A08908 FelsSetal 103 PDF

Instruction manual
Fels Setal
Newb. No. : 103
Plant No.
: A08908
Table of contents
1. Introduction
Introduction
Example how to use the instruction manual
Questionnaire for instruction manual
Table of contents
Worldwide customer support
243-682
243-683
243-680
2. Technical specification
Technical specification
3. Operating Instructions
3.1 Main System
Instruction for use of warning signs
Piping diagram
Parts list
Important Items
Symbols for piping diagram
Operation and maintenance of Hydraulic Deck Machinery
The Hydraulic Power Transmission
Lubrication instruction for open gears with Klber lubricant
Instruction lubrication pump secondary winch
Instruction lubrication pump, anchor handling / towing winch
331-093
UBR 21/92
UBR 13/90
414332
392-677-23
392-677-01
3.2 Main System Components

Anchor dropping by means of dynamic breaking
The Hydraulic pumps and motors
209-673
UBR 12/92
324-247
389-094
389-094-00
Page 1 of 13
Revision F
Control System type E12

Control System type E2B
Safety Valve
Full Flow Filter
Service Instruction for three-phase motors
Instruction for plate heat exchanger
Operating and Maintenance Instructions
GB 22/89
UBR 104/73
UBR 23/89
UBR 123/81
ABB
APV
Allweiler
3.3 Remote Control (servo- / el.system)

Principle drawing, servo system
Principle drawing, spooling gear
Principle drawing, spooling gear
Main Parts List
Cable diagram
Cable diagram, monitoring system
Cable list 1
Cable list 2
Cable list 3
Cable list 4
Operating Instruction Towcon NT 200
Operating Instruction WRC1021
Operating Instruction Tension Control
User Instructions for DTL NT
User Manual Wireless Data Acquisition System
User Instruction Remote Control
391-066
391-067
403-171
391-068-00
392-389
392-436
392-416
392-417
392-418
392-419
815-015
812-180GB
814-269
814-156
510132
819-030GB
3.4 Expansion System

Level regulated expansion system
Principle sketch, see piping diagram
225-166-07
127-427
240-330
4. Maintenance Instructions
4.1 Hydraulic Oil
Hydraulic Oil
Lubricant recommendation for RRM Brattvaag equipment
Oil sampling procedure
Instruction for filling of hydraulic oil
Proposal for drain- / filling system
Flushing
Closure of open flange connections
ISO VG100
215-152
253-035
077-436
161-113
138-222 / 138-223
164-146
Page 2 of 13
Revision F
4.2 Maintenance
Maintenance in general
Guidelines for maintenance and inspection routines merchant vessels
Instruction for lubrication of winches general
Lubrication chart for windlass
Lubrication chart for towing / anchor handling winch
Instruction lubrication system for large gear transmissions (1-10)
Lubrication instruction for open gears with Klber lubricant
Oil type for gear boxes, Klbersynth EG 4 oils
Instruction lubrication pump, secondary winch
Instruction lubrication pump, anchor handling / towing winch
Frequency Inverter Fuji FVR-E9S
Full Flow Filter
Wirecoiling, start position
Lifting instruction for towing / anchor handling winch
Mounting instruction for towing / anchor handling winch
Gear wheel alignment for towing / anchor handling winch
Adjusting and control of tooth engagement between gear wheel and pinion
Welding procedure
812-469
812-474
812-471
269-206
213897
413464
414332
Flexible roller coupling

Installation drawing wireless measurement of torque/force
Installation drawing wireless measurement of torque/force
Positioning of intermediate piece with load cells
Procedure for aligning and pouring of winch
Mounting instruction secondary winch / tugger winch
Tightening torque foundation bolts
Mounting instruction windlass
Mounting instruction tugger winches
Spooling of wire
Wire rope fastener instruction
Wire fastening device
Adjustment instruction for 2-position coupling gear
Instruction for hydraulic spooling devices
Instruction for change of chain wheel (1-9)
Instruction for brake band support bearings
Support bearing for brake band
392-677-23
392-677-01
413574
UBR 123/81
203-010
16851
16850
314421
412857
WPSH-184/
WPSH-165
213891
214124
213428
314449
412912
44361
49650
392-063GB
311-391
413802
28065A
213901
413706
413742
412582
412176
35991A
4.3 Trouble shooting

Trouble shooting in general
Trouble shooting list
811-789
UBR 21/92
Page 3 of 13
Revision F
4.4 Minor defects and repairs

Stuffing arrangement for motors type M6300, MA10, M4185 & MA8
Stuffing arrangement for motors
127-241
119-365-AA/-AB/CB
5. Spare Parts
How to order spare parts
Return of spare parts to RRM Brattvaag AS
812-012
812-011
Page 4 of 13
Revision F
6. Drawings.
6.0 Drawing List.
6.1 Combined Windlass / Mooring Winch.
Combined windlass / mooring winch type B842/W6315
Combined windlass / mooring winch type LBFMG63046
Motor / valve arrangement
Motor / shaft type MG63SAA
Motor type MG6300-A
Cable lifter
Brake arrangement
Brake arrangement
Brake screw
Bearing block
Bearing block
Coupling arrangement
Operating valve type E21
Top
Return device
Distributing valve
Chain stopper
F-valves see section 6.6
367-352
368-006-01
324-286-01
367-383
111-132
141-182-14
189-010-01
261-049
215-032
281-429
364-367-03
380-345-01
380-345-02
393-286
393-286-01
317-056-03
227-147
229-168
231-105
195-050-04
6.2 Tugger Winches.

Tugger winch type LAKMG63015
Motor / shaft type MG63.SBL
Motor / shaft type MG63.SBR
Motor type MG6300-B
Brake arrangement
Brake screw
Bearing block
Operating valve type E21/R8
Distributing valve
Return device
Top
Secondary cylinder
390-712
390-862
390-713
390-861
390-872
390-873
159-181
159-180
111-131
148-398
108-345
281-139
317-055-22
231-105
234-005
388-859
113-063-05
Page 5 of 13
Revision F
6.3 Secondary Winch.

Secondary winch type 50T
Spooling gear for secondary winch
Bearing house with spherical roller bearing
Bearing with SKF roller bearing
Pump with tank
Brake
Brake cylinder
Lubrication wheel
Lubrication system
Motor / shaft type GT63SBR
Motor / shaft type GT63SBL
Motor type M6300T-B
Proximity switch
Operating valve type E12ABJC3C3TB/
E12ABJC3C3TA
Inlet section
Slide
Valve housing
Top
Secondary cylinder
(131-086)
213472H
213622H
213472V
213622V
17696
211255
37089
210616
16968
13491
15518
15838
392-677-23
392-379
392-378
283-318
287-032
129-170
164-325
750-042-80
750-042-79
148-176-01
301-011
301-014
388-716
113-063-03
From Chapter 6.4 See Volume 2
Page 6 of 13
Revision F
Fels Setal 103 Volume 2
6.4 Towing / Anchor Handling Winch.

Towing / anchor handling winch type BSL300W/SL300W, installation drawing
Towing / anchor handling winch type BSL300W/SL300W, main assembly drawing
Control of gearwheel backlash and alignment
Lubrication chart
Brake
Drum arrangement
Chain wheel arrangement
Tool for mounting / dismounting of chain wheel
Bearing housing
Chain stripper arrangement
Pump unit for manual operation of hydraulic coupling actuators
Emergency brake unit
Drum arrangement
Bearing housing with spherical roller bearing
Hydraulic coupling gear
Intermediate shaft arrangement
Bearing with spherical roller bearing
Brake
Brake cylinder
Gearbox with flexible roller coupling and pipe arrangement, port side
Gearbox with flexible roller coupling and pipe arrangement, starboard side
Wireless measurement of torque/force, assembly drawing
Wireless measurement of torque/force, mounting of guard for power antenna
Gearbox, assembly
Gearbox, port side
25T spooling gear, deck arrangement
Roller
Roller
Adjustable chain roller arrangement
Bearing house with SKF-spherical roller bearing
Chain roller arrangement
Lubrication system
Lubricating wheel
Automatic lubrication pump
Instruction lubrication pump
15806
16570
314421
213897
314449
15233
16801
211132
311999
412582
15396
16901
310112
13200
16802
29992
29246
16882
212228
29423
15234
28663
213624
213623
213891
16244
213428
15958V
15958H
16571
16573
16572
211159
214052
212164
212163
212160
15615
15355
15590
392-677-01
Page 7 of 13
Revision F
Frequency inverter Fuji FVR-E9S

Motor / shaft type XC63SBL
Motor / shaft type XC63SBR
Motor type MXC6300-A
Solenoid valve type ND6
Control valve type E12ABJM3N1AB/
E12ABJM3N1TB/
E12ABJN1M3AA/
E12ABJN1M3TA
Top
Top
Slide
Valve housing
Inlet section
Inlet section
Secondary cylinder
6.5 Capstans
Capstan type CMC41
Capstan type CMC41
Capstan type CMC41
Capstan type CMC41
Motor / shaft type M4185/C-BR
Motor / shaft type MC41SBL
Motor M4185/C-B
Control valve type E2B
6.6 F-Valves.
Shock valve type F48
Lowering limit valve type F92B
Intermediate piece type F62B-1
Intermediate piece type F62C-2
Overflow valve type F46B
Pilot valve type F122E
Manifold type F224
Lowering limit valve type F92
Non return valve type F207
Non return valve type F239A
Intermediate piece type F24
(131-086)
413574
392-068
392-069
367-398
367-397
362-184-01
222-170
750-042-03
750-042-12
750-042-04
750-042-11
111-013-01
388-716
301-011
301-014
376-107
376-113
113-063-03
324-566
168-128
324-568
168-127
141-292-01
141-289
183-023-01
114-024-01
112-057
112-119
114-014
109-068
130-241
220-379
269-006
112-118
214-060
370-118
108-467
Page 8 of 13
Revision F
Change over valve type F204/F120C

178-367-02
112-047
323-006-17
6.7 Pump Units.

Pump unit type PV GS 660-46
Pump unit type GS 660-46
Safety valve type F70A
Starter
266-274
217-131
111-192
214-060
309-148-03

Pump type GS 940-46
(Safety valve type F70A
(Non return valve type F207
Starter
217-117
237-166
111-192)
214-060)
309-156-03

Pump type GS 1700-46
Safety valve type F115L
Starter
348-063-05
217-123-10
225-146-09
214-061
309-172-03
Pump unit type PV SNS 280-46

(Starter
318-061
111-193
309-148-03)
6.8 Oil Cooler Arrangement.

Oil Cooler
Throttle valve
Sluice valve
3-way valve
812-257
167-352
130-336-03
324-079
6.9 Full Flow Filters.

Full flow filter type N7A
158-180
163-123
6.10 Expansion Systems.

Expansion system
Expansion tank
Expansion tank
225-166-07
225-164-06
196-095
Page 9 of 13
Revision F
Pump unit
Starter
Divider kit
309-242
309-241
226-208
Expansion system
Expansion tank
Filling pump
240-330
216-084
324-326
6.11 Oil Filter Arrangement.

Principle drawing
Filter arrangement
Pump unit
Starter
321-307
227-122-01
309-242-01
321-306
6.12 Remote Control System.

Principle drawing (servo system)
Principle drawing (spooling gear)
Lubrication system, towing/anchor handling winch
Lubrication system, secondary winch
Terminal diagram
Motor / valve arrangement towing / anchor handling winch
Motor / valve arrangement secondary winch
Parts list remote control
Cable diagram
Power consumption list
Cable list 1
Cable list 2
Cable list 3
Cable list 4
Terminal diagram 1
Terminal diagram 2
Terminal diagram 3
Controller DTL
Controller DTL
Control box DTL monitoring unit
Control box, on/off
Control box, on/off
Control box
Controller box
Control panel + BCP1
391-066
391-067
403-171
15615
15838
392-850
392-068
392-069
392-378
392-379
389-073-00
392-389
392-415
392-416
392-417
392-418
392-419
394-454
394-455
394-456
318-106
318-106-00
243-326
319-306
319-306-00
367-225
367-225-00
392-388
Page 10 of 13
Revision F

Control panel for spooling gear secondary winch
Bridge panel interface + BP1
Circuit diagram 1, + BPI
Pump room interface + PRI
Circuit diagram 1, + PRI
Interface for PLC
Interface for PLC
Interface for PLC
Interface for PLC
Speed control interface
Circuit diagram 1, + SCI
Towcon interface + TOI
392-388-00
403-440
392-429
392-429-00
392-430
392-430-00
392-431
392-431-00
394-410
394-411
394-412
394-413
394-414
394-415
394-416
394-417
394-418
394-419
394-420
394-421
394-422
392-432
392-432-00
394-423
394-424
394-425
394-426
394-427
318-144
318-144-00
318-145
318-145-00
392-433
392-433-00
394-428
394-429
394-430
394-431
394-432
394-433
394-434
394-435
394-436
394-437
392-434
Page 11 of 13
Revision F

Circuit diagram 1, + TOI
Mounting instruction N0
Monitoring system
Monitoring system
Control system
Radio transmitter + RT1
Radio transmitter + RT1 & RT2
Radio receiver + RR1
Servo pump unit
Servo pump unit
Servo system
Servo system
Starter
Circuit diagram 1 + SU1
Servo pump unit
Servo pump unit
Parts list servo unit
Valve panel for spooling gear secondary winch
Junction box for valve panel
Shock valve for spooling gear secondary winch
Interface terminal + SU2
392-434-00
394-438
394-439
394-440
394-441
394-442
394-443
394-444
394-445
394-446
394-447
394-448
394-449
394-450
394-451
394-452
394-453
392-436
392-436-00
393-498-00
393-499
393-504
393-500
393-502
393-503
391-068-00
391-065
391-065-00
391-066
391-067
391-063
392-576
392-577
392-578
392-579
391-064
391-064-00
818-581
403-169
404-609
396-208
392-435
392-435-00
392-541
392-542
Page 12 of 13
Revision F

Circuit diagram 2, (valve panel 403-169)
392-543
392-544
392-545
392-546
392-547
392-548
392-549
392-550
403-395
Page 13 of 13
Revision F
Lubrication instruction for open gears with Klber lubricant:

It is of highly importance that the personnel installing and operating
the winch reads and follows this instruction carefully. Any deviation
might lead to severe damage to the gears.
Table of content:
Chapter 1:
Chapter 2:
Chapter 3:
Preservation at factory and installation at yard.

Running in period.
Operational lubrication.
Sales and service: Rolls-Royce Marine AS, Dep.: Deck Machinery Brattvaag.
Lubrication instruction for open gears.
Lubricant brand: Klber Lubrication.
I.P. Huse A/S
N-6487 Hary, Norway
Draw.
AL
05.11.02
Page 1 of 6
Rev.
414332
Chapter 1:
Preservation at winch factory and installation at yard:
1.1
All tooth flanks are washed and covered by 50 micron of Primer
Interzink 72 and 120 micron of Klbertop KB 118 when they are
delivered from the winch factory. This will give sufficient
preservation for the gears for an installation period of six months.
For longer storage period than six months, please contact Rolls-Royce
Marine, Dep.: Deck Machinery - Brattvaag for long time preservation
procedure.
1.2
Those areas, which need to be cleaned for alignment checks during
installation, must be repainted with Klbertop KB 118 to avoid
corrosion.
1.3
After installation and before the winch is rotated and lubricated, the
gear covers must be removed. All tooth flanks shall be carefully
cleaned to remove any contamination. The Klbertop KB 118 does
not need to be removed. However, if there is the slightest doubt about
cleanness, the Klbertop KB 118 has also to be removed.
1.4
Do not run the winch under load with Klbertop KB 118 only, or
without lubricant at all.
I.P. Huse A/S
N-6487 Hary, Norway
Draw.
AL
05.11.02
Page 2 of 6
Rev.
414332
Chapter 2:
Running in period:
2.1
To smooth out the tooth surfaces after machining, the gears have to go
through a running in period. Grafloscon B-SG 00 Ultra has the
characteristic to polish the teeth and improve the contact ratio for the
engagements.
2.2
Grafloscon B-SG 00 Ultra is soft and needs to be applied continuously
during the running in period. We recommend applying the lubricant
by a spray gun for manual lubricated winches. For automatic
lubricated winches, make sure that the lubrication system is adjusted
to give correct quantity. Do not use Grafloscon B-SG 00 Ultra to
other purposes than gear wheel lubrication.
2.3
For running in lubrication, apply the type of lubricant and at least the
quantity stated in table and calculation below:
Lubrication
method
Manual
Ambient temp.
above +30 oC
Ambient temp.
below +30 oC
Grafloscon B-SG 00 Ultra
50% Grafloscon B-SG 00 Ultra,

50% Klberfluid CF-3 Ultra
0,080
Spray nozzles
0,080
0,060
Lubrication
wheels
0,060
0,060
0,060
I.P. Huse A/S
N-6487 Hary, Norway
Draw.
AL
05.11.02
Page 3 of 6
Rev.
414332
The quantity in cm3/min is found by multiplying the number in the

table by the width of the teeth in cm. 1 cm3 corresponds to 1 gram.
Example:
Width of teeth 35 cm, lubrication wheels, ambient temperature below
+30 oC: Quantity = 35 x 0,060 = 2.10 cm3/min
2.4
It is of highly importance to check the gear to verify that the lubricant
covers the gear flanks completely.
2.5
If the winch has been out of operation for some time, the gears have to
be re-lubricated before continuing.
2.6
If the winch shall be parked for a longer period, the gears have to be
properly lubricated to avoid corrosion.
2.7
During the running in period, the gears have to be checked before and
after each job to make sure that the process is working well. The
surfaces shall get smoother and the contact area increase.
2.8
In this period, small damages might appear because the contact ratio is
not yet fully developed. Pay special attention to the tooth tops. A
sharp edge might develop. The edge can cause damage to the gears.
If damages are found, observe them. In case they grow in size, please
contact Rolls-Royce Marine, Dep.: Deck Machinery - Brattvaag for
consultance.
I.P. Huse A/S
N-6487 Hary, Norway
Draw.
AL
05.11.02
Page 4 of 6
Rev.
414332
2.9
For the first 20 working hours, it is recommended to run the winch
with reduced loads. The running in period is normally completed after
100 working hours. The tooth surfaces shall be checked to verify that
it has been smoothen out as intended. If not, the running in period
shall be extended.
Chapter 3:
Operational lubrication:
3.1
For normal operational lubrication, apply the type of lubricant and at
least the quantity stated in table and calculation below.
Lubrication
method
Manual
Spray nozzles
Lubrication
wheels
Ambient temp.
-10 to +5 oC
Klberfluid
C-F3 Ultra
0,041
Klberfluid
C-F4 Ultra
0,041
Klberfluid
C-F4 Ultra
0,041
Ambient temp.
+5 to +30 oC
Klberfluid
C-F3 Ultra
0,041
Klberfluid
C-F3 Ultra
0,041
Klberfluid
C-F3 Ultra
0,041
Ambient temp.
above +30 oC
Klberfluid
C-F3 M Ultra
0,041
Klberfluid
C-F3 Ultra
0,060
Klberfluid
C-F3 M Ultra
0,041

I.P. Huse A/S
N-6487 Hary, Norway
Draw.
AL
05.11.02
Page 5 of 6
Rev.
414332
Example:
Width of teeth 35 cm, lubrication wheels, ambient temperature +5 to
+30 oC: Quantity = 35 x 0,041 = 1,44 cm3/min
3.2
For manual lubricated winches, we recommend to apply the lubricant
by use of a spray gun.
3.3
For automatic lubrication systems with spray nozzles, the spray
pattern must be frequently checked and nozzles adjusted to ensure that
the flanks are completely covered with lubricant. The spray pattern
can be checked by putting a paper on to a tooth before spraying.
3.4
For automatic lubrication system with lubrication wheels, the tooth
flanks must be checked to verify that a thin layer of lubricant covers
them.
3.5
IT IS THE CREWS RESPONSIBILITY TO ENSURE PROPER
LUBRICATION OF THE GEARS. MAKE FREQUENTLY
CHECKS TO MONITOR THE GEARS.
REMEMBER; ALL AUTOMATIC SYSTEMS CAN FAIL.
I.P. Huse A/S
N-6487 Hary, Norway
Draw.
AL
05.11.02
Page 6 of 6
Rev.
414332
Part List (External use)

Rolls-Royce Marine AS, Dep. Deck Machinery-Brattvaag, P.O.Box 103, N-6270 Brattvg, Norway, Tel: +47 70 20 85 00, Fax: +47 70 20 86 00
389-094-00
Item ID
Revision
B
LP WINCH SYSTEM
RELEASED
Description
Status
Effective Date 08/30/2004
Qty
Pos
Rev Code Description
Unit
Item ID
piece
389-094-00
B SLS
LP WINCH SYSTEM
389-094
E
LP WINCH SYSTEM-FELS SETAL 103
Doc
0001 1
piece
367A352-00
B MSK
WINDLASS/MOORING WINCH
269-206
A
SMREKART - VD BFMG41040
Doc
269-206
=
SMREKART - VD BFMG41040
Doc
367-352
A
Doc
367-352
F
Doc
367-352
E
Doc
367-352
=
Doc
367-352
C
Doc
367-352
D
Doc
367-352
B
Doc
392-063GB
=
Doc
0002 1
piece
195A050-04
= MSK
CHAIN STOPPER
195-050
F
CHAINSTOPPER
Doc
299-004
B
CHAIN STOPPER
Doc
299-004
A
CHAIN STOPPER
Doc
299-004
C
CHAIN STOPPER
Doc
299-004
=
CHAIN STOPPER
Doc
0003 1
piece
195A050-04
= MSK
CHAIN STOPPER
195-050
F
CHAINSTOPPER
Doc
299-004
A
CHAIN STOPPER
Doc
299-004
B
CHAIN STOPPER
Doc
299-004
C
CHAIN STOPPER
Doc
299-004
=
CHAIN STOPPER
Doc
0004 1
piece
263A556-00
= MSK
PUMP UNIT
263-556
B
PUMP UNIT
Doc
0005 1
piece
309-148-03
= SAS
STARTER
309-148
E
STARTER
Doc
309-148
C
STARTER
Doc
309-148
D
STARTER
Doc
Page 1 of 7
Print Date: 30.08.04
Printed By Liv Jorunn Hildre
Disposition
Service
PIPING DIAGRAM
No
LUBRICATION INSTRUCTION
LUBRICATION INSTRUCTION
DRAWING, INSTALLATION (MSK)
MOUNTING INSTRUCTION
No
No
No
No
DRAWING, ASSEMBLY (SAS)
389-094-00
Item ID
Revision
B
LP WINCH SYSTEM
RELEASED
Description
Status
Pos
Qty
Unit
Item ID
309-148
A
STARTER
Doc
309-148
B
STARTER
Doc
309-148
=
STARTER
Doc
0006 1
piece
390-712-00
= MSK
TUGGER WINCH
390-712
=
TUGGER WINCH
Doc
0007 1
piece
390-713-00
= MSK
TUGGER WINCH
390-713
=
TUGGER WINCH
Doc
0008 1
piece
215-369
F MSK
PUMP UNIT
215-369
F
PUMP UNIT
Doc
215-369
H
PUMP UNIT
Doc
215-369
G
PUMP UNIT
Doc
0009 1
piece
215-369
F MSK
PUMP UNIT
215-369
H
PUMP UNIT
Doc
215-369
G
PUMP UNIT
Doc
215-369
F
PUMP UNIT
Doc
0010 2
piece
309-156-03
= SAS
STARTER
309-156
D
STARTER
Doc
309-156
C
STARTER
Doc
309-156
E
STARTER
Doc
309-156
=
STARTER
Doc
0011 1
piece
IPH213472H
A MSK
SECONDARY WINCH
0012 1
piece
IPH213472V
A MSK
SECONDARY WINCH
0013 1
piece
IPH17696
= MSK
ROPE GUIDE
0014 1
piece
IPH15806
= MSK
TOW ANCHORHANDLING WINCH
0015 1
piece
IPH213623
B SAS
DRIVING UNIT
0016 1
piece
IPH213624
B SAS
DRIVING UNIT
0017 2
piece
IPH14271
= --CABLE LIFTER
0019 1
piece
IPH15615
= SAS
LUBRICATION SYSTEM
0020 1
piece
IPH15838
= SAS
LUBRICATION SYSTEM
0021 1
piece
IPH212164
= MSK
GUIDE ROLLER
0022 1
piece
IPH212164
= MSK
GUIDE ROLLER
0023 1
piece
IPH16572
= SAS
ROPE GUIDE
0024 1
piece
IPH16573
= SAS
ROPE GUIDE
0025 1
piece
348-061-05
= MSK
PUMP UNIT
348-061
B
PUMP UNIT
Doc
0026 1
piece
348-061-05
= MSK
PUMP UNIT
348-061
B
PUMP UNIT
Doc
0027 1
piece
348-061-05
= MSK
PUMP UNIT
348-061
B
PUMP UNIT
Doc
Page 2 of 7
Disposition
Service
No
No
No
No
No
Dimension draw.no.15806
Dimension draw.no.15806
For tow/ah winch
For secondary winches
Arrangement drawing no.16571

Arrangement drawing no.16571
No
No
No
No
No
No
No
No
No
No
No
No
No
No

No
No
389-094-00
Item ID
Revision
B
LP WINCH SYSTEM
RELEASED
Description
Status
Pos
Qty
Unit
Item ID
0028 1
piece
348-061-05
= MSK
PUMP UNIT
348-061
B
PUMP UNIT
Doc
0029 1
piece
309-172-03
= SAS
STARTER
309-172
E
STARTER - Y/D 6.11.4
Doc
309-172
=
Doc
309-172
C
Doc
309-172
D
Doc
0030 1
piece
309-172-03
= SAS
STARTER
309-172
E
Doc
309-172
D
Doc
309-172
=
Doc
309-172
C
Doc
0031 1
piece
309-172-03
= SAS
STARTER
309-172
D
Doc
309-172
E
Doc
309-172
C
Doc
309-172
=
Doc
0032 1
piece
309-172-03
= SAS
STARTER
309-172
D
Doc
309-172
E
Doc
309-172
=
Doc
309-172
C
Doc
0033 1
piece
812-257
# --COOLER
812-257
A
Doc
0034 1
piece
167-352
C SAS
RESTRICTOR VALVE
167-352
C
THROTTLE FLANGE
Doc
0035 2
piece
130-336-03
J SAS
GATE VALVE
130-336
J
GATE VALVE
Doc
130-336
K
GATE VALVE
Doc
0036 1
piece
324-079-00
= SAS
3-WAY VALVE
324-079
A
3-WAY VALVE
Doc
324-079
=
3-WAY VALVE
Doc
0037 1
piece
324-566-00
= MSK
CAPSTAN
324-566
B
KAPSTAN - CMC41K02F24
Doc
324-566
A
Doc
324-566
=
Doc
0038 1
piece
324-568-00
= MSK
CAPSTAN
324-568
C
CAPSTAN
Doc
Page 3 of 7
Disposition
Service
No

No
No
No
No
Dimension draw. no.262-013
ADJUSTING INSTRUCTION
Dimension draw.no.164-658-00
No
No
No

No
No
No
389-094-00
Item ID
Revision
B
LP WINCH SYSTEM
RELEASED
Description
Status
Pos
Qty
Unit
Item ID
324-568
B
CAPSTAN
Doc
324-568
=
Doc
324-568
A
CAPSTAN
Doc
0039 1
piece
114-024-01
M SAS
CONTROL VALVE
114-024
K
CONTROL VALVE
Doc
0040 1
piece
114-024-01
M SAS
CONTROL VALVE
114-024
K
CONTROL VALVE
Doc
0041 1
piece
311-344
= MSK
PUMP UNIT
311-344
=
PUMP UNIT
Doc
311-344
A
PUMP UNIT
Doc
311-344
C
PUMP UNIT
Doc
311-344
B
PUMP UNIT
Doc
311-344
D
PUMP UNIT
Doc
0042 1
piece
309-148-03
= SAS
STARTER
309-148
E
STARTER
Doc
309-148
D
STARTER
Doc
309-148
=
STARTER
Doc
309-148
B
STARTER
Doc
309-148
C
STARTER
Doc
309-148
A
STARTER
Doc
0043 1
piece
163-123
J SAS
FILTER
163-123
I
FILTER
Doc
0044 1
piece
163-123
J SAS
FILTER
163-123
I
FILTER
Doc
0045 1
piece
163-123
J SAS
FILTER
163-123
I
FILTER
Doc
0046 1
piece
163-123
J SAS
FILTER
163-123
I
FILTER
Doc
0047 1
piece
158-180
H SAS
FILTER
158-180
F
FILTER
Doc
158-180
H
FILTER
Doc
158-180
G
FILTER
Doc
158-180
D
FILTER
Doc
158-180
C
FILTER
Doc
158-180
E
FILTER
Doc
158-180
B
FILTER
Doc
0048 1
piece
158-180
H SAS
FILTER
158-180
G
FILTER
Doc
Page 4 of 7
Disposition
Dimension draw.no.324-506
Service
No
No
No

No
No
No
No
No
No
No
389-094-00
Item ID
Revision
B
LP WINCH SYSTEM
RELEASED
Description
Status
Pos
Qty
Unit
Item ID
158-180
F
FILTER
Doc
158-180
H
FILTER
Doc
158-180
E
FILTER
Doc
158-180
C
FILTER
Doc
158-180
D
FILTER
Doc
158-180
B
FILTER
Doc
0049 1
piece
158-180
H SAS
FILTER
158-180
B
FILTER
Doc
158-180
H
FILTER
Doc
158-180
F
FILTER
Doc
158-180
G
FILTER
Doc
158-180
E
FILTER
Doc
158-180
C
FILTER
Doc
158-180
D
FILTER
Doc
0050 1
piece
158-180
H SAS
FILTER
158-180
G
FILTER
Doc
158-180
H
FILTER
Doc
158-180
F
FILTER
Doc
158-180
C
FILTER
Doc
158-180
D
FILTER
Doc
158-180
E
FILTER
Doc
158-180
B
FILTER
Doc
0051 8
piece
337-276-00
= SAS
PRESSURE GAUGE
337-276
=
PRESSURE GAUGE W/VALVE
Doc
337-290
=
PRESSURE GAUGE - W/VALVE
Doc
337-290
A
PRESSURE GAUGE
Doc
0052 8
piece
810-054-06
# --COCK
810-054
A
BALL VALVE-RPC-120
Doc
DBK810-054
A
BALL VALVE
Doc
DBK810-054
=
BALL VALVE
Doc
0053 1
piece
225-164-06
D SAS
EXPANSION TANK
225-164
D
EKSPANSJONSTANK M/STARTER - IE075SN
Doc
PE025
225-164
G
EXPANSION TANK-IE075SN PE 025....WITH
Doc
STARTER
225-164
C
EXPANSION TANK
Doc
225-164
E
EXPANSION TANK W/STARTER
Doc
225-164
F
EXPANSION TANK W/STARTER
Doc
Page 5 of 7
Disposition
Service
No
No
Yes
No
PRODUCT DATA SHEET
PRODUCT DATA SHEET
PRODUCT DATA SHEET
Principal draw.no.225-166-07
No
389-094-00
Item ID
Revision
B
LP WINCH SYSTEM
RELEASED
Description
Status
Pos
Qty
Unit
Item ID
404-508
B
Doc
0054 1
piece
309-242
A SAS
PUMP UNIT
309-242
A
PUMP UNIT
Doc
309-242
B
PUMP UNIT
Doc
0055 2
piece
216-084
H SAS
EXPANSION TANK
0056
0057
0058
0059
0060
0061
0062
0063
0064
0065
0066
Page 6 of 7
Doc
Doc
Doc
piece
Doc
piece
Doc
piece
Doc
Doc
piece
Doc
Doc
piece
Doc
Doc
piece
Doc
Doc
piece
Doc
piece
Doc
Doc
piece
Doc
Doc
piece
Doc
Doc
piece
Doc
Doc
216-084
216-084
404-508
324-326-00
324-326
810-254
DBK810-254
178-367-02
178-367
178-367
178-367-02
178-367
178-367
178-367-02
178-367
178-367
178-367-02
178-367
178-367
800-260
800-260
814-015
814-015
DBK814-015
309-242-01
309-242
309-242
227-122-01
227-122
227-122
321-306-00
321-306
321-306
H
G
B
=
=
#
=
I
I
G
I
I
G
I
G
I
I
I
G
#
=
A
B
=
A
B
A
C
D
C
=
A
=
EXPANSION TANK
EXPANSION TANK
SAS
--SAS
SAS
SAS
SAS
-----
SAS
SAS
SAS
REFILLING PUMP
FYLLINGSPUMPE - SIGMA TYPE K-2, 1"
COCK
BALL VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
CHANGE OVER VALVE
THERMOMETER
THERMOMETER
TEMPERATURE SENSOR
TEMPERATUR SENSOR
TEMPERATUR SENSOR
PUMP UNIT
PUMP UNIT
PUMP UNIT
FILTER ARR.
FILTER ARR.
FILTER ARR.
APPARATUS BOX
APPARATSKAP - ULSTEIN 249
APPARATSKAP - ULSTEIN 249
Disposition
SURFACE TREATMENT
Dimension draw.no.215-527. Principal
draw.no.240-330-00
SURFACE TREATMENT
PRODUCT DATA SHEET
Service
No
No
No
No
No

No
No
No
PRODUCT DATA SHEET
No
Yes
PRODUCT DATA SHEET

PRODUCT DATA SHEET
Principal draw.no.321-307
Principal draw.no. 321-307
No
No
No
389-094-00
Item ID
Revision
B
LP WINCH SYSTEM
RELEASED
Description
Status
Pos
Qty
Unit
Item ID
0067 5
piece
811-251
# --FILTER INSERT
0068 1
piece
227-122-01
C SAS
FILTER ARR.
227-122
D
FILTER ARR.
Doc
227-122
C
FILTER ARR.
Doc
0069 1
piece
112-047
A SAS
NON RETURN VALVE
112-047
A
NON RETURN VALVE
Doc
0070 1
piece
323-006-17
E SAS
NON RETURN VALVE
323-006
A
TILBAKESLAGSVENTIL - F239
Doc
323-006
=
Doc
323-006
C
NON RETURN VALVE
Doc
323-006
B
Doc
0071 1
piece
323-006-17
E SAS
NON RETURN VALVE
323-006
C
NON RETURN VALVE
Doc
323-006
B
Doc
323-006
A
Doc
323-006
=
Doc
End of Report
Page 7 of 7
Disposition
For expansion system
Service
Yes
No
No
No
No
815-005GB Rev. =
Page1
User Instruction
Towcon NT
Rolls-Royce Marine AS
dep. Deck Machinery - Brattvaag
rsundveien 24, N-6270 Brattvg, Norway
815-005
Revision =
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

E-mail: deck.machinery.brattvaag@rolls-royce.com
Homepage: www.rolls-royce.com
815-005GB Rev. =
Page2
Issue number
=
Reason for Change

Replaces 815-005
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page3
PREFACE ............................................................................................................................. 6
1
SYSTEM ........................................................................................................................ 7
1.1 System layout............................................................................................................................ 7
1.2 Workstation .............................................................................................................................. 8
1.3 Interface board......................................................................................................................... 9
USER CONTROLS ...................................................................................................... 10

2.1 CRT Monitor.......................................................................................................................... 10
2.2 Power Switch .......................................................................................................................... 10
2.3 Power on lamp........................................................................................................................ 10
2.4 Contrast Control .................................................................................................................... 10
2.5 Brightness Control ................................................................................................................. 10
2.6 Degaussing button.................................................................................................................. 10
2.7 Touch Screen .......................................................................................................................... 11
2.8 Screen adjustments ................................................................................................................ 11
2.8.1 Select button..................................................................................................................... 11
2.8.2 Functions with LED indicators ........................................................................................ 11
2.8.3 +/- Control........................................................................................................................ 11
2.8.4 Reset button ..................................................................................................................... 11
2.8.5 Cleaning the screen .......................................................................................................... 12
OPERATION................................................................................................................ 13
3.1 Using Trackball...................................................................................................................... 13
3.2 Using a Touchscreen .............................................................................................................. 14
3.3 Screen Elements ..................................................................................................................... 15
3.3.1 Folders, Tabs and Panels.................................................................................................. 15
3.3.2 System Panel .................................................................................................................... 16
3.3.3 Buttons and Lamps........................................................................................................... 17
3.3.4 Digital Displays................................................................................................................ 17
3.3.5 Bargraphs ......................................................................................................................... 18
3.3.6 Meters .............................................................................................................................. 18
3.3.7 Sliders .............................................................................................................................. 18
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page4
3.3.8 Popup Menus and Keypad ............................................................................................... 19

3.3.9 Night color / dimmer........................................................................................................ 20
3.4 The user menu .......................................................................................................................... 20
3.4.1 System info ...................................................................................................................... 20
3.4.2 Date / Time ...................................................................................................................... 21
3.4.3 Calibrate touch ................................................................................................................. 21
4
USING THE SYSTEM.................................................................................................. 22

4.1 Manual Operations .................................................................................................................. 22
4.1.1 Monitor Pictures for normal operations .............................................................................. 22
4.1.2 Preparing Operation ......................................................................................................... 23
4.1.3 Start of Hydraulic Pumps & Servo Units......................................................................... 23
4.1.4 Manual pay-out --- Wire Length Limit....................................................................... 25
4.1.5 Keeping the Towing Length --- Wire Length Limit ................................................. 26
4.1.6 Monitor motor pressure --- Max Pressure Limit- Pmax.............................................. 27
4.1.7 Monitor wire tension --- Tension Alarm .................................................................... 28
4.1.8 Releasing the brake check Tension Control adjustment. ............................................. 29
4.1.9 Trend Monitoring --- What happened some minutes ago ? ............................................ 30
4.1.10 Keep an eye on Oil Temperature. ................................................................................... 31
4.1.11 Avoid motor breakdown -- Overspeed Protection ......................................................... 33
4.1.12 What went wrong? ---- Alarm monitoring..................................................................... 34
4.1.13 Get the progress on paper ---- Print-Outs....................................................................... 35
4.1.14 Measuring wire length. .................................................................................................... 36
4.1.15 Why doesnt anything work ? --- Security Lock............................................................. 38
4.2 Automatic Operations ........................................................................................................... 39
4.2.1 Preparing Automatic Operations...................................................................................... 39
4.2.2 Automatic Pay-Out .......................................................................................................... 42
4.2.3 Automatic Dynamic Towing............................................................................................ 44
4.2.4 Automatic Hoist ............................................................................................................... 46
4.2.5 Adjusting PARAMETERS for automatic functions ........................................................ 48
4.3 Using Cable Lifters ................................................................................................................ 49
4.5 Alarm ...................................................................................................................................... 53
4.5.1 Alarm Reset button .......................................................................................................... 53
4.5.2 Alarm lamp ...................................................................................................................... 53
4.5.3 Maxvalue logging ............................................................................................................ 54
4.5.4 Emergency stop................................................................................................................ 54
4.5.5 Overspeed ........................................................................................................................ 54
4.5.6 High oil temperature ........................................................................................................ 54
4.5.7 High oilpressure ............................................................................................................... 54
4.5.8 High Tension.................................................................................................................... 54
4.5.9 Low pressure expansion system....................................................................................... 54
4.5.10 Low level expansion system ............................................................................................ 54
4.5.11 Low brake pressure .......................................................................................................... 54
4.5.12 Rotating drum .................................................................................................................. 54
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page5
4.5.13
4.5.14
4.5.15
4.5.16
5
Bitter end.......................................................................................................................... 54
Node nn lost ..................................................................................................................... 55
Bus warning ..................................................................................................................... 55
Tension setpoint alarm..................................................................................................... 55
OPTIONS..................................................................................................................... 55
5.1 Isolation Transformer ........................................................................................................... 55
5.2 Uninterruptable Power Supply (UPS) ................................................................................. 55
5.3 Slave monitor.......................................................................................................................... 55
5.4 Additional workstations ........................................................................................................ 55
INDEX .......................................................................................................................... 57
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page6
PREFACE
The monitoring and control system is developed in co-operation with our customers. We have
through many years had the opportunity to derive advantage from the immeasurable experience of
some of the worlds most influential operators. The system is designed to give the crew precise and
reliable information about the system status, as well as offering automatic functions that will enhance
the useability of the winch system.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page7
SYSTEM
1.1
System layout
The System is configured and operated from a Computer system which hereafter is referred to
as a workstation .The workstation consists of a ruggedized display unit for displaying the
operating condition and data for the winch system, and an Marine Grade Computer.The
Display also functions as an input device enabling the operator to change system parameters
and operating modes. The actual presentation and contents of the display may differ from one
application to another, depending on which information is relevant to the specific application.
Max. 500 meter
Built in features for error detection.

The system is easy to install.
The system reduces the need for cabeling to the Brigde.
The systems functionallity is expandable.
Built in NMEA 0183 interface.
Optional workstations may be installed.
Optional VGA slave colour monitor may be installed .
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page8
1.2
Workstation
The workstation is basically an marine grade monitor, computer and pointing device. The
monitor is of high resolution type and may be equipped with a user interface realized by a
touchscreen or a trackball if preferred. A combination of touch screen and a trackball may
also be used. A Workstation may have several slave monitors connected to the same
computer and they all will display the same picture.
A system may also have several workstations which is operated totally independent of each
other in respect to screen layout and input devices.
WORKSTATION 1
WORKSTATION 2
Max. 500 meter total bus length
A workstation consists of the following connections:
CRT or LCD Monitor

Power 230VAC
VGA Video Input
RS232 Touchscreen (option)
Trackball
PS2 cable attached to trackball (2m)
Computer
Power 24VDC
CAN bus (toltal bus length must never exceed 500m, and must be terminated at both ends)
Ethernet
COM1 - 4 Serial Ports ( RS232 )
VGA output
LPT1 2 Paralell ports (Printer Connection)
PS2 Mouse port
PS2 Keyboard port
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page9
1.3
Interface board
All connections to the winch system is via the interface board, with exeption of NMEAcommunication, monitors and printer if fitted.The interface board consists of a highspeed
processing unit and terminals for external connections.
All digital inputs are isolated.

All digital outputs are isolated.
All digital outputs have separate fuses.
All 44 digital I/O have built in status indication.
4 Hispeed optoisolated inputs for length counters.
4 Analog outputs , selectable between 0-10V or 0-20mA
8 Analog inputs , selectable between 0-5V,0-10V,0-20mA,4-20mA or ratiometric (potmeter).
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page10
USER CONTROLS
2.1
CRT Monitor
TOUCH SCREEN
CONTRAST
BRIGHTNESS
COVER FOR GEOMETRY CONTROLS
POWER SWITCH
POWER INDICATION LAMP
DEGAUSSING BUTTON
2.2
Power Switch
The power switch turns the monitor and touchscreen (if fitted) on and off.
The switch does not turn off the PC nor the interface board.
NB! It is important that the monitor is switched on before the PC, if not the PC will not
find the monitor touchscreen and the touchscreen will therfore not function properly.
2.3
Power on lamp
Is lit when monitor is switched on and power cord is connected.
2.4
Contrast Control
Adjusts the image brightness in relation to the background.
2.5
Brightness Control
Adjusts the overall image and background screen brightness.
2.6
Degaussing button
This is an special electronic feature built into the monitor which allows the operator to
demagnetize the screen, this because over prolonged periods of use the screen will
magnetize itself and the result is that the image on the screen could be slightly blurred , which
is caused by the colors tendency to bleed into each other . The monitor degausses itself at
each power on , so this effect will be avoided if the screen is regularly switched off. For
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page11
vessels passing the equator it might also be nessesary to degauss the screen since the earths
magnetic field has been reversed and in some cases results in a display with completely
distorted colors.
2.7
Touch Screen
The whole screen is covered in a touch sensitive film , which presents the operator with an
intuitive and straightforward interface to the systems different settings and operating modes.
2.8
Screen adjustments
Remove the cover on the left side of the monitor and the controls will be visible.
NB! If screen geometry is adjusted the touch screen needs to be recalibrated, this because the
touchscreen is relative to the front of the cathode ray tube (CRT). And will therfor stay in the
same position even if the picture itself is moved . See APENDIX A
RESET BUTTON
CONTROL +
SELECT BUTTON
LED INDICATORS
CONTROL -
2.8.1
Select button
Select control proceeds to the next control selection. Move the led indicators across the
adjustment controls from left to right.
2.8.2
Functions with LED indicators

Starting from left the controls are as follows:
Horizontal position control adjusts the horizontal position of the image.
Vertical position control adjusts the vertical position of the image.
Horizontal size control adjusts the horizontal size of the image.
Vertical size control adjusts the vertical size of the image.
Side pin cushion control, adjusts the appearance of curved edges of the display image
either inwards or outwards
2.8.3 +/- Control

Increases or decreases the adjustment of the selected control function.
2.8.4 Reset button
Resets the image settings back to factory setting.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page12
2.8.5 Cleaning the screen

Monitors need to be cleaned for dust and fingerprints at regular.
If the monitor is fitted with a touchscreen one can obviously not touch the screen without the
risk of changing parameter and statuses unintentionally, therfore it has to be turned off first.
The screen should be cleaned with special CRT cleaning towlettes or a cloth moistend with
weak soapwater.
Never use any strong solvents for cleaning the screen!
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page13
OPERATION
Like so many other systems that surround us today, the monitoring and control system is
based on computer technology. The operator will usually identify the control system with the
Monitor and the Trackball, which hell use in his daily work. All communication between the
operator and the control system will almost without exception be confined to these two units.
This is what often is called the MMI; the Man Machine Interface. There are several possible
options to choose from when selecting the MMI units, hence the configuration described in
this manual may not be equal to the one of your system. The two units used for MMI are a
Trackball and/or a monitor with built-in Touch-screen facility. Your system may include
either options, or only a trackball and an ordinary monitor. If your system includes both
options, they will both be usable at the same time.
Ball
Left key
3.1
Right key
Using Trackball
If you are familiar to using a PC you may most likely have used a trackball before,
or youll pretty soon find out by yourself how it works.
However, if you are new to using this type of equipment, here are some hints :
Move
Cursor
Click
Look at the picture on the monitor, and try to find the Cursor.
Keep an eye on the cursor and at the same time rotate the ball on the Trackball.
You should now see the cursor moving on your screen.
Try to move the cursor to and from definite places on the picture to get used to its
movements.
Now move the cursor to the top of the screen and place it on one of the tabs.
Press the left key on the Trackball. The picture on your screen will now change according to
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page14
your selection. Try to change between the different pictures to get the feel of how this
works. This is what is called a click
Move the cursor to the lower right corner and place it on the Clock-panel.
Press the left key on the trackball rapidly two times.
This is what is called double-click
Your screen should now contain a panel with the heading Adjust Time.
Move the cursor to the OK-button and press the left key once more. The panel disappears.
Try this a number of times to get used to click and double-click
3.2
Using a Touchscreen
You have probably been using a touch-screen quite a lot of times without even thinking about
what is behind the surface. What is common for all types of touchscreens is that they all
display some kind of buttons on a monitor screen. The most familiar is maybe the type you
find on some ATMs and Infosystems at various airports. In the way of use, they are all the
same: simply press your finger on the button on the screen.
However, if you are new to using this type of equipment, here are some hints :
Move
Cursor
Look at the picture on the monitor, and try to find the Cursor.
Keep an eye on the cursor and tap your finger somewhere else on the screen. Not on a
button this time. Notice that when you withdraw your hand the cursor has now moved to
where you tapped your finger. Try to move the cursor to and from definite places on the
picture to get used to its movements. Be careful not to hit one of the buttons.
Now press your finger on the cursor and move it upwards while keeping a light pressure on
the screen, then move down an around the screen. Be careful not to cross one of the
buttons. Notice that the cursor now follows your fingertip and when you withdraw your
hand it remains where you last touched the screen.
Click
DoubleClick
Tap your finger on one of the tabsor labels at the top of the screen, the picture on your
screen will now imideately change according to your selection.
.Try to change between the different pictures to get the feel of how this works. This is what
is called click when operating the touchscreen.
Move the cursor to the lower right corner and place it on the Clock-panel by touching the
screen at that point. Tap on the panel rapidly two times. You may also tap two times on the
panel at once. This is what is called double-click when operating the touchscreen.
Your screen should now contain a panel with the heading Adjust Time.
Tap with your finger on the OK-button. The panel disappears.
Try this a number of times to get used to click and double-click
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page15
3.3 Screen Elements

This section will explain briefly about the different elements youll find on the monitor
pictures. The monitor is not only used to display information; it is in fact more like a control
console. As described in earlier the monitor is the systems most important
MMI-element. Getting familiar with the MMI and the several picture elements is essential to
the comprehension of how to use the system. It is advisable to study this part of the manual
before proceeding to the more advanced functions.
3.3.1
Folders, Tabs and Panels

Unlike many other systems this system has no pulldown menus. This means that you never
need to change from one picture to another just to get access to the one you really wanted.
Your monitor screen may be compared to a file cabinet with an open drawer. Just click on
one of the tabs at the top of the picture, and the folder you have selected will display its
contents on the screen. You may open any folder at any time just by one click on its tab.
Every monitor picture is made up of numerous elements. Youll see that the picture is divided
into separate parts, called Panels. Each panel have its own special function; and some panels
are even pop-ups that presents itself to you only when it is needed..
Panel
Folder
Tab
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page16
3.3.2 System Panel

The System Panel occupies a narrow section across the lower part of all pictures, and is
mainly intended to display the Systems condition. If some serious faults should occur in the
electronic systems, there will be a message on the middle part of the panel. Normally youll
never see any of these messages, and they are only useful for service engineers.
At the left end of this panel, there are 16 small, pillar-shaped rectangles. Each of these
indicates one electronic unit that may be connected to the bus-system. How many units that
are in fact connected may vary on different installations.
A grey rectangle indicates that no electronic unit has occupied that special bus address.
A green rectangle indicates a unit that is connected,
operating normally and is communicating on the bus.
A blue rectangle indicates that a unit is detected,
has received all its messages, and is ready to communication the bus.
A yellow rectangle indicates that a unit is detected,
but it is at the moment in initiallization mode, possibly waiting for data .
A red rectangle indicates that a unit has previously been detected,
but has been lost. In other words it is either malfunctioning or lost its power.
Next to the bus-indicators there is a small box with a text like 12 MPS . The digit will
vary according to the traffic on the bus. A low value will indicate that the traffic at the
moment is moderate. Thatll be typical when winches are not used. The value may be very
low (1-4 MPS) if no operations has been executed for a long time. When hoisting heavy
loads in rough weather, with wire tension constantly changing, the bus traffic pick up and he
value in the traffic indicator window will then be considerably higher. This indicator is only
useful for service engineers.
On the right part of the System Panel there is a box displaying a clock.
The clock may be adjusted at any time to synchronise with other systems.
Next to the clock, at the left; there is a box displaying a numeral of several digits. This
indicates how much free memory that is available on the system. The value displayed will
normally be changing, but variation should be insignificant. Normal variation is less than 100.
This indicator is only useful for service engineers.
Node Statuses
Bus Traffic
System Alarms
Memory Indicator
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

Clock
815-005GB Rev. =
Page17
3.3.3
Buttons and Lamps

As described earlier in this manual the monitor screen is the main part of TOWCONs MMI
system. The pictures on the screen are more like control panels rather than just illustrations.
Graphic techniques are used to make it look like the screen contains real push-buttons and
indicator lamps. To activate a Button you should click on it as described in section 1.3.3
and 1.3.4. Buttons may have several different shapes, but they all have in common that youll
see some kind of alternation when you activate them. Some buttons will change appearance
permanently as you activate or deactivate them, while others will go back to their original
look as soon as you release the left key on the trackball. ( or moves your finger away from the
touchscreen ). It may seem difficult to discern between Lamps and Buttons. This doesnt
really matter, because nothing will happen if you click on a lamp. Lamps are only used to
display changes in some kind of operation, and have no influence on the winch control.
3.3.4
Digital Displays
Some pictures introduce important information in Digital Displays. This is boxes of different
extent displaying a digital value of some measured and calculated indicator signal. Typical
use is presentation of oil temperature, motor pressure/RPM and wire length. If there is defined
an alarm limit related to the topical measuring result, the displays background colour will
change if calculated value is too high ( or too low ).
Lamps
Digital Display
Buttons
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page18
3.3.5 Bargraphs
On other pictures, measuring results may be displayed as Bar Graphs. This is boxes of
different extent, containing a coloured bar with adjacent scale lines and dimension text.
Typical use is presentation of oil temperature, motor pressure/RPM and wire length. If there is
defined an alarm limit related to the topical measuring result, the bars colour will change if
calculated value is too high ( or too low ).
3.3.6 Meters
Some measuring results will even be displayed as Panel Meters. This is images having an
appearance more or less like those good, old-fashioned circular dial instruments that were
used on control panels some years ago. Typical use is presentation of oil temperature, motor
pressure/RPM and wire length. The dial plate may be divided in sectors with different
colours,
indicating for instance low-values, normal operation and high-values.
3.3.7 Sliders
Both Bar Graphs, Trend Displays and Meters may have attached Sliders. A Slider is an
image that may be moved in certain directions along a specified path, typical along the outer
circle of a meter. How to drag sliders is explained in chapter 1.3.3 / 1.3.4. As a slider is
moved, the appurtenant meter/bars appearance will change. As an example the size of the
sectors on a meter may be adjusted in this way. As long as the slider is moving, therell also
be a digital value displayed to show its position at the moment.
On these examples is shown how it

looks like when a slider is being
moved on a Meter and on a Bar
Graph. Notice the black cursors
and the digital values.
It is also indicated by cursors in
other colours where cursor must be
placed to get a grip on the other
sliders.
Hint :
If you think its difficult to get a
grip of the slider you want to
move, try to place the cursor on the
bar-area and move it towards the
limit you want to change.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page19
3.3.8
Popup Menus and Keypad

To be able to adjust wire lengths, wire diameters, or maybe just correct the system clock,
a keypad is needed. The keypad is a pop-up thatll be accessible by double-clicking on the
right elements on certain monitor pictures. What may be adjusted by use of the numeric
keypad is described in other sections of this manual. Notice that the pop-up menu for
correcting the system clock is made special for this purpose, and dont look exactly like the
numeric keypad.
Nevertheless, they are quite similar in the way they are used.
Keypad is only accessible on monitor pictures showing system parameters such as mentioned
above. These parameters are normally displayed on special pictures, and are most easily
recognised as a text followed by a small, black on white digital display, and behind that some
unit of measure. These picture imagess will in this manual be referred to as executing
elements. When opening the keypad, place the cursor on the executing element on screen and
double-click on it. The keypad will then open and be accessible until you click on the enterbutton.
Illustration shows keypad
opened to correct value
for Wire Length.
Notice that keypad
becomes accessible both
when double-clicking on
the text-line and on the
digital display box,
because they are both
executing elements for
this winch parameter.
To get access to the keypad, double-click on one of the lines or its topical digital
display.
On this clip you can see the text-cursor in the display box for Wire Length. This is
the only mark that for sure is indicating what digital value you are about to adjust.
Click on the Cancel-button if you have opened the wrong digital display,
or if you after all decide not to change the value.
Keypad will then close, and the digital valuell remain unchanged.
To adjust a value, click on the CLR-button until you have deleted what was wrong
and then write in the correct value by using the number-buttons. As you clear faulty
digits or write in the correct ones youll see the contents of the digital display change.
When you have changed the value and can see in the digital display box that its
correct, just click ENTER and the keypadll close. The correct value is now stored
in the system.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page20
3.3.9 Night color / dimmer

As its different requirements regarding brightness and
contrast on monitor pictures at day- and night-time,
TOWCON may even compensate for this.
Select the SYSTEM picture and click on either
UP- button or DOWN- button to adjust the light
intensity screen in steps from 100 (very bright) to 30
(very dark).
3.4 The user menu
A double-click on the canvas tab will display the user menu. This menu
gives the user the possibility to view some system information, adjust the
date and time, and calibrate the touchscreens.
3.4.1 System info

The System Info window displays some information about the state of the system. This
information is intended to service personnel, but you might be asked to read or write down
this information in case of troubleshooting via phone/fax.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page21
3.4.2 Date / Time

Use this dialog box to adjust the date and time
on the system. Double clicking on the date/time
field on the status line will also open this
dialog.
Click on the number you want to change. The
keypad will pop up. Then type the new value
and click the ENTER-button to apply it to the
system.
3.4.3 Calibrate touch

The Calibrate Touch button in the User menu will let you calibrate all connected touch
screens.
Press and release point 1. It will turn yellow as long as you press it, and disappear when you
release it. Now the second calibration point (number 2 in the picture above) is displayed.
Repeat the procedure for this one. Finally, when you have pressed the third calibration point
(number 3 in the picture above), the result of the calibration is displayed. This is shown in the
picture below. If this was the last touch screen youre asked to press the OK button in order to
close the window. If not, you must perform the same operation with the next touch screen.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page22
Using the system
4.1 Manual Operations

4.1.1 Monitor Pictures for normal operations
During normal winch operations there are two monitor pictures available thatll give the operator
read-out of what is happening on the winch. There is one picture for each drum, displaying mostly
information about that special drum. In addition to this there is also one picture displaying all drums,
but with less details. Please study examples on next page.
Single-Drum display,
advantages :
- start stop of pumps
large instruments and bars
large digital displays
trend monitoring
automatic controls available
only data for topical drum is
shown
availability of setting
length limits
pressure limits
tension limit
Winch display, advantages :

- graphic illustration of all drums
digital displays for all drums :
length, tension, pressure
Auto / Manual indicators
tension bar graphs for all drums
availability of setting tension
limits,
indiviual for each drum
Pump Running monitoring
monitoring of brake and
coupling
positions for all drums
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page23
4.1.2 Preparing Operation

Before starting any pumps, one should always make sure that brakes are engaged,
and that there are no open valves, filters etc due to maintenance work or other, and that all
personnel are alarmed against the danger of getting injured in chains, wires etc. because of
winches is now being used. Further information is to be found in Users Instructions for
Remote Control. Take special notice of all procedures concerning safety of crew and craft.
4.1.3 Start of Hydraulic Pumps & Servo Units
On most vessels were TOWCON is the winch monitoring system, remote start of Servo Units
and Hydraulic Pump Units is only executed by this system. Of course all pumps still may be
started by operating switches on the starter cabinets, and the Emergency Stop system will
always be in function.
Start and stop of pumps is done by clicking on buttons on the monitor pictures. Some pumps
may deliver oil to one or another winch dependent on use of change over valves. If pumps are
running, but oil is not supplied to topical winch, this will be indicated on monitor. Oil supply
to this winch may be claimed by clicking start-button belonging to the topical winch. Please
study example below.
Example shows part of monitoring picture for a
Special Handling Drum
Example shows that pump 17b is in service, and
that oil from this pump unit is available for the
Special H. Winch.
Pump 17a is also running, but oil from this pump
is at the moment not available for use on the
Special H. Winch.
If the oil supplied from pump 17a is requested for
use on the Special H. Winch, this may be achieved
simply by clicking on the start-button. The grey
NO OIL -lamp will then change to a green
AVAILABLE-lamp, and change over valves
will be operated automatically to make oil flow
from pump 17a to the Special H. Winch.
Most TOWCON Systems include a special monitor picture for control of pump units. By
operation of buttons on this picture, normally all pump units can be started and stopped, and
if there is Change Over Valves these may also be overrided by On/Off buttons. Override of
change over valves should not be carried out unless for function testing, because valves will
automatically be activated to make oil flow to the requested winch.
On examples of monitor pictures below, notice that pump 17a is monitored as running on 2
panels on the PUMPS picture and on 1 panel on the SPECIAL H picture. This may in
the beginning seem a little confusing, but is in fact very easy to operate. Control of pumps
Start/Stop from the panel Manual Pump Control will do nothing else but starting or
stopping pumps. All appurtenant running indicators to a special pump will change at the same
time on all panels as the pump is stopped or started. When clicking on the Start-button on a
panel belonging to a certain winch, also change over valves will be operated at the same time
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page24
to make oil flow from the topical pump to that winch. The Oil Available indicator will
vary according to position of change over valves. Requesting oil from one certain pump to a
dedicated winch is always done by clicking the pumps start-button on panel belonging to
that winch. If the pump is already running, only change over valves will be operated. If the
pump is stopped, it will also be started
Example : Picture for monitoring Hydraulic System and picture for monitoring One Drum :
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page25
4.1.4 Manual pay-out --- Wire Length Limit

Before starting to pay out wire or chain, operations as described in section 1.4.3 must be
carried out. Shooting may be done in two different ways; either lowering by use of the speed
control, or by reducing motors stalling force by the tension control until winch is rendering.
Please study users instructions for the remote control to get more information about this.
Often when paying out wire it is decided on beforehand what the wire-length is to be when
payout is completed. Of course the operator may look after this by constantly watching the
length bar graph and digital display on the monitor, but there is also a more pleasant way to
do this. By giving TOWCON the right information, the operator may get a warning when a
special wire length is reached, and thus do not have to pay too much attention to the monitor
screen during this operation.
EXAMPLE :
Wire length is to be 2550 metres when pay-out is completed, and
towing operation is to be carried out at that length.
Operator is preparing to pay out wire by use of the tension control. (
or speed control ) Because hell not be constantly watching the
monitor during pay-out of almost 900 metres of wire, he is now
adjusting the wire length alarm limit to 2550 m.
This is done by placing the cursor on the scale line between green
and red on the Length Bar; and then drag the limit to the new
alarm value. This narrow part of the length bar is also referred to as
the length limit bar in this manual.
Then hell adjust the tension control until winch starts to render, and
when the length limit is reached hell get an audible alarm from
TOWCON in time to concentrate merely on the winch before the
determined towing length is exceeded.
The length bar will now be red,
because the alarm limit is exceeded.
When towing length is reached, hell once again adjust the length
alarm limit to get a warning if the winch pays out too much during
towing operation.
Hint : Drag
See section 3.3.7 to brush up on how to operate sliders
Hint : Length
Want to stop exactly at the metre ?
Dont bother the length bar graph,
but rather concentrate on the
Digital Length Display
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page26
4.1.5 Keeping the Towing Length --- Wire Length Limit

During towing operation it is most often preferable to keep the brake disengaged and let the
winch motors supply the holding power. In this way one will derive advantage from the lowpressure hydraulics special quality of being a strain restrictive braking device. If pressure in
hydraulic motors exceeds a certain limit the winch will render, and in this way it is possible to
take special care about how powerful strain is possible to get on wire. However there is
always a small leakage in hydraulic motors, causing that winch will render quite slowly. Even
though the rendering because of hydraulic creep is rather imperceptible, thisll still make the
wire length paid out to increase with some metres every hour. If it is very important not
letting the wire length exceed a certain limit, the operator may get a warning from TOWCON.
By adjusting the Wire Length Limit, an audible alarm will be heard when this special wire
length is reached. In this way the winch operator dont have to pay too much attention to the
monitor screen during towing operations.
EXAMPLE :
Wire length is to be 2800 metres when pay-out is completed, and
towing operation is to be carried out at that length.
Wire length is not allowed to exceed 3000m.
Operator has already paid out wire. Because he dont want to be
constantly watching the monitor during endless hours of towing
operation, hell take benefits of using the TOWCON system to help
him keeping an eye on the wire length.
Hell now adjust the wire length alarm limit to 2950 metres.
This is done by placing the cursor on the scale line
between green and red on the Length Limit Bar;
and then drag the limit to the new alarm value.
Then hell adjust the tension control until winch just starts to render to
find the minimum necessary pressure, before he makes the final
adjustment of the towing pressure; which may vary according to
weather conditions, wire length and load.
When the length limit is reached hell get an audible alarm from
TOWCON in time to concentrate merely on the winch before the
determined towing length is exceeded.
On his monitor screen the Length Bar Graph
will have changed to red colour.
Hint : Drag
Want a warning also when pulling in ?

Its possible to adjust even an alarm limit for a minimum length. Do as
described for adjusting the maximum length, and the lower part of the
scale will change to yellow colour. When length get shorter than this
limit, even the Length Bar will change colour to yellow. OOPS ! Youll
get no audible warning.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page27
4.1.6 Monitor motor pressure --- Max Pressure Limit- Pmax

During towing operation with disengaged brake one will derive advantage from the low-pressure
hydraulics special quality of being a strain restrictive braking device. If pressure in hydraulic motors
exceeds a certain limit the winch will render, and in this way it is possible to control how powerful
the winch should be. However, it may be convenient to know if the pressure is frequently exceeding
the adjusted level. By adjusting the alarm limit for high pressure this may be achieved. See also the
users manual for remote control for more information about how to operate tension control.
EXAMPLE :
Wire length is to be 2800 metres when pay-out is completed, and towing
operation is to be carried out at that length.
Operator dont want to be constantly
watching the monitor during endless
hours of towing operation, but will
take benefits of using the TOWCON
system to help him keeping an eye on
the wire length. He has already
adjusted the wire length limit, and
will now adjust the tension needed to
hold the load. He wants the winch to
pay out smoothly if tension in wire
suddenly increases, and do not want
the winch to hold more than just
what is necessary.
First step should be to adjust the tension control until winch just starts to render to find the
minimum necessary pressure. Then, to secure that the winch is capable of holding the load
without rendering, the tension adjustment should be increased a little.
How much extra power to be calculated must be decided by the winch operator as a result of his
experience and know-how, regarding to the present towing conditions. As a default setting may
be used the measured pressure plus 15%.
In our example lets say that the winch renders at about 25 Bar, and that pressure variation is
between 20 and 30 Bar. Operator estimates 32 Bar to be passable. The maximum pressure in our
example system is 48 Bar. So, roughly calculated the adjustment on tension knob, which has a
scale 1 10, should be somewhere between 6 and 7 is set to a little above 6.
When this is done, an alarm limit for motor pressure may be adjusted to get a warning each time
this limit is exceeded.
This is done by placing the cursor on the UP-button for Pmax on the right side of the circular
Pressure Instrument; and then click the limit to the new alarm value. One click will decrease the
value by one bar. As this is done the uppermost part of the scale ,in red colour, will grove
correspondingly . To increase the limit value (= decrease the red scale area) just click on the
DOWN-button.
Hint : Adjusting Pmax Find more about this in section 4.2.1.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page28
4.1.7 Monitor wire tension --- Tension Alarm

During towing operation with engaged brake, the winch has no other strain restriction than
what is in the brake itself. Adjusting towing force must than be done by operation of the
vessel. The TOWCON system offers however the possibility of setting an alarm limit at a
certain load. An alarm will be given also if load exceeds this limit when brake is disengaged.
Example :
Vessel is supposed to be towing with fixed wire length.
Tension in wire is not allowed to exceed 280 tonnes.
Winch operator has adjusted wire length to agreed value and
engaged the brake. He wants TOWCON to give him a
warning if wire tension approaches the allowed maximum
limit of 280 tonnes. To have some safety margin he decides
to set the alarm limit at 265 tonnes.
This is done by placing the cursor on the scale line between
green and red on the Tension Bar; and then drag the limit to
the new alarm value.
This narrow part of the tension bar is also referred to as the
tension limit bar in this manual.
Hint : Drag
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page29
4.1.8 Releasing the brake check Tension Control adjustment.

During towing operation with an engaged brake, the winch has no other strain restriction than
what is in the brake. When releasing, the brake wire load is being transferred from the brake
arrangement to the hydraulic motor unit, and maximum holding power is thus dependent on
the adjustment of the Tension Control. It is of great importance to check tension adjustments
beforehand to secure that winch will not render unintentionally when the brake is released.
One advantage of TOWCONs system is that the operator is able to adjust the tension control
to approximate requisite pressure to hold the load before releasing the brake.
Example :
Vessel is towing with fixed wire length at 800m and
brake engaged. Tension in wire is not allowed to exceed
180 tonnes, and must not be less than 120 tonnes. Wire
length is to be increased to 1000m.
Wire speed during this adjustment should not exceed
about 15 m/min.
Winch operator has to release brake to increase wire
length, and has to make sure that the winch will not
render to rapidly when the brake unloads. To be able to
control the pay-out speed he has decided to let the winch
render by use of the tension control, rather than paying
out by the speed control.
To secure a smooth start he adjusts the tension controller
until the dynamic tension limit indicator on the Tension
Bar is just above the present load. Hell see the indicator
moving as he adjusts the tension controller. As long as
the tension control is being adjusted therell even be a
digital value on the indicator. In this way he can securely
release the brake, in assurance that the winch will not
render uncontrolled.
He will then adjust tension firmly as he watches the Wire Speed Display to control the payout speed.
On the Wire Length Display he will get exact information about the increasing wire length,
and by increasing tension hes able to stop the pay-out at precisely the right value.
The Tension Display will show the present tension, so that this can be easily watched over at
the same time. If preferable, it is also possible to get an alarm if the tension exceeds the
maximum allowed limit. See section 4.1.7 for more info.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page30
Notice that the Tension Controller Indicator will move up and down on the Tension Bar Scale according to more than
one factor : Calculated maximum rendering force is dependent on wire-length, motor-pressure and maybe even of how
many motors being connected to the topic drum at the time
Please study Users Instructions for Remote Control for info. about Tension Control
4.1.9 Trend Monitoring --- What happened some minutes ago ?

During long lasting towing operations, winch operator will of course have other things to do
than just gawping at the TOWCON monitor. Even in this situations when the operator has to
concentrate on other duties for some minutes, the TOWCON system will come to his
assistance. Trend Displays will give a rather good picture of what has happened during the
last minutes. Winch data is constantly being stored in log-files, and the events just happened
can be reviewed on the monitor.
Scale used on vertical axis on Tension Trend is always in Tonnes,

while scale used on vertical axis on Pressure Trend is always in Bar.
Scale on horisontal axis is always minutes.
Notice that alarm limits ( red area of the narrow Bar Graph to the left of Trend Display ) may
be adjusted both on Trend Displays and on other Bar Graphs or Meters. Adjusting limit on
one of these devices will cause the limit to be corrected also on all the others.
Hints : Bar Graphs , Trend Displays , drag , Sliders
See section 3.3.7 to brush up on how to adjust limits on Bar Graphs,
review use of Trend Displays and how to drag an alarm limit.
Have a problem to get a grip on the Sliders ? Section 3.3.7 will get you a hint even about
that.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page31
Example :
Vessel has been towing for a periode with brake engaged to keep the wire length fixed.
Now the winch operator is told to concentrate on avoiding heavy jerks in wire.
It is however not necessary to keep the length fixed any longer.
During towing operation with disengaged brake one will derive advantage from the low
pressure hydraulics special quality of being a strain restrictive braking device.
If pressure in hydraulic motors exceeds a certain limit the winch will render,
and in this way its possible to control how powerful the winch should be.
Winch operator may then look at the trend display showing how the tension has varied the
last minutes to get an idea of the holding power the winch motors will have to cope with.
Hell then be able to adjust tension according to this before releasing the brake.
4.1.10
Keep an eye on Oil Temperature.

During long lasting winch operation hydraulic oil will sometimes get rather warm, and to
avoid further heating action will have to be taken. Some vessels have automatic cooling
systems, while on other crafts the crew will have to look after this. Anyway, the winch
operator should always keep an eye on the oil temperature, because severe damages may arise
in motors and pumps if oil gets too hot. TOWCON has some kind of oil temperature
presentation on all the monitor pictures used during normal operation. Alarm limit is pre-set
at 65 deg. Celsius, but may be adjusted to a lower value if preferable.
Too quick variation in oil temperature may also harm motors and pumps; and should be
avoided. On the monitor picture for control of pumps is to be found a Trend Display showing
course of events in heating and cooling of the oil. If the monitored trend reveals dramatic
changes in temperature; actions must be taken to stabilise this as soon as possible. A typical
problem is that temperature drops too fast when water is being let into a water/oil cooler,
which may cause that cold oil pour into a rather warm hydraulic motor. An even more serious
problem is that hot oil my be guided into a cold motor by operation of a change over valve.
If this cant be avoided oil should be allowed to just flow through the manouver valve for a
short time befor rotating the winch. Heat from oil will then spread to the motor.
Example:
Winch operator wants to indicate a part of the
temperature scale to be the ideal range.
Recommended temperature is about 40
deg.Celsisus.
Operator has adjusted the lower scale indication to
abot 35C, and is about adjusting the upper scale
indication to 55C. Notice the digital value visisble
as long as limit is being adjusted. Alarm limit can
not be adjusted higher than 75C.
Hint : Drag
See section 3.3.7 to brush up on
how to operate sliders
In this way the operator has made a green ideal

sector on the meter were the pointer should be
when winches are in use.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page32
Example : Trend Display for oil temperature to be found on the PUMP monitor picture.
Above is an example of how the trend display for Oil Temperature may look like after some
hours of operations. If the curve reveals sudden drops in temperature like indicated happened
about two hours ago on this example, this should be investigated to find the reson why,
and effort should be put into preventing recurrence
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page33
4.1.11 Avoid motor breakdown -- Overspeed Protection

Although the remote control system has a built-in overspeed protection facility to prevent
hydraulic motors being damaged by too high revolution speed, its absolutely advisable to
keep in mind RPM-values when operating the winches. Especially when lowering or letting
the winch pay out by rendering this should be carefully watched. TOWCON will take action
if too high revolution speed is detected. If the automatic overspeed protection comes into
force the winch motors will be stopped, motor pressure will be adjusted to maximum and
finally the brake will be engaged. To get a warning in time to take action to recline rotation
speed, the winch operator may adjust TOWCON to give an alarm at a lower RPM-value than
what is in fact the guaranteed maximum limit. Adjusting the alarm limit doesnt influence on
the limit on which the overspeed protection will be activated.
Example :
Vessel is to set an anchor,
and will have to lower about 1800m.
Hint : Drag
See section 3.3.7 to brush up on how
to operate sliders
Wondering whats the max RPMlimit
on your winch ?
Just try to adjust alarm limit to max
on scale, and itll automatically
be reset to max RPM-limit.
Winch operator has adjusted tension and the winch is

rendering at acceptable speed. As wire is paid out the
necessary load to make the winch render will increase.
To compensate this tension control will have to be continuous
adjusted during the pay-out. At the same time load on wire
caused by the vessels propulsion may vary, and will also
influence on the necessary rendering force on winch. As a
result of this, the tension control may accidentally be adjusted
to low, and the rendering speed may exceed the maximum
limit.
If the overspeed protection system is activated its not a
special pleasant event, because it may cause a rather severe
yank in the towing line.
To get a warning to take action while theres still time, the
winch operator decides to adjust the RPM alarm limit a little
lower than the maximum value, which is 130 RPM in this
example. Operator wants to be warned when rotation speed
exceeds 120 RPM.
This is done by placing the cursor on red area on RPM-scale;
and then drag the limit to the new alarm value.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page34
4.1.12 What went wrong? ---- Alarm monitoring

No matter how proficient and experienced the winch operator is, accidents may still occur.
Its than valuable to have the opportunity to subsequently get detailed information from TOWCON
about what actually happened. All alarms will be stored in a log-file, and be available later on, so that
winch operator can concentrate fully on solving the problem instead of spending time on trying to
read alarm-texts before they possibly disappears.
When an alarm is activated, the sound will not go off unless someone click the Alarm Reset
button on the monitor. The Alarm-Reset button is to be found only on the ALARM-picture. A
text line on this monitor picture will give detailed information about whats wrong. Alarm texts will
not be deleted from list even if the reason to the alarm given is clarified. As alarms may be given
from time to time, new lines will be written on top of the list while old ones will finally disappear at
the bottom. All monitor pictures has an alarm-indicator that turns red when an alarm is activated and
not yet acknowledged by pressing Reset Alarm-button.
The reason why an alarm is activated is often quite obvious and easy to identify even without looking
for the explaining text-line on the Alarm-picture, because its also clearly indicated on other pictures.
As an example the colour in the Digital Display showing wire length will turn to red if the adjusted
wire length limit is exceeded. Otherwise, there may also be given alarms not detectable no other
place than on the ALARM picture; such as Emergency Stop or Low Level in expansion tank.
Example :
Vessel is to keep a specified distance to the object its towing,and the winch operator has engaged the
brake.
Suddenly a hose on the brake cylinder blows, servo oil is flushed out on deck; and level in oil
reservoir on servo unit decreases in a short time to a minimum.
Because the hose blew, servo pump couldnt maintain pressure in servo system. TOWCON detected
this and activated the audible alarm. Winch operator changed to the picture
ALARMS to see what was wrong, and pressed Alarm Reset button. He found the message LOW
BRAKE PRESSURE, but didnt stop servo pump unit. Then he got a new alarm, LOW OIL LEVEL
- MAIN SERVO. Hed had to press the Alarm Reset button once more to get rid off the audible
alarm given because of the oil level. Before so is done, the explaining textll be red. On the monitor
picture in our example we can see that there also was an alarm earlier the same day, because someone
activated Emergency Stop. That situation has obviously been clarified, because the text has turned to
grey.
Example from ALARM-picture
Hint : Alarm Texts - Coluors

Red
New alarm detected Alarm Reset is not yet
pressed.
Yellow
Alarm-Reset is pressed, Cause of alarm is still
present
Grey
Old alarm, Cause of alarm is clarified
Alarm-indicator to be
found on all monitor
pictures.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page35
4.1.13 Get the progress on paper ---- Print-Outs

Some times its essential to be able to document how things progressed during a certain operation or
time period. The best way to do this is most often simply to get statistical data presented on paper.
Normally thisll be easy understandable and may be studied continuously while event is progressing.
TOWCON offers print-out to be executed at adjustable intervals.
In addition to this all monitor pictures includes a PRINT-button. By clicking this button, each
print-out line will be printed once. Keeping the button pressed will cause continuos printing off all
print-out lines until button is released.
Print-out interval may be set to values from 1 to 9999 seconds, in step by 1;
lowest possible is 1 second. Selecting values higher than 9999 will cause printing to stop. It is not
possible to adjust decimal numerals. While printing by using the Print-button print delay will
always be 1 second between each line, which is about the quickest the printer is capable of
performing. It is not advisable to use shorter print interval than number of lines to be printed.
As an example, if there are 4 drums, and also 4 lines to be printed, print interval should not be shorter
than 4 seconds. If printer doesnt cope with the data its supposed to print each second, its memory
buffer will eventually be overfilled and data will be lost.
STB TOW DRUM, TIMER, 1999/12/21, 08/34/10, 1256m, 192t, 114rpm, 42bar
PRT TOW DRUM, TIMER, 1999/12/21, 08/34/10, 6m, 0t, 0rpm, 2bar
STB AH DRUM, TIMER, 1999/12/21, 08/34/10, 1m, 0t, 0rpm, 0bar
PRT AH DRUM, TIMER, 1999/12/21, 08/34/10, 5m, 0t, 0rpm, 0bar
Example above illustrates how the printout may look

like on a system designed for a 4-drum winch.
Printed data is as follows on one line for each
drum :
Drum identity, last print executor, date, time,
wire length, wire tension, motor rpm, motor
pressure
Notice that last print executor may be TIMER or
USER. By using the Print Now-button this text will
change to USER, until the next time printing starts
because of a time sequence.
Print Now-button.
Normally to be
found
in lower right corner
PRINTER SETUP panel

is to be found on monitor picture
PARAMETERS
EXAMPLE :
Starting and Stopping a printout executed by
timer. Double-click on the Timer-box to get
access to the keypad. Adjust value to wanted
time interval.
As soon as you click on enter the printer
will start.
To stop the printer repeat as described, but
adjust the timer to a value higher than 9999.
As soon as you then click on enter the
printer will stop.
Hint : Pop-Up Menu, Keypad

See section 3.3.8 to brush up on how to
operate Pop-Up Menues and Keypads
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page36
4.1.14 Measuring wire length.

All calculations TOWCON executes are dependent on the few basic parameters concerning
wire data. These parameters may be individual for wire on each drum, and they are available
by selecting monitor picture PARAMETERS.
Its of coarse no problem to adjust all parameters needed to calculate wire length correct when
they are known. But what is to be done when you dont know the wire length? Entering a
faulty value as wire length will most likely have influence also on tension calculations.
Following example will give some hints of how to deal with such problems.
Example :
Vessel has to take onboard an unknown length of wire, which later on is to be paid out again
when placing a buoy. All thats known about wire is that diameter is 76mm, and that length
cant possibly be more than 2400 metres. Most likely length is something between 2000 and
2300 metres. First part of wire is already spooled up on Stb Common-Handling Drum. About
5 turns on first layer is now on drum.
Winch operator decides to measure length of wire as its pulled in.
First thing to be done is to adjust wire data, so he selects monitor picture PARAMETERS.
First-layer diameter: 1390 mm

On drum: 5 turns
5turns= 1,3903,145=21,8m
Wire length out:
3000m-21,8m=2978,2metres
Remember
to click Reset Length
each time Length Out
has been corrected.
As the Stb CH picture

shows up on the monitor
screen he can see that wire
length display indicates 22
metres. Pull in of wire can
now be started.
Wire diameter is known to be 76 mm, so thats no problem.

Assuming that wire is much shorter than this, he adjusts
Wire length to 3000 metres.
How much wire thats still to be pulled in must than be the
difference between whats already on drum and the fictious total
length of 3000 metres.
Hell have to calculate this and put the value into the Wire
length out-box.
Calculation must be based on the diameter of drum on first layer
and the 5 turns of wire thats already on drum. Drum diameter on
lst-layer is found on data sheets in the Users Manual for Remote
Control, and is 1390 mm.
Knowing this winch operator is able to calculate length of wire on
drum fairly accurate to be 21,8 metres; and hence Wire length
out must be 2978,2 metres. Operator enters this wire data and
clicks on RESET LENGTH before selecting monitor picture for
Stb Common Handling Drum.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page37
--- example from previous page continuous ----
All wire is pulled in .

When all wire is pulled in Length Display still indicates that
theres 978 metres left. This only shows that the winch operator
was right when assuming that the wire was quite a lot shorter than
3000m.
Now he has to select the PARAMETER-picture once more and readjust the wire parameters. Wire length is 3000m minus the 978
978m should be left, but end

of wire still lays on deck.
Estimated wire-length: 3000m

Still indicated, end on deck:
978m
Actual length=3000-978=2022m
Dont forget to click

Reset Length
each time Length
Out
When wire now later on is paid out, length will be displayed correctly
as contents on drum shrinks. Digital display and Length Bar will
indicate length of wire paid out.
Hint :
Remember how to use the keypad ?
If you want to refresh, study section 3.3.8
As the Stb CH picture shows up on

the monitor screen he can see that
wire length display indicates 0
metres. This is correct because all
wire now is spooled up on the drum
Please observe:
TOWCON doesnt know anything about the outer
diameter of the drums. This means that the estimated
wire length may be adjusted much longer than what
the drum actually can take.
So you dont have to estimate length very carefully,
just decide on a length that you are sure is too long.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page38
4.1.15 Why doesnt anything work ? --- Security Lock

When touchscreen or trackball has not been used for at least 5 minutes, the Security Lock will
be activated. This is made like this to prevent faulty operations to be executed because
someone accidentally touches surface of monitor screen ( if its a Touch-Screen )
or the Left Key on trackball. Security Lock will be presented on monitor picture as a red hand
in the upper right corner. As long as this image is visible its not possible to execute any other
operation from neither touch-screen nor trackball than just unlocking the system. You can still
move cursor around, but trying to execute some kind of operation by clicking on one of the
images on the picture will not have any effect.
Illustration to the left shows how it looks

like when Security Lock is activated.
Unlock like this :

Place cursor on Red Hand and click on it.
Red Hand will now move to left upper
corner.
Now complete the unlock operation by
placing cursor on the left Red Hand and
click on it.
The left Red Hand disappears, and
system is ready for use.
Hint : placing Cursor & Click
See section 3.1 / 3.2 to brush up on how to move cursor
around on monitor pictures and activating operations by
clicking on picture images.
Thinking its mucky to need to click on two Red Hands ?
Click on the first one as soon as it appears.
Then just one click on the left Red Hand is needed to get
you online !
However, take care; youve already lowered the security
precautions.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page39
4.2
Automatic Operations
4.2.1 Preparing Automatic Operations

This section will explain briefly what to be done before winch operations are executed.
Before starting any pumps, one should always make sure that brakes are engaged,
and that there are no open valves, filters etc due to maintenance work or other, and that all
personnel are alarmed against the danger of getting injured in chains, wires etc. because of
winches is now being used. Further information is to be found in Users Instructions for
Remote Control. Take special notice of all procedures concerning safety of crew and craft.
Be aware that there are certain restrictions attended with accessibility to automatic operations.
Detailed explanations about this are to be found in document section
describing the topical operation.
Do also pay attention to the limits for wire lengths possibly needed to be adjusted.
Select monitor picture PARAMETER to get access to these settings.
These parameters should always be checked before starting any automatic function.
All automatic operations may at any time be stopped

by clicking on MANUAL-button.
Hint : Auto/Manual-limit
Pay-out brake length
Tow/Hoist limit
See section 4.2.5 to brush up on
how to adjust these parameters.
Clip from monitor picture PARAMETERS
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page40
Please observe that indicator on MANUAL-button is green when this mode is selected,
while indicator on Auto-buttons is red. This is not because automatic operations are to be
considered as dangerous, but still a reminder is given so that operator shall not forget that
winch may suddenly rotate without him having even touched the speed control lever.
All automatic operations may at any time be stopped by clicking on MANUALbutton.
In this part of manual adjustments of the pressure limits is essential. Please find more
information about use of the limits in the following examples. Illustration beneath indicates
adjustment of Pmax.
Click the UP-arrow-button on the right side of the circular Pressure Instrument to
decrease Pmax One click will decrease the value by one bar. As this is done the uppermost
part of the scale ,in red colour, will grove correspondingly . To increase the limit value (=
decrease the red scale area) just click on the DOWN-arrow-button.
In the opposite way clicking on the UP-arrow for Pmin will increase the Pmin limit.
Common for Pmin and Pmax is that clicking the UP-arrow will make the yellow (or red)
area grow bigger and clicking on the DOWN-arrow will make the same areas of scale
smaller.
Adjusting Towing Pressure is done simply by clicking the +/- buttons. Towing Pressure is
indicated on scale as a black dot.
Notice that a digital value

according to the limit will
appear as the limit is being
adjusted. After a short while
without changes the digital
value will disappear.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page41
Also on the Main Winch Display on monitor picture WINCHES is indicated that one
drum is now used with an automatic function in service. It is not possible to use automatic
functions on more than one drum at the same time. Illustration below shows an example of a
winch installation where one of the drums at the moment is used in one of the 3 automatic
modes PAY-OUT, TOWING, or maybe HOIST.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page42
4.2.2 Automatic Pay-Out

Automatic Pay-Out is introduced to take off the winch operators hands the unpleasant job of
lowering maybe several hundred metres of wire. This might of course be done in the
traditional, manual way but why not let TOWCON take care of it ?
Remember that to get access to this function, wire must on beforehand be paid out to a length
at least equal to whats set as Auto / Manual Limit for the current drum.
Please study both the example below and the frequently asked questions on next page.
Example :
Vessel is to pay out 700m of wire.
Auto/Manual limit is set to 140m.
Length = 150
Winch operator manually pays out 150m by lowering with

speed control to get clear off the Manual/Auto Limit. Then he
lets go off the speed control lever and turns his attention to the
TOWCON monitor. First of all he takes a look at the present
motor pressure and estimates how the pressure limits should
be adjusted. He adjust tension controller firmly counter-clock
until winch starts rendering. The pressure is then about 22 Bar,
and he adjusts tension controller to maximum.
Check rendering pressure
Knowing that the winch will get increased rendering force as

wire is paid out, he adjust Pay-Out pressure P-min a little
lower than this; at about 18 Bar.
When TOWCON has finished the automatic pay-out itll swap
to the automatic function Towing. As wire length is increasing
to the Brake Length Limit; TOWCON will prepare stopping
the pay-out at the exact wanted towing length. During the last
part of the pay-out TOWCON will gradual increase pressure to
Towing Pressure. Winch operator has to estimate how much
pressure the motors will need to hold the load without
rendering. He estimates this to be about 24 Bar, and adjusts
this on the tension meter on monitor screen.
Adjust wanted
Towing Length Before activating Pay-Out hell have to tell TOWCON the new
wanted Towing Length. This is done by adjustment on the
700 m
length bar graph on monitor screen.
Adjust Pay-Out pressure,

Pmin
Adjust Towing Pressure
Now everything is prepared, and winch operator starts the

automatic pay-out by clicking the PAY-OUT button.
Observe :
Operator may at any time stop the automatic function,
simply by clicking on MANUAL.
Hints:
See also section 4.1.4 / 4.2.5 to brush up on Wire
Length Limit, and section 1.5.6 for adjusting
PARAMETERS
Pay-Out completed.
System has swapped to
automatic TOWING
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page43
FREQUENTLY ASKED QUESTIONS : AUTOMATIC PAY-OUT
Why am I not allowed to select PAY-OUT ?

Check actual wire length on length bar graph or digital display, and also what is set as
Manual/Auto Limit on the monitor picture PARAMETERS. If the actual displayed wire length is
shorter than Manual/Auto Limit youll be denied selecting automatic PAY-OUT.
Please re-adjust Auto/Manual Limit or manually pay out more wire.
Why does the winch stop so often during automatic PAY-OUT ?
You may have adjusted Pay-Out Pressure too low. If this is so, winch will render too rapid, and the
maximum limit for motor revolution may have been exceeded. In this case TOWCON will take
action by activating the Overspeed Protection.
Check/adjust Pay-Out Pressure.
Why isnt TOWCON able to stop at the length, and winch continues to pay out ?
You may have adjusted Towing Pressure too low, and if also maximum allowed pressure Pmax is too
low, winch dont have enough power to pull in.
Check/adjust Towing Pressure and Pmax.
Refresh some concepts:

Pmin = minimum allowed pressure:
to be adjusted on pressure meter,
displayed as the right end of yellow area on scale,
digital value visible when adjusting,
used when paying out during auto PAY-OUT
Towing Pressure :
displayed as a black dot on the scale,
used when holding load during auto TOWING
Towing Length :
to be adjusted on Wire Length bar graph,
displayed as a horizontal, dotted black line on scale,
used as reference-length during auto PAY-OUT
Hint :
Want to get a warning before winch starts
braking ?
Use the Wire Length Alarm to give you a
caution. Adjust the alarm quite a little below the
wanted Towing Length minus Braking Limit.
Read more about this alarm
in section 4.1.4 and 4.1.5.
Hint :
Dont want any unpleasant stops because of
Overspeed Protection being activated ?
Use the Motor RPM-Alarm to give you a caution.
Adjust the alarm a little below the maximum
allowed value, and thisll give you the chance to
adjust Pmin in time to prevent overspeed.
in section 4.1.1.11
Pay-out brake length :

to be adjusted on monitor picture PARAMETERS,
to be adjusted by use of pop-up keypad,
used as braking-length in final sequence of automatic PAY-OUT
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page44
4.2.3 Automatic Dynamic Towing

In section 4.1.5 is described the advantages of dynamic towing compared to towing with
brake engaged. However, the winch operator doesnt have to look after the towing length
himself as he has TOWCON. By giving TOWCON the right instructions itll do the job for
him.
On a set limit the system itself will start hoisting until wire length once more is at the
requested value. Like as for the automatic function PAY-OUT the automatic TOWINGfunction is not either accessible unless wire length is at minimum equal to the Manual / Auto
Limit. As already mentioned in previous section, TOWCON may have swapped to automatic
TOWING because automatic payout has just been completed. However it is also possible to
select TOWING if system is in MANUAL-mode, the only condition is that wire length
must not exceed last adjusted Towing Length plus last adjusted Tow/Hoist Limit.
Please study both the example below and the frequently asked questions on next page.
Example :
Vessel is to tow a barge for several hours.
Distance between vessel and barge is not allowed to exceed 400m.
Winch operator manually pays out 350m by lowering with speed control.. Then he lets go off the
speed control lever and turns his attention to the TOWCON monitor. First of all he takes a look
at the present motor pressure and estimates how the pressure should be adjusted. He wants a
smooth towing operation, but at the same time he dont want the winch to render too rapidly. In
our example winch renders continuously when pressure is about 25 bar, so he reckons 30 bar to
be a suitable towing pressure. Hell also have to estimate how high pressure the motors will need
to pull in wire. To be sure the winch has enough power for hoisting, he sets the maximum
allowed pressure to 35 bar.
Actual pressure = 27 Bar
After having adjusted the tension controller, he decides to let TOWCON take care of watching
the wire length.
On the Length Bar Graph he adjusts the Towing Length to 350m.
Then he selects the monitor picture PARAMETERS, and adjusts the parameter Tow/Hoist Limit
to 45m before swapping back to the monitor picture for towing drum. Now he clicks on the
TOWING-button and TOWCON takes the job watching the wire length off his hands.
When winch has rendered until wirelength has exceeded
Towing Length ( 350m ) + Tow/Hoist Limit ( 45m ) = 395m, TOWCON takes action.
Manoeuvre valves on hydraulic motors will be adjusted to hoist position and tension is at the
same time adjusted to maximum allowed pressure Pmax. Then winch will hoist until wire length
is back on towing length. At correct length winch stops and tension is once more reduced to
towing pressure.
This sequences will be repeated again and again as necessary until operator decides to stop the
automatic towing.
Adjust Towing Pressure
Adjust maximum pressure Pmax
Observe :
Hints:
See also section 4.1.5 to brush up on Wire Length
Limit, and section 4.2.5 for adjusting
PARAMETERS
Adjust Towing Length
Click on TOWING
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page45
FREQUENTLY ASKED QUESTIONS : AUTOMATIC TOWING

Why am I not allowed to select TOWING ?
Check Towing Length indicator on length bar graph, and also what is set as Towing Limit on
the monitor picture PARAMETERS. If the actual displayed wire length exceeds the sum of
Towing Length plus Tow/Hoist Limit youll be denied selecting automatic TOWING
Please re-adjust Towing Length.
Why isnt TOWCON able to keep the length, and winch continues to pay out ?
You may have adjusted Towing Pressure too low, and if also maximum allowed pressure
Pmax is too low, winch dont have enough power to pull in.
Check/adjust Towing Pressure and Pmax.
Why does the winch so often pull in during automatic TOWING ?
You may have adjusted Towing Pressure too low. If this is so, winch will render too rapid,
and the allowed limit is soon exceeded. You may also have adjusted the Towing Limit too
short.
If this is the case the allowed length limit will also be too soon exceeded, and the winch will
very often have to pull in to get back on wanted length.
Check/adjust Towing Pressure and Tow/Hoist Limit.

Towing Pressure :
displayed as a black dot on the scale,
used when holding load during auto TOWING
Hint :
Want to get a warning before winch
starts to pull in ?
Use the Wire Length Alarm to give
you a caution. Adjust the alarm
quite a little below the sum of
wanted Towing Length plus
Towing Limit.
in section 4.1.4 and 4.1.5
Pmax = maximum allowed pressure:

displayed as the left end of red area on scale,
used when pulling in during auto TOWING
( also used in automatic HOIST )
Towing Length :
to be adjusted on Wire Length bar graph,
displayed as a horizontal, dotted black line on scale,
used as reference-length during auto TOWING
Tow/Hoist Limit :
used as rendering-length during auto TOWING
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page46
4.2.4 Automatic Hoist

In other sections of this manual are described the great advantages TOWCON can offer
during towing and anchor-handling operations. Not mentioned in any other section is the
possibility of getting help when wire is to be pulled in. In fact, TOWCON can take care of the
hoisting operation on its own. Just tell the system what the new length should be, click the
HOIST-button and consider the job as done. Notice that theres still a certain limitation:
you are not allowed to let the system hoist automatically unless theres more than 100 metres
of wire remaining to be pulled in. System will stop hoisting when the Auto/Manual Limit is
reached;
and its not possible to adjust this limit to values lower than 100 m. In fact the automatic hoist
operation will always be stopped at the Auto/Manual Limit, so you may stop at any length you
wish, just by adjusting this limit.
Please study section 4.1 to learn more about limits- and parameter-settings.
Example :
Vessel has paid out a lot of wire during a towing operation, and all
this wire must now be spooled back on drum.
The present wire length is almost 2400 metres. Brake is not
engaged, and pressure in hydraulic motors is about 28 Bar.
Winch operator considers the spooling of wire to be the main thing
to concentrate on rather than holding the speed controller in hoistposition, so he decides to let TOWCON take care of the pull-in.
Anyway, he wants to take full control of all winch operations when
theres less than
250 metres left to be pulled in.
Pressure is about 28 Bar
Knowing that the winch will need more pressure to pull in the
same load as the drum is filled with wire, he adjusts the maximum
allowed pressure Pmax high enough to compensate for this. He
estimates that 35 Bars should do.
After having adjusted the hoisting pressure, he select the picture
PARAMETERS on monitor, and adjust the setting of Auto/Manual
Limit to 250 metres.
Length is almost
2400 metres as
HOIST is selected
Now he once more selects the Towing-Drum picture on monitor,

and clicks on the HOIST-button.
TOWCON now adjusts pressure regulation valves to let pressure
increase to maximum allowed, which operator decided to be 35
Bar, firmly adjusts manoeuvre-valves on winch motors to hoistposition and the pull-in operation has started.
Maximum pressure Pmax

must be adjusted to secure
enough pull-in force
When length of wire remaining to be pulled in is only 250 metres,

TOWCON stops the winch, and system swaps to MANUALmode.
Hint : Auto/Manual Limit
Learn about adjusting this limit in section 4.2.5
When theres 250 m
remaining to pull in
system swaps to
MANAUAL
More hints to be found on next page.
Activate by clicking
the HOIST-button
Observe :
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page47
FREQUENTLY ASKED QUESTIONS : AUTOMATIC HOIST

Why am I not allowed to select HOIST ?
Check actual wire length on length bar graph or digital display, and also what is set as
Auto / Manual Limit on the monitor picture PARAMETERS. If the actual displayed wire
length is shorter than Auto / Manual Limit youll be denied selecting automatic HOIST.
Please re-adjust Auto / Manual Limit .
Why does the winch stop pulling in during automatic HOIST ?
You may have adjusted maximum alloyed pressure too low. If this is so, winch will
eventually not have enough power to continue pulling in as drum is filled by wire.
Check/adjust maximum allowed pressure, Pmax
Why does TOWCON swap to MANUAL when theres still much to pull in ?
You may accidentally have adjusted Auto / Manual Limit to a high value.
Check/adjust Auto / Manual Limit.

Pmax = maximum allowed pressure:
displayed as the left end of red area on scale,
used when pulling in during auto HOIST
( also in automatic TOWING )
Hint :
Have to make a short stop ?
No problem ! Just click on MANUAL,
do whatever you have to and click on HOIST to re-start
the automatic hoist operation.
You may use the speed-control for both lowering and
hoisting as normal when system is in manual-mode
without having to re-adjust anything before you start the
automatic hoisting again.
Hint : Auto / Manual Limit
Auto / Manual Limit :

Find more about how to adjust this parameter
in section 4.2.5
Hint : Length Alarm
used as the minimum wire length to be remaining
to be pulled in when TOWCON swap from Want a reminder before system swaps to MANUAL ?
Study section 4.1.4 / 4.1.5 about how to use Length Alarm
HOIST to MANUAL
and youll get a yellow Length Bar
Minimum possible value = 100 metres.
before the winch stops.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page48
4.2.5 Adjusting PARAMETERS for automatic functions

In prior sections in this part of reference guide are described the use of some parameters that
TOWCON will need to do a proper job. This section will explain more in detail what these
parameters are used for, and hints of how they should be adjusted.
Auto / Manual limit:
This is a wire length that TOWCON will use to decide if its legal to choose an automatic
function or not. Value is to be entered in metres. If the limit is adjusted to high, itll exclude
all auto-functions. The limit is meant to stop hoisting automatically the last few metres of
wire, as well as preventing automatic pay-out to be started by an accident when theres
possibly wire handling work carried out on deck. But even though the limit is meant to secure
that there must be a human controlling the winch when end of wire is onboard or very near to
the vessel, it may even be used to lock all access to automatic functions completely. Its not
possibly to adjust this limit to values lower than 100 metres.
Pay-out brake length:
This parameter decides how firmly the winch will stop when wire is paid out to a certain
length automatically by the PAY-OUT function. Value is to be entered in metres.
A long braking length will give a very firm stop, but itll take some more time. Too short
braking length may however give a rather brutal stop, especially if pay-out speed is high.
TOWCON will use the braking length to increase pressure from being the pay-out pressure
Pmin to being the on beforehand-adjusted Towing Pressure. Adjustment of this value must be
based on experience and skills of the crew.
Tow / Hoist limit:
This parameter is only used during automatic TOWING. Parameter is to be entered in
metres and is used to describe how big deviation is tolerated to the wanted towing length
unless it has to be corrected. As soon as deviation to Towing Length exceeds this limit,
TOWCON will try to pull in wire to get length back on wanted value.
Adjusting this limit to very small values will make the winch keep the length very tight up to
the wanted Towing Length, but at the same time thisll also make the towing operation a lot
more noisy as the winch will start and stop very often. Of cause this depends on both weather
conditions and wire tension as well as other circumstances. Again, it must be said that
adjustment of this value should be based on experience and skills of the crew.
Hint : Pop-Up-menu & Keypad
Find more about how to adjust values/
parameters by use of the keypad
in section 3.3.8
Notice that on this example illustration
the Auto / Man limit is adjusted to
minimum possible value. If you adjust a
lower value and click on enter, the
value will change to 100m as soon as the
keypad disappears.
Illustration shows keypad opened to adjust Auto / Man limit
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page49
4.3
Using Cable Lifters

When handling rig-chain TOWCON will give almost the same advantages as described for
dealing with wire operations, although not all topics mentioned are equally relevant.
However the monitoring functions like length, tension, motor pressure and so on are available
just like they are when dealing with wire. All alarm limits may also be adjusted like described
earlier in this reference guide. Just remember to click the CABLE LIFTER-button, and
dont forget to choose the right pitch diameter and to reset the length. Do also remember that
when using cable lifters there are certain load limitations that must not be exceeded !
Please study the Users Instructions for Remote Control and/or information board in
wheelhouse for further details.
Example 1 :
Vessel is to pull in a 100 mm rig chain. Its essential to know how much chain thats being
pulled in. Cable Lifter is already mounted on Stb Common-handling drum and the first few
links has been pulled in.
Before starting to pull in and meassure the rig chain operatorll have to choose the rigth pitch
diameter and enter this in the parameter settings for the topical winch.
First of all the winch operator selects the monitor picture for Stb CH Drum and clicks on the
CAB-button. Then he selects the monitor picture PARAMETERS to adjust the pitch
diameter. He finds the pitch diameter in the table on the Rig Chain Data-panel, and enters
this into the Cable lifter diam-box belonging to the Stb CH Winch. Next step is to enter 0
(zero) in the Wire Length box and in the Wire Length Out box. Then RESET
LENGTH must be clicked to tell TOWCON to start using the new values.
( Wire diameter will now not be used, so whats ever displayed in this box doesnt matter )
Select CAB
( cable lifter ).
PARAMETER picture even includes a

panel called Rig chain data, displaying a
table of chain diameters and the
Hint :
Remember how to use the keypad ?
If you want to refresh, study section
3.3.8
Remember to click
Reset Length
has been corrected.
When this is done hell have to estimate

How nuch chain has already been pulled
in. The first few chain links has just
reached the bottom of the chain locker,
and he reckons the length to be about 15m
from there and through the chain pipes to
the cable lifter. He makes a note of this to
have it available later on
Chain :
Pulled in before
Reset
about 15 m.
more about this example on next page ..

Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page50
example from previous page continues
No length is displayed
on Length Bar when
measuring by this
method .
Winch operator now selects the monitor picture for

Stb CH Drum, and starts the pull-in operation.
During this measuring period therell be no visible
changes on the Length Bar, but in the digital display,
now related to chain length, therell be a (minus) in
front of the digits.
When pull-in of chain stops, the digital display shows
345m.
Operator swaps to PARAMETER picture and re-adjusts the

Wire Length value and the Wire length out value.
To enter the correct length operator now has to add the first part
of chain ( 15m ) that were pulled in before measuring started.
but the Digital Display will

show the chain length pulled in
as a negative value.
Chain :
Pulled in before
Reset :
about 15 m.
Meassured : 345 m
Total length in
locker:
345+15 = 360m
Remember to click
Reset Length
has been corrected.

As the Stb CH Drum picture once more is back
on screen, the length bar will show up when
chain is paid out and therell no longer be any
minus in front of the value in
the digital length display.
Measuring is now completed, and length indicated
on monitor screen will show how much chain is
paid out.
This is the reason why theres still no Length Bar
visible at once when the STB CH picture is
selected. Some chain will have to be paid out to get
something to display.
Hint : Length Alarm

Want a reminder before chain length left in locker
becomes indefensible short ?
Study section 4.1.4 / 4.1.5 about how to use Length
Alarm
After re-adjustment of PARAMETERs and returning
to picture for Stb Common Handling Drum .
Length Bar will show up

as chain is paid out, and
Digital Display
will no longer have a minus
in front of the length value.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page51
Example 2 :
Vessel is to pull in an anchor attached to a 100 mm rig chain.
Cable Lifter is mounted, correct pitch diameter is selected and length is reset
before starting to pull in. Some chain is pulled in when operation has to be
stopped.
Anchor is obviously stuck in something on sea bed. Brake is now engaged.
Winch operator is aware of the limitation on this special winch to be just 370
Tonnes when operating with this chain dimension.
To be on the safe side he wants an alarm if tension of any reason should approach
to even levels far beneath this. In fact he dont expect tension to exceed 250
tonnes, so he decides to adjust the tension alarm to just 230 tonnes.
If this limit is exceeded hell get an audible alarm as well as the Tension Bar
being red on his monitor picture.
Hint : Tension Alarm

See section 4.1.7 to brush up on how to adjust tension alarm.
See section 3.3.7 to refresh how you should operate sliders.
General when using Cable Lifter :

All limits related to length, RPM, tension, and pressure is applicable,
and may be used as explained in other sections of this reference guide.
Pay special attention to whats discussed in the section MANUAL OPERATION,
but dont forget that even Automatic Functions are available.
Special caution has to be performed if automatic functions are executed.
Tension alarm limit should be used consistently to give an alarm at a value safely below what is
described as maximum allowed for the topical cable lifter. Do remember that
when using cable lifters there are certain load limitations that must not be exceeded !
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page52
4.4
System Settings, Wire-data

All calculations TOWCON executes are dependent on the few basic parameters concerning
wire data. These parameters may be individual for wire on each drum, and they are available
by selecting monitor picture PARAMETERS.
Hint :
Remember how to
use the keypad ?
If you want to refresh,
study section 3.3.8
Wire Data :
Auto Limits :
Wire length :
total length of wire on topical drum
Wire length out:
length of wire paid out, measured from drum.
Wire diameter:
check that value is correct according actual wire.
Cable lifter diameter:
check that value is correct according to actual chain.
Pay-out brake length :

used as braking-length in final sequence
of automatic PAYOUT
Read more about this limit in section 1.5.3
Tow/Hoist Limit :
used as rendering-length during auto TOWING
Auto / Manual Limit :
used as the minimum wire length remaining
check Rig chain data if you dont know

the value.
Read more about this limit in section 1.6
to be pulled in when TOWCON swap

from HOIST to MANUAL
Minimum possible value = 100 metres.
Dont forget to click RESET LENGTH button when youve

made changes to Wire Data before you select another picture.
Unless you click this button your adjustments wont be used in
TOWCONs calculations, even though they are displayed in the
parameter-boxes on monitor picture PARAMETERS.
Notice that if you want to use the stern of ship as the point were
wire paid out is to be zero, youll have to lie to TOWCON and
use the actual wire length minus the distance from drum to stern as
the Wire Length parameter.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page53
4.5
Alarm
By pressing the ALARM tab at top of the screen the picture changes to the alarm folder where
alarms are shown, both currenent and past. The alarms have 3 different statuses differentiated
by color.
Red alarms are new alarms not yet acknowledged.
Yellow alarms are acknowledged by user but the situation is not resolved.
Gray alarms are acknowledged by the user and is no longer valid.
All alarms recorded and kept on the screen until they disappear at the bottom of the alarm
window.
In addition to the alarms mentioned in the following chapters a Towcon system may have
several customer specific alarms.
4.5.1 Alarm Reset button

By pressing the ALARM RESET button at the bottom right corner of the screen the user
resets the audible alarm ( if any ) and signals to the system that he is aware of the situation. if
alarm is still active ( Valid ) it will turn Yellow othervise it will turn Black.
In other words this button resets all current alarms.
4.5.2 Alarm lamp
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page54
The alarm lamp turns Red as soon as an alarm situation has occurred. And switches to Green
as soon as the operator have pressed the reset alarm button. This is basically to inform the
operator that there is an new alarmsituation that needs his attention.
4.5.3 Maxvalue logging

The system is also equipped with an internal logging system that keep track of the maximum
pressures ,speeds and temperatures of the systems winches. The last registered value is
visible in the four display windows ( one for each winch ) just below the alarmwindow.
4.5.4 Emergency stop
If one or more of the emergency stop switches has been pressed the system responds by
setting off both visual and audible alarm.
4.5.5 Overspeed
Indicates that a specific motor are running faster than its RPM limit, which is set at 100, 130,
150 or 245 RPM depending on the motortye used in the system. When trigged it gives a
visual warning as well as an audible alarm.
4.5.6 High oil temperature
Indicates that one or more of the oil temperature sensors are reading temperatures higher than
the oil temperature limit , which is fixed at 75 C. When trigged it gives both visual and
audible warning.
4.5.7 High oilpressure
If the oilpressure has exceeded the system pressure + 10% an alarm will be trigged. When
trigged it gives both visual and audible warning.
4.5.8
High Tension
The high tension alarm is activated if the tension exceeds the limit set in the tension bar.
4.5.9 Low pressure expansion system

Indicates that the pressure in the oil expansion tank has dropped below the set limit , and both
an visual and audible alarm is set off.
4.5.10 Low level expansion system
Indicates that the oil level in the expansion tank has sunken below the set limit , and both an
visual and audible alarm is set off.
4.5.11 Low brake pressure
This alarm is activated if the pressure in the servo unit goes below a certain value. Check the
servo unit and accumulators.
4.5.12 Rotating drum
This alarm is activated if the drum starts moving while the brake is activated.
4.5.13 Bitter end
Is active at all times and informs the operation that he is within a 100 meters from the end of
the wire, and is likely to loose it if he continues to pay out. The alarm is both visual and
audible.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page55
4.5.14 Node nn lost

Informs the operator that the operator station has lost communication with one of the system
nodes ( distributed control units).
4.5.15 Bus warning
Informs the operator that there has been registered an abnormal amout of communication
errors.
4.5.16 Tension setpoint alarm
Informs the operator that the tension is close to the tension setpoint alarm limit. The alarm
limit may be adjusted to 50% - 150% of adjusted tension.
Ex.
Alarm limit set to 90% and tension adjusted to 100 tonnes will trigger the alarm at 90 tonnes.
The alarm limit will automatically adjust it self to different tension settings.
5
OPTIONS
The system can be delivered in several configurations and options.
5.1
Isolation Transformer
It is always wise to protect the electronics from noise, and one common source of such is the
ships mains supply. This noise usually appears as 'spikes' of high voltage, generated by large
inductive loads such as large motors - the hydraulic pumps for example. These 'spikes' may
cause electronics containing microprocessors to reset or in serious cases to halt completly.
The control unit is microprocessor based and is as such susceptibel to this kind of noise.
5.2
Uninterruptable Power Supply (UPS)

In more critical systems one may wish to ensure that the system is functional even during a
blackout situation, and then the solution is an uninterruptable power supply (UPS). These
supplies will during normal operation constantly charge its batteries, which is contained
within the unit itself, and when the ships mains power fails use these to generate power for
the control unit. Depending on load the UPS will be able to deliver for 15 - 30 minutes, and
that should in most cases be sufficient to secure the equipment and halt the system in a
controlled manner. The UPS will also protect the system from noise pulses in the line.
5.3
Slave monitor
The slave monitor produces an duplicate of the main monitor picture and has the same
functionality. I is intended used where there is need for a second operator station with the
possibilities for changing parameters and selecting pictures. The slave unit may be placed as
far as 30 meters (cord length) from the main control. In a system with slave monitor both
master and slave have the same priority, so if someone presses a button at a slave the system
it will react as if it came from the main unit.
5.4
Additional workstations
In one system there may be as many as 8 workstations , and each is totally independent from
the others, which is the difference between a workstation and a slave monitor even if they
looks the same from the outside. The difference is that a workstation has its own separate
control computer , a slave monitor has not it simply uses the same computer as the main
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page56
monitorb. In addition a workstation may be connected at any point on the communication

network (max 500m total network length).
If there is a need for displaying different pictures at different monitors at the same time, an
additional workstation is needed , not an slave monitor.
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page57
INDEX
A
Alarm.....................................................................................................................................................4, 29, 32, 35, 55, 57
alarms ..........................................................................................................................................................................35, 57
Auto / Manual Limit ..........................................................................................................................................................44
B
Bar .............................................................................................................................................................16, 31, 32, 53, 55
Brake .................................................................................................................................................................................55
C
Cable........................................................................................................................................................................4, 51, 55
Chain..................................................................................................................................................................................51
Click ............................................................................................................................................................................20, 41
Clock....................................................................................................................................................................................4
Control...................................................................................................................................3, 4, 10, 11, 24, 30, 31, 40, 51
Cursor ................................................................................................................................................................................13
D
Data ...................................................................................................................................................................................51
G
Graph .................................................................................................................................................................................31
H
hoist ...................................................................................................................................................................................48
Hoist ............................................................................................................................................................4, 46, 47, 48, 50
K
Keypad...........................................................................................................................................................................4, 17
L
Length........................................................................................................................4, 5, 26, 27, 30, 45, 46, 47, 50, 51, 53
Limit ........................................................................................................................4, 26, 27, 28, 31, 44, 45, 46, 47, 48, 49
Lock...............................................................................................................................................................................4, 39
M
Measuring ................................................................................................................................................................4, 37, 53
MMI.......................................................................................................................................................................12, 14, 15
O
Overspeed ......................................................................................................................................................4, 5, 34, 45, 58
P
Pmax ..................................................................................................................................................4, 5, 28, 41, 45, 47, 49
Pmin.......................................................................................................................................................................41, 45, 50
Pressure............................................................................................................................................4, 28, 31, 41, 45, 47, 50
Printer ..................................................................................................................................................................................8
Pumps ............................................................................................................................................................................4, 24
R
Reset ..............................................................................................................................................................3, 4, 11, 35, 57
RPM.......................................................................................................................................................................16, 55, 58
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

815-005GB Rev. =
Page2
S
Security..........................................................................................................................................................................4, 39
Slider .................................................................................................................................................................................16
Speed .................................................................................................................................................................................30
T
Temperature.............................................................................................................................................................4, 32, 33
Tension ..................................................................................................................................................4, 29, 30, 31, 55, 58
Touchscreen...............................................................................................................................................................3, 8, 13
Tow..................................................................................................................................................................46, 47, 48, 50
Towing.............................................................................................................................................4, 27, 41, 45, 46, 47, 50
Trackball..............................................................................................................................................................3, 8, 12, 13
Trend ...........................................................................................................................................................4, 16, 31, 32, 33
W
wire ........................................................4, 15, 16, 17, 26, 27, 29, 30, 32, 35, 37, 40, 44, 45, 46, 47, 48, 49, 50, 51, 56, 58
Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

Doc. name: T:\FERDIG\800_900-serie\819-xxx-fargeprint\819-030GB.doc
Print date: 18 desember 2003
USER INSTRUCTION
Project :
A-8908
SUPPLY / ANCHOR HANDLING.
Type of equipment : REMOTE CONTROL - WINCHES
Shipyard :
FELS SETAL
Hull no. :
103
Type of vessel :
Prep. by : MFH 05.05.03 Page :1

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
TABLE OF CONTENTS :
1 Preparing operation. ......................................................................................................................3
2
Start of Pumps...............................................................................................................................3
3
Release Brake................................................................................................................................3
4
Long Time Towing........................................................................................................................4
5
Limitation of Maximum Pull. .......................................................................................................5
6
Connecting Drums to the Motor Units..........................................................................................6
7
Rotate the Winch...........................................................................................................................7
8 Motor Modes: 1 Cell, 2 Cells or 3 Cells....................................................................................8
9
Command Change - Bridge and deck. ..........................................................................................9
10 Tooth wheel Lubrication ...............................................................................................................9
11 Operating Spooling Device .........................................................................................................11
12 Emergency Stop. .........................................................................................................................12
13 Emergency Release. ....................................................................................................................12
14 Alarm lamps on Control Panel....................................................................................................13
15 Overspeed Protection. .................................................................................................................14
16 Calibrating Joystick for speed control of winch..........................................................................15
17 Calibrating Knob for Tension Control of winch. ........................................................................16
APPENDIX :...........................................................................................................................................17

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
Preparing operation.
Before starting any pumps, one should always make sure that brakes are engaged, and that there are no
open valves, filters etc due to maintenance work or other, and that all personnel are alarmed against
the danger of getting injured in chains, wires etc. because of winches is now being used.
Start of Pumps.
Before starting any pump or servo unit, make sure that no work is being carried out on winch motors,
pipes, valves or other part of the hydraulic systems!
All hydraulic pumps and servo units may be started and stopped by switches on starter cabinets, but
normal operation is remote controlled from bridge, by use of Touch Screen on monitor included in the
TOWCON NT Monitoring & Control System. Please study instruction for operating as described in
manual 815-015.
Release Brake.
This vessel has got Band Brakes on the A.H. Drum and the Towing Drum that may be remote operated
from the Main Control Panel. These brakes may also be manually operated at the winch, but that
opportunity is normally not used under ordinary circumstances. Please study instructions for emergency
use of brakes on the name plate on Emergency Brake Pump on winch. In case of leakage in servo pipes
brakes on Tow/AH Winches will be engaged by a accumulator on the Emergency Brake Unit, securing a
minimum of brake force.
Please spend some time to study how the emergency systems works before releasing brakes by use of
remote control. Before releasing any brake, be sure about the precautions mentioned in chapter 1
concerning security of crew is carried out.
Section of Control Panel.
Illustration only !
Example of control switch and indicating
lamps on a control panel.
Brake will normally be marked by the
name of the winch, as an example :
BRAKE TOWING DRUM.
Observe :
Flashing Lamp = order not fulfilled !

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
Releasing or Engaging a brake is controlled by a set of selector switch with attached control lamps, one
set for each drum. Release brake by turning the selector to position Brake Off. The green lamp above the
selector will now start blinking, and after a few seconds it will light continuously to indicate that the
brake now is completely released.
When engaging the brake again, turn the selector to position Brake On.
Continuous light appears in control lamp Brake On indicating engaged brake.
NOTICE !
It is inadvisable to release brake when drum is not connected to motor unit !
CAUTION !
Do always evaluate load on winch before releasing brake !
Long Time Towing.
This vessel may from time to time use one of the main winches only for holding the load/tow tensioned
without rotating, and with brakes engaged. In this occasions it would be convenient to stop the servo
pump to prevent the servo oil getting overheated, save fuel and reduce noise. However, the brakes are
depending on continuously servo oil pressure, and because of a small leakage in valves etc the servo
pump would even in this occasions had to been started from time to time to maintain high enough
pressure. To make this start/stop sequence of servo automatic, the servo unit is equipped with facilities
to take care of this job of its own, if so is wanted.
The automatic start/stop function is called Long Time Towing, and is remote controlled from the Main
Control Panel on bridge. Look for the selector and control lamps marked Long Time Towing.
If the automatic function is wanted, turn the selector to position ON, and the lamp to the right will be
illuminated to indicate that the function is activated. Start and Stop of servo unit will be possible as
normal when Long Time Towing is activated, and the control lamp on the Control Panel will even
show when the automatic system is running the pump.

Illustration only !
Example of control switch and
indicating lamps on a control panel.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
CAUTION !
When Long time Towing is active the servo unit will start automatically when pressure is below
limit for start, regardless of buttons pressed on screen or on control panel. Keep this in mind
when maintaining the servo system.
Limitation of Maximum Pull.
It is possible to control the power on the AH-Drum and Towing Drum by limiting the oil pressure in
their hydraulic motors. Pressure is controlled by Tension Control knob. To limit the pressure, turn the
knob counter-clock. To allow higher pressure, turn the knob clockwise. Maximum pressure is 45 Bar.
Please notice that you may not see the pressure increase on panel meters or bar graphs etc even if you
adjust the knob. This is so because the pressure will never exceed what is necessary to cope with the
present torque on hydraulic motors.
Please notice that it is necessary to have the Servo Pump in service to operate as described in this
chapter.

Illustration only !
Please notice that you may not see the
pressure increase on panel meters or bar
graphs etc even if you adjust the knob.
This is so because the pressure will never
exceed what is necessary to cope with the
present torque on hydraulic motors.
The little red lamp below the knob will light
when controller is activated.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
Connecting Drums to the Motor Units.
Select drums by operating selector switches on the Main Control Panel. There are two types of selector
switches, one for the port motor unit and one for the STB motor unit.
A.H. Drum Coupling - STB Motor Unit, and Tow Drum Couplings - Port Motor Unit
Selection is done by a rocker switch on the Main Control Panel.
Operate by switching the selector to wanted position.
When the coupling position selector is turned, one of the adjacent control lamps will start blinking.
When the coupling is in right position, the control lamp will light continuously.

Illustration only !
Double Drive Coupling

The operator may choose to use both motor units on the same drum, giving the drum double hoisting
power. Selection is done by a rocker switch on the Main Control Panel.
Operate by switching the selector to wanted position. When coupling position selector is turned, one of
the adjacent control lamps will start blinking. When the coupling is in right position, the control lamp
will light continuously. If of any reason one of the couplings should move from its decided position, the
control lamp will start blinking to alarm the operator.
Illustration only !
Connect or disconnect Double
Drive-coupling by rocker switch.
Please observe
It is not possible for any of the drums to disengage the drum coupling if the brake is released. If for any
reason one of the couplings should move from its decided position, the topical control lamp will start
blinking to alarm the operator.
It is not possible to operate both the AH-Drum and the Towing Drum at the same time when the double
drive coupling is engaged.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
CAUTION !
Disengage drum coupling when towing with brake on !
Take precautions not to exceed specified max-load on cable lifters !
Rotate the Winch.
Its possible to remote control rotation of both the Towing Drum, the AH Drum, and the Secondary
Drums from bridge. Rotation may also be controlled by manual operation of the manoeuvre valves on
the winch motors, but normal operation is controlled by levers on the Control Panels on bridge.
To pay out, push lever firmly ahead. To haul in, pull lever firmly towards you.
Avoid too quick movements on control levers to minimize stress on generators, pipes, pumps and other
hydraulic equipment, and to make winch operations as little noisy as possible.
Releasing the lever will make the winch stop, as the lever automatically returns to stop position.
Please notice that it is necessary to have the Servo Pump in service to operate as described above.

Illustration only !
Before rotating any winch, be sure about the precautions mentioned in chapter 1 concerning security of
crew is carried out.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
Motor Modes: 1 Cell, 2 Cells or 3 Cells
Operator may select operation by use of all motor cells to get maximum pull,
or by closing one of them to get the advantage of increased rotation speed.
Selection is possible by operating switch on control panel on bridge.
System will automatically select 3 Cells when power on.
System will select use of motor cells according to operators request and what is allowed pressure, and
will not accept commands that may result in uncontrolled pay out because of winch not being capable of
holding load when one cell is closed. This is secured by the system evaluating measured pressure and
comparing this to what the winch will be capable of holding if one motor cell is closed.
If selected mode is not available, the indication lamp for this mode will be blinking.
System will not close the motor cell unless pressure is safe, and tension controller is adjusted to max
, but as soon as these tests are OK, the system will change to selected mode. System will not swap to
another cell-mode unless this is indicated by user operating the selector switch. System will not take
in use closed motor-cell automatically to prevent pay-out because of pressure exceeding max pressure
adjusted on safety valves. In case of uncontrolled pay out when operating on 1 cell, operator should
select 2 Motor Mode. This may be done at any time, regardless oil pressure and adjustment of tension
control knob.
Sections of
Control Panel :
Illustration only !
Equipment on
various vessels
may look slightly
different.
To select 1 Motor Cells :

Adjust actual tension knob to max.
Make sure that brake is not engaged.
Turn selector to the right to select 1 Cells.
If winch can hold the load without paying out, on motor cell
will be closed. This will make speed accelerate.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
Command Change - Bridge and deck.
Some remote control functions, such as hoist/lowering and spooling, may also be carried out by use of
portable controllers operated on deck, where view to whats going on normally is much better than from
the wheelhouse. It is always officers on bridge that has the opportunity to allow crew on deck to operate
the winches by use of the portable controllers and personal on bridge may at any time take over.
Assigning command is done by use of selector switch on control panel on bridge, but the portable unit
will not be in service before the crew on deck has activated it according to a special procedure. Until
this is done, bridge is still in command.
Please study special User Instruction for Portable Controller to get full details.
Sections of Control Panel : Illustration only !

Equipment on various vessels may look
slightly different.
10
Tooth wheel Lubrication
This vessel is supplied with a lubrication system for the tooth wheels on the AH- and Towing Drums
and one for the tooth weels on the Secondary Drums. Even though this system is automatic it is
necessary to check the amount of grease on the wheels before every winch operation. This must be done
by manual inspection because the system has no sensors that can verify that grease is in fact applied to
the wheels and is not squeezed out through a damaged pipe, or that something else has made the system
failing. There are inspection lids on all gear covers.
If inspection unveils lack of grease, extra lubrication must be supplied by manual override of the
automatic function. Push the Force Lubrication button on the control panel. Grease will now be
supplied continuously until drum has rotated one turn. The Force Lub.-button will now be blinking to
remind operator that this function is activated. The Force Lubrication period can not be interrupted
from the remote control, but the function will be aborted if drum is stopped. The control lamp on panel
will be shut off immediately if the period is ended or the function of any reason is aborted.
The lamp Lubr. Now will be lit when grease is applied to one of the wheels. Please observe this
control lamp during winch operation to be sure that system is in order. If one of the drums is rotating for
longer periods without this lamp being lit there is reason to suspect that there is a malfunction in the
lubrication system, and tooth wheels must immediately be inspected.
The lamp Low Grease Level will be lit if grease level in reservoir get low. Action must immediately
be taken to refill the tank or unveil any fault in the system.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
Repl. for:
Rev.
819-030GB
Repl. by:
On the Lubrication Cabinet on winch is to be found the same control lamps that are described above,
and there also is a Force Lubrication-switch. Be aware that pushing this button will not give
continuously greasing for more than one turn of the rotating wheel.
Control lamps and Force Lubrication switch on control

panel on bridge.
Section of Control Panel : Illustration only !
Equipment on various vessels may look slightly different.
CAUTION !
The automatic lubrication system can fail. For this reason always check the gear transmission
visually to verify that the teeth are covered with grease.
The winch must never run without grease on gearwheels. If this is don, you will get breakdown of
the gearwheels.
Prep. by : MFH 05.05.03 Page :10 Repl. for:

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
819-030GB
Repl. by:
Rev.
11
Operating Spooling Device
The spooling devices are to be operated by use of small push buttons on the speed control joysticks.
This makes it possible to operate both Hoist/Lower and spooling at the same time by using only one
hand. Do remember to start Spooling Servo Unit.
Make spooling device move to stb by pressing the left push button at the front of the joystick head, or
use the right button to make it move in port direction.
Spooling rollers may be separated to let bigger attachments let through by pressing the left button at the
rear side of the joysticks head simultaneously with either the Stb-button or the Port-button. Opening is
done by moving stb roller to stb direction or port roller to port direction one at a time. The right sidebutton is pressed simultaneously with either the Stb-button or the Port-button to close spooling device.
Also when closing the device, the rollers is moved one at a time. Observe that spooling device may not
be opened to maximum distance between rollers if device is to near end position. In that case move
device a little to centre before making a new attempt to gain maximum opening once more.
Section of Control Panel. Illustration only !

Spool STB :
Press left button on front of grip.
Spool PORT :
Press right button on front of grip.
Opening Spooling Device :
Move Stb Roller to stb by pressing
left front button and left rear button simultaneously.
Move Port Roller to port by pressing
right front button and left rear button simultaneously.
Closing Spooling Device :
Move Stb Roller to port by pressing
left front button and right rear button simultaneously.
Move Port Roller to port by pressing
right front button and right rear button simultaneously
NOTE !
If more spooling devices are tried being used than there are pumps for, all spooling devices are stopped.
To start the spooling devices again, use only the number of spooling devices that there are pumps for.
The spooling device for HA/TOWING winch is not affected of the other spooling devices, and the use
of the other spooling pumps as describe above.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
819-030GB
Repl. by:
Rev.
12
Emergency Stop.
If something unexpected or dangerous should occur, demanding the winches to be stopped immediately,
there is an Emergency Stop Switch on the Control Panel on bridge. There is also one of these switches
placed on a small junction box on a convenient place on deck. Please make sure that the crew is
informed about where they are placed before any winch operations are started.

Illustration only !
Pushing down one of these switches will stop the Servo
Unit and all Main Pumps, make the manoeuvre valves
on winches go to Stop Position, and engage all remote
controlled brakes.
13
Emergency Release.
If something unexpected or dangerous should occur, demanding the winches to release the load
immediately, there is an Emergency Release Switch on the Control Panel on bridge. There is also one
switch placed on deck. Please make sure that the crew is informed about where they are placed before
any winch operations are started. One should however be ware of the rather serious consequences using
this switches may cause to ship, crew and equipment; and because of this the switches are also protected
against being pushed down by accidents. Pushing down one of these switches will cause brakes being
only smoothly engaged, with a rather weak force, just enough to prevent uncontrolled rotation on
drum resulting wire injury.
Illustration only !
NOTICE !
Observe that pulling up again the activated switch will make
the brake be engaged (if it was engaged when the Emergency
Release was activated). If so is done while there is load in wire
this may cause serious damages to winch equipment, towing
wire, ship, and even expose crew members to great danger.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
819-030GB
Repl. by:
Rev.
14
Alarm lamps on Control Panel.
PLC Master Failed

If this lamp is lit there is a fault in the remote control system, and all of the cabinets included in the
system has lost contact with the master PLC that is to be found under the Control Panel inside the
control desk. Stop all winch operations immediately and engage all brakes manually to secure
equipment and crew. Check power supply for PLC, and that the relay marked K8 on Bridge Panel
Interface is activated. Youll need the Circuit Diagrams to examine this properly. Please look in the
Instruction Book to find these, normally in the last section of chapter 6.
If power supply seems to be OK, try turning key on CPU-unit from position RUN to position STOP
and wait a few seconds before switching back to RUN; this should restart the CPU.
If no fault is found, please contact RRM Deck Machinery, Service Dep.
PLC Slave Failed
If this lamp is lit there is a fault in the remote control system, and one of the cabinets included in the
system has lost contact with the master PLC that is to be found under the Control Panel inside the
control desk. Stop all winch operations and engage all brakes manually to secure equipment and crew.
Contact RRM Deck Machinery, Service Dep.
Clogged Oil Filter, Hydraulic System
If lamp is lit oil filter for the filter pump must be checked. Clogged filter will reduce efficiency of the
oil filtering system and may also lead to overload on electric motor on filter pump. Filter should be
replaced at regular intervals, and immediately if lamp lights up.
Low Level Servo system
If lamp is lit oil level on servo unit must be checked immediately! Servo unit should be stopped, in case
of a leakage. Manual inspection of level in oil tank is first action to be taken. If this is found to be OK,
check oil level switch for possible malfunction.
If no faults are found, please contact RRM Deck Machinery, Service Dep.

General :
All alarm lamps are red, and they will be blinking in case of an alarm situation. Light intensity on
alarm lamps can not be reduced by the Panel Illumination Dimmer.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
819-030GB
Repl. by:
Rev.
15
Overspeed Protection.
If the Remote Control detects motor rotation speed on a winch above the maximum allowed limit, the
hydraulic pressure in the winch motor will automatically be increased to maximum to try to slow down
the pay-out speed. At the same time the Speed Control will adjust manoeuvre valves on the topical
motor units to Stop-Position. If this is not enough to get the pay-out under control the brake on the
winch will be engaged, until the RPM is under the preset limit. If this happens one should increase the
motor pressure a little next time when similar operations is to be carried out, to prevent damages on
winch motors caused by too high revolution speed.
Overspeed protection is only applicable for AH- and Towing- Winches.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
819-030GB
Repl. by:
Rev.
16
Calibrating Joystick for speed control of winch.
Entering "Cal mode"

Make sure that all speed control levees are positioned to Stop-position.
Press - and hold - "Lamp Test" and "Cal mode" buttons on the operator panel.
All the lamps on the panel will be lit/blinking. Release buttons when all lamps but "Cal mode" is out.
This should take approx. 3 seconds.
The red Cal mode lamp will flash. - You have successfully entered "Cal mode"

To enter Cal-Mode :
Press CAL MODE and LAMP TEST
switches simultaneously for at least 3 sec.
As you release the switches the CAL MODE button will
be lit.
To leave Cal-Mode :
Do as described to enter Cal-Mode, press the switches
simultaneously for about 3 s.
As you release the switches the CAL MODE button will
be shut off.
Conditions:
All main pumps must be stopped, and brakes must be

engaged to enter cal mode.
Commencing calibration of levers

Move speed lever that you want to calibrate off centre and press "Lamp test" at the same time.
If the movement is correct the panel will give feedback with blinking with all lights. - Release button.
Move speed lever to hoist/lower. Panel should be blinking when lever is moving towards end position.
The blinking indicates that "new" values are stored in memory. Move once again to hoist/lower. If no
blinking is to be seen, release speed lever, and repeat "Commencing calibration of levers" for all
applicable actuators.
Leaving "Cal mode"
Make sure all speed levers are released to Stop-position.
Press lamp test. There should be no blinking in any lamp. If blinking, repeat "Commencing calibration
of levers".
When finished - press - and hold - "Lamp Test" and "Cal mode" buttons on the operator panel.
After approx. 3 seconds all the lamps on the panel will be lit/blinking. Then release buttons.
You have successfully left "Cal mode", normal operation can now take place.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
819-030GB
Repl. by:
Rev.
NOTICE !
This procedure have to be performed if changing hardware in the PLC system or on the operator panel.
When new "WRC-cards" are replacing old ones, please study WRC-manual for information regarding
calibration on the WRC card.
Make sure the drum that is going to be calibrated is coupled in.
17
Calibrating Knob for Tension Control of winch.
Entering "Cal mode"

Make sure that all tension control knobs are adjusted to middle pressure, position 5,5 on scale.
To enter Cal-Mode follow procedure as described for calibration of speed control, see section 1.14
To enter Cal-Mode :
Press CAL MODE and LAMP TEST switches
simultaneously for at least 3 sec.
As you release the switches the CAL MODE-button will
be lit.
To leave Cal-Mode :
Do as described to enter Cal-Mode, press the switches
simultaneously for about 3 s.
As you release the switches the CAL MODE-button will
be shut off.
Conditions:
All main pumps must be stopped, and brakes must be

engaged to enter cal mode.
Commencing calibration of levers

Move tension controller you want to calibrate clockwise and press "Lamp test" at the same time.
If the movement is correct the panel will give feedback with blinking with all lights. - Release button.
Turn knob clockwise to max ( 10 ) ; counter clock to minimum ( 1 ) ; and then back to middle.
Panel should be blinking when knob is rotating towards end positions. The blinking indicates that "new"
values are stored in memory. Repeat adjustment middle-max-min-middle. If no blinking is to be seen,
repeat "Commencing calibration for all applicable tension controllers.
Leaving "Cal mode"
Before leaving Cal-Mode, make sure that all tension control knobs are adjusted to middle position.
Press lamp test. There should be no blinking in any lamp. If blinking, repeat "Commencing calibration".
Leave Cal-Mode as described for calibration of speed control.
NOTICE !
Before entering and leaving Cal-Mode adjust tension controllers to middle pressure.
This procedure has to be performed if changing hardware in the PLC system or on the operator panel.
Make sure the drum that is going to be calibrated is coupled in.

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
INS
819-030GB
Repl. by:
Rev.
APPENDIX :
Appendix
Description
Document
A
B
C
D
User Instruction for DTL-NT

User Instructions for WRC1021B
Operating Instruction, Tension Control
User Instruction, Radio Controller

Appr. by : LK 05.05.03 Of : 17
FELS SETAL 103

USER INSTRUCTION
REMOTE CONTROL
814-156
812-180
814-269
819-003
INS
819-030GB
Repl. by:
Rev.
Lubrication instruction for open gears with Klber lubricant:

It is of highly importance that the personnel installing and operating
the winch reads and follows this instruction carefully.
The gears must be inspected before, during and after each anchor
handling or towing operation to ensure that they are sufficiently
lubricated. In case of automatic lubrication system, the functionality
must be frequently tested. Wrong lubrication procedure or failure in
the automatic lubrication system will lead to sever gear damage.
Table of content:
Chapter 1:
Chapter 2:
Chapter 3:
Preservation at factory and installation at yard.

Running in period.
Operational lubrication.
Draw.
AL
05.11.02
Rev.
I.P. Huse A/S

N-6487 Hary, Norway
Page 1 of 6
414332
Chapter 1:
Preservation at winch factory and installation at yard:
1.1
All tooth flanks are washed and covered by 50 micron of Primer
Interzink 72 and 120 micron of Klbertop KB 118 when they are
delivered from the winch factory. This will give sufficient
preservation for the gears for an installation period of six months.
For longer storage period than six months, please contact Rolls-Royce
Marine, Dep.: Deck Machinery - Brattvaag for long time preservation
procedure.
1.2
Those areas, which need to be cleaned for alignment checks during
installation, must be repainted with Klbertop KB 118 to avoid
corrosion.
1.3
After installation and before the winch is rotated and lubricated, the
gear covers must be removed. All tooth flanks shall be carefully
cleaned to remove any contamination. The Klbertop KB 118 does
not need to be removed. However, if there is the slightest doubt about
cleanness, the Klbertop KB 118 has also to be removed.
1.4
Do not run the winch under load with Klbertop KB 118 only, or
without lubricant at all.
Draw.
AL
05.11.02
Rev.
I.P. Huse A/S

N-6487 Hary, Norway
Page 2 of 6
414332
Chapter 2:
Running in period:
2.1
To smooth out the tooth surfaces after machining, the gears have to go
through a running in period. Grafloscon B-SG 00 Ultra has the
characteristic to polish the teeth and improve the contact ratio for the
engagements.
2.2
Grafloscon B-SG 00 Ultra is soft and needs to be applied continuously
during the running in period. We recommend applying the lubricant
by a spray gun for manual lubricated winches. For automatic
lubricated winches, make sure that the lubrication system is adjusted
to give correct quantity. Do not use Grafloscon B-SG 00 Ultra to
other purposes than gear wheel lubrication.
2.3
For running in lubrication, apply the type of lubricant and at least the
quantity stated in table and calculation below:
Lubrication
method
Manual
Ambient temp.
above +30 oC
Ambient temp.
below +30 oC

0,080
Spray nozzles
0,080
0,060
Lubrication
wheels
0,060
0,060
0,060
Draw.
AL
05.11.02
Rev.
I.P. Huse A/S

N-6487 Hary, Norway
Page 3 of 6
414332

Example:
Width of teeth 35 cm, lubrication wheels, ambient temperature below
+30 oC: Quantity = 35 x 0,060 = 2.10 cm3/min
2.4
It is of highly importance to check the gear to verify that the lubricant
covers the gear flanks completely.
2.5
If the winch has been out of operation for some time, the gears have to
be re-lubricated before continuing.
2.6
If the winch shall be parked for a longer period, the gears have to be
properly lubricated to avoid corrosion.
2.7
During the running in period, the gears have to be checked before and
after each job to make sure that the process is working well. The
surfaces shall get smoother and the contact area increase.
2.8
In this period, small damages might appear because the contact ratio is
not yet fully developed. Pay special attention to the tooth tops. A
sharp edge might develop. The edge can cause damage to the gears.
If damages are found, observe them. In case they grow in size, please
contact Rolls-Royce Marine, Dep.: Deck Machinery - Brattvaag for
consultance.
Draw.
AL
05.11.02
Rev.
I.P. Huse A/S

N-6487 Hary, Norway
Page 4 of 6
414332
2.9
For the first 20 working hours, it is recommended to run the winch
with reduced loads. The running in period is normally completed after
100 working hours. The tooth surfaces shall be checked to verify that
it has been smoothen out as intended. If not, the running in period
shall be extended.
Chapter 3:
Operational lubrication:
3.1
For normal operational lubrication, apply the type of lubricant and at
least the quantity stated in table and calculation below.
Lubrication
method
Manual
Spray nozzles
Lubrication
wheels
Ambient temp.
-10 to +5 oC
Klberfluid
C-F3 Ultra
0,041
Klberfluid
C-F4 Ultra
0,041
Klberfluid
C-F4 Ultra
0,041
Ambient temp.
+5 to +30 oC
Klberfluid
C-F3 Ultra
0,041
Klberfluid
C-F3 Ultra
0,041
Klberfluid
C-F3 Ultra
0,041
Ambient temp.
above +30 oC
Klberfluid
C-F3 M Ultra
0,041
Klberfluid
C-F3 Ultra
0,060
Klberfluid
C-F3 M Ultra
0,041

Draw.
AL
05.11.02
Rev.
I.P. Huse A/S

N-6487 Hary, Norway
Page 5 of 6
414332
Example:
Width of teeth 35 cm, lubrication wheels, ambient temperature +5 to
+30 oC: Quantity = 35 x 0,041 = 1,44 cm3/min
3.2
For manual lubricated winches, we recommend to apply the lubricant
by use of a spray gun.
3.3
For automatic lubrication systems with spray nozzles, the spray
pattern must be frequently checked and nozzles adjusted to ensure that
the flanks are completely covered with lubricant. The spray pattern
can be checked by putting a paper on to a tooth before spraying.
3.4
For automatic lubrication system with lubrication wheels, the tooth
flanks must be checked to verify that a thin layer of lubricant covers
them.
3.5
IT IS THE CREWS RESPONSIBILITY TO ENSURE PROPER
LUBRICATION OF THE GEARS. MAKE FREQUENTLY
CHECKS TO MONITOR THE GEARS.
REMEMBER; ALL AUTOMATIC SYSTEMS CAN FAIL.
Draw.
AL
05.11.02
Rev.
I.P. Huse A/S

N-6487 Hary, Norway
Page 6 of 6
414332
6. Drawings.
6.0 Drawing List.
6.1 Combined Windlass / Mooring Winch.
Combined windlass / mooring winch type B842/W6315
Combined windlass / mooring winch type LBFMG63046
Motor / shaft type MG63SAA
Motor type MG6300-A
Cable lifter
Brake arrangement
Brake arrangement
Brake screw
Bearing block
Bearing block
Operating valve type E21
Top
Return device
Distributing valve
Chain stopper
367-352
368-006-01
324-286-01
367-383
111-132
141-182-14
189-010-01
261-049
215-032
281-429
364-367-03
380-345-01
380-345-02
393-286
393-286-01
317-056-03
227-147
229-168
231-105
195-050-04
6.2 Tugger Winches.

Motor / shaft type MG63.SBL
Motor / shaft type MG63.SBR
Motor type MG6300-B
Brake arrangement
Brake screw
Bearing block
Operating valve type E21/R8
Distributing valve
Return device
Top
Secondary cylinder
390-712
390-862
390-713
390-861
390-872
390-873
159-181
159-180
111-131
148-398
108-345
281-139
317-055-22
231-105
234-005
388-859
113-063-05
Page 5 of 13
Revision F
6.3 Secondary Winch.

Spooling gear for secondary winch
Bearing house with spherical roller bearing
Bearing with SKF roller bearing
Pump with tank
Brake
Brake cylinder
Lubrication wheel
Lubrication system
Motor / shaft type GT63SBR
Motor / shaft type GT63SBL
Motor type M6300T-B
Proximity switch
Operating valve type E12ABJC3C3TB/
E12ABJC3C3TA
Inlet section
Slide
Valve housing
Top
Secondary cylinder
(131-086)
213472H
213622H
213472V
213622V
17696
211255
37089
210616
16968
13491
15518
15838
392-677-23
392-379
392-378
283-318
287-032
129-170
164-325
750-042-80
750-042-79
148-176-01
301-011
301-014
388-716
113-063-03
From Chapter 6.4 See Volume 2
Page 6 of 13
Revision F
Fels Setal 103 Volume 2
6.4 Towing / Anchor Handling Winch.

Towing / anchor handling winch type BSL300W/SL300W, installation drawing
Towing / anchor handling winch type BSL300W/SL300W, main assembly drawing
Control of gearwheel backlash and alignment
Lubrication chart
Brake
Drum arrangement
Chain wheel arrangement
Tool for mounting / dismounting of chain wheel
Bearing housing
Chain stripper arrangement
Pump unit for manual operation of hydraulic coupling actuators
Emergency brake unit
Drum arrangement
Hydraulic coupling gear
Intermediate shaft arrangement
Bearing with spherical roller bearing
Brake
Brake cylinder
Gearbox with flexible roller coupling and pipe arrangement, port side
Gearbox with flexible roller coupling and pipe arrangement, starboard side
Wireless measurement of torque/force, assembly drawing
Wireless measurement of torque/force, mounting of guard for power antenna
Gearbox, assembly
Gearbox, port side
Roller
Roller
Adjustable chain roller arrangement
Bearing house with SKF-spherical roller bearing
Chain roller arrangement
Lubrication system
Lubricating wheel
Automatic lubrication pump
Instruction lubrication pump
15806
16570
314421
213897
314449
15233
16801
211132
311999
412582
15396
16901
310112
13200
16802
29992
29246
16882
212228
29423
15234
28663
213624
213623
213891
16244
213428
15958V
15958H
16571
16573
16572
211159
214052
212164
212163
212160
15615
15355
15590
392-677-01
Page 7 of 13
Revision F
Frequency inverter Fuji FVR-E9S

Motor / shaft type XC63SBL
Motor / shaft type XC63SBR
Motor type MXC6300-A
Solenoid valve type ND6
Control valve type E12ABJM3N1AB/
E12ABJM3N1TB/
E12ABJN1M3AA/
E12ABJN1M3TA
Top
Top
Slide
Valve housing
Inlet section
Inlet section
Secondary cylinder
6.5 Capstans
Capstan type CMC41
Capstan type CMC41
Capstan type CMC41
Capstan type CMC41
Motor / shaft type M4185/C-BR
Motor / shaft type MC41SBL
Motor M4185/C-B
Control valve type E2B
6.6 F-Valves.
Shock valve type F48
Lowering limit valve type F92B
Intermediate piece type F62B-1
Intermediate piece type F62C-2
Overflow valve type F46B
Pilot valve type F122E
Manifold type F224
Lowering limit valve type F92
Non return valve type F239A
Intermediate piece type F24
(131-086)
413574
392-068
392-069
367-398
367-397
362-184-01
222-170
750-042-03
750-042-12
750-042-04
750-042-11
111-013-01
388-716
301-011
301-014
376-107
376-113
113-063-03
324-566
168-128
324-568
168-127
141-292-01
141-289
183-023-01
114-024-01
112-057
112-119
114-014
109-068
130-241
220-379
269-006
112-118
214-060
370-118
108-467
Page 8 of 13
Revision F
Change over valve type F204/F120C

178-367-02
112-047
323-006-17
6.7 Pump Units.

Pump unit type GS 660-46
Starter
266-274
217-131
111-192
214-060
309-148-03

Pump type GS 940-46
(Safety valve type F70A
(Non return valve type F207
Starter
217-117
237-166
111-192)
214-060)
309-156-03

Pump type GS 1700-46
Safety valve type F115L
Starter
348-063-05
217-123-10
225-146-09
214-061
309-172-03
Pump unit type PV SNS 280-46

(Starter
318-061
111-193
309-148-03)
6.8 Oil Cooler Arrangement.

Oil Cooler
Throttle valve
Sluice valve
3-way valve
812-257
167-352
130-336-03
324-079
6.9 Full Flow Filters.

158-180
163-123
6.10 Expansion Systems.

Expansion system
Expansion tank
Expansion tank
225-166-07
225-164-06
196-095
Page 9 of 13
Revision F
Pump unit
Starter
Divider kit
309-242
309-241
226-208
Expansion system
Expansion tank
Filling pump
240-330
216-084
324-326
6.11 Oil Filter Arrangement.

Principle drawing
Filter arrangement
Pump unit
Starter
321-307
227-122-01
309-242-01
321-306
6.12 Remote Control System.

Principle drawing (servo system)
Lubrication system, towing/anchor handling winch
Lubrication system, secondary winch
Terminal diagram
Cable diagram
Power consumption list
Cable list 1
Cable list 2
Cable list 3
Cable list 4
Terminal diagram 1
Terminal diagram 2
Terminal diagram 3
Controller DTL
Controller DTL
Control box DTL monitoring unit
Control box, on/off
Control box, on/off
Control box
Controller box
391-066
391-067
403-171
15615
15838
392-850
392-068
392-069
392-378
392-379
389-073-00
392-389
392-415
392-416
392-417
392-418
392-419
394-454
394-455
394-456
318-106
318-106-00
243-326
319-306
319-306-00
367-225
367-225-00
392-388
Page 10 of 13
Revision F

Control panel for spooling gear secondary winch
Interface for PLC
Interface for PLC
Interface for PLC
Interface for PLC
392-388-00
403-440
392-429
392-429-00
392-430
392-430-00
392-431
392-431-00
394-410
394-411
394-412
394-413
394-414
394-415
394-416
394-417
394-418
394-419
394-420
394-421
394-422
392-432
392-432-00
394-423
394-424
394-425
394-426
394-427
318-144
318-144-00
318-145
318-145-00
392-433
392-433-00
394-428
394-429
394-430
394-431
394-432
394-433
394-434
394-435
394-436
394-437
392-434
Page 11 of 13
Revision F

Monitoring system
Monitoring system
Control system
Radio transmitter + RT1 & RT2
Servo pump unit
Servo pump unit
Servo system
Servo system
Starter
Servo pump unit
Servo pump unit
Parts list servo unit
Valve panel for spooling gear secondary winch
Junction box for valve panel
Shock valve for spooling gear secondary winch
392-434-00
394-438
394-439
394-440
394-441
394-442
394-443
394-444
394-445
394-446
394-447
394-448
394-449
394-450
394-451
394-452
394-453
392-436
392-436-00
393-498-00
393-499
393-504
393-500
393-502
393-503
391-068-00
391-065
391-065-00
391-066
391-067
391-063
392-576
392-577
392-578
392-579
391-064
391-064-00
818-581
403-169
404-609
396-208
392-435
392-435-00
392-541
392-542
Page 12 of 13
Revision F

Circuit diagram 2, (valve panel 403-169)
392-543
392-544
392-545
392-546
392-547
392-548
392-549
392-550
403-395
Page 13 of 13
Revision F

A08908 FelsSetal 103 PDF

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

A08908 FelsSetal 103 PDF

Загружено:

Авторское право:

Доступные форматы

Instruction manual

3.2 Main System Components

Control System type E12

3.3 Remote Control (servo- / el.system)

3.4 Expansion System

Flexible roller coupling

4.3 Trouble shooting

4.4 Minor defects and repairs

6.2 Tugger Winches.

6.3 Secondary Winch.

From Chapter 6.4 See Volume 2

Fels Setal 103 Volume 2

6.4 Towing / Anchor Handling Winch.

Frequency inverter Fuji FVR-E9S

Change over valve type F204/F120C

6.7 Pump Units.

Pump unit type PV GS 940-46

Pump unit type PV GS 1700-46

Pump unit type PV SNS 280-46

6.8 Oil Cooler Arrangement.

6.9 Full Flow Filters.

6.10 Expansion Systems.

6.11 Oil Filter Arrangement.

6.12 Remote Control System.

Control panel + BCP1

Towcon interface + TOI

Circuit diagram 3 + SU2

Lubrication instruction for open gears with Klber lubricant:

Preservation at factory and installation at yard.

50% Grafloscon B-SG 00 Ultra,

Grafloscon B-SG 00 Ultra

Grafloscon B-SG 00 Ultra

The quantity in cm3/min is found by multiplying the number in the

The quantity in cm3/min is found by multiplying the number in the

Part List (External use)

Print Date: 30.08.04

Printed By Liv Jorunn Hildre

Print Date: 30.08.04

Printed By Liv Jorunn Hildre

Arrangement drawing no.16571

DRAWING, INSTALLATION (MSK)

Print Date: 30.08.04

Printed By Liv Jorunn Hildre

DRAWING, INSTALLATION (MSK)

DRAWING, ASSEMBLY (SAS)

Print Date: 30.08.04

Printed By Liv Jorunn Hildre

DRAWING, INSTALLATION (MSK)

Print Date: 30.08.04

Printed By Liv Jorunn Hildre

Print Date: 30.08.04

Printed By Liv Jorunn Hildre

DRAWING, ASSEMBLY (SAS)

PRODUCT DATA SHEET

Print Date: 30.08.04

Printed By Liv Jorunn Hildre

Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

Reason for Change

Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

USER CONTROLS ...................................................................................................... 10

Tel.: +47 70 20 85 00. Fax: +47 70 20 86 00.

3.3.8 Popup Menus and Keypad ............................................................................................... 19

USING THE SYSTEM.................................................................................................. 22