL-290

"Material Standard for General Electric Items Section 5 Material Standard for Socket
Outlets, Industrial and Explosion-proof)".
Power and Welding outlets shall have 400V, 3-Phase, 50Hz supply for feeding movable
equipment. These outlets for movable equipment with motors shall be rated for 32A,
63A or 125A, for Welding equipment shall be rated for 100A, 160A, 250A, 400A or 630A
and be suitable for outdoor installation, They shall be spaced in such a way that, with
the aid of extension cables feeding movable secondary supply boards, all points can be
served conveniently. The power outlets shall be connected so as to have the same
phase rotation, ensuring that correct rotation of movable equipment is obtained from all
outlets.
The extension cord shall be 25 meter long suitably sockets shall be located in plant.
Appliances shall be in compliance with the requirements of BS 5501 Parts 5 convenient
for Zone 1 and Zone 2 apparatus Groups IIA and IIB with type of protection EEx d
degree of protection IP 65, 20mm entry.
16. Earthing and lightning protection system

16.1
Neutral grounding resistor
The Medium Voltage system shall be resistance earthed via neutral earthing resistors at
each main generator. The selection of the resistor value is a balance between restricting
the potential fault current to reduce or eliminate damage to equipment during a fault and
ensuring sufficient fault current flows to allow detection and relay operation. Values as
below quantity has been selected, although this shall be reviewed during detailed design
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with due consideration to the system maximum capacitive leakage current.

Conventionally, the earthing resistors are size to be less than 1/3 of the reactance of the
total parallel capacitance in one phase of the system to earth:
Primary High Voltage System (33 kV) : 400A

HV (11 & 6 kV) : 400 A per Transformer
LV (400 V) : solidly earthed
16.2
Earthing and bonding
The low voltage system shall be solidly earthed, with the neutral to earth connections
being made at the transformer. All equipment shall be tied back to the earth at the
switchboard by means of the cable armour, reinforced by bonding at the equipment skid
to the plant earth system.
As with the low voltage system all equipment shall be tied back to the earth at the
switchboard by means of the cable armour, reinforced by bonding at the equipment skid
to the plant earth system.
The plant shall be provided with an earth grid for:
B02
Safety of personnel
Protection against static electricity
Instrument systems (isolated earth)
Protection against lightning
Maximum values of resistance of equipment earthing systems to the body of earth shall
not exceed 1. For lightning protection equal resistance shall not exceed 7-10
Due to presence of 230/33kV substation and 33kV over head line, step and touch
voltage shall be calculated based on IEEE 80. Step and touch voltage shall be less than
tolerable quantity.
Separate earthing system shall be provided at each Control Building for instrument
systems. Instrument earthing system shall be as per Controls, Instrumentation &
Telecommunications Philosophy document no.
The earthing system shall comprise an earth grid with multiple earth electrode
connections. Plant structures and equipment shall be connected to the earth grid.
The enclosures of all electrical equipment shall be connected to the main earthing grid.
Tall structures shall be provided with air terminations and grounding conductors to
protect against the effects of lightning. Earth electrodes shall be located near the base of
structures. The electrodes shall be connected to the structure and the main earthing grid
by conductors having a cross sectional area of 70mm2.
The Touch Voltage shall be limited to limit 50 Volts in accordance with IEC 60479.
Minimum sizes of earthing/bonding conductors are noted below:
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6mm2 or less
10 to 35 mm2
50mm2
70mm2
95mm2 and over
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Bonding Conductor
6mm2
16mm2
35mm2
35mm2
70mm2
For portable electrical devices 30 milliamp RCD earth fault protection shall be provided
on all socket circuits within the plant
It is envisaged that the earthing system will comprise 70mm2 buried bare copper cable
supplemented by earth pits with copper earthing rods driven into the ground at regular
intervals across the site and adjacent to major structures. Final design of the earthing
system shall be by the EPC contractor taking into consideration of the dry sandy soil at
the site.
The basic approach to the prevention of hazards from unwanted static electricity is to
connect all conductors together and to earth by electrical paths which will allow the
relaxation of stored charges.
All metallic structures, tanks, vessels pumps and other equipment shall be adequately
bonded together and connected to the earth electrodes, reference to be made to
standard drawings.
The method used to connect metalwork to earth has to be compatible with the type of
installation and its supply system. The requirement for the connection of metalwork of
electrical equipment other than parts that are normally live on current carrying are
specified in: IPS-E-EL-100(1) Appendix I "Earthing Bonding and Lightning Protection".
16.3
Lightning protection
All equipment and building shall be protected against lightning stroke. So facilities shall
be installed in high bay equipment and building.
Facilities for protection against lightning surges are subdivided into external and internal
lightning protection.
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16.3.1 External lightning protection

External lightning protection is the sum of all the facilities installed in a plant for arresting
and conducting lightning stroke current into the grounding system. Buildings have to be
equipped with external lightning protection consisting of arresters and conductors which
are connected with the grounding system via aboveground isolating terminals.
16.3.2 Air terminals
B02
Surge arresters shall be of conventional type. Air terminals are metal elements which
serve as lightning strike points. They are installed on highest level, or adjacent to,
buildings and structures susceptible to lightning strokes.
Mesh-like installed lightning conductors of galvanized steel with a maximum mesh size
of 10 m x 20 m should be arranged in a manner that will ensure that no point of the roof
will be further than 5 m from the lightning conductor.
Metal structural elements should be connected to the lightning conductor if the part rises
above 0.3 meter from the mesh plane, or if their included area is greater than lm2. In the
case of steel structures, the horizontal lightning conductors may be omitted and the steel
is used as the lightning conductor. This also applies to walls with metal surfaces
providing the metal components are electrically interconnected.
16.3.3 Down conductors
Down conductor are defined as the connection between air terminals and grounding
system. One down conductor shall be provided for every 20 m roof length or two down
conductors per building, whichever is the greater. Each down conductor shall be
provided with an inspection joint and should connect to a dedicated earth electrode.
For tower and stacks up to 20 m in height, one down conductor will suffice, but 2 down
conductors are required for heights of over 20 m. The down conductors also act as
lateral air terminals.
Metallic structures of buildings, such as fire escapes, metal faades and their metallic
substructures are used as conductors, providing the metal components are electrically
interconnected.
The reinforcing steel in reinforced-steel structures may be used as down conductor,
provided conductivity is assured and the criteria of the applicable standards are fulfilled.
In the case of steel structures, the structural steel is used as the down conductor.
The number and spacing of the base points, which are electrically interconnected with
the grounding system, depend on the dimensions of the reinforced-steel structures.
Roof superstructures of non-conducting material should be provided with tipped air
terminals if the superstructure protrudes outside the mesh plane by more than 0.3 m.
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Other outdoor metal structures, such as pipe racks, columns, vessels, etc. do not
require air terminals or down conductors, but have to be grounded at their base points.
One ground connection is required for lengths/widths or diameters of up to 20 m of
metal structures and two connections for larger metal structures, i.e. one every 20 m.
16.3.4 Internal lightning protection
Internal lightning protection is the sum of the measures against the effects of lightning
stroke current on metallic installations and electrical equipment. Equipotential bonding,
which prevents potential differences between, for instance, neutral conductors and
conducting components in and on buildings, also includes lightning-protection
equipotential bonding which prevents potential differences in case of a lightning strike
between grounding lines and metallic installations.
All major steel structures, platforms, equipment, machinery and other non-conducting
metallic components of electrical equipment and instrumentation in buildings and plant
sections are therefore connected to the grounding system via grounding and bonding
stations.
Pipelines with welding neck flanges and screwed socket joints are regarded as
electrically safe piping that does not require additional grounding connections, provided
the pipe terminates in an item of equipment or machinery already included in the
equipotential bonding. Insulating spool pieces in pipelines or joints with slip-on flanges
have to be jumpered.
16.3.5 Metal sheaths and steel armouring
Metal sheaths and steel armouring of cables shall be grounded at the electric load end.
Care has to be taken to ensure that the metal sheaths and armouring are interconnected
at cable branches or joints.
17. Heat Tracing

Electric Surface Heating (ESH) system is designed to satisfy temperature maintenance
and process heating requirements.
Maintaining temperature requires the provision of heat to a surface equal to the rate of
heat loss due to the temperature difference and its surrounding at the required surface
temperature.
When starting from a lower temperature the time taken to achieve the required
temperature will vary according to the ambient temperature and whether the pipe or
vessel is empty, partially filled or completely filled under no flow conditions.
Process heating requires the provision of sufficient heat to raise the temperature of
surface and contained material within a stated time, change the state of material or to
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promote or control a chemical reaction. It may also be necessary to maintain material at

the required raised temperature.
For winterizing and compensation heating the following heater types can be selected
accounting to maximum temperature required for the fluid:
Self regulating heaters.

Zonal constant wattage parallel heaters.
Mineral insulated cable (heaters).
All type of heaters shall have at least 600 volt minimum dielectric withstand rating operating
voltages will be 230 single phase, 230/400 - 3 phase 4 wire, 50 Hz.
Temperature limit of selected cables shall not be exceeded by pipe being traced, under
any normal, abnormal or maintenance conditions.
Heating cables shall be resistant to organic chemical.
Equipment shall be suitable for its area classification
18. Over head line

Over head line shall generally be in accordance with IPS-E-EL-160. Over head will be
used for power dispatch between well heads and power transmission from local
substation to cluster substation.
Over headline poles shall be made from hot-dip galvanized steel. All poles shall be
installed based on concert foundation via base plate and anchor bolts. Concert poles are
forbidden regarding to corrosion condition of site.
B02
Copper or aluminum wire shall be used as conductor. Aluminum conductor shall be

reinforced type via steel core (ACSR: aluminum conductor steel reinforced). Steel core
are used for increasing tension strength of conductor. Steel core shall be steel aluminum
clad according to corrosion condition of plant.
Arrangement of phases in over head lines shall be vertically, R, S, T from top to bottom.
If horizontal system is used arrangement of phases shall be R, S, T from left to left.
Silicon rubber isolator with class 3 creepage distance shall be used.
Guard wire shall be OPGW type that it is included fiber optic as core.
Other accessories such as damper, warning ball, eye bolt, cross arms spacer shall be
according to IPS-E-EL-160.
19. Cathodic protection

19.1
General
Cathodic protection shall generally be in accordance with IPS-M-TP-750.

For all underground pipes an impressed current cathodic protection has to be provided.
The soil -pipe potential should be between -0.85 V and -1.3 V. For the lay-out the soil
resistivity has to be taken into account.
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The ground bed location has to be selected carefully to avoid shielding and interface
effects. If structures are affected by stray current they shall be protected either by
bonding or installation of sacrificial anodes, but generally impressed current shall be
used.
All interface flanges of protected to unprotected pipes or pipes leaving or entering the
plant shall have insulated flanges and grounding cells.
19.2
Transformer / rectifier unit
The transformer I rectifier unit shall be installed in the low voltage switch room. The
cable entry is from the bottom. The unit is for an incoming voltage of 400 V, 3-phases
and self-cooling. The unit shall contain as a minimum:
Lockable input circuit breaker

Double wound transformer with earth screen
Silicon rectifier in full bridge configuration with high speed fuse and surge protection.
(2 wire DC)
DC ammeter reading each anode output circuit and total unit output.
DC voltmeter with fuse in output
AC voltmeter in input
Output MCB in each anode output circuit
Lightning arrester in the AC and DC circuits
The system control may be achieved by tap-switching an auto transformer in the primary
circuit or by a continuously variable auto-transformer.
Manual and automatic switching shall be possible.
19.3
Impressed current anodes
Anodes shall have a minimum live of 20 years. Silicon-cast iron anodes shall be used
and supplied complete with factory sealed cable tail. Back fill material shall be cokebreeze.
Anode and cathode cabling shall be of stranded copper conductor with a suitable size
for carrying the design current within a acceptable voltage drop. Cables have to be
insulated and sheathed.
In hazardous areas surging arresters shall be used with an application for hazardous
areas.
19.4
Reference electrodes
Permanent reference electrodes shall be of a high stability saturated copper/copper

sulphate type in a low resistivity backfill with cable and a suitable test point.
19.5
Test points
Test point posts or boxes shall be available to test the anodes, the protected masses
and grounding cells and to monitor the performance of the cathodic protection. It shall
be possible to read the anode current and or cathode potential.
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Sacrificial anodes
In case sacrificial anodes are used, magnesium or zinc alloy anodes have to be used.
These anodes shall be installed in a suitable low resistivity backfill.
19.7
B02
Power supply
cathodic protection station required power shall be supply from nearest source such as
substation and power line.

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PROJECT:

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

Electrical Design Criteria

Issued for Design

Issued for Comment

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

TABULATION OF REVISED PAGES

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

System protection and metering .......................................................................... 30

Operation and control philosophy ........................................................................ 36

Substation requirement ........................................................................................ 40

Electrical power and distribution system .............................................................. 41

Cable and cable system ...................................................................................... 44

Lighting and small power system ......................................................................... 49

Earthing and lightning protection system ............................................................. 53

Heat Tracing ........................................................................................................ 57

Over head line ..................................................................................................... 58

Cathodic protection .............................................................................................. 58

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

Specification For Power Transformer

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

: Khuzestan Province-120Km west of AHWAZ

All documents, drawings and submittals shall be in English.

5. Codes and standard

International codes and standard

Machinery Protection Systems

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

Vibrations, Axial Position, and Bearing Temperature Monitoring Systems

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

Iranian Petroleum Standards

Construction Standard for Electrical Installation

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

Material and Equipment Standard for Low Voltage Induction Motors

6. Summary of power supply

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

7. Basic design criteria

8. Electrical system design

Electrical Loads shall be classified as Critical, Essential and Non-essential.

SOUTH YARAN OIL FIELD

Electrical Design Criteria

SHEET NO. : REV. :

Consumers in service on an intermittent basis, e.g. Diesel Unload pumps.

For calculation of power and distribution transformer rating:(According to IPS-M-EL152(2) )