20

60

RENR6393
March 2008

FRONT

47 48

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

27

19 2

36 22 58 32 40 37 23

33 34

7 3-13 15

51

16 43 46

PUMP or MOTOR

TWO POSITION

ONE POSITION

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

51

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

46

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

3
VENTED

28

29

854K Wheel Dozer

Hydraulic System

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

221 1-UP

40

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

1 26 14 28 29 44 45

52

18

INTERNAL RETURN

SPRING LOADED

LINES CROSSING

COMPONENT LOCATIONS
57

48

E-3

49
50
51

F-4
F-4
E-4
E-1
C-1
E-4
E-1
E-1
D-1
F-2
D-2
F-2
D-2
C-1
C-1
B-1
E-1
F-1

52
53
54
55
56
57
58
59
60
61
62

282-3057
216-4826
301-4616
100-4335
6E-3985
4T-1860
6E-4286
1T-0936
4B-9782
2U-7345
6E-3780
7J-7423
6E-3986
101-4007
249-5615
146-7571
111-7775
157-1352
136-3965
190-7625
6E-1454
166-4647
115-2129
6E-3078
224-5741
9T-3096
164-5486
273-8751
220-2718
306-6875
174-4502
253-2673
220-0812
288-8390
222-6869
221-3406
224-8497
288-5769
6V-3965
185-6250
8C-3446
3E-6450
8R-5518
3E-5181
174-4312
100-8941
6E-5444
112-9779
112-9779
112-2273
129-7673
115-8035
100-3055
100-3055
257-5613
301-9799
230-3633
230-3633
260-3789
260-3789
115-4831
115-4831
201-0950
166-8497
287-0426
8C-3446
185-6250

TANK GP
PUMP GP-STRG
VALVE GP-STR
VALVE GP-RELIEF
VALVE GP-RELIEF
VALVE GP-SHUTTLE
VALVE GP-PRESS. REDUCING
PLUG-PIPE
VALVE GP - CHECK
VALVE GP-DIVERTER
VALVE GP - CHECK
VALVE GP - CHECK
VALVE GP-RELIEF
PUMP GP-SUPPLEMENTAL
VALVE GP-PILOT
VALVE GP-NEUTRALIZER
VALVE GP-CHECK
CYL GP
PUMP GP-PILOT
COOLER
VALVE GP-CHECK
FILTER GP
FILTER GP
VALVE GP-SELECTOR
VALVE GP-RELIEF
VALVE GP-CHECK
PUMP GP-BRAKE
MANIFOLD GP-CONTROL
ACCUMULATOR
SWITCH AS.-LIQUID LEVEL
SCREEN GP
SWITCH AS.-PRESS.
VALVE-BREATHER RELIEF
SENSOR GP-TEMP
CONNECTOR AS.
SENSOR GP-PRESS.
SENSOR GP-PRESS.
SCREEN GP
NIPPLE AS.
NIPPLE AS.
VALVE GP-FLUID SAMPLING
SWITCH AS.
PARKING BRAKE
PARKING BRAKE / XMSN INTERLOCK OVERIDE SWITCH
PARKING BRAKE PRESSURE SWITCH
BRAKE VALVE
PARKING BRAKE RETURN OIL CHECK VALVE
BRAKE PRESSURE SENSOR (FRONT)
BRAKE PRESSURE SENSOR (REAR)
FOOT BRAKE CONTROL
TANDEM BRAKE VALVE
BRAKE MANIFOLD
REAR AXLE OIL TEMP SENSOR (FRONT)
REAR AXLE OIL TEMP SENSOR (REAR)
MANIFOLD
PUMP GP - MOTOR AND GEAR
FILTER GP - SCREEN (FRONT)
FILTER GP - SCREEN (REAR)
VALVE GP - THERMAL BYPASS (FRONT)
VALVE GP - THERMAL BYPASS (REAR)
COOLER ASSEMBLY (FRONT)
COOLER ASSEMBLY (REAR)
VALVE GP - SOLENOID
VALVE GP - DIVERTER
VALVE GP - SEQUENCE
VALVE GP - FLUID SAMPLING
NIPPLE ASSEMBLY

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

CROSS
FLOW

PARALLEL
FLOW

Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

Schematic
Description
Location:
REMOTE DIAGNOSTIC PLATE (40)

A
B
C
D
E
F
G

F-6
STR RIGHT CYL
F-6
STR LEFT CYL
F-6
STR PUMP DISCHARGE
F-6
STR PILOT SUPPY
F-6
BRAKE PUMP DISCHARGE
F-6
REAR BRAKE ACCUM
F-6
FRONT BRAKE ACCUM
REMOTE DIAGNOSTIC PLATE (62)

N
P
Q

F-1
F-1
F-1

H
I
J
L
M

B-6
E-4
E-4
E-4
E-4

STR PUMP SIGNAL

ACCUMULATOR REAR SERVICE BRAKES
ACCUMULATOR FRONT SERVICE BRAKES
FRONT SERVICE BRAKES
REAR SERVICE BRAKES
TAPS

B-6

PUMP CASE AIR BLEED

SOS

B-4, D-1
F-1

AXLE MOTOR SUPPLY

REAR PUMP DISCHARGE
FRONT PUMP DISCHARGE
PRESSURE TAPS

Electrical Symbols Table

Hydraulic Symbols (Electrical)

Q
BRK-(R)

BRK-ACC-(F)

BRK-ACC-(R)

IC

Transducer
(Fluid)

R-STR

OIL SAMPLING PORTS

STR-PILOT-S

TORQUE CONV IMPELLER

CLUTCH CONTROL PRESS

BRK-(F)

Transducer
(Gas / Air)

Generator

Electric Motor

L-STR

BRAKE SHUTTLE

ACC-(R)

STR-P

LUC

Pressure Switch
(Adjustable)

Pressure Switch

BRK-SHTL

TRANSMISSION LUBE
PRESSURE
ACC-(F)

FAN-D

ACC-S

Electrical Wire

Temperature Switch

LUBE

Electrical Symbols (Electrical)

51

Pressure
Symbol
DISCHARGE FOR THE
HYD FAN PUMP

Temperature
Symbol

51

TORQUE CONV LOCKUP

CLUTCH CONTROL PRESS

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

47

Wire Color

19

23

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14

PUMP CONTROL VALVE

B
Circuit Number
Identification

STREERING PUMPS

DIAGNOSTIC PLATE

MANIFOLD

PRESSURE TAPS

SERVICE BRAKES

Wire Gauge
(EXAMPLE VALVE)

SOS

45
23

ITEM

SCHENATIC
LOCATION

PART NO.

DESCRIPTION

VALVE GROUP
3

E-8

301-4616

VALVE GP-STR

INTERNAL COMPONENTS

PILOT OIL FILTER

FLOW ALLOWED IN
EITHER DIRECTION

4
5
6
7
8
9
10
11
12

D-7
E-8
E-7
D-7
D-7
D-7, E-7
E-5
D-6
E-6

100-4335
6E-3985
4T-1860
6E-4286
1T-0936
4B-9782
2U-7345
6E-3780
7J-7423

VALVE GP-RELIEF
VALVE GP-RELIEF
VALVE GP-SHUTTLE
VALVE GP-PRESS. REDUCING
PLUG-PIPE
VALVE GP - CHECK
VALVE GP-DIVERTER
VALVE GP - CHECK
VALVE GP - CHECK

13

E-5

6E-3986

VALVE GP-RELIEF

STREERING VALVE

29
REAR

29

46

FRONT

PARKING BRAKE

ACCUMULATOR

CONTROL VALVE

SERVICE BRAKS

(Dimensions: 39 inches x 28 inches)

A-5
B-6
E-8
D-7
E-8
E-7
D-7
D-7
D-7, E-7
E-5
D-6
E-6
E-5
C-5
B-8
C-7, C-8
D-8
F-8
A-4
C-4
C-4
B-5
C-4
C-6
C-4
C-7
A-3
C-3
C-3, D-3
A-5
B-6
B-5
A-4
A-4
C-6
C-6
C-4
B-3, C-5
B-6
F-6
B-4
C-6
F-3
F-3
F-3
F-3
F-3

DESCRIPTION

SINGLE ACTING

30 Page,

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

PART NO.

LINES JOINING

RENR6393 VOL 1

SCHEMATIC
LOCATION

Tap No.

HYDRAULIC AND PNEUMATIC CYLINDERS

Volume 1 of 2: Steering and Braking

TAP LOCATIONS

COMPONENT LOCATIONS
Steering and Braking
ITEM NO.

REAR

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC MOTORS

HYDRAULIC PUMPS

SPRING

REMOTE SUPPLY PRESSURE

CROSSING AND JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

PEDAL

SIMPLIFIED

ACCUMULATORS

30

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

EXTERNAL RETURN

57 21 56 55 52 24 59 53 31 25 24

GENERAL MANUAL

RIGHT
TURN

43

44

49

STEERING CYLINDERS

18

50

40

46

DIAGNOSTIC PLATE UNDER THE

PLATFORM BEHIND THE CAB

45

56

47

55

57

REAR BRAKE SUPPLY

62
DIAGNOSTIC PLATE
UNDER THE PLATFORM
BEHIND THE CAB

SOS

54

FRONT BRAKE SUPPLY

10
E

61

12

48
51

FRONT
BRAKE SYSTEM

13

52

11
AXLE OIL COOLING RETURN

56

57

8
20

30 Page, Color,

RENR6393 VOL 1

(Dimensions: 39 inches x 28 inches)

17

21
LEFT
NEUTRALIZER

24

RIGHT
NEUTRALIZER

37

14

42

29

35

36

55
SOS

25

38

WARNING
SWITCH

52
23

PS

26

59

REAR

58

WARNING SWITCH

HS

16
28

32

31

60

38
H

2
B

SOS

32 22

15

53

AXLE OIL COOLING SUPPLY

AXLE OIL COOLING MOTOR CASE DRAIN

STIC STR

AXLE OIL COOLING SYSTEM

PUMP CASE
AIR BLEED

33

34

30

19

LINE PATTERNS

27

Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group
Attachment

Air Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

CALLOUTS

Steer Pump Output.

Brake Supply Pump Output.
Steer Pilot & Cooling Pump Output.
Supply Line.
Drain / Return Line.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Axle Oil Cooling Pump Output.

Components by number

Components are shown installed on a fully operable machine.

Brake Control System Circuit.

52

PART NUMBER: 274-1908, CHANGE: 02

Steer Cylinder Control Circuit.

Taps (Pressure, Sampling,Sensor) by letter

THIS SCHEMATIC IS FOR THE 854K WHEEL DOZER (STEERING and BRAKING)

Secondary Steer Pump Output.

YY

RENR6393
March 2008

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

26 27 29
9 10

42 32 30 7

42 8

4 20 21

36 37 38 19

6 15 23

43

22

41

33 34 35 18

MAIN AUX.

PUMP or MOTOR

31

25 14 13

TWO POSITION

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VARIABLE and PRESSURE

COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

854K Wheel Dozer

Hydraulic System

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

221 1-UP
SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

EXTERNAL RETURN

40 15

42 3

7 15 44

24

16 17 39

SPRING LOADED

Volume 2 of 2: Implement and Demand Fan

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

SCHEMATIC
LOCATION

PART NO.

B-8
A-8
B-8
B-5
A-6
A-5
A-4
B-3
B-3
B-4
B-4
B-4
D-2
D-2
A-5, A-8
E-2
E-2
F-3
F-3
C-6
C-5
F-7
A-7
C-6
D-1
A-4
C-5
B-4
A-5
A-3
D-3
A-3
E-7
D-7
D-7
D-6
D-7, E-7
C-7
F-2
B-5
F-6

287-8402
4Z-6291
114-4672
227-9383
276-8951
220-0812
277-5566
191-8735
101-9012
159-7166
261-3853
6E-1454
153-9938
153-9939
253-2673
308-2462
308-2464
225-2321
3E-9205
3G-8607
143-9176
260-7491
288-8390
112-1817
9J-0520
166-4647
174-4502
288-5769
306-6875
167-1709
249-7805
127-9015
310-5654
9T-8685
9T-5982
9T-8684
6J-2561
4T-4073
164-6426
280-3444
152-2698

Tap No.

6V-3965

NIPPLE AS.

43
44

F-5
A-8

185-6250
8C-3446

NIPPLE AS.
VALVE GP-FLUID

SINGLE ACTING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

Schematic
Location:

Description

A
B

B-8
A-3

IMPL PILOT SUPPLY

FAN PUMP SIGNAL

Electrical Symbols Table

Hydraulic Symbols (Electrical)

DIAGNOSTIC PLATE TAPS

C
D
E
F
G

F-5
F-5
F-5
A-8
A-4

IMPL RELIEF-LIFT
IMPL RELIEF-TILT
FAN PUMP SIGNAL
SOS
PUMP CASE AIR BLEED

10
28

Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch
TORQUE CONV IMPELLER
CLUTCH CONTROL PRESS
BRK-(R)

BRK-(F)

ACC-(R)

BRK-ACC-(F)

BRK-ACC-(R)

STR-PILOT-S

IC

STR-P

LUC

R-STR

L-STR

FAN-D

ACC-S

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

TORQUE CONV LOCKUP

CLUTCH CONTROL PRESS

18

BRAKE SHUTTLE

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

BRK-SHTL

Wire Number Identification Codes

TRANSMISSION LUBE
PRESSURE
ACC-(F)

33

LUBE

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard

Harness identification code

This example indicates
wire 135 in harness "AG".

IMPLEMENT PUMP

Wire

Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK

Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

DIAGNOSTIC PLATE
PRESSURE TAPS

10
33

PILOT PUMP

FIXED
DISPLACEMENT

UNIDIRECTIONAL

PRESSURE TAPS

FILTER GP
PUMP GP-PILOT
VALVE GP-RELIEF
PUMP GP-IMPL
TANK GP
VALVE GP-BREAKER
PUMP GP- FAN
VALVE GP
VALVE GP-MAKE-UP
MOTOR GP
COOLER
VALVE GP-CHECK
CYL GP-LIFT (RH)
CYL GP-LIFT (LH)
SWITCH AS.-PRESSURE
CYL GP-TILT (LH)
CYL GP-TILT (RH)
VALVE GP-DUAL TILT
VALVE GP-SOLENOID
VALVE GP-AIR BLEED
SENSOR GP-PRESSURE
VALVE GP-PILOT
SENSOR GP-TEMP
VALVE GP-BALL
PLUNGER
FILTER GP
SCREEN
SCREEN
SWITCH AS.
SENSOR GP-PRESSURE
VALVE GP-SHUTTLE
ELBOW
VALVE GP-CONT
VALVE GP-CHECK
VALVE GP-CHECK
VALVE GP-CHECK
VALVE-POPPET
VALVE GP-SHUTTLE
PLUNGER
FILTER GP
VALVE GP-SOLENOID

B-8, A-4,
A-3

LINES JOINING

TAP LOCATIONS

DESCRIPTION

42

HYDRAULIC AND PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

18

CONTROL AND DUAL TILT

40

FAN PUMP

FAN CIRCUIT

26

Wire Gauge
(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

ITEM NO.

LINES CROSSING

HYDRAULIC PUMPS

COMPONENT LOCATIONS
COMPONENT LOCATIONS
Implement and Demand Fan

CROSSING AND JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

REMOTE SUPPLY PRESSURE

SIMPLIFIED

ACCUMULATORS

SPRING

30 Page,

12 11

INTERNAL RETURN

PEDAL

RENR6393 VOL 2

28

PUSH BUTTON

RAISE

TILT/TIP
3

22

DUAL TILT

43

TIP

41

SINGLE TILT

DIAGNOSTIC PLATE
UNDER THE PLATFORM
BEHIND THE CAB

ELEC. DET.

18

39

HE

19
4

RE

RAISE

LOWER AND FLOAT

16

33

37
E

E
TILT LEFT
TIP BACK

TILT RIGHT
TIP FORWARD

24560

17

14

34
31
D

HE

HOLD

37

RAISE

LOWER

FLOAT
RE

(Dimensions: 39 inches x 28 inches)

22675

30 Page, Color,

RENR6393 VOL 2

36

35

38

25

13

27

24
C

20

21
28
4

11

15

15

10

12

26

28

40

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

E1

Implement Pump Output.

30

Pilot Pump Output.

Cooling Fan Pump Control Circuit.
Supply Line.
Drain / Return Line.

15

Lift Control Circuit.

Tilt Control Circuit.

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

26

29

Drain / Return Lines

Component Group

15

23

32

Attachment

PUMP CASE
AIR BLEED

Air Line

CALLOUTS

YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 854K WHEEL DOZER (IMPLEMENT and FAN DRIVE SYSTEM)
PART NUMBER: 274-1908, CHANGE: 02

Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.